Grizzly G0564, G0563 User Manual

MODEL G0563/G0564

OSCILLATING EDGE SANDER

OWNER'S MANUAL

(For models manufactured since 10/11)

247570

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#CA6304 PRINTED IN TAIWAN

V2.09.14

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Machine Description ...................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

G0563 Machine Data Sheet .......................... 3

G0564 Machine Data Sheet .......................... 5

Machine Features .......................................... 7

SECTION 1: SAFETY ....................................... 8

Safety Instructions for Machinery .................. 8

Additional Safety for Oscillating Edge

Sanders ........................................................ 10

SECTION 2: POWER SUPPLY ...................... 11

SECTION 3: SET UP ...................................... 13

Needed for Setup ......................................... 13

Unpacking .................................................... 13

Inventory ...................................................... 14

Cleanup ........................................................ 15

Site Considerations ...................................... 16

Hardware Recognition Chart ....................... 17

Back Stop..................................................... 18

Dust Port Cover ........................................... 18

Dust Ports .................................................... 19

Dust Collection ............................................. 19

Test Run ...................................................... 20

SECTION 5: ACCESSORIES ......................... 28

SECTION 6: MAINTENANCE ......................... 29

General ........................................................ 29

Lubrication ................................................... 29

Tables .......................................................... 31

Spindle Connector ....................................... 31

Eccentric ...................................................... 31

SECTION 7: SERVICE ................................... 32

Troubleshooting Machine............................. 32

Troubleshooting Sanding ............................. 33

About Service............................................... 34

Calibrating Angle Gauge .............................. 34

Removing Drive Roller ................................. 35

SECTION 8: WIRING ...................................... 36

Wiring Safety Instructions ............................ 36

G0563 Wiring Diagram ................................ 37

G0564 Wiring Diagram ................................ 38

SECTION 9: PARTS ....................................... 39

G0563 Breakdown ....................................... 39

G0564 Breakdown ....................................... 43

WARRANTY & RETURNS ............................. 49

SECTION 4: OPERATIONS ........................... 21

Sanding Belts ............................................... 21

Emergency Stop Button ............................... 21

Installing Belt................................................ 22

Belt Tracking ................................................ 22

Platen Angle Adjustment ............................. 23

Table Adjustment ......................................... 23

Miter Gauge ................................................. 24

Sanding Spindle ........................................... 25

Spindle Table Height ................................... 26

Spindle Sanding ........................................... 26

Edge & End Sanding ................................... 27

Fence ........................................................... 27

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but

also

means that

you receive will be slightly different than what is shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure for an updated version. W

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and

www.grizzly.com

Alternatively, you can call our Technical Support for help. Before calling, please write down the

Manufacture Date

stamped into the machine ID label (see below). This information helps us determine if updated documentation is available for your machine.

We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

Machine Description

The Model G0563/G0564 Oscillating Edge Sander features an oscillating belt and spindle drum, two dust ports, a T-Slot and miter gauge, and a quick release tension lever. Vertical adjustment of the edge-sanding table is handwheel-controlled, and the sanding belt tilts from 0 to 90 degrees.

Both models are equipped with a 240V, singlephase motor. Model G0563 comes with a 2 HP, 9A motor, and Model G0564 is powered by a 3 HP, 9A motor.

Contact Info

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

our policy of continuous improvement

sometimes the machine

, check our website

e post current

manual updates for free on our website at

and Serial Number

Manufacture Date

Serial Number

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Model G0563/G0564 (Mfd. Since 10/11)

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0563 OSCILLATING EDGE SANDER 2 HP

Product Dimensions:

Weight.............................................................................................................................................................. 396 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 50-1/2 x 23 x 49 in.

Footprint (Length x Width)............................................................................................................... 22-1/2 x 19-1/2 in.

Shipping Dimensions:

Type.......................................................................................................................................................... Wood Crate

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 504 lbs.

Length x Width x Height....................................................................................................................... 48 x 30 x 44 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement........................................................................................................... 240V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 240V

Full-Load Current Rating.......................................................................................................................................... 9A

Minimum Circuit Size.............................................................................................................................................. 15A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length............................................................................................................................................... 10 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included........................................................................................................................................................... No

Recommended Plug Type..................................................................................................................................... 6-15

Switch Type.................................................................................................... Magnetic Switch w/Overload Protection

Motors:

Main

Type................................................................................................................. TEFC Capacitor-Start Induction

Horsepower................................................................................................................................................ 2 HP

Phase............................................................................................................................................ Single-Phase

Amps.............................................................................................................................................................. 9A

Speed................................................................................................................................................ 1725 RPM

Power Transfer ............................................................................................................................... Direct Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Main Specifications:

Operation Information

Sanding Belt Speed........................................................................................................................... 3150 FPM

Sanding Belt Oscillations.......................................................................................................................... 1/4 in.

Sanding Belt Length.................................................................................................................................. 89 in.

Sanding Belt Width...................................................................................................................................... 6 in.

Sanding Belt Tilt............................................................................................................................... 0 – 90 deg.

Model G0563/G0564 (Mfd. Since 10/11)

-3-

Table Information

Table Length........................................................................................................................................ 26-7/8 in.

Table Width................................................................................................................................................ 12 in.

Table Thickness.................................................................................................................................... 1-1/4 in.

Table Travel........................................................................................................................................... 3-3/4 in.

Floor To Table Height............................................................................................................ 35-3/4 – 39-1/2 in.

End Table Length................................................................................................................................ 11-1/2 in.

End Table Width........................................................................................................................................ 10 in.

End Table Thickness................................................................................................................................ 3/4 in.

End Table Travel....................................................................................................................................... 10 in.

Platen Information

Platen Type.............................................................................................................................. Graphite Coated

Platen Length...................................................................................................................................... 30-1/4 in.

Platen Width.......................................................................................................................................... 6-3/4 in.

Construction

Table....................................................................................................................... Precision-Ground Cast Iron

Frame......................................................................................................................................................... Steel

Base........................................................................................................................................................... Steel

Drive Roller......................................................................................................................................... Aluminum

Idler Roller.............................................................................................................................................. Rubber

Paint Type/Finish....................................................................................................................... Powder Coated

Other Related Information

Number of Dust Ports....................................................................................................................................... 2

Dust Port Size.............................................................................................................................................. 4 in.

Belt Release................................................................................................................................ Quick Release

Drive Roller Size.......................................................................................................................................... 7 in.

Idler Roller Size..................................................................................................................................... 3-7/8 in.

Other Specifications:

Country of Origin .............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ........................................................................................................ 15 Minutes

Serial Number Location .................................................................................................................... ID Label on Base

Sound Rating ..................................................................................................................................................... 90 dB

ISO 9001 Factory .................................................................................................................................................... No

CSA, ETL, or UL Certified/Listed ........................................................................................................................... Yes

Features:

Sanding Surface Tilts Vertical to Horizontal T-Slot Table and Miter Gauge Quick Release Belt Tension Lever Graphite Coated Platen Oscillating Sanding Surfaces Sanding Belt Oscillates at 52 Cycles per Minute Includes 3 Spindles Drums: 1 1/2", 2", 3" x 4 1/2" Platen Tilts 0 to 90 degrees (5 deg. Scale)

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Model G0563/G0564 (Mfd. Since 10/11)

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0564 OSCILLATING EDGE SANDER 3 HP

Product Dimensions:

Weight.............................................................................................................................................................. 495 lbs.

Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 60 x 28 x 49 in.

Footprint (Length x Width)..................................................................................................................... 32 x 19-1/2 in.

Shipping Dimensions:

Type.......................................................................................................................................................... Wood Crate

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 597 lbs.

Length x Width x Height....................................................................................................................... 58 x 30 x 44 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement........................................................................................................... 240V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 240V

Full-Load Current Rating........................................................................................................................................ 11A

Minimum Circuit Size.............................................................................................................................................. 15A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length............................................................................................................................................... 10 ft.

Power Cord Gauge......................................................................................................................................... 12 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type.................................................................................................................................... NEMA 6-15

Switch Type.................................................................................................... Magnetic Switch w/Overload Protection

Motors:

Main

Type................................................................................................................. TEFC Capacitor-Start Induction

Horsepower................................................................................................................................................ 3 HP

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 11A

Speed................................................................................................................................................ 1725 RPM

Power Transfer ............................................................................................................................... Direct Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Main Specifications:

Operation Information

Sanding Belt Speed........................................................................................................................... 3150 FPM

Sanding Belt Oscillations.......................................................................................................................... 1/4 in.

Sanding Belt Length................................................................................................................................ 108 in.

Sanding Belt Width...................................................................................................................................... 6 in.

Sanding Belt Tilt............................................................................................................................... 0 – 90 deg.

Model G0563/G0564 (Mfd. Since 10/11)

-5-

Table Information

Table Length........................................................................................................................................ 35-1/2 in.

Table Width................................................................................................................................................ 12 in.

Table Thickness.................................................................................................................................... 1-1/2 in.

Table Travel................................................................................................................................................. 4 in.

Floor To Table Height............................................................................................................ 35-3/4 – 39-3/4 in.

End Table Length................................................................................................................................ 11-1/2 in.

End Table Width........................................................................................................................................ 10 in.

End Table Thickness................................................................................................................................ 3/4 in.

End Table Travel....................................................................................................................................... 10 in.

Platen Information

Platen Type.............................................................................................................................. Graphite Coated

Platen Length...................................................................................................................................... 39-3/4 in.

Platen Width.......................................................................................................................................... 6-3/4 in.

Construction

Table....................................................................................................................... Precision Ground Cast Iron

Frame......................................................................................................................................................... Steel

Base........................................................................................................................................................... Steel

Drive Roller......................................................................................................................................... Aluminum

Idler Roller.............................................................................................................................................. Rubber

Miter Block.......................................................................................................................................... Aluminum

Paint Type/Finish....................................................................................................................... Powder Coated

Other Related Information

Number of Dust Ports....................................................................................................................................... 2

Dust Port Size.............................................................................................................................................. 4 in.

Belt Release................................................................................................................................ Quick Release

Drive Roller Size.......................................................................................................................................... 7 in.

Idler Roller Size..................................................................................................................................... 3-7/8 in.

Other Specifications:

Country of Origin .............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ........................................................................................................ 15 Minutes

Serial Number Location .................................................................................................................... ID Label on Base

Sound Rating ..................................................................................................................................................... 90 dB

ISO 9001 Factory .................................................................................................................................................... No

CSA, ETL, or UL Certified/Listed ........................................................................................................................... Yes

Features:

Sanding Surfaces Tilts Vertical and Horizontal T-Slot Table and Miter Gauge Quick Belt Release Lever Graphite Coated Platen Oscillating Sanding Surfaces Sanding Belt Oscillates at 52 Cycles per Minute Includes 3 Sanding Drums: 1 1/2", 2", 3" x 4 1/2" Platen Tilts 0 to 90 degrees (5 deg. Scale)

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Model G0563/G0564 (Mfd. Since 10/11)

Machine Features

Do not wear gloves, necktie, or loose

Figure 1. Main features of the G0563/G0564.

A. Sanding Spindle Table B. Sanding Spindle C. Belt Access Door D. Emergency Stop Switch E. Back Stop F. Rear Dust Port G. Motor H. Angle Adjustment & Lock Handle

For Your Own Safety Read This Manual

a) Wear eye protection. b) Support workpiece on worktable. c) Minimize pinch hazards. Use the smallest

table insert possible with sanding drum.

d) Avoid kickback. Feed workpiece against

rotation of drum.

e) Avoid entanglement with spinning drum.

I. Belt Tracking Adjustment J. Table Lock Levers K. Vertical Adjustment Handwheel L. Storage Compartment M. Sanding Table N. ON/OFF Switch O. Vertical Adjustment Lock Handles P. Spindle Table Adjustment Lock Handle

Before Operating Sander

clothing. Tie back long hair.

Model G0563/G0564 (Mfd. Since 10/11)

-7-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

-8-

Model G0563/G0564 (Mfd. Since 10/11)

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.

HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

CHECK DAMAGED PARTS. Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly.

Model G0563/G0564 (Mfd. Since 10/11)

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

-9-

Additional Safety for Oscillating Edge Sanders

WORKPIECE PRESSURE. Do not jam the

workpiece against the sanding surfaces. Firmly grasp the workpiece in both hands and ease it against the belt/spindle using light pressure.

HAND PLACEMENT. Do not place hands near, or in contact with, sanding surfaces during operation.

WORKPIECE HANDLING. Grip the workpiece with both hands.

MAINTENANCE. Perform machine inspections and maintenance promptly as required.

SANDING BELTS/DRUMS. Replace sanding belts and drums promptly as needed.

WORKPIECE QUANTITY. Never sand more than one piece of stock at a time.

FOREIGN MATERIAL. Always inspect stock for nails, staples, knots, and other imperfections that could be dislodged and thrown from the machine during sanding operations.

DUST COLLECTION. Never operate the sander without an adequate dust collection system in place and running.

DIRECTION. Never sand tapered or pointed stock with the point facing the feed direction.

POWER DISCONNECT. Disconnect the machine from the power source before changing the sanding belt or sleeve.

TEST RUN. Test run the machine before starting any work.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

-10 -

Model G0563/G0564 (Mfd. Since 10/11)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Availability

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

G0563 Full-Load Current Rating ......... 9 Amps

G0564 Full-Load Current Rating ....... 11 Amps

Model G0563/G0564 (Mfd. Since 10/11)

Circuit Requirements

Nominal Voltage ........................................240V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

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We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Grounding Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

must be performed by an electrician or qualified service personnel, and it must

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.

Grounding Prong

Figure 2. Typical 6-15 plug and receptacle.

No adapter should be used with the plug. If plug does not fit the available receptacle, or if machine must be reconnected for use on a different type of circuit, the reconnection

comply with all local codes and ordinances.

-12-

Extension Cords

If you must use an extension

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

Model G0563/G0564 (Mfd. Since 10/11)

SECTION 3: SET UP

To reduce your risk of serious injury, read this entire manual BEFORE

get help from other people

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately

at (570) 546-9663

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condition of your shipment, inventory the contents.

Keep children and pets away from plastic bags or packing materials shipped with this

Needed for Setup

The following are needed to complete the setup

using machine.

Wear safety glasses during the entire setup process!

HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,

process, but are not included with your machine:

Description Qty

• Phillips Screwdriver #2 ................................ 1

• Flat Head Screwdriver ................................. 1

• Machinist's Square ...................................... 1

• Hammer ....................................................... 1

• Socket

• Ratchet w/6" extension ................................ 1

• Hex Wrench 4mm ........................................ 1

• Dust Collector .............................................. 1

• Dust Hoses .................................................. 2

• Hose Clamps ............................................... 2

⁄8" ................................................... 1

Unpacking

and use a forklift (or other lifting equipment) rated for weight of this machine.

for advice.

SUFFOCATION HAZARD!

machine. Discard immediately.

Model G0563/G0564 (Mfd. Since 10/11)

-13-

Inventory

J L

Figure 3. Box contents.

After all the parts have been removed from the packaging, you should have the following items:

Box Contents: (Figure 3)

A. Fence.......................................................... 1

B. Front Dust Port ........................................... 1

C. Spindle Table Assembly ............................. 1

D. Sanding Belt ............................................... 1

E. Rear Dust Port Cover ................................. 1

F. Rear Dust Port............................................ 1

G. Table Insert 1

/2" ......................................... 1

H. Table Insert 2" ............................................ 1

I. Table Insert 3" ............................................ 1

J. Sanding Drum 3" ........................................ 1

K. Sanding Drum 2" ........................................ 1

L. Sanding Drum 1

/2" ..................................... 1

M. Spindle ....................................................... 1

N. Miter Gauge ................................................ 1

O. Back Stop ................................................... 1

P. Hardware Bag (Not Shown) ........................ 1

• Lock Handle ............................................ 1

• Star Knobs

• Hex Bolts

• Hex Bolt

• Phillips Head Screws

• Spindle Washer

• Flat Washers

⁄16"-18 x 1" ........................... 2

⁄16"-18 x 1" .............................. 2

⁄16"-18 x 1⁄2 " .............................. 1

⁄16" .................................... 4

⁄4"-20 x 3⁄8" ........... 4

⁄16" ................................ 1

• Hinge Pins .............................................. 4

• Wrench 10 x 12mm, Open-End .............. 1

• Hex Wrench 5mm ................................... 1

• Hex Wrench 6mm ................................... 1

• Rod ......................................................... 1

• Drive Puller Plate .................................... 1

• Cap Screw

• Cap Screws

⁄16"-18 x 11⁄4" ......................... 1

⁄4"-20 x 13⁄4" ........................ 2

In the event that any non-proprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or for the sake of expediency, replacements can be obtained at your local hardware store.

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Model G0563/G0564 (Mfd. Since 10/11)

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