Grizzly G0656XW, G0656W Owner's Manual

Page 1
MODEL G0656W/G0656XW
8" JOINTER w/MOBILE BASE
OWNER'S MANUAL
(For models manufactured since 08/16)
COPYRIGHT © DECEMBER, 2015 BY GRIZZLY INDUSTRIAL, INC. REVISED SEPTEMBER, 2016 (WK)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#WK17789 PRINTED IN CHINA
Page 2
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Page 3
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 6
SECTION 1: SAFETY ..................................... 10
Safety Instructions for Machinery ................ 10
Additional Safety for Jointers ....................... 12
SECTION 2: POWER SUPPLY ...................... 13
SECTION 3: SETUP ....................................... 15
Needed for Setup ......................................... 15
Unpacking .................................................... 15
Inventory ...................................................... 16
Cleanup ........................................................ 17
Site Considerations ...................................... 18
Assembly ..................................................... 19
Dust Collection ............................................. 23
Setting Outfeed Table Height ...................... 23
Test Run ...................................................... 24
Recommended Adjustments ........................ 24
Tighten Belt .................................................. 24
SECTION 4: OPERATIONS ........................... 25
Operation Overview ..................................... 25
Stock Inspection & Requirements................ 26
Setting Depth of Cut .................................... 27
Squaring Stock............................................. 28
Surface Planing............................................ 29
Edge Jointing ............................................... 30
Bevel Cutting................................................ 31
Rabbet Cutting ............................................. 32
SECTION 5: ACCESSORIES ......................... 33
SECTION 6: MAINTENANCE ......................... 35
Schedule ...................................................... 35
Cleaning & Protecting .................................. 35
Lubrication ................................................... 36
SECTION 7: SERVICE ................................... 37
Troubleshooting ........................................... 37
Inspecting Knives (G0656W) ....................... 39
Setting/Replacing Knives (G0656W) ........... 39
Rotating/Replacing Cutterhead Inserts
(G0656XW) .................................................. 41
Calibrating Depth Scale ............................... 42
Setting Fence Stops .................................... 43
Adjusting Gibs .............................................. 44
Tensioning/Replacing Belt ........................... 45
Checking/Adjusting Table Parallelism ......... 46
SECTION 8: WIRING ...................................... 47
Wiring Safety Instructions ............................ 47
Wiring Diagram ............................................ 48
SECTION 9: PARTS ....................................... 49
Table ............................................................ 49
Cutterhead (G0656W).................................. 50
Cutterhead (G0656XW) ............................... 51
Fence ........................................................... 52
Stand ............................................................ 53
Labels .......................................................... 54
WARRANTY & RETURNS ............................. 57
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We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.
INTRODUCTION
Contact Info
and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
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Model G0656W/G0656XW (Mfd. Since 08/16)
Page 5
Identification
Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
A
P
O
B
C
E
D
F
L
M
N
I
G
H
J K
L
A. Outfeed Table B. Fence C. Cutterhead Guard D. Fence Lock E. Fence Adjustment Knob F. Fence Tilt Handle G. ON/OFF Switch H. Infeed Table
I. Infeed Table Lock J. Fence Tilt Lock K. Outfeed Table Lock L. Infeed Table Handwheel M. Depth Scale N. Foot Pedal Caster Assembly O. Dust Port P. Outfeed Table Handwheel
For Your Own Safety Read Instruction Manual Before Operating Jointer
a) Wear eye protection. b) Always keep cutterhead and drive guards in place and in proper operating condition. ALWAYS
replace cutterhead guard after rabbeting operations. c) Never make jointing or rabbeting cuts deeper than d) Always use hold-down or push blocks when jointing material narrower than 3" or surface
planing material thinner than 3". e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 8" in length.
Model G0656W/G0656XW (Mfd. Since 08/16)
1
8" or planing cuts deeper than 1⁄16".
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Page 6
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Components
C
D
E
using machine.
Refer to Figures 1–5 and the following descrip­tions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.
A
H
F
G
Figure 2. Main table controls, fence, and foot
pedal caster.
C. Fence: Supports workpiece laterally as it
moves across cutterhead; determines angle of cut.
D. Fence Tilt Handle: Tilts fence throughout its
range of motion from 45° inward to 45° out­ward (135°).
E. Infeed Table: Supports workpiece before it
reaches cutterhead. Position of infeed table relative to cutterhead determines depth of cut.
B
Figure 1. ON/OFF controls.
A. ON Button: Starts motor and cutterhead.
B. OFF Paddle: Cuts power to motor when
pushed in.
F. Infeed Table Handwheel: Adjusts position of
infeed table, which controls depth of cut.
G. Outfeed Table Handwheel: Adjusts posi-
tion of outfeed table. Only used when setting outfeed table even with cutterhead knives/ inserts.
H. Outfeed Table: Supports workpiece after
it passes over cutterhead. For safety and best results, outfeed table must be properly adjusted relative to cutterhead knives/inserts (refer to Page 23 for more details).
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Model G0656W/G0656XW (Mfd. Since 08/16)
Page 7
J
O
P
Q
N
K
R
Figure 3. Cutterhead guard and cut depth scale.
J. Cutterhead Guard: Covers cutterhead
until pushed out of the way by workpiece during operation. When workpiece leaves cutterhead, guard springs back to its starting position.
K. Depth Scale: Indicates depth of cut.
L M
Figure 4. Fence tilt handle and table locks.
L. Infeed Table Lock: Tightens to secure infeed
table position; loosens to allow adjustment. To adjust preset range of movement for infeed table, refer to Page 28.
Figure 5. Fence controls.
N. 45° Fence Stops: Stop fence at 45° inward
and 45° outward (135°).
Note: Even when fence is resting against
stops, tilt lock must be tightened before start­ing machine.
O. 90° Fence Stop: When engaged, stops
fence at 90°.
Note: Even when fence is resting against tilt
stop, tilt lock must be tightened before start­ing machine.
Note: Swing stop must be disengaged for
bevel cuts greater than 90°.
P. Fence Adjustment Knob: Rotates to adjust
lateral position of fence along width of tables.
Q. Fence Lock: Tightens to secure fence posi-
tion along width of tables; loosens to allow adjustment.
R. Fence Tilt Lock: Secures fence tilt setting at
desired angle.
M. Outfeed Table Lock: Tightens to secure
outfeed table position; loosens to allow adjustment.
Model G0656W/G0656XW (Mfd. Since 08/16)
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Page 8
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0656W 8" X 72" JOINTER WITH MOBILE BASE
Product Dimensions:
Weight.............................................................................................................................................................. 434 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 73 x 32 x 46-1/2 in.
Footprint (Length x Width)..................................................................................................................... 30 x 17-1/2 in.
Shipping Dimensions:
Carton #1
Type................................................................................................................................................ Wood Crate
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 379 lbs.
Length x Width x Height............................................................................................................. 81 x 23 x 15 in.
Must Ship Upright......................................................................................................................................... Yes
Carton #2
Type........................................................................................................................................... Cardboard Box
Content...................................................................................................................................................... Stand
Weight.................................................................................................................................................... 139 lbs.
Length x Width x Height............................................................................................................. 28 x 20 x 27 in.
Must Ship Upright.......................................................................................................................................... No
Electrical:
Power Requirement........................................................................................................... 240V, Single-Phase, 60 Hz
Full-Load Current Rating........................................................................................................................................ 12A
Minimum Circuit Size.............................................................................................................................................. 20A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 12 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 6-20
Switch Type............................................................................ ON/OFF Push Button Switch w/Large Shut-Off Paddle
Motors:
Main
Type................................................................................................................. TEFC Capacitor-Start Induction
Horsepower................................................................................................................................................ 3 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 12A
Speed................................................................................................................................................ 3450 RPM
Power Transfer .................................................................................................................................. Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
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Model G0656W/G0656XW (Mfd. Since 08/16)
Page 9
Main Specifications:
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Main Specifications
Jointer Size.................................................................................................................................................. 8 in.
Bevel Jointing............................................................................................................................. 0 – 45 deg. L/R
Maximum Width of Cut................................................................................................................................ 8 in.
Maximum Depth of Cut............................................................................................................................. 1/8 in.
Minimum Workpiece Length........................................................................................................................ 8 in.
Minimum Workpiece Thickness................................................................................................................ 1/2 in.
Maximum Rabbeting Depth...................................................................................................................... 1/2 in.
Number of Cuts Per Minute..................................................................................................................... 21,400
Fence Information
Fence Length............................................................................................................................................. 35 in.
Fence Width.......................................................................................................................................... 1-1/2 in.
Fence Height............................................................................................................................................... 5 in.
Fence Stops............................................................................................................................. 45, 90, 135 deg.
Cutterhead Information
Cutterhead Type...................................................................................................................................... 4 Knife
Cutterhead Diameter................................................................................................................................... 3 in.
Cutterhead Speed............................................................................................................................. 5350 RPM
Knife Information
Number of Knives............................................................................................................................................. 4
Knife Type............................................................................................................................. HSS, Single-Sided
Knife Length........................................................................................................................................ 8-1/16 in.
Knife Width............................................................................................................................................... 3/4 in.
Knife Thickness........................................................................................................................................ 1/8 in.
Knife Adjustment............................................................................................................................ Jack Screws
Table Information
Table Length.............................................................................................................................................. 73 in.
Table Width........................................................................................................................................... 9-3/8 in.
Table Thickness........................................................................................................................................... 2 in.
Floor to Table Height........................................................................................................................... 32-1/4 in.
Table Adjustment Type..................................................................................................................... Handwheel
Table Movement Type............................................................................................................. Dovetailed Ways
Construction
Base..................................................................................................................................................... Cast Iron
Body Assembly.................................................................................................................................... Cast Iron
Cabinet.................................................................................................................................... Pre-formed Steel
Fence Assembly.................................................................................................................................. Cast Iron
Guard.......................................................................................................................................... Die Cast Metal
Table....................................................................................................................... Precision-Ground Cast Iron
Paint Type/Finish....................................................................................................................... Powder Coated
Other Information
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Mobile Base............................................................................................................................................. Built-In
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location .................................................................................................................................. ID Label
ISO 9001 Factory .................................................................................................................................................... No
Model G0656W/G0656XW (Mfd. Since 08/16)
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Page 10
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0656XW 8" JOINTER WITH SPIRAL CUTTERHEAD
Product Dimensions:
Weight.............................................................................................................................................................. 436 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 73 x 32 x 46-1/2 in.
Footprint (Length x Width)..................................................................................................................... 30 x 17-1/2 in.
Shipping Dimensions:
Carton #1
Type................................................................................................................................................ Wood Crate
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 381 lbs.
Length x Width x Height............................................................................................................. 81 x 23 x 15 in.
Must Ship Upright......................................................................................................................................... Yes
Carton #2
Type........................................................................................................................................... Cardboard Box
Content...................................................................................................................................................... Stand
Weight.................................................................................................................................................... 139 lbs.
Length x Width x Height............................................................................................................. 28 x 20 x 27 in.
Must Ship Upright.......................................................................................................................................... No
Electrical:
Power Requirement........................................................................................................... 240V, Single-Phase, 60 Hz
Full-Load Current Rating........................................................................................................................................ 12A
Minimum Circuit Size.............................................................................................................................................. 20A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 12 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 6-20
Switch Type............................................................................ ON/OFF Push Button Switch w/Large Shut-Off Paddle
Motors:
Main
Type....................................................................................................... TEFC Capacitor-Start Induction, 240V
Horsepower................................................................................................................................................ 3 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 12A
Speed................................................................................................................................................ 3450 RPM
Power Transfer .................................................................................................................................. Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
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Model G0656W/G0656XW (Mfd. Since 08/16)
Page 11
Main Specifications:
Main Specifications
Jointer Size.................................................................................................................................................. 8 in.
Bevel Jointing............................................................................................................................. 0 – 45 deg. L/R
Maximum Width of Cut................................................................................................................................ 8 in.
Maximum Depth of Cut............................................................................................................................. 1/8 in.
Minimum Workpiece Length........................................................................................................................ 8 in.
Minimum Workpiece Thickness................................................................................................................ 1/2 in.
Maximum Rabbeting Depth...................................................................................................................... 1/2 in.
Number of Cuts Per Minute..................................................................................................................... 21,400
Fence Information
Fence Length............................................................................................................................................. 35 in.
Fence Width.......................................................................................................................................... 1-3/8 in.
Fence Height............................................................................................................................................... 5 in.
Fence Stops............................................................................................................................. 45, 90, 135 deg.
Cutterhead Information
Cutterhead Type........................................................................................................................................ Spiral
Cutterhead Diameter................................................................................................................................... 3 in.
Number of Cutter Spirals.................................................................................................................................. 4
Number of Indexable Cutters.......................................................................................................................... 40
Cutterhead Speed............................................................................................................................. 5350 RPM
Cutter Insert Information
Cutter Insert Type.................................................................................................................. Indexable Carbide
Cutter Insert Length................................................................................................................................. 14 mm
Cutter Insert Width................................................................................................................................... 14 mm
Cutter Insert Thickness.............................................................................................................................. 2 mm
Table Information
Table Length.............................................................................................................................................. 73 in.
Table Width........................................................................................................................................... 9-3/8 in.
Table Thickness........................................................................................................................................... 2 in.
Floor to Table Height........................................................................................................................... 32-1/4 in.
Table Adjustment Type................................................................................................................... Handwheels
Table Movement Type............................................................................................................. Dovetailed Ways
Construction
Body Assembly.................................................................................................................................... Cast Iron
Cabinet....................................................................................................................................................... Steel
Fence Assembly.................................................................................................................................. Cast Iron
Guard.......................................................................................................................................... Die Cast Metal
Table....................................................................................................................... Precision-Ground Cast Iron
Paint Type/Finish....................................................................................................................... Powder Coated
Other Information
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Mobile Base............................................................................................................................................. Built-In
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location .................................................................................................................................. ID Label
ISO 9001 Factory .................................................................................................................................................... No
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Model G0656W/G0656XW (Mfd. Since 08/16)
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Page 12
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
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Model G0656W/G0656XW (Mfd. Since 08/16)
Page 13
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model G0656W/G0656XW (Mfd. Since 08/16)
-11-
Page 14
Additional Safety for Jointers
Loss of workpiece con-
Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead or other moving components! Flying chips can cause blindness or eye injuries. Workpieces or inserts/knives thrown by cutterhead can strike nearby operator or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.
KICKBACK. Occurs when workpiece is ejected
from machine at a high rate of speed. To reduce the risk of kickback-related injuries, use quality workpieces, safe feeding techniques, and proper machine setup or maintenance.
GUARD REMOVAL. Operating jointer without guard exposes operator to knives/inserts. Except when rabbeting, never remove guards for regular operations or while connected to power. Turn joint­er OFF and disconnect power before clearing any shavings or sawdust from around cutterhead. After rabbeting or maintenance is complete, immediate­ly replace all guards and ensure they are properly adjusted before resuming regular operations.
DULL/DAMAGED KNIVES/INSERTS. Dull knives/inserts can increase risk of kickback and cause poor workpiece finish. Only use sharp, undamaged knives/inserts.
OUTFEED TABLE ALIGNMENT. Setting outfeed table too high can cause workpiece to hit table and get stuck, increasing risk of kickback. Setting outfeed table too low may cause workpiece to become tapered from front to back. Always keep outfeed table even with knives/inserts at top dead center (highest point during rotation).
INSPECTING STOCK. Impact injuries or fire may result from using poor workpieces. Thoroughly inspect and prepare workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or other foreign material. Workpieces with minor warping should be surface planed first with cupped side facing infeed table.
GRAIN DIRECTION. Jointing against the grain or end grain can increase the risk of kickback. It also requires more cutting force, which produces chat­ter or excessive chip out. Always joint or surface plane WITH the grain.
MAXIMUM CUTTING DEPTH. To reduce risk of
1
kickback, never cut deeper than
8" per pass.
CUTTING LIMITATIONS. Cutting a workpiece that does not meet the minimum dimension require­ments can result in breakup, kickback, or acciden­tal contact with cutterhead during operation. Never perform jointing, planing, or rabbeting cuts on
3
pieces smaller than 8" long,
4" wide, or 1⁄4" thick.
PUSH BLOCKS. Not using push blocks when sur­face planing may result in accidental cutterhead contact. Always use push blocks when planing materials less than 3" high or wide. Never pass your hands directly over cutterhead without a push block.
WORKPIECE SUPPORT.
trol while feeding can increase risk of kickback or accidental contact with cutterhead. Support work­piece continuously during operation. Position and guide workpiece with fence. Support long or wide stock with auxiliary stands.
FEED WORKPIECE PROPERLY. Kickback or accidental cutterhead contact may result if work­piece is fed into cutterhead the wrong way. Allow cutterhead to reach full speed before feeding. Never start jointer with workpiece touching cutter­head. Always feed workpiece from infeed side to outfeed side without stopping until cut is complete. Never back work toward infeed table.
SECURE KNIVES/INSERTS. Loose knives or improperly set inserts can become dangerous pro­jectiles or cause machine damage. Always verify knives/inserts are secure and properly adjusted before operation. Straight knives should never
1
project more than
8" (0.125") from cutterhead
body.
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Model G0656W/G0656XW (Mfd. Since 08/16)
Page 15
SECTION 2: POWER SUPPLY
Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
Availability
supply.
Full-Load Current Rating
Circuit Information
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Full-Load Current Rating at 220V ..... 12 Amps
Model G0656W/G0656XW (Mfd. Since 08/16)
Circuit Requirements
Nominal Voltage .........208V, 220V, 230V, 2 40V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 20 Amps
Plug/Receptacle .............................NEMA 6-20
-13-
Page 16
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Grounding Requirements
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!
No adapter should be used with plug. If plug does not fit available receptacle, or if
GROUNDED
6-20 RECEPTACLE
Current Carrying Prongs
6-20 PLUG
Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual.
Grounding Prong
Figure 6. Typical 6-20 plug and receptacle.
machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
-14-
Extension Cords
If you must use an extension
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 17
SECTION 3: SETUP
This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Keep children and pets away from plastic bags or packing materials shipped with this
get help from other people
The following items are needed, but not included, for the setup/assembly of this machine.
Needed for Setup
This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
HEAV Y LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
Description Qty
Safety Glasses (for each person) ............... 1
Solvent/Cleaner .......................................... 1
Shop Rags .................................................. 1
Lifting Equipment At Least 750 lb. Rating:
Forklift ......................................................... 1
Lifting Straps .............................................. 2
Wrench or Socket 12, 13mm ................1 Ea.
Hex Wrench 4, 5, 6mm ........................1 Ea.
Straightedge 4' ........................................... 1
Phillips Screwdriver #2 ............................... 1
Feeler Gauge 0.062" (
Dust Collection System .............................. 1
4" Dust Hose (length as needed) ............... 1
4" Hose Clamp ........................................... 1
Another Person .......................................... 1
1
16") ......................... 1
and use a forklift (or other lifting equipment) rated for weight of this machine.
Model G0656W/G0656XW (Mfd. Since 08/16)
Unpacking
If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
SUFFOCATION HAZARD!
machine. Discard immediately.
-15-
Page 18
Inventory
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
Wood Crate (Figure 7) Qty
A. Jointer Assembly ........................................ 1
B. Fence Assembly, Carriage, &
Carriage Mount .....................................1 Ea.
C. Handwheels ................................................ 2
D. Push Blocks ................................................ 2
E. Dust Port .................................................... 1
F. Knife-Setting Jig ......................................... 1
G. Handles ...................................................... 2
H. Open-End Wrenches 8/10, 11/13mm ....1 Ea.
I. Belt ............................................................. 1
J. Cutterhead Guard ....................................... 1
K. Hex Wrenches 3, 4, 5, 6mm .................1 Ea.
L. Fence Tilt Lever .......................................... 1
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
A
C
D
G
K
Figure 7. Box 1 inventory contents.
M
H
B
E
I
F
J
L
Cardboard Box (Figure 8) Qty
M. Stand Assembly w/Motor and Door ........... 1
N. Pedestal Switch Assembly ......................... 1
O. Foot Pedal Caster Assembly ...................... 1
Fasteners & Tools (Not Shown) ................. Qty
Cap Screws M8-1.25 x 40 (Jointer/Stand) . . 4
Lock Washers 8mm (Jointer/Stand) ........... 4
Flat Washers 8mm (Jointer/Stand) ............. 4
Cap Screws M8-1.25 x 45
(Carriage Mount) ........................................ 4
Lock Washers 8mm (Carriage Mount) ....... 4
Cap Screws M8-1.25 x 50 (Wheel/Stand) . . 3
Lock Washers 8mm (Wheel/Stand) ........... 3
Flat Washers 8mm (Wheel/Stand) ............. 6
Hex Nuts M8-1.25 (Wheel/Stand) ............... 3
Phillips Head Screws M5-.8 x 10
(Dust Port) .................................................. 4
Flat Washers 5mm (Dust Port) ................... 4
Key 5 x 5 x 20 (Handwheels) ..................... 2
G0656XW Only:
Indexable Carbide Inserts .......................... 5
Insert Screws .............................................. 5
T-Handle Torx Driver T20 ........................... 2
Figure 8. Box 2 inventory contents.
-16 -
O
N
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 19
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as
Cleanup
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality metal protectant to prevent rust.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy ship­ping grease from the non-painted parts of the machine during clean up.
Figure 9. T23692 Orange Power Degreaser.
Model G0656W/G0656XW (Mfd. Since 08/16)
-17-
Page 20
Site Considerations
Weight Load
Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Machine Data Sheet for the weight
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
73"
The physical environment where the machine is operated is important for safe operation and lon­gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
Wall
Min. 30"
for Maintenance
220V
32"
= Electrical Connection Illustration Not To Scale
Figure 10. Minimum working clearances.
-18-
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 21
Assembly
get help from other people
3. Remove cabinet stand rear access panel,
then install carriage mount to jointer using (4) pre-installed cap screws and lock washers (see Figure 13).
HEAV Y LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
and use a forklift (or other lifting equipment) rated for weight of this machine.
To assemble jointer:
1. Secure table locks to prevent table movement
during lifting, wrap lifting straps around infeed and outfeed table, as illustrated in Figure 11, then attach lifting strap ends to forklift forks, a hoist, or other powered lifting equipment.
Panel
Removed
Figure 13. Carriage mount installed.
4. Place straightedge against pulleys to check
their alignment (see Figures 14–15).
— If pulleys are aligned, go to Step 7.
— If pulleys are not aligned, do Steps 5–6.
Carriage
Mount
2 of 4
Figure 11. Using lifting straps to lift jointer
assembly.
2. Lift jointer and secure to stand with (4) M8-1.25 x 40 cap screws, (4) 8mm lock washers, and (4) 8mm flat washers (see Figure 12).
2 of 4
Straightedge
Figure 14. Checking belt alignment.
Cutterhead
Pulley
Alignment
Motor
Pulley
Figure 12. Jointer secured to stand.
Model G0656W/G0656XW (Mfd. Since 08/16)
Figure 15. Pulleys aligned.
-19 -
Page 22
5. Loosen motor mount hex bolts/nuts (see Figure 16).
Figure 16. Location of motor mount hex bolts/
nuts (3 of 4 shown).
6. Shift motor horizontally as needed to align motor pulley with cutterhead pulley, then tighten motor mount hex bolts/nuts.
9. Adjust belt tension by applying downward pressure on motor, until there is approxi-
1
mately
4" deflection when belt is pushed with
moderate force, as shown in Figure 18.
Note: After the first 16 hours of operation,
re-tension the belt, as it will stretch and seat during this time, which causes it to lose the initial tension you set.
Pulley
Deflection
1
4"
Pulley
7. Loosen motor mount bracket hex bolts/nuts (see Figure 17). DO NOT completely remove fasteners.
8. Slide motor upward, place belt around cutterhead pulley and motor pulley, then slide motor down to rest on belt (see Figure 17).
Figure 17. Location of motor mount bracket hex
bolts/nuts (3 of 4 shown).
Figure 18. Checking for proper belt tension.
10. Tighten motor bracket hex bolts/nuts (see Figure 17), and replace rear access panel.
11. Insert cutterhead guard shaft into mounting
hole on table, then tighten set screw (see
Figure 19).
Figure 19. Cutterhead guard installed.
12. Rotate guard one revolution counter-clock-
wise as it appears from above, then have another person hold guard in position while you perform Steps 13–14.
-20-
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 23
13. Install carriage with (2) pre-installed cap screws and flat washers (see Figure 20).
14. Attach fence to carriage with (2) pre-installed hex bolts and flat washers (see Figure 20).
Fence
Carriage
1 of 2
1 of 2
Figure 20. Carriage and fence installed.
18. Loosen fence lock and rotate fence adjust-
ment knob to position fence flush with rabbet­ing ledge, then tighten fence lock to secure position (see Figure 22).
Fence
Lock
Fence
Adjustment
Knob
Rabbeting
Ledge
15. Test guard by pulling it back and letting it go. Guard should snap back quickly over cutterhead.
— If guard does not snap back, or snaps
back slowly, remove guard and fence assembly, repeat Steps 12–13, then re­install fence.
Cutterhead guard must always return to closed position whenever it is moved. If it does not do this, it must be re-adjusted or re-installed.
16. Install fence tilt lever (see Figure 21).
17. Loosen fence tilt lock (see Figure 21), tilt
fence to 90°, then tighten lock.
Figure 22. Fence positioned flush with rabbeting
ledge.
19. Check to make sure fence is parallel with rab­beting ledge (see Figure 22).
— If fence is parallel with rabbeting ledge,
proceed to Step 20.
— If fence is not parallel with rabbeting
ledge, loosen cap screws shown in Figure 23, manually move fence until it is paral­lel with rabbeting ledge, then tighten cap screws to secure adjustment.
Fence Tilt
Lever
Fence Tilt
Lock
Figure 21. Fence tilt lever installed.
Model G0656W/G0656XW (Mfd. Since 08/16)
Figure 23. Location of cap screws for adjusting
fence parallelism.
-21-
Page 24
20. Place 5 x 5 x 20 key in each handwheel shaft keyway, then install infeed and outfeed handwheels with the pre-installed cap screws and flat washers (see Figure 24).
21. Secure handwheel handle onto each handwheel (see Figure 24).
24. Mount foot-pedal caster to bottom of stand using (3) M8-1.25 x 50 cap screws, (3) 8mm lock washers, (6) 8mm flat washers, and (3) M8-1.25 hex nuts, then re-install cabinet stand rear access panel (see Figure 26).
Cap Screw &
Flat Washer
Figure 24. Securing the handwheel handle.
22. Mount pedestal switch assembly to joint-
er with (2) pre-installed M8-1.25 x 20 cap screws and flat washers (see Figure 25).
23. Thread excess switch cord through access hole in cabinet stand (see Figure 25), and connect it to motor cord.
Pedestal Switch
Assembly
Access
Hole
x 3
Foot Pedal
Caster
Figure 26. Foot pedal and caster installed on
bottom of stand.
25. Assemble knife-setting gauge using the knife­setting gauge rod, feet and external retaining rings, as shown in Figure 27.
x 2
Figure 25. Pedestal switch attached to stand.
-22-
Figure 27. Knife-setting gauge assembly.
26. Install dust port as shown in Figure 28, using
(4) M5-.8 x 10 Phillips head screws and (4) 5mm flat washers.
x 4
Figure 28. Dust port installed.
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 25
Dust Collection
Setting Outfeed
Table Height
This machine creates substantial amounts of dust during operation. Breathing air­borne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust collection system.
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust col­lector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to cal­culate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.
To connect dust collection hose:
To help ensure safe operation and best cutting results, the outfeed table height MUST be level with the knives when they are at top-dead-center (TDC). If the outfeed table is set too low, the workpiece will be tapered from front to back or there will be snipe (a gouge in end of board that is uneven with rest of cut). If the outfeed table is set too high, the workpiece will hit the edge of the outfeed table during operation, increasing the chance of kickback.
To set outfeed table height:
1. DISCONNECT MACHINE FROM POWER!
2. Move cutterhead guard out of the way.
3. Loosen outfeed table lock (see Figure 30).
Outfeed Table Lock
1. Fit 4" dust hose over dust port, as shown in Figure 29, and secure with a hose clamp.
Figure 29. Dust hose attached to dust port.
2. Tug hose to make sure it does not come off.
Note: A tight fit is necessary for proper per-
formance.
Figure 30. Location of outfeed table lock.
4. Place straightedge on outfeed table
so it extends over cutterhead, lower outfeed table until straightedge is 0.062"
1
16") above cutterhead body, as deter-
( mined by using a feeler gauge (see Figure 31), then tighten outfeed table lock.
0.062" (1⁄16")
Straightedge
Outfeed Table
Feeler Gauge
Model G0656W/G0656XW (Mfd. Since 08/16)
Figure 31. Setting outfeed table height.
-23-
Page 26
Test Run
Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
table in the
SERVICE section of this manual can help.
setup instructions have been performed. Operating an improperly set up machine
Serious injury or death can result from
Troubleshooting
Recommended
Adjustments
For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine.
However, because of the many variables involved with shipping, we recommend that you at least verify the following adjustments to ensure the best possible results from your new machine.
Step-by-step instructions for these adjustments can be found in SECTION 7: SERVICE.
using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
DO NOT start machine until all preceding
may result in malfunction or unexpect­ed results that can lead to serious injury, death, or machine/property damage.
To test run machine:
1. Clear all setup tools away from machine.
2. Connect machine to power supply.
3. Turn machine ON, verify motor operation,
and then turn machine OFF.
The motor should run smoothly and without
unusual problems or noises.
Factory adjustments that should be verified:
1. Knife Settings (Page 39).
2. Depth Scale Calibration (Page 42).
3. Fence Stop Accuracy (Page 43).
4. Table Parallelism (Page 46).
Tighten Belt
The final step in the setup process must be done after approximately 16 hours of operation. During this first 16 hours, the belt will stretch and seat into the pulley groove. After this time, you must re-tension the belt to avoid slippage and burn out. Refer to Page 46 when you are ready to perform this important adjustment.
Note: Pulleys and belt can get hot. This is a nor­mal condition. Allow them to cool before making adjustments.
Congratulations! The Test Run is complete. Proceed to Recommended Adjustments on the this page.
-24-
A small amount of black belt dust at the bottom of the belt housing is normal during the life of the machine and does not indicate a problem with the machine or belt.
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 27
SECTION 4: OPERATIONS
This overview covers the basic process that happens during a typical operation with this machine. Familiarize yourself with this process to better understand the controls and procedures explained throughout the Operations section.
To complete a typical operation with the jointer
1.
2.
3.
4.
5.
6.
7.
8.
9.
10. Stops jointer.
The purpose of this overview is to provide the nov­ice machine operator with a basic understanding of how the machine is used during operation, so the
discussed later
in this manual
Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual and rienced research outside of this manual by reading "how­to" books, trade magazines, or websites.
To reduce your risk of serious injury, read this entire manual BEFORE
To reduce risk of eye injury from flying
Operation Overview
machine controls/components
are easier to understand.
seek additional training from expe-
machine operators, and do additional
using machine.
, the operator does the following:
Examines workpiece to verify it is safe and
suitable for cutting.
Adjusts fence for width of workpiece and
locks it in place.
Adjusts fence tilt, if necessary.
Adjusts infeed table height to set depth of cut
per pass.
Puts on safety glasses, respirator, and ear
protection.
Locates push blocks.
Starts jointer.
Holds workpiece firmly against infeed table
and fence, and slides it into cutterhead at a steady and controlled rate until entire length of workpiece has advanced beyond cutter­head to outfeed table.
chips or lung damage from breathing dust, always wear safety glasses and a respirator
when operating this machine.
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
Model G0656W/G0656XW (Mfd. Since 08/16)
Repeats cutting process until desired results
are achieved.
-25-
Page 28
Stock Inspection &
Follow these rules when choosing and joint­ing stock:
DO NOT joint or surface plane stock that Injury to the
occur if a knot becomes dislodged during the
DO NOT joint or surface plane against the
Jointing and surface planing with the
grain produces a better finish and is safer
Figure
If the grain changes direction along the edge of the board, decrease the cutting depth and make additional passes.
10" Min.
1
/4" Min.
3
/4" Min.
Scrape all glue off the workpiece before
Remove foreign objects from the work-
Wood stacked on a concrete or dirt
surface can have small pieces of concrete or
Make sure all stock is sufficiently dried
on the cutters and poor cutting results. Excess
Make sure your workpiece exceeds the
minimum dimension requirements shown
before processing it through the jointer, or the workpiece may break or kickback during the operation.
Requirements
contains large or loose knots.
operator or damage to the workpiece can
cutting operation.
jointing. Glue deposits on the workpiece, hard or soft, will gum up the cutterhead and produce poor results.
piece. Make sure that any stock you pro­cess with the jointer is clean and free of dirt, nails, staples, tiny rocks or any other foreign objects that could damage the cutterhead. These particles could also cause a spark as they strike the cutterhead and create a fire hazard.
Note:
grain direction. Cutting against the grain
increases the likelihood of kickback, as well as tear-out on the workpiece.
for the operator. Cutting with the grain is described as feeding the stock on the jointer so the grain points down and toward you as viewed on the edge of the stock (see below).
Note:
CORRECT
With Grain
stone pressed into the surface.
before jointing. Wood with a moisture con­tent over 20% will cause unnecessary wear
moisture can also hasten rust and corrosion.
below,
10" Min.
3
/4" Min.
INCORRECT
Against Grain
Figure 32. Proper grain alignment with the
cutterhead.
-26-
1
/4" Min.
10" Min.
1
/2" Min.
1" Min.
Figure 33. Minimum stock dimensions for jointer.
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 29
Setting Depth of Cut
The depth of cut on a jointer affects the amount of material removed from the bottom of the workpiece as it passes over the cutterhead.
The depth of cut is set by adjusting the height of the infeed table relative to the cutterhead knives/ inserts at TDC (top dead center).
Depth-of-Cut Scale
The depth of cut can be referenced directly from the depth scale located on the front of the jointer (see Figures 35–36).
Note: The depth scale can be calibrated or "zeroed" if it is not correct. Refer to Calibrating Depth Scale on Page 42 for more information.
The depth stop can be used to set the maximum
1
depth of cut to
8" for most jointing operations,
and the depth-of-cut scale displays the depth of
1
cut, which goes up to
2 " for cutting rabbets (see
Figure 36 on this page).
1
DO NOT exceed
8" depth of cut per pass on this machine or kickback and serious injury may occur!
Adjusting Infeed Table Height
To adjust the infeed table height, loosen the infeed table lock, rotate the infeed table handwheel to raise or lower the table, and then tighten the lock to secure the setting (see Figure 34).
Infeed Table Lock
Figure 35. Location of depth-of-cut scale.
Depth
Indicator
Depth
Stop
Infeed Table
Handwheel
Figure 34. Infeed table controls located on back
of machine.
Model G0656W/G0656XW (Mfd. Since 08/16)
Scale
Figure 36. Depth-of-cut scale components.
Depth Stop
The depth stop (see Figure 36) prevents the oper- ator from accidentally exceeding the depth-of-cut for normal jointing operations, yet it can easily be bypassed to allow a total cutting
1
depth of up to
2 " when rabbet cutting.
To engage the lever, position it as shown in Figure
36. To disengage the lever, raise the table to "0", then raise the lever out of the way while lowering the table to the desired height.
1
8" maximum
-27-
Page 30
Positive Stop-Screws
Squaring stock involves four steps performed
Previously Surface
Planed Face
The infeed table has positive-stop screws (see Figure 37) that allow the operator to quickly adjust the infeed table between finish/final cuts and shaping/heavy cuts.
Squaring Stock
in the order below:
We recommend setting the minimum depth of cut
1
32" and the maximum depth of cut to 1⁄8" for
to most operations.
Tools Needed Qty
Wrench 13mm ................................................... 1
Hex Wrench 4mm .............................................. 1
To adjust positive-stop screws:
1. Loosen jam nuts and stop screws shown
in Figure 37, but do not completely remove them.
2. Lower table to maximum desired depth of cut.
3. Tighten lower stop screw until it contacts
table pin shown in Figure 37, and then tight- en lower jam nut to secure stop screw.
4. Raise table to minimum desired depth of cut,
then repeat Step 4 with upper stop screw and jam nut (see Figure 37).
Upper
Lower
Stop Screw
Jam Nut
1. Surface Plane on the Jointer—The concave face of the workpiece is surface planed flat with the jointer.
2. Surface Plane on a Thickness Planer—The opposite face of the workpiece is surface planed flat with a thickness planer.
3. Edge Joint on the Jointer—The concave edge of the workpiece is jointed flat with the jointer.
Upper
Jam Nut
Lower
Stop Screw
Table Pin
Figure 37. Positive-stop components for infeed
table.
-28-
4. Rip Cut on a Table Saw—The jointed edge of the workpiece is placed against a table saw fence and the opposite edge cut off.
Previously
Jointed
45
30
15
Edge
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 31
To surface plane on jointer:
1. Stock Inspection &
2.
" per pass when
3.
4.
5.
To ensure workpiece remains
stable during cut, concave sides of workpiece
6.
from cutterhead during the entire cut. Instead
safely reposition it on the outfeed side to con­tinue supporting workpiece. Use push blocks
7.
When squaring up stock, cut opposite side of workpiece with a planer instead of the jointer to ensure boths sides are parallel.
Surface Planing
Failure to use push blocks when surface
ing rotating cutterhead, which will cause serious personal injury. ALWAYS use push
The purpose of surface planing (see Figures below) on the jointer is to make one flat face on a piece of stock to prepare it for thickness planing on a planer.
Inspect stock to ensure it is safe and suitable
for the operation (see Requirements section).
Set infeed table height to desired cutting depth for each pass.
NOTICE
If you are not experienced with a jointer, set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations.
Figure 38. Illustration of surface planing results.
Removed
Surface
IMPORTANT: For safety reasons, do not exceed a cutting depth of surface planing.
Set fence to 90˚.
Start jointer.
Place workpiece firmly against fence and
infeed table.
IMPORTANT:
must face toward table and fence.
Feed workpiece completely across cutter-
head while keeping it firmly against fence and tables during the entire cut.
IMPORTANT: Keep hands at least 4" away
of allowing a hand to pass directly over cut­terhead, lift it up and over cutterhead, and
1
16
Model G0656W/G0656XW (Mfd. Since 08/16)
Figure 39. Example of surface planing
operations.
whenever practical to further reduce risk of accidental hand contact with cutterhead.
Repeat Step 6 until entire surface is flat.
Tip:
planing could result in your hands contact-
blocks when surface planing on jointer!
-29-
Page 32
Edge Jointing
To edge joint on jointer:
1. Stock Inspection &
2.
3.
4.
5.
To ensure workpiece remains
stable during cut, concave sides of workpiece
6.
from cutterhead during the entire cut. Instead
safely reposition it on the outfeed side to con­tinue supporting workpiece. Use push blocks
7.
When squaring up stock, cut opposite
edge of workpiece with a table saw instead
both edges of work-
piece will not be parallel with each other.
Edge jointing (see Figures below) produces a flat and true surface along the side of a workpiece by removing uneven areas.
an essential step
for
and when
preparing a workpiece for joinery or finishing.
Inspect stock to ensure it is safe and suitable
for the operation (see Requirements section).
squaring up warped or rough stock
If you are not experienced with a jointer, set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations.
Removed
Surface
It is
NOTICE
Set infeed table height to desired cutting depth for each pass.
IMPORTANT: For safety reasons, cutting depth should never exceed
Set fence to 90˚.
Start jointer.
Place workpiece firmly against fence and
infeed table.
IMPORTANT:
must face toward table and fence.
Feed workpiece completely across cutter-
head while keeping it firmly against fence and tables during the entire cut.
IMPORTANT: Keep hands at least 4" away
of allowing a hand to pass directly over cut­terhead, lift it up and over cutterhead, and
1
8" per pass.
Figure 40. Illustration of edge jointing results.
Figure 41. Example of edge jointing operation.
-30-
whenever practical to further reduce risk of accidental hand contact with cutterhead.
Repeat Step 6 until the entire edge is flat.
Tip:
of the jointer—otherwise,
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 33
Bevel Cutting
To bevel cut on jointer:
1. Stock Inspection &
2.
Cutting depth for bevel cuts is typically
, depending on hardness
3.
4.
5.
6.
When your leading hand gets within 4" of the cutterhead, lift it up and over cutter­head, and place push block on portion of the workpiece once it is 4" past cutterhead. Now, focus your pressure on outfeed end of the workpiece while feeding, and repeat same action with your trailing hand when it gets within 4" of cutterhead. To help keep your hands safe, DO NOT let them get closer than 4" from moving cutterhead at any time during
7.
you are satisfied with the results.
Bevel cuts (see Figures below) can be made by setting the fence at the desired angle and feeding the workpiece firmly along the fence face, with the bottom inside corner firmly against the table. The cutting process typically requires multiple passes or cuts to bevel the entire edge of a workpiece.
NOTICE
If you are not experienced with a jointer, set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations.
Inspect stock to ensure it is safe and suitable
for the operation (see Requirements section).
Set infeed table height to cutting depth
desired for each pass.
Note:
between 1⁄16" and 1⁄8" and width of stock.
Set fence tilt to desired angle of cut.
Place workpiece against fence and infeed
table with concave side face down.
Figure 42. Illustration of bevel cutting results.
Removed
Surface
Start jointer.
With a push block in your leading hand, press
workpiece against table and fence with firm pressure, and feed workpiece over cutter­head with a push block in your trailing hand.
Note:
operation!
Repeat cutting process, as necessary, until
Figure 43. Fence setup for a bevel cut of 45°.
Model G0656W/G0656XW (Mfd. Since 08/16)
-31-
Page 34
Rabbet Cutting
To rabbet cut on jointer:
1. Stock Inspection &
2.
3
4.
5.
6.
To ensure workpiece remains
stable during cut, concave sides of workpiece
7.
from cutterhead during the entire cut. Instead
safely reposition it on the outfeed side to con­tinue supporting workpiece. Use push blocks
8. Repeat Step 7 until rabbet is cut to depth.
The purpose of rabbet cutting is to remove a sec­tion of the workpiece edge (see
). When combined with another rabbet cut edge, the rabbet joints create a simple, yet strong method of joining stock.
When cutterhead guard is removed,
Figures below
Inspect stock to ensure it is safe and suitable
for the operation (see Requirements section).
Set infeed table height to desired cutting depth for each pass.
If you are not experienced with a jointer, set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations.
Figure 44. Illustration of rabbet cutting effects
and a few sample joints.
NOTICE
Rabbet Joints
Removed
Surface
IMPORTANT: For safety reasons, cutting depth should never exceed
. Remove cutterhead guard.
Set fence to 90˚ and near front of jointer,
so amount of exposed cutterhead in front of fence matches size of desired rabbet.
Start jointer.
Place workpiece firmly against fence and
infeed table.
IMPORTANT:
must face toward table and fence.
Feed workpiece completely across cutter-
head while keeping it firmly against fence and tables during entire cut.
IMPORTANT: Keep hands at least 4" away
of allowing a hand to pass directly over cut­terhead, lift it up and over cutterhead, and
1
8" per pass.
Figure 45. Typical rabbet cutting operation.
-32-
whenever practical to further reduce risk of accidental hand contact with cutterhead.
attempting any other cut besides a rabbet directly exposes operator to moving cutter­head. ALWAYS replace cutterhead guard after rabbet cutting!
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 35
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777
SECTION 5: ACCESSORIES
cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
G1753—Jointer Pal® Magnetic Knife Gauge (For HSS & Cobalt Knives) G1756—Jointer Pal (For Carbide Knives)
This magnetic knife-setting system lets you set jointer knives in perfect alignment every time!
®
Magnetic Knife Gauge
T27445—8" x 3/4" x 1/8" HSS Jointer Knives
Figure 48. T27445 Jointer Knives for G0656W.
T274 5 4 —8" Spiral Cutterhead for G0656W
40 indexable carbide inserts on this spiral cutterhead produce a glass-smooth finish on even the toughest hardwoods. Indexable carbide inserts last up to 10x longer than HSS steel.
Figure 46. G1753 Jointer Pal® Knife Gauge.
G3631—Jointer/Planer Knife Hone
This handy tool sharpens flat and beveled sur­faces quickly and easily. Great for touch-ups.
Figure 47. Jointer knife hone.
Model G0656W/G0656XW (Mfd. Since 08/16)
Figure 49. T27454 Spiral Cutterhead Upgrade
for G0656W.
H7319 —Indexable Carbide Inserts (G0656XW)
Designed for use in spiral cutterhead systems, each solid carbide insert provides 4 cutting edges! Size: 14 x 14 x 2mm (10 pack).
Figure 50. H7319 Indexable Carbide Inserts.
-33-
Page 36
order online at www.grizzly.com or call 1-800-523-4777
T27623—8" Shelix Cutterhead H7354—Shelix Carbide Inserts 15 x 15 x 2.5mm
T27623
H2499—Small Half-Mask Respirator H3631—Medium Half-Mask Respirator H3632—Large Half-Mask Respirator H3635—Cartridge Filter Pair P100
If you work around dust everyday, a half-mask respirator can be a lifesaver. Also compatible with safety glasses!
H7354
Figure 51. Shelix 8" cutterhead and indexable
carbide inserts.
Basic Eye Protection
T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20452—“Kirova” Anti-Reflective S. Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5
T20502
T20452
T20503
Figure 53. Half-mask respirator with disposable
cartridge filters.
G9256—6" Dial Caliper G9257—8" Dial Caliper G9258—12" Dial Caliper
Required for jointing, planing, or sanding to critical tolerances. These calipers are accurate to 0.001" and feature stainless steel, shock-resistant con­struction and a dust proof display.
Figure 54. Grizzly® Dial Calipers.
SB1365—South Bend Way Oil-ISO 68
H7194
Figure 52. Assortment of basic eye protection.
-34-
T20451
Figure 55. Recommended product for machine
lubrication.
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 37
SECTION 6: MAINTENANCE
accidental startup, always disconnect machine from
Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use— this ensures moisture from wood dust does not remain on bare metal surfaces.
Keep tables rust-free with regular applications of products like G96
, or
Boeshield
The cleaning process for this machine is simple. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Treat all unpainted cast iron and steel with a non-staining lubricant after cleaning.
Cleaning &
To reduce risk of shock or
power before adjustments, maintenance, or service.
Schedule
For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Daily
Vacuum all dust on and around the machine.
Wipe down tables and all other unpainted cast-iron with a metal protectant.
Check for/repair worn or damaged wires.
Check/resolve any other unsafe condition.
Check/tighten loose mounting bolts.
Check/replace damaged cutterhead knives/ inserts.
Monthly
Check belt for proper tension, damage, or wear/replace belt.
Clean/vacuum dust buildup from inside cabi­net and off motor.
Protecting
®
®
T-9.
G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT® 12 Oz. Spray G2871—Boeshield® T-9 12 Oz. Spray G2870—Boeshield® T-9 4 Oz. Spray H3788—G96® Gun Treatment 12 Oz. Spray H3789—G96® Gun Treatment 4.5 Oz. Spray
Gun Treatment, SLIPIT
®
Model G0656W/G0656XW (Mfd. Since 08/16)
Figure 56. Recommended products for
protecting unpainted cast-iron and steel.
-35-
Page 38
Lubrication
Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. DO NOT lubricate them.
It is essential to clean components before lubri­cating them because dust and chips build up on lubricated components and make them hard to move. Simply adding more grease to them will not yield smooth moving components.
Clean the components below with mineral spirits or other oil/grease solvent cleaner and shop rags.
Leadscrews
Oil Type ................SB1365 or ISO 68 Equivalent
Oil Amount ............................................Thin Coat
Frequency .......................................... As Needed
Table Ways
Oil Type .... Grizzly T23962 or ISO 68 Equivalent
Oil Amount ...........................................1–2 Drops
Lubrication Frequency ....................... As Needed
Lower infeed and outfeed tables to access ways. Place a couple of drops of oil at top of each way as needed and move tables up and down to dis­tribute oil (see Figure 58). Wipe off excess oil.
Lubricate with light machine oil as needed (see Figure 57). Wipe off excess oil and sawdust with a cloth.
Figure 57. Leadscrew lubrication location.
Figure 58. Location to lubricate table ways.
Fence
Oil Type .... Grizzly T23962 or ISO 68 Equivalent
Oil Amount ...........................................1–2 Drops
Lubrication Frequency ....................... As Needed
Place one or two drops of light machine oil on fence pivot points (see Figure 59) as needed.
Figure 59. Fence lubrication locations.
-36-
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 39
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support.
gather the serial number and manufacture date of your machine before calling.
SECTION 7: SERVICE
Troubleshooting
Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not start or a breaker trips immediately after startup.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
1. OFF/STOP button not reset.
2. Incorrect power supply voltage/circuit size.
3. Power supply circuit breaker tripped/fuse blown.
4. Motor wires connected incorrectly.
5. Wiring open/has high resistance.
6. ON button at fault.
7. Centrifugal switch at fault.
8. Start capacitor at fault.
9. Motor at fault.
1. Workpiece material not suitable.
2. Excessive feed rate.
3. Excessive cutting depth.
4. Dull knives/inserts.
5. Dust collection problem, causing internal components to clog up with shavings.
6. Belt slipping; oil/grease on belt.
7. Pulley loose or not properly aligned.
8. Motor overheated.
9. Motor wires connected incorrectly.
10. Plug/receptacle at fault.
11. Run capacitor at fault.
1. Motor or other component loose.
2. Belt worn/loose; belt slapping cover.
3. Pulley loose or not properly aligned.
4. Motor fan rubbing on fan cover.
5. Foot-pedal caster engaged.
6. Knives/inserts at fault.
7. Cutterhead bearings at fault.
8. Centrifugal switch at fault.
9. Motor bearings at fault.
1. Press OFF/STOP button in fully to reset switch.
2. Ensure correct power supply voltage/circuit size.
3. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.
4. Correct motor wiring connections (Page 47).
5. Check/fix broken, disconnected, or corroded wires.
6. Test/replace switch.
7. Adjust/replace centrifugal switch if available.
8. Test/replace capacitor.
9. Test/repair/replace.
1. Ensure workpiece is suitable for jointing (Page 26).
2. Reduce feed rate.
3. Reduce cutting depth (Page 27).
4. Sharpen/replace knives; rotate/replace insert(s) (Pages 39–41).
5. Clear blockages; move machine closer to dust collector; upgrade dust collector.
6. Tension/replace belt (Page 46); clean belt; ensure pulleys are aligned (Page 19).
7. Re-align pulleys; replace shaft key; tighten pulley set screw.
8. Clean motor, let cool, and reduce depth of cut.
9. Correct motor wiring connections (Page 47).
10. Test for good contacts/correct wiring.
11. Test/repair/replace.
1. Replace damaged bolts/nuts; retighten loose bolts/ nuts. Use thread-locking fluid if condition repeats.
2. Tension/replace belt (Page 46).
3. Re-align pulleys; replace shaft key; tighten pulley set screw.
4. Fix/replace fan cover; replace loose/damaged fan.
5. Release foot-pedal caster to stabilize machine.
6. Sharpen/replace knives; set knife alignment/height correctly; rotate/replace inserts (Pages 39–41).
7. Replace bearing(s)/realign cutterhead.
8. Replace.
9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
Note: Please
Model G0656W/G0656XW (Mfd. Since 08/16)
-37-
Page 40
Machine Operation
Symptom Possible Cause Possible Solution
Table(s) difficult to adjust.
Excessive snipe (gouge in end of board that is uneven with rest of cut).
Workpiece stops in middle of cut.
Workpiece chipping, tear-out, or overall rough cuts.
Fuzzy grain. 1. Wood has high moisture content.
Long lines or ridges that run along length of workpiece.
Uneven cutter marks, wavy surface, or chatter marks across face of workpiece.
Glossy surface; scorching or burn marks on workpiece.
Workpiece is concave or convex along its length after jointing.
1. Table lock(s) engaged/partially engaged.
2. Infeed table stops blocking movement.
1. Outfeed table set too low, or knives (G0656W only) set too high.
2. Operator pushing down on trailing end of workpiece as it leaves cutterhead.
1. Outfeed table set too high. 1. Align outfeed table with cutterhead knife/insert at
1. Not feeding workpiece to cut "with the grain."
2. Dull knives/inserts.
3. Workpiece not suitable for jointing.
4. Nicked or chipped knives/inserts.
5. Feeding workpiece too fast.
6. Excessive cut depth.
7. Lack of proper dust collection or clogged dust port.
2. Dull knives/inserts.
1. Nicked or chipped knives/inserts.
2. Loose or incorrectly installed insert(s).
3. Dirt or debris under carbide inserts (spiral cutterheads only).
1. Feeding workpiece too fast.
2. Knives not properly adjusted.
3. Dirt or debris under carbide inserts (spiral cutterheads only).
1. Dull knives/inserts.
2. Feed rate too slow.
1. Workpiece not held with even pressure against outfeed table during cut.
2. Workpiece too uneven at start of operation.
3. Outfeed table not parallel with infeed table.
1. Completely loosen table lock(s) (Page 5).
2. Loosen/reset infeed table stops (Page 28).
1. Align outfeed table with cutterhead knife/insert at top dead center (Page 23); adjust height of knives (G0656W) evenly with outfeed table (Page 39).
2. Reduce/eliminate downward pressure on trailing end of workpiece as it leaves cutterhead.
top dead center (Page 23).
1. Turn the workpiece 180° before feeding again.
2. Sharpen/replace knives; rotate/replace insert(s) (Pages 39–41).
3. Ensure workpiece is suitable for jointing (Page 26).
4. Replace knives; rotate/replace insert(s) (Pages 39–41).
5. Reduce feed rate.
6. Reduce cut depth (Page 27).
7. Clear blockages, ensure dust collector is operating efficiently; upgrade dust collector.
1. Ensure wood moisture content is less than 20%. Allow to dry if necessary.
2. Sharpen/replace knives; rotate/replace insert(s) (Pages 39–41).
1. Replace knives; rotate/replace insert(s) (Pages 39–41).
2. Remove/replace insert(s) and install properly (Page 41).
3. Remove inserts, properly clean mounting pocket and re-install (Page 41).
1. Reduce feed rate.
2. Properly adjust knives (Page 39).
3. Remove inserts, properly clean mounting pocket and re-install (Page 41).
1. Sharpen/replace knives; rotate/replace insert(s) (Pages 39–41).
2. Increase feed rate.
1. Apply even downward pressure against workpiece throughout entire travel along outfeed side during cut.
2. Take partial cuts to remove extreme high spots before doing a full pass.
3. Check/Adjust table parallelism (Page 46).
-38-
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 41
Inspecting Knives
Setting the knives correctly is crucial to the proper operation of the jointer and
important role higher than the others, it will do the majority of the work, and thus, become dull much faster.
Setting/Replacing
(G0656W)
The height of the knives can be inspected with a straightedge to ensure that they are set even with the outfeed table at their highest point in the cutterhead rotation, or top dead center (TDC).
To inspect the knives:
1. DISCONNECT MACHINE FROM POWER!
2. Remove cutterhead guard or block it out of
the way.
3. Using a straightedge on outfeed table, check height of each knife at positions shown in Figure 60 below.
Black Lines Represent Straightedge Positions From Overhead View
Knives (G0656W)
it plays an
in keeping the knives sharp. If one knife is
There are two options for setting the knives—the straightedge method and the knife-setting jig method. Each option has advantages and disad­vantages; the correct one for you will become a matter of personal preference. For best results, the tables must be parallel with each other (refer to Checking/Adjusting Table Parallelism on Page 46) and the outfeed table height must be properly set (refer to Setting Outfeed Table
Height on Page 23).
Straightedge Method: A high quality straight-
edge is held flat against the outfeed table and the knife heights are set to the bottom of the straight­edge, as shown in Figure 60. Because the knife projection height from the cutterhead is depen­dent on the outfeed table height, the outfeed table must be set as described in Setting Outfeed Table Height on Page 23 for this method to work correctly.
Knife at TDC
Straightedge
Outfeed Infeed
Figure 60. Using a straightedge to inspect
knives.
— The knives are set correctly set when they
just touch the bottom of the straightedge at TDC in each of t straightedge positions
Model G0656W/G0656XW (Mfd. Since 08/16)
When using the straightedge method to set the knives, you will not need to move the outfeed table once it is set and you will always be assured that the knives are even with the outfeed table in their highest point of rotation (TDC)—even if the cutterhead is not parallel with the outfeed table.
-39-
Page 42
Setting the knives correctly is crucial to the proper operation of the jointer and it plays an important role in keeping the knives sharp. If one knife is higher than the others, it will do the majority of the work, and thus, become dull much faster.
The knife-setting jig included with the jointer is designed to set
at the
correct height
Th
with jack screws the knives.
Use the knife-setting jig to verify that all knives are positioned evenly in the cutterhead.
To inspect positioning of knives in cutterhead:
1.
2.
3.
4.
5.
Repeat this inspection
with other knives before resetting.)
Knife-Setting Jig Method: The infeed table is lowered to fit the jig on the cutterhead, as shown in Figure , and the knife heights are set to just touch the middle pad of the jig.
Middle
Pad
Figure . Example of knife-setting jig positioned
over cutterhead knife.
Tools Needed Qty
Knife-Setting Jig ................................................ 1
Hex Wrench 3mm .............................................. 1
Open-End Wrench 10mm .................................. 1
DISCONNECT MACHINE FROM POWER!
Remove cutterhead guard or block it open.
Lower infeed table to 1⁄2" scale mark.
Place knife jig on cutterhead, directly over a
knife.
Closely examine how jig touches cutterhead
and knife. Knife is set correctly when, on each side of cutterhead, both legs of jig sit firmly on cutterhead body and middle pad of jig just touches top edge of knife.
all the knives evenly and
in the cutterhead.
e cutterhead in this jointer is equipped
that allow for careful positioning of
Loosen Tighten
Knife
Jack
Figure 61. Cutterhead profile diagram.
Screw
Gib Bolt
— If jig does not sit as described, then that
knife must be reset. (
To set or replace knives:
1. DISCONNECT MACHINE FROM POWER!
2. Remove cutterhead guard from table and
lower infeed and outfeed tables as far as they go. This will provide unrestricted access to cutterhead.
3. Remove cabinet rear access panel to expose cutterhead pulley.
Gib
4. Rotate cutterhead pulley to provide good access to cutterhead knives.
-40-
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 43
This spiral cutterhead is equipped with index­able carbide inserts. Each insert can be rotat­ed to reveal any one of its four cutting edges. Therefore, if one cutting edge becomes dull or damaged, simply rotate it 90˚ to reveal a fresh cutting edge as shown below.
Each insert has a reference dot on one corner. As the insert is rotated, the reference dot location can be used as an indicator of which edges are used and which are new. When the reference dot revolves back around to its starting position, the insert should be replaced.
To rotate or replace spiral cutterhead insert:
1.
2.
lower infeed and outfeed tables as far as they
3.
4.
insert(s) to be rotated/replaced.
middle, and alternating back and forth until all
gib bolts are loose, but not falling out.
5. Loosen cutterhead gib bolts, starting in the middle, and alternating back and forth until all gib bolts are loose, but not falling out.
The first time you set or replace a knife,
remove gib and knife from cutterhead. Clean gib and clean inside cutterhead slot to remove all pitch or sawdust. Coat knife and gib with a metal protectant.
6. Position knife jig over knife. Loosen gib bolts
7.
head. Using a hex wrench, rotate jack screws
middle, and alternating back and forth until all gib bolts are loose, but not falling out.
remove gib and knife from cutterhead. Clean gib and clean inside cutterhead slot to remove all pitch or sawdust. Coat knife and gib with a metal protectant.
until knife is completely loose.
head. Using a hex wrench, rotate jack screws to raise or lower knife. When knife is set cor- rectly, it will barely touch middle pad of knife jig or bottom of straightedge in each of the straightedge positions. Snug gib bolts just tight enough to hold knife in place. Repeat with remaining knives.
working from the ends to the middle. Repeat with remaining knives.
middle, and alternating back and forth until all gib bolts are loose, but not falling out.
remove gib and knife from cutterhead. Clean gib and clean inside cutterhead slot to remove all pitch or sawdust. Coat knife and gib with a metal protectant.
until knife is completely loose.
head. Using a hex wrench, rotate jack screws to raise or lower knife. When knife is set cor- rectly, it will barely touch middle pad of knife jig or bottom of straightedge in each of the straightedge positions. Snug gib bolts just tight enough to hold knife in place. Repeat with remaining knives.
you started with. Lightly snug all gib bolts, alternating from one side to the other, and working from the ends to the middle. Repeat with remaining knives.
middle, and alternating back and forth until all gib bolts are loose, but not falling out.
remove gib and knife from cutterhead. Clean gib and clean inside cutterhead slot to remove all pitch or sawdust. Coat knife and gib with a metal protectant.
until knife is completely loose.
head. Using a hex wrench, rotate jack screws to raise or lower knife. When knife is set cor- rectly, it will barely touch middle pad of knife jig or bottom of straightedge in each of the straightedge positions. Snug gib bolts just tight enough to hold knife in place. Repeat with remaining knives.
you started with. Lightly snug all gib bolts, alternating from one side to the other, and working from the ends to the middle. Repeat with remaining knives.
manner as you did in the previous step.
new knives at top dead center.
access panel.
Rotating/Replacing
Cutterhead Inserts
until knife is completely loose.
Access jack screws through holes in cutter-
to raise or lower knife. When knife is set cor­rectly, it will barely touch middle pad of knife jig or bottom of straightedge in each of the straightedge positions. Snug gib bolts just tight enough to hold knife in place. Repeat with remaining knives.
Figure 62. Jack screw access hole.
you started with. Lightly snug all gib bolts, alternating from one side to the other, and
3
Figure 63. Gib bolt tightening sequence.
manner as you did in the previous step.
Make sure outfeed table is set even with the
new knives at top dead center.
1
42
(G0656XW)
Reference Dot
Figure 64. Insert rotating sequence.
Tools Needed Qty
Phillips Screwdriver ........................................... 1
Torque Wrench .................................................. 1
T-20 Torx Bit ...................................................... 1
Precision Straightedge ...................................... 1
DISCONNECT MACHINE FROM POWER!
Remove cutterhead guard from table, and
go, to provide access to cutterhead.
Remove cabinet rear access panel to expose
cutterhead pulley.
Model G0656W/G0656XW (Mfd. Since 08/16)
Rotate cutterhead pulley to provide access to
-41-
Page 44
5. Put on heavy leather gloves to protect fingers
and hands.
6.
insert, Torx screw, and surrounding area (see
Figure).
7. Remove Torx screw and insert, then clean all
Proper cleaning of insert(s), Torx screw, and cutterhead pocket is critical to achieving a smooth finish. Dirt or dust trapped between insert and cutterhead will raise insert, and
jointing.
Use low-pressure compressed air or
8.
used, replace insert with a new one. Always
9.
If too much oil is applied to the threads,
ed hole as you install insert and force it to raise slightly, making it out of alignment.
The depth scale can be calibrated or "zeroed" to make sure the cutting depth shown on the scale matches the actual cutting depth (per pass).
To calibrate the depth scale:
1.
2.
3. Adjust the infeed table until it is level with the
4.
scale pointer to “0”.
Calibrating Depth
Remove any sawdust or debris from head of
Torx
Screw
Cutterhead
Insert
Figure 65. Location of cutterhead inserts and
Torx screws.
dust and debris from both parts and pocket they were removed from.
Scale
Set the outfeed table height as described in
Setting Outfeed Table Height.
Place a straightedge across the infeed and outfeed tables.
outfeed table, as shown below.
Using a screwdriver, precisely adjust the
Straightedge
Note:
make marks on your workpiece when
Tip:
vacuum nozzle to clean cutterhead pocket.
Re-install insert so that a fresh cutting edge
faces outward, making sure it is properly seated in cutterhead pocket.
— If all four insert cutting edges have been
position reference dot in same position when installing a new insert to aid in rota­tional sequencing.
Lubricate Torx screw threads with a small
amount of light machine oil, wipe excess off, and torque screw to 48–50 inch/pounds.
Note:
excess will attempt to squeeze out of thread-
-42-
InfeedOutfeed
Figure 66. Infeed table adjusted even with
outfeed table.
Screw
Figure 67. Depth indicator set to "0".
Note: If necessary, loosen upper jam nut and stop
screw (see To adjust positive-stop screws on Page 28) to prevent obstruction of infeed table movement during Step 3.
Model G0656W/G0656XW (Mfd. Since 08/16)
Depth
Indicator
Page 45
Setting Fence Stops
3. Adjust 45˚ stop bolt until it makes contact with
135° stop bolt (see Figure 69).
The fence stops simplify the task of adjusting the fence to 45˚ inward, 90˚, and 45˚ outward (135˚).
Tools Needed Qty
45° Square ........................................................ 1
90° Square ........................................................ 1
Sliding Bevel ...................................................... 1
Open-End Wrench 13mm .................................. 1
Setting 45° Inward Fence Stop
1. Use a 45˚ square to adjust fence to 45˚ inward position, as shown in Figure 68.
4. Retighten jam nut loosened in Step 2.
Setting 90° Fence Stop
1. Use a 90˚ square to adjust fence to 90˚ (see Figure 70).
Figure 70. Example of adjusting fence to 90˚.
Figure 68. Example of adjusting fence 45˚
inward.
2. Loosen jam nut shown in Figure 69.
45° Stop
Bolt
Jam Nut
135° Stop
Fence Bracket
(1 of 2)
Bolt
2. Flip 90˚ swing stop into position shown in Figure 71.
Jam Nut
Swing Stop
Fence Stop Bolt
Figure 71. 90˚ swing stop engaged.
3. Loosen jam nut on 90˚ fence stop bolt (see Figure 71).
4. Adjust the 90˚ fence stop bolt until it makes
contact with 90˚ swing stop.
Figure 69. 45˚ inward fence stop bolt.
Model G0656W/G0656XW (Mfd. Since 08/16)
5. Retighten jam nut loosened in Step 3.
-43-
Page 46
Setting 135° Fence Stop
1. Disengage swing stop (see Figure 71 on Page 43).
2. Use a sliding bevel adjusted to 135˚ to adjust
fence to 135˚ (45˚ outward) position, as shown in Figure 72.
Adjusting Gibs
The function of the table gibs is to eliminate excessive play in the table movement. The gibs also control how easy it will be to move the tables up and down.
Tools Needed Qty
Open-End Wrench 13mm .................................. 1
Hex Wrench 4mm .............................................. 1
To adjust table gibs:
1. Loosen three infeed table gib nuts on back of
jointer base (see Figure 74).
Gib Nut
Figure 72. Example of adjusting fence 45˚
outward.
3. Loosen jam nut on 135˚ stop bolt (see Figure 73).
135° Stop Bolt
Jam Nut
Figure 73. Location of 135˚ stop bolt and
jam nut.
Gib Set Screw
Figure 74. Infeed table gib controls.
2. Oil table ways and leadscrew if needed (see Page 36).
3. Evenly tighten gib set screws a small amount,
then check table by moving it up and down. Adjust set screws as needed until friction of table movement is balanced between mini­mal play and ease of movement.
Note: Tighter gibs reduce play but make it
harder to adjust tables.
4. Adjust 135˚ stop bolt until it makes contact with back of fence.
5. Retighten jam nut loosened in Step 3.
-44-
4. Repeat Steps 1-3 with outfeed table.
5. Set outfeed table height as described in Setting Outfeed Table Height on Page 23.
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 47
Tensioning/
Replacing Belt
To ensure optimum power transmission from the motor to the cutterhead, the belt must be in good condition (free from cracks, fraying and wear) and properly tensioned. After the first 16 hours of belt life, re-tension the belt, as it will stretch and seat during this time.
Tensioning Belt
1. DISCONNECT MACHINE FROM POWER!
2. Remove cabinet rear access panel.
5. Press belt with moderate pressure in center to
check belt tension. Belt is correctly tensioned when there is approximately when pushed, as shown in Figure 76.
Deflection
1
4"
1
4" deflection
Pulley
Pulley
3. Loosen motor mount bracket fasteners shown in Figure 75.
Note: DO NOT completely remove motor
mount bracket fasteners.
Figure 75. Location of motor mount bracket fas-
teners (3 of 4 shown).
4. Press down on motor to keep tension on belt.
Figure 76. Checking belt tension.
— If there is more than 1⁄4" deflection when
you check belt tension, repeat the tension­ing procedure until it is correct.
6. Tighten motor mount bracket fasteners (see Figure 75), and replace cabinet rear access
panel.
Replacing Belt
1. DISCONNECT MACHINE FROM POWER!
2. Remove cabinet rear access panel.
3. Loosen motor mount bracket fasteners shown in Figure 75.
4. Have another person lift motor as you remove
belt and replace it with a new one. It may help to use a 2x4 as a lever to raise motor. Make sure belt is seated in pulley groove.
5. Follow Steps 4–5 in Tensioning Belt proce­dure to set correct belt tension.
Model G0656W/G0656XW (Mfd. Since 08/16)
6. Tighten motor mount bracket fasteners (see Figure 75), and replace cabinet rear access
panel.
-45-
Page 48
Checking/Adjusting
Table Parallelism
5. Look down length of straightedge on outfeed
side to see if there are any noticeable gaps between straightedge and outfeed table. Do this at both front and rear of table.
The infeed and outfeed tables must be parallel with each other in order to produce a straight, jointed edge. When the tables are not parallel with each other, the jointer will produce workpieces that are cupped (concave) or bowed (convex) along their length.
Table parallelism is factory-set, and should not normally need to be adjusted when the machine is new. However, after prolonged use, or if machine has been jarred during lifting or trans­portation, it may become necessary to adjust the table parallelism.
Table parallelism is adjusted by inserting shims between the dovetailed ways of the outfeed table to make it parallel with the infeed table. Once this adjustment is made, the outfeed table height should not need to be adjusted again.
Items Needed Qty
Straightedge 4–8' .............................................. 1
Feeler Gauge Set .............................................. 1
Metal Shims ....................................... As Needed
To check/adjust table parallelism:
1. DISCONNECT MACHINE FROM POWER!
2. Move cutterhead guard out of the way.
— If there are no gaps, and the straightedge
makes full contact with both tables at front and rear, the tables are parallel with each other and no adjustments are necessary.
— If there are gaps anywhere between one
of the tables and the straightedge, the tables are not parallel to each other and must be adjusted. Proceed to Step 6.
6. Insert feeler gauge between table and straightedge where gap is greatest (see Figure 78). Maximum allowable tolerance is
0.003".
Insert Feeler Gauge
Where Gap is Greatest
Straightedge
Outfeed
Figure 78. Example of feeler gauge location for
checking table parallelism.
7. Loosen outfeed table locks. Place shims between dovetailed ways (see Figure 79) until outfeed table is within 0.003" of parallel with infeed table at front and rear of tables.
Infeed
3. Set outfeed table height as described in Setting Outfeed Table Height on Page 23.
4. Rotate cutterhead until knife/insert is no
longer at TDC, extend straightedge over both tables, raise infeed table until it con­tacts straightedge (see Figure 77), then lock infeed table.
Straightedge
Figure 77. Checking table parallelism.
-46-
Possible Shim
Locations
Figure 79. Locations to place shims when
Infeed Outfeed
8. Re-check outfeed table height (refer to Setting Outfeed Table Height on Page 23),
and re-adjust if necessary.
Model G0656W/G0656XW (Mfd. Since 08/16)
adjusting table parallelism.
Page 49
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine
SECTION 8: WIRING
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical com­ponents!
MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire. This includes the installation of unapproved after­market parts.
WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires dis­connected or connected during any wiring task to ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.
MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.
The photos and diagrams included in this section are best viewed in color. You
can view these pages in color at www.grizzly.com.
Model G0656W/G0656XW (Mfd. Since 08/16)
-47-
Page 50
Wiring Diagram
ON
OFF
Start
Button
Stop
Button
WARNING!
SHOCK HAZARD! Disconnect power before working on wiring.
LOAD
KEDU
HY56
LINE
Hot
Hot
G
Ground
6-20 Plug
(Included)
STOP/START SWITCH
(viewed from behind)
220
VAC
Figure 80. G0656W switch
wiring.
Ground
MOTOR
Start Capacitor
300MFD 250VAC
Run Capacitor
40MFD
450VAC
Ground
-48-
READ ELECTRICAL SAFETY
ON PAGE 47!
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 51
1
SECTION 9: PARTS
Table
33
35
31
34
32
36
37
35
39
36
30
38
40
34
29
41
56
42
43
49
48
44
30
46
2
3
4
9
5
6
23
28
22
27
26
25
24
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P0656W001 INFEED TABLE 31 P0656W031 CAP SCREW M8-1.25 X 25 2 P0656W002 STOP PLATE PIVOT SPACER 32 P0656W032 TABLE BASE 3 P0656W003 DEPTH LIMIT PLATE 33 P0656W033 OUTFEED TABLE 4 P0656W004 FLAT WASHER 5MM 34 P0656W034 ADJUSTABLE HANDLE M6-1 X 30 5 P0656W005 DEPTH SCALE POINTER 35 P0656W035 SET SCREW M8-1.25 X 25 6 P0656W006 PHLP HD SCR M5-.8 X 20 36 P0656W036 HEX NUT M8-1.25 7 P0656W007 SET SCREW M8-1.25 X 12 37 P0656W037 GIB 8 P0656W008 RABBET TABLE 38 P0656W038 CAP SCREW M8-1.25 X 20 9 P0656W009 SET SCREW M8-1.25 X 20 39 P0656W039 INFEED TABLE LOCK BLOCK 10 P0656W010 FLAT WASHER 10MM 40 P0656W040 CAP SCREW M8-1.25 X 40 11 P0656W011 LOCK WASHER 10MM 41 P0656W041 RUBBER BUMPER 12 P0656W012 CAP SCREW M10-1.5 X 35 42 P0656W042 CUTTERHEAD GUARD 13 P0656W013 DEPTH SCALE 43 P0656W043 EXT RETAINING RING 12MM 14 P0656W014 DOWEL PIN 4 X 20 44 P0656W044 GUARD PIVOT SHAFT 15 P0656W015 RIVET 2 X 6MM 45 P0656W045 TORSION SPRING 16 P0656W016 DEPTH SCALE BRACKET 46 P0656W046 ROLL PIN 6 X 40 17 P0656W017 PHLP HD SCR M4-.7 X 8 47 P0656W047 PHLP HD SCR M4-.7 X 20 18 P0656W018 LEADSCREW NUT 48 P0656W048 PADDLE SWITCH 120/230V 19 P0656W019 TABLE LEADSCREW 49 P0656W049 PHLP HD SCR M5-.8 X 10 20 P0656W020 KEY 5 X 5 X 20 50 P0656W050 SWITCH PLATE 21 P0656W021 LEADSCREW BRACKET 51 P0656W051 INT TOOTH WASHER 5MM 22 P0656W022 LEADSCREW COLLAR 52 P0656W052 LOCK WASHER 5MM 23 P0656W023 HANDWHEEL TYPE-3 148D X 15B-K X M10-1.5 53 P0656W053 HEX NUT M5-.8 24 P0656W024 FENDER WASHER 6MM 54 P0656W054 SWITCH BOX 25 P0656W025 CAP SCREW M6-1 X 12 55 P0656W055 STRAIN RELIEF M20-1.5 TYPE-3 26 P0656W026 SHOULDER SCREW M10-1.5 X 14, 11 X 74 56 P0656W056 POWER CORD 12G 3W 72" 6-20P 27 P0656W027 HANDWHEEL HANDLE 12 ID X 80L 58 P0656W058 FLANGE BOLT M6-1 X 12 28 P0656W028 SET SCREW M6-1 X 8 59 P0656W059 SWITCH PEDESTAL 29 P0656W029 FLAT WASHER 8MM 60 P0656W060 SWITCH CORD 14G 3W 39" 30 P0656W030 LOCK WASHER 8MM
21
29
20
19
18
16
17
15
14
13
12
11
8
10
54
53 52
55
55
51
38
29
17
50
4
58
47
46
59
60
45
7
Model G0656W/G0656XW (Mfd. Since 08/16)
-49-
Page 52
Cutterhead (G0656W)
106
107
108
109
105
104
110
101
102
116
103
115
117
107
108
110
118
106
114
113
117
117A
116
112
111
109
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 P0656W101 CUTTERHEAD 8" 4-KNIFE (G0656W) 111 P0656W111 HEX BOLT M8-1.25 X 20 102 P0656W102 JOINTER KNIVES 8" X 3/4" X 1/8" 4PK 112 P0656W112 FENDER WASHER 8MM 103 P0656W103 FLAT HD CAP SCR M5-.8 X 12 113 P0656W113 CUTTERHEAD PULLEY 104 P0656W104 GIB (G0656W) 114 P0656W114 COLLAR 105 P0656W105 GIB BOLT M6-1 X 10 (G0656W) 115 P0656W115 KEY 6 X 6 X 25 106 P0656W106 BEARING BLOCK 116 P0656W116 EXT RETAINING RING 10MM (G0656W) 107 P0656W107 STUD-FT M6-1 X 115 117 P0656W117 KNIFE-SETTING JIG FOOT (G0656W) 108 P0656W108 LOCK WASHER 10MM 117A P0656W117A KNIFE-SETTING JIG (G0656W) 109 P0656W109 HEX NUT M10-1.5 118 P0656W118 KNIFE-SETTING JIG SHAFT (G0656W) 110 P0656W110 BALL BEARING 6204-2RS
-50-
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 53
Cutterhead (G0656XW)
105
106
107
108
109
110
101
103
102
104
115
110
106
114
113
112
111
107
108
109
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 P0656XW101 CUTTERHEAD 8" SPIRAL (G0656XW) 109 P0656XW109 HEX NUT M10-1.5 102 P0656XW102 CARBIDE INSERTS 14 X 14 X 2 (10-PK) 110 P0656XW110 BALL BEARING 6204-2RS 103 P0656XW103 FLAT HD CAP SCR M6-1 X 15 111 P0656XW111 HEX BOLT M8-1.25 X 20 104 P0656XW104 L-HANDLE TORX DRIVE T-20 (G0656XW) 112 P0656XW112 FENDER WASHER 8MM 105 P0656XW105 T-HANDLE TORX DRIVE T-20 (G0656XW) 113 P0656XW113 CUTTERHEAD PULLEY 106 P0656XW106 BEARING BLOCK 114 P0656XW114 COLLAR 107 P0656XW107 STUD-FT M6-1 X 115 115 P0656XW115 KEY 6 X 6 X 25 108 P0656XW108 LOCK WASHER 10MM
Model G0656W/G0656XW (Mfd. Since 08/16)
-51-
Page 54
Fence
228
229
230
204
205
203
206
202
201
207
208
209
222
207
211
210
221
212
213
220
216
219
223
215
224
218
217
214
213
227
226
225
207
237
231
233
242
232
241
235 224
236
238
241
234
239
240
240
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 P0656W201 FENCE 222 P0656W222 SHOULDER BOLT M10-1.5 X 15, 12 X 155 202 P0656W202 SET SCREW M5-.8 X 4 223 P0656W223 FENCE RAM SUPPORT 203 P0656W203 FENCE GUIDE BLOCK 224 P0656W224 FLAT WASHER 8MM 204 P0656W204 STUD UDE M10-1.5 X 100, 12, 30 225 P0656W225 FENCE RAM BRACKET 205 P0656W205 KNOB M10-1.5, 35 DIA, 44L (PLASTIC) 226 P0656W226 CAP SCREW M8-1.25 X 35 206 P0656W206 FENCE TILT ARM (LEFT) 227 P0656W227 FENCE RAM PINION 207 P0656W207 HEX BOLT M8-1.25 X 25 228 P0656W228 STAR KNOB 6-LOBE, 81DIA X 48L 208 P0656W208 HEX NUT M8-1.25 229 P0656W229 CAP SCREW M6-1 X 16 209 P0656W209 SHOULDER BOLT M8-1.25 X 10, 10 X 6 230 P0656W230 FLAT WASHER 6MM 210 P0656W210 SET SCREW M6-1 X 8 231 P0656W231 ADJUSTABLE HANDLE M10-1.5 X 50 211 P0656W211 FENCE TILT SUPPORT 232 P0656W232 FLAT WASHER 10MM 212 P0656W212 FENCE TILT BRACKET 233 P0656W233 SET SCREW M10-1.5 X 16 213 P0656W213 DOWEL PIN 10 X 40 234 P0656W234 FENCE RAM 214 P0656W214 FENCE TILT LOCK LEVER M10-1.5 235 P0656W235 CAP SCREW M8-1.25 X 20 215 P0656W215 CAP SCREW M6-1 X 20 236 P0656W236 SET SCREW M8-1.25 X 16 216 P0656W216 FENDER WASHER 10MM 237 P0656W237 ROLL PIN 6 X 50 217 P0656W217 PHLP HD SCR M6-1 X 10 238 P0656W238 BELT GUARD 218 P0656W218 HEX BOLT M8-1.25 X 30 239 P0656W239 CARRIAGE MOUNT 219 P0656W219 FENCE TILT ARM (RIGHT) 240 P0656W240 CAP SCREW M8-1.25 X 45 220 P0656W220 FENCE STOP BRACKET 241 P0656W241 LOCK WASHER 8MM 221 P0656W221 90° FENCE STOP 242 P0656W242 SET SCREW M8-1.25 X 25
-52-
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 55
Stand
306V2-1
306V2-4
306V2-7
341
302
301
339
306V2-8
342
338
306V2-2
306V2-5
340
337
306V2-2
306V2-6
306V2-9
335
334
336
303
306V2-3
306V2-10
303
304
304
305
305
317
306V2
318
328 331
307
316
332
329
333
308
313
314
309
315
328
310
330
314
304
329
303
328
314
323
311
321
325
327
312
326
319
320
322
305
324
REF PART # DESCRIPTION REF PART # DESCRIPTION
301 P0656W301 STAND BASE 317 P0656W317 GROMMET 12 X 50MM (PLASTIC) 302 P0656W302 STAND 318 P0656W318 MOTOR CORD 14G 3W 31" 303 P0656W303 HEX NUT M8-1.25 319 P0656W319 E-CLIP 9MM 304 P0656W304 LOCK WASHER 8MM 320 P0656W320 FLAT WASHER 12MM 305 P0656W305 FLAT WASHER 8MM 321 P0656W321 PEDAL PIVOT SHAFT 12 X 100MM 306V2 P0656W306V2 MOTOR 3HP 240V 1-PH V2.04.16 322 P0656W322 FOOT PEDAL BRACKET 306V2-1 P0656W306V2-1 MOTOR FAN COVER 323 P0656W323 LOCK NUT M8-1.25 306V2-2 P0656W306V2-2 CAPACITOR COVER 324 P0656W324 CAP SCREW M8-1.25 X 50 306V2-3 P0656W306V2-3 MOTOR JUNCTION BOX 325 P0656W325 FOOT PEDAL 306V2-4 P0656W306V2-4 MOTOR FAN 326 P0656W326 LOCK NUT M10-1.5 306V2-5 P0656W306V2-5 S CAPACITOR 300M 250V 1-7/8 X 3-3/4 327 P0656W327 FOOT PEDAL BASE ASSEMBLY 306V2-6 P0656W306V2-6 R CAPACITOR 40M 450V 1-7/8 X 3-3/4 328 P0656W328 INT RETAINING RING 35MM 306V2-7 P0656W306V2-7 CONTACT PLATE 329 P0656W329 BALL BEARING 6202-2RS 306V2-8 P0656W306V2-8 CENTRIFUGAL SWITCH 330 P0656W330 FOOT PEDAL WHEEL SLEEVE 306V2-9 P0656W306V2-9 BALL BEARING 6205ZZ (FRONT) 331 P0656W331 CAP SCREW M10-1.5 X 70 306V2-10 P0656W306V2-10 BALL BEARING 6205ZZ (REAR) 332 P0656W332 FOOT PEDAL WHEEL 307 P0656W307 KEY 8 X 7 X 40 333 P0656W333 CAP SCREW M8-1.25 X 100 308 P0656W308 DRIVE BELT 8PK1180 334 P0656W334 RUBBER FOOT M8-1.25 X 14 309 P0656W309 MOTOR PULLEY 335 P0656W335 FLANGE BOLT M6-1 X 12 310 P0656W310 SET SCREW M6-1 X 8 336 P0656W336 FLANGE NUT M6-1 311 P0656W311 BACK COVER 337 P0656W337 HEX BOLT M8-1.25 X 50 312 P0656W312 PHLP HD SCR M6-1 X 10 338 P0656W338 REAR WHEEL SLEEVE 313 P0656W313 HEX BOLT M8-1.25 X 25 339 P0656W339 REAR WHEEL 314 P0656W314 FENDER WASHER 8MM 340 P0656W340 DUST PORT 4" 315 P0656W315 HEX BOLT M8-1.25 X 35 341 P0656W341 PHLP HD SCR M5-.8 X 10 316 P0656W316 MOTOR MOUNT BRACKET 342 P0656W342 FENDER WASHER 5MM
Model G0656W/G0656XW (Mfd. Since 08/16)
-53-
Page 56
Labels
G0656XW Machine Labels A
(5/21/15)
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
140 x 122mm
152 x 82mm
DANGER!
WARNING! WARNING!
Use this guard for all operations possible, and immediately reinstall it following operations that require its removal.
ROTATING
CUTTERHEAD BELOW!
KICKBACK HAZARD!
1. Ensure outfeed table is even with knives.
2. Never exceed the maximum depth of cut.
3. Do not stand directly behind workpiece.
ALWAYS USE
PUSH BLOCKS!
Push blocks minimize the possibility of operator’s hands contacting the cutterhead while cutting.
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Except when rabbeting, keep all guards in place and in proper operating condition. Always replace the guard after rabbeting.
4. Never perform jointing, planing, or rabbeting cuts on pieces smaller than 8" long, 3/4" wide, or 1/4" thick.
5. Always use push blocks when face planing.
6. Keep hands at least 12" away from cutterhead.
7. Never cut deeper than 1/8" on a single pass.
8. Do not wear loose clothing, gloves, jewelry, or other items that can get entangled. Tie back long hair and roll up sleeves.
9. Turn motor OFF and disconnect power before changing inserts, adjusting tables/fence, or servicing.
10. Be aware of "kickback" hazards and how to prevent them.
11. Before starting, ensure tables are adjusted properly, inserts are
secure, and jointer is stable.
12. Do not joint boards with cracks, loose knots, or any defects.
13. Only operate in a dry environment free of rain or dampness.
14. Always support the workpiece against the fence and table. Never
attempt any operation free-handed.
15. Always feed workpiece against cutterhead rotation. Never move
workpiece backward during operation.
16. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
Motor: 3 HP, 240V, Single-Phase, 40 Hz
Full-Load Amp Draw: 15A
Cutterhead: 4 Spirals, 40 Inserts
Replacement Inserts: Model T21348
Insert Size: 14 x 14 x 2mm
Maximum Depth of Cut: 1/8"
Maximum Rabbeting Depth: 1/2"
Cutterhead Speed: 4800 RPM
Cuts Per Minute: 21,400
Fence Tilt: 45º, 90º, 135º
Table Size: 9" x 72-1/2"
Weight: 465 lbs.
Specifications
WARNING!
Manufactured for Grizzly in China
Date
Serial #
MODEL G0656XW
8" JOINTER w/SPIRAL
CUTTERHEAD & MOBILE BASE
G0656W Machine Labels A
Jointer Generic Labels A
408409
Jointer Generic Labels B
36 x 32mm
50 x 84mm
WARNING!
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety
glasses, ear protection,
and respirator when
using this machine.
exposed between
50 x 84mm
36 x 32mm
To reduce risk of death or serious injury, read manual BEFORE using machine.
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
50 x 84mm
WARNING!
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety glasses, ear protection, and respirator when using this machine.
WARNING!
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety glasses, ear protection, and respirator when using this machine.
(12/21/15)
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
Specifications
Motor: 3 HP, 240V, Single-Phase, 40 Hz
Full-Load Amp Draw: 12A
Cutterhead: Spiral w/Indexable Inserts
Number of Spiral Rows/Inserts: 4/40
Cuts Per Minute: 21,400
Cutterhead Diameter: 3"
Replacement Inserts: H7319
Insert Size: 14 x 14 x 2mm
347754
Cutterhead Speed: 4800 RPM
Maximum Depth of Cut: 1/8"
Maximum Rabbeting Depth: 1/2"
Fence Tilt: 45º, 90º, 135º
Table Size: 72-3/4" x 9-3/8"
Weight: 436 lbs.
Date
Serial #
Manufactured for Grizzly in China
401V2
MODEL G0656XW
8" JOINTER w/SPIRAL
CUTTERHEAD & MOBILE BASE
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Except when rabbeting, keep all guards in place and in proper operating condition. Always replace the guard after rabbeting.
4. Never perform jointing, planing, or rabbeting cuts on pieces smaller than 8" long, 3/4" wide, or 1/4" thick.
5. Always use push blocks when face planing.
6. Keep hands at least 12" away from cutterhead.
7. Never cut deeper than 1/8" on a single pass.
8. Do not wear loose clothing, gloves, jewelry, or other items that can get entangled. Tie back long hair and roll up sleeves.
9. Turn motor OFF and disconnect power before changing inserts, adjusting tables/fence, or servicing.
10. Be aware of "kickback" hazards and how to prevent them.
11. Before starting, ensure tables are adjusted properly, inserts are
12. Do not joint boards with cracks, loose knots, or any defects.
13. Only operate in a dry environment free of rain or dampness.
14. Always support the workpiece against the fence and table. Never
15. Always feed workpiece against cutterhead rotation. Never move
16. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
WARNING!
secure, and jointer is stable.
attempt any operation free-handed.
workpiece backward during operation.
Specifications
Motor: 3 HP, 240V, Single-Phase, 40 Hz
Full-Load Amp Draw: 12A
Cutterhead: Spiral w/Indexable Inserts
Number of Spiral Rows/Inserts: 4/40
Cuts Per Minute: 21,400
Cutterhead Diameter: 3"
Replacement Inserts: H7319
Insert Size: 14 x 14 x 2mm
Cutterhead Speed: 4800 RPM
347754
Maximum Depth of Cut: 1/8"
Maximum Rabbeting Depth: 1/2"
Fence Tilt: 45º, 90º, 135º
Table Size: 72-3/4" x 9-3/8"
Weight: 436 lbs.
Manufactured for Grizzly in China
402
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Except when rabbeting, keep all guards in place and in proper operating condition. Always replace the guard after rabbeting.
4. Never perform jointing, planing, or rabbeting cuts on pieces smaller than 8" long, 3/4" wide, or 1/4" thick.
5. Always use push blocks when face planing.
6. Keep hands at least 12" away from cutterhead.
7. Never cut deeper than 1/8" on a single pass.
8. Do not wear loose clothing, gloves, jewelry, or other items that can get entangled. Tie back long hair and roll up sleeves.
9. Turn motor OFF and disconnect power before changing inserts, adjusting tables/fence, or servicing.
10. Be aware of "kickback" hazards and how to prevent them.
11. Before starting, ensure tables are adjusted properly, inserts are
12. Do not joint boards with cracks, loose knots, or any defects.
13. Only operate in a dry environment free of rain or dampness.
Date
14. Always support the workpiece against the fence and table. Never
Serial #
15. Always feed workpiece against cutterhead rotation. Never move
16. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
8" JOINTER w/SPIRAL
CUTTERHEAD & MOBILE BASE
secure, and jointer is stable.
attempt any operation free-handed.
workpiece backward during operation.
ROTATING CUTTERHEAD BELOW!
Use this guard for all operations possible, and immediately re-install it following operations that require its removal.
KICKBACK HAZARD!
1. Ensure outfeed table is even with knives.
2. Never exceed maximum depth of cut.
3. Do not stand directly behind workpiece.
ALWAYS USE PUSH BLOCKS!
Push blocks minimize possibility of operator’s hands contacting cutterhead while cutting.
MODEL G0656XW
WARNING!
Failure to keep hands clear of cutterhead will result in serious personal injury.
Cutterhead
exposed between
these lines.
Failure to keep hands clear of cutterhead will result in serious personal injury.
403
404
WARNING!
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety glasses, ear protection, and respirator when using this machine.
INJURY/SHOCK
HAZARD! Disconnect power before adjustments, maintenance, or service.
405
406
412
411
410
REF PART # DESCRIPTION REF PART # DESCRIPTION
401V2 P0656W401V2 MACHINE ID LABEL (G0656W) V2.08.16 407 P0656W407 READ MANUAL LABEL 401V2 P0656XW401V2 MACHINE ID LABEL (G0656XW) V2.08.16 408 P0656W408 MODEL NUMBER LABEL (G0656W) 402 P0656W402 CUTTERHEAD WARNING LABEL 408 P0656XW408 MODEL NUMBER LABEL (G0656XW) 403 P0656W403 FENCE WARNING LABEL 409 P0656W409 GRIZZLY.COM LABEL 404 P0656W404 ELECTRICITY LABEL 410 P0656W410 GRIZZLY GREEN TOUCH-UP PAINT 405 P0656W405 EYE/EAR/LUNG WARNING LABEL 411 P0656W411 GRIZZLY BEIGE TOUCH-UP PAINT 406 P0656W406 DISCONNECT POWER LABEL 412 P0656W412 GRIZZLY NAMEPLATE
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
-54-
To reduce risk of death or serious injury, read manual BEFORE using machine.
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
407
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 57
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics
3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____ 10+
____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood
____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
7. Do you think your machine represents a good value? _____ Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Page 58
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Page 59
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
Page 60
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