Grizzly G0560 User Manual

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MEAT-CUTTING BANDSAW
MODEL G0560
INSTRUCTION MANUAL
COPYRIGHT © DECEMBER, 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#5906 PRINTED IN TAIWAN
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WARNING
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
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Table of Contents
SECTION 1: SAFETY........................................................................................................................2
Safety Instructions for Power Tools ............................................................................................2
Additional Safety Instructions for Meat Saws ............................................................................4
SECTION 2: GENERAL INFORMATION..........................................................................................5
SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................6
Amperage Draw ..........................................................................................................................6
Circuit Breaker ............................................................................................................................6
Plug-Type....................................................................................................................................6
Circuit Capacity ..........................................................................................................................7
Grounding....................................................................................................................................7
Rewiring To 220V........................................................................................................................7
Extension Cords..........................................................................................................................7
SECTION 4: MACHINE FEATURES ................................................................................................8
SECTION 5: SET UP ........................................................................................................................9
Unpacking ..................................................................................................................................9
Inventory......................................................................................................................................9
Hardware Recognition Chart ....................................................................................................11
Site Considerations ..................................................................................................................12
Clean Up ..................................................................................................................................12
Stand ........................................................................................................................................13
Switch & Cord ..........................................................................................................................14
Wiring ........................................................................................................................................15
Motor ........................................................................................................................................15
Bandsaw Unit ............................................................................................................................16
V-Belt ........................................................................................................................................16
Blade & Table Guards ..............................................................................................................17
Stand Covers ............................................................................................................................17
Table ........................................................................................................................................18
Fence ........................................................................................................................................20
Meat Grinder ............................................................................................................................21
SECTION 6: OPERATIONS ............................................................................................................22
Blade Guard ..............................................................................................................................22
Blade Guides ............................................................................................................................23
Blade Tension ..........................................................................................................................23
Blade Tracking ..........................................................................................................................24
Changing Blades ......................................................................................................................24
Support Bearing ........................................................................................................................25
Test Run....................................................................................................................................25
Cutting Meat..............................................................................................................................26
Cutting Bone ............................................................................................................................27
Grinding Meat............................................................................................................................27
SECTION 7: CLEANING/SANITIZING............................................................................................28
Cleaning the Saw......................................................................................................................28
Proper Sanitation ......................................................................................................................29
SECTION 8: MAINTENANCE ........................................................................................................30
SECTION 7: REFERENCE INFO ....................................................................................................31
G0560 Data Sheet ....................................................................................................................32
G0560 Wiring Diagram..............................................................................................................33
G0560 Parts Breakdown & Parts Lists ....................................................................................34
Warranty & Returns ..................................................................................................................38
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5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. DO NOT force tool or attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI­RONMENT. DO NOT use power tools in
damp or wet locations, or where any flam­mable or noxious fumes may exist. Keep work area well lighted.
For Your Own Safety, Read Instruction
Manual Before Operating this Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
Safety Instructions for Power Tools
SECTION 1: SAFETY
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G0560 Meat-Cutting Bandsaw -3-
9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protec­tive hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to hold work when practical. It is safer than using your hand and frees both hands to operate tool.
13. DO NOT OVERREACH. Keep proper foot­ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
Safety Instructions for Power Tools
15. USE RECOMMENDED ACCESSORIES.
Consult the instruction manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTION-
AL STARTING. On machines with mag-
netic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before recon­necting.
17. MANY WOODWORKING TOOLS CAN
“KICKBACK” THE WORKPIECE toward
the operator if not handled properly. Know what conditions can create “kickback” and know how to avoid them. Read the manual accompanying the machine thoroughly.
18. CHECK DAMAGED PARTS. Before fur­ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. DO NOT
leave tool until it comes to a complete stop.
20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a machine.
21. NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPER­ATE THE MACHINE. Make sure any
instructions you give in regards to the operation of the machine are approved, correct, safe, and clearly understood.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 16 16 16
7-10 16 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
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Bacteria from raw meat has been frequently linked to illness and even death! Describing proper meat handling techniques outside of cleaning the bandsaw is beyond the scope of this manual. If you are unclear about sanitary meat handling practices, contact your local Board of Health or the USDA to research the proper methods of meat handling.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment or poor work results.
Additional Safety Instructions for Meat Saws
8. ALWAYS FEED MATERIAL EVENLY
AND SMOOTHLY. DO NOT force or twist
blade while cutting, especially when saw­ing through bone.
9. DO NOT MANUALLY STOP OR SLOW
BLADE after turning off the saw. Allow it to
come to a complete stop before you leave it unattended.
10. ALL INSPECTIONS, ADJUSTMENTS, AND MAINTENANCE ARE TO BE DONE WITH THE POWER OFF and the plug
pulled from the outlet. Wait for all moving parts to come to a complete stop.
11. HABITS—GOOD AND BAD—ARE HARD TO BREAK. Develop good habits
in your shop and safety will become sec­ond-nature to you.
12. IF AT ANY TIME YOU ARE EXPERIENC­ING DIFFICULTIES PERFORMING THE INTENDED OPERATION, STOP USING THE MACHINE! Then contact our service
department or ask a qualified expert how the operation should be performed.
13. ALWAYS SANITIZE AND CLEAN ALL EXPOSED PARTS OF SAW THOR­OUGHLY AFTER CUTTING MEAT.
14. IF YOU ARE NOT FAMILIAR WITH SAFE MEAT HANDLING TECHNIQUES, then contact your local Board of Health or the USDA for proper sanitary practices.
1. DO NOT OPERATE WITH DULL OR
BADLY WORN BLADES. Dull blades
require more effort to use and are difficult to control. Inspect blades before each use.
2. NEVER POSITION FINGERS OR THUMBS IN LINE WITH THE CUT.
Serious personal injury could occur.
3. DO NOT OPERATE THIS SAW WITH­OUT WHEEL, PULLEY, AND BLADE GUARDS IN PLACE.
4. WHEN REPLACING BLADES, make sure
teeth face down toward the table. The force of the cut is always down towards the table. Make sure the blade is properly tensioned.
5. CUTS SHOULD ALWAYS BE FULLY SUPPORTED by the table or some type of
support fixture.
6. DO NOT BACK MEAT AWAY from the blade while the saw is running. Plan your cuts so you always cut through the meat. If you need to back the meat out, turn the bandsaw off and wait for the blade to come to a complete stop. Do not twist or put excessive stress on the blade while backing meat away.
7. BLADE SHOULD BE RUNNING AT FULL SPEED before beginning a cut.
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G0560 Meat-Cutting Bandsaw -5-
Grizzly Industrial, Inc. is proud to offer the Model G0560 Meat-Cutting Bandsaw. This machine is part of Grizzly’s growing family of fine machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation.
The Model G0560 is intended for home or pro­fessional butchers and is capable of cutting through meat and bones. The stainless steel table and easy disassembly of parts allow for proper cleaning and sanitation.
We are also pleased to provide this manual with the Model G0560. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our latest effort to produce the best docu­mentation possible.
If you have any comments or criticisms that you feel we should address in our next printing, please write to us at:
Grizzly Industrial, Inc.
C
O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227
Most important, we stand behind our machines. We have excellent regional service departments at your disposal should the need arise.
If you have any service questions or parts requests, please call or write to us at the location listed below.
Grizzly Industrial, Inc
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
The specifications, drawings, and photographs illustrated in this manual represent the Model G0560 as supplied when the manual was pre­pared. However, owing to Grizzly’s policy of con­tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at www.grizzly.com
. Any updates to your machine will be reflected in these manuals as soon as they are complete.
If you DO NOT read this entire manual before operating the machine, you will greatly increase your chances of serious personal injury. To pro­tect yourself, read and understand this entire manual!
Commentary
SECTION 2: GENERAL INFORMATION
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The Model G0560 features a 110/220V 3⁄4 HP motor that is prewired at 110V.
Amperage Draw
110V (prewired) .................................... 12 Amps
220V ...................................................... 6 Amps
Use the following guidelines when choosing a cir­cuit breaker (circuit breakers rated any higher are not adequate to protect the circuit):
Circuit Breaker
110V (prewired) ..........................20 Amp, 1 Pole
220V ..........................................10 Amp, 2 Pole
Figure 1b. NEMA 6-15 plug and receptacle.
Figure 1a. NEMA 5-15 plug and receptacle.
The cord set enclosed is equipped with a NEMA 5-15 plug (Figure 1a).
If the bandsaw is rewired to operate on a 220V power source, the plug must be replaced with a NEMA 6-15 plug (Figure 1b).
Plug-Type
Circuit Breaker
Amperage Draw
SECTION 3: CIRCUIT REQUIREMENTS
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G0560 Meat-Cutting Bandsaw -7-
Electrocution or a fire can result if the machine is not grounded correct­ly. Make sure all electri­cal circuits are ground­ed. DO NOT use the machine if it is not grounded.
If you find it necessary to use an extension cord with this machine:
Only use a cord that is rated for standard ser-
vice (Grade S).
Only use a cord that contains a grounding
prong.
Use at least a 16 gauge cord if the cord is 50
feet long or less.
Use at least a 14 gauge cord if the cord is
between 50-100 feet.
Always repair or replace cords when they
become worn or damaged.
We DO NOT recommend using an extension cord if you are operating your bandsaw on a 220V power source.
NOTICE
The wire on the power cord with green or green and yellow striped insulation is the grounding conductor.
In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur­rent. This tool is equipped with a power cord that has an equipment-grounding prong. The outlet must be properly installed and grounded in accor­dance with all local codes and ordinances.
The Model G0560 can be rewired to operate on a 220V power source. The motor must be rewired according to the wiring diagram on the motor label. The wiring configuration can also be found on the inside of the motor wire cover, as well as on page 33.
This procedure takes moderate electrical skill and the rewiring job should be inspected by a licensed electrician before turning the machine ON.
Always check to see if the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician.
If the circuit breaker trips or the fuse blows regu­larly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified electrician.
Extension Cords
Rewiring To 220V
Grounding
Circuit Capacity
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1. Adjustable Blade Guard
2. Blade Guide
3. Sliding Table
4. Small Cutting Fence
5. ON/OFF Switch
6. Large Cutting Fence
7. Meat Grinder/Sausage Stuffer
Figure 2. Main view of machine features.
5
4
3
6
1
SECTION 4: MACHINE FEATURES
7
2
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G0560 Meat-Cutting Bandsaw -9-
This machine left our warehouse in a carefully packed crate or box. If you discover the machine is damaged after you have signed for delivery,
please immediately call Customer Service at (570) 546-9663 for advice.
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con­dition of the shipment, you should inventory the equipment.
Wear safety glasses dur­ing the entire set up process!
This machine presents serious injury hazards to untrained users. Read through this entire man­ual to become familiar with the controls and operations BEFORE starting the machine!
Inventory
The Model G0560 is a heavy machine (127 lbs. shipping weight). DO NOT over-exert yourself while unpacking or mov­ing your machine—get assistance.
After all the parts have been removed from the carton, you should have:
Base Unit (Figure 3)
A. Model G0560 Bandsaw Base Unit..............1
Figure 3. Bandsaw base unit.
Unpacking
SECTION 5: SET UP
B. Stand Hardware Bag
—Knob Screw M6-1 x 12..........................17
—Special Hex Bolt M10-1.5 x 16................3
—Hex Bolt M8-1.25 x 20 ............................4
—Carriage Bolt M8-1.25 x 16 ..................22
—Hex Nut M8-1.25 ..................................30
—Flat Washer 8mm ..................................34
—Hex Bolt M6-1 x 20..................................4
—Hex Bolt M6-1 x 12..................................4
—Flat Washer 6mm ....................................8
—Tap Screw #6 x
3
8" ................................12
—Catch Tab..............................................12
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Figure 5. Table, fence and grinder pieces.
Figure 6. Motor, drive belt, and switch pieces.
Figure 4. Stand pieces.
Table, Fence and Grinder Pieces (Figure 5)
L. Table ..........................................................1
M. Slide Rail ....................................................2
N. Large Fence................................................1
O. Small Fence................................................1
P. Fence Rod ..................................................2
Q. Fence Bracket ............................................2
R. Table Force Plate ......................................1
S. Grinder Assembly ......................................1
T. Plastic Pusher ............................................1
U. Sausage Stuffer ..........................................1
V. Blade Protection Plate ................................1
W. Blade Guard................................................1
X. Table Guard ................................................1
B
C
L
M
N
Y
Z
AA
BB
CC
O
P
Q
R
S
T
U
V
W
X
H
I
J
F
G
E
D
Motor, drive belt and switch pieces (Figure 6)
Y. Motor w/ Motor Pulley ................................1
Z. Switch Backside Cover ..............................1
AA. Power Switch ..............................................1
BB. Power Cord ................................................1
CC. V-Belt A-53 ................................................1
In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or, for the sake of expedi­ency, replacements can be obtained at your local hardware store.
Stand Pieces (Figure 4)
C. Front Panel ................................................1
D. Rear Panel ..................................................1
E. Top Panel....................................................1
F. Top Panel “S” Brace ..................................1
G.
Motor Mount Plate
......................................1
H. Plastic Side Panel ......................................2
I. Lower Brace................................................2
J. Foot Hardware
—Rubber Feet ............................................4
—Feet Mount Bracket ................................4
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G0560 Meat-Cutting Bandsaw -11-
Hardware Recognition Chart
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Unsupervised children and visitors could cause serious personal injury to them­selves with this machine. Choose a site for placement in your shop where you can safely lock visitors and chil­dren away when you are not with them.
Floor Load
The Model G0560 weighs 127 lbs. and has a base footprint of 16" x 18".
Working Clearances
Consider existing and anticipated needs, size of material to be processed, and space for auxiliary stands, work tables or other machinery when establishing a location for your bandsaw.
Clean Up
The table and guard pieces come with a protec­tive coating. Peel this off before cleaning these pieces. Clean and sanitize all parts of the saw that will be in contact with meat or any other food items. The smaller items and table will fit in most dishwashers. This is probably the easiest method of cleaning and sanitizing these parts. For the larger parts of the saw, if a dishwasher is not available, clean with a sanitizing agent. See Section 5: Sanitation for details on sanitizing. Get in the habit of cleaning your saw thoroughly to avoid contamination and illnesses.
When cleaning with sanitizers, always fol­low the recommendations on the manu­facturer’s label, and make sure that the product will do the job for which you intend. Never use a product that will make your meat unsafe for human consumption. Failure to follow this warning may lead to sickness or death!
Site Considerations
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G0560 Meat-Cutting Bandsaw -13-
Components and Hardware Needed: Qty
Rubber Feet ......................................................4
Feet Bracket ......................................................4
Hex Bolt M6-1 x 20 ............................................4
Stand Side..........................................................2
Stand Side Brace ..............................................2
Stand Top ..........................................................1
Top Panel “S” Brace ..........................................1
Motor Mounting Bracket ....................................1
Carriage Bolt M8-1.25 x 16 ..............................16
Hex Nut M8-1.25 ..............................................20
Flat Washer 8mm ............................................20
Tools Needed:
10mm Wrench or Socket....................................2
To assemble the stand:
All stand pieces except the rubber feet should be assembled with the M8-1.25 x 16 carriage bolts, M8 hex nuts, and 8mm washers.
1. Attach the stand sides to the stand top as shown in Figure 7. Make sure the side of the stand with the switch cutout is on the same side as the V-belt cutout on the top piece. This will ensure that the switch is in front of the bandsaw. Do not completely tighten the carriage bolt nuts at this time.
Stand
2. Place the (4) feet brackets on the stand cor-
ners where the rubber feet will be installed.
3. Insert the (4) M6-1 x 20 hex bolts into the rubber feet and attach the feet to the stand corners as shown in Figure 8.
Figure 8. Rubber foot and foot brackets.
Figure 7. Stand sides attached to stand top.
Figure 9. Stand braces attached to stand sides.
4. Attach the side braces to the stand sides as
shown in Figure 9.
Switch Cutout
V-belt Cutout
Rubber Foot
Foot Bracket
Side Braces
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Figure 12. Switch & cord installed on stand.
Components and Hardware Needed: Qty
Switch ................................................................1
Switch Cover ......................................................1
Power Cord ........................................................1
Tools Needed:
Phillips Head Screwdriver ..................................1
To install the switch and power cord:
Mount the switch on the stand side with the (2) 10-24 x 1" Phillips screws, 10-24 nuts, and star washers.
1. Place the strain relief into the hole on the stand side. Thread the plastic nut onto the back side of the strain relief.
2. Make sure the plastic setscrew is withdrawn enough to allow the cord to come through the strain relief, then push the end of the cord with the wires through the strain relief.
3. Allow enough room for the red and black wires to reach the switch and the green wire to reach the ground (hole below the switch).
4. Tighten the plastic setscrew to secure the cord in place. Mount the switch and cord to the stand side as shown in Figure 12.
Switch & Cord
6. Attach the motor mounting plate with the top
panel “S” brace to the inside of the stand as shown in Figure 11.
Figure 10. Motor mounting bracket attached to
the top panel “S” brace.
5. Attach the motor mounting plate to the top panel “S” brace with (2)
5
16"-18 x 1⁄2" carriage
bolt,
5
16" washers and 5⁄16"-18 hex nuts
(Figure 10).
7. Turn the stand over on its feet to square out the sides and tighten the remaining loose nuts.
Figure 11. Top brace to stand top.
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G0560 Meat-Cutting Bandsaw -15-
Figure 13. Motor mounted to motor mount.
Components and Hardware Needed: Qty
Motor ..................................................................1
Hex Bolt M8-1.25 x 20........................................4
Hex Nut M 8-1.25 ..............................................4
Flat Washer 8mm ..............................................8
Tools Needed:
Wrench or Socket 10mm....................................1
To install the motor:
1. Place the motor on the mounting plate so the
motor pulley is directly under the pulley slot in the top of the stand.
2. Fasten the motor onto the motor mount (as shown in Figure 13) with the hex bolts, hex nuts, lock washers and flat washers. The washers should be placed on both sides of the motor mount.
Motor
Figure 14. Wiring to switch plate.
After everything is wired correctly, take off the nuts that hold the switch over the mounting hole in the stand. Slide the rubber cover over the back of the switch so no metal contacts are exposed. Push the mounting screws through the holes on the ends of the cover and thread the nuts back on the screws. Tighten them securely, but not tight enough to ruin the rubber.
The diagram in Figure 14 shows the proper wiring of the motor and the power cord. The ground wires mount underneath the switch with the 10-24 x
1
2" Phillips screw, nut and star wash­er. Do not pinch the wires while installing them. If they will not reach, carefully cut back the outer layer of the black cord. Do not cut insulation on
the smaller wires inside!
Wiring
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Before you put on the V-belt, make sure that the motor pulley and the upper pulley are reasonably aligned. To do this, loosen the setscrew on the motor pulley, adjust the motor pulley so it is in-line with the upper pulley, then tighten the setscrew.
To put on the V-belt:
1. Loosen the (4) motor mount bolts.
2. Raise the motor up and fit the V-belt in the
pulley grooves, then let the motor down.
3. Place slight pressure on the motor to tension
the belt and tighten the (4) motor mount bolts. Make sure that the motor does not twist and double check the pulley alignment. Adjust the positioning as needed.
4. Check for approximately
1
4" deflection. If the
belt is not tensioned correctly, repeat steps
1 and 3 until it is correct.
V-Belt
Figure 15. Bandsaw unit on stand.
Figure 16. Installing special hex bolt.
Components and Hardware Needed: Qty
Bandsaw Base Unit ............................................1
Special Hex Bolt M10-1.5 x 16 ..........................3
2. Line up the holes in the corner of the stand with the holes on the bottom of the bandsaw unit.
3. Fasten the stand to the bandsaw unit with the (3) M10-1.5 x 16 special hex bolt as shown in Figure 16.
Bandsaw Unit
The Model G0529 weighs 127 lbs. Personal injury could occur if the machine is moved without addition­al assistance. Seek help when moving or lifting the machine.
To install the bandsaw unit onto the stand:
1. Place the bandsaw base unit onto the stand
as shown in Figure 15. Get help so you do not strain yourself.
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G0560 Meat-Cutting Bandsaw -17-
Stand Covers
Figure 18. Catch tab in place on stand cover.
Components and Hardware Needed: Qty
Tap Screws #6 x
3
8" ........................................12
Catch Tabs ......................................................12
Stand Covers......................................................2
Tools Needed:
Phillips Head Screwdriver ..................................1
The stand covers need catch tabs installed in all the predrilled holes as shown in Figure 17 & 18.
Figure 17. Stand covers with catch tabs.
The stand covers fit inside the stand openings and attach by turning the catch tabs over the edges of the stand.
Figure 19. Table guard installed.
The blade and table guards prevent contami­nants from falling into the saw.
Components and Hardware Needed: Qty
Blade Guard ......................................................1
Table Guard ......................................................1
Knob Screw M6-1 x 12 ......................................6
To install the guards:
1. Place the table guard around the bandsaw throat on the top edge as shown in Figure
19.
Blade & Table
Guards
2. Secure the table guard in place with a knob
screw on each side of the guard.
3. Place the blade guard around the side of the bandsaw covering the blade as shown in
Figure 20
.
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Figure 21. Installing rails on table.
The sliding table allows you to move the blade through the meat.
Components and Hardware Needed: Qty
Sliding Table ......................................................1
Rail ....................................................................2
Force Plate ........................................................1
Knob Screw M6-1 x 12 ......................................4
Hex Bolt M6-1 x 12 ............................................4
Flat Washer 6mm ..............................................4
To install the sliding table:
1. Secure one end of each rail to the underside
of the sliding table as shown in Figure 21. Note—Secure the rail ends to the closed
side of the sliding table.
Table
Figure 20. Blade guard installed.
4. Secure the blade guard in place with two
knob screws on each side.
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G0560 Meat-Cutting Bandsaw -19-
Figure 23. Securing rails in the sliding table.
Figure 22. Installing force plate.
4. Secure the rails to the end of the table using the knob screws as shown in Figure 23.
2. Slide the bandsaw blade through the slot in
the sliding table and place the table on the rollers. Note—Be careful when placing the
table on the saw. The other end of the rails are not secured to the table.
3. Secure the force plate under the open edge of the table with the M6-1 x 12 knob screws as shown in Figure 22.
5. Tighten the rails in place so that they slide in the roller groove.
Note—This table adjustment may take some
trial and error. It is best to position the inside rail so the blade is centered in the slot, then squeeze the outer rail into the roller groove and tighten the knob screws. It is important that the rails are secure in the rollers and the blade does not make contact with the table.
6. Check to make sure the rails are in the roller grooves and that the table slides smoothly (Figure 24).
Figure 24. Checking table position.
Page 22
-20- G0560 Meat-Cutting Bandsaw
Figure 25. Fence supports to table.
Figure 26. Fences assembled.
Figure 27. Fences installed on supports.
The fences allow you to support the meat as you slide it through the blade while also controlling the thickness of cut.
Components and Hardware Needed: Qty
Fence Support Brackets ....................................2
Hex Bolts M6-1 x 20 ..........................................4
Fence Shafts ......................................................2
Fences................................................................2
Knob Screws M6-1 x 12 ....................................4
Flat Washer ........................................................4
Tools Needed:
Wrench 10/12mm ..............................................1
To install the fence:
1. Use the M6-1 x 20 hex bolts to attach the
fence brackets to the table as shown in
Figure 25.
Fence
2. Insert the fence shafts into the fences and
secure them in place with the knob screws (Figure 26).
3. Slide the long fence into the bracket on the left and the short fence into the bracket in front (Figure 27).
4. Secure the fence assemblies in the brackets with knob screws.
Page 23
G0560 Meat-Cutting Bandsaw -21-
Meat Grinder
The Model G0560 comes with a meat grinder. Before assembling this for use, clean and sanitize its parts. See Section 5: Sanitation for details on sanitizing. Figure 28 shows the meat grinder components.
Figure 28. Meat grinder components.
Figure 29. Keyway location.
Figure 30. Sausage stuffer attachment.
To install the meat grinder:
1. Disconnect the machine from the power source!
2. Line up the fixed key on the meat grinder to the keyway on the housing shown in Figure
29.
Keyway
The meat grinder comes with a sausage stuffer attachment.
To install the sausage stuffer:
1. Remove the collar from the end of the meat
grinder housing.
2. Fit the collar over the sausage stuffer.
3. Place the collar back on the housing as
shown in Figure 30, and thread it tight so it is secured to the housing.
The meat grinder should not be attached to the saw when not in use. The open chute and spinning auger easily invite an accident if not being attended to.
The meat grinder should not be attached to the saw when not in use. Meat fat is required to lubricate the grinder compo­nents during operation. Grinder will be damaged if allowed to turn “dry”.
Sausage
Stuffer
Collar
3. Slide the meat grinder all the way into the housing and tighten the split collar to secure the grinder in place.
Page 24
-22- G0560 Meat-Cutting Bandsaw
Damage to your eyes and ears could result from using this machine without proper pro­tective gear. Always wear safety glasses and hearing protection when operating this machine.
The Model G0560 is operated by an ON/OFF paddle switch that is clearly labeled on the side of the stand.
This switch is locked out when the key is removed to protect against accidental operation (Figure
31).
Figure 32. Blade guard.
Figure 31. Switch lock out.
Blade Guard
Figure 32 shows the blade guard controls. The
blade guard protects the operator from accidental contact with the part of the blade that is not being used.
The star knob on the guide rail allows you to raise and lower the blade guard and blade guide assembly. Keep the blade guide assembly within an inch of the material you are cutting. This will provide adequate support for the blade where the pressure is greatest. This adjustment is crucial
for safe operation when cutting through bone!
SECTION 6: OPERATIONS
Guide Rail
Star Knob
Blade Guard
Page 25
G0560 Meat-Cutting Bandsaw -23-
Blade Tension
The bandsaw blade must be adequately ten­sioned so that it will cut straight and not fall off the wheel during operation.
To tension the bandsaw blade:
1. Disconnect the machine from the power source!
2. Remove the thumbscrew that secures the
upper cover, then pull the upper cover off the bandsaw unit to expose the upper wheel.
3. Turn the tension bolt (shown in Figure 35) counterclockwise to decrease the tension and clockwise to increase the tension.
4. Tension the blade so that it deflects approx­imately
1
4" with moderate pressure from your
finger.
Figure 35. Blade tension bolt.
Disconnect power to the machine when perform­ing any adjustments or maintenance. Failure to do this may result in seri­ous personal injury.
Figure 34. Lower blade guide.
The upper blade guides shown in Figure 33 sup­port the blade from moving side-to-side while cut­ting. These should be adjusted to approximately
0.004" (about the thickness of a dollar bill) away from the blade and should be behind the gullet of the blade teeth.
Figure 33. Upper blade guide.
Blade Guides
The lower blade guides shown in Figure 34 are underneath the table. These can be adjusted with a screwdriver and should be set in the same man­ner as the upper blade guides.
Blade Guides
Blade Guides
Gullet Line
Blade Guide
Tension bolt
Page 26
-24- G0560 Meat-Cutting Bandsaw
Changing Blades
In the event that you need to change blades or remove the current blade for cleaning purposes, follow the instructions below:
1. Disconnect the machine from the power source!
2. Remove the force plate from the end of the
table.
3. Slide the table off the rollers and remove it from the bandsaw unit.
4. Remove the stainless steel blade covers.
5. Move the blade guides away from the blade,
so the blade can easily slide out and away from the blade guide assembly.
6. Remove the V-belt.
7. Release the tension from the blade by turn-
ing the blade tension bolt counterclockwise.
8. Remove the thumbscrew that holds the upper cover in place, then pull the upper cover off of the bandsaw unit.
9. Put on a pair of leather gloves to protect your hands from the sharp edges of the blade. Carefully remove the blade as shown in
Figure 37.
Figure 37. Removing the bandsaw blade.
Figure 36. Blade tracking controls.
The bandsaw blade must be properly tracked (or centered) on the wheels.
To track the blade:
1. Disconnect the machine from the power source!
2. Remove the upper wheel cover from the
bandsaw.
3. The blade tracking controls are shown in Figure 36. Each setscrew moves that por-
tion of the wheel in or out. For example, the top setscrew controls the top of the wheel, the left setscrew controls the left of the wheel and so forth.
3. Adjust the tracking setscrews so that the blade remains in the center of the wheel when you spin the wheel by hand. After the blade appears to be tracking correctly, spin the wheel at least three full times to ensure that the blade remains centered, and then replace the upper wheel cover, turn on the machine and test the blade tracking. If there are problems, repeat steps 1-3.
Blade Tracking
Page 27
G0560 Meat-Cutting Bandsaw -25-
The support bearing backs the blade during oper­ation. As mentioned in the “Blade Guard” instruc­tions, the blade guide assembly (with the support bearing) should be lowered to within an inch from the material you are cutting to be most efficient.
The support bearing shown in Figure 38 should be approximately 0.016" away from the back of the blade. This is about four thicknesses of a dol­lar bill. To adjust the support bearing, loosen the support bearing shaft thumbscrew and slide the support bearing forward or backward as neces­sary.
10. Blade installation is the opposite of removal. Once the blade is installed, remember to ten­sion it appropriately, set the blade guides, and replace the V-belt.
Make sure all components that were removed have been placed back in their original position, are adjusted correctly, and all guards are in place before you plug the bandsaw back into the power outlet. An injury may occur if this caution is ignored.
Once assembly is complete and adjustments are done to your satisfaction, you are ready to start the machine.
Press the START button. Make sure that your fin­ger is poised on the STOP button just in case there is a problem. The bandsaw should run smoothly with little or no vibration or rubbing nois­es. Strange or unnatural noises should be inves­tigated and corrected before operating the machine further.
Run the Model G0560 for a short time to ensure that the moving parts are working properly with no excessive vibration. If any problem develops, correct it before attempting to use the machine.
If you cannot locate the source of unusual noises, immediately contact our service department at (570) 546-9663.
Test Run
Figure 38. Support bearing.
Support Bearing
Support Bearing
Thumbscrew
Page 28
-26- G0560 Meat-Cutting Bandsaw
NOTICE
The following section was designed to pro­vide a basic understanding of the types of items that can be cut with the meat-cutting bandsaw. This manual is in no way a guide to cutting meat, dressing animals or safe meat handling techniques. WE STRONGLY RECOMMEND that you read books, maga­zines or take lessons that specifically deal with meat cutting and animal dressing applications.
Read the entire manual before making any cuts with your bandsaw. Serious personal injury may result if safety or operational information is not understood or fol­lowed.
Cutting Meat
Your Model G0560 Meat-Cutting Bandsaw will cut through any fresh meat and almost all frozen meat.
To cut meat with your bandsaw:
1. Use the side fence to gauge the thickness of
your desired cut. The front fence should brace the meat. Make sure that either of the fences or their rails will not be in line with the cut.
2. Turn the power ON and slowly guide the meat into the blade by sliding the table. With frozen meat, pay close attention to the rate at which you feed the meat into the moving blade. All cuts should be slow and smooth. If you hear the motor slow down or struggle with the cut, stop the cut.
3. Clear the slice you just cut and slide the meat toward the side fence. You can make successive cuts and the following slices will be the same thickness as the first.
This bandsaw can cut your fingers off or cause other bodily harm. Use a wooden push stick when cutting small pieces and always properly support any item you cut.
Bacteria from raw meat has been frequently linked to illness and even death! Describing proper meat handling techniques outside of cleaning the bandsaw is beyond the scope of this manual. If you are unclear about sanitary meat handling practices, contact your local Board of Health or the USDA to research the proper methods of meat handling.
Page 29
G0560 Meat-Cutting Bandsaw -27-
This bandsaw can cut your fingers off or cause other bodily harm. Use a wooden push stick when cutting small pieces and always properly support any item you cut.
The meat grinder can easily grind your fingers. Never use your fingers to push meat into the grinder. Always use the provided pusher and remove the meat grinder when not in use.
Besides meat, this bandsaw can cut through bone too.
When cutting bone:
Feed the bone into the blade slowly. If you hear the motor slow down during cutting, stop cutting at once. DO NOT twist the blade during the cut. The blade may bind or break.
The meat grinder is great for grinding hamburger or sausage. The grinder automatically engages when it is mounted to the bandsaw unit.
To use the meat grinder:
1. Make sure that all the grinder components
are cleaned and sanitized thoroughly before using them.
2. Lower the blade guard as low as it will go and lock it in place.
3. Prepare a place for the ground meat to exit the grinder.
4. Drop pieces of meat into the grinder, one at a time. Use the pusher to help the meat into the spinning auger, but do not overload the grinder.
5. Always clean and sanitize all parts of the grinder that have been exposed to meat or food particles.
DO NOT have the meat grinder installed on the bandsaw when not in use.
Grinding MeatCutting Bone
Page 30
-28- G0560 Meat-Cutting Bandsaw
Cleaning the Saw
Figure 39. Pieces disassembled for cleaning.
To clean your bandsaw after use:
1. Remove the table, the blade guards, the fences, and the meat grinder (Figure 39).
2. If used, disassemble the meat grinder (Figure 40).
Figure 40. Meat grinder components
disassembled for cleaning.
3. Take off the upper wheel cover and open the cabinet door.
Always be as thorough as possible when cleaning and sanitizing your meat cutting bandsaw components. Any parts that have been exposed to raw meat or bone may harbor or develop bacte­ria that may cause illness or death if left uncleaned.
Cleaning the bandsaw while it is plugged in may cause severe electrical shock! Always discon­nect the power before attempting any cleaning or maintenance opera­tions, and after cleaning, never connect the band­saw to a power source until it is dry. Failure to follow this warning may result in severe injury or even death.
When cleaning with sani­tizers, always follow the recommendations on the manufacturer’s label, and make sure that the product will do the job for which you intend. Never use a product that will cause exposed surfaces to ren­der meat unsafe for human consumption. Failure to follow this warning may lead to sickness or death!
SECTION 7: CLEANING/SANITIZING
Page 31
G0560 Meat-Cutting Bandsaw -29-
Proper Sanitation
All surfaces and working parts that have been exposed to meat must be properly sanitized after each use.
Dishwashers are a good option because they sanitize with heat. For all pieces that will not fit in the dishwasher, or if a dishwasher is not avail­able, chemical sanitizers like bleach or iodo- pher solution are good options. There are also other chemical sanitizers on the market that serve the same function. When using chemical sanitizers, make sure they are designed to do the job, and strictly follow the manufacturer’s recom­mendations for proper use.
Proper sanitation with chemical sanitizers requires a process before the actual sanitizer is applied.
The following is an effective method to pre­pare an item for sanitation:
1. Gather all the items that need to be cleaned.
Remove the largest particles of foodstuffs into a proper garbage container. Rinse all items to remove as many of the leftover par­ticles as possible. Set the items aside.
2. Prepare the sink. Wash and scrub all sink compartments with dish soap and hot water. Rinse these compartments thoroughly.
4. Remove the blade from the wheels of the bandsaw (as discussed in the “Changing Blades” instructions). Sanitize all removed pieces from the meat grinder and bandsaw, according to the following sanitation instruc­tions. If you have access to a dishwasher, use it to sanitize the parts that will fit.
5. Clean the wheels and any other part of the bandsaw unit that may have been exposed to raw meat with a direct application sanitiz­er (read “Proper Sanitation” instructions).
3. Fill a sink with soapy water, submerge the item and scrub the entire surface thoroughly.
4. Using hot water, rinse the newly cleaned item in the empty compartment, until all visi­ble suds have been removed. Repeat this process for all of the items that need to be sanitized. If the soapy water starts to get hazy, drain and rinse the sink, then fill with more soapy water.
The items are now ready to be sanitized. Some sanitizers require direct applications, while others are designed to be diluted in water and used to soak the item for a specified period of time. The best method for choosing a chemical sanitizer is to do the research and determine which product is best for your particular situation.
One simple sanitizer that can be used for many applications is regular bleach. To use bleach as a sanitizer, wash, scrub, and rinse your sink. For all non-porous surfaces (includes all parts of this bandsaw), fill the sink with one tablespoon of bleach per gallon of cool water. Do not use bleach that contains odor masking agents or sur­factants. These have not been proven effective for this type of sanitation. Submerge each item for two minutes. For large items, submerge each side for the specified amount of time until you have covered the entire area. Allow to air dry. Do
not rinse these items after sanitation!
If your raw meat comes into contact with non­porous surfaces (wood), clean as described above and soak these surfaces for two minutes in a solution of 3 tablespoons of bleach to one gal­lon of cool water. Rinse these items well!
Page 32
-30- G0560 Meat-Cutting Bandsaw
Regular periodic maintenance on your Model G0560 Meat-Cutting Bandsaw ensures its opti­mum performance. Make a habit of inspecting your bandsaw each time you use it.
Check for the following conditions and repair or replace when necessary.
1. Loose mounting bolts.
2. Worn switch.
3. Worn or damaged cords and plugs.
4. Damaged V-belt.
5. Any other condition that could hamper the
safe operation of this machine.
V-Belt
Avoid getting grease or oil on the V-belt or pul­leys. Check the V-belt, as part of a monthly inspection for proper tension and belt condition. Cracking and glazing could result in belt failure. Replace the belt if such conditions appear.
Maintain your table and blade with a thin film of food grade lubricant that will not support bacteria growth and will not become rancid. These quali­ties are important because some food grade oils will become rancid over time and may cause ill­nesses. Make sure that the product you use is specifically designed for protecting food process­ing machinery. Always follow the manufacturer’s recommendations when using their products.
The wheel bearings are shielded and lubricated for life; thus, they require no maintenance throughout their lifespan. Occasionally lubricate the tracking and height adjustment controls with the same food grade lubricant that you use on the table.
DO NOT lubricate the meat grinder. The meat processed in the meat grinder naturally lubricates the grinder.
Disconnect power to the machine when perform­ing any adjustments or maintenance. Failure to do this may result in seri­ous personal injury.
Lubrication
Table & Blade
General
SECTION 8: MAINTENANCE
Page 33
G0560 Meat-Cutting Bandsaw -31-
The following pages contain the machine data sheets, wiring diagram, parts diagrams, parts lists, and the Warranty/Return information for the Model G0560.
If you need parts or help in assembling your machine, or if you need operational information, call the Grizzly Service Department. Trained ser­vice technicians will be glad to help you.
If you have any comments regarding this manual, please write to Grizzly at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
SECTION 7: REFERENCE INFO
We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service Department at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com.
Page 34
-32- G0560 Meat-Cutting Bandsaw
Design Type .................................................................................................... Floor Model
Overall Dimensions:
Table ..................................................................................................22
1
2" L x 163⁄4" W
Height ......................................................................................................................56"
Height From Floor to Table ..................................................................................35
3
8"
Width of Unit ............................................................................................................19"
Shipping Weight ................................................................................................138 lbs.
Weight in Place ................................................................................................127 lbs.
Box Size ............................................................................36
1
4" L x 191⁄2" W x 161⁄2" H
Footprint ..........................................................................................................16" x 18"
Cutting Capacity:
Height ......................................................................................................................9
1
4"
Throat ......................................................................................................................9
3
4"
Blade Length ........................................................................................................77
1
2"
Blade Speed....................................................................................................990 FPM
Range of Table Slide Movement (with fence) ........................................................8
1
4"
Max Width of Cut of Table Slide Movement (with fence)........................................8
1
2"
Fence Adjustment ......................................................................................................8"
Sausage Grinder Speed ................................................................................380 RPM
Construction:
Table ......................................................................................................Stainless Steel
Wheels ....................................................................................Aluminum - Ball Bearing
Fence ..............................................................................................Die Cast Aluminum
Wheel Covers....................................................................................Pre-Formed Steel
Guides............................................Uppper Bakelite guide, Rear Ball Bearing Support
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ..........................................................................................................
3
4 HP
Phase ⁄ Cycle ..............................................................................Single Phase / 60 Hz
Voltage ......................................................................................................110V / 220V
Amps................................................................................................................12A / 6A
RPM..............................................................................................................1725 RPM
Bearings ........................................................Shielded & Permanently Lubricated Ball
Switch ........................................................................................ Toggle Safety Switch
Features:
................................................Includes
5
8" Blade, Meat Grinder, and Sausage Stuffer
............................................................................Sliding Table (Ball Bearing Support)
Specifications, while deemed accurate, are not guaranteed.
11-21-03
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G0560 MEAT-CUTTING BANDSAW
MACHINE DATA
SHEET
Page 35
G0560 Meat-Cutting Bandsaw -33-
G0560 Wiring Diagram
Page 36
-34- G0560 Meat-Cutting Bandsaw
14
20
29
8
17
3
76
59
63
62
28
60
64
57
61
22
65
31
30
56
66
21
24
69
23
32
33
26
57
34
25
13
74
18
46
19
68
12
11
6
5
72
46
8
4
67
1
88
82
CAUTION
85
ALWAYS REMOVE
MEAT GRINDER WHEN
RESULT.
TO GRINDER WILL
NOT IN USE. DAMAGE
83
86
87
35
84
70
43
40
38
79
39
41
71
44
78
42
77
73
13
48
52
58
20
14
46
2
3
49
55
3
81
50
80
3
53
Page 37
G0560 Meat-Cutting Bandsaw -35-
REF PART # DESCRIPTIONREF PART # DESCRIPTION
49 PFB01M Flange Bolt M6-1 X 12 50 P0560050 Lower Guide Seat 51 PW03M Flat Washer 6mm 52 P608ZZ Ball Bearing 608ZZ 53 PB07M Hex Bolt M8-1.25 X 25 55 P0560055 Clamping Luge 56 P0560056 Blade Guide Block 57 P0560057 Star Knob M6-1 X 12 58 P0560058 Star Knob M8-1.25 X 20 59 P0560059 Screw Bar 60 PTS001M Thumb Screw M6-1 X 16 61 P0560061 Blade Guide Bar 62 P6200ZZ Ball Bearing 6200ZZ 63 PR01M Ext Retaining Ring 10MM 64 P0560064 Blade Guide Block 65 PSS01M Set Screw M6-1 X 10 66 P0560066 Blade Guide Holder 67 P0560067 Connector Fixed Plate 68 P0560068 Lower Wheel Fixed Plat 69 P0560069 Rod Set Screw 70 P0560070 Blade Guard 71 PR21M Int Retaining Ring 35MM 72 PLW04M Lock Washer 8MM 73 PN09M Hex Nut M12-1.75 74 P0560074 Sausage Stuffer 76 P0560076 Pusher 77 PSS05M Set Screw M5-.8 X 10 78 PLW05M Lock Washer 12MM 79 PW04M Flat Washer 10MM 80 PCB12M Carriage Bolt M6-1 x 12 81 PCB06M Carriage Bolt M8-1.25 X 16 82 P0560082 Hand Near Blade Label 83 P0560083 Safety Glasses Label 84 P0560084 Machine ID Label 85 P0560085 Unplug 110V Label 86 P0560086 Wash Hands Label 87 G9987 Grizzly Logo Plate 88 P0560086
Meat Grinder Label
1 P0560001 Bandsaw Base 2 PN03M Hex Nut M8-1.25 3 PW01M Flat Washer 8MM 4 P0560004 Blade Cover 5 P0560005 Lower Blade Wheel 6 P0560006 Set Bearing 8 PSS01M Set Screw M6-1 X 10 11 PB10M Hex Bolt M6-1 X 25 12 PN01M Hex Nut M6-1 13 PN03M Hex Nut M8-1.25 14 PN01M Hex Nut M6-1 17 PVA53 V-Belt A-53 4l530 18 P0560018 Pulley 19 P6204 Ball Bearing 6204ZZ 20 PB08M Hex Bolt M6-1 X 20 21 P0560021 Bracket 22 P0560022 Grinding Hopper 23 P6203 Ball Bearing 6203ZZ 24 PR18M Ext Retaining Ring 17MM 25 PK23M Key 5 X 5 X 25 26 P0560026 Shaft 28
PCB18M Carriage Bolt M8-1.25 X 45
29 P0560029 Square Knob M8-1.25 30 P0560030 Shaft, Thrust 31 P0560031 Bushing 32 P0560032 Reamer 33 P0560033 Filter Cover #4 34 P0560034 Lock Cover 35 P0560035 Upper Cover 38 PR05M Ext Retaining Ring 15MM 39 P6202 Ball Bearing 6202ZZ 40 P0560040 Hex Bolt M10-1.5 X 115 41 P0560041 Bracket 42 P0560042 Shaft Bracket 43 P0560043 Upper Blade Wheel 44 P0560044 Blade 46 PB09M Hex Bolt M8-1.25 X 20 48 PN01M Hex Nut M6-1
G0560 Main Saw Assembly
Page 38
-36- G0560 Meat-Cutting Bandsaw
REF PART # DESCRIPTIONREF PART # DESCRIPTION
113 PS01 Phlp Hd Scr 10-24 X 1⁄2 114 PS22 Phlp Hd Scr 10-24 X 5⁄8 115 P0560115 Motor Pulley 116 P0560116 Switch Plate 117 P0560117 L Type Set Plate 118 P0560118 Side Cover 119 P0560119 Rubber Pad 120 PN03M Hex Nut M8-1.25 121 PW01M Flat Washer 8MM 122 PCB06M Carriage Bolt M8-1.25 X 16 123 P0560123 Switch Box 124 PTLW02M Ext Tooth Washer 5MM 125 PN07 Hex Nut #10-24 126 P0560126 Clamp Door 127
PHTEK18M Tap Screw M3.5 X 10
128 P0560128 Set Bolt 129 PB09M Hex Bolt M8-1.25 X 20 130 PLABEL-14 Electricity Label 131 P0560131 Read Manual Label
101 P0560101 Face Plate 102 P0560102 Rear Plate 103 P0560103 Front Plate 104 P0560104 Lower Bracket 105 P0560105 Motor Plate 106 P0560106 Upper Bracket 107 P0560107 Motor 107-1 PLABEL-38 Gen Motor Label 107-2 P0560107-2 G0560 Motor Data Label 107-3 P0560107-3 Motor Fan Cover 107-4 P0560107-4 Motor Fan 107-5 P0560107-5 Capacitor Cover 107-6 P0560107-6 Start Capacitor 200M 125V 107-7 P0560107-7 Motor Wiring Box 108 P0560108 Motor Cord 109 P0560109 Set Bolt M6-1 X 6 110 P0560110 Cord Bushing 111 P0560111 Power Cord 112 P0560112 Switch
G0560 Stand & Motor Assembly
Motor Components
107-1
R
T
107-2
107-3
107-4
107-7
107-5
107-6
122
118
120
121
122
102
117
119
127
126
101
128
104
106
122
121
105
107
115
120
121
121
129
121
120
108
109
123
125
130
131
111
110
116
114
113
112
124
113
124
103
119
Page 39
G0560 Meat-Cutting Bandsaw -37-
REF PART # DESCRIPTIONREF PART # DESCRIPTION
216 PS14M Phlp Hd Scr M6-1 X 12 217
PFB08M Flange Bolt M5-.8 X 10
218 PR57M Int Retaining Ring 22mm 219 P608ZZ Ball Bearing 608ZZ 220 PCB12M Carriage Bolt M6-1 X 12 221 PFN02M Flange Nut M6-1 222 PW03M Flat Washer 6MM 223
PFH07M Flat Hd Screw M5-.8 X 10
224
PN06M Hex Nut M5-.8
225 P0560225 Knob Bolt M6-1 X 12 226 PB83M Hex Bolt M6-1 X 16 227 P0560227 Left-support 228 PW02M Flat Washer 5MM 229 PN01M Hex Nut M6-1
201 P0560201 Table (sliding) 202 P0560202 Rollers 203 P0560203 Stand Rod 204 P0560204 Guard Cover 205 P0560205 Roller Shaft 206 P0560206 Fixed Plate 207 P0560207 Right-support 208 P0560208 Pusher 209 P0560209 Roller Fixed Plate 210 P0560210 Left Fence 211 P0560211 Supporter 212 P0560212 Guide Rail 213 PB02M Hex Bolt M6-1 X 12 214 PB08M Hex Bolt M6-1 X 20 215 PW03M Flat Washer 6MM
G0560 Sliding Table Assembly
214 215
213
211
203
208
201
223
210
216
217
218
219
202
205
214
215
220
222
228
224
207
212
206
227
225
225
209
226
222
213
226
229
221
204
Page 40
-38- G0560 Meat-Cutting Bandsaw
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe­cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car­ton. We will not accept any item back without this number. Proof of purchase must accompany the mer­chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
WARRANTY AND RETURNS
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___Other__________________________________________________
9. How many of your woodworking machines are Grizzly? _____________
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc⁄Belt Sander ___Spindle⁄Belt Sander ___Mini Jointer ___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable⁄hand held power tools do you own? Check all that apply.
___________________________________________________________
___________________________________________________________
___________________________________________________________
13. What machines⁄supplies would you like Grizzly Industrial to carry?
___________________________________________________________
___________________________________________________________
___________________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
___Builders Hardware ___Hand Tools ___Fasteners ___Wood Components ___Other__________________________________________________
15. What other companies do you purchase your tools and supplies from? __________________________________________________________ __________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Industrial to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times.
___Yes ___No
19. Comments:__________________________________________________
__________________________________________________________
___________________________________________________________
___________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench ___Other__________________________________________________
3. Which of the following woodworking⁄remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop ___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced ___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander
Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________
MODEL: ________________________ Serial #______________________ Order _______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
WARRANTY CARD
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