Grizzly G0555X User Manual

Download

MODEL G0555X

14" EXTREME SERIES BANDSAW

OWNER'S MANUAL

(For models manufactured since 4/12)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR8670 PRINTED IN TAIWAN

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy ........................................... 2

Contact Info.................................................... 2

Machine Data Sheet ...................................... 3

Identification ................................................... 5

SECTION 1: SAFETY ....................................... 6

Safety Instructions for Machinery .................. 6

Additional Safety for Bandsaws ..................... 8

SECTION 2: POWER SUPPLY ........................ 9

SECTION 3: SET UP ...................................... 12

Set Up Safety ............................................... 12

Needed for Setup ......................................... 12

Unpacking .................................................... 12

Inventory ...................................................... 13

Cleanup ........................................................ 14

Site Considerations ...................................... 14

Assembly ..................................................... 15

Dust Collection ............................................. 18

Blade Tracking ............................................. 18

Test Run ...................................................... 19

Tensioning Blade ......................................... 20

Adjusting Support Bearings ......................... 20

Adjusting Blade Guides ............................... 22

Adjusting Positive Stop ................................ 23

Setting Table ................................................ 23

Tilt Scale to 0˚ .............................................. 23

Leveling Extension Table ............................. 24

Aligning Table .............................................. 25

Aligning Fence ............................................. 25

SECTION 5: ACCESSORIES ......................... 35

SECTION 6: MAINTENANCE ......................... 36

Schedule ...................................................... 36

Cleaning ....................................................... 36

Lubricating ................................................... 36

Redressing Rubber Tires ............................. 36

SECTION 7: SERVICE ................................... 37

Troubleshooting ........................................... 37

Checking Belt ............................................... 39

Tensioning Belt ............................................ 39

Replacing Belt .............................................. 40

Shimming Table ........................................... 41

Blade Lead ................................................... 41

Wheel Alignment .......................................... 42

Blade Tensioner ........................................... 44

SECTION 8: WIRING ...................................... 45

Wiring Safety Instructions ............................ 45

110V Wiring Diagram (Prewired) ................. 46

220V Wiring Diagram ................................... 47

SECTION 9: PARTS ....................................... 48

Main ............................................................. 48

Table, Fence & Guides ................................ 51

Stand ............................................................ 53

Labels .......................................................... 54

WARRANTY AND RETURNS ........................ 57

SECTION 4: OPERATIONS ........................... 26

Operation Safety .......................................... 26

Overview ...................................................... 26

Disabling & Locking Switch.......................... 27

Motor Switch ................................................ 27

Table Tilt ...................................................... 27

Guide Post ................................................... 28

Ripping ......................................................... 28

Crosscutting ................................................. 29

Resawing ..................................................... 29

Cutting Curves ............................................. 30

Stacked Cuts................................................ 30

Blade Information ......................................... 31

Blade Changes ............................................ 33

Scale Calibration .......................................... 34

INTRODUCTION

We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make

Also, owing to our policy of continuous improvement, your machine may not exactly match the

manual. If you find this to be the case, and the dif-

ference between the manual and machine leaves you in doubt, manual update or call technical support for help.

Before calling, find the manufacture date of your machine by looking at the date stamped into the machine ID label (see below). This will help us determine if the manual version you received matches the manufacture date of your machine.

For your convenience, we

uals and

on our website

model of as soon as they are complete.

We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

Manual Accuracy

an occasional mistake.

www.grizzly.com. Any updates to your

machine will be reflected in these documents

check our website for the latest

Manufacture Date

of Your Machine

post all available man

manual updates for free

Contact Info

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

-2-

G0555X (Mfg. Since 1/12)

Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0555X 14" EXTREME SERIES BANDSAW

Product Dimensions:

Weight.............................................................................................................................................................. 236 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 30 x 26 x 67-1/4 in.

Footprint (Length x Width)..................................................................................................................... 17-1/4 x 16 in.

Shipping Dimensions:

Carton #1

Type........................................................................................................................................... Cardboard Box

Content................................................................................................................................................. Machine

Weight................................................................................................................................................... 199 Lbs.

Length x Width x Height............................................................................................................. 21 x 41 x 20 in.

Must Ship Upright.......................................................................................................................................... No

Carton #2

Type........................................................................................................................................... Cardboard Box

Content...................................................................................................................................................... Stand

Weight..................................................................................................................................................... 60 Lbs.

Length x Width x Height............................................................................................................. 17 x 18 x 26 in.

Must Ship Upright.......................................................................................................................................... No

Electrical:

Power Requirement............................................................................................. 110V or 220V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 110V

Full-Load Current Rating.................................................................................................... 15A at 110V, 7.5A at 220V

Minimum Circuit Size.......................................................................................................... 20A at 110V, 15A at 220V

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................. 5-15 for 110V

Recommended Plug Type...................................................................................................................... 6-15 for 220V

Switch Type.................................................................................................................... ON/OFF Push Button Switch

Motors:

Main

Type................................................................................................................. TEFC Capacitor-Start Induction

Horsepower............................................................................................................................................. 1.5 HP

Phase............................................................................................................................................ Single-Phase

Amps.................................................................................................................................................... 15A/7.5A

Speed................................................................................................................................................ 1725 RPM

Power Transfer .................................................................................................................................. Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

G0555X (Mfg. Since 1/12)

-3-

Main Specifications:

Main Specifications

Bandsaw Size............................................................................................................................................ 14 in.

Max Cutting Width (Left of Blade)........................................................................................................ 13-1/2 in.

Max Cutting Width (Left of Blade) w/Fence......................................................................................... 12-1/4 in.

Max Cutting Height (Resaw Height)............................................................................................................ 6 in.

Blade Speeds..................................................................................................................................... 3000 FPM

Blade Information

Standard Blade Length........................................................................................................................ 93-1/2 in.

Blade Length Range.............................................................................................................. 92-1/2 – 93-1/2 in.

Blade Width Range.......................................................................................................................... 1/8 – 3/4 in.

Type of Blade Guides...................................................................................................................... Ball Bearing

Guide Post Adjustment Type.................................................................................................................. Manual

Has Quick-Release...................................................................................................................................... Yes

Table Information

Table Length.............................................................................................................................................. 14 in.

Table Width......................................................................................................................................... 20-1/2 in.

Table Thickness.................................................................................................................................... 1-1/2 in.

Table Tilt.......................................................................................................................... Left 15, Right 45 deg.

Table Tilt Adjustment Type..................................................................................................................... Manual

Floor-to-Table Height................................................................................................................................. 44 in.

Fence Locking Position.............................................................................................................................. Front

Fence is Adjustable for Blade Lead.............................................................................................................. Yes

Resaw Fence Attachment Included.............................................................................................................. Yes

Miter Gauge Included................................................................................................................................... Yes

Construction Materials

Table....................................................................................................................... Precision Ground Cast Iron

Trunnion............................................................................................................................................. Aluminum

Fence............................................................................................................ Extruded Aluminum and Cast Iron

Base/Stand............................................................................................................................. Pre-Formed Steel

Frame/Body......................................................................................................................................... Cast Iron

Wheels................................................................................................................ Computer-Balanced Cast Iron

Tire.......................................................................................................................................................... Rubber

Wheel Cover ......................................................................................................................... Pre-Formed Steel

Paint................................................................................................................................ Powder Coating & Ure

Other Related Information

Wheel Diameter................................................................................................................................... 13-3/4 in.

Wheel Width........................................................................................................................................ 1-3/16 in.

Number of Dust Ports....................................................................................................................................... 1

Dust Port Size.............................................................................................................................................. 4 in.

Compatible Mobile Base.......................................................................................................................... D3757

Other Specifications:

Country Of Origin ............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ...................................................................................................... 1-1/2 Hours

Serial Number Location ........................................................................................................... ID Label on Top Cover

ISO 9001 Factory .................................................................................................................................................. Yes

CSA Certified ......................................................................................................................................................... Yes

Awards .................................................................................................... Popular Woodworking Best New Tool 2003

-4-

G0555X (Mfg. Since 1/12)

Identification

G0555X (Mfg. Since 1/12)

A. Switch B. Blade Tension Knob C. Work Light D. Blade Tracking Knob E. Quick Release Blade Tension Lever F. Fence G. Guide Post Lock Knob H. Upper Blade Guide Assembly I. Table Tilt Lock Knob J. Miter Gauge K. Fence Lock Handle L. Lower Blade Guide Assembly M. Motor N. Blade Tension Scale O. Table Pin P. 4" Dust Port Q. Blade Guard

-5-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.

Always discon-

-6-

G0555X (Mfg. Since 1/12)



WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or coverlong hair.Wear non-slip footwearto avoid accidentalslips,whichcouldcauselossof workpiececontrol.

hAzARdOus dusT. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazardsassociatedwitheachworkpiecematerial, andalwayswearaNIOSH-approvedrespiratorto reduceyourrisk.

hEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise withouthearing protection can cause permanent hearingloss.

REMOVE AdJusTING TOOLs. Tools left on machinery can become dangerous projectiles uponstartup.Neverleavechuckkeys,wrenches, or any other tools on machine. Always verify removalbeforestarting!

INTENdEd usAGE. Only use machine for its intendedpurposeand nevermakemodifications not approved by Grizzly. Modifying machine or using it differently than intended may result in malfunctionormechanicalfailurethatcanleadto seriouspersonalinjuryordeath!

AWKWARd POsITIONs. Keep proper footing andbalanceatalltimeswhenoperatingmachine. Donotoverreach!Avoidawkwardhandpositions that make workpiece control difficult or increase the

riskofaccidentalinjury.

ChILdREN & BYsTANdERs. Keepchildrenand bystandersatasafedistancefromtheworkarea. Stopusingmachineiftheybecomeadistraction.

FORCING MAChINERY.Donot forcemachine. Itwill do the job safer and better at the rate for whichitwasdesigned.

NEVER sTANd ON MAChINE. Serious injury may occur if machine is tipped or if the cutting toolisunintentionallycontacted.

sTABLE MAChINE. Unexpectedmovementduring operation greatly increases risk of injury or lossofcontrol.Beforestarting,verifymachineis stableandmobilebase(ifused)islocked.

usE RECOMMENdEd ACCEssORIEs.Consult thisowner’smanualorthemanufacturerforrecommended accessories. Using improper accessorieswillincreasetheriskofseriousinjury.

uNATTENdEd OPERATION. To reduce the risk of accidental injury, turn machine off and ensure all moving parts completely stop before walking away. Never leave machine running whileunattended.

MAINTAIN WITh CARE.Followallmaintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is leadingtoseriouspersonalinjuryordeath.

ChECK dAMAGEd PARTs. Regularly inspect machine for any condition that may affect safe operation.Immediatelyrepairorreplacedamaged ormis-adjustedpartsbeforeoperatingmachine.

MAINTAIN POWER CORds. When disconnecting cord-connected machines from power, grab andpulltheplug—NOTthecord.Pullingthecord may damage the wires inside. Do not handle cord/plugwithwethands.Avoidcorddamageby keepingitawayfromheatedsurfaces,hightraffic areas,harshchemicals,andwet/damplocations.

 improperly maintained could malfunction,

GuARds & COVERs.Guardsandcoversreduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged,andworkingcorrectly.

G0555X (Mfg. Since 1/12)

EXPERIENCING dIFFICuLT I Es. If at any time youexperiencedifficulties performingtheintendedoperation,stopusingthemachine!Contactour TechnicalSupportat(570)546-9663.

-7-

Additional Safety for Bandsaws

BLADE CONDITION. Do not operate with a dull,

cracked, or badly worn blade. Dull blades require more effort to use and are difficult to control. Inspect blades for cracks and missing teeth before each use.

HAND PLACEMENT. Never position fingers or thumbs in line with the cut. Serious personal injury could occur.

GUARDS. Do not operate this bandsaw without the blade guard in place.

BLADE REPLACEMENT. When replacing blades, make sure teeth face toward the workpiece and the blade is properly tensioned before operating.

WORKPIECE HANDLING. Never hold small workpieces with your fingers when cutting. Always support/feed the workpiece with push stick, table support, vise, or some type of clamping fixture.

CUTTING TECHNIQUES. Plan your cuts so you always cut out of the wood. DO NOT back the workpiece away from the blade while the saw is running. If you need to back the work out, turn the bandsaw OFF and wait for the blade to come to a complete stop, and DO NOT twist or put excessive stress on the blade while backing work away.

BLADE SPEED. Allow blade to reach full speed before cutting.

LEAVING WORK AREA. Never leave a machine running while unattended. Allow the bandsaw to come to a complete stop before leaving unattended.

FEED RATE. Always feed stock evenly and smoothly. DO NOT force or twist blade while cutting, especially when sawing tight curves.

WORKPIECE MATERIAL. This machine is designed to cut wood only—it is not designed to cut metal.

MAINTENANCE/SERVICE. Do all inspections, adjustments, and maintenance with the power OFF and the plug removed from the outlet. Wait for all moving parts to come to a complete stop.

BLADE CONTROL. Do not attempt to stop or slow the blade with your hand or a workpiece. Allow the blade to stop on its own.

EXPERIENCING DIFFICULTIES. If you experience difficulties performing the intended operation, stop using the machine and contact our Technical Support Department at (570) 546-9663.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

-8-

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

G0555X (Mfg. Since 1/12)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards.

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.

For your own safety and protection of

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

This machine can be converted to operate on a 220V power supply (refer to Voltage Conversion instructions). This power supply must have a verified ground and meet the following requirements:

This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements:

Availability

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Full-Load Current Rating at 110V ...... 15 Amps

Full-Load Current Rating at 220V .... 7.5 Amps

G0555X (Mfg. Since 1/12)

Circuit Requirements for 110V

Nominal Voltage ...............................110V/120V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 5-15

Circuit Requirements for 220V

Nominal Voltage .............................. 220V/240V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

-9-

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

Grounding Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

For 110V operation: This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

For 220V operation: The plug specified under “ page has a grounding prong that must be attached to the equipment-grounding wire on the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances.

it will not fit the outlet, have a qualified electrician install the proper outlet with a

Circuit Requirements for 220V” on the previous

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

GROUNDED

5-15 RECEPTACLE

Grounding Prong

5-15 PLUG

Neutral Hot

Figure 1. Typical 5-15 plug and receptacle.

SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if

6-15 PLUG

Grounding Prong

Figure 2. Typical 6-15 plug and receptacle.

verified ground.

-10 -

G0555X (Mfg. Since 1/12)

Extension Cords

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

If you must use an extension

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

Work Lamp

The work lamp included with this machine is not part of the electrical wiring of the machine. The lamp must be connected to a separate grounded 120V circuit that accepts the included 5-15 plug.

Voltage Conversion

The voltage conversion MUST be performed by an electrician or qualified service personnel.

To perform the voltage conversion, install the correct plug and rewire the motor to the new voltage, according to the provided wiring diagram on Page 47.

The START/STOP switch is a dual-voltage switch (110V/220V) and does not need to be re-wired or replaced.

Note: If the diagram included on the motor conflicts with the one in this manual, the motor may have changed since the manual was printed. Use the diagram provided inside the motor wiring junction box.

To convert the machine to 220V:

1. DISCONNECT MACHINE FROM POWER!

2. Replace the 5-15 plug on the power cord with

a 6-15 plug.

Use only a replacement light bulb that is rated 40 watts or below. When changing the light bulb, always disconnect the lamp from power and wait for the bulb to cool.

The work lamp is only designed to safely operate with 110V power. Always disconnect the work lamp from power and wait for the light bulb to cool before replacing the bulb.

3. Re-wire the motor as illustrated in the wiring diagram on Page 47.

To reduce the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards, including the National Electric Code (NEC) and the Occupational Safety and Health Administration (OSHA) regulations.

G0555X (Mfg. Since 1/12)

-11-

SECTION 3: SET UP

Set Up Safety

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire set up process!

The Model G0555X is a heavy machine. DO NOT over-exert yourself while unpacking or moving your machine—get assistance.

Needed for Setup

The following are needed to complete the setup process, but are not included with your machine:

Description Qty

• Straightedge ............................................... 1

• Level ........................................................... 1

• Another Person for Lifting Help .................. 1

• Square ........................................................ 1

• Safety Glasses (for each person) .............. 1

• Dust Collection System .............................. 1

• 4" Dust Hose (length as needed) ............... 1

• 4" Hose Clamp ........................................... 1

Unpacking

The Model G0555X was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery,

please immediately call Customer Service at (570) 546-9663 for advice.

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

-12-

When you are completely satisfied with the condition of your shipment, you should inventory the contents.

G0555X (Mfg. Since 1/12)

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Main Components: (Figure 3) Qty

A. Stand .......................................................... 1

B. Bandsaw Unit ............................................. 1

C. Trunnion Base ............................................ 1

D. Lever Board ................................................ 1

E. Miter Gauge ................................................ 1

F. Extension Table .......................................... 1

G. Main Table .................................................. 1

H. Fence Assembly ......................................... 1

I. Resaw Fence ............................................. 1

J. Front Fence Rail ......................................... 1

K. Rear Fence Rail ......................................... 1

• Moving Plate (Resaw) ................................ 1

• Lock Handle M8-1.25 x 44 (Resaw) ........... 1

• Flat Washer 8mm (Resaw) ........................ 1

• Hex Wrenches 3, 4, 5mm ................. 1 Each

Fasteners and Tools: (not shown) Qty

• Rubber Feet (Stand) .................................. 4

• Hex Nuts

• Flat Washers 10mm (Feet/Stand) .............. 8

• Hex Bolts M8-1.25 x 35 (Bandsaw/Stand) . 4

• Flat Washers 8mm (Bandsaw/Stand) ........ 8

• Lock Washers 8mm (Bandsaw/Stand) ....... 4

• Hex Nuts M8-1.25 (Bandsaw/Stand) .......... 4

• Hex Bolts M8-1.25 x 30 (Trunnion Base) ... 2

• Lock Washers 8mm (Trunnion Base)......... 2

• Hex Bolt M8-1.25 x 80 (Positive Stop) ....... 1

• Hex Nut M8-1.25 (Positive Stop) ............... 1

• Spacers (Lever Board) ............................... 4

• Cap Screws M8-1.25 x 60 (Lever Board) .. 4

• Hex Nuts M8-1.25 (Lever Board) ............... 4

• Set Screws M8-1.25 x 20 (Lever Board) .... 4

• Cap Screws M6-1 x 25 (Lever Board) ....... 4

• Lock Washers 6mm (Lever Board) ............ 4

• Flat Washers 6mm (Lever Board) .............. 4

• Knobs M10-1.5 (Table) .............................. 2

• Hex Bolts M6-1 x 20 (Front Rail) ............... 2

• Flat Washers 6mm (Front Rail) .................. 2

• Lock Washers 6mm (Front Rail) ................ 2

• Cap Screws M6-1 x 16 (Rear Rails) .......... 2

• Lock Handle M8-1.25 x 20 (Fence) ............ 1

• Hex Nut M8-1.25 (Fence) ........................... 1

⁄8-16 (Feet/Stand) ...................... 8

Figure 3. Main components inventory.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

G0555X (Mfg. Since 1/12)

-13-

Cleanup

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preven tative, but the following steps work well in a wide variety of situations. Always follow the manufac turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

•

Basic steps for removing rust preventative:

amount of cleaner/degreaser, then let it soak

3. Wipe off the surfaces. If your cleaner/degreas

scrape off as much as you can first, then wipe

then coat all unpainted surfaces with a quality

Avoid chlorine-based solvents, such as

Disposable Rags Cleaner/degreaser (WD•40 works well) Safety glasses & disposable gloves Plastic paint scraper (optional)

Site Considerations

Workbench Load

Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some workbenches may require additional reinforcement to support both the machine and materials.

Placement Location

Consider existing and anticipated needs, size of material to be processed through each machine,

and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 4 for the minimum working clearances.

Put on safety glasses.

Coat the rust preventative with a liberal

for 5–10 minutes.

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper,

off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

metal protectant to prevent rust.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces.

26"

30"

Figure 4. Minimum working clearances.

Children and visitors may be seriously injured if unsupervised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.

-14-

G0555X (Mfg. Since 1/12)

Assembly

To assemble the bandsaw:

1. Install the rubber feet into the bottom of the

cabinet stand, as shown in Figure 5, with the

⁄8-16 hex nuts and 10mm flat washers.

Foot

Hex Nut

Flat Washer

Figure 6. Bandsaw mounted to stand.

6. Fasten the trunnion base to the bandsaw, as

shown in Figure 7, with the two M8-1.25 x 30 hex bolts and two 8mm lock washers.

Flat Washer

Hex Nut

Figure 5. Rubber foot order of installation.

2. Level the cabinet stand by adjusting the feet

up or down, then tighten the hex nuts against the stand to secure the feet in place.

The bandsaw is heavy and awkward to lift. Get assistance from another person when lifting.

3. Get an assistant to help you lift the bandsaw

and place it on top of the stand.

4. Line up the mounting holes on the bandsaw

base with those on the stand.

5. Secure the bandsaw to the stand with the

four M8-1.25 x 35 hex bolts, eight 8mm flat washers, four 8mm lock washers, and four M8-1.25 hex nuts (Figure 6).

Trunnion

Base

Figure 7. Installing trunnion base.

7. Thread an M8-1.25 hex nut halfway up the

M8-1.25 x 80 hex bolt.

8. Thread the M8-1.25 x 80 hex bolt (a.k.a. positive stop bolt) into the trunnion base so it is installed similar to Figure 8.

Positive

Stop

Bolt

G0555X (Mfg. Since 1/12)

Figure 8. Shows positive stop bolt installed.

-15-

9. Attach the lever board to the bandsaw body

with the four spacers and four M8-1.25 x 60 cap screws, as shown in Figure 9.

Figure 9. Lever body attached.

Figure 11. Extension table installed.

12. Remove the table insert from the center of

the table and remove the table pin from the end of the table slot.

10. Thread the four set screws into the lever

board from underneath until they are flush with the top of the lever board (Figure 10), then thread the M8-1.25 hex nuts up the set screws and against the lever board.

Note: The hex nuts act to lock the set screws

in place once they are positioned, so they do not vibrate loose during operation.

Set Screws Flush w/Top

Figure 10. Set screws installed in lever board

(3 of 4 shown).

13. Fit the table around the blade and rest the table trunnions on the trunnion base, making sure the trunnion bolts are hanging out of the bottom of the trunnion base.

14. Thread the two M10-1.5 knobs onto the trunnion bolts hanging through the bottom of the trunnion base, as illustrated in Figure 12.

Table

Table Trunnion

Trunnion Base

Trunnion Bolt

Figure 12. Table installation on trunnion base.

11. Attach the extension table to the lever board

with the four M6-1 x 25 cap screws, four 6mm flat washers, and four 6mm lock washers (Figure 11). Only thread the cap screws in halfway for now (adjustments to the extension table will be made later).

-16 -

15. Place the table insert in the center of the table, so it sits flush with the table top surface.

16. Insert the pin into the end of the table slot.

G0555X (Mfg. Since 1/12)

17. Fasten the front fence rail to the front of the

bandsaw table with the two M6-1 x 20 hex bolts, two 6mm lock washers, and two 6mm flat washers, as shown in Figure 13.

Figure 13. Fastening front fence rail to table.

18. Fasten the rear fence rail to the back of the

bandsaw with two M6-1 x 16 cap screws.

19. Thread the M8-1.25 hex nut from the hard-

ware bag onto the fence handle threads, then thread the fence handle into the fence.

22. Push the fence handle down to lock the fence in position.

23. Insert the lock handle with washer through the hole in the fence and attach the moving plate (Figure 15) on the other side.

24. Slide the resaw fence over the moving plate as shown in Figure 15, center it with your original fence, then lock it in position by tightening the lock handle.

Lock Handle

Moving Plate

20. Tighten the hex nut (already on the fence

handle threads) down to the fence body to keep the fence handle from rotating.

21. Pull the fence handle up and place the fence on the front fence rail as shown in Figure

14.

Figure 15. Installing resaw fence.

25. Install a light bulb that is rated for the wired

voltage of the machine. The bulb must not exceed 60W.

Figure 14. Installing fence onto rails.

G0555X (Mfg. Since 1/12)

-17-

Dust Collection

Only operate the Model G0555X with an adequate dust collection system. This saw creates substantial amounts of fine wood dust while operating. Failure to use a dust collection system can result in respiratory illness.

Blade Tracking

"Blade Tracking" is how the blade rides on the wheels. When tracking correctly, the blade rides in the center of both wheels.

Blade tracking is primarily controlled by adjusting the upper wheel tilt. Tracking the blade in this manner is referred to as "Center Tracking," because you tilt the wheel until the blade rides in the center.

Recommended CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

To connect a dust collection hose:

1. Fit the 4" dust hose over the dust port, as

shown in Figure 16, and secure in place with a hose clamp.

2. Tug the hose to make sure it does not come off.

Note: A tight fit is necessary for proper per-

formance.

Another way to track the blade is known as "Coplanar Tracking." Coplanar tracking involves aligning the wheels so they are parallel and aligned. (See Wheel Alignment on Page 42.) When wheels are coplanar, the bandsaw decreases vibration and heat.

The wheels on the Model G0555X are factory aligned, so center tracking is the only adjustment that needs to be performed

To center track the blade:

1. DISCONNECT BANDSAW FROM POWER!

2. Adjust the upper/lower guide bearings and

support bearings away from the blade.

3. Open the upper wheel cover.

4. Adjust the blade tension to match the size

of the installed blade with the mark on the blade tension scale located on the back of the bandsaw.

Figure 16. Dust hose attached to dust port.

-18-

5. Spin the upper wheel by hand at least three

times and watch how the blade rides on the crown of the wheel. Refer to Figure 17 for an illustration of this concept.

—If the blade rides in the center of the

upper wheel and is centered on the peak of the wheel crown, then the bandsaw is

already tracked properly and no additional adjustments are needed. Skip to Step 9.

—If the blade does not ride in the center

of the upper wheel and is not centered on the peak of the wheel crown, then

continue with the next step.

G0555X (Mfg. Since 1/12)

Blade Centered

on Peak of Crown

Blade

Centered

Wheel

Figure 17. Center tracking profiles.

6. Loosen the lock nut on the blade tracking

knob threads so the blade tracking knob will rotate for adjustments.

7. Spin the upper wheel with one hand and rotate the blade tracking knob with the other hand to make the blade ride in the center of the bandsaw wheel tire.

8. After the blade consistently rides in the center of the wheel, tighten the tracking control lock nut.

9. Close the upper wheel cover.

Note: For the best performance from your saw,

regularly maintain the proper tracking of the blade.

Test Run

Once the assembly is complete and you have performed the Blade Tracking steps on Page 18, you need to test run the machine to continue with the remainder of the adjustments.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop the machine immediately, then review Troubleshooting on Page 37.

If you still cannot remedy a problem, contact our Tech Support at (570) 546-9663 for assistance.

Wear safety glasses during the entire test run process. Failure to comply may result in serious personal injury.

To test run the machine:

1. Connect the machine to the power source.

2. Make sure that you have read the Safety

section at the beginning of the manual and that the machine is setup properly.

3. Make sure all tools and objects used during

set up are cleared away from the machine.

NOTICE

Changes in the blade tension may change the blade tracking.

G0555X (Mfg. Since 1/12)

4. Turn the machine ON.

5. Listen to and watch for abnormal noises or

actions. The machine should run smoothly with little or no vibration or rubbing noises.

— Strange or unusual noises must be inves-

tigated and corrected before operating the machine further. Always disconnect the machine from power before investigating or correcting potential problems.

-19 -

Tensioning Blade Adjusting Support

Bearings

A properly tensioned blade is essential for making accurate cuts and is a prerequisite for making many bandsaw adjustments.

To tension the bandsaw blade:

1. Make sure that you have performed the Test Run instructions on the previous page and

that the blade is tracking properly.

The support bearings are positioned behind the blade and support the back of the blade during cutting operations. Proper adjustment of the support bearings is an important part of making accurate cuts and also keeps the blade teeth from coming in contact with the guide bearings while cutting.

2. With the blade tension lever in the down (engaged) position, adjust the blade tension so the mark on the blade tension scale matches the size of blade that is installed on the bandsaw.

Note: Because each blade is different and all

blades stretch, this scale can only be considered as a general guide.

3. Turn the bandsaw ON.

4. Release the tension one quarter of a turn at a

time. Do this very slowly. When you see the bandsaw blade start to flutter, stop decreasing the tension.

5. Now, slowly increase the tension until the blade stops fluttering, then tighten the tension one more quarter of a turn.

6. Look at what the tension gauge reads and use that as a guide for tensioning that blade in the future.

To adjust the support bearings:

1. Make sure that the blade is tracking properly

and that it is correctly tensioned.

2. DISCONNECT BANDSAW FROM POWER!

3. Familiarize yourself with the support bearing

controls shown in Figure 18.

Lock Bolt

Knurled

Knob

Support Bearing

Thumbscrew

Note: However, do not rely on this measure-

ment for long periods of time because the blade will stretch with use.

NOTICE

To reduce blade stretching, remove the tension from the blade when not in use.

NOTICE

After blade tension and tracking are set correctly, properly adjust the upper/lower support bearings and guide-block assemblies into position before cutting operations.

-20-

Figure 18. Support bearing controls.

4. Loosen the lock bolt shown in Figure 18.

G0555X (Mfg. Since 1/12)

5. Look at the face of the support bearing and

0.016''

rotate the blade guide assembly side-to-side, until the blade is perpendicular with the face of the support bearing as illustrated in Figure

19.

Bandsaw

Blade

Support Bearing

Figure 19. Blade should be perpendicular (90˚)

to the face of the support bearing.

9. To quickly gauge this setting, fold a dollar

bill in half twice (when folded tightly, four thicknesses of a dollar bill is approximately

0.016"). Place the folded dollar bill between the support bearing and the blade as shown in Figure 21.

6. Tighten the lock bolt.

7. Loosen the thumbscrew on the support bear-

ing adjustment shaft.

8. Use the knurled knob to position the support bearing approximately 0.016" away from the back of the blade as illustrated in Figure 20.

Figure 21. Dollar bill folded twice to make a

quick 0.016" gauge.

10. Tighten the thumbscrew to lock the support

bearing in place.

NOTICE

Whenever changing a blade or adjusting tension and tracking, the upper and lower blade support bearings and guide-blocks must be re-adjusted before cutting operations.

Figure 20. Blade should be aligned approxi-

mately 0.016" away from the bearing edge.

G0555X (Mfg. Since 1/12)

-21-

Blade

Guide

Bearing

Blade

Gullets

Adjusting Blade

Guides

The blade guides provide side-to-side support to help keep the blade straight while cutting. The blade guides are designed to be adjusted in two ways—forward/backward and side-to-side. Properly adjusted blade guides are essential to making accurate cuts.

To adjust the upper and lower blade guides:

1. Make sure that the blade is tracking properly

and that it is correctly tensioned.

2. DISCONNECT BANDSAW FROM POWER!

3. Familiarize yourself with the blade guide con-

trols shown in Figure 22.

Knurled

Knob

Cap

Screw

Figure 23. Lateral adjustment of blade guides.

NOTICE

Make sure that the blade teeth will not contact the guide bearings when the blade is against the rear support bearing during the cut.

6. Tighten the thumbscrew on the lateral adjust-

ment rod so the knurled knob will not turn.

7. Use a hex wrench to loosen the cap screws

behind the blade guides.

8. With a hex wrench, rotate the cap screws in

the center portion of the blade guides to position the bearings so they make very light contact on both sides of the blade as illustrated in Figure 24.

Cap

Blade Guide Bearings

Figure 22. Blade guide controls.

4. Loosen the thumbscrew on the forward/back-

ward adjustment rod.

5. Rotate the knurled knob behind the blade guides to position the blade guides laterally, so the front edges of the bearings are just behind the blade gullets as illustrated in Figure 23.

-22-

Screw

Thumbscrew

Figure 24. Blade guide bearings against both

sides of blade.

G0555X (Mfg. Since 1/12)

NOTICE

The blade guides should only have light pressure against the blade.

9. Tighten the cap screws to lock the blade

guides in position.

When the blade guide bearings are properly

positioned, they rotate when the bandsaw wheel is turned and they can be rotated with your fingers when the blade is still.

Figure 25. Squaring table to blade.

NOTICE

Whenever changing a blade or adjusting tension and tracking, the upper and lower blade guide bearings and guide-blocks must be readjusted before cutting operations.

Adjusting Positive

Stop

An adjustable positive stop allows the table to easily return to 90˚ after tilting.

To set the positive stop 90˚ to the blade:

1. Make sure the blade is correctly tensioned as

described in the Tensioning Blade instructions on Page 20.

2. DISCONNECT BANDSAW FROM POWER!

6. Secure the plastic knobs and lock the positive

stop bolt by tightening the hex nut against the casting. Ensure that the bolt does not turn by

holding with another wrench while tightening the hex nut.

Setting Table

Tilt Scale to 0˚

The pointer on the table tilt scale must be calibrated in order for the scale reading to be accurate.

To calibrate the pointer on the table tilt scale:

1. Make sure that the blade is tensioned and is

tracking correctly, and that the table is 90˚ to the blade (this procedure should be already completed with the Adjusting Positive Stop instructions).

3. Loosen the two plastic knobs that secure the table to the trunnions.

4. Loosen the hex nut that locks the positive stop bolt in place.

5. Raise the upper blade guide assembly and place a 6" machinist’s square or try-square on the table next to the side of the blade as illustrated in Figure 25. Adjust the positive stop bolt to raise or lower the table until the table is 90˚ to the blade.

G0555X (Mfg. Since 1/12)

2. Loosen the screw on the pointer so the point-

er is able to move.

3. Align the tip of the pointer with the 0˚ mark on

the table tilt scale.

4. Tighten the screw on the pointer so the point-

er is locked in place.

-23-

Leveling Extension

Table

The extension table must be level with the main table. It is important to keep the extension table at

least to allow the table room for tilting.

⁄8" away from the main table during leveling

4. Adjust the two front setscrews in the lever

board until the extension table is even with the main table.

5. Place a straightedge across the rear of the

main table and extension table.

6. Adjust the two front setscrews in the lever

board until the extension table is even with the main table.

To level the extension table:

1. Set the table to 90°.

2. Locate the lever board set screws under- neath the extension table (see Figure 10 on Page 16) and loosen the hex nuts on the set

screws. This will allow you to adjust the set screws when leveling the extension table.

3. Place a straightedge across the front of the main table and extension table as shown in

Figure 26.

7. Repeat Steps 3–4.

8. Repeat Steps 5–6.

9. Tighten the cap screws that secure the exten-

sion table to the lever board.

10. Verify that the extension table did not move

during tightening and adjust if necessary.

11. Tighten the hex nuts, loosened in Step 2,

against the lever board so the set screws cannot vibrate out of adjustment.

Figure 26. Leveling extension table with

straightedge.

-24-

G0555X (Mfg. Since 1/12)

Aligning Table Aligning Fence

To ensure cutting accuracy when the table is first installed, the table should be aligned so the miter slot is parallel to the bandsaw blade. This proce-

dure works best with a

To align the miter slot parallel to the bandsaw blade:

1. Make sure that the blade is tracking properly

and that it is correctly tensioned.

2. DISCONNECT BANDSAW FROM POWER!

3. Loosen the trunnion bolts that secure the

trunnions to the table.

4. Place an accurate straightedge along the blade. The straightedge should lightly touch both the front and back of the blade.

5. Use a fine ruler to gauge the distance between the blade and the miter slot. The distance you measure should be the same at both the front and back ends of the miter slot.

6. Adjust the table as needed until the distance between the blade and miter slot is equal at both ends, as measured in Step 5.

⁄4" blade.

To ensure cutting accuracy, the fence must be parallel with the miter slot.

To align the fence parallel with the miter slot:

1. If the fence is mounted on the left-hand side

of the blade, remove it and remount it on the right-hand side of the blade.

2. Loosen the four cap screws located on the

top face of the fence.

3. Adjust the fence face parallel with the edge of

the miter slot.

4. Tighten the four cap screws, being careful

not to move the fence.

NOTICE

Adjusting the fence parallel to the miter slot does not guarantee straight cuts. The miter slot may need to be adjusted parallel to the side of the blade. Refer to the Aligning Table instructions.

7. Tighten the trunnion bolts.

G0555X (Mfg. Since 1/12)

-25-

SECTION 4: OPERATIONS

Operation Safety

Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine.

Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing and long hair away from moving machinery.

NOTICE

Overview

The bandsaw is one of the most versatile wood cutting tools in the shop. It is capable of performing the following types of cuts:

Straight Cuts

• Miters

• Angles

• Compound Angles

• Resawing

• Ripping

• Crosscutting

Irregular Cuts

• Simple and Complex Curves

• Duplicate Parts

• Circles

• Beveled Curves

A properly adjusted bandsaw can be safer to operate than most other saws and performs many functions with ease and accuracy.

Basic Cutting Tips

Here are some basic tips to follow when operating the bandsaw:

If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

-26-

• Replace, sharpen, and clean blades as necessary. Make adjustments periodically to keep the saw running in top condition.

• Use light and even pressure while cutting. Light contact with the blade eases line following and prevents undue friction.

• Avoid twisting the blade when cutting around tight corners. Allow the blade to saw around the corners.

• Misusing the saw or using incorrect techniques is unsafe and results in poor cuts. Remember—the blade does the cutting with the operator’s guidance.

G0555X (Mfg. Since 1/12)

Disabling & Locking

The ON/OFF switch can be disabled and locked by inserting a padlock through the ON button, as shown. Locking the switch in this manner can prevent unauthorized operation of the machine, which is especially important if the machine is not stored inside an access-restricted building.

IMPORTANT:

only restricts its function. It is not a substitute for disconnecting power from the machine when adjusting or servicing.

Children or untrained people can be

. This

To help prevent unsupervised operation,

Switch

Locking the switch with a padlock

Motor Switch

The motor switch shown in Figure 29 is clearly marked for starting/stopping the machine.

Motor Switch

Padlock

Shaft

Figure 27. Switch disabled by a padlock.

seriously injured by this machine risk increases with unsupervised operation.

disable and lock the switch before leaving machine unattended! Place key in a wellhidden or secure location.

NOTICE

The padlock shaft diameter is important to the disabling function of the switch. With any padlock used to lock the switch, test the switch after installation to ensure that it is properly disabled.

Figure 29. Motor switch.

Table Tilt

The bandsaw table tilts 10˚ left and 45˚ right to provide a wide range of cutting options.

To tilt the table:

1. Loosen the two table-trunnion knobs under-

neath the table.

2. Tilt the table to the desired angle. (Refer to the angle gauge on the front table trunnion.)

3. Retighten both table-tunnion knobs.

NOTICE

When tilting the table to the left, it is necessary to remove the positive stop.

0.12"–0.15"

Figure 28. Minimum lock shaft requirements.

G0555X (Mfg. Since 1/12)

-27-

Guide Post

Ripping

The guide post (shown in Figure 30) connects the upper blade guide assembly to the bandsaw. The guidepost allows the blade guide assembly to move up or down to be as close to the workpiece as possible. In order to cut accurately and safely, the bottom of the blade guide assembly must be no more than 1" from the workpiece at all times— this positioning provides the greatest support to the blade and minimizes operator exposure to the blade.

Guide Post

Lock Knob

"Ripping" means cutting with the grain of the wood stock. For plywood and other processed wood, ripping simply means cutting down the length of the workpiece.

To make a rip cut:

1. Adjust the fence to match the width of the

cut on your workpiece, then lock the fence in place.

2. Adjust the blade guide assembly to less than 1" away from the workpiece.

3. After all safety precautions have been met, turn the bandsaw ON. Slowly feed the workpiece into the blade and continue with the cut until the blade is completely through the workpiece. Figure 31 shows a typical ripping operation.

Note: If you cut narrow pieces, use a push

stick to protect your fingers.

Guide Post

Figure 30. Guide post controls.

To adjust the blade guide assembly on the guide post (the bandsaw must be turned OFF):

1. Make sure that the blade tension, blade

tracking, support bearing and blade guides are adjusted correctly.

2. Loosen the guide post lock knob shown in Figure 30.

3. Raise/lower the guide post so the bottom of

the blade guide assembly is less than 1" from the top of the workpiece.

4. Lock the guide post with the lock knob.

Figure 31. Typical ripping operation.

NEVER place fingers or hands in the line of cut. If you slip, your hands or fingers may go into the blade. ALWAYS use a push stick when ripping narrow pieces. Failure to follow these warnings may result in serious personal injury!

-28-

G0555X (Mfg. Since 1/12)

Crosscutting

Resawing

"Crosscutting" means cutting across the grain of wood. For plywood and other processed wood, crosscutting simply means cutting across the width of the workpiece.

To make a 90˚ crosscut:

1. Mark the workpiece on the edge where you

want to begin the cut.

2. Adjust the blade guide assembly to less than 1" away from the workpiece and make sure the miter gauge is set to 90°.

3. Move the fence out of the way. Place the workpiece evenly against the miter gauge.

4. Hold the workpiece against the miter gauge and align the mark with the blade.

5. After all safety precautions have been met, turn the bandsaw ON. Slowly feed the workpiece into the blade and continue the cut until the blade is all the way through the workpiece. Figure 32 shows a typical crosscutting operation.

"Resawing" (Figure 33) means cutting the thickness of a board into two or more thinner boards. The maximum board width that can be resawn is limited by the maximum cutting height of the bandsaw.

One of the most important considerations for resawing is blade selection—a wide blade cuts straighter and is less prone to blade lead (see Page 41 for more info on blade lead).

For most applications, use a blade with a hook or a skip tooth style. Choose blades with fewer teethper-inch (from 3 to 6), because they offer larger gullet capacities for clearing sawdust, reducing heat buildup and reducing strain on the motor.

Figure 32. Typical crosscutting operation.

G0555X (Mfg. Since 1/12)

Figure 33. Typical resawing operation.

To resaw a workpiece:

1. Verify that the bandsaw is setup properly and

that the table is perpendicular to the blade.

2. Use the widest blade your bandsaw will accept. Note: The blade must also be sharp

and clean.

3. Install the resaw fence, adjust it to the desired width of cut, and lock it in place.

-29-

When resawing thin pieces, a wandering blade (blade lead) can tear through the side of the workpiece, exposing your hands to the blade teeth. Always use push blocks when resawing and keep your hands clear of the blade.

4. Support the ends of the board if necessary.

5. Turn the bandsaw ON.

6. Using push paddles and a push stick, main-

tain workpiece pressure against the fence and table, and slowly feed the workpiece into the moving blade until the blade is completely through the workpiece (see Figure 33).

Cutting Curves

Stacked Cuts

One of the benefits of a bandsaw is its ability to cut multiple copies of a particular shape by stacking workpieces together and cutting them as one. Before making stacked cuts, ensure that both the table and the blade are properly adjusted to 90°; otherwise, any error will be compounded.

To complete a stacked cut:

1. Align your pieces from top-to-bottom to

ensure that each piece has adequate scrap to provide a clean, unhampered cut.

2. Secure all the pieces together in a manner that will not interfere with the cutting. Hot glue on the edges works well, as do brad nails through the waste portion. (Be careful not to cut into the brads or you may break the blade!)

When cutting curves, simultaneously feed and turn the stock carefully so the blade follows the layout line without twisting. If a curve is so abrupt that it is necessary to repeatedly back up and cut a new kerf, use a narrower blade, a blade with more TPI (teeth per inch), or more relief cuts.

Relief cuts are cuts made through the waste portion of the workpiece and are stopped at the layout line. Relief cuts reduce the chance that the blade will be pinched or twisted by removing waste wood from the workpiece and alleviating any pressure on the back of the blade.

NOTICE

The list below shows the minimum radii for different blade widths.

Width Radius

⁄8" ....................................1⁄8"

⁄16" ...................................3⁄8"

⁄4'' ....................................5⁄8''

⁄8'' .................................... 11⁄4''

⁄2'' .................................... 21⁄2''

⁄8'' .................................... 33⁄4''

⁄4'' .................................... 51⁄2''

3. On the face of the top piece, mark the shape

you intend to cut.

4. Make relief cuts perpendicular to the outline of your intended shape in areas where changes in blade direction could cause the blade to bind.

5. Cut the stack of pieces as though you were cutting a single piece. Follow your layout line with the blade kerf on the waste side of your line as shown in Figure 34.

Figure 34. Typical stacked cut.

-30-

G0555X (Mfg. Since 1/12)

Blade Width

Cutting Radius

Blade Information

Selecting the right blade requires a knowledge of various blade characteristics to match the blade with the particular cutting operation.

Blade Length

Measured by the circumference, blade lengths are usually unique to the brand of your bandsaw and the distance between wheels. The Model G0555X is designed for blades that are 93

Page 32 for blade replacements.

Blade Width

Measured from the back of the blade to the tip of the blade tooth (the widest point), blade width is often the first consideration given to blade selection. Blade width dictates the largest and smallest curve that can be cut, as well as how accurately it can cut a straight line.

The Model G0555X uses blades from width. Always pick the size of blade that best suits your application.

⁄2 " long. Refer to

⁄8" to 3⁄4" in

• Straight Cutting: Use the largest width blade that you own. Narrow blades can cut tight curves (a small radius) but are not very good at cutting straight lines because they naturally wander (blade lead). However, large blades excel at cutting straight lines, but function poorly at cutting small curves because of their size.

Tooth Style

When selecting blades, another option to consider is the shape, gullet size, teeth set and teeth angle—otherwise known as “Tooth Style."

Figure 36 illustrates the three main categories of tooth style:

Raker Skip Hook

• Curve Cutting: Use the chart in Figure 35 to

determine the correct blade for curve cutting. Determine the smallest radius curve that will be cut on your workpiece and use the corresponding blade width.

Figure 35. Blade width radii.

Figure 36. Raker, Skip & Hook tooth styles.

• Raker: This style is considered to be the standard because the tooth size and shape are the same as the tooth gullet. The teeth on raker blades usually are very numerous, have no angle, and produce cuts by scraping the material; these characteristics result in very smooth cuts, but do not cut fast and generate more heat while cutting.

• Skip: This style is similar to a raker blade that is missing every other tooth. Because of the design, skip toothed blades have a much larger gullet than raker blades, and therefore, cut faster and generate more heat. However, these blades also leave a rougher cut than raker blades.

G0555X (Mfg. Since 1/12)

-31-

• Hook: The teeth on this style have a posi-

tive angle (downward) which makes them dig into the material, and the gullets are usually rounded for easier waste removal. These blades are excellent for the tough demands of resawing and ripping thick material.

The most common causes of blade breakage are:

• Faulty alignment/adjustment of the guides.

• Forcing or twisting a wide blade around a short radius.

Tooth Pitch

Usually measured as TPI (teeth per inch), tooth pitch determines the size of the teeth. More teeth per inch (fine pitch) will cut slower, but smoother; while fewer teeth per inch (coarse pitch) will cut rougher, but faster. As a general rule, choose blades that will have at least three teeth in the material at all times. Use fine pitched blades on harder woods and coarse pitched blades on softer woods.

Blade Care

A bandsaw blade is a delicate piece of steel that is subjected to tremendous strain. You can obtain longer use from a bandsaw blade if you give it fair treatment and always use the appropriate feed rate for your operation.

Be sure to select blades with the proper width, style, and pitch for each application. The wrong choice of blades will often produce unnecessary heat which will shorten the life of your blade.

A clean blade will perform much better than a dirty blade. Dirty or gummed up blades pass through the cutting material with much more resistance than clean blades. This extra resistance also causes unnecessary heat.

Blade Breakage

Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable, in some cases, since it is the natural result of the peculiar stresses that bandsaw blades must endure. Blade breakage is also due to avoidable circumstances. Avoidable breakage is most often the result of poor care or judgement on the part of the operator when mounting or adjusting the blade or support guides.

• Feeding the workpiece too fast.

• Dull teeth or damaged tooth sufficient set.

• Overtensioned blade.

• Top blade guide assembly set too high above the workpiece.

• Using a blade with a lumpy or improperly finished braze or weld.

• Continuously running the bandsaw when not in use.

• Leaving blade tensioned when not in use.

Grizzly Bandsaw Blades

MODEL LENGTH WIDTH TPI GAUGE

G5151 93 G5152 93 G5153 931⁄2" G5154 931⁄2" G5155 931⁄2" G5156 931⁄2" G5157 931⁄2" G5158 931⁄2" G5159 931⁄2" G5160 931⁄2" G5161 93 G5162 93 G5163 93 G5164 93 G5165 93 G5166 93 G5167 931⁄2" G5168 93 G5169 93 G5170 931⁄2" G5171 931⁄2" G5172 93 G5173 93

⁄2"

⁄16" 24 Raker 0.025

⁄8" 14 Raker 0.025

⁄8" 18 Raker 0.025

⁄16" 4 Skip 0.025

⁄16" 10 Raker 0.025

⁄16" 14 Raker 0.025

⁄4" 4 Hook 0.025

⁄4" 6 Hook 0.025

⁄4" 10 Raker 0.025

⁄4" 14 Raker 0.025

⁄4" 18 Raker 0.025

⁄8" 4 Hook 0.025

⁄8" 6 Hook 0.025

⁄8" 10 Raker 0.025

⁄8" 14 Raker 0.025

⁄2" 3 Hook 0.025

⁄2" 4 Hook 0.025

⁄2" 6 Hook 0.025

⁄2" 10 Raker 0.025

⁄2" 14 Raker 0.025

⁄4" 3 Hook 0.025

⁄4" 6 Hook 0.025

⁄4" 10 Raker 0.025

-32-

G0555X (Mfg. Since 1/12)

Blade Changes

4. Open the upper and lower wheel covers and

slide the blade off both wheels.

5. Rotate the blade 90˚ and slide it through the slot in the table.

Always disconnect power to the machine when changing blades. Failure to do this may result in serious personal injury.

All saw blades are dangerous and may cause personal injury. To reduce the risk of being injured, wear leather gloves when handling saw blades.

To remove the blade:

1. DISCONNECT BANDSAW FROM POWER!

2. Release the tension lever.

3. Remove the table insert and the table pin.

Adjust the upper and lower guide blocks away from the blade.

To replace the blade:

1. Slide the blade through the table slot, ensur-

ing that the teeth are pointing down toward the table. If the teeth will not point downward

in any orientation, the blade is inside-out. Put on heavy gloves, remove the blade, and twist it rightside-out.

2. Slip the blade through the guides, and mount it over the upper and lower wheels.

3. Apply tension. If the blade cannot be tensioned as described on Page 20, adjust the tensioner as described in Steps 4-6. If the tension is correct, go to Step 7.

Note: The tensioner must be adjusted if you

are using a different length of blade.

G0555X (Mfg. Since 1/12)

-33-

4. Remove the setscrew in the spacer indicated in Figure 37, and rotate the spacer up 5-6 turns.

Thickness Scale

Figure 37. Tensioner adjustment.

Spacer

Scale Calibration

You may need to recalibrate the fence scale after changing or adjusting the blade, or if the scale is not producing accurate cuts. Recalibrate the fence scale by adjusting the hairline indicator on the fence and testing your adjustment by cutting a piece of scrap wood.

To calibrate the scale:

1. Set the fence anywhere along the scale and

locate a piece of scrap wood with at least one straight edge. Joint the edge with a jointer if

needed to make the edge straight.

2. Hold the straight edge of the workpiece firmly

against the fence, and feed the workpiece through the saw blade with a push stick.

5. Turn the tension knob until proper blade tension has been reached according to the blade thickness scale on the sliding bracket and fine tune as needed.

6. Thread the spacer down until it slightly contacts the top of the sliding bracket. Move the spacer back up the shaft about 1-2 turns to leave a small space. Replace the setscrew in the spacer and tighten (Figure 37).

7. Check and adjust the tracking.

8. Adjust the upper/lower guide blocks and the

support bearings.

9. Close the wheel covers.

10. Replace the table insert and table pin, being

sure not to use excessive force when inserting the table pin.

3. Measure the width of the cut workpiece. The

width of the workpiece should match the reading on the fence scale.

4. If the reading on the scale is not the same

as the width of the cut workpiece, loosen the screws on the magnifying window (Figure

38) and adjust it to match the width of the cut workpiece.

5. Tighten the screws; the scale is now correctly

calibrated.

-34-

Figure 38. Scale recalibration screws.

G0555X (Mfg. Since 1/12)

ACCESSORIES

SECTION 5: ACCESSORIES

Some aftermarket accessories can be installed on this machine that could cause it to function improperly, increasing the risk of serious personal injury. To minimize this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine.

G5562—SLIPIT G5563—SLIPIT

1 Qt. Gel

12 oz Spray G2871—Boeshield G2870—Boeshield

H3788—G96 H3789—G96

Gun Treatment 12 oz Spray

Gun Treatment 4.5 oz Spray

T-9 12 oz Spray

T-9 4 oz Spray

6" Extension Block Kit - H3051

Increase your cutting capacity from 6" to 12" cutting height with this bolt-on 6" extension block kit. Includes all necessary hardware plus extended

blade guard and 105" x

⁄8" x 6 TPI blade. We also

carry a full line of 105" blades!

Figure 39. H3051 Extension Block Kit.

Figure 40. Recommended lubricants for protect-

ing unpainted cast iron/steel part on machinery.

G8683Z—SHOP FOX

Mini Mobile Base

Make your machine mobile with this popular patented mobile base. The unique outrigger-type supports increase stability and lower machine height. This heavy duty mobile base is rated for up to a 600 lb. capacity.

G0555X (Mfg. Since 1/12)

Figure 41. G8683Z SHOP FOX® Mobile Base.

-35-

SECTION 6: MAINTENANCE

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury.

Schedule

For optimum performance from your machine, follow this maintenance schedule:

Lubricating

Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use— this ensures moisture from wood dust does not remain on bare metal surfaces. Keep tables rust-free with regular applications of products like

Gun Treatment, SLIPIT®, or Boeshield® T - 9

G96 on Page 35.

If the table becomes difficult to tilt, remove it and lubricate the trunnions and the slides in the trunnion base.

Daily

• Check/correct loose mounting bolts.

• Check/correct damaged saw blade.

• Check/correct worn or damaged wires.

• Correct any other unsafe condition.

Monthly

• Check for V-belt tension, damage, or wear.

• Remove blade and thoroughly clean all builtup sawdust from the rubber tires on the wheels.

• Clean/vacuum dust buildup from inside cabinet and off motor.

Cleaning

Redressing Rubber

Tires

As the bandsaw ages, the rubber tires may need to be redressed if they harden or glazed over. Redressing the rubber tires improves blade tracking and reduces vibration/blade lead.

If the rubber tires become too worn, then blade tracking will become extremely difficult. At that point, redressing will no longer be effective and the rubber tires must be replaced.

To redress the rubber tires:

1. DISCONNECT BANDSAW FROM POWER!

2. Put on heavy leather gloves.

3. Remove the blade.

Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If resin has built up, use a resin dissolving cleaner to remove it.

Once a month, remove the blade and thoroughly clean all built-up sawdust from the rubber tires on the wheels.

-36-

4. Clean any built-up sawdust from the rubber

tires.

5. Hold 100 grit sandpaper against the rub-

ber tire and rotate the wheel by hand. Only redress the rubber enough to expose a fresh rubber surface.

G0555X (Mfg. Since 1/12)

SECTION 7: SERVICE

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling.

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not start or a breaker trips.

Machine stalls or is underpowered.

Machine has vibration or noisy operation.

1. Power supply is at fault/switched OFF.

2. Plug/receptacle is at fault or wired incorrectly.

3. Wiring is open/has high resistance.

4. Motor connection wired incorrectly.

5. Motor ON button or ON/OFF switch is at fault.

6. Start capacitor is at fault.

7. Motor centrifugal switch is at fault.

1. Wrong workpiece material (wood).

2. Feed rate too fast for task.

3. Belt slipping.

4. Motor connection is wired incorrectly.

5. Plug/receptacle is at fault.

6. Motor bearings are at fault.

7. Motor has overheated.

8. Motor is at fault.

9. Centrifugal switch is at fault.

1. Motor or component is loose.

2. Belt(s) worn or loose.

3. Motor fan is rubbing on fan cover.

4. Pulley is loose.

5. Machine is incorrectly mounted or sits unevenly on floor.

6. Blade is at fault.

7. Cast iron motor mount loose/broken.

8. Centrifugal switch.

9. Motor or spindle bearings are at fault.

1. Ensure hot lines have correct voltage on all legs and main power supply is switched ON.

2. Test for good contacts; correct the wiring.

3. Check for broken wires or disconnected/corroded connections, and repair/replace as necessary.

4. Correct motor wiring connections.

5. Replace faulty ON button or ON/OFF switch.

6. Test/replace if faulty.

7. Adjust/replace the centrifugal switch if available.

1. Use wood with correct moisture content, without glues, and little pitch/resin.

2. Decrease feed rate.

3. Tighten/repair/replace.

4. Correct motor wiring connections.

5. Test for good contacts; correct the wiring.

6. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

7. Clean off motor, let cool, and reduce workload.

8. Test/repair/replace.

9. Adjust/replace centrifugal switch if available.

1. Inspect/replace stripped or damaged bolts/nuts, use thread locking fluid, and retighten.

2. Tension belt (refer to Page 39) or replace belt (refer to Page 40).

3. Replace dented fan cover; replace damaged fan.

4. Tighten pulley set screw.

5. Tighten/replace anchor studs in floor; relocate/shim machine.

6. Replace blade.

7. Tighten/replace.

8. Replace centrifugal switch.

9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

G0555X (Mfg. Since 1/12)

-37-

Cutting Operations

Symptom Possible Cause Possible Solution

Machine slows when operating.

Ticking sound when the saw is running.

1. Feeding workpiece too fast.

2. Blade is dull.

1. Blade weld contacting guide/support bearings ( a light tick is normal).

2. Blade weld may be failing.

1. Reduce feed rate. See Basic Cutting Tips on Page

26.

2. Replace blade (Page 33).

1. Use file or stone to smooth and round the back of the blade; slightly loosen the blade guides.

2. Inspect and replace blade if necessary (Page 33).

Blade contacting table insert.

Vibration when cutting.

Burn marks on the edge of the cut.

Rough or poor quality cuts.

Sawdust buildup inside cabinet.

Blade wanders or doesn't cut straight.

Cuts are not square (vertically).

1. Insert installed upside down or backwards.

2. Table improperly mounted or aligned.

1. Loose or damaged blade.

2. Sawdust buildup on wheels.

1. Too much side pressure when feeding workpiece; blade is binding.

2. Blade too wide for size of radius being cut.

1. Feeding workpiece too fast.

2. Blade guides adjusted incorrectly.

1. Clogged dust port.

2. Low CFM (airflow) from dust collection system.

1. Blade lead.

2. Sawdust buildup on wheels.

1. Table tilt is not adjusted to 0˚ or positive stop has moved out of adjustment.

2. Table tilt scale pointer is not calibrated.

3. Table is not square to the blade.

1. Re-install insert a different way.

2. Align table (Page 25).

1. Tighten or replace blade (Page 33).

2. Clean all sawdust from rubber tires on wheels.

1. Feed workpiece straight into the blade. See Basic Cutting Tips on Page 26.

2. Install a smaller width blade/increase blade tension. See Page 33 or 20.

1. Reduce feed rate. See Basic Cutting Tips on Page

26.

2. Re-adjust all blade guides and support bearings.

1. Clean out dust port.

2. Three options:

—Check dust lines for leaks or clogs. —Move dust collector closer to saw. —Install a more powerful dust collector.

1. Refer to Blade Lead on Page 41.

2. Clean all sawdust from rubber tires on wheels.

1. Adjust table tilt to 0˚; readjust positive stop if necessary (Page 23).

2. Calibrate table tilt scale pointer to 0˚ (Page 23).

3. Shim table (Page 41).

Miscellaneous

Symptom Possible Cause Possible Solution

Quick-release mechanism has poor range of motion.

Blade tension scale is grossly inaccurate.

Wheel is noisy. 1. Wheel bearing is worn out.

Blade does not track consistently, correctly, or at all.

1. Spacer blocks on quick-release tension mechanism have moved out of adjustment.

1. The spring in the blade tension mechanism has lost its "spring." This is caused by not releasing the blade tension when not in use or frequently over-tensioning the bandsaw.

2. Belt is too tight (lower wheel).

1. Wheels are not coplanar or aligned with each other.

2. Rubber tires on wheels are worn out.

-38-

1. Readjust the quick-release spacer blocks (Page

44).

1. Replace spring in the blade tension mechanism, then take better care of the bandsaw by releasing tension when not in use and not over-tensioning the blade.

1. Replace the wheel bearing.

2. Check/loosen the belt tension (Page 39).

1. Adjust wheels to be coplanar/aligned with each other (Page 42).

2. Redress the rubber tires on the wheels (Page 36); replace the rubber tires on the wheels.

G0555X (Mfg. Since 1/12)

Checking Belt Tensioning Belt

To ensure optimum power transfer from the motor to the blade, the belt must be in good condition and operate under proper tension. The belt should be replaced if has for cracks, fraying, or excessive wear. Belt tension should be checked at least every 3 months—more often if the bandsaw is used daily.

To check the belt:

1. DISCONNECT BANDSAW FROM POWER!

2. Open the lower wheel cover.

3. Check the belt tension. When tensioned

correctly, the middle of the belt will deflect

approximately

⁄4" when pushed with moder-

ate pressure (see Figure 42).

Bandsaw

Deflection

Wheel

To tension the belt:

1. DISCONNECT BANDSAW FROM POWER!

2. Open the lower wheel cover.

3. Loosen the motor mount bolts shown in Figure 43.

Motor

Adjustment

Bolt

Motor

Hinge Bolt

Motor

Wheel

Figure 42. Belt deflection.

4. Note the condition of the belt. If the belt

is cracked, frayed, or glazed; it should be replaced as soon as convenient.

Figure 43. Motor mount bolts.

4. Move the body of the motor so the motor

adjustment bolt slides to the left-hand side of the adjustment slot.

5. Hold the motor in position with one hand and

tighten the motor adjustment bolt with the other hand.

6. Push the center of the belt. If deflection is

approximately

⁄4" with moderate pressure

from your thumb or finger, then the tension

is correct. If the deflection is more than

⁄4",

repeat Steps 3–6.

7. When the belt tension is correct, tighten the

motor hinge bolt and close the lower wheel cover.

G0555X (Mfg. Since 1/12)

-39-

Replacing Belt

5. Move the body of the motor so the motor

adjustment bolt slides to the right-hand side of the adjustment slot.

To replace the belt:

1. DISCONNECT BANDSAW FROM POWER!

2. Open both wheel covers.

3. Remove the bandsaw blade.

4. Loosen the motor mount bolts shown in Figure 44.

Wheel

Mount Bolt

6. Pull the belt off of the motor pulley.

7. Unthread the wheel mount bolt shown in Figure 44, and slide the lower wheel off of

the bearing shaft.

8. Slip the old belt off of the wheel pulley and install the new belt in its place.

9. Re-install the lower wheel onto the bearing shaft, and replace/tighten the wheel mount bolt.

10. Position the belt over the motor pulley.

11. Move the body of the motor so the motor

adjustment bolt slides to the left-hand side of the adjustment slot.

12. Hold the motor in position with one hand and tighten the motor adjustment bolt with the other hand.

Figure 44. Wheel mount bolt.

13. Check the belt tension and adjust if neces- sary (see Tensioning Belt on Page 39).

14. When the belt tension is correct, tighten the

motor hinge bolt and close the lower wheel cover.

-40-

G0555X (Mfg. Since 1/12)

Shimming Table Blade Lead

To ensure accuracy when cutting stacked workpieces, the table should be 90˚ to the back of the blade as shown in Figure 45. If the table is not perpendicular to the back of the blade, the table needs to be shimmed.

Figure 45. Squaring table to blade back.

To shim the table:

"Blade Lead" means that the blade does not cut straight when using the fence or miter gauge (see Figure 46). This is a common condition with all bandsaws. Worn or damaged blades may cause lead and replacing them will fix the problem. Still, if your bandsaw is setup correctly and lead occurs, compensate for it by skewing the fence.

1. Make sure that the blade is tracking properly

and that it is correctly tensioned.

2. DISCONNECT BANDSAW FROM POWER!

3. Loosen the trunnion bolts that secure the

trunnions to the table.

4. Place shim stock between the table and the

two trunnions to shim the table in the desired direction.

Note: Another way to shim the table is to add

washers between the table and the trunnion. Electrical washers are a good choice for this procedure because they are very thin and will allow for fine adjustment.

5. Follow the Aligning Miter Slot instructions on Page 25 to complete this procedure.

Figure 46. Blade leading away from line of cut.

To correct blade lead, do the following steps and make a test cut before skewing the fence:

1. Ensure that you have proper blade tension (refer to Page 20).

2. Ensure that the blade guides are adjusted correctly (refer to Pages 20 & 22).

3. Ensure that the miter slot or fence is parallel to the blade (refer to Page 25).

To skew your fence:

1. Cut a piece of scrap wood approximately thick x 3" wide x 17" long. On a wide face of the board, draw a straight line parallel to the long edge.

2. Slide the fence out of the way and cut freehand along the line. Stop at the halfway point. Turn the bandsaw OFF and wait for the blade

to stop.

⁄4"

G0555X (Mfg. Since 1/12)

-41-

3. Clamp the board to the bandsaw table with-

out moving it. Now slide the fence over to the board so it barely touches one end of the board.

4. Loosen the four cap screws on top of the

fence.

5. Skew the fence as needed until it is parallel

to the edge of the scrap piece. You may need to re-adjust the fence locking mechanisms to gain maximum adjustment.

Wheel Alignment

Wheel alignment is one of the easiest ways to ensure you get optimal performance from your bandsaw. When wheels are aligned, or coplanar, the bandsaw is more likely to cut straight without wandering; and vibration, heat, and blade wear are considerably decreased because the blade is automatically balanced on the wheel. This is known as “Coplanar Tracking."

6. While maintaining the skew, tighten the cap

screws.

To compensate for lead when making straight crosscuts with the miter gauge, you will need to shift the table:

1. Set the miter gauge to 90°.

2. On a scrap piece of wood, mark a line that

is perpendicular to the front edge. Starting where the line begins, cut the board by pushing it through the blade with the miter gauge.

The miter gauge should be checked for square before beginning this procedure.

3. Loosen the table mounting bolts, and shift the

table to compensate for the blade lead.

4. Repeat Steps 1 & 2 until the blade cuts

straight when wood is pushed through with the miter gauge.

To verify if the upper and lower wheels are coplanar:

1. DISCONNECT BANDSAW FROM POWER!

2. With the blade on and properly tensioned,

hold a straightedge close to the center of both wheels. Make sure the straightedge fully extends across the wheels as shown in Figure 47.

NOTICE

If the table is shifted, the fence will be affected since it is attached.

NOTICE

Lead adjustments will change when new blades are mounted on the saw.

-42-

Figure 47. Checking wheel alignment with a

straightedge.

— If the wheels are coplanar, the straightedge

will touch the top and bottom of the outside rims on each wheel.

— If your wheels are not coplanar, place the

straightedge on the lower wheel first— ensuring that it touches both the top and bottom rim—and adjust the tracking knob to see how the upper wheel lines up with the straightedge.

G0555X (Mfg. Since 1/12)

— If the straightedge will not touch the top

and bottom rim of the upper wheel evenly, determine which wheel sticks out farther. The wheel that does NOT stick out the farthest is the wheel that needs to be shimmed.

4. Replace the wheel, any remaining washers,

and the securing nut. Tighten the blade as it will be used during operation before you check the wheels. Often the wheels may be coplanar with the blade loose, then be pulled out of alignment when it is tightened.

Shimming a wheel

1. Adjust the tracking knob so the top wheel

is parallel with the bottom wheel. With the straightedge touching both points of the wheel that does not need to be adjusted, measure the distance away from the incorrect wheel with a fine ruler (see Figure 48). The distance measured with the ruler is the distance the wheel must be corrected.

5. The first time you get the wheels coplanar,

place a mark on each wheel where you held the straightedge. This assures repeated accuracy every time you adjust your wheels.

When wheels are properly coplanar, the blade may not be centered on the crown of the wheel, but it will be balanced. See Figure 49 to better understand coplanarity.

Figure 48. Measuring wheel difference.

2. Remove the blade from the saw, then remove

the wheel that needs to be shimmed.

3. Shim washers work well because they are

available in a wide range of thicknesses. Measure how many you need and place them on the mounting shaft.

G0555X (Mfg. Since 1/12)

Figure 49. Coplanar diagram.

-43-

Blade Tensioner

4. Loosen the setscrews in both of the spacers

indicated in Figure 51.

Over the life of the machine, the blade tensioner system may need to be reset for correct operation.

To reset the blade tensioner:

1. DISCONNECT BANDSAW FROM POWER!

2. Release the tension lever shown in Figure 50

and remove the bandsaw blade.

Tensioning

Knob

Tension Lever

Crossbar

5. Back the spacers away from the tension lever crossbar shown in Figure 50.

Upper

Spacer

Lower

Spacer

Sliding

Bracket

Figure 51. Loosening the spacer set screws.

6. Pull the tension lever down to the horizontal

position.

7. Pull up on the tensioning knob (Figure 50) until the blade touches the wheel.

Figure 50. Blade tension controls/components.

3. Place the new blade onto the wheels and

between the blade guide bearings.

Note: A new blade is used to calibrate the

tensioner because it is unstretched.

8. Thread the upper spacer down until it touches the top of the tension lever crossbar.

9. Tighten the setscrew on the upper spacer.

10. Tension the blade (refer to Page 20).

11. Thread the lower spacer down until it touches

the top of the sliding bracket indicated in

Figure 51.

12. Move the lower spacer back up the shaft

about 1-2 turns to leave a small space, and tighten the setscrew (Figure 51).

13. Make sure there is no tension on the blade when the lever is released. If all the tension is not released, the lower spacer needs to be threaded farther down the shaft toward the sliding bracket.

-44-

G0555X (Mfg. Since 1/12)

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

G0555X (Mfg. Since 1/12)

-45-

OFF

110V Wiring Diagram (Prewired)

(Switches Viewed from Behind)

Work Lamp

(40 Watt Maximum)

5-15 Plug

120 VAC

5-15 Plug

110 VAC

ON/OFF Switch

(viewed from behind)

Ground

Neutral

Hot

Motor at 110V (prewired)

-46-

Start

Capacitor

200 MFD 125 VAC

READ ELECTRICAL SAFETY

ON PAGE 45!

3 RED

1 BLACK

Run

Capacitor

30 MFD

250 VAC

2 GRAY

4 YELLOW

Ground

G0555X (Mfg. Since 1/12)

OFF

220V Wiring Diagram

(Switch Viewed from Behind)

Work Lamp

(40 Watt Maximum)

5-15 Plug

120 VAC

6-15 Plug

220 VAC

Ground

Hot

Motor at 220V

ON/OFF Switch

(viewed from behind)

G0555X (Mfg. Since 1/12)

Start Capacitor 200 MFD

125 VAC

Start

Capacitor

30 MFD

250 VAC

3 RED

1 BLACK

READ ELECTRICAL SAFETY

ON PAGE 45!

2 GRAY

4 YELLOW

Ground

-47-

126

153

166

152

136

135

31 32

30A

133

144

35-2

139

131

35-3

SECTION 9: PARTS

Main

120

134

130

137

140

35-1

14V2

151

118

143

119

142

150

134

132

141

134

25V2

125

138

124

11V2-1

11V2

11V2-2

11V2-3

162

161

11V2-4

117

154

11V2-5

116

115

11V2-6

11V2-7

737274

11V2-8

160

11V2-9

11V2-10

92 91

-48-

61A

6263 58

G0555X (Mfg. Since 1/12)

Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0555X001 BASE 41 P0555X041 WHEEL TIRE 2 PB80M HEX BOLT M16-2 X 55 42 PN09M HEX NUT M12-1.75 3 PW08M FLAT WASHER 16MM 43 PR21M INT RETAINING RING 35MM 4 PN13M HEX NUT M16-2 44 P6202LLU BALL BEARING 6202LLU 5 P0555X005 ALIGNMENT PIN 45 P0555X045 LOWER WHEEL ASSEMBLY 6 P0555X006 LOWER WHEEL SHAFT 46 PWF08M FENDER WASHER 8MM 7 P6204LLU BALL BEARING 6204LLU 47 PB81M HEX BOLT M8-1.25 X 20 LH 8 PK23M KEY 5 X 5 X 25 48 P0555X048 LOWER WHEEL GUARD 9 PWF08M FENDER WASHER 8MM 49 P0555X049 GRIZZLY ROUND KNOB M8-1.25 10 PCAP11M CAP SCREW M8-1.25 X 16 50 PTLW03M INT TOOTH WASHER 8MM 11V2 P0555X011V2 MOTOR 1.5HP 1PH 110/220V V2.05.11 51 P0555X051 LATCH STUD M8-1.25 X 14 11V2-1 P0555X011V2-1 MOTOR FAN COVER V2.05.11 55 PS08M PHLP HD SCR M5-.8 X 12 11V2-2 P0555X011V2-2 MOTOR FAN V2.05.11 56 P0555056 CATCH 11V2-3 P0555X011V2-3 CAPACITOR COVER V2.05.11 57 P0555X057 ALIGNMENT BOLT 11V2-4 P0555X011V2-4 S CAPACITOR 200M 125V V2.05.11 58 PHTEK4M TAP SCREW M4 X 8 11V2-5 P0555X011V2-5 MOTOR JUNCTION BOX V2.05.11 59 P0555X059 UPPER WHEEL COVER 11V2-6 P05555X011V2-6 R CAPACITOR 30M 250V V2.05.11 60 P0555X060 SAW BLADE 6TPI 93-1/2 X 3/8" X .5MM 11V2-7 P05555X011V2-7 CENTRIFUGAL SWITCH V2.05.11 61A P0555X061A UPPER WHEEL BACK COVER V2.08.07 11V2-8 P05555X011V2-8 CONTACT PLATE V2.05.11 62 PFS01M FLANGE SCREW M5-.8 X 8 11V2-9 P6205ZZ BALL BEARING 6205ZZ 63 P0555X063 UPPER WHEEL COVER HINGE 11V2-10 P6203ZZ BALL BEARING 6203ZZ 64 P0555X064 STANDOFF STUD 12 P0555X012 MOTOR PULLEY 65 P0555X065 LEFT BLADE GUARD 13 PSS04M SET SCREW M6-1 X 12 66 P0555X066 TAP SCREW FLAT WASHER 14V2 P0555014V2 ON/OFF SWITCH 110/220V V2.05.11 67 PHTEK2M TAP SCREW M3.5 X 16 15 PHTEK1M TAP SCREW M3.5 X 12 68 P0555068 RIBBED V-BELT 200J5 16 PW05M FLAT WASHER 4MM 69 P0555X069 LOWER WHEEL COVER HINGE 17 PS40M PHLP HD SCR M5-.8 X 16 70 PFH07M FLAT HD SCR M5-.8 X 10 18 P0555X018 TENSION INDICATOR 71 PB20M HEX BOLT M8-1.25 X 35 19 PTLW02M EXT TOOTH WASHER 5MM 72 P0555X072 FLAT WASHER M8-1.25 X 18 20 P0555X020 SWITCH BOX 73 PLW04M LOCK WASHER 8MM 21 P0555X021 SWITCH BOX MOUNT PLATE 74 PN03M HEX NUT M8-1.25 22 P0555X022 STRAIN RELIEF 75 P0555X075 CORD CLAMP 23 PS19M PHLP HD SCR M5-.8 X 6 76 PS05M PHLP HD SCR M5-.8 X 8 24 P0555X024 STRAIN RELIEF 77 P0555X077 WHEEL BRUSH 25V2 P0555X025V2 POWER CORD 14G 3C 6FT 5-15 V2.05.11 90 P0555X090 RIGHT UPPER BLADE GUARD 26 P0555X026 MOTOR CORD 91 PW03M FLAT WASHER 6MM 27 P0555X027 STRAIN RELIEF 92 PB04M HEX BOLT M6-1 X 10 28 P0555X028 UPPER FRAME ARM 99 P0555X099 PULLEY FLAT WASHER 29 P0555X029 KNOB BOLT M10-1.5 X 30 115 PCAP31M CAP SCREW M8-1.25 X 25 30A P0555X030A UPPER WHEEL BRACKET V2.08.07 116 PLW04M LOCK WASHER 8MM 31 P7945097 WING NUT 8MM 117 PWF08M FENDER WASHER 8MM 32 P0555X032 KNOB BOLT M8-1.25 X 45 118 P0555X118 STEEL BALL 33 P0555X033 TENSION KNOB BOLT ASSEMBLY 119 P0555X119 COMPRESSION SPRING 34 P0555X035 STEEL PIN 120 PSS30M SET SCREW M10-1.5 X 10 35 P0555X035 UPPER WHEEL SHAFT HINGE ASSY 124 P0555X124 CORD CLAMP 35-1 P0555X035 UPPER WHEEL SHAFT 125 PS05M PHLP HD SCR M5-.8 X 8 35-2 PRP04M ROLL PIN 4 X 24 126 PLN01M LOCK NUT M4-.7 35-3 P0555X035 UPPER WHEEL SHAFT HINGE 130 PSS05M SET SCREW M5-.8 X 10 38 P0555X038 COMPRESSION SPRING 131 P0555X131 UPPER LOCK COLLAR 39 PSN04M SQUARE NUT M10-1.5 132 PW04M FLAT WASHER 10MM 40 P0555X040 UPPER WHEEL 133 P0555X133 TENSION LEVER

G0555X (Mfg. Since 1/12)

-49-

Main Parts List (continued)

REF PART # DESCRIPTION REF PART # DESCRIPTION

134 PW01M FLAT WASHER 8MM 144 P0555X144 SPACER 8 X 20MM 135 P0555X135 BUSHING 150 P0555X150 LOWER LOCK COLLAR 136 PBHS01M BUTTON HD CAP SCR M8-1.25 X 20 151 PSS07M SET SCREW M5-.8 X 5 137 P0555X137 SPACER 153 PTLW02M EXT TOOTH WASHER 5MM 138 PB15M HEX BOLT M8-1.25 X 40 154 PW01M FLAT WASHER 8MM 139 PLN04M LOCK NUT M8-1.25 160 P0555X160 WHEEL PULLEY 140 P0555X140 SUPPORT PLATE 161 PBHS21 BUTTON HD CAP SCR 5/16-18 X 3/4 141 P0555141 PIVOT ARM 162 PLW03M LOCK WASHER 6MM 142 PLW04M LOCK WASHER 8MM 166 PSS31M SET SCREW M5-.8 X 8 143 PCAP14M CAP SCREW M8-1.25 X 20

-50-

G0555X (Mfg. Since 1/12)

169

Table, Fence & Guides

36V2

146

127

128

127

145

129

128

168

129

121

122

123

122

114

224

222 210

214

206

219

207

208

229

212

220

228

202

218

211

203

205

217

220

226

201

200

216

213

221

204

215

209

230

227

223

225

156

147

148

149

155

157

158

159

G0555X (Mfg. Since 1/12)

100

102

106

105

109

103

104

111

101

112

113

231

110

108

-51-

Table, Fence & Guides Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

36V2 P0555X036V2 LAMP ASSY W/POWER CORD V2.04.12 148 PW03M FLAT WASHER 6MM 37 PFS01M FLANGE SCREW M5-.8 X 8 149 PLW03M LOCK WASHER 6MM

79 P0555079 UPPER BLADE GUIDE BRACKET 155 PCAP06M CAP SCREW M6-1 X 25 80 PTS001M THUMB SCREW M6-1 X 16 156 PCAP35M CAP SCREW M8-1.25 x 60 81 P0555X081 GUIDE SUPPORT SHAFT 157 PN03M HEX NUT M8-1.25 82 P6000ZZ BALL BEARING 6000Z 158 PSS09M SET SCREW M8-1.25 X 20 83 PFS06M FLANGE SCREW M6-1 X 8 159 P0555X159 SPACER 84 P0555X084 GUIDE POST 168 PTLW02M EXT TOOTH WASHER 5MM 85 PLW01M LOCK WASHER 5MM 169 P0555X169 CORD CLAMP 86 PCAP78M CAP SCREW M5-.8 X 40 200 P0555X200 FENCE KIT ASSEMBLY 87 P0555X087 TABLE EXTENSION 201 P0555X201 FRONT FENCE RAIL 88 P0555088 LOWER RIGHT BLADE GUARD 202 P0555X202 FENCE BASE 89 P0555089 GUIDE BEARING SUPPORT BRACKET 203 P0555X203 FENCE MOUNTING SHAFT 93 P0555X093 LOWER BLADE GUIDE BRACKET 204 P0555X204 LOCK ROD 94 PW03M FLAT WASHER 6MM 205 P0555X205 SPRING PIECE 95 PB08M HEX BOLT M6-1 X 20 206 P0555X206 LOCK KNOB M8-1.25 X 44 96 PCAP33M CAP SCREW M5-.8 X 12 207 P0555X207 FENCE BRACKET 97 P0555X097 TABLE 208 PW01M FLAT WASHER 8MM 98 P0513X127 TABLE INSERT 209 P0555X209 LOCK HANDLE 100 P0555X100 TABLE PIN 210 P0555X210 FENCE STAND-OFF 101 P0555X101 TRUNNION 211 P0555X211 SCALE WINDOW 102 P0555102 SCALE 212 PCAP06M CAP SCREW M6-1 X 25 103 P0555X103 TRUNNION CLAMP SHOE 213 P0555X213 LOCK CAM 104 PB02M HEX BOLT M6-1 X 12 214 P0555X214 REAR FENCE RAIL 105 P0555X105 TRUNNION SUPPORT BRACKET 215 PN03M HEX NUT M8-1.25 106 PB26M HEX BOLT M8-1.25 X 30 216 PFS04M FLANGE SCREW M4-.7 X 6 108 P0555X108 POINTER 217 P0555317 FRONT RAIL END CAP 109 PFS03M FLANGE SCREW M5-.8 X 6 218 P0555X218 FENCE MOUNTING KEY 110 P0555X110 KNOB 10MM 219 P0555319 REAR RAIL END CAP 111 PB73M HEX BOLT M10-1.5 X 50 220 PHTEK3M TAP SCREW M3.5 X 8 112 PB82M HEX BOLT M8-1.25 X 80 221 P0555X221 SCALE 113 PN03M HEX NUT M8-1.25 222 PN01M HEX NUT M6-1 114 P0555X114 MITER GAUGE BODY ASSEMBLY 223 PLW03M LOCK WASHER 6MM 121 PSS98M SET SCREW M8-1 X 35 224 PCAP01M CAP SCREW M6-1 X 16 122 P0555X122 MICRO ADJUSTING NUT 225 PB08M HEX BOLT M6-1 X 20 123 PB08M HEX BOLT M6-1 X 20 226 PFS17M FLANGE SCREW M4-.7 X 8 127 PW02M FLAT WASHER 5MM 227 PW03M FLAT WASHER 6MM 128 G3845 BALL BEARING 608ZZ 228 P0555X228 FENCE 129 P0555129 ECCENTRIC BEARING SHAFT 229 P0555X229 FENCE BRACKET MOUNTING PLATE 145 P0555X036 LAMP NUT 230 P0555X230 FENCE END CAP 146 P0555X036 LAMP BRACKET 231 PLW04M LOCK WASHER 8MM 147 P0555X147 LEVER BOARD

-52-

G0555X (Mfg. Since 1/12)

Stand

302

301

303

313

302

304

305

306

307

317

311

312

310

309

317

315

314

315

316

REF PART # DESCRIPTION REF PART # DESCRIPTION

301 P0555X301 STAND 310 PW05M FLAT WASHER 4MM 302 PHTEK3M TAP SCREW M3.5 X 8 311 P0555X311 DOOR 303 H7942 EXTREME SERIES LOGO 312 P0555X312 DOOR LATCH ASSEMBLY 304 PN01M HEX NUT M6-1 313 P0555X313 GRIZZLY LOGO PLATE 305 PLW03M LOCK WASHER 6MM 314 PW04M FLAT WASHER 10MM 306 PW03M FLAT WASHER 6MM 315 PN08 HEX NUT 3/8-16 307 P0555X307 FRONT STAND PANEL 316 P0555X316 STAND FOOT 309 PS17M PHLP HD SCR M4-.7 X 6 317 P0555X317 DOOR CUSHION

G0555X (Mfg. Since 1/12)

-53-

Labels

401

410

406

405

404

402

407

403

408

402

409

REF PART # DESCRIPTION REF PART # DESCRIPTION

401 P0555X401 MACHINE ID LABEL 406 PLABEL-11 SAFETY GLASSES LABEL 402 PLABEL-20 DONT OPEN DOOR LABEL 407 P0555X407 LAMP WARNING LABEL 403 PLABEL-19 BANDSAW BLADE LABEL 408 PPAINT-1 GRIZZLY GREEN TOUCH-UP PAINT 404 PLABEL-18 UNPLUG BANDSAW LABEL 409 PPAINT-14 GRIZZLY PUTTY TOUCH-UP PAINT 405 P0555X405 MODEL NUMBER LABEL 410 P0555X410 BULB DESTRUCTION LABEL

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

-54-

G0555X (Mfg. Since 1/12)

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics

3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years

6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+

____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood

____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:

7. Do you think your machine represents a good value? _____ Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY AND RETURNS

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the

carton. We will not accept any item back without this number. Proof of purchase must accompany the

merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Grizzly G0555X User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual