Grizzly G0555X User Manual

MODEL G0555X

14" EXTREME SERIES BANDSAW

OWNER'S MANUAL

(For models manufactured since 4/12)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR8670 PRINTED IN TAIWAN

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy ........................................... 2

Contact Info.................................................... 2

Machine Data Sheet ...................................... 3

Identification ................................................... 5

SECTION 1: SAFETY ....................................... 6

Safety Instructions for Machinery .................. 6

Additional Safety for Bandsaws ..................... 8

SECTION 2: POWER SUPPLY ........................ 9

SECTION 3: SET UP ...................................... 12

Set Up Safety ............................................... 12

Needed for Setup ......................................... 12

Unpacking .................................................... 12

Inventory ...................................................... 13

Cleanup ........................................................ 14

Site Considerations ...................................... 14

Assembly ..................................................... 15

Dust Collection ............................................. 18

Blade Tracking ............................................. 18

Test Run ...................................................... 19

Tensioning Blade ......................................... 20

Adjusting Support Bearings ......................... 20

Adjusting Blade Guides ............................... 22

Adjusting Positive Stop ................................ 23

Setting Table ................................................ 23

Tilt Scale to 0˚ .............................................. 23

Leveling Extension Table ............................. 24

Aligning Table .............................................. 25

Aligning Fence ............................................. 25

SECTION 5: ACCESSORIES ......................... 35

SECTION 6: MAINTENANCE ......................... 36

Schedule ...................................................... 36

Cleaning ....................................................... 36

Lubricating ................................................... 36

Redressing Rubber Tires ............................. 36

SECTION 7: SERVICE ................................... 37

Troubleshooting ........................................... 37

Checking Belt ............................................... 39

Tensioning Belt ............................................ 39

Replacing Belt .............................................. 40

Shimming Table ........................................... 41

Blade Lead ................................................... 41

Wheel Alignment .......................................... 42

Blade Tensioner ........................................... 44

SECTION 8: WIRING ...................................... 45

Wiring Safety Instructions ............................ 45

110V Wiring Diagram (Prewired) ................. 46

220V Wiring Diagram ................................... 47

SECTION 9: PARTS ....................................... 48

Main ............................................................. 48

Table, Fence & Guides ................................ 51

Stand ............................................................ 53

Labels .......................................................... 54

WARRANTY AND RETURNS ........................ 57

SECTION 4: OPERATIONS ........................... 26

Operation Safety .......................................... 26

Overview ...................................................... 26

Disabling & Locking Switch.......................... 27

Motor Switch ................................................ 27

Table Tilt ...................................................... 27

Guide Post ................................................... 28

Ripping ......................................................... 28

Crosscutting ................................................. 29

Resawing ..................................................... 29

Cutting Curves ............................................. 30

Stacked Cuts................................................ 30

Blade Information ......................................... 31

Blade Changes ............................................ 33

Scale Calibration .......................................... 34

INTRODUCTION

We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make

Also, owing to our policy of continuous improvement, your machine may not exactly match the

manual. If you find this to be the case, and the dif-

ference between the manual and machine leaves you in doubt, manual update or call technical support for help.

Before calling, find the manufacture date of your machine by looking at the date stamped into the machine ID label (see below). This will help us determine if the manual version you received matches the manufacture date of your machine.

For your convenience, we

uals and

on our website

model of as soon as they are complete.

We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

Manual Accuracy

an occasional mistake.

www.grizzly.com. Any updates to your

machine will be reflected in these documents

check our website for the latest

Manufacture Date

of Your Machine

post all available man

manual updates for free

Contact Info

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

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G0555X (Mfg. Since 1/12)

Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0555X 14" EXTREME SERIES BANDSAW

Product Dimensions:

Weight.............................................................................................................................................................. 236 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 30 x 26 x 67-1/4 in.

Footprint (Length x Width)..................................................................................................................... 17-1/4 x 16 in.

Shipping Dimensions:

Carton #1

Type........................................................................................................................................... Cardboard Box

Content................................................................................................................................................. Machine

Weight................................................................................................................................................... 199 Lbs.

Length x Width x Height............................................................................................................. 21 x 41 x 20 in.

Must Ship Upright.......................................................................................................................................... No

Carton #2

Type........................................................................................................................................... Cardboard Box

Content...................................................................................................................................................... Stand

Weight..................................................................................................................................................... 60 Lbs.

Length x Width x Height............................................................................................................. 17 x 18 x 26 in.

Must Ship Upright.......................................................................................................................................... No

Electrical:

Power Requirement............................................................................................. 110V or 220V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 110V

Full-Load Current Rating.................................................................................................... 15A at 110V, 7.5A at 220V

Minimum Circuit Size.......................................................................................................... 20A at 110V, 15A at 220V

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................. 5-15 for 110V

Recommended Plug Type...................................................................................................................... 6-15 for 220V

Switch Type.................................................................................................................... ON/OFF Push Button Switch

Motors:

Main

Type................................................................................................................. TEFC Capacitor-Start Induction

Horsepower............................................................................................................................................. 1.5 HP

Phase............................................................................................................................................ Single-Phase

Amps.................................................................................................................................................... 15A/7.5A

Speed................................................................................................................................................ 1725 RPM

Power Transfer .................................................................................................................................. Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

G0555X (Mfg. Since 1/12)

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Main Specifications:

Main Specifications

Bandsaw Size............................................................................................................................................ 14 in.

Max Cutting Width (Left of Blade)........................................................................................................ 13-1/2 in.

Max Cutting Width (Left of Blade) w/Fence......................................................................................... 12-1/4 in.

Max Cutting Height (Resaw Height)............................................................................................................ 6 in.

Blade Speeds..................................................................................................................................... 3000 FPM

Blade Information

Standard Blade Length........................................................................................................................ 93-1/2 in.

Blade Length Range.............................................................................................................. 92-1/2 – 93-1/2 in.

Blade Width Range.......................................................................................................................... 1/8 – 3/4 in.

Type of Blade Guides...................................................................................................................... Ball Bearing

Guide Post Adjustment Type.................................................................................................................. Manual

Has Quick-Release...................................................................................................................................... Yes

Table Information

Table Length.............................................................................................................................................. 14 in.

Table Width......................................................................................................................................... 20-1/2 in.

Table Thickness.................................................................................................................................... 1-1/2 in.

Table Tilt.......................................................................................................................... Left 15, Right 45 deg.

Table Tilt Adjustment Type..................................................................................................................... Manual

Floor-to-Table Height................................................................................................................................. 44 in.

Fence Locking Position.............................................................................................................................. Front

Fence is Adjustable for Blade Lead.............................................................................................................. Yes

Resaw Fence Attachment Included.............................................................................................................. Yes

Miter Gauge Included................................................................................................................................... Yes

Construction Materials

Table....................................................................................................................... Precision Ground Cast Iron

Trunnion............................................................................................................................................. Aluminum

Fence............................................................................................................ Extruded Aluminum and Cast Iron

Base/Stand............................................................................................................................. Pre-Formed Steel

Frame/Body......................................................................................................................................... Cast Iron

Wheels................................................................................................................ Computer-Balanced Cast Iron

Tire.......................................................................................................................................................... Rubber

Wheel Cover ......................................................................................................................... Pre-Formed Steel

Paint................................................................................................................................ Powder Coating & Ure

Other Related Information

Wheel Diameter................................................................................................................................... 13-3/4 in.

Wheel Width........................................................................................................................................ 1-3/16 in.

Number of Dust Ports....................................................................................................................................... 1

Dust Port Size.............................................................................................................................................. 4 in.

Compatible Mobile Base.......................................................................................................................... D3757

Other Specifications:

Country Of Origin ............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ...................................................................................................... 1-1/2 Hours

Serial Number Location ........................................................................................................... ID Label on Top Cover

ISO 9001 Factory .................................................................................................................................................. Yes

CSA Certified ......................................................................................................................................................... Yes

Awards .................................................................................................... Popular Woodworking Best New Tool 2003

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G0555X (Mfg. Since 1/12)

Identification

G0555X (Mfg. Since 1/12)

A. Switch B. Blade Tension Knob C. Work Light D. Blade Tracking Knob E. Quick Release Blade Tension Lever F. Fence G. Guide Post Lock Knob H. Upper Blade Guide Assembly I. Table Tilt Lock Knob J. Miter Gauge K. Fence Lock Handle L. Lower Blade Guide Assembly M. Motor N. Blade Tension Scale O. Table Pin P. 4" Dust Port Q. Blade Guard

-5-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.

Always discon-

-6-

G0555X (Mfg. Since 1/12)



WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or coverlong hair.Wear non-slip footwearto avoid accidentalslips,whichcouldcauselossof workpiececontrol.

hAzARdOus dusT. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazardsassociatedwitheachworkpiecematerial, andalwayswearaNIOSH-approvedrespiratorto reduceyourrisk.

hEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise withouthearing protection can cause permanent hearingloss.

REMOVE AdJusTING TOOLs. Tools left on machinery can become dangerous projectiles uponstartup.Neverleavechuckkeys,wrenches, or any other tools on machine. Always verify removalbeforestarting!

INTENdEd usAGE. Only use machine for its intendedpurposeand nevermakemodifications not approved by Grizzly. Modifying machine or using it differently than intended may result in malfunctionormechanicalfailurethatcanleadto seriouspersonalinjuryordeath!

AWKWARd POsITIONs. Keep proper footing andbalanceatalltimeswhenoperatingmachine. Donotoverreach!Avoidawkwardhandpositions that make workpiece control difficult or increase the

riskofaccidentalinjury.

ChILdREN & BYsTANdERs. Keepchildrenand bystandersatasafedistancefromtheworkarea. Stopusingmachineiftheybecomeadistraction.

FORCING MAChINERY.Donot forcemachine. Itwill do the job safer and better at the rate for whichitwasdesigned.

NEVER sTANd ON MAChINE. Serious injury may occur if machine is tipped or if the cutting toolisunintentionallycontacted.

sTABLE MAChINE. Unexpectedmovementduring operation greatly increases risk of injury or lossofcontrol.Beforestarting,verifymachineis stableandmobilebase(ifused)islocked.

usE RECOMMENdEd ACCEssORIEs.Consult thisowner’smanualorthemanufacturerforrecommended accessories. Using improper accessorieswillincreasetheriskofseriousinjury.

uNATTENdEd OPERATION. To reduce the risk of accidental injury, turn machine off and ensure all moving parts completely stop before walking away. Never leave machine running whileunattended.

MAINTAIN WITh CARE.Followallmaintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is leadingtoseriouspersonalinjuryordeath.

ChECK dAMAGEd PARTs. Regularly inspect machine for any condition that may affect safe operation.Immediatelyrepairorreplacedamaged ormis-adjustedpartsbeforeoperatingmachine.

MAINTAIN POWER CORds. When disconnecting cord-connected machines from power, grab andpulltheplug—NOTthecord.Pullingthecord may damage the wires inside. Do not handle cord/plugwithwethands.Avoidcorddamageby keepingitawayfromheatedsurfaces,hightraffic areas,harshchemicals,andwet/damplocations.

 improperly maintained could malfunction,

GuARds & COVERs.Guardsandcoversreduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged,andworkingcorrectly.

G0555X (Mfg. Since 1/12)

EXPERIENCING dIFFICuLT I Es. If at any time youexperiencedifficulties performingtheintendedoperation,stopusingthemachine!Contactour TechnicalSupportat(570)546-9663.

-7-

Additional Safety for Bandsaws

BLADE CONDITION. Do not operate with a dull,

cracked, or badly worn blade. Dull blades require more effort to use and are difficult to control. Inspect blades for cracks and missing teeth before each use.

HAND PLACEMENT. Never position fingers or thumbs in line with the cut. Serious personal injury could occur.

GUARDS. Do not operate this bandsaw without the blade guard in place.

BLADE REPLACEMENT. When replacing blades, make sure teeth face toward the workpiece and the blade is properly tensioned before operating.

WORKPIECE HANDLING. Never hold small workpieces with your fingers when cutting. Always support/feed the workpiece with push stick, table support, vise, or some type of clamping fixture.

CUTTING TECHNIQUES. Plan your cuts so you always cut out of the wood. DO NOT back the workpiece away from the blade while the saw is running. If you need to back the work out, turn the bandsaw OFF and wait for the blade to come to a complete stop, and DO NOT twist or put excessive stress on the blade while backing work away.

BLADE SPEED. Allow blade to reach full speed before cutting.

LEAVING WORK AREA. Never leave a machine running while unattended. Allow the bandsaw to come to a complete stop before leaving unattended.

FEED RATE. Always feed stock evenly and smoothly. DO NOT force or twist blade while cutting, especially when sawing tight curves.

WORKPIECE MATERIAL. This machine is designed to cut wood only—it is not designed to cut metal.

MAINTENANCE/SERVICE. Do all inspections, adjustments, and maintenance with the power OFF and the plug removed from the outlet. Wait for all moving parts to come to a complete stop.

BLADE CONTROL. Do not attempt to stop or slow the blade with your hand or a workpiece. Allow the blade to stop on its own.

EXPERIENCING DIFFICULTIES. If you experience difficulties performing the intended operation, stop using the machine and contact our Technical Support Department at (570) 546-9663.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

-8-

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

G0555X (Mfg. Since 1/12)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards.

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.

For your own safety and protection of

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

This machine can be converted to operate on a 220V power supply (refer to Voltage Conversion instructions). This power supply must have a verified ground and meet the following requirements:

This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements:

Availability

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Full-Load Current Rating at 110V ...... 15 Amps

Full-Load Current Rating at 220V .... 7.5 Amps

G0555X (Mfg. Since 1/12)

Circuit Requirements for 110V

Nominal Voltage ...............................110V/120V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 5-15

Circuit Requirements for 220V

Nominal Voltage .............................. 220V/240V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

-9-

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

Grounding Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

For 110V operation: This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

For 220V operation: The plug specified under “ page has a grounding prong that must be attached to the equipment-grounding wire on the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances.

it will not fit the outlet, have a qualified electrician install the proper outlet with a

Circuit Requirements for 220V” on the previous

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

GROUNDED

5-15 RECEPTACLE

Grounding Prong

5-15 PLUG

Neutral Hot

Figure 1. Typical 5-15 plug and receptacle.

SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if

6-15 PLUG

Grounding Prong

Figure 2. Typical 6-15 plug and receptacle.

verified ground.

-10 -

G0555X (Mfg. Since 1/12)

Extension Cords

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

If you must use an extension

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

Work Lamp

The work lamp included with this machine is not part of the electrical wiring of the machine. The lamp must be connected to a separate grounded 120V circuit that accepts the included 5-15 plug.

Voltage Conversion

The voltage conversion MUST be performed by an electrician or qualified service personnel.

To perform the voltage conversion, install the correct plug and rewire the motor to the new voltage, according to the provided wiring diagram on Page 47.

The START/STOP switch is a dual-voltage switch (110V/220V) and does not need to be re-wired or replaced.

Note: If the diagram included on the motor conflicts with the one in this manual, the motor may have changed since the manual was printed. Use the diagram provided inside the motor wiring junction box.

To convert the machine to 220V:

1. DISCONNECT MACHINE FROM POWER!

2. Replace the 5-15 plug on the power cord with

a 6-15 plug.

Use only a replacement light bulb that is rated 40 watts or below. When changing the light bulb, always disconnect the lamp from power and wait for the bulb to cool.

The work lamp is only designed to safely operate with 110V power. Always disconnect the work lamp from power and wait for the light bulb to cool before replacing the bulb.

3. Re-wire the motor as illustrated in the wiring diagram on Page 47.

To reduce the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards, including the National Electric Code (NEC) and the Occupational Safety and Health Administration (OSHA) regulations.

G0555X (Mfg. Since 1/12)

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SECTION 3: SET UP

Set Up Safety

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire set up process!

The Model G0555X is a heavy machine. DO NOT over-exert yourself while unpacking or moving your machine—get assistance.

Needed for Setup

The following are needed to complete the setup process, but are not included with your machine:

Description Qty

• Straightedge ............................................... 1

• Level ........................................................... 1

• Another Person for Lifting Help .................. 1

• Square ........................................................ 1

• Safety Glasses (for each person) .............. 1

• Dust Collection System .............................. 1

• 4" Dust Hose (length as needed) ............... 1

• 4" Hose Clamp ........................................... 1

Unpacking

The Model G0555X was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery,

please immediately call Customer Service at (570) 546-9663 for advice.

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

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When you are completely satisfied with the condition of your shipment, you should inventory the contents.

G0555X (Mfg. Since 1/12)

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Main Components: (Figure 3) Qty

A. Stand .......................................................... 1

B. Bandsaw Unit ............................................. 1

C. Trunnion Base ............................................ 1

D. Lever Board ................................................ 1

E. Miter Gauge ................................................ 1

F. Extension Table .......................................... 1

G. Main Table .................................................. 1

H. Fence Assembly ......................................... 1

I. Resaw Fence ............................................. 1

J. Front Fence Rail ......................................... 1

K. Rear Fence Rail ......................................... 1

• Moving Plate (Resaw) ................................ 1

• Lock Handle M8-1.25 x 44 (Resaw) ........... 1

• Flat Washer 8mm (Resaw) ........................ 1

• Hex Wrenches 3, 4, 5mm ................. 1 Each

Fasteners and Tools: (not shown) Qty

• Rubber Feet (Stand) .................................. 4

• Hex Nuts

• Flat Washers 10mm (Feet/Stand) .............. 8

• Hex Bolts M8-1.25 x 35 (Bandsaw/Stand) . 4

• Flat Washers 8mm (Bandsaw/Stand) ........ 8

• Lock Washers 8mm (Bandsaw/Stand) ....... 4

• Hex Nuts M8-1.25 (Bandsaw/Stand) .......... 4

• Hex Bolts M8-1.25 x 30 (Trunnion Base) ... 2

• Lock Washers 8mm (Trunnion Base)......... 2

• Hex Bolt M8-1.25 x 80 (Positive Stop) ....... 1

• Hex Nut M8-1.25 (Positive Stop) ............... 1

• Spacers (Lever Board) ............................... 4

• Cap Screws M8-1.25 x 60 (Lever Board) .. 4

• Hex Nuts M8-1.25 (Lever Board) ............... 4

• Set Screws M8-1.25 x 20 (Lever Board) .... 4

• Cap Screws M6-1 x 25 (Lever Board) ....... 4

• Lock Washers 6mm (Lever Board) ............ 4

• Flat Washers 6mm (Lever Board) .............. 4

• Knobs M10-1.5 (Table) .............................. 2

• Hex Bolts M6-1 x 20 (Front Rail) ............... 2

• Flat Washers 6mm (Front Rail) .................. 2

• Lock Washers 6mm (Front Rail) ................ 2

• Cap Screws M6-1 x 16 (Rear Rails) .......... 2

• Lock Handle M8-1.25 x 20 (Fence) ............ 1

• Hex Nut M8-1.25 (Fence) ........................... 1

⁄8-16 (Feet/Stand) ...................... 8

Figure 3. Main components inventory.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

G0555X (Mfg. Since 1/12)

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Cleanup

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preven tative, but the following steps work well in a wide variety of situations. Always follow the manufac turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

•

Basic steps for removing rust preventative:

amount of cleaner/degreaser, then let it soak

3. Wipe off the surfaces. If your cleaner/degreas

scrape off as much as you can first, then wipe

then coat all unpainted surfaces with a quality

Avoid chlorine-based solvents, such as

Disposable Rags Cleaner/degreaser (WD•40 works well) Safety glasses & disposable gloves Plastic paint scraper (optional)

Site Considerations

Workbench Load

Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some workbenches may require additional reinforcement to support both the machine and materials.

Placement Location

Consider existing and anticipated needs, size of material to be processed through each machine,

and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 4 for the minimum working clearances.

Put on safety glasses.

Coat the rust preventative with a liberal

for 5–10 minutes.

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper,

off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

metal protectant to prevent rust.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces.

26"

30"

Figure 4. Minimum working clearances.

Children and visitors may be seriously injured if unsupervised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.

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G0555X (Mfg. Since 1/12)

Assembly

To assemble the bandsaw:

1. Install the rubber feet into the bottom of the

cabinet stand, as shown in Figure 5, with the

⁄8-16 hex nuts and 10mm flat washers.

Foot

Hex Nut

Flat Washer

Figure 6. Bandsaw mounted to stand.

6. Fasten the trunnion base to the bandsaw, as

shown in Figure 7, with the two M8-1.25 x 30 hex bolts and two 8mm lock washers.

Flat Washer

Hex Nut

Figure 5. Rubber foot order of installation.

2. Level the cabinet stand by adjusting the feet

up or down, then tighten the hex nuts against the stand to secure the feet in place.

The bandsaw is heavy and awkward to lift. Get assistance from another person when lifting.

3. Get an assistant to help you lift the bandsaw

and place it on top of the stand.

4. Line up the mounting holes on the bandsaw

base with those on the stand.

5. Secure the bandsaw to the stand with the

four M8-1.25 x 35 hex bolts, eight 8mm flat washers, four 8mm lock washers, and four M8-1.25 hex nuts (Figure 6).

Trunnion

Base

Figure 7. Installing trunnion base.

7. Thread an M8-1.25 hex nut halfway up the

M8-1.25 x 80 hex bolt.

8. Thread the M8-1.25 x 80 hex bolt (a.k.a. positive stop bolt) into the trunnion base so it is installed similar to Figure 8.

Positive

Stop

Bolt

G0555X (Mfg. Since 1/12)

Figure 8. Shows positive stop bolt installed.

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9. Attach the lever board to the bandsaw body

with the four spacers and four M8-1.25 x 60 cap screws, as shown in Figure 9.

Figure 9. Lever body attached.

Figure 11. Extension table installed.

12. Remove the table insert from the center of

the table and remove the table pin from the end of the table slot.

10. Thread the four set screws into the lever

board from underneath until they are flush with the top of the lever board (Figure 10), then thread the M8-1.25 hex nuts up the set screws and against the lever board.

Note: The hex nuts act to lock the set screws

in place once they are positioned, so they do not vibrate loose during operation.

Set Screws Flush w/Top

Figure 10. Set screws installed in lever board

(3 of 4 shown).

13. Fit the table around the blade and rest the table trunnions on the trunnion base, making sure the trunnion bolts are hanging out of the bottom of the trunnion base.

14. Thread the two M10-1.5 knobs onto the trunnion bolts hanging through the bottom of the trunnion base, as illustrated in Figure 12.

Table

Table Trunnion

Trunnion Base

Trunnion Bolt

Figure 12. Table installation on trunnion base.

11. Attach the extension table to the lever board

with the four M6-1 x 25 cap screws, four 6mm flat washers, and four 6mm lock washers (Figure 11). Only thread the cap screws in halfway for now (adjustments to the extension table will be made later).

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15. Place the table insert in the center of the table, so it sits flush with the table top surface.

16. Insert the pin into the end of the table slot.

G0555X (Mfg. Since 1/12)

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