Grizzly G0580 User Manual

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MODEL G0580 14" BANDSAW

OWNER'S MANUAL

(For models manufactured since 11/06)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#CA6492 PRINTED IN TAIWAN

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy ........................................... 2

Contact Info.................................................... 2

Identification ................................................... 3

Machine Data Sheet ...................................... 4

SECTION 1: SAFETY ....................................... 6

Safety Instructions for Machinery .................. 6

Additional Safety for Bandsaws ..................... 8

SECTION 2: POWER SUPPLY ........................ 9

SECTION 3: SETUP ....................................... 12

Needed for Setup ......................................... 12

Unpacking .................................................... 12

Hardware Recognition Chart ....................... 13

Inventory ...................................................... 14

Cleanup ........................................................ 15

Site Considerations ...................................... 16

Assembling Stand ........................................ 17

Main Body .................................................... 17

Motor & Switch ............................................. 18

Installing Blade Guides ................................ 19

Table ............................................................ 20

Installing Fence ............................................ 21

Dust Collection ............................................. 22

Adjusting Positive Stop ................................ 22

Blade Center Tracking ................................. 23

Power Connection........................................ 24

Test Run ...................................................... 24

Tensioning Blade ......................................... 25

Adjusting Support Bearings ......................... 26

Adjusting Blade Guides ............................... 27

Calibrating Table Tilt Scale .......................... 28

Aligning Table .............................................. 29

Aligning Fence ............................................. 29

Miter Gauge ................................................. 30

SECTION 5: ACCESSORIES ......................... 41

SECTION 6: MAINTENANCE ......................... 43

Schedule ...................................................... 43

Cleaning & Protecting .................................. 43

Lubrication ................................................... 43

Redressing Rubber Tires ............................. 44

SECTION 7: SERVICE ................................... 45

Troubleshooting ........................................... 45

V-Belt Tension ............................................. 47

Replacing V-Belt .......................................... 48

Shimming Table ........................................... 48

Wheel Alignment .......................................... 49

Blade Lead ................................................... 52

SECTION 8: WIRING ...................................... 53

Wiring Safety Instructions ............................ 53

Wiring Diagram ............................................ 54

SECTION 9: PARTS ....................................... 55

Main ............................................................. 55

Stand ............................................................ 57

Fence ........................................................... 58

Labels .......................................................... 58

WARRANTY & RETURNS ............................. 61

SECTION 4: OPERATIONS ........................... 31

Operation Overview ..................................... 31

Disabling Switch........................................... 32

Workpiece Inspection................................... 32

Guide Post ................................................... 33

Table Tilt ...................................................... 33

Blade Information ......................................... 34

Blade Change .............................................. 36

Basic Cutting Tips ........................................ 37

Cutting Options ............................................ 37

Ripping ......................................................... 37

Crosscutting ................................................. 38

Resawing ..................................................... 38

Cutting Curves ............................................. 39

Stacked Cuts................................................ 40

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but

also

means that

you receive will be slightly different than what is shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure

check our website

for an updated version. W

manuals

and

www.grizzly.com

Alternatively, you can call our Technical Support for help. Before calling, please write down the

Manufacture Date

stamped into the machine ID label (see below). This information helps us determine if updated documentation is available for your machine.

We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

Manual Accuracy

made every effort to be exact with the

our policy of continuous improvement

sometimes the machine

manual updates for free on our website at

and Serial Number

e post current

Contact Info

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manufacture Date

Serial Number

For Your Own Safety, Read Instruction

Manual Before Operating Bandsaw

a) Wear eye protection. b) Do not remove jammed cutoff pieces

until blade has stopped.

c) Maintain proper adjustment of blade

tension, blade guides, and thrust bearings.

d) Adjust upper guide to just clear

workpiece.

e) Hold workpiece firmly against table.

-2-

Model G0580 (Mfd. Since 11/06)

Identification

To reduce your risk of serious injury, read this entire manual BEFORE

A. Upper Wheel Cover B. ON/OFF Switch w/Disabling Key C. Fence D. Blade Guard E. Upper Blade Guide Assembly F. Table Pin G. Miter Gauge Assembly H. Lower Wheel Cover I. Fence Lock Knob J. Front Table Lock Knob K. Stand Assembly

Front

View

Figure 1. G0580 identification.

L. Blade Tension Adjustment Knob M. Guide Post N. Guide Post Lock Knob O. Blade Tension Scale P. Blade Tracking Adjustment Knob Q. Table Insert R. Rear Table Lock Knob

Rear View

Model G0580 (Mfd. Since 11/06)

using machine.

-3-

Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0580 14" BANDSAW 3/4 HP

Product Dimensions:

Weight.............................................................................................................................................................. 154 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 26 x 27 x 67-1/4 in.

Footprint (Length x Width)............................................................................................................................ 24 x 22 in.

Shipping Dimensions:

Type..................................................................................................................................................... Cardboard Box

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 165 lbs.

Length x Width x Height....................................................................................................................... 45 x 20 x 15 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement............................................................................................. 115V or 230V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 115V

Full-Load Current Rating...................................................................................................... 9A at 115V, 4.5A at 230V

Minimum Circuit Size.......................................................................................................... 15A at 115V, 15A at 230V

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 16 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................. 5-15 for 115V

Recommended Plug Type...................................................................................................................... 6-15 for 230V

Switch Type.................................................................................................. Paddle Safety Switch w/Removable Key

Motors:

Main

Type................................................................................................................. TEFC Capacitor-Start Induction

Horsepower............................................................................................................................................. 3/4 HP

Phase............................................................................................................................................ Single-Phase

Amps...................................................................................................................................................... 9A/4.5A

Speed................................................................................................................................................ 1725 RPM

Power Transfer ............................................................................................................................... V-Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Main Specifications:

Main Specifications

Bandsaw Size............................................................................................................................................ 14 in.

Max Cutting Width (Left of Blade)........................................................................................................ 13-1/2 in.

Max Cutting Width (Left of Blade) w/Fence......................................................................................... 11-7/8 in.

Max Cutting Height (Resaw Height)...................................................................................................... 6-1/4 in.

Blade Speeds..................................................................................................................................... 3000 FPM

-4-

Model G0580 (Mfd. Since 11/06)

Blade Information

Computer Balanced Cast Aluminum Wheels with Rubber Tires

Standard Blade Length........................................................................................................................ 93-1/2 in.

Blade Length Range.............................................................................................................. 92-1/2 – 93-1/2 in.

Blade Width Range.......................................................................................................................... 1/8 – 3/4 in.

Type of Blade Guides........................................................................................................ Plastic Guide Blocks

Guide Post Adjustment Type.................................................................................................................. Manual

Has Quick-Release........................................................................................................................................ No

Table Information

Table Length.............................................................................................................................................. 14 in.

Table Width................................................................................................................................................ 14 in.

Table Thickness.................................................................................................................................... 1-1/2 in.

Table Tilt.......................................................................................................................... Left 15, Right 45 deg.

Table Tilt Adjustment Type..................................................................................................................... Manual

Floor-to-Table Height........................................................................................................................... 43-7/8 in.

Fence Locking Position.............................................................................................................................. Front

Fence is Adjustable for Blade Lead.............................................................................................................. Yes

Resaw Fence Attachment Included............................................................................................................... No

Miter Gauge Included................................................................................................................................... Yes

Construction Materials

Table....................................................................................................................... Precision Ground Cast Iron

Trunnion............................................................................................................................................. Aluminum

Fence.................................................................................................................................................. Aluminum

Base/Stand............................................................................................................................. Pre-Formed Steel

Frame/Body......................................................................................................................................... Cast Iron

Wheels...................................................................................................... Computer-Balanced Cast Aluminum

Tire.......................................................................................................................................................... Rubber

Wheel Cover ......................................................................................................................... Pre-Formed Steel

Paint Type/Finish............................................................................................................ Powder Coating & Ure

Other Related Information

Wheel Diameter................................................................................................................................... 13-3/4 in.

Wheel Width.......................................................................................................................................... 1-1/8 in.

Number of Dust Ports....................................................................................................................................... 1

Dust Port Size.............................................................................................................................................. 4 in.

Compatible Mobile Base........................................................................................................................ D2057A

Other Specifications:

Country of Origin .............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time .............................................................................................................. 1 Hour

Serial Number Location ............................................................................................ ID Label on Upper Wheel Cover

ISO 9001 Factory .................................................................................................................................................. Yes

CSA, ETL, or UL Certified/Listed ........................................................................................................................... Yes

Features:

Upper and Lower Guide Blocks and Thrust Bearings Green and Putty Powder-Coat Paint Open Frame Stand Cast Iron Frame All Ball Bearing Construction Aluminum Rip Fence 4" Dust Port Hinged Wheel Covers Included 3/8" Blade Included Miter Gauge Maximum Cutting Height 12" With Optional Riser Block Installed

Model G0580 (Mfd. Since 11/06)

-5-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

-6-

Model G0580 (Mfd. Since 11/06)

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.

HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

CHECK DAMAGED PARTS. Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly.

Model G0580 (Mfd. Since 11/06)

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

-7-

Additional Safety for Bandsaws

BLADE CONDITION. Do not operate with dull,

cracked or badly worn blade. Dull blades require more effort to perform the cut and increase the risk of kickback. Inspect blades for cracks and missing teeth before each use.

HAND PLACEMENT. Never position fingers or hands in line with the blade. If the workpiece or your hands slip, serious personal injury could occur.

WORKPIECE MATERIAL. This machine is intended for cutting natural and man-made wood products, and laminate covered wood products. This machine is NOT designed to cut metal, glass, stone, tile, etc.

BLADE REPLACEMENT. To avoid mishaps that could result in operator injury, make sure the blade teeth face down toward the table and the blade is properly tensioned and tracked before operating.

BLADE SPEED. Moving the workpiece against a blade that is not at full speed could cause kickback. Always allow the blade to come to full speed before starting the cut.

GUARDS. The blade guard protects the operator from the moving bandsaw blade. ONLY operate this bandsaw with the blade guard installed.

CUTTING TECHNIQUES. Plan your operation so the blade always cuts to the outside of the workpiece. DO NOT back the workpiece away from the blade while the bandsaw is running, which could cause kickback and personal injuries. If you need to back the workpiece out, turn the bandsaw OFF and wait for the blade to come to a complete stop. DO NOT twist or put excessive stress on the blade that could damage it.

LEAVING WORK AREA. Never leave a machine running unattended. Allow the bandsaw to come to a complete stop and use the padlock to disable the machine before you leave it unattended.

FEED RATE. To avoid the risk of the workpiece slipping and causing operator injury, always feed stock evenly and smoothly. DO NOT force or twist the blade while cutting, especially when sawing small curves.

SMALL WORKPIECE HANDLING. Always support/feed the workpiece with push sticks, jig, vise, or some type of clamping fixture. If your hands slip during a cut while holding small workpieces with your fingers, amputation or laceration injuries could occur.

BLADE CONTROL. To avoid serious personal injury, DO NOT attempt to stop or slow the blade with your hand or the workpiece. Allow the blade to stop on its own.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

-8-

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

Model G0580 (Mfd. Since 11/06)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to Voltage Conversion instructions for details.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Availability

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Full-Load Current Rating at 115V........ 9 Amps

Full-Load Current Rating at 230V .... 4.5 Amps

Model G0580 (Mfd. Since 11/06)

Circuit Requirements for 115V

Nominal Voltage ........................................ 115V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 5-15

Circuit Requirements for 230V

Nominal Voltage ........................................230V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 6 -15

-9-

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Grounding Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

For 115V operation: This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

For 230V operation: The plug specified under “ ous page has a grounding prong that must be attached to the equipment-grounding wire inside the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances.

it will not fit the outlet, have a qualified electrician install the proper outlet with a

230V

Current Carrying Prongs

Grounding Prong

GROUNDED

6-15 RECEPTACLE

6-15 PLUG

Figure 3. Typical 6-15 plug and receptacle.

115V

5-15 PLUG

GROUNDED

5-15 RECEPTACLE

Grounding Prong

Neutral Hot

Figure 2. Typical 5-15 plug and receptacle.

SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if

Extension Cords

If you must use an extension

verified ground.

Circuit Requirements for 230V” on the previ-

-10 -

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

Model G0580 (Mfd. Since 11/06)

Voltage Conversion to 230V

PADDLE SWITCH

(viewed from behind)

Motor Pre-wired for 110V

Ground

Start Capacitor

200MFD 125VAC

Run Capacitor

25MFD 250VAC

Motor Rewired for 220V

Start Capacitor

200MFD 125VAC

Run Capacitor

25MFD 250VAC

PADDLE SWITCH

(viewed from behind)

Motor Pre-wired for 110V

Start Capacitor

200MFD 125VAC

Run Capacitor

25MFD 250VAC

The voltage conversion MUST be performed by an electrician or qualified service personnel.

The voltage conversion procedure consists of rewiring the motor and installing the correct plug. A wiring diagram is provided on Page 54 for your reference.

4. Use wire nuts to connect the wires as indicated in Figure 5. Twist the wire nuts onto their respective wires and secure them to the wires with electrical tape so they will not come loose.

IMPORTANT: If the diagram included on the motor conflicts with the one on Page 54, the motor may have changed since the manual was printed. Use the diagram included on the motor instead.

Items Needed Qty

• Phillips Head Screwdriver #2 ..................... 1

• Electrical Tap e ............................ As Needed

• Wire Nut (14 AWG x 3) ............................... 1

• Plug 6-15 .................................................... 1

To convert the Model G0580 to 230V:

1. DISCONNECT SAW FROM POWER!

2. Remove the existing 5-15 plug.

3. Open the motor junction box, then loosen the two wire nuts indicated in Figure 4.

Ground

Loosen

Wire Nuts

These

Connect

Wires

with Nuts

Ground

Here

Figure 5. Saw motor rewired to 230V.

5. Close and secure the motor junction box.

6. Install a 6-15 plug on the power cord, accord-

ing to the plug manufacturer's instructions. If the plug manufacturer's instructions are not available, NEMA standard 6-15 plug wiring is provided on Page 54.

Figure 4. Location of wire nuts to be loosened.

Model G0580 (Mfd. Since 11/06)

-11-

SECTION 3: SETUP

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately

at (570) 546-9663

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condition of your shipment, inventory the contents.

Keep children and pets away from plastic bags or packing materials shipped with this

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Needed for Setup

The following are needed to complete the setup process, but are not included with your machine.

Unpacking

for advice.

Description Qty

• Additional Person for Lifting ....................... 1

• Cleaner/Degreaser ..................... As Needed

• Disposable Shop Rags ............... As Needed

• Safety Glasses (each person) .................... 1

• Dust Collection System .............................. 1

• Dust Hose 4" .............................................. 1

• Hose Clamps 4" ......................................... 2

• Wrenches or Sockets 13mm ...................... 2

• Wrench 10mm ............................................ 1

• Hex Wrench 6mm ....................................... 1

• Hex Wrench 5mm ....................................... 1

• Phillips Screwdriver .................................... 1

• Machinist's Square ..................................... 1

• Ruler ........................................................... 1

• Straightedge ............................................... 1

• Leather Gloves (pair) .................................. 1

• Feeler Gauge 0.016" .................................. 1

SUFFOCATION HAZARD!

machine. Discard immediately.

-12-

Model G0580 (Mfd. Since 11/06)

Hardware Recognition Chart

Model G0580 (Mfd. Since 11/06)

-13-

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Shipping Inventory: (Figures 6-7) Qty

A. Body Assembly .......................................... 1

B. Miter Gauge ................................................ 1

C. Table ........................................................... 1

D. Trunnion Support Bracket........................... 1

E. Motor with Pulley & Switch ......................... 1

F. Base Plate .................................................. 1

G. Legs ............................................................ 4

H. Leg Braces, Front/Rear .............................. 2

I. Leg Braces, Sides ...................................... 2

J. Body Support Braces ................................. 2

K. Saw Blade .................................................. 1

L. Hardware Bag 1 ......................................... 1

—Carriage Bolts M8-1.25 x 16 ................. 34

—Flange Nuts M8-1.25 ............................ 34

M. Hardware Bag 2 ......................................... 1

—Upper Guide Assembly........................... 1

—Lower Guide Assembly ........................... 1

—Blade Guard ........................................... 1

—Lower Guard ........................................... 1

—Knobs M10-1.5 ........................................ 2

N. Hardware Bag 3 ......................................... 1

—Metal Cord Clamp................................... 1

—Plastic Cord Clamp ................................. 1

—Phillips Head Screws M5-.8 x 12 ............ 3

—External Tooth Washer 5mm .................. 1

—Flat Washers 6mm x 16mm .................... 4

—Hex Bolts M6-1 x 10 ............................... 2

—Hex Bolts M6-1 x 20 ............................... 2

—Flat Washers 6mm x 13mm .................... 2

—Cap Screws M8-1.25 x 25 ...................... 2

—Lock Washers 8mm ................................ 8

—Flat Washers 8mm ................................. 2

—Hex Bolts M6-1 x 16 ............................... 1

—Hex Bolts M8-1.25 x 35 .......................... 4

—Flat Washers 8mm ................................. 8

—Hex Nuts M8-1.2 5 ................................... 5

—Hex Bolts M8-1.25 x 30 .......................... 2

—Hex Bolts M8-1.25 x 80 .......................... 1

Figure 6. Inventory contents.

Figure 7. Additional inventory contents.

O. Fence Body ................................................ 1

P. Rear Angled Rail ........................................ 1

Q. Front Square Rail ....................................... 1

R. Front Rail .................................................... 1

S. Hardware Bag 4 ......................................... 1

—Hex Bolts M6-1 x 10 ............................... 4

—Hex Bolts M6-1 x 20 ............................... 4

—Lock Washers 6mm ................................ 8

—Flat Washers 6mm ................................. 8

—Knob M10-1.5 x 25 .................................. 1

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

-14-

Model G0580 (Mfd. Since 11/06)

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

metal protectant to prevent rust.

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo i d using these products to clean machinery.

are toxic if inhaled. Only

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

area.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from your machine during clean up.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality

Model G0580 (Mfd. Since 11/06)

Figure 8. T23692 Orange Power Degreaser.

-15-

Site Considerations

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

Extreme conditions for this type of machinery are

Place this machine near an existing power source.

other hazards. Make sure to leave enough space

Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Machine Data Sheet for the weight

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.

generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or

around machine to disconnect power supply or apply a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely.

26"

-16 -

27"

Figure 9. Minimum working clearances.

Model G0580 (Mfd. Since 11/06)

Assembling Stand

Main Body

Components and Hardware Needed: Qty

Carriage Bolts M8-1.25 x 16 ............................ 34

Hex Nuts M8-1.25 ............................................ 34

Base Plate ......................................................... 1

Legs ................................................................... 4

Side Leg Braces ................................................ 2

Front/Rear Leg Braces ...................................... 2

Support Braces ................................................. 2

Tools Needed: Qty

Wrench or Socket 13mm ....................................1

To assemble the stand:

1. Place the base plate upside down on a flat

surface, and loosely attach the legs to the base plate with the carriage bolts and hex nuts.

Note: Install the carriage bolts with the round

end facing out.

2. Loosely attach the front/rear leg braces and side braces to the legs, then turn the stand right side up. Make sure it sits level, then tighten all the hex nuts.

3. Place the support braces on the underside of the base plate, making sure the hole patterns match and are properly aligned.

Components and Hardware Needed: Qty

Hex Bolts M8-1.25 x 35 ..................................... 4

Hex Nuts M8-1.25 .............................................. 4

Flat Washers 8mm ............................................ 4

Lock Washers 8mm ........................................... 4

Tools Needed: Qty

Wrenches or Sockets 13mm ..............................2

The Model G0580 is a heavy machine (154 lbs.). DO NOT over-exert yourself while unpacking or moving your machine— get assistance.

To install the main body:

1. With the help of an assistant, set the body

onto the stand and align the stand holes with the main body.

2. Have your assistant hold the main body in

place and secure the main body to the stand (see Figure 11) with the hex bolts, flat washers, lock washers, and hex nuts.

4. Insert a carriage bolt through two end holes in each brace and loosely secure them, as shown in Figure 10.

Figure 10. Carriage bolts in rear holes.

Model G0580 (Mfd. Since 11/06)

Figure 11. Securing main body to the stand.

-17-

Motor & Switch

Components and Hardware Needed: Qty

Motor ................................................................. 1

Switch ................................................................ 1

Cap Screws M8-1.25 x 25 ................................. 2

Flat Washers 8mm ............................................ 2

Lock Washers 8mm ........................................... 2

Phillips Head Screws M5-.8 x 12 ....................... 3

External Tooth Washer 5mm ............................. 1

Metal Cord Clamp ............................................. 1

Plastic Cord Clamp ............................................ 1

Tools Needed: Qty

Hex Wrench 6mm ...............................................1

Phillips Screwdriver ............................................1

To install the motor and switch:

1. Place the motor into the motor mounting area

on the bottom of the main body, as shown in

Figure 12.

Figure 13. Installed cap screws.

5. Attach the switch to the body with the two

pre-installed M5-.8 x 16 Phillips head screws, then ground the switch with the M5-.8 x 12 Phillips head screw and 5mm external tooth washer (see Figure 14).

Plastic Cord

Clamp Location

Figure 12. Placing motor on the body.

2. Loosely thread the cap screws, flat washers and lock washers into the motor (see Figure

13).

3. Place the V-belt on the pulley, move the

motor to the left with moderate pressure, and tighten the cap screws

Front Cord

Clamp

Figure 14. Attaching the switch.

6. Secure the cords on the front of the bandsaw

body with the metal cord clamp and an M5-.8 x 12 Phillips head screw.

7. Secure the cord on the rear of the bandsaw body with the plastic cord clamp (see Figure

12) and an M5-.8 x 12 Phillips head screw.

4. Push the belt with moderate pressure. If the

belt deflects more than

-18-

/4", repeat Step 3.

Model G0580 (Mfd. Since 11/06)

Installing Blade

Guides

Components and Hardware Needed: Qty

Upper Guide Assembly ..................................... 1

Lower Guide Assembly ..................................... 1

Blade Guard ...................................................... 1

Lower Guard ...................................................... 1

Hex Bolts M6-1 x 20 .......................................... 2

Hex Bolts M6-1 x 10 .......................................... 2

Hex Bolt M6-1 x 16 ............................................ 1

Flat Washers 6mm x 16mm .............................. 2

Flat Washers 6mm x 13mm .............................. 2

Tools Needed: Qty

Wrench 10mm ....................................................1

To install the upper blade guide assembly:

1. Slide the upper guide assembly onto the

guide post until the bottom of the guide post is flush with the bottom of the blade guide post housing, and secure with an M6-1 x 16 hex bolt, as shown in Figure 16.

Guide

Post

To install the lower blade guide:

1. Align and place the lower guard onto the

body.

2. Align and place the lower guide assembly

onto the lower guard, and secure with the M6-1 x 20 hex bolts and 6mm flat washers, as shown in Figure 15.

Lower Guide

Assembly

Lower Guard

Guide Post

Housing

Figure 16. Installing upper blade guide.

2. Attach the upper guard to the upper guide

assembly with the M6-1 x 10 hex nuts and 6mm flat washers, as shown in Figure 17.

Upper Blade

Guard

Figure 15. Installing lower blade guide

assembly.

Model G0580 (Mfd. Since 11/06)

Figure 17. Installing upper blade guard.

-19 -

Table

Components and Hardware Needed: Qty

Trunnion Support Bracket .................................. 1

Table with Trunnions .......................................... 1

Hex Bolts M8-1.25 x 30 ..................................... 2

Hex Bolt M18-1.25 x 80 ..................................... 1

Hex Nut M8-1.25 ................................................ 1

Lock Washers 8mm ........................................... 2

Knobs M10-1.5 ................................................... 2

Tools Needed: Qty

Wrench 13mm ....................................................1

3. Thread the remaining M8-1.25 hex nut onto the M8-1.25 x 80 positive stop hex bolt, then thread the bolt into the trunnion support bracket so it protrudes 2" above the bracket (see Figure 20). This will allow the table to rest approximately level when it is installed.

Positive Stop

To install the table:

1. Align the trunnion support bracket with the

pins and bolt holes in the body, as shown in Figure 18.

Trunnion Support Bracket

Hole

Figure 18. Aligning trunnion support bracket with

pins and bolt holes.

2. Secure the trunnion support bracket with

the hex bolts and lock washers, as shown in

Figure 19.

Figure 20. Positive stop installed.

4. Remove the table pin and table insert shown

in Figure 21.

Insert

Figure 21. Table insert and pin.

5. Line up the blade with the table slot and posi-

tion the table until the blade is in the center of the table, then turn the table 90˚ clockwise and rest it on the trunnion support bracket so that the hex bolts protrude from the bottom of each trunnion (see Figure 22).

Hex Bolts and Lock Washers

Figure 19. Trunnion support bracket installed.

-20-

Trunnions

Knob

Figure 22. Securing trunnion to support bracket.

Model G0580 (Mfd. Since 11/06)

Hex Bolt

6. Thread a knob onto each hex bolt to secure the table, as shown in Figure 22.

7. Re-install the table pin and table insert. Make sure the table insert sits flush with the table surface.

Installing Fence

Components and Hardware Needed: Qty

Fence Body ....................................................... 1

Front Angled Rail ............................................... 1

Front Square Rail .............................................. 1

Rear Rail............................................................ 1

Hex Bolt M6-1 x 10 ............................................ 4

Hex Bolt M6-1 x 20 ............................................ 4

Lock Washer 6mm ............................................ 7

Flat Washer 6mm .............................................. 7

Knob M10-1.5 x 25............................................. 1

3. Attach the square rail to the front angled rail

with the four M6-1 x 10 hex bolts, lock washers, and flat washers.

4. Set the fence on the fence rail to the left of

the blade.

5. Secure the fence with the M10-1.5 x 25 knob (see Figure 24).

Knob

Tools Needed: Qty

Wrench 10mm ................................................... 1

To install the fence:

1. Secure the rear rail against the rear of the

table with the flat un-drilled surface facing up, using two M6-1 x 20 hex bolts, flat washers, and lock washers.

2. Attach the front angled rail to the front of the

table with two M6-1 x 20 hex bolts, flat washers, and lock washers, as shown in Figure

23.

Front Rail

Rear Rail

Figure 24. Correctly installed fence.

Square Rail

Figure 23. Installing front rail system.

Model G0580 (Mfd. Since 11/06)

-21-

Dust Collection

Adjusting Positive

Stop

DO NOT operate this bandsaw without an adequate dust collection system. This bandsaw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.

Recommended CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

To connect a dust collection hose:

The positive stop allows the table to be reset 90˚ to the blade after tilting to the right.

Tools Needed: Qty

Wrenches 13mm ............................................... 2

Machinist's Square ............................................ 1

To set the positive stop:

1. Ensure the blade is correctly tensioned as

described in Tensioning Blade instructions on Page 25.

2. DISCONNECT BANDSAW FROM POWER!

3. Loosen the jam nut that locks the positive

stop adjust bolt in place.

4. Raise the guide post and place a machinist’s square on the table next to the side of the blade, as illustrated in Figure 26. Tilt the table until it rests 90˚ to the blade, then secure it with the table tilt knobs.

1. Fit a 4" dust hose over the dust port, as shown

in the figure below, and secure in place with a hose clamp.

Figure 25. Example of attached dust hose.

2. Tug the hose to make sure it does not come

off.

Note: A tight fit is necessary for proper per-

formance.

Figure 26. Squaring table to blade.

5. Adjust the positive stop bolt to the adjusted

height of the table and tighten the jam nut.

6. Rest the table on the positive stop bolt and check for accuracy.

Note: See Calibrating Table Tilt Scale on

Page 28.

-22-

Model G0580 (Mfd. Since 11/06)

Blade Center

Tracking

Blade tracking is affected by the tilt of the upper wheel (known as center tracking) and the alignment of both wheels (coplanar tracking).

The wheels on this bandsaw were aligned at the factory, so center tracking is the only adjustment that needs to be performed when the saw is new (refer to the Wheel Alignment on Page 49 for detailed instructions on coplanar tracking).

Note: Changes in the blade tension may change the blade tracking. For best performance, regularly check and maintain the proper blade tracking.

4. Open the upper wheel cover, then spin the upper wheel by hand at least three times and watch how the blade rides on the crown of the wheel. Refer to the figure below for an illustration of this concept.

— If the blade rides on the center of

the crown, then the bandsaw is already tracked properly and no additional adjustments are needed. Skip to Step 9.

— If the blade does not ride on the center

of the crown, then continue with the next step.

To center track the blade:

1. DISCONNECT BANDSAW FROM POWER!

2. Adjust the upper and lower blade guides away from the blade (refer to Adjusting Blade Guides on Page 27 for detailed

instructions).

Note: When adjusting the blade tracking, the

blade must have a reasonable amount of tension to simulate operating conditions. After the Test Run is successfully completed, you will perform a thorough version of the following steps to correctly tension the blade.

3. Use the blade tension adjustment knob to adjust blade tension until the mark on the blade tension scale matches the size of the installed blade.

Blade Centered

on Peak of Crown

Blade

Centered

Wheel

Figure 28. Profiles of blade properly center

tracking.

5. Loosen the lock nut on the tracking adjust-

ment knob threads so that the tracking adjustment knob will rotate for adjustments in the next steps.

Note: The blade tracking adjustment knob

controls the tilt of the upper wheel which, in turn, controls the center tracking of the blade.

Tension

Adjustment

Knob

Tracking

Adjustment

Knob

Figure 27. Blade tension and center tracking

controls.

Model G0580 (Mfd. Since 11/06)

Tension

Scale

6. Spin the upper wheel with one hand and

use the blade tracking adjustment knob with the other hand to make the blade ride in the center of the bandsaw wheel tire.

7. When the blade consistently rides in the

center of the wheel after several rotations, tighten the tracking control lock nut and close the upper wheel cover.

-23-

After you have completed all previous setup instructions and circuit requirements, the machine is ready to be connected to the power supply.

To avoid unexpected startups or property damage, use the following steps whenever connecting or disconnecting the machine.

1. Turn the machine power switch OFF.

Grasp the molded plug and pull it completely

Power Connection

Connecting Power

Insert the power cord plug into a matching

power supply receptacle. The machine is now connected to the power source.

Test Run

Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation.

The test run consists of verifying the following:

1) The motor powers up and runs correctly, and

2) the safety disabling mechanism on the switch works correctly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 45.

If you still cannot remedy a problem, contact our Tech Support at (570) 546-9663 for assistance.

To test run the machine:

Figure 29. Connecting power.

Disconnecting Power

out of the receptacle. Do not pull by the cord as this may damage the wires inside.

1. Make sure you have read the safety instruc-

tions at the beginning of the manual, the machine is set up properly, and you have performed the Blade Center Tracking instructions on Page 23 before continuing.

2. Make sure all tools and objects used during

setup are cleared away from the machine.

3. Connect the machine to the power source.

4. Verify that the machine is operating correctly

by turning the machine ON.

—When operating correctly, the machine

runs smoothly with little or no vibration or rubbing noises.

— Investigate and correct strange or unusual

noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.

-24-

Figure 30. Disconnecting power.

Model G0580 (Mfd. Since 11/06)

5. Turn the machine OFF.

6. Remove the switch disabling key, as shown in Figure 31.

Figure 31. Removing switch key from paddle

switch.

Tensioning Blade

A properly tensioned blade is essential for making accurate cuts and is a prerequisite before making many bandsaw adjustments.

To tension the bandsaw blade:

1. Make sure you have performed the Test Run

instructions on Page 24 and that the blade is tracking properly.

2. Raise the upper blade guide assembly as

high as it will go, and adjust the upper and lower guide blocks as far away from the blade as possible.

7. Try to turn the start the machine with the paddle switch.

—If the machine does not start, the switch

disabling feature is working as designed.

—If the machine starts, immediately stop the

machine. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

Note: This procedure will not work if the guide

blocks have any contact with the blade.

3. Adjust the blade tension knob until it matches

the blade size on the bandsaw.

Note: This scale can only be considered as

a general guide, follow these steps to accurately set the blade tension.

4. Turn the bandsaw ON.

5. Release the tension one quarter of a turn at a

time. Do this very slowly. When you see the bandsaw blade start to flutter, stop decreasing the tension.

6. Now, slowly increase the tension until the

blade stops fluttering, then tighten the tension another quarter turn.

7. Look at what the tension gauge reads and

use that as a guide for tensioning that blade in the future.

Model G0580 (Mfd. Since 11/06)

Note: Detension blade after use to increase

blade life and reduce strain on machine.

After blade tension and tracking are set correctly, properly adjust the upper and lower support bearings and guide-block assemblies into position before cutting operations.

-25-

Adjusting Support

0.016''

Bearings

The support bearings are positioned behind the blade and support the back of the blade during cutting operations. Proper adjustment of the support bearings is an important part of making accurate cuts and also keeps the blade teeth from coming in contact with the guide bearings while cutting.

Tools Needed: Qty

Wrench 10mm ....................................................1

Feeler Gauge 0.016" ...........................................1

To adjust the support bearings:

1. Make sure that the blade is tracking properly

and that it is correctly tensioned.

5. Look at the face of the support bearing and

rotate the blade guide assembly side-toside, until the blade is perpendicular with the face of the support bearing, as illustrated in Figure 33.

Bandsaw

Blade

Support Bearing

Top View

Figure 33. Blade should be perpendicular (90˚)

to the face of the support bearing.

2. DISCONNECT BANDSAW FROM POWER!

3. Familiarize yourself with the support bearing

controls shown in Figure 32.

Support

Bearing Lock

Bolt

Assembly

Lock Bolt

Support Bearing

Figure 32. Support bearing controls.

4. Loosen the assembly lock bolt.

6. Tighten the assembly lock bolt.

7. Loosen the support bearing lock bolt on the

support bearing adjustment shaft.

8. Using the feeler gauge, slide the support

bearing approximately 0.016" away from the back of the blade, as illustrated in Figure 34.

Side View

-26-

Figure 34. Blade should be aligned approxi-

mately 0.016" away from the bearing edge.

Model G0580 (Mfd. Since 11/06)

Note: For a quick gauge, fold a dollar bill in

half twice (four thicknesses of a dollar bill is approximately 0.016" and place it between the support bearing and the blade as shown in Figure 35.

Adjusting Blade

Guides

The blade guides provide side-to-side support to help keep the blade straight while cutting. The blade guides are designed to be adjusted in two ways—forward/backward and side-to-side. Properly adjusted blade guides are essential to making accurate cuts.

To adjust the upper and lower blade guides:

1. Make sure that the blade is tracking properly

and that it is correctly tensioned.

2. DISCONNECT BANDSAW FROM POWER!

Figure 35. Dollar bill folded twice to make a

quick 0.016" gauge.

9. Tighten the support bearing lock bolt to keep the support bearing locked in place.

Whenever changing a blade or adjusting tension and tracking, the upper and lower blade support bearings and guide-blocks must be properly adjusted before cutting operations.

3. Familiarize yourself with the blade guide con-

trols shown in Figure 36.

Adjustment

Blade

Guide

Blocks

Figure 36. Blade guide controls.

4. Loosen the thumbscrew on the adjustment

rod.

Rod

Thumbscrews

Model G0580 (Mfd. Since 11/06)

-27-

5. Move the guides forward or backward to position them laterally, so that the edges of the blocks are illustrated in Figure 37.

/16" behind the blade gullets, as

Calibrating Table Tilt

Scale

The pointer on the table tilt scale must be calibrated in order for the scale reading to be accurate.

/16"

Blade Guide Block

Blade Gullet

Figure 37. Lateral adjustment of blade guides.

Make sure that the blade teeth will not contact the guide blocks when the blade is against the rear support bearing during the cut.

6. Tighten the thumbscrew on the adjustment

rod.

Tools Needed: Qty

Phillips Screwdriver ........................................... 1

To calibrate the pointer on the table tilt scale:

1. Make sure that the blade is tensioned and is

tracking correctly, and that the table is 90˚ to the blade.

2. Loosen the screw on the pointer (see Figure

38), but do not remove it.

7. Loosen the thumbscrews that secure the

guide blocks.

8. Adjust the position of the blocks 0.004" away from the blade.

Note: 0.004" is approximately the thickness

of a piece of paper.

9. Tighten the thumbscrews.

Whenever changing a blade or adjusting tension and tracking, the upper and lower blade support bearings and guide-blocks must be properly adjusted before cutting operations.

Figure 38. Table tilt scale location.

3. Align the tip of the pointer with the 0˚ mark on

the table tilt scale.

4. Tighten the screw on the pointer so that the

pointer is locked in place.

-28-

Model G0580 (Mfd. Since 11/06)

Aligning Table Aligning Fence

To ensure cutting accuracy when the table is first installed, the table should be aligned so that the miter slot is parallel to the bandsaw blade. This procedure works best with a

Tools Needed: Qty

Wrench 10mm ....................................................1

Straightedge .......................................................1

Ruler ...................................................................1

To align the miter slot parallel to the bandsaw blade:

1. Make sure that the blade is tracking properly

and that it is correctly tensioned.

2. DISCONNECT BANDSAW FROM POWER!

3. Loosen the trunnion bolts that secure the

trunnions to the table.

4. Place an accurate straightedge along the blade. The straightedge should lightly touch both the front and back of the blade.

⁄4" blade.

To ensure cutting accuracy when the fence is first installed, the fence should be aligned with the miter slot.

Tools Needed: Qty

Hex Wrench 5mm ...............................................1

To align the fence parallel with the miter slot:

1. If the fence is mounted on the left-hand side

of the blade, remove it and remount it next to the miter slot.

2. Loosen the four cap screws located on the top face of the fence (see Figure 39).

Note: Make sure the straightedge does not

go across a tooth.

5. Use a fine ruler to gauge the distance

between the blade and the miter slot. The distance you measure should be the same at both the front and the back of the table.

6. Adjust the table as needed for proper align-

ment.

7. Tighten the trunnion bolts.

Note: Refer to the Blade Lead instructions

on Page 52 for more table alignment adjustments.

Figure 39. Loosening the fence cap screws.

3. Adjust the fence face parallel with the edge of

the miter slot.

4. Tighten the four cap screws, being careful not to move the fence.

Note: Refer to the Blade Lead instructions

on Page 52 for more fence alignment adjustments.

Model G0580 (Mfd. Since 11/06)

-29-

Miter Gauge

2. Loosen the lock knob on the miter gauge and

adjust it flush with the edge of the square.

The miter gauge needs to be calibrated to the blade when it is first mounted in the miter slot. Refer to Blade Lead on Page 52 for more information about typical bandsaw cutting habits.

Tools Needed: Qty

Machinist's Square ............................................ 1

Phillips Screwdriver ........................................... 1

To calibrate the miter gauge:

1. Use a machinist's square with one edge

against the face of the miter gauge and the other against the blade face, as shown in

Figure 40.

3. Tighten the lock knob, and verify the setting.

Note: Sometimes the tightening procedure

can affect the adjustment.

4. Loosen the screw that secures the angle pointer and adjust the pointer to the 0˚ mark on the scale.

5. Retighten the screw that secures the angle pointer.

Figure 40. Squaring miter gauge to blade.

-30-

Model G0580 (Mfd. Since 11/06)

SECTION 4: OPERATIONS

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the

discussed later

in this manual

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual and rienced research outside of this manual by reading "howto" books, trade magazines, or websites.

Operation Overview

To complete a typical operation, the operator does the following:

1. Examines the workpiece to make sure it is

suitable for cutting.

machine controls/components

are easier to understand.

seek additional training from expe-

machine operators, and do additional

To reduce the risk of serious injury when using this machine, read and understand this entire manual before operating.

Damage to your eyes and lungs could result from using this machine without proper protective gear. Always wear safety glasses and a respirator when operating this machine.

2. Adjusts the fence for the width of the cut and

then locks it in place.

3. Adjusts the table tilt, if necessary, to the correct angle of the desired cut.

4. Loosens the guide post lock knob, adjusts the upper blade guide height to just clear the workpiece, then re-tightens the guide post lock knob.

5. Checks to make sure the workpiece can safely pass all the way through the blade without interference from other objects.

6. Puts on safety glasses and a respirator.

7. Starts the dust collector and bandsaw.

8. Holds the workpiece firmly and flatly against

both the table and fence, and then pushes the workpiece into the blade at a steady and controlled rate until the workpiece moves completely beyond the blade.

The operator is very careful to keep fingers

away from the blade and uses a push stick to feed narrow workpieces.

If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

Model G0580 (Mfd. Since 11/06)

NOTICE

9. Stops the bandsaw.

-31-

Disabling Switch

The switch can be disabled by removing the key, as shown below. Disabling the switch in this manner can prevent unauthorized operation of the machine, which is important if it is not kept inside an access-restricted building or in a location where children may be present.

IMPORTANT:

its function. It is not a substitute for disconnecting machine from power when adjusting or servicing.

Children or untrained people can be

. This

To help prevent unsupervised operation,

switch before leaving

Workpiece Inspection

Some workpieces are not safe to cut or may require modification before they are safe to cut.

Before cutting, inspect all workpieces for the following:

Disabling the switch only restricts

Figure 41. Disabling switch by removing key.

seriously injured by this machine risk increases with unsupervised operation.

always disable machine unattended. Make sure to place key in a well-hidden or secure location!

• Material Type: This machine is intended for cutting natural and man-made wood products, laminate covered wood products, and some plastics. Cutting drywall or cementitious backer board creates extremely fine dust and may reduce the life of the bearings. This machine is NOT designed to cut metal, glass, stone, tile, etc.; cutting these materials with a table saw may lead to injury.

• Foreign Objects: Nails, staples, dirt, rocks and other foreign objects are often embedded in wood. While cutting, these objects can become dislodged and hit the operator, cause kickback, or break the blade, which might then fly apart. Always visually inspect your workpiece for these items. If they can't be removed, DO NOT cut the workpiece.

• Large/Loose Knots: Loose knots can become dislodged during the cutting operation. Large knots can cause kickback and machine damage. Choose workpieces that do not have large/loose knots or plan ahead to avoid cutting through them.

• Wet or "Green" Stock: Cutting wood with a moisture content over 20% causes unnecessary wear on the blades, increases the risk of kickback, and yields poor results.

• Excessive Warping: Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and often unpredictable when being cut. DO NOT use workpieces with these characteristics!

-32-

• Minor Warping: Workpieces with slight cupping can be safely supported if the cupped side is facing the table or the fence. On the contrary, a workpiece supported on the bowed side will rock during a cut and could cause kickback or severe injury.

Model G0580 (Mfd. Since 11/06)

Guide Post

Table Tilt

The guide post (shown in Figure 42) connects the upper blade guide assembly to the bandsaw. The function of the guidepost is to allow the blade guide assembly to move up or down depending on the height of the workpiece being cut. In order to cut accurately, the blade guide assembly must be no more than 1" from the top of the workpiece at all times—this positioning provides the greatest support to the blade.

Guide Post

Lock Knob

The bandsaw table will tilt 15˚ left and 45˚ right to provide a wide range of cutting options. Remove the positive stop bolt to tilt the table to the left.

To tilt the table:

1. Loosen the two plastic lock knobs underneath

the table that lock the table trunnion (see Figure 43).

Table Lock

Knobs

Angle

Gauge

Figure 42. Guide post controls.

To adjust guide post assembly alignment on the guide post:

1. Make sure that the blade tension, blade

tracking, support bearing, and blade guides are adjusted correctly.

2. Loosen the guide post lock knob shown in Figure 42.

3. Raise/lower the guide post to within 1" from

the top of the workpiece to the bottom of the blade guide assembly.

4. Lock the guide post in place with the lock knob.

Figure 43. Table tilt controls.

2. Position the table to the desired angle. Refer

to the angle gauge on the front table trunnion for the angle.

3. Retighten both plastic knobs.

Model G0580 (Mfd. Since 11/06)

-33-

Blade Information

• Straight Cutting: Use the largest width blade

that you own. Large blades excel at cutting straight lines and are less prone to wander.

Blade Dimensions

Length Range ...................................92 1⁄2 "–93 1⁄2 "

Width Range .............................................

Selecting the right blade requires a knowledge of the various blade characteristics to match the blade with the particular cutting operation.

⁄8"– 3⁄4"

Blade Length

Measured by the circumference, blade lengths are usually unique to the brand of your bandsaw and the distance between wheels. Refer to the Accessories section later in this manual for blade replacements from Grizzly.

Blade Width

Measured from the back of the blade to the tip of the blade tooth (the widest point), blade width is often the first consideration given to blade selection. Blade width dictates the largest and smallest curve that can be cut, as well as how accurately it can cut a straight line.

Always pick the size of blade that best suits your application.

• Curve Cutting: Use the chart in the figure below to determine the correct blade for curve cutting. Determine the smallest radius curve that will be cut on your workpiece and use the corresponding blade width.

Tooth Style

The figure below illustrates the three main blade tooth styles:

Raker Skip Hook

Figure 45. Main blade tooth styles.

• Raker: Considered to be the standard

because the tooth size and shape are the same as the tooth gullet. The teeth on raker blades usually are very numerous, have no angle, and produce cuts by scraping the material. As a result, smooth cuts can be achieved without cutting fast or generating more heat than other tooth types.

• Skip: Similar to a raker blade that is missing

every other tooth. Because of the design, skip toothed blades have a much larger gullet than raker blades, and therefore, cut faster and generate less heat. However, these blades also leave a rougher cut than raker blades.

Blade Width

Cutting Radius

Figure 44. Recommended cutting radius per

blade width.

-34-

• Hook: The teeth have a positive angle (down-

ward) which makes them dig into the material, and the gullets are usually rounded for easier waste removal. These blades are excellent for the tough demands of resawing and ripping thick material.

Model G0580 (Mfd. Since 11/06)

Tooth Pitch

Measured as TPI (teeth per inch), tooth pitch determines the number of teeth. More teeth per inch (fine pitch) will cut slower, but smoother; while fewer teeth per inch (coarse pitch) will cut rougher, but faster. As a general rule, choose blades that will have at least three teeth in the material at all times. Use fine-pitched blades on harder woods and coarse-pitched blades on softer woods.

Blade Breakage

Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable, in some cases, since it is the natural result of the peculiar stresses that bandsaw blades are subjected to. Blade breakage is also due to avoidable circumstances. Avoidable breakage is most often the result of poor care or judgement on the part of the operator when mounting or adjusting the blade or blade guides.

Blade Care

A bandsaw blade is a thin piece of steel that is subjected to tremendous stresses when cutting. You can obtain longer use from a bandsaw blade if you give it fair treatment and always use the appropriate feed rate for your operation. Be sure to select blades with the proper width, style, and pitch for each application. The wrong choice of blades will often produce unnecessary heat which will shorten the life of your blade.

A clean blade will perform much better than a dirty blade. Dirty or gummed up blades pass through the cutting material with much more resistance than clean blades. This extra resistance also causes unnecessary heat. Resin/pitch cleaners are excellent for cleaning dirty blades.

The most common causes of blade breakage are:

• Faulty alignment/adjustment of the guides.

• Forcing/twisting a wide blade around a short radius.

• Feeding the workpiece too fast.

• Dull teeth or damaged tooth set.

• Over-tensioned blade.

• Upper blade guide assembly set too high above the workpiece.

• Using a blade with a lumpy or improperly finished braze or weld.

• Continuously running the bandsaw when not in use.

• Leaving blade tensioned when not in use.

• Using the wrong TPI for the workpiece thickness. (The general rule of thumb is three teeth in the workpiece at all times.)

Model G0580 (Mfd. Since 11/06)

-35-

Blade Change

Always disconnect power to the machine when changing blades. Failure to do this may result in serious personal injury.

Bandsaw blades are sharp and can quickly cut fingers and hands. To reduce the risk of this type of injury, ALWAYS wear heavy leather gloves when handling these blades.

Blade Installation

1. Slide the blade through the table slot, ensur-

ing that the teeth are pointing down toward the table.

Note: If the teeth will not point downward in

any orientation, the blade is inside-out. Put on heavy gloves, remove the blade, and twist it right side-out.

2. Slip the blade through the guides, and mount it on the upper and lower wheels (Figure 46).

Blade Removed

1. DISCONNECT BANDSAW FROM POWER!

2. Release blade tension by turning the blade

tension knob counterclockwise.

3. Remove the table insert and the table pin.

Adjust the upper and lower guide blocks away from the blade.

4. Open the upper and lower wheel covers and

slide the blade off both wheels.

5. Rotate the blade 90˚ and slide through the

slot in the table.

Figure 46. Placing blade on the wheels.

3. Apply tension to the blade by turning the ten-

sion control knob. Rotate the upper wheel slowly by hand as tension is applied to allow the blade to center itself on the wheel. Adjust tracking if needed.

4. Adjust the upper and lower guide blocks and the support bearings.

5. Close the wheel covers.

6. Replace the table insert and table pin, being

sure not to use excessive force when inserting the table pin.

-36-

Model G0580 (Mfd. Since 11/06)

Basic Cutting Tips

Ripping

Here are some basic tips to follow when operating the bandsaw:

• Replace, sharpen, and clean blades as necessary. Make adjustments periodically to keep the saw running in top condition.

• Use light and even pressure while cutting. Light contact with the blade eases line following and prevents undue friction.

• Avoid twisting the blade when cutting around tight corners. Allow the blade to saw around the corners.

• Misusing the saw or using incorrect techniques is unsafe and results in poor cuts. Remember—the blade does the cutting with the operator’s guidance.

Cutting Options

"Ripping" means cutting with the grain of the wood stock. For plywood and other processed wood, ripping simply means cutting down the length of the workpiece.

To make a rip cut:

1. Adjust the fence to match the width of the

cut on your workpiece, then lock the fence in place.

2. Adjust the blade guide assembly to the prop-

er height above the workpiece.

3. After all safety precautions have been met,

turn the bandsaw ON and wait for it to come to full speed. Slowly feed the workpiece into the blade and continue with the cut until the blade is completely through the workpiece. The figure below shows an example of a ripping operation.

Note: If you cut narrow pieces, use a push

stick to protect your fingers.

The bandsaw is capable of performing the following cuts:

• Miters • Compound Angles

• Angles • Complex Curves

• Resaw • Duplicate Parts

• Ripping • Circles

• Crosscutting • Beveled Curves

Figure 47. Example of a ripping operation.

NEVER place fingers or hands in the line of cut. If you slip, your hands or fingers may go into the blade. ALWAYS use a push stick when ripping narrow pieces. Failure to follow these warnings may result in serious personal injury!

Model G0580 (Mfd. Since 11/06)

-37-

Crosscutting

Resawing

Crosscutting is the process of cutting across the grain of wood. For plywood and other processed wood, crosscutting simply means cutting across the width of the material.

To make a 90˚ crosscut:

1. Mark the workpiece on the edge where you

want to begin the cut.

2. Adjust the blade guide assembly to the correct height and make sure the miter gauge is set to 0° (or other angle for angled cuts).

3. Move the fence out of the way. Place the workpiece evenly against the miter gauge, then line up the mark with the blade.

4. After all safety precautions have been met, turn the bandsaw ON and wait for it to come to full speed. Slowly feed the workpiece into the blade and continue the cut until the blade is all the way through the workpiece. The figure below shows an example of a crosscutting operation.

"Resawing" means cutting the thickness of a board into two or more thinner boards (see the figure below for an example). The maximum board width that can be resawn is limited by the maximum cutting height of the bandsaw.

Maximum cutting height for this bandsaw is 6". The Model H7316 Extension Block Kit (see Page

41) increases the cutting height capacity of the Model G0580 to 12".

One of the most important considerations for resawing is blade selection—a wide blade cuts straighter and is less prone to blade lead (see the Blade Lead subsection on Page 52 for more information).

For most applications, use a blade with a hook or a skip tooth style. Choose blades with fewer teeth-per-inch (from 3 to 6 TPI), because they offer larger gullet capacities for clearing sawdust, reducing heat buildup, and reducing strain on the motor.

Figure 48. Example of a crosscutting operation

with the miter gauge.

-38-

Figure 49. Example of a resawing operation.

When resawing thin pieces, a wandering blade (blade lead) can tear through the side of the workpiece, exposing your hands to the blade teeth. Always use push blocks when resawing and keep your hands clear of the blade.

Model G0580 (Mfd. Since 11/06)

To resaw a workpiece:

1. Verify that the bandsaw is setup properly and

that the table is perpendicular to the blade.

2. Use the widest blade your bandsaw will accept. The blade must also be sharp and

clean.

3. Use a fence to guide the workpiece.

4. Set your fence to the desired width of cut

and lock it in place. Or, draw a reference line on the edge of the board, place the board against the fence, line up the reference line with the blade and lock the fence in place.

5. Support the ends of the board if necessary.

6. Turn the bandsaw ON.

7. Using push paddles and a push stick, keep

pressure against the fence and table, and slowly feed the workpiece into the moving blade until the blade is completely through the workpiece.

8. Feed material very slowly. Unsatisfactory results are often attributed to a feed rate too fast and a blade with too many TPI.

Cutting Curves

When cutting curves, simultaneously feed and turn the stock carefully so that the blade follows the layout line without twisting. Use either a narrower blade or a blade with more TPI (teeth per inch), or make more relief cuts, to avoid having to back the workpiece away from the blade, especially if the curve is sharp.

Always make short cuts first, then proceed to the longer cuts. Relief cuts will also reduce the chance that the blade will be pinched or twisted. Relief cuts are cuts made through the waste portion of the workpiece and are stopped at the layout line. As you cut along the layout line, waste wood is released from the workpiece, alleviating any pressure on the back of the blade. Relief cuts also make backing the workpiece out easier once the saw blade has come to a stop, if needed.

The list below displays blade widths and the corresponding minimum radii for those blade widths.

Width Min. Radius

⁄8" ....................................1⁄8"

⁄16" ...................................3⁄8"

⁄4'' ....................................5⁄8''

⁄8'' .................................... 11⁄4''

⁄2'' .................................... 21⁄2''

⁄8'' .................................... 33⁄4''

⁄4'' .................................... 51⁄2''

Model G0580 (Mfd. Since 11/06)

-39-

Stacked Cuts

One of the benefits of a bandsaw is its ability to cut multiple copies of a particular shape by stacking a number of workpieces together. Before making stacked cuts, ensure that the table is perpendicular (90°) to the blade—otherwise, any error in this setting will be compounded in the upper workpieces.

To complete a stacked cut:

1. Align your pieces from top to bottom to

ensure that each piece has adequate scrap to provide a clean, unhampered cut.

2. Secure all the pieces together in a manner that will not interfere with the cutting. Hot glue on the edges works well, as do brad nails through the waste portion. (Be careful not to cut into the brads or you may break the blade!)

4. Make relief cuts perpendicular to the out-

line of your intended shape in areas where changes in blade direction could strain the woodgrain or cause the blade to bind.

5. Cut the stack of pieces as though you were

cutting a single piece. Follow your layout line with the blade kerf on the waste side of your line (see the figure below for an example of stacked cut setup).

3. On the face of the top piece, lay out the shape you intend to cut.

Figure 50. Example of a stacked cut setup.

-40-

Model G0580 (Mfd. Since 11/06)

ACCESSORIES

order online at www.grizzly.com or call 1-800-523-4777

Installing unapproved accessories may

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

H7316—6" Extension Block Kit for G0580

Increase your cutting capacity from 6" to 12" cutting height with this bolt-on 6" extension block kit. Includes all necessary hardware plus extended blade guard and 105" x

carry a full line of 105" blades!

⁄8" x 6 TPI blade. We also

Bandsaw Blades

Grizzly bandsaw blades are made from top quality saw steel manufactured to precise tolerances with guaranteed welds for blades that last longer and produce smoother cuts.

Model Length Width TPI Gauge

G5152 931⁄2" G5153 931⁄2" G5154 93 G5155 93 G5156 93 G5157 93

⁄2"

⁄2" G5158 931⁄2" G5159 931⁄2" G5160 931⁄2" G5161 931⁄2" G5162 931⁄2" G5163 931⁄2" G5164 931⁄2" G5165 931⁄2" G5166 931⁄2" G5167 931⁄2" G5168 931⁄2" G5169 931⁄2" G5170 931⁄2" G5171 931⁄2" G5172 931⁄2" G5173 931⁄2"

⁄8" 14 Raker 0.025

⁄8" 18 Raker 0.025

⁄16" 4 Skip 0.025

⁄16" 10 Raker 0.025

⁄16" 14 Raker 0.025

⁄4" 4 Hook 0.025

⁄4" 6 Hook 0.025

⁄4" 10 Raker 0.025

⁄4" 14 Raker 0.025

⁄4" 18 Raker 0.025

⁄8" 4 Hook 0.025

⁄8" 6 Hook 0.025

⁄8" 10 Raker 0.025

⁄8" 14 Raker 0.025

⁄2" 3 Hook 0.025

⁄2" 4 Hook 0.025

⁄2" 6 Hook 0.025

⁄2" 10 Raker 0.025

⁄2" 14 Raker 0.025

⁄4" 3 Hook 0.025

⁄4" 6 Hook 0.025

⁄4" 10 Raker 0.025

T26403—The Missing Shop Manual: Bandsaw Book

Explains how to best utilize this essential workshop tool, and how to get the most for your money

Figure 51. H7316 Extension Block Kit.

by getting the most from your equipment. Filled with clear diagrams and instructions. Ideal for quick reference. 112 pages, soft cover.

Figure 52. T26403 Bandsaw Book.

Model G0580 (Mfd. Since 11/06)

-41-

order online at www.grizzly.com or call 1-800-523-4777

D2057A—Shop Fox

Heavy-Duty Mobile Base

This patented base is the most stable on the market with outrigger type supports. Adjusts from 19"

⁄2" to 291⁄2" x 291⁄2". 700 lb. capacity. Weighs

x 20 47 lbs.

Figure 53. D2057A Mobile Base.

G1163P—1HP Floor Model Dust Collector G0710—1HP Wall-Mount Dust Collector G3591—30 Micron Replacement Bag H4340—3.0 Micron Upgrade Bag

Excellent point-of-use dust collectors that can be used next to the machine with only a small amount of ducting. Specifications: 537 CFM, 7.2" static pressure, 2 cubic foot bag, and 30 micron filter. Motor is 1HP, 110V/240V, 7A/3.5A.

Model G0710

T10117—Big Mouth Dust Hood with Stand

Capture dust from any machine operation with this Big Mouth Dust Hood. Simply attach a 4" dust collection hose and adjust the hood right where you need it. The free standing base eliminates

complicated machine setups and the tilting 16

⁄8" hood adjusts from 23" to 43" high. Every

x 12

⁄8"

shop needs one of these!

Figure 54. T10117 Big Mouth Dust Hood.

Model G1163P

Figure 55. Point-of-use dust collectors.

D2272—Tilting Roller Stand

Adjusts from 26" to 44", 0º-45º. 150 lb. capacity.

D2273—Single Roller Stand

Adjusts from 26

⁄8" to 45". 250 lb. capacity.

D2274—5 Roller Stand

Adjusts from 26" to 44

⁄8". 250 lb. capacity. These super heavy-duty roller stands feature convenient hand knobs for fast height adjustment.

D2272

D2274

D2273

Roller Stands.

-42-

Figure 56. Shop Fox

Model G0580 (Mfd. Since 11/06)

SECTION 6: MAINTENANCE

Cleaning &

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily

• Check/correct loose mounting bolts.

• Check/correct damaged or worn saw blade.

• Check/correct worn or damaged wires.

• Correct any other unsafe condition.

Protecting

Cleaning the bandsaw is relatively easy. Vacuum away excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.

Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use— this ensures moisture from wood dust does not remain on bare metal surfaces.

Keep the table rust-free with regular applications of products like G96 Boeshield products).

T-9 (contact Grizzly to purchase these

Gun Treatment, SLIPIT®, or

Lubrication

Monthly

• Check for V-belt tension, damage, or wear.

• Remove blade and thoroughly clean all builtup sawdust from the wheels and rubber tires. If necessary, re-dress the rubber tires.

• Clean/vacuum dust buildup from inside wheel covers and off the motor.

The bearings on this bandsaw are pre-lubricated and sealed at the factory, and require no lubrication for the life of the bearings. All bearings are standard sizes, and replacements can be purchased from our parts department or a bearing supply store.

As for other items on this machine, such as adjustment controls, an occasional “shot” of light oil is just about all that is necessary. Before applying, however, wipe off any sawdust with a clean cloth, towel or dry paint brush, then spray on the lubricant.

Ensure that lubricant does not get on the pulleys or V-belt, which could cause V-belt deterioration or loss of power transfer due to slippage.

Model G0580 (Mfd. Since 11/06)

-43-

Redressing Rubber

Tires

To redress the rubber tires:

1. DISCONNECT BANDSAW FROM POWER!

2. Put on heavy leather gloves.

As the bandsaw ages, the rubber tires on the wheels may need to be redressed if they harden or glaze over. Redressing the rubber tires improves blade tracking and reduces vibration/blade lead.

If the rubber tires become too worn, then blade tracking will become extremely difficult. At that point, redressing will no longer be effective and the rubber tires must be replaced.

3. Remove the blade.

4. Clean any built-up sawdust from the rubber

tires and wheels.

5. Hold 100 grit sandpaper against the rub-

ber tire and rotate the wheel by hand. Only redress the rubber enough to expose a fresh rubber surface.

6. Re-install the blade, then make sure the

blade tracking and tension are correct.

-44-

Model G0580 (Mfd. Since 11/06)

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663.

Note: Please gather the serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not start or a breaker trips.

Machine stalls or is underpowered.

Machine has vibration or noisy operation.

1. Switch disabling key removed.

2. Power supply is at fault/switched OFF.

3. Plug/receptacle is at fault or wired incorrectly.

4. Wiring is open/has high resistance.

5. Motor connection wired incorrectly.

6. Start capacitor is at fault (115V only).

7. Motor ON/OFF switch is at fault.

8. Centrifugal switch is at fault.

1. Incorrect workpiece material.

2. Feed rate too fast for task.

3. V-belt slipping.

4. Motor connection is wired incorrectly.

5. Plug/receptacle is at fault.

6. Motor bearings are at fault.

7. Motor has overheated.

8. Motor is at fault.

9. Centrifugal switch is at fault.

1. Motor or component is loose.

2. V-belt worn or loose.

3. Motor fan is rubbing on fan cover.

4. Pulley is loose.

5. Machine is incorrectly mounted or sits unevenly on floor.

6. Blade is at fault.

7. Cast iron motor mount loose/broken.

8. Centrifugal switch is at fault.

9. Motor or spindle bearings are at fault.

1. Install switch disabling key.

2. Ensure hot lines have correct voltage on all legs and main power supply is switched ON.

3. Test for good contacts; correct the wiring.

4. Check for broken wires or disconnected/ corroded connections, and repair/replace as necessary.

5. Correct motor wiring connections (Page 54).

6. Test/replace.

7. Replace faulty ON/OFF switch.

8. Adjust/replace centrifugal switch.

1. Use wood with correct moisture content (20% or less), without glues, and little pitch/resin.

2. Decrease feed rate.

3. Tighten/repair/replace (Pages 47 and 48).

4. Correct motor wiring connections (Page 54).

5. Test for good contacts; correct the wiring.

6. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

7. Clean off motor, let cool, and reduce workload.

8. Test/repair/replace.

9. Adjust/replace centrifugal switch.

1. Inspect/replace stripped or damaged bolts/ nuts, use thread locking fluid, and retighten.

2. Tension V-belt (Page 47) or replace V-belt (Page 48).

3. Replace dented fan cover; replace damaged fan.

4. Tighten pulley set screw.

5. Adjust stand feet.

6. Replace blade.

7. Tighten/replace.

8. Adjust/replace centrifugal switch..

9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

Model G0580 (Mfd. Since 11/06)

-45-

Cutting Operations

Symptom Possible Cause Possible Solution

Machine slows when operating.

Ticking sound when the saw is running.

Blade contacting table insert.

Vibration when cutting.

Burn marks on the edge of the cut.

Rough or poor quality cuts.

Sawdust buildup inside wheel covers.

Blade wanders or doesn't cut straight.

Cuts are not square (vertically).

1. Feeding workpiece too fast.

2. Blade is dull.

1. Blade weld contacting guide/support bearings (a light tick is normal).

2. Blade weld may be failing.

1. Insert installed upside down or backwards.

2. Table improperly mounted or aligned.

1. Loose or damaged blade.

2. Sawdust buildup on wheels.

1. Too much side pressure when feeding workpiece; blade is binding.

2. Blade too wide for size of radius being cut.

1. Feeding workpiece too fast.

2. Blade guides adjusted incorrectly.

1. Clogged dust port.

2. Low CFM (airflow) from dust collection system.

1. Blade lead.

2. Sawdust buildup on wheels.

1. Table tilt is not adjusted to 0˚ or positive stop has moved out of adjustment.

2. Table tilt scale pointer is not calibrated.

3. Table is not square to the blade.

1. Reduce feed rate.

2. Replace blade (Page 36).

1. Use file or stone to smooth and round the back of the blade; slightly loosen the blade guides.

2. Inspect and replace blade if necessary (Page 36).

1. Re-install insert a different way.

2. Align table (Page 29).

1. Tighten or replace blade (Page 36).

2. Clean all sawdust from rubber tires on wheels.

1. Feed workpiece straight into the blade.

2. Install a smaller width blade/increase blade tension (Page 34).

1. Reduce feed rate.

2. Re-adjust all blade support bearings and blade guide blocks (Pages 27 and Page 26).

1. Clean out dust port.

2. Three options:

—Check dust lines for leaks or clogs. —Move dust collector closer to saw. —Install a more powerful dust collector.

1. Refer to Blade Lead on Page 52.

2. Clean all sawdust from rubber tires on wheels.

1. Adjust table tilt to 0˚; readjust positive stop if necessary (Page 22).

2. Calibrate table tilt scale pointer to 0˚ (Page 28).

3. Shim table (Page 48).

Miscellaneous

Symptom Possible Cause Possible Solution

Blade tension scale is grossly inaccurate.

Wheel is noisy. 1. Wheel bearing is worn out.

Blade does not track consistently, correctly, or at all.

1. The spring in the blade tension mechanism has lost its "spring." This is caused by not releasing the blade tension when not in use or frequently over-tensioning the bandsaw.

2. V-belt is too tight (lower wheel).

1. Wheels are not coplanar or aligned with each other.

2. Rubber tires on wheels are worn out.

-46-

1. Replace spring in the blade tension mechanism, then take better care of the bandsaw by releasing tension when not in use and not overtensioning the blade.

1. Replace the wheel bearing.

2. Check/loosen the belt tension (Page 47).

1. Adjust wheels to be coplanar/aligned with each other (Page 49).

2. Redress the rubber tires on the wheels (Page

44); replace the rubber tires on the wheels.

Model G0580 (Mfd. Since 11/06)

V-Belt Tension

To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition and operate under proper tension.

V-belt tension should be checked at least every month—more often if the bandsaw is used daily. If the belt shows signs of cracks, fraying, and excessive wear, replace it as instructed in Replacing

V-Belt on Page 48.

Tensioning V-Belt

Tool Needed Qty

Hex Wrench 6mm .............................................. 1

To properly tension the V-belt:

1. DISCONNECT BANDSAW FROM POWER!

2. Open the lower wheel cover and loosen the

motor adjustment and hinge cap screws shown in Figure 58.

Checking V-Belt Tension

1. DISCONNECT BANDSAW FROM POWER!

2. Open the lower wheel cover.

3. The V-belt is properly tensioned if there is

approximately when you apply moderate pressure to it between the pulleys (see the illustration in the following figure).

— If the V-belt is not properly tensioned,

perform the following Tensioning V-Belt procedure.

Pulley

⁄4" deflection of the V-belt

Approximately

⁄4"

Adjustment Cap Screw

Hinge

Cap Screw

Figure 58. Locations of the motor adjustment

and hinge cap screws.

3. Push the motor to the left (as viewed from the

front of the machine) until there is approximately pulley when moderate pressure is applied.

4. Re-tighten both cap screws and close the

wheel cover.

⁄4" deflection in the V-belt between the

Deflection

Pulley

Figure 57. Checking the V-belt tension.

Model G0580 (Mfd. Since 11/06)

-47-

Replacing V-Belt

6. Unthread the wheel mount bolt clockwise

(left-hand thread), and remove it and the flat washer from the wheel hub.

To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition and operate under proper tension.

If the belt shows signs of cracks, fraying, and excessive wear, replace it.

Tools Needed Qty

Hex Wrench 6mm .............................................. 1

Wrench or Socket 13mm ................................... 1

Replacement V-Belt (Part No. P0580068) ........ 1

To replace the V-belt:

1. DISCONNECT BANDSAW FROM POWER!

2. Put on heavy leather gloves and remove the

blade from the machine.

3. Loosen the motor adjustment and hinge cap screws shown in Figure 59.

7. Taking care not to misplace the shaft key,

slide the wheel from the shaft.

8. Install the new V-belt onto the wheel pulley.

9. Align the wheel keyway with the shaft key

and slide the wheel back onto the shaft.

10. Secure the wheel with the wheel mount bolt

and flat washer.

11. Position the V-belt over the motor pulley, then properly tension it, as instructed in the V-Belt

Tension subsection on Page 47.

12. Replace the blade, then properly track and tension it (see Pages 23 and 25).

Shimming Table

Adjustment Cap Screw

Wheel Mount

Hinge

Cap Screw

Figure 59. Locations of the wheel mount bolt,

and motor adjustment and hinge cap screws.

4. Move the motor to the right (as viewed from

the front of the bandsaw) so that the adjustment cap screw slides to the right in the slot—this will release the V-belt tension.

5. Roll the V-belt off the pulleys.

Bolt

To ensure accuracy when cutting stacked cuts or circles, the table must be 90° to the back of the blade, as shown in the figure below.

Figure 60. Checking the table to be

perpendicular to the back of the blade.

If the table is not perpendicular to the back of the blade, correct this condition by placing shim stock between the table and trunnions underneath it.

-48-

Tip: For fine adjustments, use electrical washers on the bolts that secure the table.

Model G0580 (Mfd. Since 11/06)

Wheel Alignment

Wheel alignment is one of the most critical factors for optimal performance from your bandsaw. Wheels are properly aligned when they are parallel with each other and in the same plane or “coplanar” (see the illustration in the figure to the right).

Heat, vibration, wandering, blade wear, tire wear and overall bandsaw wear are considerably decreased when the wheels are parallel and coplanar. Additionally, wheels that are parallel and coplanar automatically track the blade by balancing it on the crown of the wheel—this is known as “coplanar tracking.”

Bringing the wheel into alignment may require a combination of shimming a wheel and center/ lateral tracking the upper blade.

Tools Needed Qty

Straightedge 4 ft. ............................................... 1

Fine Ruler .......................................................... 1

Wrench or Socket 13mm ................................... 1

Wrench or Socket 19mm ................................... 1

Coplanar

Straightedge Contacts Top And Bottom of

Both Wheels

Straightedge

Not Parallel

Not Coplanar

Parallel, Not

Coplanar

Shim

Wheel

Not Parallel

Not Coplanar

Checking Wheel Alignment

1. DISCONNECT BANDSAW FROM POWER!

2. Remove the table.

3. With the blade on and properly tensioned,

hold a straightedge close to the center of both wheels. Make sure the straightedge fully extends across the rims of both wheels, as shown in the figure below.

Adjust

Tracking

Figure 62. Wheel alignment illustration.

Figure 61. Checking if the wheels are coplanar.

Model G0580 (Mfd. Since 11/06)

-49-

— If the wheels are parallel and coplanar, the

straightedge will touch the top and bottom rims on both wheels. No further adjustment is required.

— If the wheels are parallel but not coplanar,

the straightedge will touch the top and bottom rims on one wheel, but will not touch either rim on the other wheel. In this case, shim the wheel that does not touch the straightedge, as instructed in the following Shimming a Wheel procedure.

— If the wheels are not coplanar, the straight-

edge will touch both rims of one wheel, but at an angle to the other wheel. In this case, you will need to adjust the tracking of the upper wheel.

If the upper wheel is tilted from top to

bottom only, perform the Blade Center

Tracking procedure as instructed on Page

23.

3. With the straightedge touching both rims of

the wheel that does not need to be adjusted, measure the distance away from the other wheel with a fine ruler, as shown in the figure below. The distance measured with the ruler is the distance this wheel must be shimmed.

Figure 63. Measuring the distance to shim the

wheel to be coplanar.

If the upper wheel is tilted from side to side,

perform Upper Wheel Lateral Adjustment procedure on Page 51.

Shimming a Wheel

A wheel that is parallel with the other wheel, but is not coplanar, must be shimmed by the distance that it is not in the same plane with the other wheel.

To shim a wheel:

1. DISCONNECT BANDSAW FROM POWER!

2. Adjust the upper wheel tracking so that it is

parallel with the bottom wheel.

4. Remove the wheel to be shimmed, then

place shimming washers in the amount measured in Step 3 onto the wheel shaft.

5. Re-install the wheel and secure it in place.

6. Re-install the blade, then properly tension it

for operation.

Note: Often the wheels may be coplanar with

the blade loose, then be pulled out of alignment when it is tightened.

7. Perform the previous Checking Wheel Alignment procedure. If necessary to make

the wheels parallel, repeat this procedure.

8. When you are satisfied with the adjustment, re-install the blade and close the wheel covers.

-50-

Model G0580 (Mfd. Since 11/06)

Upper Wheel Lateral Adjustment

If the upper wheel is tilted laterally (side to side), perform the following procedure to make it coplanar with the lower wheel.

Tools Needed Qty

Hex Wrench 2.5mm ........................................... 1

Wrench or Socket 13mm ................................... 1

To adjust the upper wheel laterally:

There are two set screws in the upper wheel bracket, shown in Figures 64–65, that adjust the wheel tilt from side to side.

Front Adjustment

Set Screw

Figure 64. Front lateral adjustment set screw

(viewed with the upper wheel removed).

1. DISCONNECT BANDSAW FROM POWER!

2. Remove the blade from the machine.

3. Remove the hex nut that secures the upper

wheel, then slide the wheel from the shaft.

4. Thread one set screw out and thread the other set screw in the same amount to tilt the wheel laterally.

For instance, to tilt the right side of the upper

wheel back, thread the rear set screw out and thread the front set screw in the same amount.

5. Slide the upper wheel back on the shaft, then repeat the Checking Wheel Alignment procedure and, if necessary, repeat this procedure until the upper wheel is coplanar with the lower wheel.

Rear Adjustment

Set Screw

Figure 65. Rear lateral adjustment set screw.

Model G0580 (Mfd. Since 11/06)

-51-

Blade Lead

Bandsaw blades may wander off the cut line when sawing, as shown in the figure below. This is called blade lead.

Blade lead is usually caused by too fast of a feed rate, a dull or abused blade, or improper blade tension. If your blade is sharp/undamaged, properly tensioned, and you still have blade lead, perform the following procedures.

To skew your fence:

1. Cut a piece of scrap wood approximately

thick x 3" wide x 17" long. On the wide face of the board, draw a straight line parallel to the long edge.

2. Slide the bandsaw fence out of the way and cut halfway through the board on the line by pushing it into the blade. Turn the bandsaw OFF and wait for the blade to stop. Do not move the board.

3. Clamp the board to the bandsaw table, then slide the fence over to the board so it barely touches one end of the board.

4. Use a 4mm hex wrench to loosen the four fence adjustment cap screws on top of the fence, skew the fence so that it is parallel with the scrap piece, then re-tighten the cap screws.

⁄4"

Figure 66. Example of blade lead.

To correct blade lead:

1. Make sure the blade is properly tensioned

and the blade guides are adjusted correctly.

2. Use less pressure when feeding the workpiece

through the cut—this will reduce the feed rate.

3. Make sure the miter slot and fence are parallel to the blade line (see the Aligning Table and Aligning Fence procedures in this manual for detailed information).

4. If after Steps 1–3 there is still blade lead present, compensate for this condition by skewing the fence or shifting the table, as instructed in the following procedures.

5. Make a few cuts using the fence.

— If blade lead is still present, repeat Steps

1–4 until the blade and fence are parallel with each other.

— Or, shift the table, as instructed in the fol-

lowing procedure.

To shift the table:

1. On a scrap piece of wood, mark a line that is

perpendicular to the front edge.

2. Cut halfway through the board on the line by

pushing it into the blade.

3. Turn the bandsaw OFF and wait for the blade

to stop.

4. Disconnect the bandsaw from power, then

loosen the six hex bolts underneath the table that secure it to the trunnion brackets.

5. Shift the table to compensate for the blade

lead, re-tighten the hex bolts, then re-connect the bandsaw to power.

-52-

6. Repeat Steps 1–5 until there is no longer any

blade lead.

Model G0580 (Mfd. Since 11/06)

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

Model G0580 (Mfd. Since 11/06)

-53-

Motor Pre-wired for 115V

Start Capacitor 200M 125V

Wiring Diagram

PADDLE SWITCH

(viewed from behind)

Run Capacitor 25M 250V

Ground

Motor Rewired for 230V

Start Capacitor

200M125V

Neutral

Hot

Ground

Run Capacitor 25M 250V

Ground

Rewired for 230V

Hot

230 VAC

115 VAC

5-15 Plug

(Pre-wired)

Rewired for 230V

Hot

Ground

230 VAC

6-15 Plug

(As Recommended)

-54-

READ ELECTRICAL SAFETY

ON PAGE 53!

Model G0580 (Mfd. Since 11/06)

SECTION 9: PARTS

Main

114-1

114-6

114-4

114-7

114-2

11V2-3

11V2-6

11V2-9

11V2-5

100

79 84

121

114

124

114-5

119

118

120

114-3

11V2-1

123

122

11V2-2

11V2-4

11V2

11V2-8

11V2-10

11V2-7

101

111

103

112

102

113

104

106

105

108

110

109

117

116

115

35-3

33-3

33-2

33-1

35-2

35-1

Model G0580 (Mfd. Since 11/06)

125

-55-

Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0580001 BASE 42 P0580042 HEX NUT M12-1.25 2 P0580002 HEX BOLT M16-2 X 55 43 P0580043 INT RETAINING RING 35MM 3 P0580003 FLAT WASHER 16MM 44 P0580044 BALL BEARING 6202 ZZ 4 P0580004 HEX NUT M16-2 45 P0580045 LOWER WHEEL 5 P0580005 PIN 1/4" 46 P0580046 FLAT WASHER 8MM 6 P0580006 LOWER WHEEL SHAFT 47 P0580047 HEX BOLT M8-1.25 X 20 LH 7 P0580007 BALL BEARING 6204ZZ 48 P0580048 LOWER WHEEL GUARD 8 P0580008 KEY 5 X 5 X 25 49 P0580049 KNOB M8-1.25 9 P0580009 FLAT WASHER 8MM 50 P0580050 INT TOOTH WASHER 8MM 10 P0580010 PHLP HD SCR M8-1.25 X 16 51 P0580051 LATCH STUD M8-1.25 X 14 11V2 P0580011V2 MOTOR 3/4HP 115/230V 1PH V2.11.06 55 P0580055 PHLP HD SCR M5-.8 X 12 11V2-1 P0580011V2-1 MOTOR FAN COVER 56 P0580056 CATCH 11V2-2 P0580011V2-2 MOTOR FAN 57 P0580057 LATCH STUD M8-1.25 X 14 11V2-3 P0580011V2-3 CAPACITOR COVER 58 P0580058 TAP SCREW M4 X 8 11V2-4 P0580011V2-4 R CAPACITOR 25M 250V 59 P0580059 COVER UPPER FRONT 11V2-5 P0580011V2-5 ELECTRICAL BOX 60 P0580060 SAW BLADE 6TPI X 93-1/2 11V2-6 P0580011V2-6 S CAPACITOR 200M 125V 61 P0580061 COVER UPPER BACK 11V2-7 P0580011V2-7 BALL BEARING 6203ZZ 62 P0580062 FLANGE SCREW M5-.8 X 8 11V2-8 P0580011V2-8 BALL BEARING 6202ZZ 63 P0580063 HINGE UPPER 11V2-9 P0580011V2-9 CENTRIFUGAL SWITCH 1725 RPM 64 P0580064 STANDOFF HEX STUD 11V2-10 P0580011V2-10 CONTACT PLATE 65 P0580065 SAW BLADE GUARD 12 P0580012 MOTOR PULLEY 66 P0580066 SHIM 13 P0580013 SET SCREW M6-1 X 10 67 P0580067 TAP SCREW M3.5 X 16 14 P0580014 GRIZZLY SAFETY PADDLE SWITCH 68 P0580068 BELT 18505J 15 P0580015 TAP SCREW M3.5 X 12 69 P0580069 LOWER HINGE 16 P0580016 FLAT WASHER 4MM 70 P0580070 FLAT HD SCR M5-.8 X 10 17 P0580017 SWITCH ENCLOSURE BRACKET 71 P0580071 HEX BOLT M8-1.25 X 35 18 P0580018 PHLP HD SCR M5-.8 X 16 72 P0580072 FLAT WASHER 8MM 19 P0580019 EXT TOOTH WASHER 5MM 73 P0580073 LOCK WASHER 8MM 20 P0580020 SWITCH ENCLOSURE 74 P0580074 HEX NUT M8-1.25 21 P0580021 SWITCH PLATE 75 P0580075 CORD CLAMP 24 P0580024 STRAIN RELIEF 76 P0580076 PHLP HD SCR M5-.8 X 12 25 P0580025 POWER CORD 16G X 3W 73"L 79 P0580079 GUIDE SUPPORT BRACKET 26 P0580026 POWER CORD 16G X 3W 24"L 80 P0580080 THUMB SCREW M6-1 X 16 27 P0580027 STRAIN RELIEF 81 P0580081 UPPER SPACING SLEEVE 28 P0580028 UPPER FRAME ARM 82 P0580082 BALL BEARING 6200 ZZ 29 P0580029 KNOB BOLT M10-1.5 X 25 83 P0580083 EXT RETAINING RING 10MM 30 P0580030 UPPER WHEEL SLIDING BRACKET 84 P0580084 GUIDE POST 31 P0580031 HEX NUT M8-1.25 85 P0580085 BLADE GUIDE SUPPORT 32 P0580032 KNOB BOLT M8-1.25 X 45 86 P0580086 GUIDE BLOCK 1/2" X 1/2" X 3/8"L 33 P0580033 ADJUSTMENT SCREW ASSY 7" THREAD 87 P0580087 THUMB SCREW M6-1 X 16 33-1 P0580033-1 KNOB 88 P0580088 LOWER BLADE GUARD 33-2 P0580033-2 MICRO ADJUSTING BOLT 285MM 89 P0580089 THUMB SCREW M6-1 X 12 33-3 P0580033-3 ROLL PIN 3 X 18 90 P0580090 LEFT BLADE GUARD 34 P0580034 DOWEL PIN 91 P0580091 FLAT WASHER 6MM 35 P0580035 UPPER WHEEL SHAFT HINGE ASSY 92 P0580092 HEX BOLT M6-1 X 10 35-1 P0580035-1 UPPER WHEEL SHAFT 93 P0580093 LOWER GUIDE SUPPORT 35-2 P0580035-2 ROLL PIN 4 X 24 95 P0580095 HEX BOLT M6-1 X 20 35-3 P0580035-3 UPPER WHEEL SHAFT HINGE 96 P0580096 FLAT WASHER 6MM 36 P0580036 SET SCREW M5-.8 X 8 97 P0580097 TABLE 38 P0580038 COIL SPRING 3.8 X 13.5 X 81 98 P0580098 T24385 TABLE INSERT 39 P0580039 SQUARE NUT M10-1.5 99 P0580099 ROLL PIN 3 X 8 40 P0580040 UPPER WHEEL 100 P0580100 TABLE PIN 41 P0580041 WHEEL TIRE 101 P0580101 TRUNNION

-56-

Model G0580 (Mfd. Since 11/06)

Main Parts List Continued

REF PART # DESCRIPTION REF PART # DESCRIPTION

102 P0580102 SCALE 114-4 P0580114-4 WASHER PLASTIC 103 P0580103 TRUNNION CLAMP SHOE 114-5 P0580114-5 PHLP HD SCR M5-.8 X 6 104 P0580104 HEX BOLT M6-1 X 12 114-6 P0580114-6 PIN 105 P0580105 TRUNNION SUPPORT BRACKET 114-7 P0580114-7 KNOB 1/4-20 X 3/4 106 P0580106 HEX BOLT M8-1.25 X 30 115 P0580115 CAP SCREW M8-1.25 X 25 108 P0580108 POINTER 116 P0580116 LOCK WASHER 8MM 109 P0580109 FLANGE SCREW M5-.8 X 6 117 P0580117 FLAT WASHER 8MM 110 P0580110 KNOB M10-1.5 118 P0580118 STEEL BALL 5/16 111 P0580111 HEX BOLT M10-1.5 X 50 119 P0580119 COMPRESSION SPRING 1 X 5.5 X 9 112 P0580112 HEX BOLT M8-1.25 X 80 120 P0580120 SET SCREW M10-1.5 X 10 113 P0580113 HEX NUT M8-1.25 122 P0580122 CORD CLAMP 114 P0580114 MITER GAUGE ASSY 123 P0580123 PHLP HD SCR M5-.8 X 12 114-1 P0580114-1 MITER BODY 124 P0580124 HEX BOLT M6 -1 X 16 114-2 P0580114-2 MITER BAR 125 P0580125 TENSION POINTER 114-3 P0580114-3 POINTER

Stand

129

131

133

127

128

132

130

REF PART # DESCRIPTION REF PART # DESCRIPTION

127 P0580127 BASE PLATE 131 P0580131 LONG BRACE 128 P0580128 BODY SUPPORT PLATE 132 P0580132 FLANGE NUT M8-1.25 129 P0580129 LEG 133 P0580133 CARRIAGE BOLT M8-1.25 X 16 130 P0580130 SHORT BRACE

Model G0580 (Mfd. Since 11/06)

-57-

Fence

REF PART # DESCRIPTION

214

213

212

219

218

217

REF PART # DESCRIPTION REF PART # DESCRIPTION

201 P0580201 FENCE BASE 212 P0580212 HEX NUT M6-1 202 P0580202 FENCE POINTER 213 P0580213 FENCE END CAP 203 P0580203 HAND KNOB M10-1.5 214 P0580214 TAP SCREW M3.5 X 8 204 P0580204 FLANGE SCREW M6-1 X 8 215 P0580215 REAR ANGLED RAIL 205 P0580205 FRONT SQUARE RAIL 216 P0580216 FRONT RAIL 206 P0580206 PAD 217 P0580217 FLAT WASHER 6MM 207 P0580207 FENCE BRACKET 218 P0580218 LOCK WASHER 6MM 208 P0580208 FENCE SUPPORT TUBE 219 P0580219 HEX BOLT M6-1 X 20 210 P0580210 FENCE SUPPORT SCREW M6-1 X 13 220 P0580220 HEX BOLT M6-1 X 10 211 P0580211 FENCE ADJUSTMENT SCREW

211

208

215

210

218

217

218

207

216

220

217

206

205

218

219

204

201

202

203

139

144

146

134V2

141

142

143

138

Labels

REF PART # DESCRIPTION

134V2 P0580134V2 MACHINE ID LABEL CSA V2.03.12 138 P0580138 BANDSAW DOOR LABEL 139 P0580139 ELECTRICITY LABEL 141 P0580141 GRIZZLY PUTTY TOUCH-UP PAINT 142 P0580142 GRIZZLY GREEN TOUCH UP PAINT 143 P0580143 GRIZZLY NAMEPLATE 144 P0580144 GLASSES/RESPIRATOR LABEL 145 P0580145 DISCONNECT POWER/INJURY LABEL 146 P0580146 READ MANUAL LABEL

145

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

-58-

Model G0580 (Mfd. Since 11/06)

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics

3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years

6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+

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____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:

7. Do you think your machine represents a good value? _____Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

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TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Grizzly G0580 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual