Grizzly G0574 User Manual

Page 1
INTRODUCTION
The Model G0574 Radiusing Sander is based on the Model G1140 Edge Sander with the addition of the radiusing attachment. Refer to the G1140 Edge Sander manual for the sanding unit assembly instructions and refer to the included G0577 Radiusing Attachment manual for radiusing attachment installation instructions. The Model G0574 DOES NOT include the work table, auxiliary table, and miter body listed in the manual of the G1140. These parts are unnecessary when the radiusing attachment is installed. The inventory for the G0574 is as follows:
MANUAL INSERT
Model G0574
Radiusing Sander
Model G0574 Parts:
Sanding Unit ............................................... 1
Quick Release Lever ..................................
Dust Port ....................................................
6'' X 80'' Sanding Belt ................................
Back Stop ...................................................
Feet ............................................................
Long Support Bracket ................................ 1
Short Support Bracket ................................ 1
Guide Rail A ............................................... 2
Guide Rail B ............................................... 4
Radius Control Swing Arm Assembly ........ 1
Horizontal Adjustment Tubes ..................... 2
Locking Plate A .......................................... 2
Locking Plate B .......................................... 4
Brace .......................................................... 1
Height Adjustment Arms ............................ 2
Idler Roller Cover ....................................... 1
1 1 1 1 4
Model G0574 Hardware Bag:
—Shim ....................................................... 1
—Hex Bolt —Hex Bolt —Flat Washer —Flat Washer —Hex Nut —Hex Bolt —Hex Nut
—7⁄32" Hex Wrench ...................................... 1
—12-14mm Open End Wrench ...................
—2mm Hex Wrench ...................................
—Phillips
Figure 1. Model G0574.
5
⁄16"-18 x 2½" ............................. 3
3
⁄8"-16 x 1" ................................. 3
3
⁄8" ......................................11
5
⁄16" ...................................... 6
5
⁄16"-18 ....................................... 3
3
⁄8"-16 x 2 .................................. 2
3
⁄8"-16 ......................................... 2
®
Hd Screw 10-24 X 3/4'' ............. 4
NOTICE
When ordering parts for the Model G0574 Radiusing Sander, refer to the G1140 manual for sanding unit components, and refer to the G0577 manual for radiusing attachment components.
1 1
COPYRIGHT © MAY, 2005. BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#EW7254 PRINTED IN TAIWAN
Page 2
EDGE SANDER
MODEL G1140
INSTRUCTION MANUAL
COPYRIGHT © 1996 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED APRIL, 1999. PRINTED IN U.S.A.
Page 3
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G1140 Edge Sander -C-
Table Of Contents
PAGE
1. SAFETY RULES
SAFETY RULES FOR POWER TOOLS ................................................................................1-2
SAFETY RULES FOR SANDERS ............................................................................................3
2. CIRCUIT REQUIREMENTS
220V/110V OPERATION............................................................................................................4
CIRCUIT LOAD ..........................................................................................................................4
GROUNDING ............................................................................................................................4
EXTENSION CORDS ................................................................................................................5
WIRING DIAGRAM ....................................................................................................................5
3. GENERAL INFORMATION
COMMENTARY..........................................................................................................................6
UNPACKING ..............................................................................................................................7
PIECE INVENTORY ..................................................................................................................7
CLEAN UP..................................................................................................................................8
SITE CONSIDERATIONS ........................................................................................................8
4. ASSEMBLY
BEGINNING ASSEMBLY ..........................................................................................................9
FEET ..........................................................................................................................................9
WORKING TABLE ..............................................................................................................10-11
MITER BODY ..........................................................................................................................12
QUICK RELEASE LEVER........................................................................................................12
AUXILIARY TABLE ..................................................................................................................13
DUST HOOD ............................................................................................................................13
BACK STOP ............................................................................................................................14
BELT INSTALLATION ..............................................................................................................14
5. ADJUSTMENTS
BELT TRACKING ....................................................................................................................15
AUXILIARY TABLE ..................................................................................................................15
TABLE TILT..............................................................................................................................16
TABLE HEIGHT........................................................................................................................16
PLATEN TILT ..........................................................................................................................17
BELT TENSION........................................................................................................................17
6. OPERATIONS
TEST RUN................................................................................................................................18
EDGE & END SANDING..........................................................................................................18
HORIZONTAL SANDING ........................................................................................................19
CONTOUR SANDING ..............................................................................................................19
7. MAINTENANCE
GENERAL ................................................................................................................................20
LUBRICATION ........................................................................................................................20
TABLE ......................................................................................................................................21
8. CLOSURE...................................................................................................................................... 21
MACHINE DATA....................................................................................................................................22
WIRING DIAGRAM ................................................................................................................................23
PART BREAKDOWN ............................................................................................................................24
PART LISTS ..........................................................................................................................................25
WARRANTY AND RETURNS................................................................................................................26
Page 5
G1140 Edge Sander -1-
Safety Instructions For Power Tools
SECTION 1: SAFETY
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORK SHOP CHILD PROOF with
padlocks, master switches, or by removing starter keys.
7. DON’T FORCE TOOL. It will do the job
better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Don’t force tool or
attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRON­MENT. Don’t use power tools in damp or
wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury. It may also
be used to alert against unsafe practices. This symbol is used to alert the user to useful information
about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substi­tute for proper accident prevention measures.
NOTICE
Page 6
-2- G1140 Edge Sander
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair cov­ering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safe­ty glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
Safety Instructions For Power Tools
13. DON’T OVERREACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTION­AL STARTING. Make sure switch is in off
position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Don’t
leave tool until it comes to a complete stop.
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G1140 Edge Sander -3-
6. TURN OFF THE SANDER WHEN NOT
IN USE. Never leave a machine running
unattended.
7. DO NOT stand directly in line with sanding
accessories when turning the machine on.
8. DO NOT force the workpiece against the
belt during operation. Firmly grasp the workpiece in both hands and ease it against the belt using light pressure.
9. DO NOT wear loose clothing while operat-
ing this machine. Roll up sleeves or button sleeves at the cuff.
10. DO NOT place hands near, or in contact
with belt during operation.
11. WEAR A DUST MASK OR RESPIRA-
TOR when sanding, even if you have a
reliable method of dust collection.
12. PERFORM MACHINE INSPECTIONS
and maintenance service promptly when called for.
1. MAINTAIN A SECURE GRIP ON THE WORKPIECE. The belt speed is approxi-
mately 1800 FPM. If control is lost, the workpiece can be propelled from the machine at extreme speed.
2. CREATE A SAFETY ZONE AROUND THE SANDING SURFACE. If you can't
control your workpiece with your hands at least 6" away from the sanding belt, you should create a jig or other device to hold the workpiece safely.
3. REPLACE BELTS WHEN WORN OR DAMAGED. A torn or damaged belt could
be unexpectedly expelled from the machine if not replaced.
4. KEEP YOUR WORKPIECE SOLIDLY ON THE SANDER TABLE. A well-secured
workpiece is less likely to lose control dur­ing sanding operations.
5. INSPECT MATERIALS FOR DEFECTS.
Knots and splinters can shoot from the machine with great force. Make sure defective materials are not used on the belt sander. Foreign objects such as nails and staples should also be removed before sanding.
No list of safety guidelines can be com­plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip­ment or poor work results.
Operating this equipment has the potential to propel debris into the air which can cause eye injury. Always wear safety glass­es or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glass­es you wear meet the appropriate stan­dards of the American National Standards Institute (ANSI).
Additional Safety Instructions For Sanders
Page 8
-4- G1140 Edge Sander
The Model G1140 will draw approximately 8 amps at 220V and 16 amps at 110V. Circuit pro­tection when operating at 220V should be on a breaker rated at 15 amps or a fuse rated at 20 amps. At 110V a 20 amp slow-blow fuse or breaker should be used. Fusing at amperage rat­ings higher than these will not adequately protect the motor from high heat caused by overloading. You are cautioned that equipment returned to us for service that shows evidence of being over­fused will be repaired or replaced totally at the customer’s expense, regardless of the present warranty status.
Be aware that other machines operating on the same circuit simultaneously will also add load which can cause the circuit protection system to trip.
SECTION 2: CIRCUIT REQUIREMENTS
220V/110V
Operation
The Model G1140 has a dual-voltage 11⁄2 HP, 1720 RPM motor which has been pre-wired for use in a 220V single phase circuit. The cord set enclosed does not have a plug as the style of plug you require will depend upon the type of service you currently have or plan to install. If you will be installing a new receptacle and plug, we
recommend either of the styles shown in Figure
1. Note that you have the choice between simple
plug-in and twist-lock plug styles.
Should you prefer to utilize the 110V capability, a wiring diagram is provided near the back of this manual showing the wiring changes needed. Operating at 110V will also require installing a grounded plug.
Circuit Load
Standard
Locking
Figure 1. Two typical outlet/plug configurations.
Grounding
This equipment must be grounded. Verify
that any existing electrical outlet and circuit you intend to plug into is actually grounded. If it is not, it will be necessary to run a separate 12 A.W.G. copper grounding wire from the outlet to a known ground. Under no circumstances should the grounding pin from any three-
pronged plug be removed. Serious injury may
occur.
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor which must be properly connected to a grounding plug. The plug must be inserted into a matching outlet that is properly installed and grounded in accor­dance with all local codes and ordinances.
Improper connections of the electrical-grounding conductor can result in risk of electric shock. The conductor with green or green and yellow striped insulation is the electrical-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.
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G1140 Edge Sander -5-
We do not recommend the use of extension cords on 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for exten­sion cords. Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in Section 1: Safety Instructions to determine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.
Extension Cords
Your G1140 machine comes pre-wired for 220 volt operation. A wiring diagram is provided at the back of this manual should it be necessary to repair or revise the wiring. Always utilize a quali­fied electrician when doing any electrical work on this equipment.
Wiring Diagram
We have covered some basic electrical requirements for the safe operation of your Edge Sander. These requirements are not necessarily comprehensive. You must be sure that your particular electrical configu­ration complies with local and state codes. Ensure compliance by checking with your local municipality or a licensed electrician.
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-6- G1140 Edge Sander
Commentary
SECTION 3: GENERAL INFORMATION
We are proud to offer the Grizzly Model G1140 Edge Sander. The Model G1140 is part of a grow­ing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble­free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
The Model G1140 is intended for home and medi­um-duty professional use. This sander features a 1,720 RPM, 1
1
/
2 HP capacitor-start motor,
mechanical ON/OFF switch, 4'' dust port and a cast iron working table. All running parts utilize shielded ball bearings, which require no lubrica­tion for the life of the bearings.
We are also pleased to provide this manual with the Model G1140. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our effort to produce the best documenta­tion possible. If you have any comments regard­ing this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
The specifications, drawings, and photographs illustrated in this manual represent the Model G1140 as supplied when the manual was pre­pared. However, owing to Grizzly’s policy of con­tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.
To operate this, or any power tool, safely and efficiently, it is essential to become as familiar with its characteristics as possible. The time you invest before you begin to use your Model G1140 will be time well spent. DO NOT oper­ate this machine until you are completely famil­iar with the contents of this manual. Make sure you read and understand all of the safety pro­cedures. If you do not understand something,
DO NOT operate the machine.
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G1140 Edge Sander -7-
Unpacking
This G1140 Edge Sander is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing mate­rials for possible inspection by the carrier or its agent. Without the packing materials, filing a
freight claim can be difficult. If you need assis-
tance determining whether you need to file a freight claim, or with the procedure to file one, please contact our Customer Service.
Piece Inventory
After all the parts have been removed from the carton, you should have:
• Sanding unit
• Sanding Table
• Trunnions (2)
• Table Bracket w/ Lead Screw
• Lead Screw Bracket
• Hand Wheel
• Stabilizing Bracket
• Stabilizing Post
• Lock Handles (2)
• Plastic Knob
• Lever Handle
• Auxiliary Table w/ Post
• Dust Port
• 6'' x 80'' Sanding Belt
• Back Stop
• Phillips
®
Hd Screw 10-24 x 3/4'' (4)
• Feet (4)
• Miter Body
• Hex Bolt
5
16"- 18 x 1" (2)
• Flat Washer
5
16" (2)
• Flat Washer
3
8
" (2) In the event that any non proprietary parts are missing (e.g. a nut or a washer...), we would be glad to replace them, or, for the sake of expedi­ency, replacements can be obtained at your local hardware store.
Figure 2. Overview of all the parts.
NOTICE
Please keep all packaging materials until you are satisfied that the machine is in good condition. Should you need to file a freight claim, the carrier’s agent will require inspection of those materials. Settling a claim can be difficult if packaging is not available.
The G1140 is a very heavy machine (250 lbs. shipping weight). DO NOT over-exert your­self while unpacking or moving your machine – get assistance. In the event that your machine must be moved up or down a flight of stairs, be sure that the stairs are capable of supporting the combined weight of people and the machine. Serious person­al injury may occur.
When you are completely satisfied with the con­dition of your shipment, you should inventory its parts.
Page 12
-8- G1140 Edge Sander
Site Considerations
1. Floor Load: Your G1140 Sander represents
a large weight load in a small footprint. Most commercial floors are suitable for the Model G1140. Some residential floors may require additional build up to support both machine and operator.
2. Working Clearances: Consider existing and
anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a home for your edge sander. Allow sufficient room to safely run your machines in any foresee­able operation.
3. Lighting and Outlets: Lighting should be
bright enough to eliminate shadow and pre­vent eye strain. Electrical circuits should be dedicated or large enough to handle amper­age requirements. Outlets should be located near each machine so power or extension cords are clear of high-traffic areas. Observe local electrical codes for proper installation of new lighting, outlets, or circuits.
NOTICE
Ensure that the Model G1140 is located on a flat, level surface. This will maximize the stability of the machine and ensure that adjustments are accurate. For conditions where permanent mounting is possible, we recommend bolting the Edge Sander to your floor. This type of mounting will mini­mize vibration and provide a more stable work environment.
Be certain that this machine is properly grounded before attempting to use it. If you are unsure of the quality and condition of the circuit you intend to use, have it inspect­ed and repaired by a qualified electrician.
Clean Up
The unpainted surfaces are coated with a waxy oil to protect it from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser. Avoid chlo­rine-based solvents as they may damage painted surfaces should they come in contact. Always fol­low the usage instructions on the product you choose for clean up.
Many of the solvents commonly used to clean machinery can be highly flammable, and toxic when inhaled or ingested. Always work in well-ventilated areas far from potential ignition sources when dealing with solvents. Use care when disposing of waste rags and towels to be sure they do not create fire or environmental hazards. Keep children and animals safely away when cleaning and assembling this machine.
Do not use gasoline or other petroleum­based solvents to remove this protective coating. These products generally have low flash points which makes them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur.
All die-cut metal parts have a sharp edge (called “flashing”) on them after they are formed. This is generally removed at the factory. Sometimes a bit of flashing might escape inspection, and the sharp edge may cause cuts or lacerations when handled. Please examine the edges of all die-cut metal parts and file or sand the edge to remove the flashing before handling.
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G1140 Edge Sander -9-
Beginning Assembly
Assembly of the G1140 is straightforward. We have organized the assembly process into steps. Please follow them in sequence.
Tools Required: Only a few common tools are
needed to assemble this machine. Specifically, a 6" adjustable wrench, 12mm open end wrench, regular and Phillips
®
screwdriver and an 8mm
Allen
®
wrench.
SECTION 4: ASSEMBLY
Figure 3. Installing the feet.
Feet
1. Carefully lay the machine over on its side.
Have someone assist you when doing this. Do not attempt to lay the machine over by yourself.
2. Install the four feet using the 10-24 x
3
4''
Phillips
®
Head Screws provided. Figure 3.
Get assistance and upright the machine.
This machine is very heavy and can be awk­ward to handle without help. Get assistance during periods of assembly which require that the machine or any of its major compo­nents be moved, tilted, or carried. Failure to use proper lifting techniques could result in serious injury or damage to the machine.
All die-cut metal parts have a sharp edge (called “flashing”) on them after they are formed. This is generally removed at the factory. Sometimes a bit of flashing might escape inspection, and the sharp edge can cause cuts or lacerations when handled. Please examine the edges of all die-cut metal parts and file or sand the edge to remove the flashing before handling them. Serious injury may occur.
Page 14
-10- G1140 Edge Sander
Figure 4. Lead screw bracket Installed.
Figure 5. Installing the horizontal brace.
Figure 7. Horizontal / vertical brace installed.
Working Table
1. Bolt the lead screw bracket to the front of the
stand using the four Hex Bolts already
threaded in place. See Figure 4.
2. Thread the horizontal brace into position, but
do not tighten; the brace will require further
adjustment later on. See Figure 5.
Figure 6. Installing the lead screw assembly.
3. Locate the lead screw/table bracket assem-
bly and the handwheel. Thread the hand­wheel onto the lead screw about halfway and insert the lead screw into the lead screw
bracket. See Figure 6.
4. Locate the vertical brace. Turn the horizontal
brace approximately 45˚ and insert the verti­cal brace through the hole at the end of the horizontal brace. Rotate the horizontal / ver­tical brace assembly to 90˚.
5. Install the hex nut and washer provided, and
screw on until
1
2'' of the threaded end is vis­ible above the washer. Insert the threaded end of the vertical brace through the hole in the bottom of the table bracket and re-install the flat washer and hex nut back onto the
shaft. See Figure 7.
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G1140 Edge Sander -11-
Figure 8. Checking table bracket for parallelism.
Figure 9. Table trunnions installed.
6. Measure the table bracket to the stand to assure it is parallel to the stand. See Figure
8. If the bracket is not parallel, remove the
vertical brace, thread the horizontal brace in or out an appropriate amount and reinstall the vertical brace.
Figure 10. Attaching the working table.
9. Leaving the table trunnion lock handles
slightly loose, bolt the working table to the trunnions using the two (2)
5
16''-18 x
3
4'' hex
bolts and
5
16'' flat washers supplied. See
Figure 10. Adjust the table so it is approxi-
mately
1
8'' to
3
16'' from the edge of the sand-
ing platen and tighten down the mounting bolts.
Figure 11. Setting the pointer to 90˚.
10. Adjust the work table 90˚ to the sanding plat-
en by checking it with a square. Adjust as necessary and tighten the table lock han­dles. At this time adjust the pointer to 90˚.
See Figure 11.
7. Once the table bracket has been properly
adjusted, tighten the horizontal brace jam nut and the two hex nuts that hold the verti­cal brace in place.
8. Attach the table trunnions to the table brack-
et. Each is held in place with a
3
/8'' flat wash-
er and lock handle. See Figure 9. The trun-
nion with the scale attaches to the left side.
Page 16
-12- G1140 Edge Sander
Figure 13. Installing the
quick release lever.
Quick Release Lever
1. Loosen the belt tracking lock knob located at
the top left of the machine.
2. Slide the quick release lever through the slot
on the top of the platen cover. Thread it into
place until it bottoms out. See Figure 13. It
may be necessary to have an assistant push the idler roller back into the machine to allow the quick release lever to line up with the thread in the yoke.
Figure 12. Attaching the miter body.
Miter Body
Set the miter body onto its pivot hole and secure into place with the plastic lock knob provided.
See Figure 12. The miter body should only be
used when sanding the ends of workpieces at least 8'' long. Do not use it as a back stop.
Make your workshop child-safe. Ensure that idle machines have their safety keys removed, sharp blades are stored safely out of reach, and that your shop is securely locked when your shop is not in use.
Be certain that this machine is properly grounded before attempting to use it. If you are unsure of the quality and condition of the circuit you intend to use, have it inspect­ed and repaired by a qualified electrician. Failure to ensure proper grounding could result in fatal or serious injury and/or equip­ment damage.
Operating this equipment has the potential to propel debris into the air which can cause eye injury. Always wear safety glass­es or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glass­es you wear meet the appropriate stan­dards of the American National Standards Institute (ANSI).
Page 17
G1140 Edge Sander -13-
Figure 14. Installing the auxiliary table.
Auxiliary Table
Figure 15. Dust hood mounted in place.
Dust Hood
Bolt the dust hood on using the hex bolts already
threaded in place. See Figure 15.
Slide the auxiliary table into place as pictured in
Figure 14. Tighten the two thumb screws when
table is at desired working height. It is not nec­essary to have the auxiliary table mounted at all times and can be installed only when needed.
Operating this equipment has the potential for respiratory damage to occur due to the level of airborne dust it produces. Always use a dust collection system AND wear a dust mask or respirator to avoid breathing wood dust. Serious personal injury may occur.
Page 18
-14- G1140 Edge Sander
Figure 16. Back stop properly installed.
Back Stop
Attach the back stop as shown in Figure 16. Set
the back stop no more than
1
8
'' from the sandpa­per. This will prevent objects from being jammed between the back stop and the platen causing a potentially dangerous situation.
Figure 17. Sander ready for belt installation.
Figure 18. Belt installed.
Belt Installation
1. Loosen the belt tracking lock knob on the top
left of the machine. Open the lid of the dust port and move the quick release lever to its
locked open position. See Figure 17.
2. Check the back side of the belt for an arrow
indicating direction of rotation. The sanding belt rotates counter-clockwise.
3. Slide the belt over the rollers. Move the quick
release lever back to its tensioned position.
See Figure 18. Belt tracking is covered in
the next section.
DO NOT attempt to operate this machine without this back stop in place and properly adjusted as described above. An improper gap between the stop and the belt can cre­ate a situation where a finger or hand can get trapped against the moving belt. Serious injury could occur.
Page 19
G1140 Edge Sander -15-
Belt Tracking
SECTION 5: ADJUSTMENTS
Figure 19. Location of tracking knob.
1. Carefully move the belt left to right by hand
and adjust the tracking knob as necessary to
achieve proper tracking. See Figure 19.
2. Before beginning this step, read the entitled Test Run on page 18. Connect to power and
turn the machine on and off quickly. If the belt appears to track OK turn the machine on and fine tune the tracking. Tighten the track­ing lock knob.
Auxiliary Table
Figure 20. Table adjustment thumbscrews.
Loosen the thumb screws, position the auxiliary
table, re-tighten the thumb screws. See Figure
20. Note that the ends of the roller are tapered.
This helps keep the belt tracked. When using the end roller for curved sanding, we recommend you use the center portion of the roller to assure prop­er belt tracking. This also prevents the edge of the workpiece from becoming tapered.
Moving sanding belts are dangerously abrasive. Use extreme caution when work­ing near sanding surfaces. Use extreme caution while making adjustments that require momentary or extended operation of the edge sander. Failure to exercise care while sanding could result in severe injury.
Page 20
-16- G1140 Edge Sander
Table Tilt
Figure 21. Table tilt adjustment.
1. Loosen the lock handles, tilt the working
table to the desired angle and retighten the
lock handles. See Figure 21.
2. It may be necessary to re-adjust the working
table closer to the platen. Not more than a
1
4'' gap should exist between the platen and
the working table.
Table Height
Figure 22. Table height adjustment.
1. Loosen lead screw lock handle and stabiliz- ing shaft lock bolt. See Figure 22.
2. Turn hand wheel and position working table
to desired height.
3. Retighten lock handle and lock bolt.
Page 21
G1140 Edge Sander -17-
Platen Tilt
Figure 23. Platen lock bolt.
Figure 24. Platen tilted over 90˚.
1. Loosen the lock bolt shown in Figure 23.
2. Carefully tilt the platen assembly over. Figure 24.
3. After returning the platen assembly back to
its upright position, retighten the lock bolt
depicted in Figure 23.
Belt Tension
Figure 25. Belt tension mechanism.
Belt tension is preset at the factory and usually requires no adjustment. If the need to increase the tension should occur, unthread the retaining nut at the end of the idler roller mounting shaft.
See Figure 25. Do not unthread the nut more
than
1
2 its length. If tension problems persist, call
the service center for further help.
Operating this equipment has the potential to propel debris into the air which can cause eye injury. Always wear safety glass­es or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glass­es you wear meet the appropriate stan­dards of the American National Standards Institute (ANSI).
Page 22
-18- G1140 Edge Sander
SECTION 6: OPERATIONS
Edge & End Sanding
Figure 26. Typical edge sanding method.
Figure 26 depicts a typical edge sanding
process. The back stop can be used for shorter workpieces if so desired.
Once the assembly is complete and the adjust­ments are done to your satisfaction, you are ready to test the machine.
Turn on the power supply at the main panel. Press the START button. Make sure that your fin­ger is poised on the STOP button, just in case there’s a problem. The edge sander should run smoothly, with little or no vibration or rubbing noises. Strange or unnatural noises should be investigated and corrected before operating the machine further.
If noises occur that can not be found by visual inspection, feel free to contact our service depart­ment for help.
If the sander runs smoothly, try sanding a piece of lumber. If a problem exists, stop the machine and review all the adjustments. Call for assis­tance, if needed.
Test Run
Figure 27. Typical end grain sanding method.
Figure 27 depicts a typical method for sanding
the end of a workpiece.
Use extreme caution when preparing for your initial test run. Always keep one finger on the STOP button in order to quickly shut off the machine in the event of a malfunc­tion.
DO NOT attempt to investigate or adjust the machine while the machine is still running. Turn off the machine and disconnect it from its power source before attempting any repair or adjustment. Serious operator injury could occur if this guideline is not fol­lowed.
Page 23
G1140 Edge Sander -19-
Figure 28. Typical face sanding method.
Figure 29. Typical contour sanding method.
Horizontal Sanding
When face sanding, tilt the platen so it is hori-
zontal and use the back stop to hold your work­piece. Apply even hand pressure while moving the workpiece back and forth for even belt wear.
When contour sanding, adjust the auxiliary table up or down so the workpiece is roughly centered on the roller. Move the workpiece over the roller to achieve your desired profile.
Contour Sanding
Sanding surfaces are capable of causing serious personal injury if they come in con­tact with fingers, hands or other body parts. Use extreme care to provide a large buffer area between the sanding belt and any part of your body.
Do not operate this equipment when wear­ing loose clothing, gloves, neckties, rings, bracelets or other jewelry which might get caught in the moving belt or trapped between the belt and the tables. Serious personal injury may result.
Page 24
-20- G1140 Edge Sander
SECTION 7: MAINTENANCE
Lubrication
Table
Shielded and pre-lubricated ball bearings require no lubrication for the life of the bearings. In a con­tinuous-use environment, expect the bearings to last for several years. With intermittent use, bear­ings can be expected to last much longer. All bearings are standard sizes and can be easily replaced.
The table and other non-painted surfaces on the Model G1140 should be protected against rust and pitting. Wiping the sander clean after every use ensures that moisture from sander dust isn’t allowed to trap moisture against bare metal sur­faces.
Some woodworkers recommend using automo­tive paste wax on exposed steel and cast iron surfaces. The wax provides a layer of protection, as well as reducing friction between lumber and the table, making cuts faster and smoother. Avoid waxes that contain silicone or other synthetic ingredients. These materials can find their way into lumber that’s being worked, and can make staining and finishing difficult. If you use paste wax, make sure that it’s 100% Carnauba wax.
Make a habit of inspecting your sander each time you use it. Check for the following conditions and repair or replace when necessary.
1. Loose mounting bolts.
2. Worn switch.
3. Worn or damaged cords and plugs.
4. Damaged sanding belt.
5. Any other condition that could hamper the
safe operation of this machine.
General
Page 25
G1140 Edge Sander -21-
The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your Model G1140 Edge Sander.
If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.
If you have comments dealing specifically with this manual, please write to our Bellingham, Washington location using the address in Section 3: General Information. The specifications, draw­ings, and photographs illustrated in this manual represent the Model G1140 as supplied when the manual was prepared. However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, add the new information to this manual and keep it for refer­ence.
We have included some important safety meas­ures that are essential to this machine’s opera­tion. While most safety measures are generally universal, Grizzly reminds you that each work­shop is different and safety rules should be con-
sidered as they apply to your specific situation.
We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service
Department listed in Section 3: Introduction.
Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.
SECTION 8: CLOSURE
The Model G1140 was specifically designed for
sanding. DO NOT MODIFY AND/OR USE
THIS MACHINE FOR ANY OTHER PUR­POSE. Modifications or improper use of this tool will void the warranty. If you are con- fused about any aspect of this machine, DO NOT use it until you have answered all your questions. Serious personal injury may occur.
Like all power tools, there is danger associ­ated with the Model G1140 Edge Sander. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
Operating this equipment has the potential to propel debris into the air which can cause eye injury. Always wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glass­es you wear meet the appropriate standards of the American National Standards Institute (ANSI).
Page 26
-22- G1140 Edge Sander
Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G1140 HEAVY DUTY EDGE SANDER
MACHINE DATA
SHEET
Design Type .......................................................... Tilting Head Edge Sander, Floor Model
Overall Dimensions and Specifications:
Table Size ....................................................................................................22" x 10
1
2"
Height (With Handle Up) ..........................................................................................49"
Length ......................................................................................................................47"
Width ........................................................................................................................20"
Idler Roller Table Dimensions ..........................................................................4
1
4
" x 8"
Belt Size ............................................................................................................6" x 80"
Belt Speed ....................................................................................................1800 FPM
Belt Table Tilt ............................................................................................60
o
- 0o- 60
o
Shipping Weight ................................................................................................250 lbs.
Box Size......................................................................................45" W x 47" L x 17" H
Footprint ......................................................................................................15" x 21
1
2
"
Platen Size ..................................................................................................6
3
4" x 293⁄4"
Construction:
Base ......................................................................................................................Steel
Table ..................................................................................................Ground Cast Iron
Rubber Idler Roller ....................................................................................Ball Bearing
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ........................................................................................................1
1
2
HP
Phase / Voltage ................................................................ Single Phase ⁄ 110V ⁄ 120V
Prewired ................................................................................................................220V
Amps ....................................................................................................................16 ⁄ 8
Cycle and RPM ............................................................................60 Hertz ⁄ 1720 RPM
Switch ..........................................................................................Toggle Safety Switch
Power Transfer ..........................................................................................Direct Drive
Bearings ........................................................Shielded & Permanently Lubricated Ball
Features:
..................................................................Sanding Surface Tilts Vertical to Horizontal
....................................................................................................................Miter Block
....................................................................................................................4" Dust Port
........................................................................................................Quick Belt Release
................................................................................................Graphite Coated Platen
Specifications, while deemed accurate, are not guaranteed.
REVISED 4/99
Page 27
G1140 Edge Sander -23-
110 VOLT
MOTOR WIRES
BLACK YELLOW
NOTE: THE WIRES FROM THE POWER SUPPLY, EXCEPT THE
GREEN GROUND WIRE, ARE
INTERCHANGABLE, THEREFORE
COLORS ARE NOT SPECIFIED.
RED
WHITE
BLACK
RED
GREEN (GROUND) TO 110 VOLT
POWER SUPPLY
220VOLT
MOTOR WIRES
YELLOW
WHITE
GREEN (GROUND) TO 220 VOLT POWER SUPPLY
Page 28
-24- G1140 Edge Sander
1
16
64
102
101
19
18
22
25
35A
4
27
32
72
98
74
81
91
97
97
69
71
73
66
65
74
41
42
17
23
26
38
39
29
30
35A
24
76
6
7
75
95
8
5
104
78
100
47
48
79
92
51
68
67
51
55
103
63
60
76
56
52
57
58
78
50
78
80
50
63
103
49A
49
46A
44A
45
99
36
83
81
5
28
40
43
33
3
4
2
52
62
91
63
59
61
9
10
11
13
12
84
76
24
14
15
20A
21
20B
20C
20D
20E
23
105
Page 29
G1140 Edge Sander -25-
1 P1531001 PLATEN 2 P1140002 PLATEN COVER 3 PB24 HEX BOLT 3/8''-16 x 11/4'' 4 PLW04 LOCK WASHER 3/8'' 5 PSB14 CAP SCREW 3/
8''-16 x 1''
6 P1531006 DRIVER ROLLER 7 PN09 HEX NUT
5
/8''-18 8 PLW06 LOCK WASHER 5/8'' 9 PR02 EXT RETAINING RING 20mm 10 P6204 BEARING 6204 11 P1531011 RUBBER IDLER ROLLER 12 P1531012 ROLLER AXLE 13 P6205 BEARING 6205 14 PLW06 LOCK WASHER 5⁄8'' 15 PN04 HEX NUT 5⁄8
''-11 16 P1531016 AUXILIARY TABLE 17 PB03 HEX BOLT
5
16''-18 x 1''
18 P1140018 THUMB SCREW 19 P1531019 AUXILIARY TABLE POST 20A P1531020A ROLLER SUPPORT BRACKET 20B P1531020B ROLLER BLOCK BRACKET 20C PW02 FLAT WASHER
3
8"
20D PSB26 CAP SCREW 3⁄
8-16 x 1
1
2"
20E PSS03 SETSCREW
1
4-20 x 3⁄8" 21 P1531021 SPECIAL SCREW 22 P1531022 BELT ADJUST SHAFT 23 P1531023 ADJUST SHAFT SLIDE 24 PSB03 CAP SCREW 5⁄16''-18 x 1'' 25 P1531025 SPRING 26 PB03 HEX BOLT 5⁄
16''-18 x 1''
27 P1531027 ARM CONTROL CASTING 28 P1531028 SLEEVE 29 P1531029 CONTROL SHAFT 30 P1531030 SPRING 32 PN22 HEX NUT 1'' x 8 33 P1531033 TILT KNOB 35A PN08 HEX NUT
3
8''-16 36 P1531036 LOCK KNOB 38 PB21 HEX BOLT 3⁄8''-16 x 3⁄4'' 39 P1531039 COLLAR 40 P1531040 LEVER 41 P1531041 SWIVEL ASSEMBLY 42 P1531042 PLATE 43 P1531043 KNOB 44A P1023201 MITER GAUGE BODY 45 P1019Z016 KNOB
REF PART # DESCRIPTION
46A P1531046A TABLE 47 PW07 FLAT WASHER 5⁄16''
48 PB03 HEX BOLT 5⁄
16''-18 x 1''
49 P1531049 TRUNNION, LEFT 49A P1531049A TRUNNION, RIGHT 50 PSS01 SET SCREW
5
16''-18 x 1''
51 P1531051 TABLE SUPPORT BRACKET 52 P1531052 LEVER SCREW 55 PB07 HEX BOLT
5
16
''-18 x
3
4
'' 56 P1531056 HAND WHEEL 57 P1531057 LEVER SCREW 58 P1531058 SPLIT CASTING 59 PB18 HEX BOLT
3
8
''-16 x 1'' 60 P1531060 TABLE ADJ SHAFT 61 PLW04 LOCK WASHER
3
8" 62 P1531062 LEVELING ARM SHAFT 63 PN13 HEX NUT 1⁄2''-13 64 P1140064 STAND 65 PS08 PHILLIPS®SCRW 10-24 x 3⁄
4''
66 P1531066 FEET 67 PS23 PHILLIPS
®
HD SCR 8-32 x 1⁄4'' 68 P1531068 POINTER 69 P1140069 MOTOR BRACKET 71 P1531071 MOTOR 72 PB12 HEX BOLT 5⁄
16''-18 x 1
1
4''
73 PN02 HEX NUT
5
16''-18
74 PW07 FLAT WASHER
5
16'' 75 PSW06 SWITCH 76 PLW01 LOCK WASHER 5⁄
16''
78 PW02 FLAT WASHER
3
8'' 79 P1531079 DUST COLLECTION HOOD 80 P1531081 LEFT BRACKET 81 P1531082 TRACKING SCALE 82 P1531049B ANGLE SCALE 83 P1531083 LABEL 84 P1531084 SPECIAL WASHER 91 PB09 HEX BOLT 5⁄16''-18 x 1⁄2'' 92 P1531080 GRAPHITE PAD 95 PWRCRD220L POWER CORD 97 P1140097 SPECIAL SCREW 98 P1140098 BRACKET 99 P1140099 BACK STOP 100 PSB14 CAP SCREW 3⁄8-16 x 1" 101 P1140101 SPECIAL WASHER 102 P1140102 LOCK BOLT 103 PW01 FLAT WASHER 1⁄2'' 104 P1140104 WARNING LABEL 105 PLABEL7 GRIZZLY LOGO LABEL
REF PART # DESCRIPTION
Page 30
-26- G1140 Edge Sander
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe­cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number’’, which must be clearly posted on the outside as well as the inside of the car­ton. We will not accept any item back without this number. Proof of purchase must accompany the mer­chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
WARRANTY AND RETURNS
Page 31
G1140 Edge Sander
CUT ALONG DOTTED LINE
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer
___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router
___Other__________________________________________________
13. What machines/supplies would you like Grizzly Industrial to carry?
___12" Table Saw ___Radial Arm Saw ___12" Jointer ___Panel Saw ___Combination Planer/Jointer ___Brass Hardware ___Paint & Finishing Supplies ___Lumber ___Contractor’s Supplies
___Other__________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
___Builders Hardware ___Hand Tools ___Fasteners ___Wood Components
___Other__________________________________________________
15. What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Imports to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Yes ___No
19. Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench
___Other__________________________________________________
3. Which of the following woodworking/remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop
___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced ___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander
___Other__________________________________________________
9. How many of your woodworking machines are Grizzly? _____________
Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________
MODEL # ______________________________Order #______________________________________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
WARRANTY CARD
Page 32
-28- G1140 Edge Sander
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Place
Stamp
Here
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Name_______________________________
Street_______________________________
City______________State______Zip______
Send a Grizzly Catalog to a friend:
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