Grizzly G0583 User Manual

1 HP CANISTER
DUST COLLECTOR
MODEL G0583
INSTRUCTION MANUAL
COPYRIGHT © JANUARY, 2005 BY GRIZZLY INDUSTRIAL, INC.; UPDATED SEPTEMBER, 2005.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CR6902 PRINTED IN TAIWAN
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil ter out microscopic particles.
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Table of Contents
INTRODUCTION ............................................................................................................................... 2
Foreword .................................................................................................................................... 2
Contact Info ................................................................................................................................
Identification ............................................................................................................................... 4
SECTION 1: SAFETY .......................................................................................................................
Additional Safety for Canister Dust Collectors ...........................................................................
SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................
110/220V Operation ...................................................................................................................
SECTION 3: SET UP ......................................................................................................................
Unpacking ................................................................................................................................ 10
Inventory ................................................................................................................................... 10
Site Considerations ..................................................................................................................
Hardware Recognition Chart ....................................................................................................
Base and Supports ...................................................................................................................
Canister Filter ...........................................................................................................................
Collection Bag ..........................................................................................................................
SECTION 4: COLLECTION SYSTEM ............................................................................................
General ..................................................................................................................................... 16
Material Selection .....................................................................................................................
SECTION 5: OPERATION ..............................................................................................................
Operation Safety ......................................................................................................................
Test Run ...................................................................................................................................
General ..................................................................................................................................... 20
SECTION 6: MAINTENANCE ........................................................................................................
Schedule .................................................................................................................................. 21
Lubrication ................................................................................................................................ 21
Bag and Canister Cleaning ......................................................................................................
G0583 Parts Breakdown ..........................................................................................................
Canister Breakdown .................................................................................................................
Parts List ..................................................................................................................................
Accessories .............................................................................................................................. 27
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11 12 13 14 15
16
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20
20 20
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21 24 25 26
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5
7
8
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INTRODUCTION
Foreword
Grizzly Industrial, Inc. is proud to offer the Model G0583 1 HP Canister Dust Collector. This machine is part of Grizzly’s growing family of fine machinery. When used according to the guide lines stated in this manual, you can expect years of trouble-free, enjoyable operation.
We are also pleased to provide this manual with the Model G0583. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre sents our latest effort to produce the best docu mentation possible.
Contact Info
If you have any comments or criticisms that you feel we should address in our next printing, please write to us at:
­Grizzly Industrial, Inc.
C
O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227
Most important, we stand behind our machines.
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We have excellent regional service departments at your disposal should the need arise.
If you have any service questions or parts requests, please call or write to us at the location listed below.
Grizzly Industrial, Inc
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
The specifications, drawings, and photographs illustrated in this manual represent the Model G0583 as supplied when the manual was pre pared. However, owing to Grizzly’s policy of con tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at grizzly.com. Any updates to your machine will be reflected in these manuals as soon as they are complete.
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www.
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G0583 1 HP CANISTER DUST COLLECTOR
Design Type ................................................................................. Single Stage Floor Model
Overall Dimensions:
Base ..............................................................................................................151⁄4" x 26"
Height .....................................................................................................................
Machine Size .......................................................................
Shipping Weight (Machine) .............................................................................. 59.4 lbs.
Shipping Weight
Net Weight (Machine) ...................................................................................... 52.8 lbs.
Net Weight
st
1
Box Size (Machine) ........................................................ 283⁄4" L x 161⁄4" W x 181⁄8" H
nd
2
Specifications:
Intake Hole Size ..........................................................................................................
Intake Adapter Hole Size ..................................................................... 4" Elbow Fitting
Canister Size ..........................................................................
Canister Material ................................................. Wire Reinforced Pleated Filter Paper
Canister Filtration Rating ............................................................................... 2.5 Micron
Storage Bag Size .......................................................................
Storage Bag Material .......................................................................Heavy Duty Plastic
Storage Bag Capacity ............................................................................ 2.1 Cubic Feet
Air Suction Capacity (With
Air Suction Capacity (Without 4" Elbow) ......................................................... 800 CFM
Static Pressure (Inches of Water) ............................................................................
Construction:
Base ...................................................................................... Sheet Metal with Casters
Body ........................................................................................................... Sheet Metal
Impeller Type .................................................................................................Radial Fin
Impeller Construction .............................................................
Impeller Size ...............................................................................................................
Motor:
Type ....................................................................................... TEFC (Aluminum finned)
Horsepower ............................................................................................................ 1 HP
Phase / Voltage .........................................Single Phase 110V / 220V (Prewired 110V)
Amps .................................................................................................................
Cycle/ RPM ..................................................................................60 Hertz / 3450 RPM
Switch ........................................................................................ On / Off Paddle Switch
Bearings ................................................................... Sealed & Permanently Lubricated
Box Size (Canister) ....................................................... 173⁄8" L x 173⁄8" W x 283⁄8" H
(Canister) .............................................................................. 17.6 lbs.
(Canister) .......................................................................................... 13 lbs.
4" Elbow) .............................................................. 630 CFM
153⁄4" D x 303⁄4" L x 585⁄8" H
141⁄2" Diameter x 235⁄8" H
143⁄4" Diameter x 243⁄8"
3
32" Steel, 7 Riveted Fins
585⁄8"
4"
3.3"
9"
9A/4.5A
Specifications, while deemed accurate, are not guaranteed.
G0583 1 HP Canister Dust Collector -3-
Identification
1
2
5
3
4
1. Canister Filter Cleaning Handle
2. Canister Filter
3. 4" Duct Elbow
4. Clear Dust Storage Bag
5. Power Switch w/ Safety Key
6. Roller Base
7. Handle
7
6
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY.
Machinery presents serious injury hazards to untrained users.
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eyeglasses only
have impact resistant lenses, they are NOT safety glasses.
4. ALWAYS USE HEARING PROTECTION WHEN
Machinery noise can cause permanent hearing damage.
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con tain long hair and wear non-slip footwear.
OPERATING MACHINERY.
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3. ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST.
Wood dust is cancer and severe respiratory illnesses.
G0583 1 HP Canister Dust Collector -5-
a carcinogen and can cause
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
Safety Instructions for Machinery
7. ONLY ALLOW TRAINED AND PROP­ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure
operation instructions are safe and clearly understood.
8. KEEP CHILDREN AND VISITORS AWAY.
Keep all children and visitors a safe dis­tance from the work area.
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all
moving parts to come to a complete stop before leaving machine unattended.
11. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL
LIT. Clutter and dark shadows may cause
accidents.
13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE.
Undersized cords overheat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords for 220V machinery.
16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.
17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for
keys and adjusting wrenches before turn ing machinery
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. Check
for binding and alignment of parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine operation. Repair or replace damaged parts.
19. USE RECOMMENDED ACCESSORIES.
Refer to the instruction manual for recom mended accessories. The use of improper accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or acces sory was designed.
21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practi­cal. A secured workpiece protects your hands and frees both hands to operate the machine.
22. DO NOT OVERREACH. Keep proper foot ing and balance at all times.
ON.
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14.
ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is in
position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
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OFF
23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR.
Know and avoid conditions that cause the workpiece to "kickback."
24. ALWAYS LOCK MOBILE BASES BEFORE OPERATING MACHINERY
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Additional Safety for Canister Dust Collectors
1. MACHINE USE. Do not use this dust col-
lector to pick up liquids and metal scrap including, but not limited to, nails and fil ings. Metallic debris will contact the spin­ning impeller and could spark. The spark could then cause a sawdust explosion or severe fire hazard. Also, do not pick up material which cannot safely pass through the impeller such as solid wood scraps.
2. KEEPING FINGERS SAFE. Do not place your hands or tools near the open inlet du ing operation for any reason including, but not limited to, unclogging material and test ing suction. The impeller could cause seri ous damage to body parts if touched while spinning.
3. SAFE SERVICING. Disconnect power and allow impeller to come to a complete stop before servicing or working on the dust col lector ducting system.
4. SUSPENDED DUST PARTICLES AND
IGNITION SOURCES. Do not operate the
dust collector in areas where explosion risks would be high if dust were dispersed into the area. Areas of high risk include, but are not limited to, areas near pilot lights and/or open flames.
5. EMPTYING BAGS. When emptying dust
from the collection bags, wear a respira­tor and safety glasses. Empty dust into an approved container and dispose of prop erly.
r-
6. AVOIDING FIRES. Do not allow steel to strike against impeller which may produce
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a spark. Sparks can smolder in wood dust for a long time before fire or flame is detect ed. If metal contacts metal during opera tion, immediately turn off the dust collector, unplug the power cord from the outlet or flip the disconnect switch and wait for all moving parts to stop. Remove collection bags and empty the dust into an approved air tight metal container in case of spark. Remedy the metal to metal contact problem before resuming operation.
7. OPERATIONAL QUESTIONS. If at any time you are experiencing difficulties per forming the intended operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.
8. DUST HAZARD. Be aware that certain woods may cause an allergic reaction in people and animals, especially when exposed to fine dust. Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an allergic reaction. Always wear an approved respira tor!
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No list of safety guidelines can be com­plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.
G0583 1 HP Canister Dust Collector -7-
DO NOT use the dust collector for any other purpose besides collecting dust from connected woodworking machines. A dust collector should NEVER be used as an air cleaner. For safest use, wear a respirator and use an air cleaner in addition to the dust collector.
SECTION 2: CIRCUIT REQUIREMENTS
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110/220V Operation
The Model G0583 features a single phase 110V/220V 1 HP motor, which is prewired to 110V.
Amperage Draw
110V ....................................................... 9 Amps
220V .................................................... 4.5 Amps
Circuit Breaker Requirements
Use the following guidelines when choosing a circuit breaker (circuit breakers rated any higher are not adequate to protect the circuit):
Circuit Breaker
110V .......................................................15 Amp
220V .......................................................10 Amp
Always check to see if the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician.
Plug and Recepticle Requirements
The motor is prewired to 110V and no plug replacement is required. For 220V connection, rewire the motor as in NEMA 6-15 plug (
Figure 1). You may also “hard­wire” the dust collector directly to your panel, pro vided you place a disconnect near the machine. Check the electrical codes in your area for specif ics on wiring requirements.
Figure 1. NEMA 6-15 plug and receptacle.
Figure 2, and install a
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A fire may occur if your particular electrical configuration does not comply with local and state codes. The best way to ensure compli
­ance is to check with your local municipality or a qualified electrician.
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Figure 2. 110V/220V motor wiring diagram.
Grounding
Electrocution or a fire can result if the machine is not grounded cor rectly. Make sure all electrical circuits are grounded. DO NOT use the machine if it is not grounded.
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NOTICE
The wire on the power cord with green or green and yellow striped insulation is the grounding conductor.
In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur rent. This tool is equipped with a power cord that has an equipment-grounding prong. The outlet must be properly installed and grounded in accor dance with all local codes and ordinances.
Extension Cords
We do not recommend the use of extension cords with 220V equipment. Instead, arrange the place ment of your equipment and the installed wiring to eliminate the need for extension cords. Should the situation be necessary to use an extension, make sure the cord is rated Standard Service (grade S) or better. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.
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