Grizzly G0555LX User Manual

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MODEL G0555LX

14" DELUXE BANDSAW

OWNER'S MANUAL

(For models manufactured since 3/13)

177335

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#KN14662 PRINTED IN TA I WAN

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy ........................................... 2

Contact Info.................................................... 2

Machine Description ...................................... 2

Identification ................................................... 3

Machine Data Sheet ...................................... 4

SECTION 1: SAFETY ....................................... 6

Safety Instructions for Machinery .................. 6

Additional Safety for Bandsaws ..................... 8

SECTION 2: POWER SUPPLY ........................ 9

Availability .................................................... 9

Full-Load Current Rating ............................. 9

Circuit Information ....................................... 9

Circuit Requirements for 110V .................... 9

Circuit Requirements for 220V .................... 9

Grounding Requirements .......................... 10

Extension Cords ........................................ 11

Voltage Conversion ................................... 11

SECTION 3: SET UP ...................................... 12

Set Up Safety ............................................... 12

Needed for Setup ......................................... 12

Unpacking .................................................... 12

Inventory ...................................................... 13

Cleanup ........................................................ 14

Site Considerations ...................................... 15

Assembly ..................................................... 16

Adjustment Overview ................................... 19

Blade Tracking ............................................. 20

Dust Collection ............................................. 22

Power Connection........................................ 22

Test Run ...................................................... 23

Tensioning Blade ......................................... 23

The Flutter Method .................................... 24

The Deflection Method .............................. 24

Adjusting Blade Support Bearings ............... 25

Adjusting Blade Guide Bearings .................. 26

Table Tilt Calibration .................................... 27

Aligning Table .............................................. 28

Aligning Fence ............................................. 29

SECTION 4: OPERATIONS ........................... 30

Operation Overview ..................................... 30

Straight Cuts .............................................. 31

Irregular Cuts ............................................. 31

Basic Cutting Tips ..................................... 31

Disabling & Locking Switch.......................... 31

Workpiece Inspection................................... 32

Guide Post ................................................... 32

Table Tilt ...................................................... 33

Blade Speed ................................................ 33

Blade Information ......................................... 34

Blade Dimensions ...................................... 34

Changing Blade ........................................... 36

Ripping ......................................................... 37

Crosscutting ................................................. 38

Resawing ..................................................... 38

Cutting Curves ............................................. 39

Stacked Cuts................................................ 39

SECTION 5: ACCESSORIES ......................... 40

SECTION 6: MAINTENANCE ......................... 43

Schedule ...................................................... 43

Cleaning ....................................................... 43

Lubricating ................................................... 43

Redressing Rubber Tires ............................. 43

SECTION 7: SERVICE ................................... 44

Troubleshooting ........................................... 44

Motor & Electrical ...................................... 44

Cutting Operations ..................................... 45

Miscellaneous ............................................ 45

V-Belt Tension ............................................. 46

Checking V-Belt Tension ........................... 46

Tensioning V-Belt ...................................... 46

Replacing V-Belt .......................................... 47

Shimming Table ........................................... 47

Wheel Alignment .......................................... 48

Checking Wheel Alignment ....................... 48

Shimming a Wheel .................................... 49

Upper Wheel Lateral Adjustment .............. 49

Blade Lead ................................................... 50

Fence Scale Calibration ............................... 51

Blade Tensioner ........................................... 52

SECTION 8: WIRING ...................................... 53

Wiring Safety Instructions ............................ 53

Electrical Locations ...................................... 54

110V (Prewired) Wiring Diagram ................. 55

220V (Rewired) Wiring Diagram .................. 56

SECTION 9: PARTS ....................................... 57

Main ............................................................. 57

Table, Fence, & Stand ................................. 60

Labels .......................................................... 62

WARRANTY AND RETURNS ........................ 65

G0555LX (Mfg. Since 3/13)

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INTRODUCTION

We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make

Also, owing to our policy of continuous improvement, your machine may not exactly match the

manual

If you find this to be the case, and the difference between the manual and machine leaves you in doubt, manual update or call technical support for help.

Before calling, find the manufacture date of your machine by looking at the date stamped into the machine ID label (see below). This will help us determine if the manual version you received matches the manufacture date of your machine.

For your convenience, we

uals and

on our website

model of as soon as they are complete.

Manual Accuracy

an occasional mistake.

www.grizzly.com. Any updates to your

machine will be reflected in these documents

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check our website for the latest

Manufacture Date

of Your Machine

post all available man

manual updates for free

Contact Info

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: manuals@grizzly.com

Machine Description

The bandsaw is a versatile woodworking tool that is used to perform a wide variety of cuts in wood stock, such as rip cuts, cross cuts, bevel cuts, miter cuts, circular cuts, contour cuts, stacked pattern cuts, etc.

The bandsaw blade is a continuous metal band wrapped around two rotating wheels, which performs the cut as it passes through the workpiece and table.

The Model G0555LX has 6" of cutting height,

⁄2" left of the blade cutting capacity, and

a 13 a 1 HP motor; this bandsaw is perfect for any shop. Thoughtful engineering makes this saw a pleasure to use. The Model G0555LX bandsaw includes convenient controls, a 4" dust port, computer balanced cast iron wheels, and an easy-toread tension scale. Also included are a fence, a miter gauge, and a saw blade.

G0555LX (Mfg. Since 3/13)

Identification

Upper Wheel

Guard

Switch

Fence Lock

Handle

Table Insert

Lower Wheel

Guard

Blade Tension Knob

Guide Post

Control Knob

Upper Blade

Guide Assembly

Miter Gauge

Table Pin

Table Tilt

Lock Knob

Lower Blade

Guide Assembly

4" Dust Port

Blade Tracking

Knob

Guide Post

Control Knob

Blade Quick

Release Lever

Blade Tension

Scale

Fence

Motor

Stand

Figure 1. G0555LX identification.

For Your Own Safety, Read Instruction

Manual Before Operating Bandsaw

a) Wear eye protection. b) Do not remove jammed cutoff pieces

until blade has stopped.

c) Maintain proper adjustment of blade

tension, blade guides, and thrust

bearings.

d) Adjust upper guide to just clear

workpiece.

e) Hold workpiece firmly against table.

G0555LX (Mfg. Since 3/13)

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Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0555LX 14" DELUXE BANDSAW

Product Dimensions:

Weight.............................................................................................................................................................. 229 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 27 x 30 x 67-1/2 in.

Footprint (Length x Width)............................................................................................................... 23-1/2 x 16-1/2 in.

Shipping Dimensions:

Carton #1

Type........................................................................................................................................... Cardboard Box

Content................................................................................................................................................. Machine

Weight.................................................................................................................................................... 204 lbs.

Length x Width x Height............................................................................................................. 45 x 22 x 18 in.

Must Ship Upright......................................................................................................................................... N/A

Carton #2

Type........................................................................................................................................... Cardboard Box

Content...................................................................................................................................................... Stand

Weight...................................................................................................................................................... 42 lbs.

Length x Width x Height................................................................................................................... 0 x 0 x 0 in.

Must Ship Upright......................................................................................................................................... N/A

Electrical:

Power Requirement............................................................................................. 110V or 220V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 110V

Full-Load Current Rating.................................................................................................... 11A at 110V, 5.5A at 220V

Minimum Circuit Size.......................................................................................................... 15A at 110V, 15A at 220V

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length............................................................................................................................................... 10 ft.

Power Cord Gauge......................................................................................................................................... 16 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................. 5-15 for 110V

Recommended Plug Type...................................................................................................................... 6-15 for 220V

Switch Type................................................................................................... ON/OFF Push Button Switch w/Padlock

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Motors:

Main

Type................................................................................................................. TEFC Capacitor-Start Induction

Horsepower................................................................................................................................................ 1 HP

Phase............................................................................................................................................ Single-Phase

Amps.................................................................................................................................................... 11A/5.5A

Speed................................................................................................................................................ 1725 RPM

Power Transfer .................................................................................................................................. Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

G0555LX (Mfg. Since 3/13)

Main Specifications:

Main Specifications

Bandsaw Size............................................................................................................................................ 14 in.

Max Cutting Width (Left of Blade)........................................................................................................ 13-1/2 in.

Max Cutting Width (Left of Blade) w/Fence......................................................................................... 11-7/8 in.

Max Cutting Height (Resaw Height)............................................................................................................ 6 in.

Blade Speeds........................................................................................................................... 1800, 3100 FPM

Blade Information

Standard Blade Length........................................................................................................................ 93-1/2 in.

Blade Length Range.............................................................................................................. 92-1/2 – 93-1/2 in.

Blade Width Range.......................................................................................................................... 1/8 – 3/4 in.

Type of Blade Guides...................................................................................................................... Ball Bearing

Guide Post Adjustment Type.................................................................................................................. Manual

Has Quick-Release...................................................................................................................................... Yes

Table Information

Table Length.............................................................................................................................................. 14 in.

Table Width................................................................................................................................................ 14 in.

Table Thickness.................................................................................................................................... 1-1/2 in.

Table Tilt.......................................................................................................................... Left 10, Right 45 deg.

Table Tilt Adjustment Type..................................................................................................................... Manual

Floor-to-Table Height................................................................................................................................. 43 in.

Fence Locking Position.............................................................................................................................. Front

Fence is Adjustable for Blade Lead.............................................................................................................. Yes

Resaw Fence Attachment Included............................................................................................................... No

Miter Gauge Included................................................................................................................................... Yes

Construction Materials

Table....................................................................................................................... Precision Ground Cast Iron

Trunnion............................................................................................................................................. Aluminum

Fence............................................................................................................ Extruded Aluminum and Cast Iron

Base/Stand............................................................................................................................. Pre-Formed Steel

Frame/Body......................................................................................................................................... Cast Iron

Wheels................................................................................................................ Computer-Balanced Cast Iron

Tire.......................................................................................................................................................... Rubber

Wheel Cover ......................................................................................................................... Pre-Formed Steel

Paint................................................................................................................................ Powder Coating & Ure

Other Related Information

Wheel Diameter................................................................................................................................... 13-3/4 in.

Wheel Width........................................................................................................................................ 1-3/16 in.

Number of Dust Ports....................................................................................................................................... 1

Dust Port Size.............................................................................................................................................. 4 in.

Compatible Mobile Base.......................................................................................................................... D3757

Other Specifications:

Country Of Origin ............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ...................................................................................................... 1-1/2 Hours

Serial Number Location ........................................................................................................... ID Label on Top Cover

ISO 9001 Factory .................................................................................................................................................... No

CSA Certified ......................................................................................................................................................... Yes

G0555LX (Mfg. Since 3/13)

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.

Always discon-

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G0555LX (Mfg. Since 3/13)



WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or coverlong hair. Wearnon-slip footwear to avoid accidentalslips,whichcouldcause lossofworkpiececontrol.

hAzARdOus dusT. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazardsassociatedwitheachworkpiecematerial, andalwayswearaNIOSH-approvedrespiratorto reduceyourrisk.

hEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise withouthearing protection can cause permanent hearingloss.

REMOVE AdJusTING TOOLs. Tools left on machinery can become dangerous projectiles uponstartup.Neverleavechuckkeys,wrenches, or any other tools on machine. Always verify removalbeforestarting!

INTENdEd usAGE. Only use machine for its intendedpurposeand nevermake modifications not approved by Grizzly. Modifying machine or using it differently than intended may result in malfunctionormechanicalfailurethatcanleadto seriouspersonalinjuryordeath!

AWKWARd POsITIONs. Keep proper footing andbalanceatalltimeswhenoperatingmachine. Donotoverreach!Avoidawkwardhandpositions that make workpiece control difficult or increase the

riskofaccidentalinjury.

ChILdREN & BYsTANdERs. Keepchildrenand bystandersatasafedistancefromtheworkarea. Stopusingmachineiftheybecomeadistraction.

FORCING MAChINERY.Donot forcemachine. Itwill do the job safer and better at the rate for whichitwasdesigned.

NEVER sTANd ON MAChINE. Serious injury may occur if machine is tipped or if the cutting toolisunintentionallycontacted.

sTABLE MAChINE. Unexpectedmovementduring operation greatly increases risk of injury or lossofcontrol.Beforestarting,verify machineis stableandmobilebase(ifused)islocked.

usE RECOMMENdEd ACCEssORIEs.Consult thisowner’smanualorthemanufacturerforrecommended accessories. Using improper accessorieswillincreasetheriskofseriousinjury.

uNATTENdEd OPERATION. To reduce the risk of accidental injury, turn machine off and ensure all moving parts completely stop before walking away. Never leave machine running whileunattended.

MAINTAIN WITh CARE.Followallmaintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading

ChECK dAMAGEd PARTs. Regularly inspect machine for any condition that may affect safe operation.Immediatelyrepairorreplacedamaged ormis-adjustedpartsbeforeoperatingmachine.

MAINTAIN POWER CORds. When disconnecting cord-connected machines from power, grab andpulltheplug—NOTthecord.Pullingthecord may damage the wires inside. Do not handle cord/plugwithwethands.Avoidcorddamage by keepingitawayfromheatedsurfaces,hightraffic areas,harshchemicals,andwet/damplocations.

toseriouspersonalinjuryordeath.

GuARds & COVERs.Guardsandcoversreduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged,andworkingcorrectly.

G0555LX (Mfg. Since 3/13)

EXPERIENCING dIFFICuLT IEs. If at any time youexperiencedifficulties performingthe intendedoperation,stopusingthemachine!Contactour TechnicalSupportat(570)546-9663.

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Additional Safety for Bandsaws

BLADE CONDITION. Do not operate with dull,

cracked or badly worn blade. Dull blades require more effort to perform the cut. Inspect blades for cracks and missing teeth before each use.

HAND PLACEMENT. Never position fingers or hands in line with the blade. If the workpiece or your hands slip, serious personal injury could occur.

WORKPIECE MATERIAL. This machine is intended for cutting natural and man-made wood products, and laminate covered wood products. This machine is NOT designed to cut metal, glass, stone, tile, etc.

BLADE REPLACEMENT. To avoid mishaps that could result in operator injury, make sure the blade teeth face down toward the table and the blade is properly tensioned and tracked before operating.

BLADE SPEED. Moving the workpiece against a blade that is not at full speed could cause kickback. Always allow the blade to come to full speed before starting the cut.

CUTTING TECHNIQUES. Plan your cuts so you always cut out of the wood. DO NOT back the workpiece away from the blade while the saw is running. If you need to back the work out, turn the bandsaw OFF and wait for the blade to come to a complete stop, and DO NOT twist or put excessive stress on the blade while backing the work away.

LEAVING WORK AREA. Never leave a machine running unattended. Allow the bandsaw to come to a complete stop and use the padlock to disable the machine before you leave it unattended.

FEED RATE. To avoid the risk of the workpiece slipping and causing operator injury, always feed stock evenly and smoothly. DO NOT force or twist the blade while cutting, especially when sawing small curves.

SMALL WORKPIECE HANDLING. Always support/feed the workpiece with push sticks, jig, vise, or some type of clamping fixture. If your hands slip during a cut while holding small workpieces with your fingers, amputation or laceration injuries could occur.

GUARDS. The blade guard protects the operator from the moving bandsaw blade. ONLY operate this bandsaw with the blade guard installed.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

BLADE CONTROL. To avoid serious personal

injury, DO NOT attempt to stop or slow the blade with your hand or the workpiece. Allow the blade to stop on its own.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

-8-

G0555LX (Mfg. Since 3/13)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards.

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.

For your own safety and protection of

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

This machine can be converted to operate on a 220V power supply (refer to Voltage Conversion instructions). This power supply must have a verified ground and meet the following requirements:

This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements:

Availability

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Full-Load Current Rating at 110V ...... 11 Amps

Full-Load Current Rating at 220V .... 5.5 Amps

G0555LX (Mfg. Since 3/13)

Circuit Requirements for 110V

Nominal Voltage ...............................110V/120V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Circuit Rating ...................................... 15 Amps

Plug/Receptacle ............................. NEMA 5-15

Circuit Requirements for 220V

Nominal Voltage .............................. 220V/240V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Circuit Rating ...................................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

-9-

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

Grounding Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

Serious injury could occur if you connect

For 110V operation: This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

For 220V operation: The plug specified under “ page has a grounding prong that must be attached to the equipment-grounding wire on the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances.

it will not fit the outlet, have a qualified

SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if

electrician install the proper outlet with a verified ground.

Circuit Requirements for 220V” on the previous

the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.

GROUNDED

5-15 RECEPTACLE

Grounding Prong

5-15 PLUG

Neutral Hot

Figure 2. Typical 5-15 plug and receptacle.

-10 -

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Grounding Prong

Figure 3. Typical 6-15 plug and receptacle.

G0555LX (Mfg. Since 3/13)

Extension Cords

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

Motor

Ground

Motor Pre-wired for 110V

To convert the machine to 220V:

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

Voltage Conversion

The voltage conversion MUST be performed by an electrician or a qualified service personnel. The voltage conversion is a two step process involving rewiring the motor for the new voltage and installing a new plug according to the manufacturer's instructions.

Note: If the diagram included on the motor conflicts with the one in this manual, the motor may have changed since the manual was printed. If this is the case, use the diagram provided inside the motor wiring junction box instead of the one provided in this manual.

If you must use an extension

1. DISCONNECT MACHINE FROM POWER!

2. Remove the 5-15 plug from the cord.

3. Remove the two wire nuts from the wires shown in Figure 4.

Pre-wired for 110V

Remove

Ground

Remove

Figure 4. Motor pre-wired for 110V.

4. Re-wire the motor as shown in Figure 4.

Motor Rewired for 220V

Items Needed: Qty

Wire Nut 14 AWG ............................................. 1

Electrical Tape ................................... As Needed

Nema 6-15 Plug ................................................. 1

G0555LX (Mfg. Since 3/13)

Ground

Figure 5. Motor rewired for 220V.

5. Tighten all wire nuts and secure them with

electrical tape so they cannot vibrate loose during motor operation.

6. Install the 6-15 plug on the power cord per the plug manufacturer's instructions.

-11-

SECTION 3: SET UP

Keep children and pets away from plastic bags or packing materials shipped with this

Set Up Safety

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire set up process!

This machine and its components are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items.

Needed for Setup

The following are needed to complete the setup process, but are not included with your machine.

Description Qty

• Additional People ....................... As Needed

• Safety Glasses ........................................... 1

• Disposable Shop Rags ............... As Needed

• Cleaner/Degreaser ..................... As Needed

• Level ........................................................... 1

• Hex Wrench 5mm ....................................... 1

• Wrench or Socket 10mm ............................ 2

• Wrench or Socket 13mm ............................ 2

Unpacking

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover the machine is damaged, please imme- diately call us at (570) 546-9663 for advice.

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

-12-

When you are completely satisfied with the condition of your shipment, inventory the contents.

SUFFOCATION HAZARD!

machine. Discard immediately.

G0555LX (Mfg. Since 3/13)

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Inventory (see Figure 6) Qty

A. Table .......................................................... 1

B. Saw Blade 93

C. Bandsaw Body ........................................... 2

D. Trunnion Base ............................................ 1

E. Front Fence Rail ......................................... 1

F. Rear Fence Rail ......................................... 1

G. Miter Gauge Assembly ............................... 1

H. Fence Assembly ......................................... 1

I. Trunnion Lock Knobs.................................. 2

J. Upper Stand Braces ................................... 2

K. Sta nd To p ................................................... 1

L. Stand Sides ................................................ 2

M. Lower Stand Braces ................................... 2

N. Hardware Bag ............................................ 1

—Table Insert ............................................. 1

—Hex Bolts —Hex Nuts —Lock Washers —Flat Washers —Cap Screws —Hex Bolts —Flat Washers —Hex Bolts —Flat Washers

—Flange Nuts (Stand).............................. 16

—Stand Feet —Carriage Bolts —Flange Nuts —Hex Nuts —Flat Washer

—Combo Wrench 10 x 12mm .................... 1

—Hex Wrench 5mm ................................... 1

⁄2 " x 3⁄8" x 6 TPI ................... 1

⁄16"-18 x 1 1⁄2 " (Bandsaw) ........ 4

⁄16"-18 (Bandsaw) ................... 4

⁄16" (Bandsaw) ................ 4

⁄16" (Bandsaw) .................. 8

⁄4"-20 x 5⁄8" (Fence) ............ 2

⁄4"-20 x 3⁄4" (Fence) ................ 2

⁄4" (Fence) ........................ 2

⁄4"-20 x 5⁄8" (Stand) .............. 16

⁄4" (Stand)....................... 16

⁄8"-16 x 2" (Stand) ................ 4

⁄16"-18 x 5⁄8" (Stand) ........ 8

⁄16"-18 (St and) .................... 8

⁄8"-16 (Stand Feet) .................. 8

⁄8" (Stand Feet) .................. 8

Figure 6. Main components inventory.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

G0555LX (Mfg. Since 3/13)

-13-

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preven tative, but the following steps work well in a wide variety of situations. Always follow the manufac turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

•

Basic steps for removing rust preventative:

metal protectant to prevent rust.

Gasoline or products

Many cleaning solvents

ed amounts are inhaled.

Avoid chlorine-based solvents, such as

Cleanup

with low flash points can explode or cause fire if used to clean machinery. Avoid cleaning with these products.

are toxic if concentrat-

Disposable Rags Cleaner/degreaser (WD•40 works well) Safety glasses & disposable gloves Plastic paint scraper (optional)

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

Only work in a well-ventilated area.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces. Test all cleaners in an inconspicuous area before using to make sure they will not damage paint.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality

-14-

G0555LX (Mfg. Since 3/13)

Site Considerations

Weight Load

Physical Environment

Place this machine near an existing power source.

Shadows, glare, or strobe effects that may distract

Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely.

or impede the operator must be eliminated.

G0555LX (Mfg. Since 3/13)

30"

27"

Figure 7. Minimum working clearances.

-15-

Assembly

Some sheet metal parts may have sharp edges that can cause minor cuts. Please use care while handling them.

The bandsaw is heavy and awkward to lift onto the stand. Get assistance from another person when lifting.

2. Attach the remaining stand side to the assem-

bly, as shown in Figure 9, with (8)

hex bolts, (8)

⁄4" flat washers, and (8) 1⁄4"-20

⁄4"-20 x 5⁄8"

flange nuts.

To assemble the bandsaw:

1. Lay one stand side flat on a piece of card-

board to prevent scratching the paint, then attach the upper and lower stand braces to one side, as shown in Figure 8, with (8)

⁄4"-20 x 5⁄8" hex bolts, (8) 1⁄4" flat washers, and

⁄4"-20 flange nuts.

(8)

Note: Only hand-tighten the stand fasteners

during these initial steps. Once the stand is completely assembled you will be instructed to fully tighten all fasteners.

Upper

Stand Brace

Lower

Stand Brace

x 8

Figure 9. Second stand side attached.

3. Install the stand feet, as shown in Figure 10,

in the bottom of the stand assembly, using

⁄8"-16 x 2" stand foot, (2) 3⁄8"-16 hex nuts

a and (2)

⁄8" flat washers on each foot in the

sequence shown.

Note: Adjust the feet so that they are approxi-

mately the same height—this will make leveling the stand easier in a later step.

Foot

Hex Nut

Flat Washer

Hex Nut

Figure 8. Upper and lower stand braces

attached to the stand side.

-16 -

Figure 10. Stand foot installed (1 of 4).

Stand Side

G0555LX (Mfg. Since 3/13)

4. Turn the stand assembly upright and attach

the top, as shown in Figure 11, with (8)

⁄8" carriage bolts and (8) 5⁄16"-18 flange

18 x

⁄16"-

nuts.

7. With the help of other people, lift the bandsaw assembly onto the stand and align the mounting holes. Have one person hold the bandsaw in place to keep it from fall until you can complete the next step.

x 8

Figure 11. Stand top attached.

5. Square up the stand components and fully

tighten all the fasteners.

6. Place the level on top of the stand assembly, as shown in Figure 12, then adjust the feet up or down to make the stand top level from side to side and front to back. Make sure that both hex nuts on the feet are tight against the stand assembly so they will not move.

8. Secure the bandsaw assembly to the stand

with (4) washers, (8)

⁄16"-18 x 1 1⁄2" hex bolts, (4) 5⁄16" lock

⁄16" flat washers, and (4) 5⁄16"-18

hex nuts, as shown in Figure 13.

x 4

Figure 13. Bandsaw assembly attached to the

stand.

9. Position the table trunnion on the bandsaw, as shown in Figure 14, then secure it with the

⁄16"-18 x 1 1⁄4" hex bolts and (2) 5⁄16" lock

(2) washers.

Figure 12. Leveling the stand.

G0555LX (Mfg. Since 3/13)

x 2

Trunnion

Figure 14. Trunnion installed.

-17-

10. Line up the table slot with the blade, then

position the table so that the blade is in the center cut-out.

11. Rotate the table so that the table slot faces to

the right, then insert the table bolts through the mounting holes in the trunnion base, as shown in Figure 15.

Table

14. Attach the front fence rail shown in Figure 17,

with (2)

⁄4"-20 x 3⁄4" hex bolts and 1⁄4" flat

washers.

Table Trunnion

Trunnion Base

Trunnion Bolt

Figure 15. Installing the table onto the trunnion

base.

12. Secure the table by fully threading the two

trunnion lock knobs onto the table bolts.

13. Attach the rear fence rail to the rear of the

table with (2) 1/4"-20 x shown in Figure 16.

⁄8" cap screws, as

Rear Fence

Rail

Front Fence

Rail

x 2

Figure 17. Installing front fence rail.

15. Pull the fence handle up and place the

fence on the front fence rail, as shown in Figure 18.

-18-

x 2

Figure 16. Installing rear fence rail.

Figure 18. Installing fence onto rails.

G0555LX (Mfg. Since 3/13)

16. Thread the M6-1 hex nut onto the fence rail

pad, then thread it into the rear underside of the fence (see Figure 19) so that the fence rests the same height above the table along its full length. Tighten the hex nut against the fence to secure the setting.

Adjustment

Overview

The bandsaw is one of the most versatile woodworking machines. As such it has multiple components that must be properly adjusted for the best cutting results.

For safety reasons some adjustments and test operations must be performed before performing other necessary adjustments. Below is an overview of all the adjustments and the order in which they should be performed.

Adjustment procedures include:

Rail Pad

Figure 19. Fence rail pad installed.

17. Install the table insert and table pin, as show

in Figure 20.

Important: Make sure you re-install the table

pin. This pin keeps the table surfaces on either side of the slot even with the changes in operating pressures and temperature changes.

• Blade Tracking

• Dust Collection

• Power Connection

• Test Run

• Tension Blade

• Adjusting Blade Support Bearings

• Adjusting Blade Guide Bearings

• Table Tilt Calibration

• Aligning Table

• Aligning Fence

Figure 20. Table pin and insert installed.

G0555LX (Mfg. Since 3/13)

-19 -

Blade Tracking

"Tracking" refers to how the blade rides on the bandsaw wheels. Proper tracking is important for maintaining bandsaw adjustments, achieving correct blade tension, and cutting accurately. Improper tracking reduces cutting accuracy, causes excess vibrations, and places stress on the blade and other bandsaw components. The shape of the wheels and the orientation of the wheels in relation to each other determine how the blade tracks.

Bandsaw wheels are either flat or crowned and both shapes track differently. The G0555LX has crowned wheels. As the wheels spin the blade naturally tracks to the highest point of the crown at the center of the wheel (see Figure 21).

PROPER TRACKING

Parallel And Coplanar

Parallel But Not Coplanar

Blade Centered

on Peak of Crown

Blade Centered on Wheel

Figure 21. Blade centered on the crown of the

The wheels of the bandsaw must be aligned for the blade to track correctly on the crown of the wheel. Properly aligned wheels are parallel and coplanar (see Figure 22).

Improper blade tension and cutting practices can negatively affect blade tracking. Familiarizing yourself with the ideas and conditions described in Figure 22 will help you recognize when your saws wheel alignment may need adjusted (refer to Wheel Alignment on Page 48 for detailed instructions on adjusting the tracking).

Wheel

wheel.

Coplanar But Not Parallel

Figure 22. Wheel alignment and misalignment

examples.

The wheels on the G0555LX were aligned at the factory, so center tracking is the only adjustment that needs to be performed when the saw is new. This adjustment is necessary turning the saw on or performing other adjustments.

Not Coplanar or Parallel

-20-

G0555LX (Mfg. Since 3/13)

To center track the blade:

1. DISCONNECT BANDSAW FROM POWER!

2. Adjust the upper and lower blade guides away from the blade (refer to Adjusting Blade Guide Bearings on Page 26 for

detailed instructions).

Note: When adjusting the blade tracking for

the test run in this procedure, the blade must have a reasonable amount of tension to simulate operating conditions. After the test run is successfully completed, you will perform a thorough version of the following steps to more accurately tension the blade.

3. Move the blade tension quick release lever all the way right (as viewed from the rear of the machine) to apply tension to the blade (see Figure 23).

— If the blade rides in the center of the upper

wheel and is centered on the peak of the wheel crown, it is properly tracking and you are done with this procedure—proceed to Dust Collection on Page 22.

— If the blade does is not properly tracking,

then continue with this procedure to adjust it.

7. Loosen the wing nut on the tracking knob (see Figure 24).

Tracking

Wing Nut

Knob

Quick Release

Tensioned for

⁄8" Blade

Figure 23. Example of tension applied for a

Lever

⁄8"

blade.

4. Use the tension knob on top of the bandsaw

to bring the upper edge of the indicator block to the appropriate blade tension scale mark for the blade width (see Figure 23).

Note: If you are using the blade that was

shipped with the machine, this would be

⁄8".

5. Open the upper wheel cover.

6. Rotate the upper wheel by hand several

times and watch how the blade rides on the wheel crown (see Figure 21 on Page 19 for an illustration of this concept).

Figure 24. Tracking knob and wing nut.

8. Spin the upper wheel with one hand and

slowly adjust the tracking knob with the other hand until the blade consistently tracks in the center of the wheel.

9. Tighten the wing nut to secure the setting, then spin the upper wheel several times to confirm the tracking. If necessary, repeat the adjustment procedure until the blade is tracking properly.

10. Re-adjust the blade guide bearings toward the blade (refer to Adjusting Blade Guide Bearings on Page 26 for detailed instructions).

11. Close and secure the upper wheel cover before operating the bandsaw.

G0555LX (Mfg. Since 3/13)

-21-

After you have completed all previous setup instructions and circuit requirements, the machine is ready to be connected to the power supply.

To avoid unexpected startups or property damage, use the following steps whenever connecting or disconnecting the machine.

1. TurnthemachinepowerswitchOFF.

matching

is

1. TurnthemachinepowerswitchOFF.

completely

cord

Dust Collection

DO NOT operate this bandsaw without an adequate dust collection system. This bandsaw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.

Recommended CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

Power Connection

Connecting Power

 Insert the power cord plug into a

power supply receptacle. The machine nowconnectedtothepowersource.

To connect a dust collection hose:

1. Fit the dust hose over the dust port, as shown

in Figure 25, and secure it in place with a hose clamp.

2. Gently pull the hose to make sure it does not

come off. A tight fit is necessary for proper performance.

Figure 26. Connecting power.

Disconnecting Power

 Graspthemoldedplugandpullit

outofthereceptacle.Donotpullbythe asthismaydamagethewiresinside.

Figure 25. 4" dust hose attached to dust port.

-22-

Figure 27. Disconnecting power.

G0555LX (Mfg. Since 3/13)

Test Run

Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation.

The test run consists of verifying the following:

1) The motor powers up and runs correctly, and

2) the safety disabling mechanism on the switch works correctly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 44.

If you still cannot remedy a problem, contact our Tech Support at (570) 546-9663 for assistance.

To test run the machine:

1. Make sure you have read the safety instruc-

tions at the beginning of the manual and that the machine is set up properly.

Padlock

Shaft

Figure 28. Switch disabling padlock inserted into

ON button.

6. Press the ON button to test the disabling feature on the switch.

—If the machine does not start, the switch

disabling feature is working as designed.

—If the machine does start, immediately stop

it. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

2. Make sure all tools and objects used during

setup are cleared away from the machine.

3. Verify that the machine is operating correctly

by turning it ON.

— When operating correctly, the machine

runs smoothly with little or no vibration or rubbing noises.

— Investigate and correct strange or unusual

noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.

4. Turn the machine OFF.

5. Insert the switch disabling padlock through the ON button, as shown in Figure 28.

Tensioning Blade

A properly tensioned blade is essential for making accurate cuts, maximizing the life of the blade, and making other bandsaw adjustments. However properly tensioned blade will not compensate for cutting problems caused by too rapid of a feed rate, hardness variations between workpieces, and improper blade selection.

The method used to tension the blade is often a matter of preference. Described below are the flutter method and the deflection method. Either method will help safely tension the blade. Experience and personal preference will help you decide which method your prefer. Optimal cutting results for any workpiece are a combination of correct blade selection, proper blade tension, and an appropriate feed rate. Improper blade tension is unsafe, produces inaccurate and inconsistent results, and introduces unnecessary wear on bandsaw components. Over-tensioning the blade increases the chance of the blade breaking or wheel misalignment. Under-tensioned blades wander excessively while cutting and will not track properly during operation.

G0555LX (Mfg. Since 3/13)

-23-

Note: Tensioning the blade according to the blade tension scale before the Test Run was an approximate tension. The following procedures fine-tunes the blade tension.

The Flutter Method

1. DISCONNECT BANDSAW FROM POWER.

The Deflection Method

The deflection method is much more subjective than the flutter method. Each blade will deflect differently and every user will determine what "moderate pressure" means. The following are general guidelines for tensioning the blade with this method.

2. Make sure the blade is properly center tracking as instructed in the Blade Tracking subsection previous on Page 19.

3. Raise the guide post all the way and move the upper and lower guide bearings away from the blade.

4. Engage the blade tension quick release lever to apply tension to the blade.

5. Connect the bandsaw to power, and turn the bandsaw ON.

6 . Using the blade tension adjustment knob,

slowly decrease blade tension until you see the blade start to flutter.

7. Slowly increase the tension until the blade stops fluttering, then tighten the blade tension

adjustment knob and additional

⁄8 to 1⁄4 of a

turn.

8. Look at what the tension gauge reads and use that as a guide for tensioning that specific blade in the future.

Note: Do not rely on this setting for other

blades or for long periods of time because all blades require specific tensioning and stretch with use. If you notice a decrease in performance at the setting repeat this procedure.

With extended use, the blade tensioning sys-

tem may need to be reset. Refer to Resetting Blade Tensioner in the Service section in this manual for details.

9. Disconnect the bandsaw from power.

10. Re-adjust blade guides as described in Adjusting Blade Support Bearings and Adjusting Blade Guide Bearings on Pages 25– 26.

To tension the bandsaw blade:

1. DISCONNECT BANDSAW FROM POWER.

2. Make sure the blade is properly tracking as

instructed in the Blade Tracking subsection on Page 19.

3. Raise the guide post all the way and move

the upper and lower guide bearings away from the blade.

4. Engage the blade tension quick release lever

to apply tension to the blade.

5. Using moderate pressure, push the center of

the blade sideways.

—If the blade deflects approximately

⁄4" it is

properly tensioned. Proceed to Step 7.

—If the blade deflects less than

⁄4" it is overtensioned. Turn the blade tensioning knob counter clockwise two full turns and repeat Step 6.

—If the blade deflects

⁄4" or more, the blade

is not properly tensioned. Apply tension to the blade incrementally and repeat Step 6 until properly tensioned.

6. Re-adjust blade guides as described in Adjusting Blade Support Bearings and Adjusting Blade Guide Bearings on Pages 25– 26.

When using different size blades, the blade tensioning system may need to be reset for correct operation. Refer to Blade Tensioner on Page 52 for detailed instructions.

-24-

G0555LX (Mfg. Since 3/13)

0.016''

Adjusting Blade

Support Bearings

The support bearings are positioned behind the blade on the blade guides and prevent it from deflecting backward during cutting operations. Proper adjustment of the support bearings is an important part of making accurate cuts and keeps the blade teeth from coming in contact with the blade guides while cutting.

There are support bearings on the upper and lower blade guide assemblies. Both adjust in the same manner.

3. Loosen the guide assembly lock bolt so that the support bearing can be rotated perpendicular to the blade in the next step.

4. Rotate the blade guide assembly until the face of the support bearing is perpendicular to the blade, as illustrated in the Figure 30.

Bandsaw

Blade

Important: The blade is tracking and tensioned correctly before performing this procedure.

Tool Needed Qty

Wrench 10mm ................................................... 1

Feeler Gauge 0.016" (or Dollar Bill) ................... 1

To adjust the support bearings:

1. DISCONNECT BANDSAW FROM POWER!

2. Familiarize yourself with the support bearing

controls shown in Figure 29.

Knurled

Knob

Assembly Lock Bolt

Support

Bearing

Support Bearing

Figure 30. The face of the support bearing must

be perpendicular (90°) to the blade.

5. Tighten the assembly lock bolt (see Figure

29).

6. Loosen the cap screw (see Figure 29) on the

support bearing adjustment shaft.

7. Use the knurled knob to position the support bearing approximately 0.016" away from the back of the blade, as illustrated in Figure 31. This can be measured with a feeler gauge or a dollar bill.

Cap Screw

Figure 29. Upper support bearing assembly and

controls.

G0555LX (Mfg. Since 3/13)

Figure 31. Blade should be aligned approximate-

ly 0.016" away from the bearing edge.

-25-

Tip: To quickly gauge this setting, fold a crisp

dollar bill in half twice (when folded tightly, four thicknesses of a dollar bill is approximately 0.016"). Place the folded dollar bill between the support bearing and the blade, as shown in Figure 32.

Figure 32. Dollar bill folded twice to make a

quick 0.016" gauge.

8. Tighten the cap screw to lock the support

bearing in place.

2. Familiarize yourself with the blade guide controls shown in Figure 33.

Guide Bearing

Adjustment

Cap Screws

Cap Screw

Figure 33. Blade guide bearing controls.

3. Loosen the cap screw shown in the figure

above, then use the knurled knob to adjust the guide bearings laterally so the bearing faces are just behind the blade gullet, as illustrated in Figure 34, and re-tighten the thumbscrew to secure the setting.

Knurled

Knob

Cap Screw

Locking

(1 of 2)

Adjusting Blade

Guide Bearings

Properly adjusting the blade guides provides sideto-side support to help keep the blade straight while cutting.

There are blade guide bearings on the upper and lower blade guide assemblies. Both adjust in the same manner.

Important: The blade is tracking and tensioned correctly before performing this procedure (see

Tensioning Blade on Page 23).

Tool Needed Qty

Hex Wrench 4mm .............................................. 2

To adjust the upper and lower blade guides:

1. DISCONNECT BANDSAW FROM POWER!

Blade

Guide

Bearing

Blade

Gullets

Figure 34. Blade guide bearing positioned just

behind the blade gullets.

Note: With wider blades, it may not be possi-

ble to bring the guide bearings just behind the blade gullets. Position them as far forward as possible without allowing the guide bearing housing to touch the back of the blade.

The set of the teeth increase the chance of the bearings contacting the teeth during a cutting operation as the set of the teeth is wider than the blade. The support bearing must be set to prevent this.

-26-

G0555LX (Mfg. Since 3/13)

4. Loosen both cap screws behind the guide

bearings, then rotate the adjustment cap screws so the bearings evenly and lightly touch the sides of the blade (see the illustration in Figure 35) without deflecting it one way or the other.

Note: When the blade guide bearings are

properly adjusted against the blade, they should rotate smoothly as the blade moves.

Table Tilt Calibration

When properly adjusted, the positive stop bolt enables the table to be quickly returned perpendicular to the blade.

To tilt the table to the left, the positive stop bolt (see Figure 36) must be lowered, then re-adjusted after the table is returned to 0°.

Positive

Stop Bolt

Jam Nut

Figure 35. Blade guide bearings evenly and

lightly touching the sides of the blade.

5. Using a hex wrench, tighten the locking cap

screws to secure the settings. To prevent unwanted movement while tightening, use a hex wrench to hold the adjustment cap screws in place while re-tightening the locking cap screws. Re-check the setting after tightening.

Whenever changing a blade or adjusting the blade tension or tracking, the support and guide bearings must be re-adjusted before resuming operation to ensure proper blade support.

Figure 36. Positive stop bolt set so table is 90°

to the blade (viewed from behind the table).

Tools Needed Qty

Wrench 13mm ................................................... 1

Phillips Screwdriver #2 ...................................... 1

Machinist's Square ............................................ 1

To set the positive stop so the table is 90˚ to the blade:

1. Make sure the blade is correctly tensioned as

described in Tensioning Blade on Page 23.

2. DISCONNECT BANDSAW FROM POWER!

3. Loosen the two table lock knobs that secure

the table to the trunnions.

4. Loosen the jam nut that locks the positive

stop bolt in place.

G0555LX (Mfg. Since 3/13)

-27-

5. Completely raise the upper blade guide

assembly, then place the machinist's square flat on the table and against the side of the blade, as illustrated in Figure 37.

Jam Nut

Square

Table

Positive

Stop

Figure 37. Using a square to adjust the table

perpendicular to the side of the blade.

Aligning Table

To ensure cutting accuracy, the table must be aligned so the miter slot is parallel with the bandsaw blade.

Tools Needed Qty

Straightedge 2' .................................................. 1

Fine Ruler .......................................................... 1

Masking Tape .................................... As Needed

Wrench 10mm ................................................... 1

To align the table miter slot parallel to the blade:

1. Make sure the blade is correctly tensioned as

described in the Tensioning Blade subsection earlier in this manual.

6. Raise or lower the positive stop bolt until the

table is perpendicular to the side of the blade, then re-tighten the jam nut (see Figure 36) against the casting to secure the setting.

7. Rest the table on the positive stop bolt, then

re-tighten the table lock knobs.

8. Observe the position of the table tilt pointer

on the tilt scale located underneath the front of the table (see Figure 38).

Tilt Scale

Pointer

2. DISCONNECT BANDSAW FROM POWER!

3. Make sure the table is perpendicular to the

side of the blade and is locked in place.

4. Place an accurate straightedge along the

blade. The straightedge should lightly touch both the front and back of the blade (see Figure 39).

Note: Make sure the straightedge does not

go across a tooth while performing this step.

Figure 38. Location of the table tilt scale.

9. Loosen the Phillips head screw securing the

pointer, adjust the pointer to 0°, then retighten the Phillips head screw.

-28-

Figure 39. Placing a straightedge along the

blade and measuring to the miter slot.

G0555LX (Mfg. Since 3/13)

5. Use the fine ruler to measure the distance

between the straightedge and miter slot at the front and back of the table (see Figure 39).

Aligning Fence

— If the distances are the same, no further

adjustments are required.

— If the distances are different, continue with

Step 6.

6. Loosen the six flange bolts that secure

the table to the trunnion brackets (see Figure 40).

Flange Bolts

(3 of 6)

To ensure accurate cutting when using the fence, the face of the fence must be parallel to the table miter slot and, thus, to the side of the blade.

Tools Needed Qty

Hex Wrench 5mm .............................................. 1

To align the fence parallel with the miter slot:

1. Make sure the miter slot is parallel with the

blade, as instructed in the previous Aligning Table procedure.

2. DISCONNECT BANDSAW FROM POWER!

3. Install the fence on the right side of the blade,

even with the edge of the miter slot, then lock it in place.

— If the fence is parallel with the miter slot, no

additional adjustment is necessary.

— If the fence is not parallel with the miter

slot, proceed to Step 4.

Figure 40. Location of trunnion bracket flange

bolts.

7. Position the table so that the distances are

equal between the straightedge and miter slot at the front and the back of the table.

8. Taking care not to move the table further, re-

tighten the flange bolts.

9. Verify the setting and, if necessary, repeat

this procedure until you are satisfied with the adjustment.

4. Loosen the four fence adjustment cap screws

shown in Figure 41, adjust the fence parallel to the miter slot, then re-tighten the cap screws to secure the setting.

Cap Screws

Figure 41. Location of the fence adjustment cap

screws.

G0555LX (Mfg. Since 3/13)

-29-

SECTION 4: OPERATIONS

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the

discussed later

in this manual

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual and

rienced research outside of this manual by reading "howto" books, trade magazines, or websites.

Operation Overview

machine controls/components

are easier to understand.

seek additional training from expe

machine operators, and do additional

To reduce the risk of serious injury when using this machine, read and understand this entire manual before operating.

Damage to your eyes and lungs could result from using this machine without proper protective gear. Always wear safety glasses and a respirator when operating this machine.

To complete a typical operation, the operator does the following:

1. Examines the workpiece to make sure it is

suitable for cutting.

2. Adjusts the fence for the width of the cut and

then locks it in place.

3. Adjusts the table tilt, if necessary, to the cor-

rect angle of the desired cut.

4. Loosens the guide post lock knob, adjusts

the upper blade guide height to just clear the workpiece (no more than tightens the guide post lock knob.

5. Checks to make sure the workpiece can safe-

ly pass all the way through the blade without interference from other objects.

6. Puts on safety glasses and a respirator.

7. Starts the dust collector and bandsaw.

8. Holds the workpiece firmly and flatly against

both the table and fence, and then pushes the workpiece into the blade at a steady and controlled rate until the cut is complete.

The operator is very careful to keep fingers

away from the blade and uses a push stick to feed narrow workpieces.

⁄4"), then re-

If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

-30-

NOTICE

9. Stops the bandsaw.

G0555LX (Mfg. Since 3/13)

The bandsaw is one of the most versatile wood

The ON/OFF switch can be disabled and locked by inserting a padlock through the ON button, as shown. Locking the switch in this manner can prevent unauthorized operation of the machine, which is especially important if the machine is not stored inside an access-restricted building.

IMPORTANT:

only restricts its function. It is not a substitute for disconnecting power from the machine when adjusting or servicing.

cutting tools in the shop. It is capable of performing the following types of cuts:

Straight Cuts

• Miters

• Angles

• Compound Angles

• Resawing

• Ripping

• Crosscutting

Disabling & Locking

Switch

Irregular Cuts

• Simple and Complex Curves

• Duplicate Parts

• Circles

• Beveled Curves

A properly adjusted bandsaw can be safer to operate than most other saws and performs many functions with ease and accuracy.

Basic Cutting Tips

Here are some basic tips to follow when operating the bandsaw:

• Replace, sharpen, and clean blades often for best performance. Check guide, tension, and alignment settings periodically and adjust when necessary to keep the saw running in top condition.

• Use light and even pressure while cutting. Light feeding pressure makes it easier to cut straight and prevents undue friction or strain on the bandsaw components.

• Avoid twisting the blade when cutting around tight corners. Allow the blade to saw around the corners. Use relief cuts when possible.

• Misusing the saw or using incorrect techniques (e.g. twisting the workpiece, incorrect feed rate, etc.) is unsafe and results in poor cuts.

Locking the switch with a padlock

Padlock

Shaft

Figure 42. Switch disabled by a padlock.

Children or untrained people can be seriously injured by this machine. This risk increases with unsupervised operation. To help prevent unsupervised operation, disable and lock the switch before leaving machine unattended! Place key in a wellhidden or secure location.

NOTICE

The padlock shaft diameter is important to the disabling function of the switch. With any padlock used to lock the switch, test the switch after installation to ensure that it is properly disabled.

G0555LX (Mfg. Since 3/13)

0.192"–0.2"

-31-

Workpiece Inspection

Some workpieces are not safe to cut or may require modification before they are safe to cut.

Before cutting, inspect all workpieces for the following:

• Material Type: This machine is intended for cutting natural and man-made wood products, laminate covered wood products, and some plastics. Cutting drywall or cementitious backer board creates extremely fine dust and may reduce the life of the bearings. This machine is NOT designed to cut metal, glass, stone, tile, etc.; cutting these materials with a bandsaw may lead to injury.

Guide Post

The guide post, shown in Figure 43, allows the upper blade guide assembly to be quickly adjusted for height. When cutting, the blade guides must always be positioned so they just clear (no more than

Guide Post

Control

⁄4") the workpiece.

Guide

Post

Knob

• Foreign Objects: Nails, staples, dirt, rocks and other foreign objects are often embedded in wood. While cutting, these objects can become dislodged and hit the operator and bind or break the blade, which might then fly apart. Always visually inspect your workpiece for these items. If they can't be removed, DO NOT cut the workpiece.

• Large/Loose Knots: Loose knots can become dislodged during the cutting operation. Large knots can break blade teeth and cause machine damage. Choose workpieces that do not have large/loose knots or plan ahead to avoid cutting through them.

• Wet or "Green" Stock: Cutting wood with a moisture content over 20% causes unnecessary wear on the blades, increases the risk of kickback, and yields poor results.

• Excessive Warping: Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and often unpredictable when being cut. DO NOT use workpieces with these characteristics!

Guide Post

Lock Knob

Figure 43. Guide post and lock knob.

To adjust the height of the guide post:

1. Make sure the motor is OFF.

2. Loosen the guide post lock knob.

3. Using the guide post control knob, adjust the

height of the guide post so that the blade guide assembly just clears (no more than the workpiece.

4. Re-tighten the lock knob to secure the

setting.

⁄4")

• Minor Warping: Workpieces with slight cupping can be safely supported if the cupped side is facing the table or the fence. A workpiece supported on the bowed side may move unexpectedly resulting in severe injury.

-32-

G0555LX (Mfg. Since 3/13)

Table Tilt

Blade Speed

The table can be tilted to make angled or beveled cuts. A simple tilt scale is provided on the trunnion for a quick gauge (see Figure 44). For more accurate results use a protractor.

Tilt Scale & Pointer

Figure 44. Table tilt controls.

Note: When tilting the table to the left, the positive

stop bolt must be lowered. Be sure to re-adjust it when returning the table to be perpendicular with the blade.

To tilt the table:

Lock Knob

(1 of 2)

The Model G0555LX offers blade speeds of 1800 and 3100 FPM. Speed changes are made by repositioning the V-belt in different pulley grooves.

Keep in mind, cutting results are not just related to blade speed. Other factors include: the type of workpiece, the blade being used for the operation, and the feed rate.

Use the chart below as a general guide for which blade speeds to use for various operations:

Type of Cutting Operation

General Woodworking 3100 Super Dense Hardwood 1800 Fast/Average Feed Rate 3100 Requires Slow Feed Rate 1800 Rough Edges Acceptable 3100 Requires Smooth Edges 1800 Quick, Production Cuts 3100 Detailed, Intricate Cuts 1800

Blade Speed

(FPM)

1. DISCONNECT BANDSAW FROM POWER!

2. Loosen both table lock knobs underneath the

table.

3. Tilt the table to the desired angle, then retighten the lock knobs.

Tools Needed Qty

Hex Wrench 6mm .............................................. 1

To change the blade speed:

1. DISCONNECT BANDSAW FROM POWER!

2. Open the lower wheel cover, and loos-

en the motor mount cap screws shown in Figure 45.

Motor Mount

Cap Screws

G0555LX (Mfg. Since 3/13)

Figure 45. Motor mount cap screws.

-33-

3. Pivot the motor so the upper cap screw slides to the right of the slot. This releases the belt tension.

Blade Information

4. Position the belt in the pulley grooves needed (see Figure 46) for the desired speed.

Wheel Pulley

Motor Pulley

3100

FPM

1800 FPM

Figure 46. Belt positions for different speeds.

5. Pivot the motor so the upper cap screw slides

left in the slot.

6. Apply pressure on the motor so there is

approximately

⁄4" V-belt deflection (see

Figure 47), then re-tighten the motor mount cap screws.

Blade Dimensions

Length Range ............................................. 93 1⁄2 "

Width Range .............................................

Selecting the right blade requires a knowledge of the various blade characteristics to match the blade with the particular cutting operation.

⁄8"– 3⁄4"

Blade Length

Measured by the circumference, blade lengths are usually unique to the brand of your bandsaw and the distance between wheels. Blades will vary slightly even in the same length because of how they are welded. Refer to the Accessories section later in this manual for blade replacements from Grizzly.

Blade Width

Measured from the back of the blade to the tip of the blade tooth (the widest point), blade width is often the first consideration given to blade selection. Blade width dictates the largest and smallest curve that can be cut, as well as how accurately it can cut a straight line.

Bandsaw

1/4" Deflection

Wheel

Motor

Wheel

Figure 47. 1⁄4" V-belt deflection.

7. Close the lower wheel cover before re-con-

necting the bandsaw to power.

Always pick the size of blade that best suits your application.

• Curve Cutting: Use the chart in Figure 48 to

determine the correct blade for curve cutting. Determine the smallest radius curve that will be cut on your workpiece and use the corresponding blade width.

Blade Width

Cutting Radius

Figure 48. Recommended cutting radius per

blade width.

-34-

G0555LX (Mfg. Since 3/13)

• Straight Cutting: Use the largest width blade that you own. Large blades excel at cutting straight lines and are less prone to wander.

Tooth Style

Figure 49 illustrates the three main blade tooth

styles:

Raker Skip Hook

Tooth Pitch

Measured as TPI (teeth per inch), tooth pitch determines the number of teeth. More teeth per inch (fine pitch) will cut slower, but smoother; while fewer teeth per inch (coarse pitch) will cut rougher, but faster. As a general rule, choose blades that will have at least three teeth in the material at all times. Use fine-pitched blades on harder woods and coarse-pitched blades on softer woods.

Blade Care

A bandsaw blade is a thin piece of steel that is subjected to tremendous stresses when cutting. You can obtain longer use from a bandsaw blade if you give it fair treatment and always use the appropriate feed rate for your operation. Be sure to select blades with the proper width, style, and pitch for each application. The wrong choice of blades will often produce unnecessary heat which will shorten the life of your blade.

Figure 49. Main blade tooth styles.

• Raker: Considered to be the standard because the tooth size and shape are the same as the tooth gullet. The teeth on raker blades usually are very numerous, have no angle, and produce cuts by scraping the material. As a result, smooth cuts can be achieved without cutting fast or generating more heat than other tooth types.

• Skip: Similar to a raker blade that is missing every other tooth. Because of the design, skip toothed blades have a much larger gullet than raker blades, and therefore, cut faster and generate less heat. However, these blades also leave a rougher cut than raker blades.

• Hook: The teeth have a positive angle (downward) which makes them dig into the material, and the gullets are usually rounded for easier waste removal. These blades are excellent for the tough demands of resawing and ripping thick material.

A clean blade will perform much better than a dirty blade. Dirty or gummed up blades pass through the cutting material with much more resistance than clean blades. This extra resistance also causes unnecessary heat. Resin/pitch cleaners are excellent for cleaning dirty blades.

Blade Breakage

Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable, in some cases, since it is the natural result of the peculiar stresses that bandsaw blades are subjected to. Blade breakage is also due to avoidable circumstances. Avoidable breakage is most often the result of poor care or judgement on the part of the operator when mounting or adjusting the blade or blade guides.

G0555LX (Mfg. Since 3/13)

-35-

The most common causes of blade breakage

power BEFORE changing blade. Serious personal injury could occur if

LACERATION HAZARD!

and difficult to handle. Wear heavy leather gloves while handling to reduce

are:

• Faulty alignment/adjustment of the guides.

• Forcing/twisting a wide blade around a short radius.

• Feeding the workpiece too fast.

• Dull teeth or damaged tooth set.

• Over-tensioned blade.

• Upper blade guide assembly set too high above the workpiece.

• Using a blade with a lumpy or improperly finished braze or weld.

• Continuously running the bandsaw when not in use.

• Leaving blade tensioned when not in use.

• Using the wrong TPI for the workpiece thickness. (The general rule of thumb is three teeth in the workpiece at all times.)

Changing Blade

4. Remove the fence and miter gauge from the

table, then remove the table insert and table pin (see Figure 50).

Table Insert

Table Pin

Figure 50. Table insert and table pin.

5. Open the upper and lower wheel covers.

6. Put on heavy leather gloves.

7. Slip the blade off the wheels, rotate it 90°,

and slide it through the table slot and off the machine.

Disconnect bandsaw from

machine is started during this procedure.

Bandsaw blades are sharp

the risk of being cut.

1. DISCONNECT BANDSAW FROM POWER!

2. Move the blade tension quick release lever to

the left to release blade tension.

3. Adjust the upper blade guide assembly all the way up, and move the blade guides completely away from the blade.

-36-

Figure 51. Changing the blade.

G0555LX (Mfg. Since 3/13)

8. Position the blade so that the teeth are facing to the right and down toward the table, then slide it through the table slot.

Ripping

Note: If the teeth will not point downward

in any orientation, the blade is inside out. Remove the blade and twist it right-side out.

9. Rotate the blade 90°, then slip it over the wheels while making sure it is properly positioned between the blade guards and guides.

10. Move the blade tension quick release lever to the right, for rough tensioning the blade. Using the blade tension adjustment knob and tension scale, fine tune the tension for the new blade.

— If you successfully move the quick release

lever to the right and the blade is properly tensioned, continue with Step 6.

— If you have difficulty moving the blade

tension quick release lever to the right or the blade is a different length from the previous blade, adjust the blade tensioner, as instructed in the Blade Tensioner on Page 52, then continue with Step 6.

"Ripping" means cutting with the grain of the wood stock. For plywood and other processed wood, ripping simply means cutting down the length of the workpiece. Beveled rip cuts may be performed by tilting the table.

To make a rip cut:

1. Adjust the fence to match the width of the

cut on your workpiece, then lock the fence in place.

2. Adjust the blade guide assembly to the prop-

er height above the workpiece.

3. After all safety precautions have been met,

turn the bandsaw ON and wait for it to come to full speed. Slowly feed the workpiece into the blade until the blade is completely through the workpiece. Figure 52 shows an example of a ripping operation.

11. Adjust the blade tracking (see Blade Center Tracking on Page 19).

12. Adjust the support bearings and the upper/ lower blade guides (see Adjusting Blade Support Bearings on Page 25).

13. Close the wheel covers, and replace the table

insert and table pin.

Figure 52. Example of a ripping operation.

ALWAYS use a push stick when ripping narrow pieces. Failure to follow these warnings may result in amputation or laceration injuries!

NEVER place fingers or hands in the line of cut. If you slip, your hands or fingers may go into the blade and may be cut.

G0555LX (Mfg. Since 3/13)

-37-

Crosscutting

Crosscutting is the process of cutting across the grain of wood. For plywood and other processed wood, crosscutting simply means cutting across the width of the material. Crosscuts can be 90° or angled using the miter gauge. Compound crosscuts are those where the miter is angled and the table titled.

To make a crosscut:

1. Mark the workpiece on the edge where you

want to begin the cut.

2. Adjust the blade guide assembly to the correct height.

3. Adjust the miter gauge to the correct angle needed for the cut.

Resawing

"Resawing" means cutting the thickness of a board into two or more thinner boards (see Figure 54 for an example). The maximum height of a board that can be resawn is limited by the maximum cutting height of the bandsaw.

One of the most important considerations for resawing is blade selection—a wide blade cuts straighter and is less prone to blade lead (see the Blade Lead subsection later in this manual for more information).

For most applications, use a blade with a hook or a skip tooth style. Choose blades with fewer teethper-inch (from 3 to 6 TPI), because they offer larger gullet capacities for clearing sawdust, which reduces heat buildup and strain on the motor.

4. Move the fence out of the way. Place the workpiece evenly against the miter gauge, then line up the mark with the blade.

5. After all safety precautions have been met, turn the bandsaw ON and wait for it to come to full speed. Slowly feed the workpiece into the blade until the blade is all the way through the workpiece. Figure 53 shows an example of a crosscutting operation.

Figure 54. Example of a resawing operation.

When resawing thin pieces, a wandering blade (blade lead) can tear through the side of the workpiece, exposing your hands to the blade teeth. Always use push blocks when resawing and keep your hands clear of the blade.

Figure 53. Example of a crosscutting operation

with the miter gauge.

-38-

G0555LX (Mfg. Since 3/13)

Cutting Curves

Stacked Cuts

When cutting curves, simultaneously feed and turn the stock carefully so the blade follows the layout line without twisting. If curves are sharp or tight, use a narrower blade with more TPI (teeth per inch) and make relief cuts to avoid having to back the workpiece away from the blade.

Always make short cuts first, then proceed to the longer cuts. Relief cuts reduce the chance of the blade being pinched or twisted. Relief cuts are cuts made through the waste portion of the workpiece and are stopped at the layout line, so when you're cutting along the layout line, waste wood is released from the workpiece, alleviating any pressure on the back of the blade. Relief cuts also make it easier to back the workpiece out once the saw blade has come to a stop, if needed.

The list below displays blade widths and the corresponding minimum radii for those blade widths.

Width Min. Radius

⁄8" ....................................1⁄8"

⁄16" ...................................3⁄8"

⁄4'' ....................................5⁄8''

⁄8'' .................................... 11⁄4''

⁄2'' .................................... 21⁄2''

⁄8'' .................................... 33⁄4''

⁄4'' .................................... 51⁄2''

One of the benefits of a bandsaw is its ability to cut multiple copies of a particular shape by stacking a number of workpieces together. However, before making stacked cuts, ensure that the table is perpendicular (90°) to the blade—otherwise, any error in this setting will be compounded in the workpieces.

To complete a stacked cut:

1. Align the workpieces from top to bottom.

2. Secure all the pieces together in a manner

that will not interfere with the cutting. Hot glue on the edges works well, as do brad nails through the waste portion. (Be careful not to cut into the brads or you may break the blade!)

3. On the face of the top piece, lay out the

shape you intend to cut.

4. Make relief cuts perpendicular to the out-

line of your intended shape in areas where changes in blade direction could strain the woodgrain or cause the blade to bind.

5. Cut the stack of pieces as though you were

cutting a single piece. Follow your layout line with the blade kerf on the waste side of your line (see Figure 55 for an example of a stacked cut setup).

G0555LX (Mfg. Since 3/13)

Figure 55. Example of a stacked cut setup.

-39-

ACCESSORIES

SECTION 5: ACCESSORIES

Some aftermarket accessories can be installed on this machine that could cause it to function improperly, increasing the risk of serious personal injury. To minimize this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine.

T20388—Success With Bandsaws

Explore the many creative possibilities of floorstanding and portable bench-top bandsaws. With these practical instructions and color photographs, woodworkers can quickly master basic skills and then practice advanced procedures like making dovetail, mortise and tenon joints and cutting variable-curve edges— even make their own moneysaving jigs and templates. 176 pages.

Grizzly Bandsaw Blades

MODEL LENGTH WIDTH TPI GAUGE

G5151 93 G5152 93 G5153 931⁄2" G5154 931⁄2" G5155 931⁄2" G5156 931⁄2" G5157 931⁄2" G5158 931⁄2" G5159 931⁄2" G5160 931⁄2" G5161 931⁄2" G5162 931⁄2" G5163 93 G5164 931⁄2" G5165 93 G5166 931⁄2" G5167 931⁄2" G5168 931⁄2" G5169 931⁄2" G5170 931⁄2" G5171 931⁄2" G5172 931⁄2" G5173 93

⁄2"

⁄16" 24 Raker 0.025

⁄8" 14 Raker 0.025

⁄8" 18 Raker 0.025

⁄16" 4 Skip 0.025

⁄16" 10 Raker 0.025

⁄16" 14 Raker 0.025

⁄4" 4 Hook 0.025

⁄4" 6 Hook 0.025

⁄4" 10 Raker 0.025

⁄4" 14 Raker 0.025

⁄4" 18 Raker 0.025

⁄8" 4 Hook 0.025

⁄8" 6 Hook 0.025

⁄8" 10 Raker 0.025

⁄8" 14 Raker 0.025

⁄2" 3 Hook 0.025

⁄2" 4 Hook 0.025

⁄2" 6 Hook 0.025

⁄2" 10 Raker 0.025

⁄2" 14 Raker 0.025

⁄4" 3 Hook 0.025

⁄4" 6 Hook 0.025

⁄4" 10 Raker 0.025

Figure 56. Success with Bandsaws book.

T25555—6" Extension Block Kit

Increase your cutting capacity from 6" to 12" cutting height with this bolt-on 6" extension block kit. Includes all necessary hardware plus extended

blade guard and 105" x

⁄8" x 6 TPI blade. We also

carry a full line of 105" blades!

Figure 57. T25555 Extension Block Kit.

Order Online at grizzly.com

-40-

G0555LX (Mfg. Since 3/13)

Timberwolf® 93 1⁄2" Bandsaw Blades

Timber Wolf® Band Mill Blades are high performance bands. The exclusive use of low tensioned, high ductile Swedish silicon steel, unique geometric gullet designs and sets, unique manufacturing processes and quality control has resulted in the production of the finest band saw blades in the world. High Performance (HP) and Raker (RK) blades are specifically designed for detail work in 1" and smaller kiln dried wood when a very clean finish is required. They are also effective in plywood and other woods where tear-out is a concern as well as the cutting of soft metals. Positive Claw (PC) blades are everything a wood cutting blade was meant to be. They have over 60% of the speed capabilities of a hook style blade with "hook" style gullet geometry and fast chip removal, while giving you the great finish of a skip. Alternate set (AS-S) blades are only .025" thick with a total overall set is only .048 thousandths of an inch. These bands were specifically designed for straight-line resawing in very expensive, thick woods. These blades utilize the thinnest kerf possible and provide a super finish when speed is not a concern. You cannot go wrong with these blades.

MODEL LENGTH WIDTH TPI GAUGE

H8507 93 H8508 93 H8509 931⁄2" H8510 931⁄2" H8511 931⁄2" H8512 931⁄2" H8514 931⁄2" H8515 931⁄2" H8516 931⁄2" H8517 931⁄2" H8518 931⁄2" H8519 931⁄2" H8520 93 H8521 931⁄2" H8522 93 H8523 931⁄2" H8524 931⁄2" H8525 931⁄2" H8526 931⁄2" H8527 93

⁄2"

⁄8" 14 HP 0.025

⁄16" 10 RK 0.025

⁄4" 4 PC 0.025

⁄4" 6 PC 0.025

⁄4" 10 RK 0.025

⁄4" 12 RK 0.025

⁄8" 3 PC 0.025

⁄8" 4 PC 0.025

⁄8" 6 PC 0.025

⁄8" 10 RK 0.025

⁄8" 14 RK 0.025

⁄2" 3 PC 0.025

⁄2" 4 PC 0.025

⁄2" 6 PC 0.025

⁄2" 10 RK 0.025

⁄2" 14 RK 0.025

⁄2" 18 RK 0.025

⁄4" 3 AS-S 0.025

⁄4" 6 PC 0.032

⁄4" 10 RK 0.032

G1163—1HP Floor Model Dust Collector G1163P—1HP Floor Model Dust Collector G0710—1HP Wall-Mount Dust Collector G0710P—1HP Wall-Mount Dust Collector G3591—30 Micron Replacement Bag H4340—3.0 Micron Upgrade Bag

Excellent point-of-use dust collectors that can be used next to the machine with only a small amount of ducting. Specifications: 450 CFM, 7.2" static pressure, 2 cubic foot bag, and 30 micron filter. Motor is 1HP, 110V/220V, 14A/7A.

Model G0710

Model G1163

Figure 58. Point-of-use dust collectors.

H7587—Re-Saw Fence Retrofit Kit

This retrofit kit allows you to upgrade your existing aluminum fence for the G0555LX bandsaw to a cast-iron fence with the 6" high re-saw fence. Simply unbolt your existing aluminum fence (4 bolts) and bolt on the new fence kit. Takes less than 10 minutes to switch over.

Figure 59. H7587 Re-Saw Fence Retrofit Kit for

the G0555LX Bandsaw.

Order Online at grizzly.com

G0555LX (Mfg. Since 3/13)

-41-

T23376—Universal Mobile Base

Just add your own piece of plywood to complete this mobile kit for a custom fit under nearly any size machine. Two kickstand-mounted swivel casters easily drop down with a press from the foot for a quick transition from a stationary base to full maneuverability.

G8984—Single Roller Stand G8985—5 Roller Stand

These roller stands are invaluable when working solo in any shop for outfeeding and support tasks.

With 15

⁄8" wide rollers, adjustable 26"–44 5⁄8" height, and all steel construction make them convenient and rugged.

Figure 60. T23376 SHOP FOX® Mobile Base.

Basic Eye Protection

T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20452—"Kirova" Anti-Reflective S. Glasses T20451—"Kirova" Clear Safety Glasses H0736—Shop Fox H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5

Safety Glasses

T20502

T20503

T20452

T20451

Figure 62. G8984 and G8985 single and 5 roller

stands.

G5562—SLIPIT G5563—SLIPIT G2871—Boeshield G2870—Boeshield H3788—G96 H3789—G96

1 Qt. Gel

12 oz Spray

T-9 12 oz Spray

Gun Treatment 12 oz Spray

Gun Treatment 4.5 oz Spray

T-9 4 oz Spray

H7194

H0736

Figure 61. Assortment of basic eye protection.

Order Online at grizzly.com

-42-

Figure 63. Recommended lubricants for protect-

ing unpainted cast iron/steel part on machinery.

G0555LX (Mfg. Since 3/13)

SECTION 6: MAINTENANCE

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury.

Schedule

For optimum performance from your machine, follow this maintenance schedule:

Lubricating

Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use— this ensures moisture from wood dust does not remain on bare metal surfaces. Keep tables rust-free with regular applications of products like

Gun Treatment, SLIPIT®, Boeshield® T-9 on

G96 Page 40.

If the table becomes difficult to tilt, remove it and lubricate the trunnions and the slides in the trunnion base.

Daily

• Check/correct loose mounting bolts.

• Check/correct damaged saw blade.

• Check/correct worn or damaged wires.

• Correct any other unsafe condition.

Monthly

• Check for V-belt tension, damage, or wear.

• Remove blade and thoroughly clean all builtup sawdust from the rubber tires on the wheels.

• Clean/vacuum dust buildup from inside cabinet and off motor.

Cleaning

Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If resin has built up, use a resin dissolving cleaner to remove it.

Redressing Rubber

Tires

As the bandsaw ages, the rubber tires on the wheels may need to be redressed if they harden or glaze over. Redressing the rubber tires improves blade tracking and reduces vibration/blade lead.

If the rubber tires become too worn, then blade tracking will become extremely difficult because wheel crown will lose their proper shape. At that point, redressing will no longer be effective and the rubber tires must be replaced.

To redress the rubber tires:

1. DISCONNECT BANDSAW FROM POWER!

2. Put on heavy leather gloves.

3. Remove the blade.

Once a month, remove the blade and thoroughly clean all built-up sawdust from the rubber tires on the wheels.

G0555LX (Mfg. Since 3/13)

4. Clean any built-up sawdust from the rubber

tires.

5. Hold 100 grit sandpaper against the rub-

ber tire and rotate the wheel by hand. Only redress the rubber enough to expose a fresh rubber surface.

-43-

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

Troubleshooting

Symptom Possible Cause Possible Solution

Machine does not start or a breaker trips.

Machine stalls or is underpowered.

Machine has vibration or noisy operation.

1. Power supply is at fault/switched OFF.

2. Plug/receptacle is at fault or wired incorrectly.

3. Wiring is open/has high resistance.

4. Motor connection wired incorrectly.

5. Start capacitor is at fault.

6. Motor ON/OFF switch is at fault.

7. Centrifugal switch is at fault.

1. Incorrect workpiece material.

2. Feed rate too fast for task.

3. V-belt slipping.

4. Motor connection is wired incorrectly.

5. Plug/receptacle is at fault.

6. Motor bearings are at fault.

7. Motor has overheated.

8. Motor is at fault.

9. Centrifugal switch is at fault.

1. Motor or component is loose.

2. V-belt worn or loose.

3. Motor fan is rubbing on fan cover.

4. Pulley is loose.

5. Machine is incorrectly mounted or sits unevenly on floor.

6. Blade is at fault.

7. Cast iron motor mount loose/broken.

8. Centrifugal switch is at fault.

9. Motor or spindle bearings are at fault.

1. Ensure hot lines have correct voltage on all legs and main power supply is switched ON.

2. Test for good contacts; correct the wiring.

3. Check for broken wires or disconnected/ corroded connections, and repair/replace as necessary.

4. Correct motor wiring connections (Page 53).

5. Test/replace.

6. Replace faulty ON/OFF switch.

7. Adjust/replace centrifugal switch.

1. Use wood with correct moisture content (20% or less), without glues, and little pitch/resin.

2. Decrease feed rate.

3. Tighten/repair/replace (Pages 46 and 47).

4. Correct motor wiring connections (Page 53).

5. Test for good contacts; correct the wiring.

6. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

7. Clean off motor, let cool, and reduce workload.

8. Test/repair/replace.

9. Adjust/replace centrifugal switch.

1. Inspect/replace stripped or damaged bolts/ nuts, use thread locking fluid, and retighten.

2. Tension V-belt (Page 46) or replace V-belt (Page 47).

3. Replace dented fan cover; replace damaged fan.

4. Tighten pulley set screw.

5. Adjust stand feet.

6. Replace blade.

7. Tighten/replace.

8. Adjust/replace centrifugal switch..

9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

-44-

G0555LX (Mfg. Since 3/13)

Symptom Possible Cause Possible Solution

Machine slows when operating.

1. Feeding workpiece too fast.

2. Blade is dull.

3. Workpiece moisture content is too high.

4. Incorrect workpiece type.

1. Reduce feed rate.

2. Replace blade (Page 36).

3. Replace workpiece.

4. Replace workpiece.

Ticking sound when the saw is running.

Blade contacting table insert.

Vibration when cutting.

Burn marks on the edge of the cut.

Rough or poor quality cuts.

Sawdust buildup inside wheel covers.

Blade wanders or doesn't cut straight.

Cuts are not square (vertically).

Tensioner

mechanism has poor range of motion.

Blade tension scale is grossly inaccurate.

Wheel is noisy. 1. Wheel bearing is worn out.

Blade does not track.

1. Blade weld contacting guide/support bearings (a light tick is normal).

2. Blade weld may be failing.

1. Table insert installed upside down or backwards.

2. Table improperly mounted or aligned.

1. Loose or damaged blade.

2. Sawdust buildup on wheels.

1. Too much side pressure when feeding workpiece; blade is binding.

2. Blade too wide for size of radius being cut.

1. Feeding workpiece too fast.

2. Blade guides adjusted incorrectly.

3. Incorrect blade selection.

1. Clogged dust port.

2. Low CFM (airflow) from dust collection system.

1. Blade lead.

2. Sawdust buildup on wheels.

1. Table tilt is not adjusted to 0˚ or positive stop has moved out of adjustment.

2. Table tilt scale pointer is not calibrated.

3. Table is not square to the blade.

1. Spacer blocks on quick-release tension mechanism have moved out of adjustment.

1. The spring in the blade tension mechanism has lost its "spring." This is caused by not releasing the blade tension when not in use or frequently over-tensioning the bandsaw.

2. V-belt is too tight (lower wheel).

1. Wheels are not coplanar or aligned with each other.

2. Rubber tires on wheels are worn out.

1. Use file or stone to smooth and round the back of the blade; slightly loosen the blade guides.

2. Inspect and replace blade if necessary (Page 36).

1. Re-install table insert a different way.

2. Align table (Page 28).

1. Tighten or replace blade (Page 36).

2. Clean all sawdust from rubber tires on wheels.

1. Feed workpiece straight into the blade.

2. Install a smaller width blade/increase blade tension (Page 34).

1. Reduce feed rate.

2. Re-adjust all blade support and guide bearings (Pages 25 and 26).

3. Choose a the correct blade type for the operation.

1. Clean out dust port.

2. Four options:

—Check dust lines for leaks or clogs. —Move dust collector closer to saw. —Install a more powerful dust collector. —Use blast gates to isolate the ducting between

—the bandsaw and dust collector.

1. Refer to Blade Lead on Page 50.

2. Clean all sawdust from rubber tires on wheels.

1. Adjust table tilt to 0˚; readjust positive stop if necessary (Page 27).

2. Calibrate table tilt scale pointer to 0˚ (Page 27).

3. Shim table (Page 47).

1. Reset the blade tensioner (Page 52).

1. Replace spring in the blade tension mechanism, then take better care of the bandsaw by releasing tension when not in use and not overtensioning the blade.

1. Replace the wheel bearing.

2. Check/loosen the belt tension (Page 46).

1. Adjust wheels to be coplanar/aligned with each other (Page 48).

2. Redress the rubber tires on the wheels (Page

43); replace the rubber tires on the wheels.

G0555LX (Mfg. Since 3/13)

-45-

V-Belt Tension

To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition and operate under proper tension.

V-belt tension should be checked at least every month—more often if the bandsaw is used daily. If the belt shows signs of cracks, fraying, and excessive wear, replace it as instructed in Replacing

V-Belt on Page 47.

Checking V-Belt Tension

1. DISCONNECT BANDSAW FROM POWER!

2. Open the lower wheel cover.

Tensioning V-Belt

Tool Needed Qty

Hex Wrench 6mm .............................................. 1

To properly tension the V-belt:

1. DISCONNECT BANDSAW FROM POWER!

2. Open the lower wheel cover, and loosen

the motor adjustment and hinge cap screws shown in Figure 65.

3. Check V-Belt deflection. The V-belt is prop-

erly tensioned if there is approximately deflection. Deflection is checked by pushing the V-belt with moderate pressure, as shown in Figure 64, and noting how much it moves.

— If the V-belt is not properly tensioned,

perform the following Tensioning V-Belt procedure.

Pulley

Approximately

Deflection

Pulley

⁄4"

Motor Mount

Cap Screws

Figure 65. Locations of the motor adjustment

and hinge cap screws.

3. Push the motor to the left (as viewed from the

front of the machine) until there is approximately

4. Re-tighten both cap screws and close the

wheel cover.

⁄4" deflection in the V-belt.

Figure 64. Checking the V-belt tension.

-46-

G0555LX (Mfg. Since 3/13)

Replacing V-Belt

7. Remove the wheel from the shaft. Make sure

not to misplace the shaft key.

8. Put new belt on.

To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition and be properly tensioned.

Replace the V-belt if it shows signs of cracking, fraying, and excessive wear.

Tools Needed Qty

Hex Wrench 6mm .............................................. 1

Wrench or Socket 13mm ................................... 1

Replacement V-Belt (Part No. P0555LX068) .... 1

To replace the V-belt:

1. DISCONNECT BANDSAW FROM POWER!

2. Put on heavy leather gloves and remove the

blade from the machine.

3. Loosen the motor mount cap screws shown in Figure 66.

9. Align the wheel keyway with the shaft key,

and slide the wheel back onto the shaft.

10. Secure the wheel with the wheel mount bolt

and flat washer.

11. Position the V-belt on the desired pulleys,

then properly tension it, as instructed in

V-Belt Tension on Page 46.

12. Replace the blade, then properly track and

tension it (see Pages 19 and 23) and adjust the guide and support bearings.

Shimming Table

To ensure accuracy when cutting stacked cuts or circles, the table must be 90° to the back of the blade, as shown in Figure 67.

Motor Mount

Cap Screws

Wheel Mount

Bolt

Figure 66. Locations of the wheel mount bolt,

and motor mount cap screws.

4. Pivot the motor to the right (as viewed from the front of the bandsaw) so the upper cap screw slides to the right in the slot—this will release the V-belt tension.

5. Roll the V-belt off the pulleys.

6. Remove the wheel mount (it has left hand

threads, so it loosens by turning clockwise).

Figure 67. Checking the table to be

perpendicular to the back of the blade.

If the table is not perpendicular to the back of the blade, correct this condition by placing shims between the table and trunnions underneath it.

Follow the procedures in Aligning Table on Page 28 to ensure accurate cutting.

G0555LX (Mfg. Since 3/13)

-47-

Wheel Alignment

Wheel alignment is important for optimal performance from your bandsaw. Wheels are properly aligned when they are parallel with each other and in the same plane or “coplanar” (see the illustration in the figure to the right).

When wheels are coplanar, the bandsaw is more likely to cut straight without wandering; and vibration, heat, and blade wear are considerably decreased because the blade is automatically balanced on the wheel.

Bringing the wheel into alignment may require a combination of shimming a wheel and center/ lateral tracking the blade.

Tools Needed Qty

Straightedge 4 ft. ............................................... 1

Fine Ruler .......................................................... 1

Wrench or Socket 13mm ................................... 1

Wrench or Socket 19mm ................................... 1

Checking Wheel Alignment

1. DISCONNECT BANDSAW FROM POWER!

2. Remove the table.

3. With the blade on and properly tensioned,

hold a straightedge close to the center of both wheels. Make sure the straightedge fully extends across the rims of both wheels, as shown in Figure 68.

Top and bottom

wheels parallel and

aligned: No adjust-

ment needed.

Wheels parallel, but top or bottom wheel

is not parallel with

the other wheel:

Move the top wheel

in or out.

4. Referring to Figure 69, check wheel alignment.

Figure 68. Checking if the wheels are coplanar.

-48-

Top wheel is not verti-

cally aligned with the bottom wheel: Use the blade tracking knob to

tilt the top wheel.

Figure 69. Wheel alignment illustration.

Top wheel is not later-

ally aligned with the

bottom wheel: Adjust

the rear adjustment set

screws to tilt the top

wheel left/right.

G0555LX (Mfg. Since 3/13)

Shimming a Wheel

A wheel that is parallel with the other wheel, but is not coplanar, must be shimmed by the distance that it is not in the same plane with the other wheel.

8. Perform the previous Checking Wheel Alignment procedure. If necessary to make

the wheels parallel, repeat this procedure.

9. Close the wheel covers.

Tip: Electrical washers work well for shimming

the wheel because the can easily be stacked to get the desired height.

To shim a wheel:

1. DISCONNECT BANDSAW FROM POWER!

2. Adjust the upper wheel tracking so that it is

parallel with the bottom wheel.

3. With the straightedge touching both rims of

the wheel that does not need to be adjusted, measure the distance away from the other wheel with a fine ruler, as shown in Figure 70. The distance measured with the ruler is the distance this wheel must be shimmed.

10. The first time you get the wheels coplanar,

place a mark on each wheel where you held the straightedge, then use this position again in the future if you need to repeat the procedure. This assures repeated accuracy every time you adjust the wheels.

Upper Wheel Lateral Adjustment

If the upper wheel is tilted laterally (side to side), perform the following procedure to make it coplanar with the lower wheel.

There are two set screws in the upper wheel bracket, shown in Figure 71, that adjust the wheel tilt from side to side.

Figure 70. Measuring the distance to shim the

wheel to be coplanar.

4. Remove the blade.

5. Remove the wheel to be shimmed. Place as

many shims as necessary to correct the gap measured in Step 3 onto the wheel shaft.

6. Re-install the wheel and secure it in place.

7. Re-install the blade and properly tension it.

Rear Adjustment

Set Screw

Figure 71. Rear lateral adjustment set screw.

Tools Needed Qty

Hex Wrench 3mm .............................................. 1

Wrench or Socket 10mm ................................... 1

To adjust the upper wheel laterally:

1. DISCONNECT BANDSAW FROM POWER!

2. Remove the fence and table from the

machine.

G0555LX (Mfg. Since 3/13)

-49-

3. Using a white crayon or other light color

marker, mark the upper and lower wheels to indicate the measuring locations, as illustrated in Figure 72.

Upper Wheel

Blade Lead

Bandsaw blades may wander off the cut line when sawing, as shown in Figure 74. This is called blade lead.

Blade lead is usually caused by too fast of a feed rate, a dull or abused blade, or improper blade tension. If your blade is sharp/undamaged, properly tensioned, and you still have blade lead, perform the following procedures.

Figure 72. Example of marking upper and lower

wheels for consistent measurements.

Note: Marking the wheels ensures more accurate

results in case there are irregularities in the wheels.

4. Using a straightedge, check the wheels at the A and B locations (see Figure 72).

5. Using the 10mm wrench, loosen the hex nuts on the rear adjustment set screws.

6. Using the 3mm hex wrench, adjust the set screws until the upper wheel is coplanar with the lower wheel, see Figure 73.

Lower Wheel

Figure 74. Example of blade lead.

To correct blade lead:

1. Make sure the blade is properly tensioned

and the blade guides are adjusted correctly.

2. Use less pressure when feeding the workpiece

through the cut.

Viewed From Above

Before lateral adjustment

Straightedge

Figure 73. Before and after lateral wheel

alignment (viewed from above).

7. Re-tighten the hex nuts loosened in Step 6.

-50-

After lateral adjustment

3. Make sure the miter slot and fence are parallel to the blade line (see the Aligning Table and Aligning Fence procedures in this manual for detailed information).

4. Perform a test cut with the bandsaw.

— If there is still blade lead present, compen-

sate for this condition by skewing the fence or shifting the table, as instructed in the following procedures.

G0555LX (Mfg. Since 3/13)

To skew your fence:

1. Cut a piece of scrap wood approximately

thick x 3" wide x 17" long. On the wide face of the board, draw a straight line parallel to the long edge.

2. Slide the bandsaw fence out of the way and

cut along the line halfway through the board. Turn the bandsaw OFF and wait for the blade to stop. Do not move the board.

⁄4"

Fence Scale

Calibration

You may need to recalibrate the fence scale after changing or adjusting the blade, or if the scale is not producing accurate cuts. Recalibrate the fence scale by adjusting the hairline indicator on the fence and testing your adjustment by cutting a piece of scrap wood.

3. Clamp the board to the bandsaw table, then

slide the fence over to the board so it barely touches one end of the board.

4. Use a 4mm hex wrench to loosen the four

fence adjustment cap screws on top of the fence, skew the fence so that it is parallel with the scrap piece, then re-tighten the cap screws.

5. Make a few cuts using the fence.

— If blade lead is still present, repeat Steps

1–4 until the blade and fence are parallel with each other.

— Or, shift the table, as instructed in the fol-

lowing procedure.

To shift the table:

1. On a scrap piece of wood, mark a line that is

perpendicular to the front edge.

2. Cut halfway through the board on the line by

pushing it into the blade.

Tools Needed Qty

Phillips Screwdriver #1 ...................................... 1

To calibrate the scale:

1. Set the fence anywhere along the scale and

locate a piece of scrap wood with at least one straight edge.

Note: Joint the edge with a jointer if needed

to make the edge straight.

2. Hold the straight edge of the workpiece firmly against the fence, and feed the workpiece through the saw blade with a push stick.

3. Measure the width of the cut workpiece. The width of the workpiece should match the reading on the fence scale.

4. If the reading on the scale is not the same as the width of the cut workpiece, loosen the two screws on the magnifying window (see Figure 75) and adjust it to match the width of the cut workpiece.

3. Turn the bandsaw OFF and wait for the blade

to stop.

4. Disconnect the bandsaw from power, then

use a 10mm wrench to loosen the six hex bolts underneath the table that secure it to the trunnion brackets.

5. Shift the table to compensate for the blade

lead, re-tighten the hex bolts, then re-connect the bandsaw to power.

6. Repeat Steps 1–5 until there is no longer any

blade lead.

G0555LX (Mfg. Since 3/13)

Screws

Figure 75. Fence scale window and screws.

5. Re-tighten the screws—the scale is now cor-

rectly calibrated.

-51-

Blade Tensioner

3. Using two 14mm wrenches, loosen the lower

jam nuts and thread them up the shaft.

The blade tensioner may need to be reset for one of the following reasons:

• The blade tension quick release lever will not move to the right position when the tension scale is correctly adjusted for the installed blade.

• You have installed a blade of a different length and the tensioner needs tightened.

The procedure below describes how to decompress the spring in the blade tensioner to allow the quick release lever to perform its intended purpose. If the tensioner needs tightened, reverse the procedure to get the desired results.

Tool Needed Qty

Wrench 14mm ................................................... 2

To reset the blade tensioner:

4. Using the two 14mm wrenches, loosen the

upper jam nuts and thread them up the shaft the same distance as the lower jam nuts.

5. Test the blade tensioner setting by moving

the quick release lever to the right.

6. Use the blade tensioner knob to final tension

the blade.

7. Repeat the procedure until the proper ten-

sion and release are achieve with the quick release lever.

Note: Over compressing the spring will wear it

out prematurely, making the blade tensioner sloppy and inaccurate. Only compress the spring as needed to remove play in the system.

1. DISCONNECT BANDSAW FROM POWER!

2. Move the blade tension quick release lever

to the left position to release blade tension. Figure 76.

Upper

Jam Nut

Tensioner

Casting

Lower

Jam Nut

Figure 76. Locations of spacers and tensioner

crossbar.

-52-

G0555LX (Mfg. Since 3/13)

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note : Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

G0555LX (Mfg. Since 3/13)

-53-

Electrical Locations

Figure 77. G0555LX ON/OFF switch.

Switch

Motor

-54-

READ ELECTRICAL SAFETY

ON PAGE 53!

G0555LX (Mfg. Since 3/13)

110V (Prewired) Wiring Diagram

(Switches Viewed from Behind)

Start/Stop Switch

OFF

Ground

Neutral

Hot

Ground

Start Capacitor

300MFD 125VAC

110 VAC

5-15 Plug

(Pre-wired)

Motor 110V

Ground

G0555LX (Mfg. Since 3/13)

-55-

220V (Rewired) Wiring Diagram

(Switches Viewed from Behind)

Start/Stop Switch

OFF

Ground

Hot

Motor 220V

220

VAC

Hot

6-15 Plug

(As Recommended)

Start Capacitor

300MFD 125VAC

220 VAC

Ground

-56-

G0555LX (Mfg. Since 3/13)

SECTION 9: PARTS

Main

154

167

173

14-2

14-1

186

115

155

195

194

14-3

116

168

125

124

117

141

127

212

128

131

169

129

128

72 73 74

193

119

118

139

154

138

140 167

155

135

129

190

120

113

170

162

11-2

131

121

11-3

11-8

141

131

214

11-6

134

133

122

123

191

11-4

11-5

11-1

11-7

11-9

G0555LX (Mfg. Since 3/13)

-57-

Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0555LX001 BASE 42 PLN16 LOCK NUT 1/2-20 THIN 2 PB64 HEX BOLT 5/8-11 X 2-1/2 43 PR21M INT RETAINING RING 35MM 3 PW14 FLAT WASHER 5/8 44 P6202-2RS BALL BEARING 6202-2RS 4 PN04 HEX NUT 5/8-11 45 P0555LX045 LOWER WHEEL 5 P0555LX005 GUIDE PIN 6 X 15MM 46 PW07 FLAT WASHER 5/16 6 P0555LX006 LOWER WHEEL SHAFT 47 PB104 HEX BOLT 5/16-18 X 3/4 LH 7 P6204-2RS BALL BEARING 6204-2RS 48 P0555LX048 LOWER WHEEL GUARD 8 PK23M KEY 5 X 5 X 25MM 49 P0555LX049 KNOB 5/16-18 9 PW07 FLAT WASHER 5/16 50 PTLW03M INT TOOTH WASHER 8MM 10 PB32 HEX BOLT 5/16-18 X 5/8 51 P0555LX051 STUD LATCH 11 P0555LX011 MOTOR 1HP 110V/220V 1PH 55 PS01 PHLP HD SCR 10-24 X 1/2 11-1 P0555LX011-1 MOTOR FAN 56 P0555LX056 CATCH 11-2 P0555LX011-2 FAN COVER 57 P0555LX057 LOCATING BOLT 11-3 P0555LX011-3 WIRING BOX 58 PHTEK7 TAP SCREW #8 X 3/8 11-4 P0555LX011-4 CAPACITOR COVER 59 P0555LX059 FRONT UPPER COVER 11-5 P0555LX011-5 S CAPACITOR 300M 125V 60 P0555LX060 SAW BLADE 93-1/2 X 3/8 X 6TPI HOOK 11-6 P0555LX011-6 CONTACTOR PLATE 61 P0555LX061 BACK UPPER COVER 11-7 P0555LX011-7 CENTRIFUGAL SWITCH 1725 RPM 62 PFS03 FLANGE SCREW 10-24 X 3/8 11-8 P6205-2RS BALL BEARING 6205-2RS 63 P0555LX063 UPPER HINGE 11-9 P6204-2RS BALL BEARING 6204-2RS 64 P0555LX064 STANDOFF STUD-MF 12 P0555LX012 MOTOR PULLEY 65 P0555LX065 SAW BLADE GUARD 13 PSS07 SET SCREW 1/4-20 X 1/2 66 P0555LX066 BLADE GUARD WASHER #10 14 P0555LX014 PUSH BUTTON SWITCH ASSY 68 P0555LX068 RIBBED V-BELT 200J5 14-1 P0555LX014-1 SWITCH COVER 69 P0555LX069 LOWER WHEEL COVER HINGE 14-2 P0555LX014-2 SWITCH CONTROL 70 PS06 PHLP HD SCR 10-24 X 3/8 14-3 P0555LX014-3 SWITCH BOX 71 PB11 HEX BOLT 5/16-18 X 1-1/2 15 P0555LX015 TAP SCREW #10 X 1 72 PW07 FLAT WASHER 5/16 16 PW03 FLAT WASHER #10 73 PLW01 LOCK WASHER 5/16 17 PS22 PHLP HD SCR 10-24 X 5/8 74 PN02 HEX NUT 5/16-18 19 PTLW08M EXT TOOTH WASHER 10MM 75 P0555LX075 CORD CLAMP 21 P0555LX021 SWITCH PLATE 76 PS01 PHLP HD SCR 10-24 X 1/2 22 P0555LX022 WHEEL PULLEY 79 P0555LX079 UPPER BLADE GUIDE CASTING 23 PS18 PHLP HD SCR 10-24 X 1/4 80 PCAP04 CAP SCREW 1/4-20 x 1/2 24 P0555LX024 STRAIN RELIEF 81 P0555LX081 BEARING ARBOR 25 P0555LX025 POWER CORD 16G 3W 5-15 120" 82 P6000-2RS BALL BEARING 6000-2RS 26 P0555LX026 MOTOR CORD 16G 3W 83 PFH09 FLAT HD SCR 1/4-20 X 5/16 28 P0555LX028 UPPER FRAME ARM 84 P0555LX084 GUIDE POST 29 P0555LX029 KNOB BOLT 5/16-18 X 3/4 85 PLW03 LOCK WASHER 3/16 30 P0555LX030 SLIDING HOUSING 86 PCAP110 CAP SCREW 10-24 X 1-3/4 31 PWN03 WING NUT 5/16-18 88 P0555LX088 LOWER BLADE GUIDE BRACKET 33 P0555LX033 TENSION BOLT 3/8-16 X 11-5/8 89 P0555LX089 GUIDE SHAFT BRACKET 34 P0555LX034 PIVOT PIN 90 P0555LX090 UPPER BLADE GUARD 35 P0555LX035 UPPER WHEEL SHAFT 92 PS06 PHLP HD SCR 10-24 X 3/8 38 P0555LX038 COMPRESSION SPRING 93 P0555LX093 LOWER BRACKET POST 39 P0555LX039 INDICATOR NUT 3/8 X 16 94 PW06 FLAT WASHER 1/4 40 P0555LX040 UPPER WHEEL 95 PB05 HEX BOLT 1/4-20 X 3/4 41 P0555LX041 WHEEL TIRE 96 PCAP109 CAP SCREW 10-32 X 1/4

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G0555LX (Mfg. Since 3/13)

REF PART # DESCRIPTION REF PART # DESCRIPTION

Main Parts List (continued)

113 PN02 HEX NUT 5/16-18 139 PLW01 LOCK WASHER 5/16 115 PB03 HEX BOLT 5/16-18 X 1 140 P0555LX140 CLUTCH SUPPORT BRACKET 116 PLW01 LOCK WASHER 5/16 141 PLW04 LOCK WASHER 3/8 117 PW07 FLAT WASHER 5/16 154 PCAP06 CAP SCREW 1/4-20 X 1 118 P0555LX118 PINION SHAFT 155 PSS04 SET SCREW 1/4-20 X 5/16 119 P0555LX119 LOCK COLLAR 162 P0555LX162 BALL PLUNGER 1/4-20 X 1/2 120 P0555LX120 GUIDE POST CONTROL KNOB 167 PLW02 LOCK WASHER 1/4 121 PSS100 SET SCREW 5/16-24 X 1-1/2 168 PSS12 SET SCREW 1/4-20 X 1 122 P0555LX122 ADJUST NUT 169 PN05 HEX NUT 1/4-20 123 PCAP01 CAP SCREW 1/4-20 X 5/8 170 P0555LX170 DOG PT SET SCR 5/16-18 X 1/2 124 P0555LX124 CORD CLAMP 3/8 173 P0555LX173 BUSHING 125 PS01 PHLP HD SCR 10-24 X 1/2 186 P0555LX186 SWITCH PADLOCK 127 PW04M FLAT WASHER 10MM 190 PCAP17 CAP SCREW 1/4-20 X 3/8 128 P608-2RS BALL BEARING 608-2RS 191 PW02M FLAT WASHER 5MM 129 P0555LX129 ECCENTRIC 193 P0555LX193 KNOB BOLT 5/16-18 X 2 131 PN08 HEX NUT 3/8-16 194 P0555LX194 SHAFT BRACKET 133 P0555LX133 STUD-UDE 195 PRP73M ROLL PIN 4 X 30 134 P0555LX134 PLASTIC HANDLE 3/8-16 212 PW02 FLAT WASHER 3/8 135 P0555LX135 UPPER CLUTCH 214 P0555LX214 LOWER CLUTCH 138 PB12 HEX BOLT 5/16-18 X 1-1/4

G0555LX (Mfg. Since 3/13)

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Table, Fence, & Stand

161

198

160

166

106

104

103

101

102

111

109

108

113

112

110

132

199

104

105

204

87 70

113

100

197

131

205

192

153

206

207

157

130

107

126

163

161

130

172

200

127

158

159

184

-60-

202

114-2

114-10

114-1

114-7

114-5

114-9

114-12

201

114-8

114-14

114-13

114-6

114-3

114-4

114

212

211

213

208

211

212

209

210

G0555LX (Mfg. Since 3/13)

Table, Fence & Guides Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

27 PCAP43 CAP SCREW 1/4-20 X 2-1/2 114-7 P0555LX114-7 STUD-SE 1/4-20 X 1-1/8 32 PS28M PHLP HD SCR M8-1.25 X 30 114-8 P0555LX114-8 PLASTIC FLAT WASHER 1/4 36 P0555LX036 LOCK CAM 114-9 PW06 FLAT WASHER 1/4 37 P0555LX037 LARGE FENCE RAIL 114-10 P0555LX114-10 STUD-SE 1/4-20 X 3/4 52 P0555LX052 SMALL FENCE RAIL 114-12 PFH08 FLAT HD SCR 10-24 X 1/2 53 P0555LX053 LARGE RAIL CAP 114-13 PW02M FLAT WASHER 5MM 54 P0555LX054 MAGNIFIED LENS 114-14 PS01 PHLP HD SCR 10-24 X 1/2 55 PS01 PHLP HD SCR 10-24 X 1/2 126 PSS02 SET SCREW 5/16-18 X 3/8 58 PHTEK7 TAP SCREW #8 X 3/8 127 PW04M FLAT WASHER 10MM 70 PS06 PHLP HD SCR 10-24 X 3/8 130 P0555LX130 BEARING PAD 73 PLW01 LOCK WASHER 5/16 131 PN08 HEX NUT 3/8-16 77 P0555LX077 FENCE 132 P0555LX132 HANDLE BOLT 5/16-18 78 P0555LX078 SPACER 153 P0555LX153 CAM WEAR PLATE 87 P0555LX087 FENCE CAP 157 PB58 HEX BOLT 3/8-16 X 2 94 PW06 FLAT WASHER 1/4 158 PN01M HEX NUT M6-1 95 PB05 HEX BOLT 1/4-20 X 3/4 159 P0555LX159 RUB FOOT M6-1.0 97 P0555LX097 TABLE 160 PCAP01 CAP SCREW 1/4-20 X 5/8 98 P0555LX098 LARGE TABLE INSERT 161 P0555LX161 REAR RAIL END CAP 99 PRP15M ROLL PIN 3 X 8 163 PFH19 FLAT HD SCR 1/4-20 X 3/8 100 P0555LX100 TABLE LOCK PIN 166 P0555LX166 FENCE SCALE 101 P0555LX101 TRUNNION 169 PN05 HEX NUT 1/4-20 102 P0555LX102 TILT SCALE 172 P0555LX172 L BRACE 103 P0555LX103 TRUNNION CLAMP SHOE 184 P0555LX184 SMALL FENCE PAD 104 PB19 HEX BOLT 1/4-20 X 1/2 192 PFS03 FLANGE SCREW 10-24 X 3/8 105 P0555LX105 TRUNNION BASE 197 P0555LX197 PLATE 106 PB12 HEX BOLT 5/16-18 X 1-1/4 198 P0555LX198 SMALL TABLE INSERT 107 P0555LX107 FENCE CARRIAGE, ALUMINUM 199 PW06 FLAT WASHER 1/4 108 P0555LX108 POINTER 200 P0555LX200 ADJUST PLATE 109 PS18 PHLP HD SCR 10-24 X 1/4 201 P0555LX201 STAND TOP 110 P0555LX110 FEMALE KNOB 3/8-16 202 PCB01 CARRIAGE BOLT 5/16-18 X 5/8

111 PB58 HEX BOLT 3/8-16 X 2 204 PFN02 FLANGE NUT 5/16-18 112 PB22 HEX BOLT 5/16-18 X 1-3/4 205 P0555LX205 STAND SIDE 113 PN02 HEX NUT 5/16-18 206 PB02 HEX BOLT 1/4-20 X 5/8 114 P0555LX114 MITER GAUGE ASSY 207 PW06 FLAT WASHER 1/4 114-1 P0555LX114-1 MITER GAUGE BODY 208 PFN01 FLANGE NUT 1/4-20 114-2 P0555LX114-2 MITER BAR 209 P0555LX209 UPPER STAND BRACE 114-3 P0555LX114-3 STOP BLOCK 210 P0555LX210 LOWER STAND BRACE 114-4 P0555LX114-4 STOP DOWEL 211 PN08 HEX NUT 3/8-16 114-5 P0555LX114-5 FEMALE HANDLE 1/4-20 212 PW02 FLAT WASHER 3/8 114-6 P0555LX114-6 SCALE PLATE 213 P0555LX213 STAND FOOT 3/8-16 X 2

G0555LX (Mfg. Since 3/13)

-61-

215

Labels

216

225

224

223

220

217

222

216

221

218

219

REF PART # DESCRIPTION REF PART # DESCRIPTION

215 P0555LX215 MACHINE ID LABEL CSA 221 PPAINT-11 TOUCH UP PAINT-PUTTY 216 PLABEL-23 BLADE DOOR LABEL 222 PLABEL-62A DISCONNECT POWER LABEL 217 PLABEL-19B BANDSAW BLADE LABEL 223 PLABEL-14A ELECTRICITY LABEL 218 PPAINT-1 TOUCH UP PAINT-GRIZZLY GREEN 224 PLABEL-11A SAFETY GLASSES LABEL 219 P0555LX219 MODEL NUMBER LABEL 225 PLABEL-12A READ MANUAL LABEL 220 P0555LX220 GRIZZLY.COM LABEL

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

-62-

G0555LX (Mfg. Since 3/13)

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics

3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years

6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+

____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood

____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:

7. Do you think your machine represents a good value? _____Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

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City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY AND RETURNS

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Buy Direct and Save with Grizzly®– Trusted, Proven and a Great Value!

~Since 1983~

Visit Our Website Today For Current Specials!

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Grizzly G0555LX User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual