WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#WK17789 PRINTED IN CHINA
V3.09.16
Page 2
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s
manual with your new machine!
We
instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documentation is available for your machine.
INTRODUCTION
Contact Info
and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 5
Identification
Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.
A
P
O
B
C
E
D
F
L
M
N
I
G
H
JK
L
A. Outfeed Table
B. Fence
C. Cutterhead Guard
D. Fence Lock
E. Fence Adjustment Knob
F. Fence Tilt Handle
G. ON/OFF Switch
H. Infeed Table
I. Infeed Table Lock
J. Fence Tilt Lock
K. Outfeed Table Lock
L. Infeed Table Handwheel
M. Depth Scale
N. Foot Pedal Caster Assembly
O. Dust Port
P. Outfeed Table Handwheel
For Your Own Safety Read Instruction Manual Before Operating Jointer
a) Wear eye protection.
b) Always keep cutterhead and drive guards in place and in proper operating condition. ALWAYS
replace cutterhead guard after rabbeting operations.
c) Never make jointing or rabbeting cuts deeper than
d) Always use hold-down or push blocks when jointing material narrower than 3" or surface
planing material thinner than 3".
e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 8" in length.
Model G0656W/G0656XW (Mfd. Since 08/16)
1
⁄8" or planing cuts deeper than 1⁄16".
-3-
Page 6
Controls &
To reduce your risk of
serious injury, read this
entire manual BEFORE
Components
C
D
E
using machine.
Refer to Figures 1–5 and the following descriptions to become familiar with the basic controls
and components of this machine. Understanding
these items and how they work will help you
understand the rest of the manual and stay safe
when operating this machine.
A
H
F
G
Figure 2. Main table controls, fence, and foot
pedal caster.
C. Fence: Supports workpiece laterally as it
moves across cutterhead; determines angle
of cut.
D. Fence Tilt Handle: Tilts fence throughout its
range of motion from 45° inward to 45° outward (135°).
E. Infeed Table: Supports workpiece before it
reaches cutterhead. Position of infeed table
relative to cutterhead determines depth of
cut.
B
Figure 1. ON/OFF controls.
A. ON Button: Starts motor and cutterhead.
B. OFF Paddle: Cuts power to motor when
pushed in.
F. Infeed Table Handwheel: Adjusts position of
infeed table, which controls depth of cut.
G. Outfeed Table Handwheel: Adjusts posi-
tion of outfeed table. Only used when setting
outfeed table even with cutterhead knives/
inserts.
H. Outfeed Table: Supports workpiece after
it passes over cutterhead. For safety and
best results, outfeed table must be properly
adjusted relative to cutterhead knives/inserts
(refer to Page 23 for more details).
-4-
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 7
J
O
P
Q
N
K
R
Figure 3. Cutterhead guard and cut depth scale.
J. Cutterhead Guard: Covers cutterhead
until pushed out of the way by workpiece
during operation. When workpiece leaves
cutterhead, guard springs back to its starting
position.
K. Depth Scale: Indicates depth of cut.
LM
Figure 4. Fence tilt handle and table locks.
L. Infeed Table Lock: Tightens to secure infeed
table position; loosens to allow adjustment.
To adjust preset range of movement for
infeed table, refer to Page 28.
Figure 5. Fence controls.
N. 45° Fence Stops: Stop fence at 45° inward
and 45° outward (135°).
Note:Even when fence is resting against
stops, tilt lock must be tightened before starting machine.
O. 90° Fence Stop: When engaged, stops
fence at 90°.
Note: Even when fence is resting against tilt
stop, tilt lock must be tightened before starting machine.
Note: Swing stop must be disengaged for
bevel cuts greater than 90°.
P. Fence Adjustment Knob: Rotates to adjust
lateral position of fence along width of tables.
Q. Fence Lock: Tightens to secure fence posi-
tion along width of tables; loosens to allow
adjustment.
R. Fence Tilt Lock: Secures fence tilt setting at
desired angle.
M. Outfeed Table Lock: Tightens to secure
outfeed table position; loosens to allow
adjustment.
Model G0656W/G0656XW (Mfd. Since 08/16)
-5-
Page 8
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 73 x 32 x 46-1/2 in.
Footprint (Length x Width)..................................................................................................................... 30 x 17-1/2 in.
Length x Width x Height............................................................................................................. 81 x 23 x 15 in.
Must Ship Upright......................................................................................................................................... Yes
Content...................................................................................................................................................... Stand
Length x Width x Height............................................................................................................. 28 x 20 x 27 in.
Must Ship Upright.......................................................................................................................................... No
Electrical:
Power Requirement........................................................................................................... 240V, Single-Phase, 60 Hz
Full-Load Current Rating........................................................................................................................................ 12A
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 12 AWG
Included Plug Type................................................................................................................................................ 6-20
Horsepower................................................................................................................................................ 3 HP
Power Transfer .................................................................................................................................. Belt Drive
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Main Specifications
Jointer Size.................................................................................................................................................. 8 in.
Maximum Width of Cut................................................................................................................................ 8 in.
Maximum Depth of Cut............................................................................................................................. 1/8 in.
Minimum Workpiece Length........................................................................................................................ 8 in.
Minimum Workpiece Thickness................................................................................................................ 1/2 in.
Maximum Rabbeting Depth...................................................................................................................... 1/2 in.
Number of Cuts Per Minute..................................................................................................................... 21,400
Fence Information
Fence Length............................................................................................................................................. 35 in.
Fence Width.......................................................................................................................................... 1-1/2 in.
Fence Height............................................................................................................................................... 5 in.
Cutterhead Diameter................................................................................................................................... 3 in.
Number of Knives............................................................................................................................................. 4
Knife Length........................................................................................................................................ 8-1/16 in.
Knife Width............................................................................................................................................... 3/4 in.
Knife Thickness........................................................................................................................................ 1/8 in.
Knife Adjustment............................................................................................................................ Jack Screws
Table Information
Table Length.............................................................................................................................................. 73 in.
Table Width........................................................................................................................................... 9-3/8 in.
Table Thickness........................................................................................................................................... 2 in.
Floor to Table Height........................................................................................................................... 32-1/4 in.
Table Movement Type............................................................................................................. Dovetailed Ways
Construction
Base..................................................................................................................................................... Cast Iron
Body Assembly.................................................................................................................................... Cast Iron
Fence Assembly.................................................................................................................................. Cast Iron
Guard.......................................................................................................................................... Die Cast Metal
Table....................................................................................................................... Precision-Ground Cast Iron
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Mobile Base............................................................................................................................................. Built-In
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location .................................................................................................................................. ID Label
ISO 9001 Factory .................................................................................................................................................... No
Model G0656W/G0656XW (Mfd. Since 08/16)
-7-
Page 10
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 73 x 32 x 46-1/2 in.
Footprint (Length x Width)..................................................................................................................... 30 x 17-1/2 in.
Length x Width x Height............................................................................................................. 81 x 23 x 15 in.
Must Ship Upright......................................................................................................................................... Yes
Content...................................................................................................................................................... Stand
Length x Width x Height............................................................................................................. 28 x 20 x 27 in.
Must Ship Upright.......................................................................................................................................... No
Electrical:
Power Requirement........................................................................................................... 240V, Single-Phase, 60 Hz
Full-Load Current Rating........................................................................................................................................ 12A
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 12 AWG
Included Plug Type................................................................................................................................................ 6-20
Horsepower................................................................................................................................................ 3 HP
Power Transfer .................................................................................................................................. Belt Drive
Jointer Size.................................................................................................................................................. 8 in.
Maximum Width of Cut................................................................................................................................ 8 in.
Maximum Depth of Cut............................................................................................................................. 1/8 in.
Minimum Workpiece Length........................................................................................................................ 8 in.
Minimum Workpiece Thickness................................................................................................................ 1/2 in.
Maximum Rabbeting Depth...................................................................................................................... 1/2 in.
Number of Cuts Per Minute..................................................................................................................... 21,400
Fence Information
Fence Length............................................................................................................................................. 35 in.
Fence Width.......................................................................................................................................... 1-3/8 in.
Fence Height............................................................................................................................................... 5 in.
Cutterhead Diameter................................................................................................................................... 3 in.
Number of Cutter Spirals.................................................................................................................................. 4
Number of Indexable Cutters.......................................................................................................................... 40
Cutter Insert Length................................................................................................................................. 14 mm
Cutter Insert Width................................................................................................................................... 14 mm
Cutter Insert Thickness.............................................................................................................................. 2 mm
Table Information
Table Length.............................................................................................................................................. 73 in.
Table Width........................................................................................................................................... 9-3/8 in.
Table Thickness........................................................................................................................................... 2 in.
Floor to Table Height........................................................................................................................... 32-1/4 in.
Table Movement Type............................................................................................................. Dovetailed Ways
Construction
Body Assembly.................................................................................................................................... Cast Iron
Fence Assembly.................................................................................................................................. Cast Iron
Guard.......................................................................................................................................... Die Cast Metal
Table....................................................................................................................... Precision-Ground Cast Iron
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Mobile Base............................................................................................................................................. Built-In
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location .................................................................................................................................. ID Label
ISO 9001 Factory .................................................................................................................................................... No
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Model G0656W/G0656XW (Mfd. Since 08/16)
-9-
Page 12
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
-10 -
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 13
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
Model G0656W/G0656XW (Mfd. Since 08/16)
-11-
Page 14
Additional Safety for Jointers
Loss of workpiece con-
Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead
or other moving components! Flying chips can cause blindness or eye injuries. Workpieces or
inserts/knives thrown by cutterhead can strike nearby operator or bystanders with deadly force.
To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards
and warnings below.
KICKBACK. Occurs when workpiece is ejected
from machine at a high rate of speed. To reduce
the risk of kickback-related injuries, use quality
workpieces, safe feeding techniques, and proper
machine setup or maintenance.
GUARD REMOVAL. Operating jointer without
guard exposes operator to knives/inserts. Except
when rabbeting, never remove guards for regular
operations or while connected to power. Turn jointer OFF and disconnect power before clearing any
shavings or sawdust from around cutterhead. After
rabbeting or maintenance is complete, immediately replace all guards and ensure they are properly
adjusted before resuming regular operations.
DULL/DAMAGED KNIVES/INSERTS.Dull
knives/inserts can increase risk of kickback and
cause poor workpiece finish. Only use sharp,
undamaged knives/inserts.
OUTFEED TABLE ALIGNMENT. Setting outfeed
table too high can cause workpiece to hit table
and get stuck, increasing risk of kickback. Setting
outfeed table too low may cause workpiece to
become tapered from front to back. Always keep
outfeed table even with knives/inserts at top dead
center (highest point during rotation).
INSPECTING STOCK. Impact injuries or fire may
result from using poor workpieces. Thoroughly
inspect and prepare workpiece before cutting.
Verify workpiece is free of nails, staples, loose
knots or other foreign material. Workpieces with
minor warping should be surface planed first with
cupped side facing infeed table.
GRAIN DIRECTION. Jointing against the grain or
end grain can increase the risk of kickback. It also
requires more cutting force, which produces chatter or excessive chip out. Always joint or surface
plane WITH the grain.
MAXIMUM CUTTING DEPTH. To reduce risk of
1
kickback, never cut deeper than
⁄8" per pass.
CUTTING LIMITATIONS. Cutting a workpiece that
does not meet the minimum dimension requirements can result in breakup, kickback, or accidental contact with cutterhead during operation. Never
perform jointing, planing, or rabbeting cuts on
3
pieces smaller than 8" long,
⁄4" wide, or 1⁄4" thick.
PUSH BLOCKS. Not using push blocks when surface planing may result in accidental cutterhead
contact. Always use push blocks when planing
materials less than 3" high or wide. Never pass
your hands directly over cutterhead without a push
block.
WORKPIECE SUPPORT.
trol while feeding can increase risk of kickback or
accidental contact with cutterhead. Support workpiece continuously during operation. Position and
guide workpiece with fence. Support long or wide
stock with auxiliary stands.
FEED WORKPIECE PROPERLY. Kickback or
accidental cutterhead contact may result if workpiece is fed into cutterhead the wrong way. Allow
cutterhead to reach full speed before feeding.
Never start jointer with workpiece touching cutterhead. Always feed workpiece from infeed side to
outfeed side without stopping until cut is complete.
Never back work toward infeed table.
SECURE KNIVES/INSERTS. Loose knives or
improperly set inserts can become dangerous projectiles or cause machine damage. Always verify
knives/inserts are secure and properly adjusted
before operation. Straight knives should never
1
project more than
⁄8" (0.125") from cutterhead
body.
-12-
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 15
SECTION 2: POWER SUPPLY
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
Availability
supply.
Full-Load Current Rating
Circuit Information
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
Grounding Requirements
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
This machine is equipped with a power cord that
has an equipment-grounding wire and a grounding
plug. Only insert plug into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.
DO NOT modify the provided plug!
No adapter should be used with plug. If
plug does not fit available receptacle, or if
GROUNDED
6-20 RECEPTACLE
Current Carrying Prongs
6-20 PLUG
Serious injury could occur if you connect
machine to power before completing setup
process. DO NOT connect to power until
instructed later in this manual.
Grounding Prong
Figure 6. Typical 6-20 plug and receptacle.
machine must be reconnected for use on a
different type of circuit, reconnection must
be performed by an electrician or qualified
service personnel, and it must comply with
all local codes and ordinances.
This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.
Keep children and pets away
from plastic bags or packing
materials shipped with this
get help from other people
The following items are needed, but not included,
for the setup/assembly of this machine.
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual
to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during
the entire setup process!
HEAV Y LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
Description Qty
• Safety Glasses (for each person) ............... 1
• Another Person .......................................... 1
1
⁄16") ......................... 1
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
Model G0656W/G0656XW (Mfd. Since 08/16)
Unpacking
If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
SUFFOCATION HAZARD!
machine. Discard immediately.
-15-
Page 18
Inventory
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Wood Crate (Figure 7) Qty
A. Jointer Assembly ........................................ 1
B. Fence Assembly, Carriage, &
Carriage Mount .....................................1 Ea.
C. Handwheels ................................................ 2
D. Push Blocks ................................................ 2
E. Dust Port .................................................... 1
F. Knife-Setting Jig ......................................... 1
G. Handles ...................................................... 2
H. Open-End Wrenches 8/10, 11/13mm ....1 Ea.
I. Belt ............................................................. 1
J. Cutterhead Guard ....................................... 1
K. Hex Wrenches 3, 4, 5, 6mm .................1 Ea.
L. Fence Tilt Lever .......................................... 1
NOTICE
If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.
A
C
D
G
K
Figure 7. Box 1 inventory contents.
M
H
B
E
I
F
J
L
Cardboard Box (Figure 8) Qty
M. Stand Assembly w/Motor and Door ........... 1
N. Pedestal Switch Assembly ......................... 1
O. Foot Pedal Caster Assembly ...................... 1
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.
There are many ways to remove this rust preventative, but the following steps work well in a wide
variety of situations. Always follow the manufacturer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
• Disposable rags
• Cleaner/degreaser (WD•40 works well)
• Safety glasses & disposable gloves
• Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as
Cleanup
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoid
using these products
to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak
for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may
damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping grease from the non-painted parts of the
machine during clean up.
Figure 9. T23692 Orange Power Degreaser.
Model G0656W/G0656XW (Mfd. Since 08/16)
-17-
Page 20
Site Considerations
Weight Load
Refer to the
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the maintenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
Machine Data Sheet for the weight
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
73"
The physical environment where the machine is
operated is important for safe operation and longevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
the environment is subject to vibration, shocks,
or bumps.
Electrical Installation
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or
apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed safely.
Wall
Min. 30"
for Maintenance
220V
32"
= Electrical ConnectionIllustration Not To Scale
Figure 10. Minimum working clearances.
-18-
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 21
Assembly
get help from other people
3. Remove cabinet stand rear access panel,
then install carriage mount to jointer using (4)
pre-installed cap screws and lock washers
(see Figure 13).
HEAV Y LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
To assemble jointer:
1. Secure table locks to prevent table movement
during lifting, wrap lifting straps around infeed
and outfeed table, as illustrated in Figure 11,
then attach lifting strap ends to forklift forks,
a hoist, or other powered lifting equipment.
Panel
Removed
Figure 13. Carriage mount installed.
4. Place straightedge against pulleys to check
their alignment (see Figures 14–15).
— If pulleys are aligned, go to Step 7.
— If pulleys are not aligned, do Steps 5–6.
Carriage
Mount
2 of 4
Figure 11. Using lifting straps to lift jointer
assembly.
2. Lift jointer and secure to stand with (4) M8-1.25
x 40 cap screws, (4) 8mm lock washers, and
(4) 8mm flat washers (see Figure 12).
2 of 4
Straightedge
Figure 14. Checking belt alignment.
Cutterhead
Pulley
Alignment
Motor
Pulley
Figure 12. Jointer secured to stand.
Model G0656W/G0656XW (Mfd. Since 08/16)
Figure 15. Pulleys aligned.
-19 -
Page 22
5. Loosen motor mount hex bolts/nuts (see
Figure 16).
Figure 16. Location of motor mount hex bolts/
nuts (3 of 4 shown).
6. Shift motor horizontally as needed to align
motor pulley with cutterhead pulley, then
tighten motor mount hex bolts/nuts.
9. Adjust belt tension by applying downward
pressure on motor, until there is approxi-
1
mately
⁄4"deflection when belt is pushed with
moderate force, as shown in Figure 18.
Note: After the first 16 hours of operation,
re-tension the belt, as it will stretch and seat
during this time, which causes it to lose the
initial tension you set.
Pulley
Deflection
1
⁄4"
Pulley
7. Loosen motor mount bracket hex bolts/nuts
(see Figure 17). DO NOT completely remove
fasteners.
8. Slide motor upward, place belt around
cutterhead pulley and motor pulley, then slide
motor down to rest on belt (see Figure 17).
Figure 17. Location of motor mount bracket hex
bolts/nuts (3 of 4 shown).
Figure 18. Checking for proper belt tension.
10. Tighten motor bracket hex bolts/nuts (see
Figure 17), and replace rear access panel.
11. Insert cutterhead guard shaft into mounting
hole on table, then tighten set screw (see
Figure 19).
Figure 19. Cutterhead guard installed.
12. Rotate guard one revolution counter-clock-
wise as it appears from above, then have
another person hold guard in position while
you perform Steps13–14.
-20-
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 23
13. Install carriage with (2) pre-installed cap
screws and flat washers (see Figure 20).
14. Attach fence to carriage with (2) pre-installed
hex bolts and flat washers (see Figure 20).
Fence
Carriage
1 of 2
1 of 2
Figure 20. Carriage and fence installed.
18. Loosen fence lock and rotate fence adjust-
ment knob to position fence flush with rabbeting ledge, then tighten fence lock to secure
position (see Figure 22).
Fence
Lock
Fence
Adjustment
Knob
Rabbeting
Ledge
15. Test guard by pulling it back and letting it
go. Guard should snap back quickly over
cutterhead.
— If guard does not snap back, or snaps
back slowly, remove guard and fence
assembly, repeat Steps 12–13, then reinstall fence.
Cutterhead guard must always return to
closed position whenever it is moved. If it
does not do this, it must be re-adjusted or
re-installed.
16. Install fence tilt lever (see Figure 21).
17. Loosen fence tilt lock (see Figure 21), tilt
fence to 90°, then tighten lock.
Figure 22. Fence positioned flush with rabbeting
ledge.
19. Check to make sure fence is parallel with rabbeting ledge (see Figure 22).
— If fence is parallel with rabbeting ledge,
proceed to Step 20.
— If fence is not parallel with rabbeting
ledge, loosen cap screws shown in Figure 23, manually move fence until it is parallel with rabbeting ledge, then tighten cap
screws to secure adjustment.
Fence Tilt
Lever
Fence Tilt
Lock
Figure 21. Fence tilt lever installed.
Model G0656W/G0656XW (Mfd. Since 08/16)
Figure 23. Location of cap screws for adjusting
fence parallelism.
-21-
Page 24
20. Place 5 x 5 x 20 key in each handwheel
shaft keyway, then install infeed and outfeed
handwheels with the pre-installed cap screws
and flat washers (see Figure24).
21. Secure handwheel handle onto each
handwheel (see Figure24).
24. Mount foot-pedal caster to bottom of stand
using (3) M8-1.25 x 50 cap screws, (3) 8mm
lock washers, (6) 8mm flat washers, and
(3) M8-1.25 hex nuts, then re-install cabinet
stand rear access panel (see Figure 26).
Cap Screw &
Flat Washer
Figure 24. Securing the handwheel handle.
22. Mount pedestal switch assembly to joint-
er with (2) pre-installed M8-1.25 x 20 cap
screws and flat washers (see Figure 25).
23. Thread excess switch cord through access
hole in cabinet stand (see Figure 25), and
connect it to motor cord.
Pedestal Switch
Assembly
Access
Hole
x 3
Foot Pedal
Caster
Figure 26. Foot pedal and caster installed on
bottom of stand.
25. Assemble knife-setting gauge using the knifesetting gauge rod, feet and external retaining
rings, as shown in Figure 27.
x 2
Figure 25. Pedestal switch attached to stand.
-22-
Figure 27. Knife-setting gauge assembly.
26. Install dust port as shown in Figure 28, using
(4) M5-.8 x 10 Phillips head screws and (4)
5mm flat washers.
x 4
Figure 28. Dust port installed.
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 25
Dust Collection
Setting Outfeed
Table Height
This machine creates substantial amounts
of dust during operation. Breathing airborne dust on a regular basis can result in
permanent respiratory illness. Reduce your
risk by wearing a respirator and capturing
the dust with a dust collection system.
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust collector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to calculate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
To connect dust collection hose:
To help ensure safe operation and best cutting
results, the outfeed table height MUST be level
with the knives when they are at top-dead-center
(TDC). If the outfeed table is set too low, the
workpiece will be tapered from front to back or
there will be snipe (a gouge in end of board that
is uneven with rest of cut). If the outfeed table is
set too high, the workpiece will hit the edge of
the outfeed table during operation, increasing the
chance of kickback.
To set outfeed table height:
1. DISCONNECT MACHINE FROM POWER!
2. Move cutterhead guard out of the way.
3. Loosen outfeed table lock (see Figure 30).
Outfeed Table Lock
1. Fit 4" dust hose over dust port, as shown in
Figure 29, and secure with a hose clamp.
Figure 29. Dust hose attached to dust port.
2. Tug hose to make sure it does not come off.
Note: A tight fit is necessary for proper per-
formance.
Figure 30. Location of outfeed table lock.
4. Place straightedge on outfeed table
so it extends over cutterhead, lower
outfeed table until straightedge is 0.062"
1
⁄16") above cutterhead body, as deter-
(
mined by using a feeler gauge (see
Figure 31), then tighten outfeed table lock.
0.062" (1⁄16")
Straightedge
Outfeed Table
Feeler Gauge
Model G0656W/G0656XW (Mfd. Since 08/16)
Figure 31. Setting outfeed table height.
-23-
Page 26
Test Run
Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning correctly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The
table in the
SERVICE section of this manual can help.
setup instructions have been performed.
Operating an improperly set up machine
Serious injury or death can result from
Troubleshooting
Recommended
Adjustments
For your convenience, the adjustments listed
below have been performed at the factory and no
further setup is required to operate your machine.
However, because of the many variables involved
with shipping, we recommend that you at least
verify the following adjustments to ensure the best
possible results from your new machine.
Step-by-step instructions for these adjustments
can be found in SECTION 7: SERVICE.
using this machine BEFORE understanding
its controls and related safety information.
DO NOT operate, or allow others to operate,
machine until the information is understood.
DO NOT start machine until all preceding
may result in malfunction or unexpected results that can lead to serious injury,
death, or machine/property damage.
To test run machine:
1. Clear all setup tools away from machine.
2. Connect machine to power supply.
3. Turn machine ON, verify motor operation,
and then turn machine OFF.
The motor should run smoothly and without
unusual problems or noises.
Factory adjustments that should be verified:
1. Knife Settings (Page 39).
2. Depth Scale Calibration (Page 42).
3. Fence Stop Accuracy (Page 43).
4. Table Parallelism (Page 46).
Tighten Belt
The final step in the setup process must be done
after approximately 16 hours of operation. During
this first 16 hours, the belt will stretch and seat
into the pulley groove. After this time, you must
re-tension the belt to avoid slippage and burn out.
Refer to Page 46 when you are ready to perform
this important adjustment.
Note: Pulleys and belt can get hot. This is a normal condition. Allow them to cool before making
adjustments.
Congratulations! The Test Run is complete.
Proceed to Recommended Adjustments on the
this page.
-24-
A small amount of black belt dust at the bottom
of the belt housing is normal during the life of the
machine and does not indicate a problem with the
machine or belt.
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 27
SECTION 4: OPERATIONS
This overview covers the basic process thathappens during a typical operation with thismachine. Familiarize yourself with this process to better understand the controls and procedures explained throughout the Operationssection.
To complete a typical operation with the
jointer
1.
2.
3.
4.
5.
6.
7.
8.
9.
10. Stops jointer.
The purpose of this overview is to provide the novice machine operator with a basic understanding
of how the machine is used during operation, so
the
discussed later
in this manual
Due to the generic nature of this overview, it isnot intended to be an instructional guide. To learn
more about specific operations, read this entire
manual and
rienced
research outside of this manual by reading "howto" books, trade magazines, or websites.
To reduce your risk of
serious injury, read this
entire manual BEFORE
To reduce risk of eye injury from flying
Operation Overview
machine controls/components
are easier to understand.
seek additional training from expe-
machine operators, and do additional
using machine.
, the operator does the following:
Examines workpiece to verify it is safe and
suitable for cutting.
Adjusts fence for width of workpiece and
locks it in place.
Adjusts fence tilt, if necessary.
Adjusts infeed table height to set depth of cut
per pass.
Puts on safety glasses, respirator, and ear
protection.
Locates push blocks.
Starts jointer.
Holds workpiece firmly against infeed table
and fence, and slides it into cutterhead at a
steady and controlled rate until entire length
of workpiece has advanced beyond cutterhead to outfeed table.
chips or lung damage from breathing dust,
always wear safety glasses and a respirator
when operating this machine.
If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable
for accidents caused by lack of training.
Model G0656W/G0656XW (Mfd. Since 08/16)
Repeats cutting process until desired results
are achieved.
-25-
Page 28
Stock Inspection &
Follow these rules when choosing and jointing stock:
• DO NOT joint or surface plane stock that
Injury to the
occur if a knot becomes dislodged during the
• DO NOT joint or surface plane against the
• Jointing and surface planing with the
grain produces a better finish and is safer
Figure
If the grain changes direction along the
edge of the board, decrease the cutting depth
and make additional passes.
10" Min.
1
/4" Min.
3
/4" Min.
• Scrape all glue off the workpiece before
• Remove foreign objects from the work-
Wood stacked on a concrete or dirt
surface can have small pieces of concrete or
• Make sure all stock is sufficiently dried
on the cutters and poor cutting results. Excess
• Make sure your workpiece exceeds the
minimum dimension requirements shown
before processing it through the
jointer, or the workpiece may break or
kickback during the operation.
Requirements
contains large or loose knots.
operator or damage to the workpiece can
cutting operation.
jointing. Glue deposits on the workpiece,
hard or soft, will gum up the cutterhead and
produce poor results.
piece. Make sure that any stock you process with the jointer is clean and free of dirt,
nails, staples, tiny rocks or any other foreign
objects that could damage the cutterhead.
These particles could also cause a spark as
they strike the cutterhead and create a fire
hazard.
Note:
grain direction. Cutting against the grain
increases the likelihood of kickback, as well
as tear-out on the workpiece.
for the operator. Cutting with the grain is
described as feeding the stock on the jointer
so the grain points down and toward you as
viewed on the edge of the stock (see
below).
Note:
CORRECT
With Grain
stone pressed into the surface.
before jointing. Wood with a moisture content over 20% will cause unnecessary wear
moisture can also hasten rust and corrosion.
below,
10" Min.
3
/4" Min.
INCORRECT
Against Grain
Figure 32. Proper grain alignment with the
cutterhead.
-26-
1
/4" Min.
10" Min.
1
/2" Min.
1" Min.
Figure 33. Minimum stock dimensions for jointer.
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 29
Setting Depth of Cut
The depth of cut on a jointer affects the amount
of material removed from the bottom of the
workpiece as it passes over the cutterhead.
The depth of cut is set by adjusting the height of
the infeed table relative to the cutterhead knives/
inserts at TDC (top dead center).
Depth-of-Cut Scale
The depth of cut can be referenced directly from
the depth scale located on the front of the jointer
(see Figures 35–36).
Note: The depth scale can be calibrated or
"zeroed" if it is not correct. Refer to Calibrating Depth Scale on Page 42 for more information.
The depth stop can be used to set the maximum
1
depth of cut to
⁄8" for most jointing operations,
and the depth-of-cut scale displays the depth of
1
cut, which goes up to
⁄2 " for cutting rabbets (see
Figure 36 on this page).
1
DO NOT exceed
⁄8" depth of cut per pass on
this machine or kickback and serious injury
may occur!
Adjusting Infeed Table Height
To adjust the infeed table height, loosen the infeed
table lock, rotate the infeed table handwheel to
raise or lower the table, and then tighten the lock
to secure the setting (see Figure 34).
Infeed Table Lock
Figure 35. Location of depth-of-cut scale.
Depth
Indicator
Depth
Stop
Infeed Table
Handwheel
Figure 34. Infeed table controls located on back
of machine.
Model G0656W/G0656XW (Mfd. Since 08/16)
Scale
Figure 36. Depth-of-cut scale components.
Depth Stop
The depth stop (see Figure 36) prevents the oper-
ator from accidentally exceeding the
depth-of-cut for normal jointing operations, yet it
can easily be bypassed to allow a total cutting
1
depth of up to
⁄2 " when rabbet cutting.
To engage the lever, position it as shown in Figure
36. To disengage the lever, raise the table to "0",
then raise the lever out of the way while lowering
the table to the desired height.
1
⁄8" maximum
-27-
Page 30
Positive Stop-Screws
Squaring stock involves four steps performed
Previously Surface
Planed Face
The infeed table has positive-stop screws (see
Figure 37) that allow the operator to quickly
adjust the infeed table between finish/final cuts
and shaping/heavy cuts.
table pin shown in Figure 37, and then tight-
en lower jam nut to secure stop screw.
4. Raise table to minimum desired depth of cut,
then repeat Step 4 with upper stop screw and
jam nut (see Figure 37).
Upper
Lower
Stop Screw
Jam Nut
1. Surface Plane on the Jointer—The concave
face of the workpiece is surface planed flat with
the jointer.
2.Surface Plane on a Thickness Planer—The
opposite face of the workpiece is surface planed
flat with a thickness planer.
3. Edge Joint on the Jointer—The concave
edge of the workpiece is jointed flat with the
jointer.
Upper
Jam Nut
Lower
Stop Screw
Table Pin
Figure 37. Positive-stop components for infeed
table.
-28-
4. Rip Cut on a Table Saw—The jointed edge
of the workpiece is placed against a table saw
fence and the opposite edge cut off.
Previously
Jointed
45
30
15
Edge
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 31
To surface plane on jointer:
1.
Stock Inspection &
2.
" per pass when
3.
4.
5.
To ensure workpiece remains
stable during cut, concave sides of workpiece
6.
from cutterhead during the entire cut. Instead
safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks
7.
When squaring up stock, cut opposite
side of workpiece with a planer instead of the
jointer to ensure boths sides are parallel.
Surface Planing
Failure to use push blocks when surface
ing rotating cutterhead, which will cause
serious personal injury. ALWAYS use push
The purpose of surface planing (see Figures
below) on the jointer is to make one flat face on a
piece of stock to prepare it for thickness planing
on a planer.
Inspect stock to ensure it is safe and suitable
for the operation (see
Requirements section).
Set infeed table height to desired cutting
depth for each pass.
NOTICE
If you are not experienced with a jointer,
set depth of cut to 0", and practice feeding
workpiece across tables as described. This
will help you prepare for actual operations.
Figure 38. Illustration of surface planing results.
Removed
Surface
IMPORTANT: For safety reasons, do not
exceed a cutting depth of
surface planing.
Set fence to 90˚.
Start jointer.
Place workpiece firmly against fence and
infeed table.
IMPORTANT:
must face toward table and fence.
Feed workpiece completely across cutter-
head while keeping it firmly against fence
and tables during the entire cut.
IMPORTANT: Keep hands at least 4" away
of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and
1
⁄16
Model G0656W/G0656XW (Mfd. Since 08/16)
Figure 39. Example of surface planing
operations.
whenever practical to further reduce risk of
accidental hand contact with cutterhead.
Repeat Step 6 until entire surface is flat.
Tip:
planing could result in your hands contact-
blocks when surface planing on jointer!
-29-
Page 32
Edge Jointing
To edge joint on jointer:
1.
Stock Inspection &
2.
3.
4.
5.
To ensure workpiece remains
stable during cut, concave sides of workpiece
6.
from cutterhead during the entire cut. Instead
safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks
7.
When squaring up stock, cut opposite
edge of workpiece with a table saw instead
both edges of work-
piece will not be parallel with each other.
Edge jointing (see Figures below) produces a flat
and true surface along the side of a workpiece
by removing uneven areas.
an essential step
for
and when
preparing a workpiece for joinery or finishing.
Inspect stock to ensure it is safe and suitable
for the operation (see
Requirements section).
squaring up warped or rough stock
If you are not experienced with a jointer,
set depth of cut to 0", and practice feeding
workpiece across tables as described. This
will help you prepare for actual operations.
Removed
Surface
It is
NOTICE
Set infeed table height to desired cutting
depth for each pass.
IMPORTANT: For safety reasons, cutting
depth should never exceed
Set fence to 90˚.
Start jointer.
Place workpiece firmly against fence and
infeed table.
IMPORTANT:
must face toward table and fence.
Feed workpiece completely across cutter-
head while keeping it firmly against fence
and tables during the entire cut.
IMPORTANT: Keep hands at least 4" away
of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and
1
⁄8" per pass.
Figure 40. Illustration of edge jointing results.
Figure 41. Example of edge jointing operation.
-30-
whenever practical to further reduce risk of
accidental hand contact with cutterhead.
Repeat Step 6 until the entire edge is flat.
Tip:
of the jointer—otherwise,
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 33
Bevel Cutting
To bevel cut on jointer:
1.
Stock Inspection &
2.
Cutting depth for bevel cuts is typically
, depending on hardness
3.
4.
5.
6.
When your leading hand gets within
4" of the cutterhead, lift it up and over cutterhead, and place push block on portion of the
workpiece once it is 4" past cutterhead. Now,
focus your pressure on outfeed end of the
workpiece while feeding, and repeat same
action with your trailing hand when it gets
within 4" of cutterhead. To help keep your
hands safe, DO NOT let them get closer than
4" from moving cutterhead at any time during
7.
you are satisfied with the results.
Bevel cuts (see Figures below) can be made by
setting the fence at the desired angle and feeding
the workpiece firmly along the fence face, with the
bottom inside corner firmly against the table. The
cutting process typically requires multiple passes
or cuts to bevel the entire edge of a workpiece.
NOTICE
If you are not experienced with a jointer,
set depth of cut to 0", and practice feeding
workpiece across tables as described. This
will help you prepare for actual operations.
Inspect stock to ensure it is safe and suitable
for the operation (see
Requirements section).
Set infeed table height to cutting depth
desired for each pass.
Note:
between 1⁄16" and 1⁄8"
and width of stock.
Set fence tilt to desired angle of cut.
Place workpiece against fence and infeed
table with concave side face down.
Figure 42. Illustration of bevel cutting results.
Removed
Surface
Start jointer.
With a push block in your leading hand, press
workpiece against table and fence with firm
pressure, and feed workpiece over cutterhead with a push block in your trailing hand.
Note:
operation!
Repeat cutting process, as necessary, until
Figure 43. Fence setup for a bevel cut of 45°.
Model G0656W/G0656XW (Mfd. Since 08/16)
-31-
Page 34
Rabbet Cutting
To rabbet cut on jointer:
1.
Stock Inspection &
2.
3
4.
5.
6.
To ensure workpiece remains
stable during cut, concave sides of workpiece
7.
from cutterhead during the entire cut. Instead
safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks
8.Repeat Step 7 until rabbet is cut to depth.
The purpose of rabbet cutting is to remove a section of the workpiece edge (see
).
When combined with another rabbet cut edge, the
rabbet joints create a simple, yet strong method of
joining stock.
When cutterhead guard is removed,
Figures below
Inspect stock to ensure it is safe and suitable
for the operation (see
Requirements section).
Set infeed table height to desired cutting
depth for each pass.
If you are not experienced with a jointer,
set depth of cut to 0", and practice feeding
workpiece across tables as described. This
will help you prepare for actual operations.
Figure 44. Illustration of rabbet cutting effects
and a few sample joints.
NOTICE
Rabbet Joints
Removed
Surface
IMPORTANT: For safety reasons, cutting
depth should never exceed
. Remove cutterhead guard.
Set fence to 90˚ and near front of jointer,
so amount of exposed cutterhead in front of
fence matches size of desired rabbet.
Start jointer.
Place workpiece firmly against fence and
infeed table.
IMPORTANT:
must face toward table and fence.
Feed workpiece completely across cutter-
head while keeping it firmly against fence
and tables during entire cut.
IMPORTANT: Keep hands at least 4" away
of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and
1
⁄8" per pass.
Figure 45. Typical rabbet cutting operation.
-32-
whenever practical to further reduce risk of
accidental hand contact with cutterhead.
attempting any other cut besides a rabbet
directly exposes operator to moving cutterhead. ALWAYS replace cutterhead guard
after rabbet cutting!
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 35
ACCESSORIES
Installing unapproved accessories may
order online atwww.grizzly.comor call1-800-523-4777
SECTION 5: ACCESSORIES
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
G1753—Jointer Pal® Magnetic Knife Gauge
(For HSS & Cobalt Knives)
G1756—Jointer Pal
(For Carbide Knives)
This magnetic knife-setting system lets you set
jointer knives in perfect alignment every time!
®
Magnetic Knife Gauge
T27445—8" x 3/4" x 1/8" HSS Jointer Knives
Figure 48. T27445 Jointer Knives for G0656W.
T274 5 4 —8" Spiral Cutterhead for G0656W
40 indexable carbide inserts on this spiral
cutterhead produce a glass-smooth finish on
even the toughest hardwoods. Indexable carbide
inserts last up to 10x longer than HSS steel.
Figure 46. G1753 Jointer Pal® Knife Gauge.
G3631—Jointer/Planer Knife Hone
This handy tool sharpens flat and beveled surfaces quickly and easily. Great for touch-ups.
Figure 47. Jointer knife hone.
Model G0656W/G0656XW (Mfd. Since 08/16)
Figure 49. T27454 Spiral Cutterhead Upgrade
for G0656W.
H7319 —Indexable Carbide Inserts (G0656XW)
Designed for use in spiral cutterhead systems,
each solid carbide insert provides 4 cutting edges!
Size: 14 x 14 x 2mm (10 pack).
Figure 50. H7319 Indexable Carbide Inserts.
-33-
Page 36
order online atwww.grizzly.comor call1-800-523-4777
T27623—8" Shelix Cutterhead
H7354—Shelix Carbide Inserts 15 x 15 x 2.5mm
Required for jointing, planing, or sanding to critical
tolerances. These calipers are accurate to 0.001"
and feature stainless steel, shock-resistant construction and a dust proof display.
Figure 54. Grizzly® Dial Calipers.
SB1365—South Bend Way Oil-ISO 68
H7194
Figure 52. Assortment of basic eye protection.
-34-
T20451
Figure 55. Recommended product for machine
lubrication.
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 37
SECTION 6: MAINTENANCE
accidental startup, always
disconnect machine from
Protect the unpainted cast iron surfaces on the
table by wiping the table clean after every use—
this ensures moisture from wood dust does not
remain on bare metal surfaces.
Keep tables rust-free with regular applications of
products like G96
, or
Boeshield
The cleaning process for this machine is simple.
Vacuum excess wood chips and sawdust, and
wipe off the remaining dust with a dry cloth. If any
resin has built up, use a resin dissolving cleaner
to remove it. Treat all unpainted cast iron and steel
with a non-staining lubricant after cleaning.
Cleaning &
To reduce risk of shock or
power before adjustments,
maintenance, or service.
Schedule
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
Daily
• Vacuum all dust on and around the machine.
• Wipe down tables and all other unpainted
cast-iron with a metal protectant.
• Check belt for proper tension, damage, or
wear/replace belt.
• Clean/vacuum dust buildup from inside cabinet and off motor.
Protecting
®
®
T-9.
G5562—SLIPIT® 1 Qt. Gel
G5563—SLIPIT® 12 Oz. Spray
G2871—Boeshield® T-9 12 Oz. Spray
G2870—Boeshield® T-9 4 Oz. Spray
H3788—G96® Gun Treatment 12 Oz. Spray
H3789—G96® Gun Treatment 4.5 Oz. Spray
Gun Treatment, SLIPIT
®
Model G0656W/G0656XW (Mfd. Since 08/16)
Figure 56. Recommended products for
protecting unpainted cast-iron and steel.
-35-
Page 38
Lubrication
Since all bearings are sealed and permanently
lubricated, simply leave them alone until they
need to be replaced. DO NOT lubricate them.
It is essential to clean components before lubricating them because dust and chips build up on
lubricated components and make them hard to
move. Simply adding more grease to them will not
yield smooth moving components.
Clean the components below with mineral spirits
or other oil/grease solvent cleaner and shop rags.
Leadscrews
Oil Type ................SB1365 or ISO 68 Equivalent
Lubrication Frequency ....................... As Needed
Lower infeed and outfeed tables to access ways.
Place a couple of drops of oil at top of each way
as needed and move tables up and down to distribute oil (see Figure 58). Wipe off excess oil.
Lubricate with light machine oil as needed (see
Figure 57). Wipe off excess oil and sawdust with
a cloth.
Lubrication Frequency ....................... As Needed
Place one or two drops of light machine oil on
fence pivot points (see Figure 59) as needed.
Figure 59. Fence lubrication locations.
-36-
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 39
Review the troubleshooting and procedures in this section if a problem develops with your machine. If
you need replacement parts or additional help with a procedure, call our Technical Support.
gather the serial number and manufacture date of your machine before calling.
SECTION 7: SERVICE
Troubleshooting
Motor & Electrical
SymptomPossible CausePossible Solution
Machine does not
start or a breaker
trips immediately
after startup.
Machine stalls or is
underpowered.
Machine has
vibration or noisy
operation.
1. OFF/STOP button not reset.
2. Incorrect power supply voltage/circuit size.
3. Power supply circuit breaker tripped/fuse
blown.
4. Motor wires connected incorrectly.
5. Wiring open/has high resistance.
6. ON button at fault.
7. Centrifugal switch at fault.
8. Start capacitor at fault.
9. Motor at fault.
1. Workpiece material not suitable.
2. Excessive feed rate.
3. Excessive cutting depth.
4. Dull knives/inserts.
5. Dust collection problem, causing internal
components to clog up with shavings.
6. Belt slipping; oil/grease on belt.
7. Pulley loose or not properly aligned.
8. Motor overheated.
9. Motor wires connected incorrectly.
10. Plug/receptacle at fault.
11. Run capacitor at fault.
1. Motor or other component loose.
2. Belt worn/loose; belt slapping cover.
3. Pulley loose or not properly aligned.
4. Motor fan rubbing on fan cover.
5. Foot-pedal caster engaged.
6. Knives/inserts at fault.
7. Cutterhead bearings at fault.
8. Centrifugal switch at fault.
9. Motor bearings at fault.
1. Press OFF/STOP button in fully to reset switch.
2. Ensure correct power supply voltage/circuit size.
3. Ensure circuit is sized correctly and free of shorts.
Reset circuit breaker or replace fuse.
4. Correct motor wiring connections (Page 47).
5. Check/fix broken, disconnected, or corroded wires.
6. Test/replace switch.
7. Adjust/replace centrifugal switch if available.
8. Test/replace capacitor.
9. Test/repair/replace.
1. Ensure workpiece is suitable for jointing (Page 26).
9. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
Note:Please
Model G0656W/G0656XW (Mfd. Since 08/16)
-37-
Page 40
Machine Operation
SymptomPossible CausePossible Solution
Table(s) difficult to
adjust.
Excessive snipe
(gouge in end of
board that is uneven
with rest of cut).
Workpiece stops in
middle of cut.
Workpiece chipping,
tear-out, or overall
rough cuts.
Fuzzy grain.1. Wood has high moisture content.
Long lines or ridges
that run along length
of workpiece.
Uneven cutter
marks, wavy
surface, or chatter
marks across face
of workpiece.
Glossy surface;
scorching or
burn marks on
workpiece.
Workpiece is
concave or convex
along its length after
jointing.
1. Table lock(s) engaged/partially engaged.
2. Infeed table stops blocking movement.
1. Outfeed table set too low, or knives
(G0656W only) set too high.
2. Operator pushing down on trailing end of
workpiece as it leaves cutterhead.
1. Outfeed table set too high.1. Align outfeed table with cutterhead knife/insert at
1. Not feeding workpiece to cut "with the
grain."
2. Dull knives/inserts.
3. Workpiece not suitable for jointing.
4. Nicked or chipped knives/inserts.
5. Feeding workpiece too fast.
6. Excessive cut depth.
7. Lack of proper dust collection or clogged
dust port.
2. Dull knives/inserts.
1. Nicked or chipped knives/inserts.
2. Loose or incorrectly installed insert(s).
3. Dirt or debris under carbide inserts (spiral
cutterheads only).
1. Feeding workpiece too fast.
2. Knives not properly adjusted.
3. Dirt or debris under carbide inserts (spiral
cutterheads only).
1. Dull knives/inserts.
2. Feed rate too slow.
1. Workpiece not held with even pressure
against outfeed table during cut.
2. Workpiece too uneven at start of operation.
3. Outfeed table not parallel with infeed table.
1. Completely loosen table lock(s) (Page 5).
2. Loosen/reset infeed table stops (Page 28).
1. Align outfeed table with cutterhead knife/insert at
top dead center (Page 23); adjust height of knives
(G0656W) evenly with outfeed table (Page 39).
2. Reduce/eliminate downward pressure on trailing
end of workpiece as it leaves cutterhead.
1. Apply even downward pressure against workpiece
throughout entire travel along outfeed side during
cut.
2. Take partial cuts to remove extreme high spots
before doing a full pass.
3. Check/Adjust table parallelism (Page 46).
-38-
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 41
Inspecting Knives
Setting the knives correctly is crucial to the proper
operation of the jointer and
important
role
higher than the others, it will do the majority of the
work, and thus, become dull much faster.
Setting/Replacing
(G0656W)
The height of the knives can be inspected with
a straightedge to ensure that they are set even
with the outfeed table at their highest point in the
cutterhead rotation, or top dead center (TDC).
To inspect the knives:
1. DISCONNECT MACHINE FROM POWER!
2. Remove cutterhead guard or block it out of
the way.
3. Using a straightedge on outfeed table, check
height of each knife at positions shown in
Figure60 below.
Black Lines Represent
Straightedge Positions
From Overhead View
Knives (G0656W)
it plays an
in keeping the knives sharp. If one knife is
There are two options for setting the knives—the
straightedge method and the knife-setting jig
method. Each option has advantages and disadvantages; the correct one for you will become a
matter of personal preference. For best results,
the tables must be parallel with each other (refer
to Checking/Adjusting Table Parallelism on Page 46) and the outfeed table height must be
properly set (refer to Setting Outfeed Table
Height on Page 23).
Straightedge Method: A high quality straight-
edge is held flat against the outfeed table and the
knife heights are set to the bottom of the straightedge, as shown in Figure 60. Because the knife
projection height from the cutterhead is dependent on the outfeed table height, the outfeed table
must be set as described in Setting Outfeed Table Height on Page 23 for this method to work
correctly.
Knife at TDC
Straightedge
OutfeedInfeed
Figure 60. Using a straightedge to inspect
knives.
— The knives are set correctly set when they
just touch the bottom of the straightedge
at TDC in each of t straightedge positions
Model G0656W/G0656XW (Mfd. Since 08/16)
When using the straightedge method to set the
knives, you will not need to move the outfeed
table once it is set and you will always be assured
that the knives are even with the outfeed table in
their highest point of rotation (TDC)—even if the
cutterhead is not parallel with the outfeed table.
-39-
Page 42
Setting the knives correctly is crucial to the proper operation of the jointer and it plays an importantrolein keeping the knives sharp. If one knife is higher than the others, it will do the majority of the work,andthus,becomedullmuchfaster.
The knife-setting jig included with the jointer is
designed to set
at the
correct height
Th
with
jack screws
the knives.
Use the knife-setting jig to verify that all knives are positioned evenly in the cutterhead.
To inspect positioning of knives in cutterhead:
1.
2.
3.
4.
5.
Repeat this inspection
with other knives before resetting.)
Knife-Setting Jig Method: The infeed table is
lowered to fit the jig on the cutterhead, as shown
in Figure , and the knife heights are set to just
touch the middle pad of the jig.
and knife. Knife is set correctly when, on
each side of cutterhead, both legs of jig sit
firmly on cutterhead body and middle pad of
jig just touches top edge of knife.
all the knives evenly and
in the cutterhead.
e cutterhead in this jointer is equipped
that allow for careful positioning of
Loosen
Tighten
Knife
Jack
Figure 61. Cutterhead profile diagram.
Screw
Gib Bolt
— If jig does not sit as described, then that
knife must be reset. (
To set or replace knives:
1. DISCONNECT MACHINE FROM POWER!
2. Remove cutterhead guard from table and
lower infeed and outfeed tables as far as they
go. This will provide unrestricted access to
cutterhead.
3. Remove cabinet rear access panel to expose
cutterhead pulley.
Gib
4. Rotate cutterhead pulley to provide good
access to cutterhead knives.
-40-
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 43
This spiral cutterhead is equipped with indexable carbide inserts. Each insert can be rotated to reveal any one of its four cutting edges.
Therefore, if one cutting edge becomes dull or
damaged, simply rotate it 90˚ to reveal a fresh
cutting edge as shown below.
Each insert has a reference dot on one corner.
As the insert is rotated, the reference dot location
can be used as an indicator of which edges are
used and which are new. When the reference dot
revolves back around to its starting position, the
insert should be replaced.
To rotate or replace spiral cutterhead insert:
1.
2.
lower infeed and outfeed tables as far as they
3.
4.
insert(s) to be rotated/replaced.
middle, and alternating back and forth until all
gib bolts are loose, but not falling out.
5.Loosen cutterhead gib bolts, starting in the middle, and alternating back and forth until all gib bolts are loose, but not falling out.
The first time you set or replace a knife,
remove gib and knife from cutterhead. Clean gib and clean inside cutterhead slot to remove all pitch or sawdust. Coat knife and gib with a metal protectant.
6. Position knife jig over knife. Loosen gib bolts
7.
head. Using a hex wrench, rotate jack screws
middle, and alternating back and forth until all gib bolts are loose, but not falling out.
remove gib and knife from cutterhead. Clean gib and clean inside cutterhead slot to remove all pitch or sawdust. Coat knife and gib with a metal protectant.
until knife is completely loose.
head. Using a hex wrench, rotate jack screws to raise or lower knife. When knife is set cor-rectly, it will barely touch middle pad of knife jig or bottom of straightedge in each of the straightedge positions. Snug gib bolts just tight enough to hold knife in place. Repeat with remaining knives.
working from the ends to the middle. Repeat
with remaining knives.
middle, and alternating back and forth until all gib bolts are loose, but not falling out.
remove gib and knife from cutterhead. Clean gib and clean inside cutterhead slot to remove all pitch or sawdust. Coat knife and gib with a metal protectant.
until knife is completely loose.
head. Using a hex wrench, rotate jack screws to raise or lower knife. When knife is set cor-rectly, it will barely touch middle pad of knife jig or bottom of straightedge in each of the straightedge positions. Snug gib bolts just tight enough to hold knife in place. Repeat with remaining knives.
you started with. Lightly snug all gib bolts, alternating from one side to the other, and working from the ends to the middle. Repeat with remaining knives.
middle, and alternating back and forth until all gib bolts are loose, but not falling out.
remove gib and knife from cutterhead. Clean gib and clean inside cutterhead slot to remove all pitch or sawdust. Coat knife and gib with a metal protectant.
until knife is completely loose.
head. Using a hex wrench, rotate jack screws to raise or lower knife. When knife is set cor-rectly, it will barely touch middle pad of knife jig or bottom of straightedge in each of the straightedge positions. Snug gib bolts just tight enough to hold knife in place. Repeat with remaining knives.
you started with. Lightly snug all gib bolts, alternating from one side to the other, and working from the ends to the middle. Repeat with remaining knives.
manner as you did in the previous step.
new knives at top dead center.
access panel.
Rotating/Replacing
Cutterhead Inserts
until knife is completely loose.
Access jack screws through holes in cutter-
to raise or lower knife. When knife is set correctly, it will barely touch middle pad of knife
jig or bottom of straightedge in each of the
straightedge positions. Snug gib bolts just
tight enough to hold knife in place. Repeat
with remaining knives.
Figure 62. Jack screw access hole.
you started with. Lightly snug all gib bolts,
alternating from one side to the other, and
Proper cleaning of insert(s), Torx screw,
and cutterhead pocket is critical to achieving
a smooth finish. Dirt or dust trapped between
insert and cutterhead will raise insert, and
jointing.
Use low-pressure compressed air or
8.
used, replace insert with a new one. Always
9.
If too much oil is applied to the threads,
ed hole as you install insert and force it to
raise slightly, making it out of alignment.
The depth scale can be calibrated or "zeroed" to
make sure the cutting depth shown on the scale
matches the actual cutting depth (per pass).
To calibrate the depth scale:
1.
2.
3. Adjust the infeed table until it is level with the
4.
scale pointer to “0”.
Calibrating Depth
Remove any sawdust or debris from head of
Torx
Screw
Cutterhead
Insert
Figure 65. Location of cutterhead inserts and
Torx screws.
dust and debris from both parts and pocket
they were removed from.
Scale
Set the outfeed table height as described in
Setting Outfeed Table Height.
Place a straightedge across the infeed and
outfeed tables.
outfeed table, as shown below.
Using a screwdriver, precisely adjust the
Straightedge
Note:
make marks on your workpiece when
Tip:
vacuum nozzle to clean cutterhead pocket.
Re-install insert so that a fresh cutting edge
faces outward, making sure it is properly
seated in cutterhead pocket.
— If all four insert cutting edges have been
position reference dot in same position
when installing a new insert to aid in rotational sequencing.
Lubricate Torx screw threads with a small
amount of light machine oil, wipe excess off,
and torque screw to 48–50 inch/pounds.
Note:
excess will attempt to squeeze out of thread-
-42-
InfeedOutfeed
Figure 66. Infeed table adjusted even with
outfeed table.
Screw
Figure 67. Depth indicator set to "0".
Note: If necessary, loosen upper jam nut and stop
screw (see To adjust positive-stop screws on
Page 28) to prevent obstruction of infeed table movement during Step 3.
Model G0656W/G0656XW (Mfd. Since 08/16)
Depth
Indicator
Page 45
Setting Fence Stops
3. Adjust 45˚ stop bolt until it makes contact with
135° stop bolt (see Figure 69).
The fence stops simplify the task of adjusting the
fence to 45˚ inward, 90˚, and 45˚ outward (135˚).
1. Use a 45˚ square to adjust fence to 45˚ inward position, as shown in Figure 68.
4. Retighten jam nut loosened in Step 2.
Setting 90° Fence Stop
1. Use a 90˚ square to adjust fence to 90˚ (see
Figure 70).
Figure 70. Example of adjusting fence to 90˚.
Figure 68. Example of adjusting fence 45˚
inward.
2. Loosen jam nut shown in Figure 69.
45° Stop
Bolt
Jam Nut
135° Stop
Fence Bracket
(1 of 2)
Bolt
2. Flip 90˚ swing stop into position shown in
Figure 71.
Jam Nut
Swing Stop
Fence Stop Bolt
Figure 71. 90˚ swing stop engaged.
3. Loosen jam nut on 90˚ fence stop bolt (see
Figure 71).
4. Adjust the 90˚ fence stop bolt until it makes
contact with 90˚ swing stop.
Figure 69. 45˚ inward fence stop bolt.
Model G0656W/G0656XW (Mfd. Since 08/16)
5. Retighten jam nut loosened in Step 3.
-43-
Page 46
Setting 135° Fence Stop
1. Disengage swing stop (see Figure 71 on
Page 43).
2. Use a sliding bevel adjusted to 135˚ to adjust
fence to 135˚ (45˚ outward) position, as
shown in Figure 72.
Adjusting Gibs
The function of the table gibs is to eliminate
excessive play in the table movement. The gibs
also control how easy it will be to move the tables
up and down.
3. Loosen jam nut on 135˚ stop bolt (see
Figure 73).
135° Stop Bolt
Jam Nut
Figure 73. Location of 135˚ stop bolt and
jam nut.
Gib Set Screw
Figure 74. Infeed table gib controls.
2. Oil table ways and leadscrew if needed (see
Page 36).
3. Evenly tighten gib set screws a small amount,
then check table by moving it up and down.
Adjust set screws as needed until friction of
table movement is balanced between minimal play and ease of movement.
Note: Tighter gibs reduce play but make it
harder to adjust tables.
4. Adjust 135˚ stop bolt until it makes contact
with back of fence.
5. Retighten jam nut loosened in Step 3.
-44-
4. Repeat Steps 1-3 with outfeed table.
5. Set outfeed table height as described in
Setting Outfeed Table Height on Page 23.
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 47
Tensioning/
Replacing Belt
To ensure optimum power transmission from the
motor to the cutterhead, the belt must be in good
condition (free from cracks, fraying and wear) and
properly tensioned. After the first 16 hours of belt
life, re-tension the belt, as it will stretch and seat
during this time.
Tensioning Belt
1. DISCONNECT MACHINE FROM POWER!
2. Remove cabinet rear access panel.
5. Press belt with moderate pressure in center to
check belt tension. Belt is correctly tensioned
when there is approximately
when pushed, as shown in Figure 76.
Deflection
1
⁄4"
1
⁄4" deflection
Pulley
Pulley
3. Loosen motor mount bracket fasteners shown
in Figure 75.
Note: DO NOT completely remove motor
mount bracket fasteners.
Figure 75. Location of motor mount bracket fas-
teners (3 of 4 shown).
4. Press down on motor to keep tension on belt.
Figure 76. Checking belt tension.
— If there is more than 1⁄4" deflection when
you check belt tension, repeat the tensioning procedure until it is correct.
6. Tighten motor mount bracket fasteners (see
Figure 75), and replace cabinet rear access
panel.
Replacing Belt
1. DISCONNECT MACHINE FROM POWER!
2. Remove cabinet rear access panel.
3. Loosen motor mount bracket fasteners shown in Figure 75.
4. Have another person lift motor as you remove
belt and replace it with a new one. It may help
to use a 2x4 as a lever to raise motor. Make
sure belt is seated in pulley groove.
5. Follow Steps 4–5 in Tensioning Belt procedure to set correct belt tension.
Model G0656W/G0656XW (Mfd. Since 08/16)
6. Tighten motor mount bracket fasteners (see
Figure 75), and replace cabinet rear access
panel.
-45-
Page 48
Checking/Adjusting
Table Parallelism
5. Look down length of straightedge on outfeed
side to see if there are any noticeable gaps
between straightedge and outfeed table. Do
this at both front and rear of table.
The infeed and outfeed tables must be parallel
with each other in order to produce a straight,
jointed edge. When the tables are not parallel with
each other, the jointer will produce workpieces
that are cupped (concave) or bowed (convex)
along their length.
Table parallelism is factory-set, and should not
normally need to be adjusted when the machine
is new. However, after prolonged use, or if
machine has been jarred during lifting or transportation, it may become necessary to adjust the
table parallelism.
Table parallelism is adjusted by inserting shims
between the dovetailed ways of the outfeed table
to make it parallel with the infeed table. Once
this adjustment is made, the outfeed table height
should not need to be adjusted again.
Feeler Gauge Set .............................................. 1
Metal Shims ....................................... As Needed
To check/adjust table parallelism:
1. DISCONNECT MACHINE FROM POWER!
2. Move cutterhead guard out of the way.
— If there are no gaps, and the straightedge
makes full contact with both tables at front
and rear, the tables are parallel with each
other and no adjustments are necessary.
— If there are gaps anywhere between one
of the tables and the straightedge, the
tables are not parallel to each other and
must be adjusted. Proceed to Step 6.
6. Insert feeler gauge between table and
straightedge where gap is greatest (see
Figure 78). Maximum allowable tolerance is
0.003".
Insert Feeler Gauge
Where Gap is Greatest
Straightedge
Outfeed
Figure 78. Example of feeler gauge location for
checking table parallelism.
7. Loosen outfeed table locks. Place shims
between dovetailed ways (see Figure 79)
until outfeed table is within 0.003" of parallel
with infeed table at front and rear of tables.
Infeed
3. Set outfeed table height as described in
Setting Outfeed Table Height on Page 23.
4. Rotate cutterhead until knife/insert is no
longer at TDC, extend straightedge over
both tables, raise infeed table until it contacts straightedge (see Figure 77), then lock
infeed table.
Straightedge
Figure 77. Checking table parallelism.
-46-
Possible Shim
Locations
Figure 79. Locations to place shims when
Infeed Outfeed
8. Re-check outfeed table height (refer to
Setting Outfeed Table Height on Page 23),
and re-adjust if necessary.
Model G0656W/G0656XW (Mfd. Since 08/16)
adjusting table parallelism.
Page 49
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine
SECTION 8: WIRING
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note:Please gather the serial
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical components!
MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
This includes the installation of unapproved aftermarket parts.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires disconnected or connected during any wiring task to
ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.
MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.
EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information
included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
Model G0656W/G0656XW (Mfd. Since 08/16)
-47-
Page 50
Wiring Diagram
ON
OFF
Start
Button
Stop
Button
WARNING!
SHOCK HAZARD!
Disconnect power
before working on
wiring.
LOAD
KEDU
HY56
LINE
Hot
Hot
G
Ground
6-20 Plug
(Included)
STOP/START SWITCH
(viewed from behind)
220
VAC
Figure 80. G0656W switch
wiring.
Ground
MOTOR
Start Capacitor
300MFD
250VAC
Run Capacitor
40MFD
450VAC
Ground
-48-
READ ELECTRICAL SAFETY
ON PAGE 47!
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 51
1
SECTION 9: PARTS
Table
33
35
31
34
32
36
37
35
39
36
30
38
40
34
29
41
56
42
43
49
48
44
30
46
2
3
4
9
5
6
23
28
22
27
26
25
24
REF PART #DESCRIPTIONREF PART #DESCRIPTION
1P0656W001 INFEED TABLE31P0656W031 CAP SCREW M8-1.25 X 25
2P0656W002 STOP PLATE PIVOT SPACER32P0656W032 TABLE BASE
3P0656W003 DEPTH LIMIT PLATE33P0656W033 OUTFEED TABLE
4P0656W004 FLAT WASHER 5MM34P0656W034 ADJUSTABLE HANDLE M6-1 X 30
5P0656W005 DEPTH SCALE POINTER35P0656W035 SET SCREW M8-1.25 X 25
6P0656W006 PHLP HD SCR M5-.8 X 2036P0656W036 HEX NUT M8-1.25
7P0656W007 SET SCREW M8-1.25 X 1237P0656W037 GIB
8P0656W008 RABBET TABLE38P0656W038 CAP SCREW M8-1.25 X 20
9P0656W009 SET SCREW M8-1.25 X 2039P0656W039 INFEED TABLE LOCK BLOCK
10P0656W010 FLAT WASHER 10MM40P0656W040 CAP SCREW M8-1.25 X 40
11P0656W011 LOCK WASHER 10MM41P0656W041 RUBBER BUMPER
12P0656W012 CAP SCREW M10-1.5 X 3542P0656W042 CUTTERHEAD GUARD
13P0656W013 DEPTH SCALE43P0656W043 EXT RETAINING RING 12MM
14P0656W014 DOWEL PIN 4 X 2044P0656W044 GUARD PIVOT SHAFT
15P0656W015 RIVET 2 X 6MM45P0656W045 TORSION SPRING
16P0656W016 DEPTH SCALE BRACKET46P0656W046 ROLL PIN 6 X 40
17P0656W017 PHLP HD SCR M4-.7 X 847P0656W047 PHLP HD SCR M4-.7 X 20
18P0656W018 LEADSCREW NUT48P0656W048 PADDLE SWITCH 120/230V
19P0656W019 TABLE LEADSCREW49P0656W049 PHLP HD SCR M5-.8 X 10
20P0656W020 KEY 5 X 5 X 2050P0656W050 SWITCH PLATE
21P0656W021 LEADSCREW BRACKET51P0656W051 INT TOOTH WASHER 5MM
22P0656W022 LEADSCREW COLLAR52P0656W052 LOCK WASHER 5MM
23P0656W023 HANDWHEEL TYPE-3 148D X 15B-K X M10-1.553P0656W053 HEX NUT M5-.8
24P0656W024 FENDER WASHER 6MM54P0656W054 SWITCH BOX
25P0656W025 CAP SCREW M6-1 X 1255P0656W055 STRAIN RELIEF M20-1.5 TYPE-3
26P0656W026 SHOULDER SCREW M10-1.5 X 14, 11 X 7456P0656W056 POWER CORD 12G 3W 72" 6-20P
27P0656W027 HANDWHEEL HANDLE 12 ID X 80L58P0656W058 FLANGE BOLT M6-1 X 12
28P0656W028 SET SCREW M6-1 X 859P0656W059 SWITCH PEDESTAL
29P0656W029 FLAT WASHER 8MM60P0656W060 SWITCH CORD 14G 3W 39"
30P0656W030 LOCK WASHER 8MM
21
29
20
19
18
16
17
15
14
13
12
11
8
10
54
53
52
55
55
51
38
29
17
50
4
58
47
46
59
60
45
7
Model G0656W/G0656XW (Mfd. Since 08/16)
-49-
Page 52
Cutterhead (G0656W)
106
107
108
109
105
104
110
101
102
116
103
115
117
107
108
110
118
106
114
113
117
117A
116
112
111
109
REF PART #DESCRIPTIONREF PART #DESCRIPTION
101P0656W101CUTTERHEAD 8" 4-KNIFE (G0656W)111P0656W111HEX BOLT M8-1.25 X 20
102P0656W102JOINTER KNIVES 8" X 3/4" X 1/8" 4PK112P0656W112FENDER WASHER 8MM
103P0656W103FLAT HD CAP SCR M5-.8 X 12113P0656W113CUTTERHEAD PULLEY
104P0656W104GIB (G0656W)114P0656W114COLLAR
105P0656W105GIB BOLT M6-1 X 10 (G0656W)115P0656W115KEY 6 X 6 X 25
106P0656W106BEARING BLOCK116P0656W116EXT RETAINING RING 10MM (G0656W)
107P0656W107STUD-FT M6-1 X 115117P0656W117KNIFE-SETTING JIG FOOT (G0656W)
108P0656W108LOCK WASHER 10MM117A P0656W117A KNIFE-SETTING JIG (G0656W)
109P0656W109HEX NUT M10-1.5118P0656W118KNIFE-SETTING JIG SHAFT (G0656W)
110P0656W110BALL BEARING 6204-2RS
-50-
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 53
Cutterhead (G0656XW)
105
106
107
108
109
110
101
103
102
104
115
110
106
114
113
112
111
107
108
109
REF PART #DESCRIPTIONREF PART #DESCRIPTION
101P0656XW101 CUTTERHEAD 8" SPIRAL (G0656XW)109P0656XW109 HEX NUT M10-1.5
102P0656XW102 CARBIDE INSERTS 14 X 14 X 2 (10-PK)110P0656XW110 BALL BEARING 6204-2RS
103P0656XW103 FLAT HD CAP SCR M6-1 X 15111P0656XW111 HEX BOLT M8-1.25 X 20
104P0656XW104 L-HANDLE TORX DRIVE T-20 (G0656XW)112P0656XW112 FENDER WASHER 8MM
105P0656XW105 T-HANDLE TORX DRIVE T-20 (G0656XW)113 P0656XW113 CUTTERHEAD PULLEY
106P0656XW106 BEARING BLOCK114P0656XW114 COLLAR
107P0656XW107 STUD-FT M6-1 X 115115P0656XW115 KEY 6 X 6 X 25
108P0656XW108 LOCK WASHER 10MM
Model G0656W/G0656XW (Mfd. Since 08/16)
-51-
Page 54
Fence
228
229
230
204
205
203
206
202
201
207
208
209
222
207
211
210
221
212
213
220
216
219
223
215
224
218
217
214
213
227
226
225
207
237
231
233
242
232
241
235
224
236
238
241
234
239
240
240
REF PART #DESCRIPTIONREF PART #DESCRIPTION
201 P0656W201 FENCE222 P0656W222 SHOULDER BOLT M10-1.5 X 15, 12 X 155
202 P0656W202 SET SCREW M5-.8 X 4223 P0656W223 FENCE RAM SUPPORT
203 P0656W203 FENCE GUIDE BLOCK224P0656W224 FLAT WASHER 8MM
204 P0656W204 STUD UDE M10-1.5 X 100, 12, 30225 P0656W225 FENCE RAM BRACKET
205 P0656W205 KNOB M10-1.5, 35 DIA, 44L (PLASTIC)226 P0656W226 CAP SCREW M8-1.25 X 35
206 P0656W206 FENCE TILT ARM (LEFT)227 P0656W227 FENCE RAM PINION
207 P0656W207 HEX BOLT M8-1.25 X 25228 P0656W228 STAR KNOB 6-LOBE, 81DIA X 48L
208 P0656W208 HEX NUT M8-1.25229 P0656W229 CAP SCREW M6-1 X 16
209 P0656W209 SHOULDER BOLT M8-1.25 X 10, 10 X 6230 P0656W230 FLAT WASHER 6MM
210 P0656W210 SET SCREW M6-1 X 8231 P0656W231 ADJUSTABLE HANDLE M10-1.5 X 50
211 P0656W211 FENCE TILT SUPPORT232 P0656W232 FLAT WASHER 10MM
212 P0656W212 FENCE TILT BRACKET233 P0656W233 SET SCREW M10-1.5 X 16
213 P0656W213 DOWEL PIN 10 X 40234 P0656W234 FENCE RAM
214 P0656W214 FENCE TILT LOCK LEVER M10-1.5235 P0656W235 CAP SCREW M8-1.25 X 20
215 P0656W215 CAP SCREW M6-1 X 20236 P0656W236 SET SCREW M8-1.25 X 16
216 P0656W216 FENDER WASHER 10MM237 P0656W237 ROLL PIN 6 X 50
217 P0656W217 PHLP HD SCR M6-1 X 10238 P0656W238 BELT GUARD
218 P0656W218 HEX BOLT M8-1.25 X 30239 P0656W239 CARRIAGE MOUNT
219 P0656W219 FENCE TILT ARM (RIGHT)240 P0656W240 CAP SCREW M8-1.25 X 45
220 P0656W220 FENCE STOP BRACKET241 P0656W241 LOCK WASHER 8MM
221 P0656W221 90° FENCE STOP242P0656W242 SET SCREW M8-1.25 X 25
-52-
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 55
Stand
306V2-1
306V2-4
306V2-7
341
302
301
339
306V2-8
342
338
306V2-2
306V2-5
340
337
306V2-2
306V2-6
306V2-9
335
334
336
303
306V2-3
306V2-10
303
304
304
305
305
317
306V2
318
328
331
307
316
332
329
333
308
313
314
309
315
328
310
330
314
304
329
303
328
314
323
311
321
325
327
312
326
319
320
322
305
324
REFPART #DESCRIPTIONREFPART #DESCRIPTION
301P0656W301STAND BASE317P0656W317GROMMET 12 X 50MM (PLASTIC)
302P0656W302STAND318P0656W318MOTOR CORD 14G 3W 31"
303P0656W303HEX NUT M8-1.25319P0656W319E-CLIP 9MM
304P0656W304LOCK WASHER 8MM320P0656W320FLAT WASHER 12MM
305P0656W305FLAT WASHER 8MM321P0656W321PEDAL PIVOT SHAFT 12 X 100MM
306V2P0656W306V2MOTOR 3HP 240V 1-PH V2.04.16322P0656W322FOOT PEDAL BRACKET
306V2-1 P0656W306V2-1 MOTOR FAN COVER323P0656W323LOCK NUT M8-1.25
306V2-2 P0656W306V2-2 CAPACITOR COVER324P0656W324CAP SCREW M8-1.25 X 50
306V2-3 P0656W306V2-3 MOTOR JUNCTION BOX325P0656W325FOOT PEDAL
306V2-4 P0656W306V2-4 MOTOR FAN326P0656W326LOCK NUT M10-1.5
306V2-5 P0656W306V2-5 S CAPACITOR 300M 250V 1-7/8 X 3-3/4327P0656W327FOOT PEDAL BASE ASSEMBLY
306V2-6 P0656W306V2-6 R CAPACITOR 40M 450V 1-7/8 X 3-3/4328P0656W328INT RETAINING RING 35MM
306V2-7 P0656W306V2-7 CONTACT PLATE329P0656W329BALL BEARING 6202-2RS
306V2-8 P0656W306V2-8 CENTRIFUGAL SWITCH330P0656W330FOOT PEDAL WHEEL SLEEVE
306V2-9 P0656W306V2-9 BALL BEARING 6205ZZ (FRONT)331P0656W331CAP SCREW M10-1.5 X 70
306V2-10 P0656W306V2-10 BALL BEARING 6205ZZ (REAR)332P0656W332FOOT PEDAL WHEEL
307P0656W307KEY 8 X 7 X 40333P0656W333CAP SCREW M8-1.25 X 100
308P0656W308DRIVE BELT 8PK1180334P0656W334RUBBER FOOT M8-1.25 X 14
309P0656W309MOTOR PULLEY335P0656W335FLANGE BOLT M6-1 X 12
310P0656W310SET SCREW M6-1 X 8336P0656W336FLANGE NUT M6-1
311P0656W311BACK COVER337P0656W337HEX BOLT M8-1.25 X 50
312P0656W312PHLP HD SCR M6-1 X 10338P0656W338REAR WHEEL SLEEVE
313P0656W313HEX BOLT M8-1.25 X 25339P0656W339REAR WHEEL
314P0656W314FENDER WASHER 8MM340P0656W340DUST PORT 4"
315P0656W315HEX BOLT M8-1.25 X 35341P0656W341PHLP HD SCR M5-.8 X 10
316P0656W316MOTOR MOUNT BRACKET342P0656W342FENDER WASHER 5MM
Model G0656W/G0656XW (Mfd. Since 08/16)
-53-
Page 56
Labels
G0656XW Machine Labels A
(5/21/15)
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
140 x 122mm
152 x 82mm
DANGER!
WARNING!WARNING!
Use this guard for all operations possible, and immediately reinstall it following operations that require its removal.
ROTATING
CUTTERHEAD BELOW!
KICKBACK HAZARD!
1. Ensure outfeed table is even with knives.
2. Never exceed the maximum depth of cut.
3. Do not stand directly behind workpiece.
ALWAYS USE
PUSH BLOCKS!
Push blocks minimize the possibility of operator’s hands contacting the cutterhead while cutting.
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Except when rabbeting, keep all guards in place and in properoperating condition. Always replace the guard after rabbeting.
4. Never perform jointing, planing, or rabbeting cuts on piecessmaller than 8" long, 3/4" wide, or 1/4" thick.
5. Always use push blocks when face planing.
6. Keep hands at least 12" away from cutterhead.
7. Never cut deeper than 1/8" on a single pass.
8. Do not wear loose clothing, gloves, jewelry, or other items thatcan get entangled. Tie back long hair and roll up sleeves.
9. Turn motor OFF and disconnect power before changing inserts,adjusting tables/fence, or servicing.
10. Be aware of "kickback" hazards and how to prevent them.
11. Before starting, ensure tables are adjusted properly, inserts are
secure, and jointer is stable.
12. Do not joint boards with cracks, loose knots, or any defects.
13. Only operate in a dry environment free of rain or dampness.
14. Always support the workpiece against the fence and table. Never
attempt any operation free-handed.
15. Always feed workpiece against cutterhead rotation. Never move
workpiece backward during operation.
16. Prevent unauthorized use by children or untrained users;restrict access or disable machine when unattended.
Motor: 3 HP, 240V, Single-Phase, 40 Hz
Full-Load Amp Draw: 15A
Cutterhead: 4 Spirals, 40 Inserts
Replacement Inserts: Model T21348
Insert Size: 14 x 14 x 2mm
Maximum Depth of Cut: 1/8"
Maximum Rabbeting Depth: 1/2"
Cutterhead Speed: 4800 RPM
Cuts Per Minute: 21,400
Fence Tilt: 45º, 90º, 135º
Table Size: 9" x 72-1/2"
Weight: 465 lbs.
Specifications
WARNING!
Manufactured for Grizzly in China
Date
Serial #
MODEL G0656XW
8" JOINTER w/SPIRAL
CUTTERHEAD & MOBILE BASE
G0656W Machine Labels A
Jointer Generic Labels A
408409
Jointer Generic Labels B
36 x 32mm
50 x 84mm
WARNING!
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety
glasses, ear protection,
and respirator when
using this machine.
exposed between
50 x 84mm
36 x 32mm
To reduce risk of death or serious injury, read manual BEFORE using machine.
To getanew manual,call(800) 523-4777 or go to www.grizzly.com.
50 x 84mm
WARNING!
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety glasses, ear protection, and respirator when using this machine.
WARNING!
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety glasses, ear protection, and respirator when using this machine.
(12/21/15)
• 1:1 Sizing (Labels are actual size)
• Labelsmust bemade of oil-resistant material
Specifications
Motor: 3 HP, 240V, Single-Phase, 40 Hz
Full-Load Amp Draw: 12A
Cutterhead: Spiral w/Indexable Inserts
Number of Spiral Rows/Inserts: 4/40
Cuts Per Minute: 21,400
Cutterhead Diameter: 3"
Replacement Inserts: H7319
Insert Size: 14 x 14 x 2mm
347754
Cutterhead Speed: 4800 RPM
Maximum Depth of Cut: 1/8"
Maximum Rabbeting Depth: 1/2"
Fence Tilt: 45º, 90º, 135º
Table Size: 72-3/4" x 9-3/8"
Weight: 436 lbs.
Date
Serial #
Manufactured for Grizzly in China
401V2
MODEL G0656XW
8" JOINTER w/SPIRAL
CUTTERHEAD & MOBILE BASE
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Except when rabbeting, keep all guards in place and in proper
operating condition. Always replace the guard after rabbeting.
4. Never perform jointing, planing, or rabbeting cuts on pieces
smaller than 8" long, 3/4" wide, or 1/4" thick.
5. Always use push blocks when face planing.
6. Keep hands at least 12" away from cutterhead.
7. Never cut deeper than 1/8" on a single pass.
8. Do not wear loose clothing, gloves, jewelry, or other items that
can get entangled. Tie back long hair and roll up sleeves.
9. Turn motor OFF and disconnect power before changing inserts,
adjusting tables/fence, or servicing.
10. Be aware of "kickback" hazards and how to prevent them.
11. Before starting, ensure tables are adjusted properly, inserts are
12. Do not joint boards with cracks, loose knots, or any defects.
13. Only operate in a dry environment free of rain or dampness.
14. Always support the workpiece against the fence and table. Never
15. Always feed workpiece against cutterhead rotation. Never move
16. Prevent unauthorized use by children or untrained users;
restrict access or disable machine when unattended.
WARNING!
secure, and jointer is stable.
attempt any operation free-handed.
workpiece backward during operation.
Specifications
Motor: 3 HP, 240V, Single-Phase, 40 Hz
Full-Load Amp Draw: 12A
Cutterhead: Spiral w/Indexable Inserts
Number of Spiral Rows/Inserts: 4/40
Cuts Per Minute: 21,400
Cutterhead Diameter: 3"
Replacement Inserts: H7319
Insert Size: 14 x 14 x 2mm
Cutterhead Speed: 4800 RPM
347754
Maximum Depth of Cut: 1/8"
Maximum Rabbeting Depth: 1/2"
Fence Tilt: 45º, 90º, 135º
Table Size: 72-3/4" x 9-3/8"
Weight: 436 lbs.
Manufactured for Grizzly in China
402
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Except when rabbeting, keep all guards in place and in proper
operating condition. Always replace the guard after rabbeting.
4. Never perform jointing, planing, or rabbeting cuts on pieces
smaller than 8" long, 3/4" wide, or 1/4" thick.
5. Always use push blocks when face planing.
6. Keep hands at least 12" away from cutterhead.
7. Never cut deeper than 1/8" on a single pass.
8. Do not wear loose clothing, gloves, jewelry, or other items that
can get entangled. Tie back long hair and roll up sleeves.
9. Turn motor OFF and disconnect power before changing inserts,
adjusting tables/fence, or servicing.
10. Be aware of "kickback" hazards and how to prevent them.
11. Before starting, ensure tables are adjusted properly, inserts are
12. Do not joint boards with cracks, loose knots, or any defects.
13. Only operate in a dry environment free of rain or dampness.
Date
14. Always support the workpiece against the fence and table. Never
Serial #
15. Always feed workpiece against cutterhead rotation. Never move
16. Prevent unauthorized use by children or untrained users;
restrict access or disable machine when unattended.
8" JOINTER w/SPIRAL
CUTTERHEAD & MOBILE BASE
secure, and jointer is stable.
attempt any operation free-handed.
workpiece backward during operation.
ROTATING CUTTERHEAD BELOW!
Use this guard for all operations
possible, and immediately re-install it
following operations that require its
removal.
KICKBACK HAZARD!
1. Ensure outfeed table is even with
knives.
2. Never exceed maximum depth of cut.
3. Do not stand directly behind workpiece.
ALWAYS USE PUSH BLOCKS!
Push blocks minimize possibility of
operator’s hands contacting cutterhead
while cutting.
MODEL G0656XW
WARNING!
Failure to keep hands clear
of cutterhead will result in
serious personal injury.
Cutterhead
exposed between
these lines.
Failure to keep hands clear
of cutterhead will result in
serious personal injury.
403
404
WARNING!
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety
glasses, ear protection,
and respirator when
using this machine.
INJURY/SHOCK
HAZARD!
Disconnect power
before adjustments,
maintenance, or
service.
405
406
412
411
410
REFPART #DESCRIPTIONREFPART #DESCRIPTION
401V2 P0656W401V2MACHINE ID LABEL (G0656W) V2.08.16407P0656W407READ MANUAL LABEL
401V2 P0656XW401V2 MACHINE ID LABEL (G0656XW) V2.08.16408P0656W408MODEL NUMBER LABEL (G0656W)
402P0656W402CUTTERHEAD WARNING LABEL408P0656XW408MODEL NUMBER LABEL (G0656XW)
403P0656W403FENCE WARNING LABEL409P0656W409GRIZZLY.COM LABEL
404P0656W404ELECTRICITY LABEL410P0656W410GRIZZLY GREEN TOUCH-UP PAINT
405P0656W405EYE/EAR/LUNG WARNING LABEL411P0656W411GRIZZLY BEIGE TOUCH-UP PAINT
406P0656W406DISCONNECT POWER LABEL412P0656W412GRIZZLY NAMEPLATE
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
-54-
To reduce risk of death
or serious injury, read
manual BEFORE using
machine.
To get a new manual, call
(800) 523-4777 or go to
www.grizzly.com.
407
Model G0656W/G0656XW (Mfd. Since 08/16)
Page 57
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement ____ Friend ____ Catalog
____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Handy
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics
3. What is your annual household income?
____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000
____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group?
____ 20-29 ____ 30-39 ____ 40-49
____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5 ____ 6-9 ____ 10+
____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rie
____ Shop Notes
____ Shotgun News
____ Today’s Homeowner
____ Wood
7. Do you think your machine represents a good value? _____ Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____ Yes _____No
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Page 59
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue
you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We
will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
Page 60
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.