Grizzly G0580 User Manual

MODEL G0580 14" BANDSAW

OWNER'S MANUAL

(For models manufactured since 11/06)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#CA6492 PRINTED IN TAIWAN

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy ........................................... 2

Contact Info.................................................... 2

Identification ................................................... 3

Machine Data Sheet ...................................... 4

SECTION 1: SAFETY ....................................... 6

Safety Instructions for Machinery .................. 6

Additional Safety for Bandsaws ..................... 8

SECTION 2: POWER SUPPLY ........................ 9

SECTION 3: SETUP ....................................... 12

Needed for Setup ......................................... 12

Unpacking .................................................... 12

Hardware Recognition Chart ....................... 13

Inventory ...................................................... 14

Cleanup ........................................................ 15

Site Considerations ...................................... 16

Assembling Stand ........................................ 17

Main Body .................................................... 17

Motor & Switch ............................................. 18

Installing Blade Guides ................................ 19

Table ............................................................ 20

Installing Fence ............................................ 21

Dust Collection ............................................. 22

Adjusting Positive Stop ................................ 22

Blade Center Tracking ................................. 23

Power Connection........................................ 24

Test Run ...................................................... 24

Tensioning Blade ......................................... 25

Adjusting Support Bearings ......................... 26

Adjusting Blade Guides ............................... 27

Calibrating Table Tilt Scale .......................... 28

Aligning Table .............................................. 29

Aligning Fence ............................................. 29

Miter Gauge ................................................. 30

SECTION 5: ACCESSORIES ......................... 41

SECTION 6: MAINTENANCE ......................... 43

Schedule ...................................................... 43

Cleaning & Protecting .................................. 43

Lubrication ................................................... 43

Redressing Rubber Tires ............................. 44

SECTION 7: SERVICE ................................... 45

Troubleshooting ........................................... 45

V-Belt Tension ............................................. 47

Replacing V-Belt .......................................... 48

Shimming Table ........................................... 48

Wheel Alignment .......................................... 49

Blade Lead ................................................... 52

SECTION 8: WIRING ...................................... 53

Wiring Safety Instructions ............................ 53

Wiring Diagram ............................................ 54

SECTION 9: PARTS ....................................... 55

Main ............................................................. 55

Stand ............................................................ 57

Fence ........................................................... 58

Labels .......................................................... 58

WARRANTY & RETURNS ............................. 61

SECTION 4: OPERATIONS ........................... 31

Operation Overview ..................................... 31

Disabling Switch........................................... 32

Workpiece Inspection................................... 32

Guide Post ................................................... 33

Table Tilt ...................................................... 33

Blade Information ......................................... 34

Blade Change .............................................. 36

Basic Cutting Tips ........................................ 37

Cutting Options ............................................ 37

Ripping ......................................................... 37

Crosscutting ................................................. 38

Resawing ..................................................... 38

Cutting Curves ............................................. 39

Stacked Cuts................................................ 40

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but

also

means that

you receive will be slightly different than what is shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure

check our website

for an updated version. W

manuals

and

www.grizzly.com

Alternatively, you can call our Technical Support for help. Before calling, please write down the

Manufacture Date

stamped into the machine ID label (see below). This information helps us determine if updated documentation is available for your machine.

We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

Manual Accuracy

made every effort to be exact with the

our policy of continuous improvement

sometimes the machine

manual updates for free on our website at

and Serial Number

e post current

Contact Info

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manufacture Date

Serial Number

For Your Own Safety, Read Instruction

Manual Before Operating Bandsaw

a) Wear eye protection. b) Do not remove jammed cutoff pieces

until blade has stopped.

c) Maintain proper adjustment of blade

tension, blade guides, and thrust bearings.

d) Adjust upper guide to just clear

workpiece.

e) Hold workpiece firmly against table.

-2-

Model G0580 (Mfd. Since 11/06)

Identification

To reduce your risk of serious injury, read this entire manual BEFORE

A. Upper Wheel Cover B. ON/OFF Switch w/Disabling Key C. Fence D. Blade Guard E. Upper Blade Guide Assembly F. Table Pin G. Miter Gauge Assembly H. Lower Wheel Cover I. Fence Lock Knob J. Front Table Lock Knob K. Stand Assembly

Front

View

Figure 1. G0580 identification.

L. Blade Tension Adjustment Knob M. Guide Post N. Guide Post Lock Knob O. Blade Tension Scale P. Blade Tracking Adjustment Knob Q. Table Insert R. Rear Table Lock Knob

Rear View

Model G0580 (Mfd. Since 11/06)

using machine.

-3-

Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0580 14" BANDSAW 3/4 HP

Product Dimensions:

Weight.............................................................................................................................................................. 154 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 26 x 27 x 67-1/4 in.

Footprint (Length x Width)............................................................................................................................ 24 x 22 in.

Shipping Dimensions:

Type..................................................................................................................................................... Cardboard Box

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 165 lbs.

Length x Width x Height....................................................................................................................... 45 x 20 x 15 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement............................................................................................. 115V or 230V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 115V

Full-Load Current Rating...................................................................................................... 9A at 115V, 4.5A at 230V

Minimum Circuit Size.......................................................................................................... 15A at 115V, 15A at 230V

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 16 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................. 5-15 for 115V

Recommended Plug Type...................................................................................................................... 6-15 for 230V

Switch Type.................................................................................................. Paddle Safety Switch w/Removable Key

Motors:

Main

Type................................................................................................................. TEFC Capacitor-Start Induction

Horsepower............................................................................................................................................. 3/4 HP

Phase............................................................................................................................................ Single-Phase

Amps...................................................................................................................................................... 9A/4.5A

Speed................................................................................................................................................ 1725 RPM

Power Transfer ............................................................................................................................... V-Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Main Specifications:

Main Specifications

Bandsaw Size............................................................................................................................................ 14 in.

Max Cutting Width (Left of Blade)........................................................................................................ 13-1/2 in.

Max Cutting Width (Left of Blade) w/Fence......................................................................................... 11-7/8 in.

Max Cutting Height (Resaw Height)...................................................................................................... 6-1/4 in.

Blade Speeds..................................................................................................................................... 3000 FPM

-4-

Model G0580 (Mfd. Since 11/06)

Blade Information

Computer Balanced Cast Aluminum Wheels with Rubber Tires

Standard Blade Length........................................................................................................................ 93-1/2 in.

Blade Length Range.............................................................................................................. 92-1/2 – 93-1/2 in.

Blade Width Range.......................................................................................................................... 1/8 – 3/4 in.

Type of Blade Guides........................................................................................................ Plastic Guide Blocks

Guide Post Adjustment Type.................................................................................................................. Manual

Has Quick-Release........................................................................................................................................ No

Table Information

Table Length.............................................................................................................................................. 14 in.

Table Width................................................................................................................................................ 14 in.

Table Thickness.................................................................................................................................... 1-1/2 in.

Table Tilt.......................................................................................................................... Left 15, Right 45 deg.

Table Tilt Adjustment Type..................................................................................................................... Manual

Floor-to-Table Height........................................................................................................................... 43-7/8 in.

Fence Locking Position.............................................................................................................................. Front

Fence is Adjustable for Blade Lead.............................................................................................................. Yes

Resaw Fence Attachment Included............................................................................................................... No

Miter Gauge Included................................................................................................................................... Yes

Construction Materials

Table....................................................................................................................... Precision Ground Cast Iron

Trunnion............................................................................................................................................. Aluminum

Fence.................................................................................................................................................. Aluminum

Base/Stand............................................................................................................................. Pre-Formed Steel

Frame/Body......................................................................................................................................... Cast Iron

Wheels...................................................................................................... Computer-Balanced Cast Aluminum

Tire.......................................................................................................................................................... Rubber

Wheel Cover ......................................................................................................................... Pre-Formed Steel

Paint Type/Finish............................................................................................................ Powder Coating & Ure

Other Related Information

Wheel Diameter................................................................................................................................... 13-3/4 in.

Wheel Width.......................................................................................................................................... 1-1/8 in.

Number of Dust Ports....................................................................................................................................... 1

Dust Port Size.............................................................................................................................................. 4 in.

Compatible Mobile Base........................................................................................................................ D2057A

Other Specifications:

Country of Origin .............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time .............................................................................................................. 1 Hour

Serial Number Location ............................................................................................ ID Label on Upper Wheel Cover

ISO 9001 Factory .................................................................................................................................................. Yes

CSA, ETL, or UL Certified/Listed ........................................................................................................................... Yes

Features:

Upper and Lower Guide Blocks and Thrust Bearings Green and Putty Powder-Coat Paint Open Frame Stand Cast Iron Frame All Ball Bearing Construction Aluminum Rip Fence 4" Dust Port Hinged Wheel Covers Included 3/8" Blade Included Miter Gauge Maximum Cutting Height 12" With Optional Riser Block Installed

Model G0580 (Mfd. Since 11/06)

-5-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

-6-

Model G0580 (Mfd. Since 11/06)

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.

HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

CHECK DAMAGED PARTS. Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly.

Model G0580 (Mfd. Since 11/06)

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

-7-

Additional Safety for Bandsaws

BLADE CONDITION. Do not operate with dull,

cracked or badly worn blade. Dull blades require more effort to perform the cut and increase the risk of kickback. Inspect blades for cracks and missing teeth before each use.

HAND PLACEMENT. Never position fingers or hands in line with the blade. If the workpiece or your hands slip, serious personal injury could occur.

WORKPIECE MATERIAL. This machine is intended for cutting natural and man-made wood products, and laminate covered wood products. This machine is NOT designed to cut metal, glass, stone, tile, etc.

BLADE REPLACEMENT. To avoid mishaps that could result in operator injury, make sure the blade teeth face down toward the table and the blade is properly tensioned and tracked before operating.

BLADE SPEED. Moving the workpiece against a blade that is not at full speed could cause kickback. Always allow the blade to come to full speed before starting the cut.

GUARDS. The blade guard protects the operator from the moving bandsaw blade. ONLY operate this bandsaw with the blade guard installed.

CUTTING TECHNIQUES. Plan your operation so the blade always cuts to the outside of the workpiece. DO NOT back the workpiece away from the blade while the bandsaw is running, which could cause kickback and personal injuries. If you need to back the workpiece out, turn the bandsaw OFF and wait for the blade to come to a complete stop. DO NOT twist or put excessive stress on the blade that could damage it.

LEAVING WORK AREA. Never leave a machine running unattended. Allow the bandsaw to come to a complete stop and use the padlock to disable the machine before you leave it unattended.

FEED RATE. To avoid the risk of the workpiece slipping and causing operator injury, always feed stock evenly and smoothly. DO NOT force or twist the blade while cutting, especially when sawing small curves.

SMALL WORKPIECE HANDLING. Always support/feed the workpiece with push sticks, jig, vise, or some type of clamping fixture. If your hands slip during a cut while holding small workpieces with your fingers, amputation or laceration injuries could occur.

BLADE CONTROL. To avoid serious personal injury, DO NOT attempt to stop or slow the blade with your hand or the workpiece. Allow the blade to stop on its own.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

-8-

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

Model G0580 (Mfd. Since 11/06)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to Voltage Conversion instructions for details.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Availability

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Full-Load Current Rating at 115V........ 9 Amps

Full-Load Current Rating at 230V .... 4.5 Amps

Model G0580 (Mfd. Since 11/06)

Circuit Requirements for 115V

Nominal Voltage ........................................ 115V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 5-15

Circuit Requirements for 230V

Nominal Voltage ........................................230V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 6 -15

-9-

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Grounding Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

For 115V operation: This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

For 230V operation: The plug specified under “ ous page has a grounding prong that must be attached to the equipment-grounding wire inside the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances.

it will not fit the outlet, have a qualified electrician install the proper outlet with a

230V

Current Carrying Prongs

Grounding Prong

GROUNDED

6-15 RECEPTACLE

6-15 PLUG

Figure 3. Typical 6-15 plug and receptacle.

115V

5-15 PLUG

GROUNDED

5-15 RECEPTACLE

Grounding Prong

Neutral Hot

Figure 2. Typical 5-15 plug and receptacle.

SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if

Extension Cords

If you must use an extension

verified ground.

Circuit Requirements for 230V” on the previ-

-10 -

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

Model G0580 (Mfd. Since 11/06)

Voltage Conversion to 230V

PADDLE SWITCH

(viewed from behind)

Motor Pre-wired for 110V

Ground

Start Capacitor

200MFD 125VAC

Run Capacitor

25MFD 250VAC

Motor Rewired for 220V

Start Capacitor

200MFD 125VAC

Run Capacitor

25MFD 250VAC

PADDLE SWITCH

(viewed from behind)

Motor Pre-wired for 110V

Start Capacitor

200MFD 125VAC

Run Capacitor

25MFD 250VAC

The voltage conversion MUST be performed by an electrician or qualified service personnel.

The voltage conversion procedure consists of rewiring the motor and installing the correct plug. A wiring diagram is provided on Page 54 for your reference.

4. Use wire nuts to connect the wires as indicated in Figure 5. Twist the wire nuts onto their respective wires and secure them to the wires with electrical tape so they will not come loose.

IMPORTANT: If the diagram included on the motor conflicts with the one on Page 54, the motor may have changed since the manual was printed. Use the diagram included on the motor instead.

Items Needed Qty

• Phillips Head Screwdriver #2 ..................... 1

• Electrical Tap e ............................ As Needed

• Wire Nut (14 AWG x 3) ............................... 1

• Plug 6-15 .................................................... 1

To convert the Model G0580 to 230V:

1. DISCONNECT SAW FROM POWER!

2. Remove the existing 5-15 plug.

3. Open the motor junction box, then loosen the two wire nuts indicated in Figure 4.

Ground

Loosen

Wire Nuts

These

Connect

Wires

with Nuts

Ground

Here

Figure 5. Saw motor rewired to 230V.

5. Close and secure the motor junction box.

6. Install a 6-15 plug on the power cord, accord-

ing to the plug manufacturer's instructions. If the plug manufacturer's instructions are not available, NEMA standard 6-15 plug wiring is provided on Page 54.

Figure 4. Location of wire nuts to be loosened.

Model G0580 (Mfd. Since 11/06)

-11-

SECTION 3: SETUP

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately

at (570) 546-9663

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condition of your shipment, inventory the contents.

Keep children and pets away from plastic bags or packing materials shipped with this

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Needed for Setup

The following are needed to complete the setup process, but are not included with your machine.

Unpacking

for advice.

Description Qty

• Additional Person for Lifting ....................... 1

• Cleaner/Degreaser ..................... As Needed

• Disposable Shop Rags ............... As Needed

• Safety Glasses (each person) .................... 1

• Dust Collection System .............................. 1

• Dust Hose 4" .............................................. 1

• Hose Clamps 4" ......................................... 2

• Wrenches or Sockets 13mm ...................... 2

• Wrench 10mm ............................................ 1

• Hex Wrench 6mm ....................................... 1

• Hex Wrench 5mm ....................................... 1

• Phillips Screwdriver .................................... 1

• Machinist's Square ..................................... 1

• Ruler ........................................................... 1

• Straightedge ............................................... 1

• Leather Gloves (pair) .................................. 1

• Feeler Gauge 0.016" .................................. 1

SUFFOCATION HAZARD!

machine. Discard immediately.

-12-

Model G0580 (Mfd. Since 11/06)

Hardware Recognition Chart

Model G0580 (Mfd. Since 11/06)

-13-

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Shipping Inventory: (Figures 6-7) Qty

A. Body Assembly .......................................... 1

B. Miter Gauge ................................................ 1

C. Table ........................................................... 1

D. Trunnion Support Bracket........................... 1

E. Motor with Pulley & Switch ......................... 1

F. Base Plate .................................................. 1

G. Legs ............................................................ 4

H. Leg Braces, Front/Rear .............................. 2

I. Leg Braces, Sides ...................................... 2

J. Body Support Braces ................................. 2

K. Saw Blade .................................................. 1

L. Hardware Bag 1 ......................................... 1

—Carriage Bolts M8-1.25 x 16 ................. 34

—Flange Nuts M8-1.25 ............................ 34

M. Hardware Bag 2 ......................................... 1

—Upper Guide Assembly........................... 1

—Lower Guide Assembly ........................... 1

—Blade Guard ........................................... 1

—Lower Guard ........................................... 1

—Knobs M10-1.5 ........................................ 2

N. Hardware Bag 3 ......................................... 1

—Metal Cord Clamp................................... 1

—Plastic Cord Clamp ................................. 1

—Phillips Head Screws M5-.8 x 12 ............ 3

—External Tooth Washer 5mm .................. 1

—Flat Washers 6mm x 16mm .................... 4

—Hex Bolts M6-1 x 10 ............................... 2

—Hex Bolts M6-1 x 20 ............................... 2

—Flat Washers 6mm x 13mm .................... 2

—Cap Screws M8-1.25 x 25 ...................... 2

—Lock Washers 8mm ................................ 8

—Flat Washers 8mm ................................. 2

—Hex Bolts M6-1 x 16 ............................... 1

—Hex Bolts M8-1.25 x 35 .......................... 4

—Flat Washers 8mm ................................. 8

—Hex Nuts M8-1.2 5 ................................... 5

—Hex Bolts M8-1.25 x 30 .......................... 2

—Hex Bolts M8-1.25 x 80 .......................... 1

Figure 6. Inventory contents.

Figure 7. Additional inventory contents.

O. Fence Body ................................................ 1

P. Rear Angled Rail ........................................ 1

Q. Front Square Rail ....................................... 1

R. Front Rail .................................................... 1

S. Hardware Bag 4 ......................................... 1

—Hex Bolts M6-1 x 10 ............................... 4

—Hex Bolts M6-1 x 20 ............................... 4

—Lock Washers 6mm ................................ 8

—Flat Washers 6mm ................................. 8

—Knob M10-1.5 x 25 .................................. 1

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

-14-

Model G0580 (Mfd. Since 11/06)

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

metal protectant to prevent rust.

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo i d using these products to clean machinery.

are toxic if inhaled. Only

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

area.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from your machine during clean up.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality

Model G0580 (Mfd. Since 11/06)

Figure 8. T23692 Orange Power Degreaser.

-15-

Site Considerations

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

Extreme conditions for this type of machinery are

Place this machine near an existing power source.

other hazards. Make sure to leave enough space

Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Machine Data Sheet for the weight

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.

generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or

around machine to disconnect power supply or apply a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely.

26"

-16 -

27"

Figure 9. Minimum working clearances.

Model G0580 (Mfd. Since 11/06)

Assembling Stand

Main Body

Components and Hardware Needed: Qty

Carriage Bolts M8-1.25 x 16 ............................ 34

Hex Nuts M8-1.25 ............................................ 34

Base Plate ......................................................... 1

Legs ................................................................... 4

Side Leg Braces ................................................ 2

Front/Rear Leg Braces ...................................... 2

Support Braces ................................................. 2

Tools Needed: Qty

Wrench or Socket 13mm ....................................1

To assemble the stand:

1. Place the base plate upside down on a flat

surface, and loosely attach the legs to the base plate with the carriage bolts and hex nuts.

Note: Install the carriage bolts with the round

end facing out.

2. Loosely attach the front/rear leg braces and side braces to the legs, then turn the stand right side up. Make sure it sits level, then tighten all the hex nuts.

3. Place the support braces on the underside of the base plate, making sure the hole patterns match and are properly aligned.

Components and Hardware Needed: Qty

Hex Bolts M8-1.25 x 35 ..................................... 4

Hex Nuts M8-1.25 .............................................. 4

Flat Washers 8mm ............................................ 4

Lock Washers 8mm ........................................... 4

Tools Needed: Qty

Wrenches or Sockets 13mm ..............................2

The Model G0580 is a heavy machine (154 lbs.). DO NOT over-exert yourself while unpacking or moving your machine— get assistance.

To install the main body:

1. With the help of an assistant, set the body

onto the stand and align the stand holes with the main body.

2. Have your assistant hold the main body in

place and secure the main body to the stand (see Figure 11) with the hex bolts, flat washers, lock washers, and hex nuts.

4. Insert a carriage bolt through two end holes in each brace and loosely secure them, as shown in Figure 10.

Figure 10. Carriage bolts in rear holes.

Model G0580 (Mfd. Since 11/06)

Figure 11. Securing main body to the stand.

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Motor & Switch

Components and Hardware Needed: Qty

Motor ................................................................. 1

Switch ................................................................ 1

Cap Screws M8-1.25 x 25 ................................. 2

Flat Washers 8mm ............................................ 2

Lock Washers 8mm ........................................... 2

Phillips Head Screws M5-.8 x 12 ....................... 3

External Tooth Washer 5mm ............................. 1

Metal Cord Clamp ............................................. 1

Plastic Cord Clamp ............................................ 1

Tools Needed: Qty

Hex Wrench 6mm ...............................................1

Phillips Screwdriver ............................................1

To install the motor and switch:

1. Place the motor into the motor mounting area

on the bottom of the main body, as shown in

Figure 12.

Figure 13. Installed cap screws.

5. Attach the switch to the body with the two

pre-installed M5-.8 x 16 Phillips head screws, then ground the switch with the M5-.8 x 12 Phillips head screw and 5mm external tooth washer (see Figure 14).

Plastic Cord

Clamp Location

Figure 12. Placing motor on the body.

2. Loosely thread the cap screws, flat washers and lock washers into the motor (see Figure

13).

3. Place the V-belt on the pulley, move the

motor to the left with moderate pressure, and tighten the cap screws

Front Cord

Clamp

Figure 14. Attaching the switch.

6. Secure the cords on the front of the bandsaw

body with the metal cord clamp and an M5-.8 x 12 Phillips head screw.

7. Secure the cord on the rear of the bandsaw body with the plastic cord clamp (see Figure

12) and an M5-.8 x 12 Phillips head screw.

4. Push the belt with moderate pressure. If the

belt deflects more than

-18-

/4", repeat Step 3.

Model G0580 (Mfd. Since 11/06)

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