Grizzly G0560 User Manual

MEAT-CUTTING BANDSAW
MODEL G0560
INSTRUCTION MANUAL
COPYRIGHT © DECEMBER, 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#5906 PRINTED IN TAIWAN
WARNING
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
Table of Contents
SECTION 1: SAFETY........................................................................................................................2
Safety Instructions for Power Tools ............................................................................................2
Additional Safety Instructions for Meat Saws ............................................................................4
SECTION 2: GENERAL INFORMATION..........................................................................................5
SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................6
Amperage Draw ..........................................................................................................................6
Circuit Breaker ............................................................................................................................6
Plug-Type....................................................................................................................................6
Circuit Capacity ..........................................................................................................................7
Grounding....................................................................................................................................7
Rewiring To 220V........................................................................................................................7
Extension Cords..........................................................................................................................7
SECTION 4: MACHINE FEATURES ................................................................................................8
SECTION 5: SET UP ........................................................................................................................9
Unpacking ..................................................................................................................................9
Inventory......................................................................................................................................9
Hardware Recognition Chart ....................................................................................................11
Site Considerations ..................................................................................................................12
Clean Up ..................................................................................................................................12
Stand ........................................................................................................................................13
Switch & Cord ..........................................................................................................................14
Wiring ........................................................................................................................................15
Motor ........................................................................................................................................15
Bandsaw Unit ............................................................................................................................16
V-Belt ........................................................................................................................................16
Blade & Table Guards ..............................................................................................................17
Stand Covers ............................................................................................................................17
Table ........................................................................................................................................18
Fence ........................................................................................................................................20
Meat Grinder ............................................................................................................................21
SECTION 6: OPERATIONS ............................................................................................................22
Blade Guard ..............................................................................................................................22
Blade Guides ............................................................................................................................23
Blade Tension ..........................................................................................................................23
Blade Tracking ..........................................................................................................................24
Changing Blades ......................................................................................................................24
Support Bearing ........................................................................................................................25
Test Run....................................................................................................................................25
Cutting Meat..............................................................................................................................26
Cutting Bone ............................................................................................................................27
Grinding Meat............................................................................................................................27
SECTION 7: CLEANING/SANITIZING............................................................................................28
Cleaning the Saw......................................................................................................................28
Proper Sanitation ......................................................................................................................29
SECTION 8: MAINTENANCE ........................................................................................................30
SECTION 7: REFERENCE INFO ....................................................................................................31
G0560 Data Sheet ....................................................................................................................32
G0560 Wiring Diagram..............................................................................................................33
G0560 Parts Breakdown & Parts Lists ....................................................................................34
Warranty & Returns ..................................................................................................................38
-2- G0560 Meat-Cutting Bandsaw
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. DO NOT force tool or attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI­RONMENT. DO NOT use power tools in
damp or wet locations, or where any flam­mable or noxious fumes may exist. Keep work area well lighted.
For Your Own Safety, Read Instruction
Manual Before Operating this Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
Safety Instructions for Power Tools
SECTION 1: SAFETY
G0560 Meat-Cutting Bandsaw -3-
9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protec­tive hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to hold work when practical. It is safer than using your hand and frees both hands to operate tool.
13. DO NOT OVERREACH. Keep proper foot­ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
Safety Instructions for Power Tools
15. USE RECOMMENDED ACCESSORIES.
Consult the instruction manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTION-
AL STARTING. On machines with mag-
netic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before recon­necting.
17. MANY WOODWORKING TOOLS CAN
“KICKBACK” THE WORKPIECE toward
the operator if not handled properly. Know what conditions can create “kickback” and know how to avoid them. Read the manual accompanying the machine thoroughly.
18. CHECK DAMAGED PARTS. Before fur­ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. DO NOT
leave tool until it comes to a complete stop.
20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a machine.
21. NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPER­ATE THE MACHINE. Make sure any
instructions you give in regards to the operation of the machine are approved, correct, safe, and clearly understood.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 16 16 16
7-10 16 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
-4- G0560 Meat-Cutting Bandsaw
Bacteria from raw meat has been frequently linked to illness and even death! Describing proper meat handling techniques outside of cleaning the bandsaw is beyond the scope of this manual. If you are unclear about sanitary meat handling practices, contact your local Board of Health or the USDA to research the proper methods of meat handling.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment or poor work results.
Additional Safety Instructions for Meat Saws
8. ALWAYS FEED MATERIAL EVENLY
AND SMOOTHLY. DO NOT force or twist
blade while cutting, especially when saw­ing through bone.
9. DO NOT MANUALLY STOP OR SLOW
BLADE after turning off the saw. Allow it to
come to a complete stop before you leave it unattended.
10. ALL INSPECTIONS, ADJUSTMENTS, AND MAINTENANCE ARE TO BE DONE WITH THE POWER OFF and the plug
pulled from the outlet. Wait for all moving parts to come to a complete stop.
11. HABITS—GOOD AND BAD—ARE HARD TO BREAK. Develop good habits
in your shop and safety will become sec­ond-nature to you.
12. IF AT ANY TIME YOU ARE EXPERIENC­ING DIFFICULTIES PERFORMING THE INTENDED OPERATION, STOP USING THE MACHINE! Then contact our service
department or ask a qualified expert how the operation should be performed.
13. ALWAYS SANITIZE AND CLEAN ALL EXPOSED PARTS OF SAW THOR­OUGHLY AFTER CUTTING MEAT.
14. IF YOU ARE NOT FAMILIAR WITH SAFE MEAT HANDLING TECHNIQUES, then contact your local Board of Health or the USDA for proper sanitary practices.
1. DO NOT OPERATE WITH DULL OR
BADLY WORN BLADES. Dull blades
require more effort to use and are difficult to control. Inspect blades before each use.
2. NEVER POSITION FINGERS OR THUMBS IN LINE WITH THE CUT.
Serious personal injury could occur.
3. DO NOT OPERATE THIS SAW WITH­OUT WHEEL, PULLEY, AND BLADE GUARDS IN PLACE.
4. WHEN REPLACING BLADES, make sure
teeth face down toward the table. The force of the cut is always down towards the table. Make sure the blade is properly tensioned.
5. CUTS SHOULD ALWAYS BE FULLY SUPPORTED by the table or some type of
support fixture.
6. DO NOT BACK MEAT AWAY from the blade while the saw is running. Plan your cuts so you always cut through the meat. If you need to back the meat out, turn the bandsaw off and wait for the blade to come to a complete stop. Do not twist or put excessive stress on the blade while backing meat away.
7. BLADE SHOULD BE RUNNING AT FULL SPEED before beginning a cut.
G0560 Meat-Cutting Bandsaw -5-
Grizzly Industrial, Inc. is proud to offer the Model G0560 Meat-Cutting Bandsaw. This machine is part of Grizzly’s growing family of fine machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation.
The Model G0560 is intended for home or pro­fessional butchers and is capable of cutting through meat and bones. The stainless steel table and easy disassembly of parts allow for proper cleaning and sanitation.
We are also pleased to provide this manual with the Model G0560. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our latest effort to produce the best docu­mentation possible.
If you have any comments or criticisms that you feel we should address in our next printing, please write to us at:
Grizzly Industrial, Inc.
C
O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227
Most important, we stand behind our machines. We have excellent regional service departments at your disposal should the need arise.
If you have any service questions or parts requests, please call or write to us at the location listed below.
Grizzly Industrial, Inc
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
The specifications, drawings, and photographs illustrated in this manual represent the Model G0560 as supplied when the manual was pre­pared. However, owing to Grizzly’s policy of con­tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at www.grizzly.com
. Any updates to your machine will be reflected in these manuals as soon as they are complete.
If you DO NOT read this entire manual before operating the machine, you will greatly increase your chances of serious personal injury. To pro­tect yourself, read and understand this entire manual!
Commentary
SECTION 2: GENERAL INFORMATION
-6- G0560 Meat-Cutting Bandsaw
The Model G0560 features a 110/220V 3⁄4 HP motor that is prewired at 110V.
Amperage Draw
110V (prewired) .................................... 12 Amps
220V ...................................................... 6 Amps
Use the following guidelines when choosing a cir­cuit breaker (circuit breakers rated any higher are not adequate to protect the circuit):
Circuit Breaker
110V (prewired) ..........................20 Amp, 1 Pole
220V ..........................................10 Amp, 2 Pole
Figure 1b. NEMA 6-15 plug and receptacle.
Figure 1a. NEMA 5-15 plug and receptacle.
The cord set enclosed is equipped with a NEMA 5-15 plug (Figure 1a).
If the bandsaw is rewired to operate on a 220V power source, the plug must be replaced with a NEMA 6-15 plug (Figure 1b).
Plug-Type
Circuit Breaker
Amperage Draw
SECTION 3: CIRCUIT REQUIREMENTS
G0560 Meat-Cutting Bandsaw -7-
Electrocution or a fire can result if the machine is not grounded correct­ly. Make sure all electri­cal circuits are ground­ed. DO NOT use the machine if it is not grounded.
If you find it necessary to use an extension cord with this machine:
Only use a cord that is rated for standard ser-
vice (Grade S).
Only use a cord that contains a grounding
prong.
Use at least a 16 gauge cord if the cord is 50
feet long or less.
Use at least a 14 gauge cord if the cord is
between 50-100 feet.
Always repair or replace cords when they
become worn or damaged.
We DO NOT recommend using an extension cord if you are operating your bandsaw on a 220V power source.
NOTICE
The wire on the power cord with green or green and yellow striped insulation is the grounding conductor.
In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur­rent. This tool is equipped with a power cord that has an equipment-grounding prong. The outlet must be properly installed and grounded in accor­dance with all local codes and ordinances.
The Model G0560 can be rewired to operate on a 220V power source. The motor must be rewired according to the wiring diagram on the motor label. The wiring configuration can also be found on the inside of the motor wire cover, as well as on page 33.
This procedure takes moderate electrical skill and the rewiring job should be inspected by a licensed electrician before turning the machine ON.
Always check to see if the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician.
If the circuit breaker trips or the fuse blows regu­larly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified electrician.
Extension Cords
Rewiring To 220V
Grounding
Circuit Capacity
-8- G0560 Meat-Cutting Bandsaw
1. Adjustable Blade Guard
2. Blade Guide
3. Sliding Table
4. Small Cutting Fence
5. ON/OFF Switch
6. Large Cutting Fence
7. Meat Grinder/Sausage Stuffer
Figure 2. Main view of machine features.
5
4
3
6
1
SECTION 4: MACHINE FEATURES
7
2
G0560 Meat-Cutting Bandsaw -9-
This machine left our warehouse in a carefully packed crate or box. If you discover the machine is damaged after you have signed for delivery,
please immediately call Customer Service at (570) 546-9663 for advice.
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con­dition of the shipment, you should inventory the equipment.
Wear safety glasses dur­ing the entire set up process!
This machine presents serious injury hazards to untrained users. Read through this entire man­ual to become familiar with the controls and operations BEFORE starting the machine!
Inventory
The Model G0560 is a heavy machine (127 lbs. shipping weight). DO NOT over-exert yourself while unpacking or mov­ing your machine—get assistance.
After all the parts have been removed from the carton, you should have:
Base Unit (Figure 3)
A. Model G0560 Bandsaw Base Unit..............1
Figure 3. Bandsaw base unit.
Unpacking
SECTION 5: SET UP
B. Stand Hardware Bag
—Knob Screw M6-1 x 12..........................17
—Special Hex Bolt M10-1.5 x 16................3
—Hex Bolt M8-1.25 x 20 ............................4
—Carriage Bolt M8-1.25 x 16 ..................22
—Hex Nut M8-1.25 ..................................30
—Flat Washer 8mm ..................................34
—Hex Bolt M6-1 x 20..................................4
—Hex Bolt M6-1 x 12..................................4
—Flat Washer 6mm ....................................8
—Tap Screw #6 x
3
8" ................................12
—Catch Tab..............................................12
-10- G0560 Meat-Cutting Bandsaw
Figure 5. Table, fence and grinder pieces.
Figure 6. Motor, drive belt, and switch pieces.
Figure 4. Stand pieces.
Table, Fence and Grinder Pieces (Figure 5)
L. Table ..........................................................1
M. Slide Rail ....................................................2
N. Large Fence................................................1
O. Small Fence................................................1
P. Fence Rod ..................................................2
Q. Fence Bracket ............................................2
R. Table Force Plate ......................................1
S. Grinder Assembly ......................................1
T. Plastic Pusher ............................................1
U. Sausage Stuffer ..........................................1
V. Blade Protection Plate ................................1
W. Blade Guard................................................1
X. Table Guard ................................................1
B
C
L
M
N
Y
Z
AA
BB
CC
O
P
Q
R
S
T
U
V
W
X
H
I
J
F
G
E
D
Motor, drive belt and switch pieces (Figure 6)
Y. Motor w/ Motor Pulley ................................1
Z. Switch Backside Cover ..............................1
AA. Power Switch ..............................................1
BB. Power Cord ................................................1
CC. V-Belt A-53 ................................................1
In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or, for the sake of expedi­ency, replacements can be obtained at your local hardware store.
Stand Pieces (Figure 4)
C. Front Panel ................................................1
D. Rear Panel ..................................................1
E. Top Panel....................................................1
F. Top Panel “S” Brace ..................................1
G.
Motor Mount Plate
......................................1
H. Plastic Side Panel ......................................2
I. Lower Brace................................................2
J. Foot Hardware
—Rubber Feet ............................................4
—Feet Mount Bracket ................................4
G0560 Meat-Cutting Bandsaw -11-
Hardware Recognition Chart
-12- G0560 Meat-Cutting Bandsaw
Unsupervised children and visitors could cause serious personal injury to them­selves with this machine. Choose a site for placement in your shop where you can safely lock visitors and chil­dren away when you are not with them.
Floor Load
The Model G0560 weighs 127 lbs. and has a base footprint of 16" x 18".
Working Clearances
Consider existing and anticipated needs, size of material to be processed, and space for auxiliary stands, work tables or other machinery when establishing a location for your bandsaw.
Clean Up
The table and guard pieces come with a protec­tive coating. Peel this off before cleaning these pieces. Clean and sanitize all parts of the saw that will be in contact with meat or any other food items. The smaller items and table will fit in most dishwashers. This is probably the easiest method of cleaning and sanitizing these parts. For the larger parts of the saw, if a dishwasher is not available, clean with a sanitizing agent. See Section 5: Sanitation for details on sanitizing. Get in the habit of cleaning your saw thoroughly to avoid contamination and illnesses.
When cleaning with sanitizers, always fol­low the recommendations on the manu­facturer’s label, and make sure that the product will do the job for which you intend. Never use a product that will make your meat unsafe for human consumption. Failure to follow this warning may lead to sickness or death!
Site Considerations
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