Grizzly G0572 User Manual

Page 1
HANGING AIR FILTER
WITH REMOTE
MODEL G0572
INSTRUCTION MANUAL
COPYRIGHT © JANUARY, 2005 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL6810 PRINTED IN CHINA
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Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil ter out microscopic particles.
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Table of Contents
INTRODUCTION ............................................................................................................................... 2
Foreword .................................................................................................................................... 2
Contact Info ................................................................................................................................
SECTION 1: SAFETY .......................................................................................................................
Safety Instructions for
Additional Safety for Hanging Air Filters ....................................................................................
SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................
110V Operation ..........................................................................................................................
SECTION 3: SET UP ........................................................................................................................
Set Up Safety .............................................................................................................................
Items Needed For Set Up .......................................................................................................... 9
Unpacking .................................................................................................................................. 9
Inventory ................................................................................................................................... 10
Hardware Recognition Chart ....................................................................................................
Shop Preparation ..................................................................................................................... 12
Dust System .............................................................................................................................
Mounting Preparation ...............................................................................................................
Beginning Mounting .................................................................................................................
Table-Top Mount ......................................................................................................................
Hanging Mount .........................................................................................................................
Flush Mount .............................................................................................................................
SECTION 4: OPERATIONS ...........................................................................................................
Operation Safety ......................................................................................................................
Overview .................................................................................................................................. 19
Control Panel ...........................................................................................................................
Remote Control ........................................................................................................................
Accessories .............................................................................................................................. 20
SECTION 6: MAINTENANCE ........................................................................................................
Filters ........................................................................................................................................ 21
G0572 Wire Diagram ...............................................................................................................
G0572 Parts Breakdown .......................................................................................................... 23
Troubleshooting ........................................................................................................................ 25
WARRANTY AND RETURNS ........................................................................................................
Machinery ............................................................................................... 4
11
14 14 15 15 16 17
19
19
19 20
21
22
26
2
4
6
7
7
9
9
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INTRODUCTION
Foreword
We are proud to offer the Model G0572 Hanging Air Filter with Remote. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guide lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satis faction.
We are pleased to provide this manual with the Model through assembly, review safety considerations, and cover general operating procedures. It repre sents our effort to produce the best documenta tion possible.
The specifications, drawings, and photographs illustrated in this manual represent the Model G0572 as supplied when the manual was pre­pared. However, owing to Grizzly’s policy of con tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at grizzly.com. Any updates to your machine will be reflected in these manuals as soon as they are complete. Visit our site often to check for the lat est updates to this manual!
G0572. It was written to guide you
www.
Contact Info
If you have any comments regarding this manual, please write to us at the address below:
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We stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.
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Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
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G0572 Hanging Air Filter with Remote
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G0572 HANGING AIR FILTER WITH REMOTE
Overall Dimensions:
Unit Dimensions (L x W x H) ...................................... 26" x 19
Shipping Weight .........................................................................64 lbs.
Installed Weight ......................................................................... 55 lbs.
Capacities:
Air Flow at Low Speed .......................................................... 556 CFM
Air Flow at Medium Speed .................................................... 702 CFM
Air Flow at High Speed ....................................................... 1044 CFM
Primary Filter ...........................................................................5-Micron
Secondary Filter ..................................................................... 1-Micron
Main Motor:
Motor ...............................
Motor Amperage ............ HI = 3 Amps, MID = 2
Motor Low Speed .................................................................. 750 RPM
Motor Medium Speed ............................................................ 960 RPM
Motor High Speed ............................................................... 1200 RPM
Low Speed Sound Rating ............................................................62 dB
Medium Speed Sound Rating .....................................................67 dB
High Speed Sound Rating ...........................................................69 dB
1
5 HP, 115V, 60 Hz, 1200 RPM, Single-Phase
1
2 Amps, LO = 2 Amps
1
4" x 15"
G0572 Hanging Air Filter with Remote
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about proper operation of the machine.
Safety Instructions for Machinery
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY.
Machinery presents serious injury hazards to untrained users.
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eyeglasses only
have impact resistant lenses, they are NOT safety glasses.
4. ALWAYS USE HEARING PROTECTION WHEN
Machinery noise can cause permanent hearing damage.
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con tain long hair and wear non-slip footwear.
OPERATING MACHINERY.
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3. ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST.
Wood dust is cancer and severe respiratory illnesses.
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a carcinogen and can cause
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
G0572 Hanging Air Filter with Remote
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Safety Instructions for Machinery
7. ONLY ALLOW TRAINED AND PROP­ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure
operation instructions are safe and clearly understood.
8. KEEP CHILDREN AND VISITORS AWAY.
Keep all children and visitors a safe dis­tance from the work area.
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all
moving parts to come to a complete stop before leaving machine unattended.
11. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL
LIT. Clutter and dark shadows may cause
accidents.
13. USE A GROUNDED EXTENSION CORD RATED FOR MACHINE AMPERAGE.
Undersized cords overheat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords for 220V machinery.
16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.
17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for
keys and adjusting wrenches before turn ing machinery
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. Check
for binding and alignment of parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine operation. Repair or replace damaged parts.
19. USE RECOMMENDED ACCESSORIES.
Refer to the instruction manual for recom mended accessories. The use of improper accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or acces sory was designed.
21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practi­cal. A secured workpiece protects your hands and frees both hands to operate the machine.
22. DO NOT OVERREACH. Keep proper foot ing and balance at all times.
ON.
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14.
ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is in
position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
G0572 Hanging Air Filter with Remote
OFF
23. MANY MACHINES WILL EJECT WORKPIECE TOWARD OPERATOR.
Know and avoid conditions that cause the workpiece to "kickback."
24. ALWAYS LOCK MOBILE BASES BEFORE OPERATING MACHINERY
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Additional Safety for Hanging Air Filters
1. FILTER CAPABILITIES. DO NOT allow
this air filter unit to operate in an ment that has volatile fumes from fuels, paints, pesticides, chemicals, smoke; and never operate in an environment that has particles of silica, metal, asbestos, or hazardous bacterium. This air filter unit is only designed to remove very fine wood particles from the air. It is not a dust col­lector.
2. DRY ENVIRONMENT.
air filter unit in dry environments.
3. SERVICING SAFETY. Turn the air filter OFF, let the fan and motor come to a com­plete stop, and unplug the power source before leaving, servicing, adjusting, or troubleshooting the unit.
MAINTENANCE/SERVICE. Keep the fil-
4.
ters serviced, and never attempt to replace filters or work on the machine while it is operating.
5. OPERATING SAFETY. Keep your hands
and tools away from the fan output screen during fan operation.
Only operate this
environ-
6. MINIMIZING DUST EXPOSURE. Use a respirator along with a dust collection sys tem when operating woodworking machin ery, and keep the filters of your air filter unit clean for optimum performance to minimize respiratory exposure to dust.
7. OPERATING DIFFICULTIES. If at any time you are experiencing difficulties per­forming the intended operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.
8. WOOD TOXICITY. Research the dangers of the specific species of wood you are working with as dust from some woods are toxic and can make you sick, cause cancer, and lead to long-term respiratory problem.
9. LEAD AND ASBESTOS. This machine will not protect against lead-paint dust or asbestos fibers collected with special equipment because of the high hazard to human health. DO NOT attempt to collect these materials with this machine.
. These materials must be
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Like all machines there is danger associ­ated with the Model G0572. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos sibility of operator injury. If normal safety precautions are overlooked or ignored, seri ous personal injury may occur.
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No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and
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other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
G0572 Hanging Air Filter with Remote
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SECTION 2: CIRCUIT REQUIREMENTS
110V Operation
Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro cess. DO NOT connect the machine to the power source until instructed to do so.
Amperage Draw
The 1⁄5 HP motor on the Model G0572 will draw the following amps on the highest setting:
Motor Load ..............................................
3 Amps
Circuit Breaker Requirements
Make sure the supply circuit, circuit breaker, or fuse can carry the additional 3 amp load since other machines may be using the same circuit. If the total amperage load of all machines and the air filter unit exceeds the amperage rating of the circuit breaker or fuse, use a different circuit that can carry the load.
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Plug Type
The Model G0572 is supplied with a 5-15 plug, similar to Figure
Figure 1. Typical type 5-15 plug and receptacle.
1.
DO NOT modify an existing low-amperage circuit by only replacing the circuit breaker with a breaker rated for a higher amperage. The breaker and the complete circuit must be replaced by a qualified electrician.
Circuit Breaker ......................................... 10 Amp
G0572 Hanging Air Filter with Remote
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Page 10
Grounding
In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric current. This tool is equipped with a power cord that has a plug with an equipment-grounding prong. The outlet must be properly installed and grounded in accordance with all local codes and ordinances.
Electrocution or fire could result if this machine is not grounded correctly or if your electrical configu ration does not comply with local and state codes. Ensure compliance by checking with a qualified electrician!
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Extension Cords
We do not recommend using an extension cord with most equipment because the cord can generate heat that may cause fire or circuit damage. If you must use an extension cord, use the guidelines below.
Use a cord rated for Standard Service (Grade S)
Use a cord that is 100 feet or less only
Use a cord with a ground pin
Use an undamaged cord only
This machine must have a ground prong in the plug to help ensure that it is grounded. DO NOT remove ground prong from plug to fit into a two-pronged outlet! If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.
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G0572 Hanging Air Filter with Remote
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SECTION 3: SET UP
Set Up Safety
This machine presents serious injury hazards to untrained users. Read through this entire manu al to become familiar with the controls and opera tions before starting the machine!
Wear safety glasses dur­ing the entire set up pro cess!
Items Needed For
Set Up
The following items may be needed to complete the set up process, depending upon how you plan to set up your air filter, but are not included:
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DESCRIPTION QTY
Phillips Head Screwdriver .......................... 1
Safety Glasses (for each person) ..............
Chain, Cable, or Steel Strapping ...............
Drill ............................................................
Drill Bit
Wrench 10mm ............................................
Wrench 12mm ............................................
Lag bolts
Nuts
Bolts
Flat Washers
1
4" ................................................... 1
1
4" ............................................... 4
1
4" ....................................................... 4
1
4" ..................................................... 4
1
4" ......................................... 4
1 4 1
1 1
The Model G0572 is a heavy machine (64 shipping weight) . DO NOT over-exert yourself while unpacking or mov ing your machine—get assistance.
lbs.
Unpacking
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The Model G0572 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery,
please immediately call Customer Service at (570) 546-9663
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con dition of your shipment, you should inventory the contents.
for advice.
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G0572 Hanging Air Filter with Remote
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Page 12
Inventory
After all the parts have been removed from the two boxes, you should have the following items:
A
Components
A. Model G0572 Hanging Air Filter .................
B. Primary Filter (5-Micron, Pleated-Type) ..... 1
C. Secondary Filter (1-Micron, Bag-Type) ...... 1
Remote Control and Mounting Hardware (Figure 3)
D. Hand-Held Remote Control Unit ................ 1
E. AAA Batteries ............................................ 2
F. Flange Brackets ......................................... 4
G. Hex Bolts M6-1.0 x 8 .................................. 8
H. Flat Washers 6mm ..................................... 8
I. Eye Bolts M6-1.0 x 20 ................................ 4
J. Rubber Feet ............................................... 4
In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or for the sake of expedi ency, replacements can be obtained at your local hardware store.
(Figure 2) QTY
1
C
B
Figure 2. Model G0572 Hanging Air Filter and
filters.
E
F
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D
D
G
J
I
H
Figure 3. Remote control and mounting
hardware.
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G0572 Hanging Air Filter with Remote
Page 13
Hardware Recognition Chart
G0572 Hanging Air Filter with Remote
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Page 14
Shop Preparation
Site Planning
Machine Mobility
The Model G0572 has a balanced fan and uses digital components that are sensitive to jarring. Move this air filter unit with care, and do not drop or handle it roughly.
Operating Location
Operating this air filter unit in the incorrect envi­ronment can cause an explosion or respiratory damage to you and others. Read safety instruc tions on Page will work in your environment.
Locate the air filter unit where the signal path for the remote control is unobstructed and is used within 75 feet of the control panel. Often, the optimum location for this air filter unit is at an overhead central shop location and not at the corners.
6 to verify that the filter capabilities
Working Clearances
Consider your current and future shop needs with respect to the machinery and the dust col lection system used. Make sure that the inlet and the outlet have at least 12" of clearance between obstructions as not to restrict the air flow. The air filter inlet should be a minimum of 3' from outside air sources, such as windows, vents, and doors. If the filter is too close to an outside air source, it will filter the outside air instead of the shop air.
Site planning is an important step to maximize the effectiveness of the hanging air filter. Air circulation must be thought out and all obstructions to the air path considered.
Think of air circulation in terms of the circular motion of the air before and after the air filter. The air exiting the filter is exhausted at a higher veloc ity than that entering it. Consequently, exhaust
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being vented inside a building can have an effect on the pattern of air circulation.
Air circulation patterns will vary depending upon which method is used and according to your spe cific shop setup. Figure 4 shows an example of good air circulation
.
Filter
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Outlets
Make sure the electrical circuits have the capacity to handle the amperage requirements of the new air filter unit. Refer to Page tion. Electrical outlets should be located near the unit so power or extension cords are clear of high-traffic areas.
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7 for more informa-
Figure 4. Good air circulation. The air filter
placement promotes circular air motion.
G0572 Hanging Air Filter with Remote
Page 15
Figure 5 shows an example of poor air circulation, where the air filter is placed too close to obstruc tions. In this situation, the velocity of the air is lost and circulation is diminished.
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The G0572 Hanging Air Filter with Remote will recirculate the entire volume of air in a room measuring 25' X 25' X 8' approximately 12 times in one hour. We recommend that the volume of air in your room be recirculated at least 6-8 times every hour.
To calculate the recirculating rate for your shop space:
Filter Capacity
Filter
Figure 5. Poor air circulation. Placed too close
to the wall, the air circulation short cycles, leav
ing much of the room unfiltered.
Below is a list of things to keep in mind when selecting a spot for the air filter
Study your shop layout and try to determine the best location for the hanging air filter. Air flow that is obstructed will cause a short cycle effect, producing unsatisfactory results. There must be a clearance of at least 12" from any obstructions in front and back of the unit.
Try to place the air filter in front of high dust producers like sanders or near areas where sanding will take place.
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Step 1. Use the formula below to calculate how long it takes to circulate all the volume of air in your shop. The rate of air movement for the air filter is 1044 cubic feet per minute.
W X L X H
1044
Example: 25' X 25' X 8'
Step 2. Calculate how many times per hour the volume is recirculated through the hanging air filter by dividing 60 minutes by the circulating time from Step 1. The result is listed as times per hour.
Example: 60
= Minutes for circulating 1 time
1044
4.79
5000
=
1044
= 12.52 Times per Hour
= 4.79 Minutes
Do not place the hanging air filter where garage doors may pass closely or where it may impede transport or movement of any other object.
Try to place the unit where it is easy to access for turning it on, cleaning and maintenance.
G0572 Hanging Air Filter with Remote
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Page 16
Dust System
When used in conjunction with a dust collector system, the Model G0572 filter efficiently removes most fine wood particles in the air that many dust collectors cannot.
USE the correct dust collection system in your shop. This air filter unit is not a dust collection system and CANNOT be modi fied as such. Ignoring this warning can result in short and long-term respiratory illness.
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Mounting
Preparation
It is very important that the hanging air filter be supported properly. Please use these guide
lines when preparing to mount the unit:
For the sake of clarity, the face where the mounting eye bolts and flush mount flange brackets attach will be called the top throughout the manual. The hanging air filter can be placed on its side, top or at an angle but it can only be secured by mounting eye bolts and flush mount flange brackets on its top.
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For additional information on the correct dust collection system, additions, or modifications; contact Grizzly for a copy of the Dust Collection Basics handbook, Model G2525, and available accessories.
Make sure that an electrical outlet with a properly grounded receptacle is available at the location you choose.
The hanging air filter must be supported by joists or studs capable of supporting at least 100 lbs when mounting the unit with eye bolts or flush mount flange brackets. DO NOT attach the hanging air filter to sheet rock, press board or paneling. These materials cannot support the filter, and it may fall.
Avoid hitting your head on the hanging air filter. Make sure there is enough clearance between the unit and the ground, especially important in a basement. If possible, position the air filter in an area that has little foot traffic, but still offers easy access to the switch and filters.
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G0572 Hanging Air Filter with Remote
Page 17
Beginning Mounting
!
You can install the air filter unit one of the following ways
Table-Top Mount: Use the rubber feet and/or the flush mount flange brackets 6 & 7) for a table-top application).
Hanging Mount: Use the eye bolts (see Figures 6 & 7) for a high ceiling application. Refer to
Flush Mount: Use the flush mount flange brackets (see Figures 6 & 7) for a wall or low ceiling application. Refer to
Hanging Mount
Eye Bolt
:
(see Figures
Page 16.
Page 17.
Keep the air filter unit unplugged during all installation procedures. Ignoring this warning may result in serious personal injury to you or others!
Table-Top Mount
Components and Hardware Needed Qty
Rubber feet ........................................................
4
Flush Mount
Flange Bracket
Table-Top
Mount
Rubber Foot
Figure 6. Air filter unit mounting options.
Hanging Mount
Eye Bolt
Table-Top Mount
Rubber Foot
Get lifting assistance before installation. At 64 pounds (shipping weight), the Model G0572 air filter is a heavy load.
You can use the air filter unit as a portable air filtration system by installing the rubber feet and placing the unit on a workbench or a table.
To set up the air filter for
1. With the help of an assistant, carefully invert
the air filter unit.
2. Expose the sticky backing on the foot, and affix the rubber foot to the bottom of the filter unit, as shown in
table-top operation:
air
Figure 8.
Flush Mount
Flange Bracket
Figure 7. Air filter unit mounting hardware.
G0572 Hanging Air Filter with Remote
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Page 18
Flange Bracket Mounting
Holes
Figure 8. Rubber feet correctly installed
(Underside View).
3. Repeat Step 2 for remaining feet.
Note— For permanent table-top mounting, refer
to the Flush Mount procedure on Page 17, and install the air filter unit to the tabletop with the flush mount flange brackets.
Rubber Feet
To make the unit operate at the optimum height of 7' from the floor, you can install the air filter unit in your shop by hanging it by chain, cable, or steel strapping.
ONLY hang the air filter to load bearing ceil­ing studs or joists that can hold at least 100 lbs. DO NOT mount the unit to sheet rock, pressboard, paneling, or honeycomb ceil ing panels with expansion-type fasteners like the ones shown in Figure ers can tear out and the air filter can fall. Ignoring this warning can result in severe injury or death.
9. The fasten-
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Hanging Mount
Components and Hardware Needed Qty
Eye bolts ...........................................................
Chain, cable, or steel strapping lines ............... 4
Tools Needed
Wrench 12mm ...................................................
Get lifting assistance before installation. At 64 pounds (shipping weight), the Model G0572 air filter is a heavy load.
4
1
Figure 9. Typical unacceptable fasteners.
To install the air filter for hanging mount operations:
1. Install four chain, cable, or steel strapping
lines to your ceiling from capable ceiling joists or supports. When the lines hang down freely they should be 15
1
24
2" from front-to-rear. Optimally, the unit
should hang 7' off the floor when finished.
1
4" from left-to-right and
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G0572 Hanging Air Filter with Remote
Page 19
2. Remove the plug screw. Retain the screws, because if you remove the eye bolts for the flush mounting configuration, you must reinstall these screws to seal the air filter unit. (
Figure
10).
Flush Mount
Components and Hardware Needed Qty
Mounting Brackets .............................................
Hex Bolts
1
4"-20 X 1⁄4" ........................................ 8
4
Plug Screw
Figure 10. Plug screw.
3. Thread the eye bolt completely into the air filter
unit until the shoulder contacts the air filter unit (Figure 11).
Eye Bolt
Optional
1
4" Lag Bolts ...................................................... 4
1
4" Nuts .............................................................. 4
1
4" Bolts ............................................................. 4
1
4" Flat Washers ................................................ 4
Tools Needed
Wrench 10mm ...................................................
1
You can install the air filter unit in a confined shop by mounting it
flush to a ceiling, wall, or table
using the flange mounts.
ONLY mount the air filter unit to load bearing joists, wall studs, or table that can hold at least 100 lbs. DO NOT mount the unit to sheet rock walls, pressboard, paneling, or honeycomb wall panels with expansion­type fasteners like the ones shown in Figure 9. The fasteners can tear out and the air filter can fall. Ignoring this warning can result in severe injury or death.
Figure 11. Eye bolt correctly seated.
4. Tighten the eye bolt until it is snug against the
air filter unit.
5. Repeat Steps 2-5 on the three remaining eye bolts.
6. Raise and secure the air filter eye bolts to the four hanging lines.
G0572 Hanging Air Filter with Remote
Get lifting assistance before installation. At 64 pounds (shipping weight), the Model G0572 air filter is a heavy load.
To install the air filter for flush mount operation:
1. Locate the applicable load bearing studs or
supports in the wall or ceiling, and mark the air filter unit bolt pattern on the wall or ceiling (171⁄4" from left-to-right and 31" from front-to­rear).
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Page 20
1
2. Drill the bolt pattern to accept at least
1
bolts for studs; or use
4" nuts, bolts, and
4" lag
washers for mounting to supports.
3. Position the flange bracket under the air filter unit lip at the mounting hole location (
Figure
12). For permanent table-top mounting, use
the lower-lip holes (
Figure 13).
Lip
Mounting
holes
Figure 12. Flange bracket mounting holes and
lip.
4. Install the flat washers and the hex bolts to secure the flange brackets to the unit (
Figure
14).
Flange Bracket
Mounted Under Lip
Flange Bracket
Figure 14. Flange correctly installed under lip.
5. Repeat Steps 3 & 4 for the other three flange
brackets.
6. With the help of an assistant, position the air filter on the wall or ceiling, and screw or bolt the unit in place.
Figure 13. Lower-lip mounting holes.
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G0572 Hanging Air Filter with Remote
Page 21
SECTION 4: OPERATIONS
Operation Safety
Operations that generate large amounts of any kind of dust may warrant the use of a respirator even though the dust filter is running. The dust filter is not a substitute for a respirator!
THIS DUST FILTER IS TO BE USED FOR WOOD DUST ONLY machine to filter toxic fumes or paint spray. DO NOT use this machine to dissipate smoke or fumes.
. DO NOT use this
Overview
When the Model G0572 is turned ON, the fan motor starts on HI of your selection. Air is drawn through the pri mary filter, through the secondary filter, then the cleaned air is distributed into your shop.
and then switches to the speed
Control Panel
NOTICE
ALWAYS take a few moments to listen and observe for unusual noise and vibration after starting the air filter.
-
The control panel enables you to manually turn the air filter ON The panel has a remote control unit signal receiv er, a 5-ampere fuse for circuit protection, and a series of LED lights that indicate your speed and auto shut-off selections. See Figure 15
and OFF, and set the fan speed.
.
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G0572 Hanging Air Filter with Remote
Figure 15. Control Panel.
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To operate the air filter unit, use the listed controls:
To operate the remote control unit, use the listed controls:
OFF: Allows you to manually turn the air filter
OFF.
ON / SPEED: Allows you to turn the unit ON with the first push of the button, and for every additional push, the fan speed is cycled from LO, MID, and HI. Speed selection is indicated by a red LED light.
Remote Control
The remote control unit enables you to remotely turn the air filter and set the auto shut-off time. The remote control unit uses two AAA alkaline batteries as a power source. The remote control unit must be within 75 feet of the filter unit and have an unobstructed infrared signal path to the control panel.
ON and OFF, set the fan speed,
(see Figure 16)
OFF: Allows you to remotely shut the air filter OFF.
ON / SPEED: Allows you to remotely turn the unit ON with the first push of the button, and for every additional push, the fan speed is cycled from
TIME: Allows you to set the auto shut-off time from no auto shut-off, to auto shut-off in 1 hour, 2 hours, and 4 hours.
LO to MID and to HI.
Accessories
Grizzly carries a complete selection of fine accessories for all of its equipment. Below is a list of replacement filtlers and accessories we are sure you will find useful.
• Dust Collection Basics, Model G2525
• Remote Dust Collector Switch, Model H2797 or H5397
• Primary Filter, P0572024
• Secondary Filter, P0572022
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Figure 16. Remote Control.
G0572 Hanging Air Filter with Remote
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SECTION 6: MAINTENANCE
!
Filters
The amount of use has a direct bearing on when you must change the primary air filter and service the secondary air filter.
To maintain optimal operation, checking the fil­ters once a week in a small home shop is a good habit. Checking them once a day during heavy use will be important. Always wear a respirator when checking the filters.
Keep the air filter unit unplugged during all maintenance procedures. Ignoring this warning may result in serious personal injury to you or others!
Filter Retainer Latch
Figure 17. 5-Micron primary filter.
Always wear a dust mask and safety glasses when servicing and changing filters. Sawdust may cause allergic reactions or respiratory problems.
To change and service the filters:
1. Disconnect power to the hanging air filter!
2. Move the filter retainer latch upward, remove
the primary filter and discard it
NOTICE: DO NOT use compressed air to
blow out the secondary filter. If you do, you will damage the filter and reduce filtering quality.
3. Remove the secondary filter and shake out the wood dust until clean and wash out with warm water and let dry (
Figure 18).
(Figure 17).
Figure 18. 1-Micron secondary filter.
4. Vacuum out the inside of the air filter housing.
5. Reinstall the secondary filter when it is dry and
install a new primary filter.
6. Latch the filter retainer to keep the filters in place.
G0572 Hanging Air Filter with Remote
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G0572 Wire Diagram
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G0572 Hanging Air Filter with Remote
Page 25
G0572 Parts Breakdown
53
54
1
2
3
4
5
6
7
8
9
10
11 12
13
14
15
17
16
19
20
21
22
23
24
25
26
27
28
31
29
30
32
33
34
35
36
37
38
39
40
41
42
43
44
45
50
51
48
49
46
47
52
18
G0572 Hanging Air Filter with Remote
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G0572 Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PS11M PHLP HD SCR M6-1 X 16 28 P0572028 RIVET NUT M6 X 8 2 PLW03M LOCK WASHER 6MM 29 P0572029 MOUNT AND BOLT BAG 3 PS07M PHLP HD SCR M4 .7 X 8 30 P0572030 HOUSING 4 P0572004 FAN HOUSING 31 P0572031 EYE BOLT M6-1 X 20 5 P0572005 CAP SCREW M6-1 X 20 (LH) 32 P0572032 BOLT (SPECIAL) M3-.5 X 6 6 P0572006 FLANGE DISK 6.5 X 44MM 33 P0572033 PC WIRING HARNESS 7 PB06M HEX BOLT M8-1.25 X 12 34 PS17M PHLP HD SCR M4-.7 X 6 8 PK48M KEY 4 X 4 X 20MM 35 PLW02M LOCK WASHER 4MM 9 P0572009 FAN 36 PW05M FLAT WASHER 4MM 10 PB04M HEX BOLT M6-1 X 10 37 PN04M HEX NUT M4-.7 11 PW03M FLAT WASHER 6MM 38 PTLW01M EXT TOOTH WASHER 4MM 12 P0572012 FLANGE BRACKET 39 P0572039 PHLP HD SCR (SPECIAL) 13 PB29M HEX BOLT M6-1 X 30 40 P0572040 SPACER (SPECIAL) 14 PW03M FLAT WASHER 6MM 41 PS12M PHLP HD SCR M3-.5 X 6 15 P0572015 SLEEVE 42 P0572042 PC BOARD 16 P0572016 SPACER 43 P0572043 LABEL (CONTROLS) 17 P0572017 FLANGE 44 PS38M PHLP HD SCR M4-.7 X 10 18 PLN02M LOCK NUT M5-.8 45 P0572045 CONTROL PANEL 19 P0572019 MOTOR 46 P0572046 STRAIN RELIEF 20 P0572020 CAPACITOR 6 MFD 450 VAC 47 P0572047 POWER CORD 3-WIRE 18-GA 21 P0572021 FILTER RETAINING LATCH 48 P0572048 1-1⁄8" FUSE 5-AMP (250VAC) 22 P0572022 SECOND FILTER 1-MICRON 49 P0572049 FUSE HOLDER 23 P0572023 FOAM SEAL 1⁄4" X 1" X 70" 50 P0572050 REMOTE CONTROL COVER 24 P0572024 PRIMARY FILTER 5-MICRON 51 P0572051 LABEL (REMOTE) 25 P0572025 HANDLE 52 P0572052 REMOTE CONTROL 26 P0572026 RUBBER FOOT 53 PW05M FLAT WASHER 4MM 27 PW03M FLAT WASHER 6 MM 54 PLW02M LOCK WASHER 4MM
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G0572 Hanging Air Filter with Remote
Page 27
Troubleshooting
Symptom Possible Cause Possible Solution
The air filter does not operate at all.
The remote control does not operate the air filter but the control panel operates fine.
The air filter CFM output is reduced. 1. The filters are wet or clogged.
The air filter unit is noisy or vibrates. 1. The mounting is loose.
1. The power supply circuit breaker is tripped.
2. No power to the control panel
3. Wiring is at fault
4. The control panel circuit board is at fault.
5. The motor is at fault.
1. The remote control has no power.
2. The signal path is obstructed.
3. The remote control is at fault.
4. The control panel circuit board is at fault.
2. The airflow path is obstructed.
3. The control panel circuit board is at fault.
4. The motor is at fault.
2. The unit is not level.
3. The fan or motor is loose.
1. Correct the cause for high current draw and close the circuit breaker.
2. Replace the blown fuse in the control panel.
3. Repair, replace wires, plugs and cables as applicable; and make sure all electrical plugs and connections are secure.
4. Replace the circuit board.
5. Replace the motor.
1. Install or replace the batteries.
2. Make sure the signal path is clear to the infrared remote control sensor on the control panel.
3. Replace the hand-held remote control unit.
4. Replace the control panel circuit board.
1. Replace the primary filter and clean the secondary filter.
2. Remove obstructions or add ducting.
3. Replace the control panel circuit board.
4. Replace the motor.
1. Tighten the flange brackets and rein stall the air filter unit.
2. Level the air filter unit.
3. Unplug the unit, remove the filters, and tighten all loose fastners.
-
G0572 Hanging Air Filter with Remote
Disconnect power to the machine when perform ing any troubleshooting. Failure to do this may result in serious person al injury.
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Page 28
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
-
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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G0572 Hanging Air Filter with Remote
Page 29
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinet Maker ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Modeltec ____ Old House Journal
3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
Email ________________________ Invoice # _________________
____ Popular Mechanics ____ Popular Science ____ Popular Woodworking ____ Practical Homeowner ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rifle ____ Shop Notes ____ Shotgun News
____ Today’s Homeowner ____ Wood ____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
CUT ALONG DOTTED LINE
4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+
7. Do you think your machine represents a good value? _____Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times.
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_____ Yes _____No
_________________________________________________________________________________
Page 30
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Page 31
Page 32
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