Grizzly G0550, G0551 User Manual

Page 1
COPYRIGHT © NOVEMBER 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#5697 PRINTED IN CHINA
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-
15" PLANER
MODEL G0550/G0551
INSTRUCTION MANUAL
Page 2
WARNING
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
Page 3
Table Of Contents
SECTION 1: SAFETY........................................................................................................................2
Safety Instructions For Power Tools ..........................................................................................2
Additional Safety Instructions For Planers..................................................................................4
SECTION 2: INTRODUCTION ..........................................................................................................5
SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................6
Amperage Draw ..........................................................................................................................6
Circuit Breaker ............................................................................................................................6
Plug-Type....................................................................................................................................6
Circuit Capacity ..........................................................................................................................7
Grounding ..................................................................................................................................7
Extension Cords..........................................................................................................................7
SECTION 4: MACHINE FEATURES ................................................................................................8
Common Terms & Definitions ....................................................................................................9
SECTION 5: SET UP ......................................................................................................................10
Parts Inventory ..........................................................................................................................10
Hardware Recognition Chart ....................................................................................................12
Site Considerations ..................................................................................................................13
Clean Up ..................................................................................................................................13
Beginning Assembly..................................................................................................................14
G0550 Open Stand ..................................................................................................................14
Mounting Planer (G0550)..........................................................................................................15
Dust Port ..................................................................................................................................16
Handwheel ................................................................................................................................16
Extension Rollers ......................................................................................................................17
Knife Setting Jig ........................................................................................................................18
Start Up ....................................................................................................................................19
Recommended Adjustments ....................................................................................................19
SECTION 6: OPERATIONS ............................................................................................................20
Cutterhead Locks ......................................................................................................................20
Power Feed ..............................................................................................................................21
Handwheel ................................................................................................................................21
Depth Limiter ............................................................................................................................21
Anti-Kickback ............................................................................................................................22
Wood Species ..........................................................................................................................22
SECTION 7: MAINTENANCE ........................................................................................................23
Maintenance Safety ..................................................................................................................23
Table ........................................................................................................................................23
V-Belts ......................................................................................................................................24
Gearbox ....................................................................................................................................25
Lubrication ................................................................................................................................25
Planing Difficulties ....................................................................................................................27
SECTION 8: SERVICE ADJUSTMENTS ........................................................................................28
Gauge Blocks............................................................................................................................28
Table Adjustment ......................................................................................................................29
Thickness Scale ........................................................................................................................30
Knife Inspection ........................................................................................................................31
Knife Sharpening ......................................................................................................................32
Knife Setting..............................................................................................................................32
Chip Breaker ............................................................................................................................33
Feed Roller Height ....................................................................................................................34
Bed Rollers................................................................................................................................35
Feed Roller Pressure ................................................................................................................36
Chip Deflector ..........................................................................................................................37
SECTION 9: REFERENCE INFO ....................................................................................................38
Aftermarket Accessories ..........................................................................................................39
G0550/G0551 Parts Breakdown ..............................................................................................42
Troubleshooting Guide..............................................................................................................47
G0550/G0551 Wiring Diagram..................................................................................................48
Gauge Block Measurements ....................................................................................................49
Warranty & Returns ..................................................................................................................50
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G0550/G0551 15" Planer
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
7. NEVER FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. DO NOT force tool or attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. NEVER USE IN DANGEROUS ENVIRON­MENT. DO NOT use power tools in damp
or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substi­tute for proper accident prevention measures.
NOTICE
Safety Instructions For Power Tools
SECTION 1: SAFETY
Page 5
G0550/G0551 15" Planer -3-
9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safe­ty glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 16 16 16 7-10 16 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTION-
AL STARTING. On machines with magnet-
ic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before reconnecting.
17. CHECK DAMAGED PARTS. Before fur­ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
18. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. DO NOT
leave tool until it comes to a complete stop.
19. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a machine.
20. NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPER­ATE THE MACHINE. Make sure any
instructions you give in regards to machine operation are approved, correct, safe, and clearly understood.
21. IF AT ANY TIME YOU ARE EXPERIENC­ING DIFFICULTIES performing the intend-
ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.
Safety Instructions For Power Tools
Page 6
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G0550/G0551 15" Planer
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
Like all machines there is danger associated with the Model G0550/G0551. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos­sibility of operator injury. If normal safety precautions are overlooked or ignored, seri­ous personal injury may occur.
1. READ THIS ENTIRE MANUAL BEFORE TURNING THE PLANER ON.
2. ENSURE THAT THE MACHINE IS ON FLAT, STABLE GROUND BEFORE USE.
Any “wobbles” must be corrected by shim­ming or blocking before operation.
3. NEVER PLANE MATERIAL OTHER THAN WOOD STOCK WITH THIS MACHINE.
4. NEVER POSITION FINGERS OR THUMBS NEAR THE INFEED ROLLER.
5. ENSURE THAT THE PLANER IS PROP­ERLY ADJUSTED AND THAT THERE ARE NO LOOSE PARTS BEFORE OPERATING.
6. PLANE IN THE SAME DIRECTION AS THE GRAIN OF THE WOOD STOCK.
7. ALWAYS STAND TO THE SIDE OF THE PLANER WHILE FEEDING THE WORK­PIECE.
8. DO NOT LOOK INSIDE THE PLANER DURING OPERATION!
9. ALWAYS PROVIDE ADEQUATE IN­FEED AND OUTFEED SPACE WHEN OPERATING THE PLANER. Always sup-
port long pieces of stock on both sides of the planer.
10. DO NOT REMOVE MORE THAN
1
8" FROM THE SURFACE OF THE WOOD STOCK IN A SINGLE PASS.
11. INSPECT YOUR STOCK BEFORE PLAN-
ING. Never plane stock with nails, staples
or other foreign objects which may be embedded in the surface. Always properly prepare workpieces before running them through the planer. Do not plane lumber with loose knots or knots that may become loose during planing.
12. DO NOT ATTEMPT TO REMOVE JAMS
UNTIL POWER IS DISCONNECTED and
all moving parts have come to a complete stop.
13. DO NOT PLANE WORKPIECES LESS THAN 12" LONG AND
1
4" THICK.
14. DO NOT OPERATE PLANER WITH DULL OR DAMAGED KNIVES.
15. ALWAYS UNPLUG THE PLANER WHEN­EVER MAKING ANY ADJUSTMENTS or
changing knives.
16. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES PERFORMING THE INTENDED OPERATION, STOP USING THE PLANER! Then contact our service
department or ask a qualified expert how the operation should be performed.
Additional Safety Instructions For Planers
Page 7
G0550/G0551 15" Planer -5-
We are proud to offer the Model G0550/G0551 15" Planer. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble­free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
We are pleased to provide this manual with the Model G0550/G0551. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our effort to produce the best documenta­tion possible. If you have any comments regard­ing this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
The specifications, drawings, and photographs illustrated in this manual represent the Model G0550/G0551 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at www.grizzly.com
. Any updates to your machine will be reflected in these manuals as soon as they are complete. Visit our site often to check for the latest updates to this manual!
Lack of familiarity with this manual could cause serious person­al injury. Become familiar with the con­tents of this manual, including all the safety warnings.
Commentary
SECTION 2: INTRODUCTION
Page 8
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G0550/G0551 15" Planer
The Model G0550/G0551 motor is wired to oper­ate at 220V only. The planer motors draw the fol­lowing amperage:
Amperage Draw
G0550 2 HP..........................................12 Amps
G0551 3 HP..........................................18 Amps
Use the following guidelines when choosing a cir­cuit breaker (circuit breakers rated any higher are not adequate to protect the circuit):
Circuit Breaker
G0550 ........................................15 Amp, 2 Pole
G0551 ........................................20 Amp, 2 Pole
Figure 1a. NEMA 6-15 plug and receptacle.
Figure 1b. NEMA L6-20 plug and receptacle.
We recommend using a NEMA-style 6-15 plug and outlet with the G0550 as shown in Figure 1a and an L6-20 plug and outlet for the G0551 as shown in Figure 1b. You may also “hard-wire” the planer directly to your panel, provided you place a disconnect near the machine. Check the electrical codes in your area for specifics on wiring requirements.
Plug-Type
Circuit Breaker
Amperage Draw
SECTION 3: CIRCUIT REQUIREMENTS
Page 9
G0550/G0551 15" Planer -7-
Electrocution or a fire can result if the machine is not grounded correctly. Make sure all electrical circuits are grounded. DO NOT use the machine if it is not grounded.
220V Operation
We do not recommend the use of extension cords on 220V equipment. Instead, arrange the place­ment of your equipment and the installed wiring to eliminate the need for extension cords.
If you find it absolutely necessary to use an extension cord at 220V with your Grizzly Planer:
Make sure the cord is rated for Standard
Service (grade S) or better.
The extension cord must also contain a
ground wire and plug prong.
Use at least a 16 gauge cord if the cord is 50
feet long or less.
Use at least a 14 gauge cord if the cord is
between 51-100 feet.
In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur­rent. This tool is equipped with a power cord that has an equipment-grounding prong. The outlet must be properly installed and grounded in accor­dance with all local codes and ordinances.
Always check to see if the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician.
If the circuit breaker trips or the fuse blows regu­larly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified electrician.
Extension Cords
Grounding
Circuit Capacity
Page 10
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G0550/G0551 15" Planer
Figure 2. Machine features.
Extension Rollers
Power Switch
V-Belt Cover
Motor
Depth Limiter
Height
Handwheel
Height Lock
Knob
Thickness
Scale
Feed Rate Knob
Bed Rollers
SECTION 4: MACHINE FEATURES
Page 11
G0550/G0551 15" Planer -9-
Work Table: The wood moves through the plan-
er on the work table.
Infeed and Outfeed Rollers: Powered rollers
that move the wood through the planer.
Cutterhead: The cutterhead holds the knives
and spins at 5000 rpm. When wood passes under the cutterhead, material is removed.
Chip Breaker: Spring loaded fingers or bar that
presses down on the wood in front of the cut­terhead. The chip breaker prevents excessive chipping caused by the knives.
Snipe: A gouge at the end of the board.
Pressure Bar: Rides on the planed surface
behind the cutterhead. Prevents vibration, chattering and snipe.
Bed Rollers: Located in the work table, the bed
rollers help wood move through the planer.
Dust Hood: Funnels wood dust and chips into
the dust collection system.
Gibs: Metal strips that hold the planer knives in
place.
Gib Bolts: Secures the gib to the knife to keep it
in place.
Common Terms & Definitions
Page 12
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G0550/G0551 15" Planer
The Model G0550/G0551 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer
Service at (570) 546-9663 for advice.
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con­dition of your shipment, you should inventory the parts.
The purpose of this section is to guide you through the required steps to get your machine out of its packaging and into operating condition.
Wear safety glasses dur­ing the entire set up process!
This machine presents serious injury hazards to untrained users. Read through this entire man­ual to become familiar with the controls and operations before start­ing the machine!
Figure 3. G0550 planer unit.
The Model G0550 comes with an open stand that requires assembly, and the Model G0551 comes assembled on a closed cabinet stand.
The following is an inventory of the parts for your new Model G0550/G0551 Planer.
Parts Inventory
Unpacking
About This Section
SECTION 5: SET UP
Page 13
G0550/G0551 15" Planer -11-
G0550 Loose Parts
DESCRIPTION QTY
A. Extension Rollers ......................................2
B. Dust Port ....................................................1
C. Stand Hardware Bag..................................1
— Carriage Bolts
5
16"-18 x 1⁄2"..................32
— Hex Nuts
5
16"-18 ..................................36
— Flat Washers
5
16" ................................36
— Lock Washer
5
16" ..................................4
— Hex Bolts
5
16"-18 x 1" ............................4
D. Tool Bag ....................................................1
— Handwheel Handle ................................1
— Combo Wrench 8/10mm ......................1
— Combo Wrench 12/14mm ....................1
— Allen Wrench 6mm................................1
— Allen Wrench 5mm................................1
— Allen Wrench 4mm................................1
— Allen Wrench 3mm................................1
— Knife Jig Shaft ......................................1
— Knife Jig Feet ........................................2
— E-Clips 9mm..........................................4
E. Handwheel Bag..........................................1
— Handwheel ............................................1
— High/Low Label......................................1
— Flat Washer 10mm................................1
— Hex Nut M10-1.5 ..................................1
Extension Roller Hardware Bag ................1
— Hex Bolt M8-1.25 x 20 ..........................6
— Flat Washer 8mm..................................6
— Setscrew M8-1.25 x 12 ........................6
Dust Port Hardware Bag............................1
— Phillips Head Screw M6-1.0 x 12 ..........6
F. Legs ..........................................................4
G. Lower Braces ............................................4
H. Predrilled Upper Braces ............................4
G0551 Loose Parts
DESCRIPTION QTY
A. Dust Port ....................................................1
B. Extension Roller Hardware Bag ................1
— Hex Bolts M8-1.25 x 20 ........................6
— Flat Washers 8mm ................................6
— Setscrews M8-1.25 x 12........................6
C. Tool Bag ....................................................2
— Handwheel Handle ................................1
— Combo Wrench 8/10mm ......................1
— Combo Wrench 12/14mm ....................1
— Allen Wrench 6mm................................1
— Allen Wrench 5mm................................1
— Allen Wrench 4mm................................1
— Allen Wrench 3mm................................1
— Knife Jig Shaft ......................................1
— Knife Jig Feet ........................................2
— E-Clips 9mm..........................................4
D. Handwheel Bag..........................................1
— Handwheel ............................................1
— High/Low Label......................................1
— Flat Washer 10mm................................1
— Hex Nut M10-1.5 ..................................1
Foot Hardware Bag....................................1
— Foot ......................................................4
— Hex Nut M8-1.25 ..................................4
Dust Port Hardware Bag............................1
— Phillips Head Screw M6-1.0 x 12 ..........6
E. Extension Rollers ......................................2
Figure 5. G0551 loose parts.
D
E
C
B
A
Figure 4. G0550 loose parts.
H
D
F
E
C
B
A
G
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G0550/G0551 15" Planer
Hardware Recognition Chart
USE THIS CHART TO MATCH UP HARDWARE DURING THE ASSEMBLY PROCESS!
#
10
1
4''
Thumb Screw
Phillips Head
5
16''
3
8''
7
Cap Screw
16''
Screw
Carriage Bolt
Hex
1
2''
Setscrew
5
8''
Head Bolt
Lock
Washer
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
4mm
6mm
5mm
10mm
8mm
15mm 20mm
Washer
1
4''
3
8''
1
2''
5
8''
25mm
10mm
30mm 35mm 40mm 45mm
12mm
LINES ARE 1MM APART
50mm 55mm 60mm
16'' INCH APART
1
65mm
16mm
70mm 75mm
LINES ARE
Lock Nut
Countersunk Phillips Head Screw
Phillips Head Hex Bolt
Hex Nut
5
16''
7
16''
9
16''
3
4''
7
8''
1'' 11⁄4''
1
2''
1
3
4''
1 2
1
4''
2
1
2''
2
3
4''
2 3
D
I
A
R
S
W
M
E
T
8''
9
R
D
16''
1
2''
E
R
I
A
M
E
T
E
R
D
I
A
M
E
T
E
R
5
R
E
E
H
Flange Bolt
Wing Nut
Slotted Screw
Button Head Screw
Phillips
S
A
W
E
H
H
S
A
W
A
Head Sheet Metal Screw
D
I
A
R
12mm
D
I
A
D
I
A
M
R
M
E
M
E
T
E
R
D
I
A
R
M
E
H
E
S
T
E
A
R
W
4mm
E
T
E
R
D
I
A
R
M
E
E
H
T
S
E
A
R
W
6mm
T
E
A
S
S
W
H
A
S
A
E
H
E
W
E
H
W
R
10mm
R
8mm
WASHERS ARE MEASURED BY THE INSIDE DIAMETER
D
I
A
R
W
H
S
A
M
E
T
7
16''
E
R
D
I
R
A
M
E
W
H
S
E
3
T
8''
E
R
D
I
A
R
M
E
E
5
T
16''
E
A
R
W
D
I
A
R
M
E
H
E
1
S
4''
T
A
E
R
W
D
I
R
A
E
M
H
E
S
T
A
E
R
W
#
10
E
H
S
A
Page 15
G0550/G0551 15" Planer -13-
The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship­ment. Remove this protective coating with a sol­vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti-
mum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Avoid chlo-
rine-based solvents as they may damage painted surfaces should they come in contact.
Gasoline and petroleum products have low flash points and could explode if used to clean machin­ery. DO NOT use gaso­line or petroleum prod­ucts to clean the machin­ery.
Unsupervised children and visitors inside your shop could receive seri­ous personal injury. Ensure child and visitor safety by keeping all entrances to the shop locked at all times. DO NOT allow unsupervised children or visitors in the shop at any time.
Floor Load
The Model G0550 weighs 410 lbs and has a 25" x 25" footprint. The Model G0551 weighs 450 lbs and has a 21" x 21" footprint. Most commercial floors are suitable for the machine. Some resi­dential floors may require additional reinforce­ment to support both the machine and operator.
Working Clearances
Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for the machine. See Figure 6 for the overall dimen­sions of the Model G0550/G0551.
Figure 6. Overall machine dimensions.
48"
28"
Smoking near solvents could ignite an explosion or fire and cause serious injury. DO NOT smoke while using solvents.
Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingest­ed. Lack of ventilation while using these sol­vents could cause seri­ous personal health risks or fire. Take precautions from this hazard by only using cleaning solvents in a well ventilated area.
Clean UpSite Considerations
Page 16
-14-
G0550/G0551 15" Planer
Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery.
Sharp edges on metal parts may cause person­al injury. Examine the edges of all metal parts before handling.
This section covers the basic assembly and adjustment instructions needed to begin opera­tion. Complete the assembly in the order provid­ed in this manual and then read the remaining portion of the manual before attempting any type of operation.
Your safety is important! Please follow the warnings below during this entire section:
Disconnect power to the machine during the entire assembly process. Failure to do this may result in seri­ous personal injury.
Components and Hardware Needed: Qty
Legs ..............................................................4
Lower Braces ................................................4
Predrilled Upper Braces ..............................4
Carriage Bolts
5
16"-18 x 1⁄2" ........................32
Hex Nuts
5
16"-18..........................................32
Flat Washers
5
16" ........................................32
Tools Needed:
12/14mm Combo Wrench ............................1
Note—The following steps are for the G0550
only.
To assemble the open stand:
1. Connect the lower and upper braces to the
legs of the stand with the carriage bolts, hex nuts and flat washers. See Figure 7.
Figure 7. Upper and lower braces
connected to leg.
G0550 Open Stand Beginning Assembly
Page 17
G0550/G0551 15" Planer -15-
Figure 8. Assembled stand.
Components and Hardware Needed: ....Qty
Planer Unit ....................................................1
Assembled Stand ..........................................1
Hex Bolt
5
16"-18 x 1" ......................................4
Hex Nut
5
16"-18 ..............................................4
Flat Washer
5
16" ............................................4
Lock Washer
5
16"............................................4
Tools Needed:
12/14mm Combo Wrench ..............................2
Strong Persons ..............................................4
To mount the planer:
1. Do not connect the planer to a power source!
2. Place two 2x4 boards under the cutterhead
of the planer unit. Note—Make sure that the boards are long enough so that they protrude from the planer at least 16" on each side.
2. Connect the remaining legs and braces together. Finger tighten the carriage bolts that connect the legs to the upper braces. The finished stand assembly should look like
Figure 8.
3. Have one person on each end of each 2x4
and carefully lift the planer unit onto the stand.
4. Line up the holes in the corners of the stand with the holes under the planer unit.
5. Attach the planer to the stand with the four hex bolts, 4 hex nuts, and 8 washers.
6. Tighten down the carriage bolts on the upper half of the stand that were finger tightened in the previous section.
The planer unit represents a heavy load at 400 pounds. Seek assistance before mounting the planer.
Mounting Planer
(G0550)
Page 18
-16-
G0550/G0551 15" Planer
Figure 10. Installing handwheel.
Components and Hardware Needed: ....Qty
Handwheel ....................................................1
Handwheel Handle ........................................1
Hex Nut M10-1.5............................................1
Flat Washer 10mm ........................................1
High/Low Label ..............................................1
Tools Needed:
12/14mm Combo Wrench ..............................1
The handwheel is used to raise and lower the planer cutterhead.
To install the handwheel:
1. Do not connect the planer to a power source!
2. Place the handwheel over the keyed shaft
shown in Figure 10. Make sure the keyway in the handwheel lines up with the key in the shaft.
3. Secure the handwheel with the hex nut and washer.
4. Attach the handle to the outer edge of the handwheel.
5. Install the High/Low label around the hex nut.
Key
Figure 9. Dust port installed.
Handwheel
Components and Hardware Needed: ....Qty
Dust Port ........................................................1
Phillips Head Screw M6-1 x 12......................6
Tools Needed:
Phillips Head Screwdriver ..............................1
It is important to install a dust collection system to the dust port.
To install the dust port:
1. Do not connect the planer to a power source!
2. Place the dust port above the outfeed table. See Figure 9.
3. Secure the dust port with the Phillips head
screws provided.
Dust Port
Page 19
G0550/G0551 15" Planer -17-
Figure 13. Checking extension roller alignment..
Figure 12. Bed roller.
5. Loosen the bed roller setscrews and turn the
eccentric shaft so the table rollers are beneath the table surface. See Figure 12.
6. Use a straightedge to check table-to-exten­sion roller alignment as shown in Figure 13.
7. Adjust the leveling setscrews shown in Figure 11 if the table and extension rollers
are not flush.
Components and Hardware Needed: Qty
Extension Rollers ..........................................2
Tools Needed:
12/14mm Combo Wrench ..............................1
Allen Wrench 4mm ........................................1
To install the extension rollers:
1. Do not connect the planer to a power source!
2. Remove the three hex bolts and washers
from below the outfeed and infeed tables.
3. Position the extension rollers over the holes.
4. Finger-tighten the hardware removed in step 2 to secure the extension rails to the planer as shown in Figure 11.
Figure 11. Extension rollers.
Hex Bolts
Level Adjust
Setscrews
Setscrews
Extension Rollers
Page 20
-18-
G0550/G0551 15" Planer
Figure 14. Knife setting jig.
Components and Hardware Needed: Qty
Knife Jig Shaft ................................................1
Knife Jig Feet..................................................2
E-Clips 9mm ..................................................4
To assemble the knife setting jig:
1. Snap one of the E-clips over the notch on
one end of the knife setting shaft.
2. Slide the cast aluminum knife setting jig feet onto the rod.
3. Snap the other E-clip onto the notch at the other end of the knife setting jig shaft.
Jig Feet
E-Clip
Jig Shaft
Knife Setting Jig
Page 21
G0550/G0551 15" Planer -19-
Starting the machine:
1. Read the entire instruction manual.
2. Make sure all tools and foreign objects have
been removed from the machine.
3. Review Section 3: Circuit Requirements (Page 6).
4. Keep your finger on the STOP button at all times during the test run.
Starting the machine:
Press the START button to turn the machine ON. The machine should run smoothly with little or no vibration.
Loose hair and clothing could get caught in machinery causing seri­ous personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery.
Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses during assembly and operation.
For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine.
However, because of the many variables involved with shipping, we recommend that you at least verify the following adjustments to ensure the best possible results from your new machine.
Step-by-step instructions on verifying these adjustments can be found in Section 8: Service Adjustments.
Factory adjustments that should be verified:
1. Table Adjustment (page 29)
2. Thickness Scale (page 30)
3. Knife Setting (page 32)
4. Chip Breaker (page 33)
5. Feed Roller Height (page 34)
6. Bed Roller (page 35)
7. Feed Roller Pressure (page 36)
8. Chip Deflector (page 37)
Recommended
Adjustments
Start Up
Page 22
-20-
G0550/G0551 15" Planer
Your safety is important! Please follow the warnings below during this entire section:
Damage to your eyes, lungs, and ears could result from failure to wear safety glasses, a respirator, and hearing protec­tion while using this machine.
Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery.
There is a cutterhead lock knob on each side of the planer that must be loosened before adjusting the height. Once the height has been set, tighten the lock knobs. See Figure 15.
Figure 15. Cutterhead lock knob.
Lock down the cutterhead with the cutter­head lock knobs before planing or snipe will occur.
NOTICE
General Cutterhead Locks
SECTION 6: OPERATIONS
Page 23
G0550/G0551 15" Planer -21-
The power feed can be set for two feed rates—16 FPM and 20 FPM. While the planer is running the feed rate can be changed by pulling the feed con­trol knob (Figure 16). Press the knob in towards the machine for 20 FPM and pull the knob out for 16 FPM. When the control knob is in the center position, the power feed is in neutral.
Figure 16. Power feed knob.
Turn the handwheel to raise or lower the cutter­head, according to the workpiece thickness.
Each complete revolution of the handwheel moves the table by
5
32
" (4mm).
Make sure the height scale is properly adjusted before making a cut. It is always a good idea to run a test piece through the planer and compare the thickness of the workpiece to the scale read­ing.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
Figure 17. Depth limiter.
The depth limiter, shown in Figure 17, controls the maximum depth of cut to
1
8". To avoid mechanical damage to the planer and workpiece do not remove the depth limiter.
To avoid mechanical damage to the planer, do not remove the depth limiter.
NOTICE
Depth Limiter
HandwheelPower Feed
Page 24
-22-
G0550/G0551 15" Planer
The species of wood, as well as its condition, have a dramatic effect on planing ability. The harder the wood (as illustrated by its shear strength), the more difficult it will be to plane. A brief listing of common hard and soft woods in relation to their shear strengths and planing diffi­culty is listed below.
Type Shear (PSI)
Black Locust 2,480 Sugar Maple 2,330 Pecan Hickory 2,080 White Oak 2,000 White Ash 1,950 Black Cherry 1,700 American Elm 1,510 Black Walnut 1,370 Red Alder 1,080 Basswood 980 Cottonwood 930
Increasing
Difficulty
Type Shear (PSI)
Western Larch 1,410 Tamarack 1,280 Douglas Fir 1,160 Alaska Cedar 1,130 Sitka Spruce 1,150 Sugar Pine 1,050 Cypress 1,000 Redwood (OG) 940 Red Cedar 860 White Pine 850 Balsam Fir 710
Increasing
Difficulty
Figure 18. Anti-kickback fingers.
The anti-kickback fingers hang from a rod sus­pended across the front of the cutterhead casting. Check the fingers to ensure that they swing freely and easily. See Figure 18.
DO NOT apply oil or other lubricants to the anti-kickback fingers. Oil or grease will attract dust and restrict movement of the fingers, which could result in damage to your workpiece, the planer, or possibly serious injury to the operator.
Anti-kickback Fingers
Wood Species Anti-Kickback
Page 25
G0550/G0551 15" Planer -23-
Always disconnect power to the machine before performing main­tenance. Failure to do this may result in serious personal injury.
Regular periodic maintenance on the Model G0550/G0551 will ensure optimum performance. Make a habit of inspecting the machine each time you use it.
Before each use, look for the following condi­tions:
1. Loose mounting bolts.
2. Worn switch.
3. Worn or damaged cords and plugs.
4. Damaged V-belt.
5. Any other condition that could hamper the
safe operation of this machine.
The table and other non-painted surfaces on your machine should be protected against rust and pit­ting. Wiping the table clean after every use ensures that moisture from wood dust does not remain on bare metal surfaces.
Tables can be kept rust-free with regular applica­tions of products like SLIPIT
®
or Boeshield®T-9. For long term storage you may want to consider products like Kleen Bore's Rust Guardit™.
Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery.
Your safety is important! Please follow the warnings below during this entire section:
Projectiles from the machine could cause serious eye injury. Wear safety glasses at all times.
Table
GeneralMaintenance Safety
SECTION 7: MAINTENANCE
Page 26
-24-
G0550/G0551 15" Planer
To ensure optimum power transmission from the motor to the blade, the V-belts must be in good condition (free from cracks, fraying and wear). Check the V-belts at least every 3 months; more often if the planer is used daily.
Make sure that the motor pulley and cutterhead pulley are aligned and the V-Belts are properly tensioned.
To align the V-Belt:
1. Disconnect the machine from the power source!
2. Remove the V-Belt cover.
3. Loosen the bolts that mount the motor to the
motor mount bracket.
4. Adjust the position of the motor until the pul­leys are in line, and check the alignment with a straightedge as shown in Figure 19.
Figure 19. Checking pulley alignment.
Figure 20. Tensioning Belt.
Squeeze the V-Belts at their midpoints with mod­erate finger pressure. You should be able to deflect each V-Belt about 3/4". Belts will rarely be too tight, but will sometimes be too loose.
To tension the V-Belt:
1. Disconnect the machine from the power source!
2. Insert a wooden lever between the motor
mount and the top of the planer as shown in Figure 20.
Loosen These Bolts
3. Loosen the two bolts that hold the motor pul- ley assembly to the planer (Figure 19).
4. Lift the motor assembly with the wooden lever until the belt is tensioned correctly.
5. Hold the motor in place and secure the bolts loosened in step 3.
6. Squeeze the belts to check the tension and repeat steps 2-5 if necessary.
V-Belts
Page 27
G0550/G0551 15" Planer -25-
The gearbox is located just behind the handwheel on the right side of the planer. The gearbox trans­fers power from the belt-driven cutterhead to the power feed rollers. The two-speed transmission is controlled by a push/pull lever on the right side of the planer. When engaged, the power feed rollers will move lumber through the planer at either 16 or 20 feet-per-minute. The center lever position is neutral.
To inspect the gearbox:
1. Loosen the socket head cap screw on the
gearbox cover, and gently pull the cover off the roll pins that hold it in place.
2. Check the bolts that hold the sprockets in place. Inspect the drive chains to ensure that the retaining clips are in place. Replace the clips if necessary. See Figure 21.
Figure 21. Gearbox.
Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. DO NOT lubricate them.
The following is a list of features and parts that need lubrication:
Columns/Lead Screws—The four columns
should be lubricated with light machine oil once a week. The four lead screws should be lubricated with general purpose grease once a month. See
Figure 22.
Figure 22. Columns and lead screws.
Column
Lead screw
LubricationGearbox
Page 28
-26-
G0550/G0551 15" Planer
Figure 24. Gearbox oil drain point.
Figure 23. Gearbox fill point.
Worm Gear—The worm gear should be inspect-
ed monthly and lubricated when needed. Remove the worm gear box to inspect. See parts diagram for location.
Chain—The table height adjustment chain should be inspected monthly and lubricated when needed. A good quality bicycle chain lubricant works well for periodic lubrication.
Gear Box—Gear box oil should be drained after the first 20 hours of operation. See Figure 23 &
24. Replace with 80W-90 gear oil. Inspect levels
periodically and change yearly. Replace gear oil more frequently under heavy use. Fill until oil reaches the top of the filler plug port for correct oil level.
Drive Chain—The drive chain should be inspect­ed and lubricated monthly. Check the sprocket, the chain and the cotter pin during inspection. Use a general purpose grease. Some chains will have master links instead of cotter pins.
Feed Rollers—The infeed/outfeed pressure setscrews double as lubrication ports for the rollers. See Figure 25. Add 1-2 drops of light machine oil to all ports before each use. Daily lubrication of the feed rollers is crucial to the oper­ation of your planer. Lubricate before start-up. Apply a light oil, making sure that the lubricant penetrates the bearing.
Figure 25. Feed roller lubrication points.
Page 29
G0550/G0551 15" Planer -27-
The species of wood, as well as condition, will affect planing ability. The harder the wood, the more difficult it will be to plane. Below, we have included below, a list of wood characteristics you may encounter when planing. The following descriptions of defects will give you some possi­ble answers to problems you may encounter while planing different materials. Possible solu­tions follow the descriptions.
Chipped Grain—Usually a result of cutting against the grain, or planing wood with knots or excessive amount of cross grain. Chipped grain can also be caused by dull knives or misaligned chipbreaker. Often, chipped grain can be avoided by slowing down the feed rate and by taking shal­low cuts. If those options do not work, inspect your lumber and determine if its grain pattern is causing the problem. If the wood does not show substantial crossgrain, inspect your knives for sharpness and inspect the chipbreaker for proper alignment. See the Adjustment Section.
Fuzzy Grain—Usually caused by surfacing lum­ber with too high of a moisture content. Sometimes fuzzy grain is a characteristic of some woods, such as basswood. Fuzzy grain can also be caused by dull knives or an incorrect grinding bevel. Check with a moisture meter. If moisture is greater than 20%, sticker the wood and allow to dry. Otherwise, inspect knife condition.
Glossy Surface—Usually caused by dull knives taking shallow cuts at a slow feed speed. Surface gloss will usually be accompanied by overheat­ing. Often, lumber will be scorched and eventual­ly damage to knives will occur. If knives are sharp on inspection, increase feed speed or cutting depth.
Snipe—Occurs when board ends have more material removed than the rest of the board. Usually caused when one or both of the bed rollers are set too high. Can also be caused by the chipbreaker or pressure bar being set too high. However, small amount of snipe is inevitable.
Snipe can be minimized by proper adjustment of the planer components, but complete removal of snipe is extremely unlikely. More likely, you will be able to reduce it to a tolerance of .002". If snipe under that level is a problem, consider plan­ing lumber longer than your intended work length and cut off the excess after planing is completed.
Uneven Knife Marks—Uneven knife marks can occur when the chipbreaker is set too high. Inspect cutterhead bearings if re-adjustment of the chipbreaker fails to remedy the situation.
Chatter Marks—Usually caused by incorrect chipbreaker and pressure bar setting heights. Chatter marks can also be caused by running a narrow wood piece through the planer at either the right or left end of the cutterhead. Chatter, like uneven knife marks, will show in the form of a ''washboard'' look. Chatter marks are more likely to be inconsistent in appearance than uneven knife marks.
Wavy Surface—Caused by poor knife height adjustment, a wavy surface appears when one knife is taking deeper cuts than the rest of the knives. Remedy by resetting the knives to a toler­ance within 0.003" of one another.
Pitch & Glue Build-up—Glue and resin build-up on the rollers and cutterhead will cause overheat­ing by decreasing cutting sharpness while increasing drag in the feed mechanism. The result can include scorched lumber as well as uneven knife marks and chatter.
Chip Marks—Occur when chips are not properly expelled from the cutterhead. The knives catch the chips and drag them across the lumber being planed. Chips tend to be random and non-uni­form (as compared to chipped grain). Can be caused by exhaust blockage or too much room between the cutterhead and chip deflector. Using a dust collection system in combination with the planer can help reduce chip marks. Inspect the chip deflector and readjust (as described earlier in the text).
Planing Difficulties
Page 30
-28-
G0550/G0551 15" Planer
Always disconnect power to the machine before performing ser­vice adjustments. Failure to do this may result in serious personal injury.
This section is designed to help the operator with adjustments that were made at the factory and that might also need to be made during the life of the machine.
This section is provided for your convenience—it is not a substitute for the Grizzly Service Department. If any adjustments arise that are not described in this manual, then feel free to call the Grizzly Service Department at (570) 546-9663.
Similarly, if you are unsure of how to perform any procedure in this section, the Grizzly Service Department will be happy to guide you through the procedures or help in any other way.
Before attempting to adjust the table, you will need to construct a gauge block. See Figure 26. Do not use common 2x4 material. Use a hard wood material like maple or oak. A pattern for this gauge block has been provided for you on page 48 of this manual.
A good alternative is to use a Rotocator Figure
27. Use the Rotocator whenever the instructions call for use of the gauge block or feeler gauge. Refer to the current Grizzly catalog for rotocators.
Figure 26. Gauge block specifications.
Figure 27. Rotocator.
Gauge Blocks
About Service
SECTION 8: SERVICE ADJUSTMENTS
Page 31
G0550/G0551 15" Planer -29-
It is important that the cutterhead is parallel to the table to plane stock perfectly square.
To check the table alignment:
1. Disconnect the machine from the power source!
2. Place the gauge block on the table under
one end of the cutterhead.
3. Turn the handwheel to raise the table until the block barely touches the cutterhead body. The block should not be touching
the knives. See Figure 28.
4. Slide the block toward the opposite side of
the cutterhead. Use a feeler gauge to mea­sure the width of the gap, if any, between the top of the block and the bottom of the cutter­head. If there is a gap, make a note, reading the distance from the feeler gauge.
5. If the block wedges tightly between the table and cutterhead when shifting from one side to the other, repeat steps 1 through 3 above, but start from the opposite end of the cutter­head.
Figure 28. Setting the outfeed table height.
— If the gap difference from one side to the
other is equal to or less than 0.004", no further adjustment is necessary.
Figure 29. Cap screws for column adjustment.
— If the gap difference from one side to the
other is greater than 0.004", but less than
0.016", go to step 5.
If the gap difference from one side to the other is greater than 0.016", the table raising chain under the planer base will need to be adjusted. Please call our Customer Service number for chain adjustment instructions.
To adjust for gap differences:
6. Determine which side of the table must be
raised to correct the gap.
7. Locate the two cap screws in the table cast-
ing for each of the columns. See Figure 29. Loosen both sets of cap screws for each col­umn on the side you wish to adjust.
8. Push down or pull up the table in the desired
direction. Hold the table in position and retighten the cap screws.
9. Recheck the table to cutterhead parallelism
again. Repeat steps 1- 8 until the deviation is less than 0.004".
Table Adjustment
Page 32
-30-
G0550/G0551 15" Planer
The thickness scale, located below the hand­wheel, can be adjusted for accuracy. However, material must be run through the machine to adjust the thickness scale. Make certain you have followed the directions in the Operations Section for test running before attempting to make these adjustments.
To adjust the scale:
1. Adjust the cutterhead height to the approxi-
mate thickness of your test lumber. Measure the lumber with calipers to determine its exact thickness.
2. Move the cutterhead to
1
16" under the thick­ness of your lumber and feed your test board through the planer.
3. Turn the handwheel one half rotation and run the board through once more. Turn the board over and repeat.
Figure 30. Screw for column adjustment.
4. Measure the board again and compare your
results with the scale. If there is a discrepan­cy, loosen the scale adjustment screw and correct the position. See Figure 30.
Thickness Scale
Page 33
G0550/G0551 15" Planer -31-
5. The variation between one side and the other should not be greater than 0.004". Repeat steps 1-4 on the other two knives. Again, the variation between all three knives should not be greater than 0.004".
Once you have completed inspection on all three knives, you will able to determine whether or not there is a need to adjust the knives in the cutter­head. Proceed to the appropriate section, depending upon whether you are using the jack screws or the springs.
Figure 31. Using the feeler gauge to
measure the gap.
The Model G0550/G0551 Planer has a three­knife cutterhead. The cutterhead is located in the head casting and rotates on two sealed bearings. No lubrication is needed for the life of the bear­ings.
Because of normal use and wear, the knives must be periodically sharpened, replaced or adjusted. Adjustment from the factory must also be checked prior to use due to possible move­ment during shipment.
To inspect the knives:
1. Disconnect the machine from the power source!
2. Lower the table and place the gauge block or a Rotocator under one end of the cutterhead.
3. Remove the V-Belt cover and carefully rotate
the belts to turn the cutterhead until the first knife is at bottom dead center. Adjust the cut­terhead height until the knife barely touches the top of gauge block. Note—Rock the cut-
terhead back and forth to determine bottom dead center.
4. Slide the gauge block to the opposite side of the cutterhead and check the same knife, rocking back and forth to determine bottom dead center.
— If the knife does not contact the gauge
block, use a feeler gauge to determine the difference between one side and the other. See Figure 31.
— If the knife bottoms out on the gauge
block, repeat steps 1-3, but start on the opposite side of the cutterhead.
When making adjustments, all three knives must be adjusted the same. DO NOT adjust one knife without adjusting the others as well. Improper knife height adjustment can result in damage to knives, poor planer per­formance and possible operator injury.
Always adjust the thickness scale after adjusting the knives.
NOTICE
Knife Inspection
Page 34
-32-
G0550/G0551 15" Planer
Figure 32. Proper knife setting jig placement.
For the best results, it is best to have planer knives sharpened by a professional sharpening service which has the grinding and measurement equipment to assure that the knife cutting geom­etry is maintained at optimum levels. Knife sharp­ening is a procedure that requires some care and precision, otherwise, a set of blades can be easi­ly ruined. Knives should always be ground as a set so they can be properly matched. Unequal material removal can result in an unbalanced cut­terhead which can affect not only planing surface quality but ultimately the life of the cutterhead bearings.
Your planer knives can be sharpened by a blade hone. See the “Aftermarket Accessories” sub­section at the back of this manual for more infor­mation.
The process of setting the knives in the cutter­head will come into play whenever you sharpen or replace, or after determining that setting is nec­essary during the initial setup.
The knives lock into the cutterhead with wedge type gibs. Springs under each knife provide an upward pressure to help ease the setting process. Jack screws under the knives allow fine tuning to help in the setting process.
To set the knives:
1. Disconnect the machine from the power source!
2. Remove the upper cover to expose the cut-
terhead.
3. Choose a knife to begin with and loosen the gib bolts just enough until the springs push the knife upward.
Figure 32 illustrates the features of the cutter­head that are mentioned in this section.
Knife SettingKnife Sharpening
Page 35
G0550/G0551 15" Planer -33-
Figure 34. Tightening gib bolts in cutterhead.
5. While holding the position of the knife setting
jig, adjust the jack screws, located on each end of the knife, until they make contact with the bottom of the knife.
6. While holding the position of the knife setting jig, tighten the gib bolts down again in the cutterhead (Figure 34). Tighten the bolts evenly from the middle, working toward the ends.
7. Repeat these steps for the other two knives.
The chip breaker is located on the top side of the planer and extends down around the front of the cutterhead. Its function is to prevent tear-out or deep, unregulated gouging as the knives remove material. The chip breaker works by breaking the woodchips as they are being cut by the cutter­head. The chip breaker also deflects and expels the woodchips away from the surface of the board and out of the planer.
To check the chipbreaker:
1. Disconnect the machine from the power source!
2. Ensure that the knives are properly adjusted.
3. Place the gauge block on the table directly
under the cutterhead.
4. Using a 1mm feeler gauge between the gauge block and the cutterhead, raise the table until one of the knives just touches the feeler gauge. Rotate the cutterhead by turn­ing the V-belts to be sure the knife is at bot­tom dead center.
5. Lock the table by tightening the table lock knobs.
6. Remove the feeler gauge and slide the gauge block under the chip breaker. See Figure 35. The chip breaker should just touch the top of the gauge block. Slide the gauge block to the opposite end of the chip breaker and check it in the same manner.
Figure 33. Proper knife setting jig placement.
4. Place the knife setting jig over the knife on
the cutterhead as shown in Figure 33. The knife setting jig will push the knife into posi­tion in the cutterhead.
Chip Breaker
Page 36
-34-
G0550/G0551 15" Planer
The infeed and outfeed rollers move the lumber through the planer, and press the lumber flat against the planer table.
Set the infeed and outfeed rollers to 0.02"-0.04" below the cutterhead knife edge at bottom dead center.
To check roller height:
1. Disconnect the machine from the power source!
2. Lower the table so the gauge block will fit
under one side of the infeed roller.
3. Raise the table until the gauge block barely touches the infeed roller. See Figure 37. Do not change the position of the table.
4. Slide the gauge block over so it is under the edge of one of the knives. Turn the cutter­head until one of the knives is at bottom dead center over the gauge block.
5. Measure the clearance between the top of the gauge block and the edge of the knife with a feeler gauge. Note the measurement indicated on the feeler gauge.
Figure 35. Gauge block under chip breaker.
Figure 36. Chip breaker height adjustment.
To adjust the chip breaker:
1. Disconnect the machine from the power source!
2. If an adjustment is necessary, loosen the locknuts and turn the setscrews. See Figure
36. Stop turning when the bottom of the chip
breaker just touches the gauge block.
3. Tighten both locknuts.
Figure 37. Feed roller height inspection.
Chipbreaker
Infeed Roller
Anti-Kickback
Fingers
Feed Roller Height
Page 37
G0550/G0551 15" Planer -35-
Figure 39. Inspecting bed roller height.
The bed rollers ease stock movement through the planer. The height of the bed rollers will vary depending on the types of wood you will be plan­ing. When planing rough stock, set the rollers slightly high to keep the lumber from dragging along the bed; however, snipe may be unavoid­able. Smooth lumber should be planed with the rollers set just above the plane of the table. This will minimize snipe.
To adjust the bed rollers:
1. Ensure that power is disconnected and lay a
high quality straightedge across both table rollers. Use a try square to keep the straight­edge perpendicular to the table.
2. Use a feeler gauge to measure the clearance between the bottom of the straight edge and the table. Ideal clearance is between 0.006" and 0.002". Measure in several places. This measurement must be consistent across the entire table. See Figure 39.
6. Repeat steps 1-5 for the opposite side of the roller. Repeat all steps for the outfeed roller.
Feeler gauge measurement should be between
0.02"- 0.04"on the infeed and outfeed roller at
bottom dead center.
To adjust roller height:
1. Remove the drive chain cover to access the
roller adjustments on the drive chain side of the planer. A single socket head cap screw holds the drive chain cover on. The belt side adjustments are already accessible.
2. Loosen the roller adjustment check nuts and turn the roller height setscrews to change the height of the roller as needed. See Figure
38.
3. Check the roller height according to the
above instructions. Continue turning the setscrew until the roller is properly adjusted.
4. When the roller is set in the correct position, retighten the check nuts you loosened in
step 2 above.
5. Check your settings one last time and repeat steps 1-4 if necessary.
Figure 38. Feed roller height adjustment.
Bed Rollers
Page 38
-36-
G0550/G0551 15" Planer
4. Use a wrench to turn the eccentric shafts that adjust roller height. Stop turning when the table rollers are at the proper height.
5. Once your roller heights are correct, retight­en all the setscrews.
6. Check the height of the table rollers. Repeat steps 1-5 until the bed rollers are properly
set.
7. Spin the bed rollers to ensure free move­ment.
Figure 40. Adjusting bed roller height.
3. Loosen the setscrews on both sides of
each bed roller. See Figure 40.
Setscrews
Setscrews
To be effective, the infeed and outfeed rollers must put pressure on the workpiece as it feeds through the planer. Too little pressure results in slipping boards, too much pressure results in jamming.
Experiment with the best pressure settings for your work situations. Some rough cut lumber will feed through with relatively few problems, while other lumber will have more difficulty.
Adjusting roller pressure does not affect height.
To adjust roller pressure:
1. Disconnect the machine from the power source!
2. Ensure that knives and feed rollers are set
correctly.
3. Unscrew the three regular pressure setscrews on top of the planer body. See
Figure 41.
Figure 41. Roller pressure setscrews.
Regular Pressure Setscrews
Light Pressure Setscrew
Feed Roller Pressure
Page 39
G0550/G0551 15" Planer -37-
The chip deflector keeps chips from falling onto the outfeed roller. It is the orange plastic plate located under the top cover.
The beveled edge of the chip deflector should be properly adjusted according to your dust collec­tion setup. However, if the chip deflector is set too close to the knives, the rotating cutterhead may pull it in and destroy it.
To adjust the chip deflector:
1. Disconnect the machine from the power source!
2. Loosen the three deflector mounting bolts.
See Figure 43. Make sure the beveled edge of the deflector faces the cutterhead.
Figure 43. Chip deflector access.
Chip Deflector
Chipbreaker
Cutterhead
Figure 42. Roller pressure assembly.
Height Setscrew
Pressure Spring
Roller
Pressure Setscrew
Check Nut
— The edge of the chip deflector should be
1
16" away from the knife edge if a dust col­lection system is not installed on your planer.
— The edge of the chip deflector should be
1
4" away from the knife edge if a dust col­lection system is in place on your planer.
3. Tighten the chip deflector mounting bolts and mount the upper cover back onto the planer.
4. Remove the springs that are in the setscrew holes. See Figure 42.
5. Check for any dirt or grit, and clean the springs and setscrews if dirty.
6. Screw the three regular-pressure setscrews back in until they are flush with the top of the head casting.
7. Screw the light pressure setscrew (Figure
42) until it is approximately
1
4" above the head casting. The feed chain applies addi­tional tension to the right side of the outfeed roller, so the pressure added by the setscrew need not be as high.
Mounting Bolts
Chip Deflector
Page 40
-38-
G0550/G0551 15" Planer
This section contains the following subsections for the Model G0550/G0551: aftermarket acces­sories, data sheets, parts diagrams and list, trou­bleshooting, wiring diagrams, gauge block design, and warranty/return information.
If you need parts or help in assembling your machine, or if you need operational information, call the service department at (570) 546-9663. Trained service technicians will be glad to help you.
If you have any comments regarding this manual, please write to Grizzly at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
General
We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service Department at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com.
SECTION 9: REFERENCE INFO
Page 41
G0550/G0551 15" Planer -39-
Rotocator—Model G1738
The Rotacator® has a magnetic base and is used to adjust settings on any planer. Infeed and outfeed rollers, pressure bars, feed-bed rollers, chipbreaker,etc., can be adjusted very quickly and accurately.
Planer/Jointer Blade Hone—Model G3631
Add a razor hone to your planer and jointer knives with this hand-held sharpening device.
To order any of the aftermarket accessories below, find the model number in bold and call our customer service line 24 hours a day at 1-800­523-4777.
Replacement Knives—Model G1196
Replace your old planer knives and get your machine cutting like new again with these high speed steel replacement knives.
SHOP FOX
®
Mobile Base—Model G8683
Make your planer mobile with this popular patent­ed mobile base.
Planer Pals—See The Current Grizzly Catalog For Model #s.
These patented jigs are remarkably simple to use an hold knives securely in place while you tighten them in the cutterhead. They also allow you to shift nicked knives to avoid replace­ment or removal.
Aftermarket
Accessories
Page 42
-40-
G0550/G0551 15" Planer
Design Type ....................................................................................................Bench Model
Overall Dimensions:
Table Size....................................................................................................14
7
/8'' x 20''
Height w⁄ Stand ........................................................................................................53''
Overall Length ..........................................................................................................48''
Overall Width............................................................................................................28''
Shipping Weight ................................................................................................460 lbs.
Net Weight ........................................................................................................410 lbs.
Foot Print ........................................................................................................25" x 25"
Crate Size ..................................................................................22
1
2"L x 30"W x 29"H
Capacities:
Maximum Depth of Cut..............................................................................................
1
8''
Maximum Width of Cut ........................................................................................ 14
7
8''
Maximum Cutting Height ........................................................................................6
1
8''
Minimum Stock Thickness........................................................................................
3
16"
Minimum Stock Length ..............................................................................................8"
Cutterhead Speed ........................................................................................5000 RPM
Cuts per Minute ..................................................................................................15,000
Cuts per Inch.................................................................................................... 63 & 78
Feed Speeds ............................................................................................16 & 20 FPM
Construction:
Table ..................................................................................Precision Ground Cast Iron
Infeed Roller ..........................................................................................Spiral Serrated
Outfeed Roller ......................................................................................Machined Steel
Power Transfer to Feed Rollers:........................................................Gearbox & Chain
Cutterhead Assembly ............................................................................................Steel
Cutterhead ............One piece machined shaft; 3 Knife Slots w/ Sealed Ball Bearings
Motor:
Type ............................................................................TEFC Capacitor-Start Induction
Horsepower............................................................................................................2 HP
Phase ⁄ Voltage ............................................................................Single Phase ⁄ 220 V
Amps ......................................................................................................................12A
Cycle ⁄ RPM..................................................................................60 Hertz ⁄ 3450 RPM
Switch........................................................Magnetic With Thermal Overload Protector
Power Transfer to Cutterhead ..................................................................Triple V-Belt
Bearings ............................................Sealed & Permanently Lubricated Ball Bearings
Features:
Stand............................................................................................................Open Style
Roller Extension Tables ................................................................3 Adjustable Rollers
Cutterhead Movement ..................................Handwheel & 4 Chaindriven Leadscrews
Table Locks ..............................................................................................Two Positive
Chip Chute ......................................................................................................4'' Outlet
Bed Rollers ................................................................................................2 Adjustable
Knife Type / Size / Adjustment ........3 HSS / 15" x 1" x
1
8" / Jack-screws and Springs
..........................................................................................Drive Gears Run In Oil Bath
..........................................................................Vertical Scale Calibrations Inch/Metric
Specifications, while deemed accurate, are not guaranteed.
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G0550 15" PLANER
MACHINE DATA
SHEET
Page 43
G0550/G0551 15" Planer -41-
Design Type ....................................................................................................Bench Model
Overall Dimensions:
Table Size....................................................................................................14
7
/8'' x 20''
Height w⁄ Stand ........................................................................................................53''
Overall Length ..........................................................................................................48''
Overall Width............................................................................................................28''
Shipping Weight ................................................................................................560 lbs.
Net Weight ........................................................................................................450 lbs.
Foot Print ........................................................................................................21" x 21"
Crate Size ................................................................................30
3
4"L x 30"W x 481⁄2"H
Capacities:
Maximum Depth of Cut..............................................................................................
1
8''
Maximum Width of Cut ........................................................................................ 14
7
8''
Maximum Cutting Height ........................................................................................6
1
8''
Minimum Stock Thickness........................................................................................
3
16"
Minimum Stock Length ..............................................................................................8"
Cutterhead Speed ........................................................................................5000 RPM
Cuts per Minute ..................................................................................................15,000
Cuts per Inch.................................................................................................... 63 & 78
Feed Speeds ............................................................................................16 & 20 FPM
Construction:
Table ..................................................................................Precision Ground Cast Iron
Infeed Roller ..........................................................................................Spiral Serrated
Outfeed Roller ......................................................................................Machined Steel
Power Transfer to Feed Rollers:........................................................Gearbox & Chain
Cutterhead Assembly ............................................................................................Steel
Cutterhead ............One piece machined shaft; 3 Knife Slots w/ Sealed Ball Bearings
Motor:
Type ............................................................................TEFC Capacitor-Start Induction
Horsepower............................................................................................................3 HP
Phase ⁄ Voltage ............................................................................Single Phase ⁄ 220 V
Amps ......................................................................................................................18A
Cycle ⁄ RPM..................................................................................60 Hertz ⁄ 3450 RPM
Switch........................................................Magnetic With Thermal Overload Protector
Power Transfer to Cutterhead ..................................................................Triple V-Belt
Bearings ............................................Sealed & Permanently Lubricated Ball Bearings
Features:
Roller Extension Tables ................................................................3 Adjustable Rollers
Cutterhead Movement ..................................Handwheel & 4 Chaindriven Leadscrews
Table Locks ..............................................................................................Two Positive
Chip Chute ......................................................................................................4'' Outlet
Bed Rollers ................................................................................................2 Adjustable
Knife Type / Size / Adjustment ........3 HSS / 15" x 1" x
1
8" / Jack-screws and Springs
..........................................................................................Drive Gears Run In Oil Bath
..........................................................................Vertical Scale Calibrations Inch/Metric
..................................................................................Powder Coated Paint on Cabinet
Specifications, while deemed accurate, are not guaranteed.
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G0551 15" PLANER
MACHINE DATA
SHEET
Page 44
-42- G0550/G0551 15" Planer
10-4
17
10-3
164
30
10-5
32
10-1
26
22
145
34
53
25
24
51
10-2
23
22
50
144
162
13
33
19
27
49
22
29
48
38
21
28
47
37
46
144
45
36
44
13
163
35
13
170
13
68
67
172
171
69
43
42
65
166
64-1
56
20
72
57
41
40
64
40
48
63
39
71
62
61
60
54
55
73
56
52
74
75
57
59
67
166
58
78
56
57
45
704956
3
63
45
77
76
59
74
75
74
146
73
57
52-3
52-1
147
148
52-4
52-2
13
84
83
82 81
67
79
80
166
95
66
93
89
92
94
86
91
90
105
103
89
104
102
101
100
99
109
108
89
96
98
107
13
97
96
10
110
157
13
11
160
5
15
8
6
4
6
4
6
4
7
5
15
2
1
18
14
16
13
12
82
88
87
83
9
85
Page 45
G0550/G0551 15" Planer -43-
137
166
106
111
133
134
114
112
111
3
135
115
22
129
113
136
130
131
22
132
3
20
55
119
118
117
124
125
123
122
22
121
165
120
169
15
118
117
116
165
126
167
127
137
128
168
31
30
116
55
Page 46
-44-
G0550/G0551 15" Planer
142
141
140
G0551 Stand
149
150
151
139
156
138
17
143
152
153
154
173
174
175
176
177
190 184
183
180
186
185
188 187
178
179
185
190
188 187
187
190
181186
187
190
182
186
180
186
G0550 Stand
191
192 193
Page 47
G0550/G0551 15" Planer -45-
1 P0550001 PULLEY COVER 2 PVM27 V-BELT M-27 3L270 3 PB09M HEX BOLT M8-1.25 X 20 4 PB01M HEX BOLT M10-1.5 X 30 5 P0550005 SPECIAL WASHER 6 PW04M FLAT WASHER 10MM 7 P0550007 CUTTERHEAD PULLEY 8 P0550008 BELT HOUSING 9 PK10M KEY 5 X 5 X 12 10 P0550010 2 HP MOTOR (G0550) 10 P0551010 3 HP MOTOR (G0551) 10-1 P0550010-1 MOTOR FAN (G0550) 10-1 P0551010-1 MOTOR FAN (G0551) 10-2 P0550010-2 MOTOR FAN COVER (G0550) 10-2 P0551010-2 MOTOR FAN COVER (G0551) 10-3 P0550010-3 WIRING BOX (G0550) 10-3 P0551010-3 WIRING BOX (G0551) 10-4 P0550010-4 CAPACITOR COVER (G0550) 10-4 P0551010-4 CAPACITOR COVER (G0551) 10-5 P0550010-5 S CAPACITOR500M125V(G0550) 10-5 P0551010-5 S CAPACITOR500M125V(G0551) 11 P0550011 CLIP 12 PB13M HEX BOLT M10-1.5 X 80 13 PFB01M FLANGE BOLT M6-1 X 12 14 P0550014 SPACER 15 PB07M HEX BOLT M8-1.25 X 25 16 P0550016 DUST CHUTE 17 PN03M HEX NUT M8-1.25 18 PS14M PHLP HD SCR M6-1 X 12 19 P0550019 MOTOR PLATE 20 PW01M FLAT WASHER 8MM 21 PB118M HEX BOLT M8-1.25 X 45 22 PW01M FLAT WASHER 8MM 23 P0550023 CHAIN TENSIONER 24 P0550024 SHAFT 25 P0550025 TENSION WHEEL 26 P0550026 SHAFT 27 P0550027 SPRING 28 P0550028 HANGER 29 PSB04M CAP SCREW M6-1 X 10 30 PN08M HEX NUT M10-1.25 31 PW04M FLAT WASHER 10MM 32 PW04M FLAT WASHER 10MM 33 P0550033 HEIGHT HANDWHEEL 34 P0550034 HANDLE 35 P0550035 UPPER COVER 36 P0550036 CHIP DEFLECTOR 37 P0550037 COLUMN CAP 38 PSB05M CAP SCREW M8-1.25 X 50 39 P0550039 LOCKING KNOB 40 P0550040 GIB 41 PB02M HEX BOLT M6-1 X 12
REF PART # DESCRIPTION
42 P0550042 HEAD CASTING 43 P0550043 CHIP BREAKER SPRING 44 P0550044 TENSIONING SETSCREW 45 PSS11M SET SCREW M6-1 X 16 46 PK09M KEY 8 X 8 X 36 47 P0550047 CUTTERHEAD 48 P0550048 LOCKING ROD 49 P0550049 THREADED GIB 50 P0550050 PIN 51 P0550051 CHAIN COVER 52 P0550052 MAG SWITCH 220V, 2HP(G0550) 52 P0551052 MAG SWITCH 220V, 3HP(G0551) 52-1 P0550052-1 CONTACTOR MA-09 (G0550) 52-1 P0551052-1 CONTACTOR MA-18 (G0551) 52-2 P0550052-2 RELAY RA-20/12~18A (G0550) 52-2 P0551052-2 RELAY RA-30/18~26A (G0551) 52-3 P0550052-3 MAG SWITCH COVER (G0550) 52-3 P0551052-3 MAG SWITCH COVER (G0551) 52-4 P0550052-4 PLASTIC SWITCH SCREW 53 P0550053 DIRECTION SCALE 54 PSB01M CAP SCREW M6-1 X 16 55 PSS14M SET SCREW M8-1.25 X 12 56 P0550056 SPRING 57 P0550057 BUSHING BLOCK 58 P0550058 PLATE 59 PN01M HEX NUT M6-1 60 P0550060 OUTFEED ROLLER 61 P0550061 DEPTH LIMITER 62 PFH30M FLAT HD SCR M5-.8 X 8 63 PK01M KEY 5 X 5 X 22 64 P9972609 RIVET 2X5 64-1 P0550064-1 POINTER 65 P0550065 SPROCKET 66 PW03M FLAT WASHER 6MM 67 PB83M HEX BOLT M6-1 X 16 68 P0550068 CHAIN 69 P6205 BALL BEARING 6205 70 P0550070 CHIP BREAKER 71 P0550071 CHIP BREAKER ADJUST ROD 72 P0550072 LOCKING KNOB 73 PECO5M E-CLIP15MM 74 P0550074 SPACER 75 P0550075 ANTI-KICKBACK FINGER 76 P0550076 SHAFT 77 P0550077 INFEED ROLLER 78 P0550078 SPROCKET 79 PSB26M CAP SCREW M6-1 X 12 80 P6204 BALL BEARING 6204 81 P0550081 GEAR 82 PSB06M CAP SCREW M6-1 X 25 83 P6201 BALL BEARING 6201 84 P0550084 GEAR
REF PART # DESCRIPTION
Page 48
-46-
G0550/G0551 15" Planer
137 PB02M HEX BOLT M6-1 X 12 138 P0551138 STAND 139 P0551139 STAND DOOR 140 PN08 HEX NUT 3⁄8-16 141 P0551141 DOOR LOCK 142 P0551142 LOCKING KNOB 143 P0551143 FOOT 144 P0550144 SAFETY HATCH 145 PSB45M CAP SCREW M8-1.25 X 45 146 PEC10M E-CLIP 9MM 147 P0550147 KNIFE GAUGE 148 P0550148 KNIFE GAUGE ROD 149 PAW06M ALLEN WRENCH 6MM 150 PAW05M ALLEN WRENCH 5MM 151 PAW04M ALLEN WRENCH 4MM 152 PAW03M ALLEN WRENCH 3MM 153 PWR810 8 X 10 WRENCH 154 PWR1214 12 X 14 WRENCH 156 P0551156 PANEL PAD 157 P0550157 MOTOR PULLEY 160 PLW04M LOCK WASHER 8MM 162 P0550162 SPRING 163 P0550163 JACK SCREW M5-.8 X 12 164 PLW04M LOCK WASHER 8MM 165 P0550165 PLASTIC ROLLER BUSHING 166 PW03M FLAT WASHER 6MM 168 P0550168 ROLLER ROD 169 P0550169 ROLLER 170 P0550170 STRAIGHT KNIFE, SET OF 3 171 P0550171 GIB BOLT 172 P0550172 GIB 173 P0550173 MACHINE ID LABEL (G0550) 173 P0551173 MACHINE ID LABEL (G0551) 174 PLABEL-12 READ MANUAL LABEL 175 PLABEL-15 EAR PROTECTION LABEL 176 PLABEL-37 RESPIRATOR/GLASSES LABEL 177 P0550177 UNPLUG LABEL 178 P0550178 BELT COVER LABEL 179 PLABEL-14 ELECTRICITY LABEL 180 P0550180 LEG 181 P0550181 LONG SIDE BRACE 182 P0550182 SHORT SIDE BRACE 183 P0550183 LONG TOP BRACE 184 P0550184 SHORT TOP BRACE 185 PB03 HEX BOLT 5/16-18 X 1 186 PCB02 CARRIAGE BOLT 5/16-18 X 1/2 187 PN02 HEX NUT 5/16-18 188 PLW04M LOCK WASHER 8MM 190 PW01M FLAT WASHER 8MM 191 P0550191 STAND TOP 192 PW01M FLAT WASHER 8MM 193 PN03M HEX NUT M8-1.25
85 P0550085 GEAR AND SHAFT 86 PK06M KEY 5 X 5 X 10 87 P0550087 GEAR CASE 88 P0550088 PIN 89 P6201 BALL BEARING 6201 90 P0550090 GEAR, 2 SPEED 91 PK11M KEY 6 X 6 X 40 92 P0550092 GEAR 93 PSW03-1 ROUND KNOB (FEMALE) 94 P0550094 CHAIN 95 P0550095 SPROCKET 96 P0550096 OIL PLUG 97 P0550097 OIL SEAL 28 X 40 X 8 98 P0550098 GEAR BOX 99 P0550099 GASKET 100 P0550100 DOUBLE GEAR 101 P0550101 SHAFT 102 P0550102 SPRING 103 P1021128 BALL 6MM 104 P0550104 OIL SEAL 25 X 47 X 6 105 P6204 BALL BEARING 6204 106 P0550106 ROLLER FRAME 107 P0550107 SHIFTER 108 P0550108 SHIFTER SHAFT 109 P0550109 O-RING 12MM 110 PK12M KEY 5 X 5 X 30 111 P0550111 SPINDLE NUT 112 P0550112 ELEV. LEAD SCREW, SHORT 113 PSS04M SET SCREW M6-1 X 12 114 P0550114 COLUMN 115 P0550115 COLUMN RING 116 P0550116 TABLE ROLLER SHAFT 117 P608ZZ BALL BEARING 608 118 P0550118 TABLE ROLLER 119 PSS13M SET SCREW M10-1.5 X 12 120 P0550120 CHAIN 121 PR05M EXT RETAINING RING 15MM 122 P0550122 SPROCKET 123 P0550123 SHAFT 124 P0550124 IDLER BRACKET 125 P0550125 BASE 126 P6202 BALL BEARING 6202 127 PR21M INT RETAINING RING 35MM 128 P0550128 SPROCKET 129 P0550129 SCALE 130 PS12M PHLP HD SCR M3-.5 X 6 131 P0550131 COLUMN 132 PB26M HEX BOLT M8-1.25 X 30 133 PR22M INT RETAINING RING 38MM 134 P0550134 BUSHING 135 PK48M KEY 4 X 4 X 20 136 P0550136 ELEVATION SPINDLE, LONG
REF PART # DESCRIPTION REF PART # DESCRIPTION
Page 49
G0550/G0551 15" Planer -47-
Troubleshooting Guide
SYMPTOM
Motor will not start.
Motor will not start; fuses or circuit breakers blow.
Motor overheats.
Motor stalls (resulting in blown fuses or tripped cir­cuit).
Machine slows when oper­ating.
Loud, repetitious noise com­ing from machine
Machine is loud when cut­ting. Overheats or bogs down in the cut.
Infeed roller marks are left on the workpiece.
Outfeed roller marks are left on right side of workpiece.
Cannot control snipe.
Chip buildup on outfeed roller.
Machine howls on startup.
Table moves down while cutting.
POSSIBLE CAUSE
1. Low voltage.
2. Open circuit in motor or loose connections.
1. Short circuit in line cord or plug.
2. Short circuit in motor or loose connections.
3. Incorrect fuses or circuit breakers in power line.
1. Motor overloaded.
2. Air circulation through the motor restricted.
1. Short circuit in motor or loose connections.
2. Low voltage.
3. Incorrect fuses or circuit breakers in power line.
4. Motor overloaded.
1. Feed rate too high.
2. Depth of cut too great.
1. Pulley setscrews or keys are mis­sing or loose.
2. Motor fan is hitting the cover.
3. V-belt is defective
1. Excessive depth of cut.
2. Knives are dull
1. Depth of cut too shallow.
1. Too much spring tension on feed roller.
1. Long or heavy board sags as it enters and exits.
1. Chips working their way back under the chip deflector.
1. Chip deflector too close to the cutterhead.
1. Knives dull.
2. Cutterhead is not locked.
CORRECTIVE ACTION
1. Check power line for proper voltage.
2. Inspect all lead connections on motor for loose or open connections.
1. Inspect cord or plug for damaged insulation and shorted wires.
2. Inspect all connections on motor for loose or shorted terminals or worn insulation.
3. Install correct fuses or circuit breakers.
1. Reduce load on motor.
2. Clean out motor to provide normal air circulation.
1. Inspect connections on motor for loose or shorted terminals or worn insulation.
2 Correct the low voltage conditions.
3. Install correct fuses or circuit breakers.
4. Reduce load on motor.
1. Feed workpiece slower.
2. Reduce depth of cut.
1. Inspect keys and setscrews. Replace or tighten if necessary.
2. Tighten fan or shim cover.
3. Replace V-belt. See Maintenance.
1. Decrease depth of cut.
2. Sharpen knives.
1. Increase depth of cut.
1. Refer to Feed Roller Pressure section for adjustment.
1. Lift up on unsupported end of board as it enters and exits cutterhead.
1. Lay duct tape over the mounting bolts along the outside edge to seal any possible gaps.
1. Move chip deflector back
1
/8" to 1/4" from the cutterhead.
1. Replace knives.
2. Tighten cutterhead lock knobs.
Page 50
-48- G0550/G0551 15" Planer
G0550/G0551 Wiring Diagram
Single Phase
Power Source
Black
Black
A1
1L1
2T1
1/2
White
3L2
Magnetic Switch
4T2
3/4
5/6
5L3
6T3
NO 13
NC 15
16 NC
14 NO
Thermal Protection Circuit Breaker
Reset
Green
Ground
G0550
18
G0551
15
12
18
26
22
Green
MOTOR
96
Black
White
98
95
Black
Disconnect power from machine before performing any electrical service. Failure to do this will result in a shock hazard leading to injury.
Page 51
G0550/G0551 15" Planer -49-
Gauge Block Measurements
Page 52
-50-
G0550/G0551 15" Planer
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe­cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car­ton. We will not accept any item back without this number. Proof of purchase must accompany the mer­chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
Warranty & Returns
Page 53
G0550/G0551 15" Planer -51-
CUT ALONG DOTTED LINE
9. How many of your woodworking machines are Grizzly? _____________
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" jointer ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer
___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router
___Other__________________________________________________
13. What machines/supplies would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
15. What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Industrial to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times.
___Yes ___No
19. Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench
___Other__________________________________________________
3. Which of the following woodworking/remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop
___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced ___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw ___Bandsaw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___jointer ___Lathe ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander
___Other__________________________________________________
Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________
MODEL #_____________________Serial # __________________________ Order #______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
WARRANTY CARD
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