Grizzly G1029Z2P, G1028Z2, G0548ZP, G1029Z2 User Manual

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MODEL G0548ZP

G1028Z2/G1029Z2/G1029Z2P

DUST COLLECTOR

OWNER'S MANUAL

(For models manufactured since 12/12)

247570

G1028Z2/G1029Z2G0548ZP

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#BL14676 PRINTED IN TA I WAN

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy ........................................... 2

Contact Info.................................................... 2

Machine Description ...................................... 2

Components and Terminology ....................... 3

Machine Data Sheets .................................... 4

SECTION 1: SAFETY ....................................... 7

Safety Instructions for Machinery .................. 7

Additional Safety for Dust Collectors ............. 9

SECTION 2: POWER SUPPLY ...................... 10

SECTION 3: SETUP ....................................... 14

Needed for Setup ......................................... 14

Unpacking .................................................... 14

G0548ZP Inventory ...................................... 15

G1028Z2/G1029Z2/G1029Z2P Inventory .... 16

Site Considerations ...................................... 17

G0548ZP Assembly ..................................... 17

G1028Z2/G1029Z2/G1029Z2P Assembly ... 20

Power Connection........................................ 23

Test Run ...................................................... 24

SECTION 6: ACCESSORIES ......................... 34

SECTION 7: MAINTENANCE ......................... 36

Schedule ...................................................... 36

Lubrication ................................................... 36

Cleaning Bags.............................................. 36

Replacing Bags ............................................ 37

Cleaning Canister Filter ............................... 37

SECTION 8: SERVICE ................................... 38

Troubleshooting ........................................... 38

SECTION 9: WIRING ...................................... 40

Wiring Safety Instructions ............................ 40

G0548ZP Wiring Diagram ............................ 41

G1028Z2 Wiring Diagram ............................ 42

G1029Z2/G1029Z2P Wiring Diagram .......... 43

SECTION 10: PARTS ..................................... 44

G0548ZP Main Breakdown .......................... 44

H5783 Canister Filter Assembly .................. 46

G1028Z2/G1029Z2 Main Breakdown .......... 47

G1029Z2P Main Breakdown ........................ 49

WARRANTY AND RETURNS ........................ 53

SECTION 4: DESIGNING THE SYSTEM ....... 25

General ........................................................ 25

Duct Material ................................................ 25

System Design ............................................. 27

System Grounding ....................................... 32

SECTION 5: OPERATIONS ........................... 33

General ........................................................ 33

Machine Storage .......................................... 33

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

Manual AccuracyContact Info

and manufacture date from the

Grizzly Technical Support

1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Machine Description

This machine is designed to capture dust and wood chips from woodworking machines, such as table saws, jointers, and planers. The air drawn in by the dust collector is filtered before it returns to the workspace.

A wide variety of accessories for setting up a stationary or mobile dust collection system are available through Grizzly.

The G0548ZP features an upper canister filter; models G1028Z2 and G1029Z2/Z2P feature an upper filter bag. Polar Bear models G0548ZP and G1029Z2P are white; G1028Z2 and G1029Z2 are green.

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

Manufacture Date and Serial Number

Manufacture Date

Serial Number

-2-

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Components and Terminology

To reduce your risk of serious injury, read this entire manual BEFORE

Canister

Filter

Outlet

Connector

G0548ZP

Filter

Cleaning

Handle

Collector

Collection

Bag

G1028Z2, G1029Z2/Z2P

Filter

Bag

Outlet

Connector Hose

3-Port

Inlet

Connector

Caster

using machine.

2-Port Inlet

Connector

Motor

Paddle Switch

Figure 1. Rear view

identification.

ON/OFF

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

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Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0548ZP, G1028Z2, G1029Z2,

G1029Z2P

DUST COLLECTORS

Model Number G0548ZP G1028Z2 G1029Z2/G1029Z2P

Product Dimensions

Weight

Width (side-to-side)/Depth (frontto-back)/Height

Foot Print (Width/Depth) 33-1/2 x 21-1/4 in.

Shipping Dimensions

Carton 1

Type Cardboard

Content Machine

Weight 126 lbs. 118 lbs. 126 lbs.

Width (side-to-side)/Depth (frontto-back)/Height

Carton 2

Type Cardboad

Content Canister

Weight 29 lbs.

Width (side-to-side)/Depth (frontto-back)/Height

Electrical

Power Requirement

Prewired Voltage Not Applicable 120V Not Applicable

240V, Single-Phase, 60 Hz

145 lbs. 95 lbs.

37 x 27 x 71 in. 37 x 27 x 76 in.

36 x 23 x 23 in. 35 x 23 x 23 in. 36 x 23 x 22 in.

Not Applicable

22 x 22 x 23 in.

120V/240V, Single-

Phase, 60 Hz

240V, Single-Phase, 60 Hz

Full-Load Current Rating 9A 12A at 120V, 6A at 240V 9A

Minimum Circuit Size 15A

Switch Safety Paddle Switch

Switch Voltage 240V 120V/240V 240V

Cord Length 6 ft.

Cord Gauge 14 AWG

Plug Included Yes

Included Plug Type NEMA 6-15 NEMA 5-15 for 120V NEMA 6-15

Recommended Plug/Outlet Type for Alternate Voltage

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Not Applicable NEMA 6-15 for 240V Not Applicable

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Model Number G0548ZP G1028Z2 G1029Z2/G1029Z2P

Main Motor

Type TEFC Capacitor Start Induction

Horsepower 2 HP 1.5 HP 2 HP

Voltage 240V 120V/240V 240V

Phase Single-Phase

Amps 9A 12A/6A 9A

Speed 3450 RPM

Cycle 60 Hz

Power Transfer Direct Drive

Bearings Shielded & Permanently Lubricated

Operation Information

Type Canister Bag

Air Suction Capacity 1700 CFM 1300 CFM 1550 CFM

Maximum Static Pressure 10 in. 9 in. 11 in.

Main Inlet Size 6 in.

Inlet Adapter Included Yes

Inlet Adapter Inlets 3 2

Inlet Adapter Inlet Size 4 in.

Maximum Material Collection Capacity

Canister or Upper Bag Filtration 1 micron 2.5 micron

Bag Information

Number of Upper Bags Not Applicable 1

Upper Bag Material Not Applicable Fabric

Upper Bag Capacity Not Applicable 5.7 cu. ft.

Upper Bags Total Area Not Applicable 5.7 cu. ft.

Upper Bag Diameter Not Applicable 19-1/2 in.

Upper Bag Length Not Applicable 33 in.

Number of Lower Bags 1

Lower Bag Material Clear Plastic

Lower Bag Capacity 5.7 cu. ft.

Lower Bags Total Area 5.7 cu. ft.

Lower Bag Diameter 19-1/2 in.

Lower Bag Length 33 in.

Canister Information

Number of Canister Filters 1 Not Applicable

Canister Material Spun Bond Polyester Not Applicable

Canister Filter Diameter 19-5/8 in. Not Applicable

Canister Filter Length 23-5/8 in. Not Applicable

Impeller Information

Impeller Type Radial Fin

Impeller Construction Material Cast Aluminum

Impeller Size 12-3/4 in.

Impeller Blade Thickness 1/8 in.

4.5 cu. ft. 5.7 cu. ft.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

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Model Number G0548ZP G1028Z2 G1029Z2/G1029Z2P

Construction

Base Fabricated Sheet Metal with Casters

Frame Fabricated Sheet Metal Formed Steel

Caster High Density Plastic

Paint Powder Coated

Other Specifications

Height with Bags Inflated 71 in. 78 in.

Country of Origin Taiwan

Warranty 1 Year

Serial Number Location On ID Label

Assembly Time 45 Minutes

Wood Magazine Top Value

1997, Popular Woodworking

Awards

Editor's Choice, Popular

Woodworking Readers'

Choice

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G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

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

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or coverlong hair. Wearnon-slip footwear toavoid accidentalslips,whichcouldcause lossofworkpiececontrol.

hAzARdOus dusT. Dust created while using machinery may cause cancer, birth defects, or long-term respiratorydamage. Be aware of dust hazardsassociatedwitheachworkpiecematerial, andalwayswearaNIOSH-approvedrespiratorto reduceyourrisk.

hEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise withouthearing protection can cause permanent hearingloss.

REMOVE AdJusTING TOOLs. Tools left on machinery can become dangerous projectiles uponstartup.Neverleavechuckkeys,wrenches, or any other tools on machine. Always verify removalbeforestarting!

INTENdEd usAGE. Only use machine for its intendedpurposeand nevermake modifications not approved by Grizzly. Modifying machine or using it differently than intended may result in malfunctionormechanicalfailurethatcanleadto seriouspersonalinjuryordeath!

AWKWARd POsITIONs. Keep proper footing andbalanceatalltimeswhenoperatingmachine. Donotoverreach!Avoidawkwardhandpositions that make workpiece control difficult or increase the

riskofaccidentalinjury.

ChILdREN & BYsTANdERs. Keepchildrenand bystandersatasafedistancefromtheworkarea. Stopusingmachineiftheybecomeadistraction.

FORCING MAChINERY.Donot forcemachine. Itwill do the job safer and betterat the rate for whichitwasdesigned.

NEVER sTANd ON MAChINE. Serious injury may occur if machine is tipped or if the cutting toolisunintentionallycontacted.

sTABLE MAChINE. Unexpectedmovementduring operation greatly increases risk of injury or lossofcontrol.Beforestarting,verify machineis stableandmobilebase(ifused)islocked.

usE RECOMMENdEd ACCEssORIEs.Consult thisowner’smanualorthemanufacturerforrecommended accessories. Using improper accessorieswillincreasetheriskofseriousinjury.

uNATTENdEd OPERATION. To reduce the risk of accidental injury, turn machine off and ensure all moving parts completely stop before walking away. Never leave machine running whileunattended.

MAINTAIN WITh CARE.Followallmaintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is leadingtoseriouspersonalinjuryordeath.

ChECK dAMAGEd PARTs. Regularly inspect machine for any condition that may affect safe operation.Immediatelyrepairorreplacedamaged ormis-adjustedpartsbeforeoperatingmachine.

MAINTAIN POWER CORds. When disconnecting cord-connected machines from power, grab andpulltheplug—NOTthecord.Pullingthecord may damage the wires inside. Do not handle cord/plugwithwethands.Avoidcorddamage by keepingitawayfromheatedsurfaces,hightraffic areas,harshchemicals,andwet/damplocations.

 improperly maintained could malfunction,

GuARds & COVERs.Guardsandcoversreduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged,andworkingcorrectly.

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EXPERIENCING dIFFICuLT IEs. If at any time youexperiencedifficulties performingtheintendedoperation,stopusingthemachine!Contactour TechnicalSupportat(570)546-9663.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Additional Safety for Dust Collectors

To reduce risk of start-

of death or injury caused by explosions or fires, DO

Long-term respiratory damage can occur from using dust collectors without proper use of a respirator. Fire or explosions can result in smoke inhalation, serious burns, or death—if machine is used to collect incorrect materials, is operated near potential explosion sources, or ducting is improperly grounded. Entanglement, amputation, or death can occur if hair, clothing, or fingers are pulled into the inlet. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.

INTENDED USE. Collecting the wrong materi-

als can result in serious inhalation hazards, fire, explosions, or machine damage. This machine is ONLY designed to collect wood dust and chips from woodworking machines. DO NOT use it to collect silica, polyurethane, toxic fumes, metal dust or shavings, lead paint, drywall, asbestos, biohazards, explosive dusts, flammable or combustible liquids or fumes, nor burning or smoking material.

WEAR A RESPIRATOR. Fine dust that is too small to be caught in filter will be blown into ambient air. Always wear a NIOSH-approved respirator during operation and for a short time after to reduce your risk of permanent respiratory damage. Never collect dust from any hazardous material.

IMPELLER HAZARDS. To reduce risk of entanglement or contact with impeller, DO NOT place hands, hair, clothing, or tools in or near open dust collection inlet during operation, and keep small animals and children away. The powerful suction could easily pull them into impeller.

HAZARDOUS DUST. Dust exposure created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator.

EMPTYING DUST. When emptying bag or drum, wear respirator and safety glasses. Empty dust away from ignition sources and into approved container.

OPERATING LOCATI ON. To reduce respiratory exposure to fine dust, locate permanently installed dust collectors away from working area or in another room. DO NOT place dust collector where it can be exposed to rain or moisture, which creates a shock hazard and will reduce life of machine.

POWER DISCONNECT. Turn machine OFF, dis- connect from power supply, and allow impeller to completely stop before leaving machine unattended, or doing any maintenance or service.

REGULAR CLEANING.

ing a fire, regularly check/empty collection bags or drum to avoid buildup of fine dust, which can increase risk of fire. Regularly clean surrounding area where machine is operated—excessive dust buildup on overhead lights, heaters, electrical panels, or other heat sources will increase risk of fire.

SUSPENDED DUST PARTICLES. To reduce risk

NOT operate in areas where these risks are high, including spaces near pilot lights, open flames, or other ignition sources.

AVOIDING SPARKS. To reduce risk of fire, avoid collecting any metal objects or stones. These can possibly produce sparks when they strike impeller, which can smolder in wood dust for a long time before a fire is detected. If you accidentally cut into wood containing metal, immediately turn OFF dust collector, disconnect from power, and wait for impeller to stop. Then empty bag or drum into approved airtight metal container.

FIRE SUPPRESSION. Only operate dust collector in locations that contain fire suppression system or have fire extinguisher nearby.

STATIC ELECTRICITY. To reduce risk of fire or explosions caused by sparks from static electricity, ground all ducting using grounding wire.

DUST ALLERGIES. Dust from certain woods will cause an allergic reaction. Make sure you know what type of wood dust you will be exposed to in case of an allergic reaction.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

-9-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards.

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power

For your own safety and protection of

Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.

Availability

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

G0548ZP/G1029Z2/G1029Z2P Current Rating

at 240V ................................................... 9 Amps

G1028Z2 Current Rating at 120V....... 12 Amps

G1028Z2 Current Rating at 240V ........ 6 Amps

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Grounding Requirements

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

No adapter should be used with the required plug. If the plug does not fit the available receptacle, or the machine must

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (similar to the figure below). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

Serious injury could occur if you connect

the machine to power before completing the

it will not fit the outlet, have a qualified

This machine is prewired to operate on a 120V power supply circuit that has a verified ground and meets the following requirements:

setup process. DO NOT connect to power until instructed later in this manual.

Circuit Requirements for G0548ZP/ G1029Z2/G1029Z2P

Nominal Voltage ........................................240V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Circuit Rating ...................................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

G1028Z2 Circuit Requirements for 120V Operation (Prewired)

Nominal Voltage ........................................120V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Circuit Rating ...................................... 15 Amps

Plug/Receptacle ............................. NEMA 5-15

GROUNDED

5-15 RECEPTACLE

G0548ZP &

G1029Z2/Z2P

Current Carrying Prongs

Grounding Prong

Figure 2. Typical 6-15 plug and receptacle.

GROUNDED

6-15 RECEPTACLE

6-15 PLUG

Grounding Prong

5-15 PLUG

Neutral Hot

Figure 3. Typical 5-15 plug and receptacle.

SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if

be reconnected for use on a different type of circuit, the reconnection must be made by a qualified electrician and comply with all local codes and ordinances.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

electrician install the proper outlet with a verified ground.

-11-

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

For 240V operation: The plug specified in the 240

has a grounding prong that must be attached to the equipment-grounding wire on the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances.

G1028Z2 Circuit Requirements for

This machine can be converted to operate on a 240V power supply

Voltage Conversion

instructions) that has a verified ground and meets the following requirements:

240V Operation

(refer to

Nominal Voltage ........................................240V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Circuit Rating ...................................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

Circuit Requirements

Extension Cords

If you must use an extension

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Grounding Prong

Figure 4. Typical 6-15 plug and receptacle.

-12-

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Voltage Conversion (G1028Z2 Only)

Hot

Ground

6-15 Plug

(As Recommended)

240V

120 VOLT (PREWIRED)

240 VOLT (REWIRED)

Ground

Start

Capacitor

300MFD 125VAC

Neutral

Hot

Ground

5-20 Plug

(Prewired)

120V

Rewired 240V

Run

Capacitor

45MFD

250VAC

Hot

240V

120 VOLT (PREWIRED)

Ground

Neutral

Hot

Ground

5-20 Plug

(Prewired)

120V

Rewired 240V

The voltage conversion MUST be performed by an electrician or qualified service personnel.

The voltage conversion procedure consists of rewiring the motor and installing the correct plug. A wiring diagram is provided on Page 42 for your reference.

IMPORTANT: If the diagram included on the motor conflicts with the one on Page 42, the motor may have changed since the manual was printed. Use the diagram included on the motor junction box cover instead.

4. Connect the motor wires, as shown in Figure 6, with wire nuts. Once snug, wrap electrical

tape around each wire nut and the connected wires, to reduce the likelihood of the wire nut vibrating loose during motor operation.

Run

Capacitor

45MFD

250VAC

Re-Connect and Tighten

Connect

and Tighten

Items Needed Qty

• Phillips Head Screwdriver #2 ..................... 1

• Electrical Tap e ............................ As Needed

• Wire Nut (14 AWG x 3) ............................... 1

• Plug 6-15 .................................................... 1

To convert the Model G1028Z2 to 240V:

1. DISCONNECT MACHINE FROM POWER!

2. Cut off the included plug.

3. Open the motor junction box, then remove the wire nuts indicated in Figure 5.

Run

Capacitor

45MFD

250VAC

Remove

Figure 6. Motor wires repositioned for 240V.

5. Close and secure the motor junction box.

6. Install a 6-15 plug on the end of the cord,

according to the instructions and wiring diagrams provided by the plug manufacturer.

—If the plug manufacturer did not include

Re-Connect and Tighten

instructions, the wiring of a generic NEMA 6-15 plug is illustrated in the Wiring section on Page 42.

Figure 5. Location of wire nuts to be removed.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

-13-

SECTION 3: SETUP

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately

at (570) 546-9663

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condition of your shipment, inventory the contents.

Keep children and pets away from plastic bags or packing materials shipped with this

process. DO NOT connect to power until

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

The following are needed to complete the setup process, but are not included with your machine:

Description Qty

• Additional People ....................................... 1

• Safety Glasses (for each person) ............... 1

• Open End Wrench 12mm ........................... 1

• Phillips Head Screwdriver........................... 1

Wear safety glasses during the entire setup process!

HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.

Serious injury could occur if you connect machine to power before completing setup

instructed later in this manual.

Unpacking

for advice.

SUFFOCATION HAZARD!

machine. Discard immediately.

-14-

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

G0548ZP Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Box 2: (Figure 8) Qty

J. Canister Filter ............................................. 1

K. Foam Adhesive Bag ................................... 1

— Wide Foam Strip 5 x 42mm .................... 1

— Narrow Foam Strip 4 x 20mm ................ 1

L. Canister Belt Clamp ................................... 1

M. Canister Cleaning Handle .......................... 1

Box 1: (Figure 7) Qty

A. Motor & Impeller Assembly ........................ 1

B. Collector ..................................................... 1

C. Base ........................................................... 1

D. Inlet Connector 6" w/Three 4" Ports .......... 1

E. Rubber Gaskets ......................................... 2

F. Collection Bag & Clamp

— Collection Bag Clamp ............................. 1

— Collection Bags ....................................... 2

G. Canister Support ........................................ 1

H. Hardware Bag

— C a s t e r s .................................................... 4

— Flange Bolts — Tap Screw #10 x

— Combo Wrench 10/12mm ....................... 1

— Hex Wrench 5mm ................................... 1

I. Outlet Connector ........................................ 1

⁄16"-18 x 1⁄2 " ...................... 40

⁄8" ............................... 1

Figure 8. Model G0548ZP box 2 inventory.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Figure 7. Model G0548ZP box 1 inventory.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

-15-

G1028Z2/G1029Z2/

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

G1029Z2P Inventory

Box Components: Qty

A. Motor & Impeller Assembly ........................ 1

B. Collector Body Assembly ........................... 1

C. Y-Inlet ......................................................... 1

D. Base ........................................................... 1

E. Outlet Flange .............................................. 1

F. Rubber Gasket ........................................... 1

G. Flex Hose ................................................... 1

H. Hose Clamps .............................................. 2

I. Casters ....................................................... 4

J. Foam Strips ................................................ 2

K. Bag Clamps ................................................ 2

L. Lower Support Brackets ............................. 2

M. Upper Support Bracket ............................... 1

N. Lower Bag (Plastic) .................................... 1

O. Upper Bag (Fabric) ..................................... 1

Not Shown: Qty

Flange Bolts

⁄16"-18 x 1⁄2 " ................................ 36

NOTICE

-16 -

Figure 9. G1028Z2/G1029Z2/G1029Z2P

inventory.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Site Considerations

G0548ZP Assembly

Floor Load

Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator.

Placement Location

Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 10 for the minimum working clearances.

37"

To assemble your dust collector:

1. Place the base upside down on a flat, pro-

tected surface.

2. Attach the casters to the base with (16)

⁄2" flange bolts, as shown in Figure 11.

x 16

Figure 11. Caster installed on base.

⁄16-18

27"

Figure 10. Minimum working clearances.

Children and visitors may be seriously injured if unsupervised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.

3. Turn the base over, align the motor and

impeller assembly with the mounting holes, then secure the assembly with (4) flange bolts, as shown in Figure 12.

x 4

Figure 12. Motor and impeller assembly installed

onto the base.

⁄16-18 x 1⁄2"

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

-17-

4. Place a rubber gasket around the impeller outlet rim, as shown in Figure 13.

Gasket

Figure 13. Positioning impeller outlet gasket.

6. Align the canister support with the mounting

holes on the base, as shown in Figure 15,

then secure it in place with (2)

⁄16-18 x 1⁄2"

flange bolts.

Canister

Support

x 2

5. Secure the outlet connector to the impeller

outlet with (8)

⁄16-18 x 1⁄2" flange bolts, as

shown in Figure 14.

Outlet Connector

x 8

Figure 14. Outlet connector installed.

Figure 15. Canister support installed.

7. With the help of another person, position the

remaining rubber gasket on the rim of the outlet connector, mate the rim of the collector with the connector, and secure it in place

with (8)

⁄16-18 x 1⁄2" flange bolts, as shown in

Figure 16.

Collector

x 2

Put

Gasket

Here

-18-

Canister

x 8

Support

Figure 16. Collector installed.

8. Attach the top of the canister support to the

collector with the remaining two

⁄16-18 x 1⁄2"

flange bolts, as shown in Figure 16.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

9. Apply the 5 x 42mm wide foam strip to the outside top of the collector, as shown in Figure 17, and trim the excess so that the ends of the strip come together evenly, as shown in Figure 18.

10. Place the cleaning handle on the canister

shaft, align the hex bolt with the flat portion of the shaft and tighten the bolt, as shown in Figure 19.

5 x 42mm Foam Strip

Figure 17. Applying the wide foam strip to the

collector.

Ends Matched Evenly

Hex Bolt

Canister Shaft Flat

Figure 19. Installing the canister cleaning

handle.

11. Position the belt clamp around the base of the

canister, place the canister over the collector (as shown in Figure 20), then tighten the belt clamp so it evenly compresses against the wide foam strip.

Figure 18. Wide foam strip ends matched

evenly.

Canister

Belt Clamp

6 x 20 Foam Strip

Figure 20. Canister installed.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

-19 -

12. Apply the 6 x 20mm foam strip to the bottom of the collector, then trim the excess and evenly match the ends (see Figure 20).

13. Attach a collection bag to the hooks around the bottom of the collector, then tighten the collection bag clamp around the foam strip to hold the bag in place, as shown in Figure 21.

Bag Clamp

Collection

Bag

G1028Z2/G1029Z2/

G1029Z2P Assembly

To assemble your machine:

1. Mount the casters to the base plate using

⁄16"-18 x 1⁄2" flange bolts, as shown in

(16) Figure 23.

x 4

Figure 21. Collection bag installed.

14. Insert the inlet connector over the impeller

intake hole, then secure it in place with the

#10 x

⁄8" tap screw, as shown in Figure 22.

x 1

Figure 22. Inlet connector installed.

Figure 23. Mounting casters to base.

2. Set the collector body on top of the base

plate so the intake portion is near the edge of the base plate and the bolt holes are aligned, as shown in Figure 24. Secure the collector body to the base plate with (4) flange bolts.

x 4

⁄16"-18 x 1⁄2"

-20-

Figure 24. Mounting collector to base.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

3. Insert the rubber gasket between the collector and outlet flange, and secure the flange

with (8)

⁄16"-18 x 1⁄2" flange bolts, as shown in

Figure 25.

Note: When connecting parts that have a gas-

ket applied to the mounting surface, always tighten the fasteners in a crisscross manner to ensure the gasket does not become crimped and the seal compromised.

Put Gasket Here

Outlet Flange

5. Secure the front lower support bracket to the

collector with (2)

⁄16"-18 x 1⁄2" flange bolts.

6. Place the upper support bracket over the rear

lower support bracket, and secure them to

the collector with (2)

⁄16"-18 x 1⁄2" flange bolts,

as shown in Figure 27.

x 4

Upper Support Bracket

Lower

Support

Bracket

Collector

x 8

Figure 25. Mounting outlet flange to collector

body.

4. Attach the lower collector support brackets to

the top edge of the base plate using (4)

⁄2" flange bolts, as shown in Figure 26.

18 x

⁄16"-

Lower

Support

Brackets

x 4

Figure 27. Mounting collector to brackets.

Note: The collector attaches to each sup-

port bracket. The inside of the collector is funnel shaped and directs the air around in a cyclone motion. Make sure that the inside taper (funnel) is faced downward and the collector inlet faces toward the motor, as shown in Figure 28.

Inside

Collector Body

Taper

Inlet

Figure 26. Mounting support bracket to base.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Figure 28. Collector attached to support

brackets.

-21-

7. Slip a loosened hose clamp over each end of the flex-hose, and position the hose ends over the outlets, as shown in Figure 29. Tighten each hose clamp until snug.

Flex

Hose

Ends Matched Evenly

Hose

Clamps

Figure 29. Attaching flex hose onto collector

body outlet.

8. Apply the 5 x 42mm foam strip to the outside top of the collector, as shown in Figure 30, and trim the excess so that the ends of the strip come together evenly, as shown in Figure 31.

5 x 42mm Foam Strip

Figure 31. Example of wide foam strip ends

matched evenly.

9. Hook the upper filter bag (fabric) on the support bracket, as shown in Figure 32.

Figure 32. Attaching upper filter bag.

Figure 30. Example of applying the wide foam

strip to the collector.

-22-

10. Secure the upper bag to the collector body with the clamp shown in Figure 33.

Clamp

Figure 33. Upper collection bag secured.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

11. Apply the 6 x 20 foam strip to the bottom of

the collector, then trim the excess and evenly match the ends (see Figure 34).

6 x 20 Foam Strip

Figure 34. Example of 6 x 20 foam strip

installed.

Power Connection

After you have completed all previous setup instructions and circuit requirements, the machine is ready to be connected to the power supply.

To prevent accidental damage to the power cord, make sure it is kept away from potential damage sources at all times — whether connected or not. Potential damage sources include high traffic areas, sharp objects, heat sources, harsh chemicals, water, damp areas, etc.

12. Slip the plastic collection bag over the bottom

edge of the collector, snag it on the metal hooks, and then tighten the clamp at the tightest notch possible (Figure 35).

Note: DO NOT force the clamp, If it is too

tight, choose the next notch over, then clamp it in place.

Figure 35. Installing the lower bag.

13. Remove the pre-installed screw from the inlet

cover, and secure the adapter to the cover flange with the screw (see Figure 36).

To avoid unexpected startups or property damage, use the following steps whenever connecting or disconnecting the machine.

Connecting Power

1. Turn the machine power switch OFF.

2. Insert the power cord plug into a matching

power supply receptacle. The machine is now connected to the power source.

Figure 37. Connecting power.

Disconnecting Power

1. Turn the machine power switch OFF.

x 1

Figure 36. Installing "Y" inlet.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

2. Grasp the molded plug and pull it completely out of the receptacle. Do not pull by the cord as this may damage the wires inside.

Figure 38. Disconnecting power.

-23-

Test Run

Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation.

The test run consists of verifying the following:

1) The motor powers up and runs correctly, and

2) the safety disabling mechanism on the switch works correctly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review

Troubleshooting on Page 38.

6. Remove the switch disabling key, as shown in Figure 39.

Figure 39. Removing switch key from paddle

switch.

If you still cannot remedy a problem, contact our Tech Support at (570) 546-9663 for assistance.

To test run the machine:

1. Make sure you have read the safety instruc-

tions at the beginning of the manual and that the machine is setup properly.

2. Make sure all tools and objects used during

setup are cleared away from the machine.

3. Connect the machine to power.

4. Verify that the machine is operating correctly

by turning the machine ON.

—When operating correctly, the machine

runs smoothly with little or no vibration or rubbing noises.

— Investigate and correct strange or unusual

noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.

7. Try to turn the start the machine with the paddle switch.

—If the machine DOES NOT start, the switch

disabling feature IS working as designed.

—If the machine DOES start, immediately

stop the machine. The switch disabling feature IS NOT working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

5. Turn the machine OFF.

-24-

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

SECTION 4: DESIGNING THE

You have many choices regarding main line and branch line duct material. For best results, use metal duct for the main line and branch lines, then use short lengths of flexible hose to connect each machine to the branch lines.

Plastic duct is also a popular material for home shops. However, be aware that there is a fire or explosion hazard if plastic duct material is used for dust collection without being grounded against static electrical charge build-up. This topic will be discussed later in this section. Another problem with using plastic is that it is less efficient per foot than metal.

electrical buildup that can

The popularity of plastic duct is due to the fact that it is an economical and readily available product. It is also simple to assemble and easily sealed against air loss. The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical build-up.

SYSTEM

General

Always guard against static electrical build up by grounding all dust collection lines.

This dust collector can be operated as either a stationary, central dust collector or a mobile unit. There are advantages and disadvantages to both setups. The advantage of the mobile system is eliminating the cost of many ducts and fittings. On the other hand, the stationary system is more efficient and customizable.

If using this dust collector as a stationary system, put the dust collector in an out-of-the way location such as a corner or separate room. The dust collector is capable of collecting dust from up to two machines running simultaneously. Grizzly offers a complete line of dust collection accessories for setting up a stationary, central dust collector system. Additionally, Grizzly offers a complete guide book entitled Dust Collection Basics.

Duct Material

Plastic duct generates static

cause fire or shock. Properly ground it to reduce this risk.

Plastic Duct

Whatever system you choose, always make sure there are no open flames or pilot lights in the same room as the dust collector. There is a risk of explosion if dust is dispersed into the air.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Figure 40. Examples of plastic ducting

components.

-25-

There are also many kinds of pure plastic flexible hose, such as non-perforated drainage type hose and dryer vent hose. Drainage type hose, while being economical, does not quite have the flexibility required for dust collection. The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50% over smooth wall duct. Dryer vent hose, while being completely flexible, is non-resistant to abrasion and has a tendency to collapse in a negative pressure system. We DO NOT recommend using dryer vent hose in your dust collection system.

If using flex-hose, you should choose one of the many types that are designed specifically for the movement of solid particles, i.e. dust, grains, and plastics. However, the cost of specifically designed flexible duct can vary greatly. Grizzly offers polyethylene hose, which is well suited for the removal of particulate matter, especially sawdust, since it is durable and completely flexible. Polyethylene is also very economical and available in a wide variety of diameters and lengths for most applications.

Flexible hose is generally used for short runs, small shops and at rigid duct-to-tool connections. There are many different types of flex hose on the market today. These are manufactured from materials such as polyethylene, PVC, cloth hose dipped in rubber and even metal, including steel and aluminum.

The superior choice here is metal flex hose that is designed to be flexible, yet be as smooth as possible to reduce static pressure loss.

Metal Duct

Advantages of metal duct is its conductivity, efficiency, and that it does not contribute to static electrical charge build-up. However, static charges are still produced when dust particles strike other dust particles as they move through the duct. Since metal duct is a conductor, it can be grounded quite easily to dissipate any static electrical charges.

There are a number of options when it comes to metal duct, but metal duct that is specially manufactured for dust collection is the best choice. When selecting your metal duct, choose high quality metal duct with smooth welded internal seams that will minimize airflow resistance. This type of duct usually connects to other ducts or elbows with a simple, self-sealing clamp, is very quick and easy to assemble, and can be readily dismantled and re-installed. This is especially important if you ever need to change things around in your shop or add more tools.

Avoid inferior metal duct that requires you to cut it to length and snap it together. This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws. Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure loss.

Flexible Duct

Figure 41. Examples of metal pipe and

components.

-26-

Figure 42. Example of flexible metal duct.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

System Design

For most small-to-medium sized shops, you can design and build the dust collection system yourself without hiring engineers or consultants. We have included some basic information here to get you started on a basic design.

If you have a large shop or plan to design a complicated system, we recommend doing additional research beyond this manual or seeking the help of an expert.

When designing a successful dust collection system, planning is the most important step. In this step, sketch a basic layout of your shop, including space requirements of different machines.

Before you get out your pencil and paper, we recommend you visit our FREE

Our and easily design and print a basic shop layout. Don't worry, non-Grizzly brand machines can be substituted with Grizzly machines for layout purposes.

After you're finished, make sure to

save your layout for later modification.

Your sketch only needs the basic details of the shop layout, similar to ing all your current/planned machines and your planned placement of the dust collector.

For the next step, sketch how you will connect your machines to the dust collector. Consider these general guidelines for an efficient system:

should be placed nearest to the dust collector

2. Ideally, you should design the duct system to

have the shortest possible main line and sec-

below

layouts.

Decide Who Will Design

Sketch a Basic Duct Layout

Machines that produce the most saw dust

(i.e. planers and sanders).

ondary branch ducts. See the figures for ideas of efficient versus inefficient duct

Sketch Your Shop Layout

Workshop Planner

http://www.grizzly.com/workshopplanner.

Workshop Planner will allow you to quickly

Note:

the figure below, includ-

Branch

Line

Ducts

Main

Line Duct

Figure 44. Efficient duct layout.

BAD

GOOD

Collector

Dust

Collector

Dust

Figure 43. Basic sketch of shop layout.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Dust

Collector

Figure 45. Inefficient duct layout.

-27-

If the machine does not have a built-in dust port, use

to determine which size of

dust port to install.

Table Saw

PlanerShaper

Write the required CFM for each machine on your sketch, as shown in the figure below.

3. Directional changes should be kept to a mini-

mum. The more directional change fittings

and less costly it will be.

Since each machine produces a different amount of sawdust, the requirements for the minimum amount of CFM to move that sawdust is unique to the machine (for example, a planer produces more sawdust than a table saw). Knowing this required CFM is important to gauging which size of duct to use.

Refer to the

below for a close estimation of the airflow each machine requires. Keep in mind that machines that generate the most sawdust should be placed closest to the dust collector. If the machine has multiple dust ports, the total CFM required is the sum of all ports.

you use directly increases the overall resistance to airflow.

the following table

Gradual directional changes are more effi-

cient than sudden directional changes (i.e. use the largest corner radius possible when changing hose or pipe direction).

Each individual branch line should have a

blast gate immediately after the branch to control suction from one machine to another.

The simpler the system, the more efficient

Determine Required CFMs

figure

Machine Average Dust Port Size

Table Saw ......................................................4"

Miter/Radial-Arm Saw ....................................2"

Jointer (6" and smaller) .................................4"

Jointer (8"-12") ...............................................5"

Thickness Planer (13" and smaller) ............... 4"

Thickness Planer (14"-20") ............................6"

Shaper ...........................................................4"

Router (mounted to table) ..............................2"

Bandsaw ........................................................ 4"

Lathe .............................................................. 4"

Disc Sander (12" and smaller) .......................2"

Disc Sander (13-18") ......................................4"

Belt Sander (6" and smaller) .........................2"

Belt Sander (7"-9") ........................................3"

Edge Sander (6" x 80" and smaller) .............. 4"

Edge Sander (6" x 80" and larger) ................5"

Drum Sander (24" and smaller) ...............2 x 4"

Drum Sander (24" and larger) .................4 x 4"

Widebelt Sander (18" and smaller) ................ 5"

Widebelt Sander (24"-37" single head) ...2 x 6" Widebelt Sander (24"-51" double head) .. 5 x 4"

Figure 47. Dust port size and quantity per

average machine.

Machine

Dust Port Size

2" 98

2.5" 150

3" 220

4" 395

Figure 46. Approximate required airflow for

-28-

5" 614

6" 884

7" 1203

8" 1570

9" 1990

10" 2456

machines, based on dust port size.

Approximate

Required CFM

395

Sander

790395

Dust

Collector

614

Planer/

Moulder

Miter

Saw

220

Figure 48. CFM requirements labeled for each

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Jointer

395

machine.

Determining Main Line Duct Size

The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM.

For small/medium sized shops, using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and, depending on your system, will allow you to keep multiple branches open at one time.

Mark your drawing, as shown in the

below, but using the inlet size for your dust collector as the main line.

The general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM.

For small/medium sized shops, using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most applications. However, if the dust port on the machine is smaller than 4", make the branch line 4" and neck the line down right before the dust port.

Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system.

Write your determined branch line sizes on your drawing, as shown in the following figure.

If two machines will connect to the same branch line and both will operate at the same time, then add the required CFM for each machine together and to determine the correct branch size

If both machines will never run at the same time, reference the machine with the biggest dust port in the table Y-branch to open/close the line to each machine.

Planer/

Moulder

Jointer Sander

395

4" 6"

790

figure

Jointer Sander

395

Table Saw

790395

Collector

614

PlanerShaper

Miter

Saw

Planer/

Moulder

5" 6" 7"

220

Figure 49. Main line size labeled on sketch.

Determining Branch Line Duct Size

Dust

Miter

Saw

5" 6" 7"

4" 4" 5"

220

Table Saw

395

PlanerShaper

Dust

Collector

614

Figure 50. Branch line duct sizes labeled.

find the closest total CFM in the table below

below and add blast gates after the

Total CFM Branch Line Size

400 4" 500 4" 600 5" 700 5" 800 6" 900 6"

1000 6"

Figure 51. Sizing chart for multiple machines on

the same branch line.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

-29-

In most small/medium shops it is only necessary to calculate the line with the longest duct length or the most fittings (operating under the assumption that if the line with the highest resistance works, the others will be fine).

To calculate the static pressure of any given line in the system, follow these steps:

the

pressure loss given in the previous table.

Adding duct work, elbows, branches and any other components to a duct line increases airflow resistance (static pressure loss). This resistance can be minimized by using rigid (smooth) pipe and gradual curves, as opposed to flexible pipe and 90˚ elbows.

To help you think about this resistance, imagine riding a bicycle in a tunnel that is an exact replica of your duct work. If the inside of the tunnel is very bumpy (flexible pipe) and has a lot of sharp turns (90˚ elbows), it will take a lot more effort to travel from one end to the other.

The purpose of calculating the resistance is to determine if it is low enough from the machine to the dust collector to meet the given CFM requirement for the machine. Use the

calculate the resistance of duct work.

Planning Drop Downs

Plan the drop downs for each machine, using blast gates wherever possible to control airflow.

Elbow

Rigid Pipe

(Main Line)

Y Branch

Clamp

Flex Pipe

To Planer

Figure 52. Drop down setup.

Rigid Pipe

Blast Gate

Calculating Duct Resistance

Duct

Dia.

2" 0.091 0.122 0.35 0.453

2.5" 0.08 0.107 0.306 0.397 3" 0.071 0.094 0.271 0.352 4" 0.057 0.075 0.215 0.28 5" 0.046 0.059 0.172 0.225 6" 0.037 0.047 0.136 0.18 7" 0.029 0.036 0.106 0.141 8" 0.023 0.027 0.08 0.108 9" 0.017 0.019 0.057 0.079

Fitting

Dia.

Approximate

Static Pressure

Loss Per Foot of

Rigid Pipe

Main

Lines

at 3500

FPM

90˚

Elbow

Branch

Lines

at 4000

FPM

45˚

Elbow

Approximate

Static Pressure

Loss Per Foot

of Flex Pipe

Main

Lines

at 3500

FPM

45˚

Wye(Y)

Branch

Lines

at 4000

FPM

90˚

Wye(Y)

-30-

following tables

3" 0.47 0.235 0.282 0.188 4" 0.45 0.225 0.375 0.225 5" 0.531 0.266 0.354 0.236 6" 0.564 0.282 0.329 0.235 7" 0.468 0.234 0.324 0.216 8" 0.405 0.203 0.297 0.189

Figure 53. Static pressure loss charts.

Make a list of each size duct in the line,

including the length, and multiply those numbers by the static pressure value given in previous table.

List each type of elbow or branch and multiply

the quantity (if more than one) by the static

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Additional Factors Static Pressure

4. Total your list as shown in the example below

Always account for a seasoned filter, so you don't end up with a system that only works right when the filter is clean.

Note: When calculating static pressure loss

to determine if multiple lines can be left open at the same time, only include the main line

5. Compare the total static pressure loss for

that line to the maximum static pressure loss

(located toward the front of this manual).

—If the CFM for your static pressure loss

ve just designed

to start

buying the components necessary to make

—If the CFM for your static pressure loss is

below the requirement of the machine, then that line will not effectively collect the dust.

loss. Some of the ways to do this include 1) installing larger duct, 2) reducing amount of

dust port size, 4) moving machine closer to dust collector to eliminate duct length, and

with 45˚ elbows.

After the system is designed, create a materials list of all the items you will need to build your dust collection system. This will make it easy when it comes time to purchase the materials.

Below is an example of some items that might be needed. Refer to

for dust collection

components available through g rizzly.c om .

3. Add the additional factors from the following-

table to your list.

found on the data sheet for your machine

Seasoned (well used)

Dust Collection Filter

Entry Loss at Large

Machine Hood

Figure 54. Additional factors affecting static

pressure.

to come up with your overall static pressure loss number for that line.

Note:

Main Line

6" Rigid Pipe (0.037) at 20' ................ 0.740

Branch Line

4" Rigid Pipe (0.075) at 10' ................ 0.750

4" Flex Pipe (0.28) at 5' ........................ 1.400

is above the requirement of the machine, then the line will most likely be successful. Congratulations! You’ your own dust system. Compile a list of materials and refer to Accessories

You must then modify some of the factors in that line to reduce the static pressure

flexible duct used, 3) increasing machine

5) reducing 90˚ elbows or replacing them

Compile Materials List

Elbows/Branches

6" 45˚ Y-Branch ................................ 0.329

4" 45˚ Elbow ........................................ 0.225

Additional Factors

Seasoned Filter ................................ 1.000

Total Static Pressure Loss ................ 4.444

Figure 55. Totaling static pressure numbers.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Accessories

Description Model Quantity

6" Rigid Pipe at 20' G7364 4 4" Rigid Pipe at 10' G6162 2

4" Flex Hose at 5' H7215 6

6" 45° Y-Branch G7353 6

4" 45° Elbow G6167 6

Figure 56. Example materials list.

-31-

System Grounding

Since plastic hose is abundant, relatively inexpensive, easily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector. We recommend using flexible hose (flex-hose) to connect the woodworking machine to the dust collector. However, plastic flex-hose and plastic duct are an insulator, and dust particles moving against the walls of the plastic duct create a static electrical build up. This charge will build until it discharges to a ground. If a grounding medium is not available to prevent static electrical build up, the electrical charge will arc to the nearest grounded source. This electrical discharge may cause an explosion and subsequent fire inside the system.

To protect against static electrical build up inside a non-conducting duct, a bare copper wire should be placed inside the duct along its length and grounded to the dust collector. You must also confirm that the dust collector is continuously grounded through the electrical circuit to the electric service panel.

If you connect the dust collector to more than one machine by way of a non-conducting branching duct system and blast gates, the system must still be grounded as mentioned above. We recommend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine

Be sure that you extend the bare copper wire down all branches of the system. Do not forget to connect the wires to each other with wire nuts when two branches meet at a “Y” or “T” connection.

Ensure that the entire system is grounded. If using plastic blast gates to direct air flow, the grounding wire must be jumped (see the figure

below) around the blast gate without interruption to the grounding system.

We also recommend wrapping the outside of all

outside of the system against static electrical build

in your electric service panel.

Always guard against

by grounding all dust

Plastic Blast

Gate

Metal Duct

Copper

Ground Wire

-32-

static electrical build up

collection lines.

Figure 57. Ground jumper wire when using

plastic blast gates and metal duct.

plastic ducts with bare copper wire to ground the

up. Wire connections at Y’s and T’s should be made with wire nuts.

Attach the bare ground wire to each stationary woodworking machine and attach to the dust collector frame with a ground screw as shown in the figure below. Ensure that each machine is continuously grounded to the grounding terminal

External

Ground Wire

Internal

Ground Wire

Flex-Hose

Figure 58. Flex-hose grounded to machine.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Ground

Screw

SECTION 5: OPERATIONS

To reduce your risk of serious injury, read this entire manual BEFORE

To reduce risk of eye injury from flying

using machine.

chips or lung damage from breathing dust, always wear safety glasses and a respirator when operating this machine.

General

Operating a dust collector is simple and straightforward. Turn the dust collector ON, then turn the dust producing machine ON. When you are finished with the machine operation, turn the machine OFF, then turn the dust collector OFF.

Blast gates can be used at the start of each branch line to control the air flow from the woodworking machine to the dust collector. If a machine is not being used, keep the blast gate closed to maintain higher levels of efficiency throughout the system.

Machine Storage

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

Do NOT put hands or small objects near inlet openings during operation. Objects sucked into the inlet will meet with the impeller blade. Failure to heed this warning could result in property damage or personal injury.

When the dust collector is not in use, unplug the power cord from the power source. Place the cord away from potential damage sources, such as high traffic areas, sharp objects, heat sources, harsh chemicals, water, damp areas, etc.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

-33-

SECTION 6: ACCESSORIES

Installing unapproved accessories may

order online at www.grizzly.com or call 1-800-523-4777

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

T20543— 41" x 31" Flat 19.75" Dia. Plastic Bottom Bag

Replacement plastic lower bag for G0548ZP, G1029Z2/G1029Z2P, and G1028Z2.

G5556—2.5 Micron Dust Bag

Replacement top bag for Grizzly G1028Z2 and G1029Z2/G1029Z2P dust collectors. These offer the largest airflow, least differential pressure and best overall efficiency available. Micro-porous to shed dust and dirt, so bags empty quickly and completely. 2.5 Microns! Captures the finest, most hazardous dust.

H5783—Extra 1 Micron Canister

Replacement canister for Grizzly G0548ZP, G0562Z/G0562ZP, G1028Z/Z2, G1029Z/Z2/ Z2P, and G1030Z/Z2/Z2P Dust Collectors.

Figure 59. Replacement canister.

Figure 60. G5556 2.5 Micron Dust Bag.

G1536—Black Flexible Hose 4" x 10' G2974—Wire Hose Clamp 4" G1843—Plastic Blast Gate 4" G4679—Anti-Static Grounding Kit

We've hand picked a selection of commonly used dust collection components for machines with 4" dust ports.

G2974

G1843

G1536

G4679

Figure 61. Dust collection accessories.

-34-

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

H5293—4" Metal Duct Starter Kit H5295—5" Metal Duct Starter Kit H5297—6" Metal Duct Starter Kit

Save over 20% with this great starter kit. Includes: (2) machine adapters, (10) pipe clamps, (3) 5' straight pipes, (1) branch, (3) pipe hangers, (1) end cap, (3) adjustable nipples, (1) 90˚ elbow, and (1) 60˚ elbow.

H7215—4" x 5' Rigid Metal Flex Hose H7216—5" x 5' Rigid Metal Flex Hose H7217—6" x 5' Rigid Metal Flex Hose

This flex hose provides just enough flexibility to make difficult connections while still keeping the inside wall as smooth as possible to minimize static pressure loss.

Figure 65. Rigid Metal Flex Hose.

Metal Elbows

These industrial metal elbows are available from 4"–8" with 90˚, 60˚, 45˚, or 30˚ curves.

Figure 62. Metal Duct Starter Kit.

G6163—4" Clamp G7343—5" Clamp G7361—6" Clamp

These clamps feature lever latches and foam seals, and secure around the rolled ends of fittings and pipe.

Figure 63. Dust collection pipe clamps.

G6162—4" x 5' Straight Metal Pipe G7346—5" x 5' Straight Metal Pipe G7364—6" x 5' Straight Metal Pipe

These laser welded straight pipes ensure a super smooth internal seam. Ends easily clamp together for a sealed fit without screws or silicone.

30°

90°

45°

90° Long Radius

60°

Figure 66. Metal elbow examples.

Reducers & Adapters

We carry a multitude of reducers and elbows to cover most applications from 4" through 9".

Figure 67. Metal Reducers & Adapters.

Metal Branches

We carry a selection of different branches.

Figure 64. Straight Metal Pipe.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Figure 68. Metal Branches.

-35-

SECTION 7: MAINTENANCE

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily Check:

• Loose mounting bolts.

• Worn switch.

• Worn or damaged wires.

• Clean canister filter (G0548ZP only).

• Check collection bag.

• Any other unsafe condition.

Always wear a respirator and safety glasses when emptying the dust collection bags on the dust collector. Sawdust may cause allergic reactions or respiratory problems.

Cleaning Bags

Always empty the collection bags on a regular basis. Emptying the collection bags allows the machine to operate at a much higher level of efficiency.

Always wear the appropriate respirator or dust mask and safety glasses when emptying the collection bags. Small dust particles can escape the bags during emptying, causing them to become airborne and easily inhaled. This microscopic airborne dust is extremely unhealthy to breathe and can cause serious health problems.

Lubrication

Since all bearings are shielded and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them.

While this dust collector excels at collecting the majority of wood dust produced by your machines, it is not an air filter; therefore, we strongly rec- ommend the supplemental aid of a shop air filter such as the Grizzly G0572 or G9956. Air filters are designed to collect the smaller dust particles that dust collector bags cannot trap.

-36-

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Replacing Bags

Replacement plastic lower collection bags are available through Grizzly as Model T20543. Replacement top dust bags are available for the Model G1028Z2/G1029Z2/Z2P as Model G5556.

To replace the collection bag:

1. DISCONNECT MACHINE FROM POWER!

2. Make sure you are wearing safety glasses

and a respirator.

3. Release the belt clamp securing the collec-

tion bag, then unhook the bag from the collector.

4. Securely close the top of the bag and safely

dispose of it according to local and federal standards.

Cleaning Canister

Filter

To clean the canister filter on the Model G0548ZP, move the canister cleaning handle back-and-forth to free the trapped dust particles from the filter pleats (see Figure 69). The particles will fall into the collection bag.

The replacement canister for the G0548ZP is the Model H5783, which can also be installed on the G1028Z2/G1029Z2/Z2P, if you would ever like to upgrade.

5. Install a new collection bag.

Figure 69. Canister cleaning handle directions.

NOTICE

The use of compressed air or liquids to clean the canister filter will damage the filtration pleats of the filter. Use ONLY the cleaning handle or, if necessary, a soft brush to clean the inside of the canister filter.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

-37-

SECTION 8: SERVICE

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling.

To reduce the risk of serious personal injury or damage to the machine, any repairs not covered in this manual should only be performed by or with the assistance of qualified service personnel.

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not start or a breaker trips.

Machine has vibration or noisy operation.

1. Switch disabling key removed.

2. Power supply switched OFF or is at fault.

3. Wall fuse/circuit breaker is blown/tripped.

4. Wiring is open/has high resistance.

5. Motor ON/OFF switch is at fault.

6. Motor is at fault.

1. Motor, motor mount, or other mounting component is loose or broken.

2. Machine is incorrectly "mounted" or sits unevenly on its casters.

3. Motor fan is rubbing on fan cover.

4. Impeller is loose or damaged and unbalanced.

5. Motor bearings are at fault.

1. Install switch disabling key.

2. Ensure power supply is switched ON; ensure power supply has the correct voltage.

3. Ensure circuit size is suitable for this

machine; replace weak breaker.

4. Check for broken wires or disconnected/ corroded connections, and repair/replace as necessary.

5. Replace faulty ON/OFF switch.

6. Test/repair/replace.

1. Retighten. Use thread locking fluid if necessary. Replace stripped fasteners or damaged components if necessary.

2. Tighten/replace anchor studs in floor if mounted; chock machine casters if mobile.

3. Replace dented fan cover; replace loose/ damaged fan.

4. Disconnect dust collector from power, and inspect the impeller for dents, bends, loose fins. Replace the motor and impeller as a set if the motor shaft and the impeller hub are damaged.

5. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

-38-

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Dust Collector Operation

Symptom Possible Cause Possible Solution

Dust collector does not adequately collect dust or chips; poor performance.

Sawdust being blown into the air from the dust collector.

1. Dust collection bags are full.

2. Canister is dirty.

3. Restriction in duct line.

4. Dust collector is too far away, or there are too many sharp bends in the ducting.

5. Lumber is wet and dust not flowing through ducting smoothly.

6. Leaks in ducting or too many open ports.

7. Not enough open branch lines, causing a velocity drop in the main line.

8. Ducting or machine dust ports are incorrectly sized.

9. The machine dust collection design is inadequate.

10. The dust collector is too small for the dust collection system, or ducting layout design inadequate.

1. Duct clamps or dust collection bags are not properly clamped and secured.

1. Empty collection bags.

2. Clean canister.

3. Remove restriction in the duct line. A plumbing snake may be necessary.

4. Relocate the dust collector closer to the point of suction, and rework ducting without sharp bends. Refer to System Design, beginning on Page 27.

5. Process lumber with less than 20% moisture content.

6. Rework the ducting to eliminate all leaks. Close dust ports for lines not being used.

7. Open 1 or 2 more blast gates to different branch lines to allow the velocity in the main line to increase.

8. Re-install correctly sized ducts and fittings. Refer to System Design beginning on Page 27 for more solutions.

9. Use a dust collection nozzle on a stand.

10. Install a larger dust collector to power your dust collection system.

1. Re-secure ducts and dust collection bag, making sure duct and bag clamps are tight and completely over the ducts and bags.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

-39-

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

machine

SECTION 9: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

-40-

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

240 VOLT

Ground

G0548ZP Wiring Diagram

Run

Capacitor

30MFD

250VAC

MOTOR

Start

PADDLE SWITCH

(viewed from behind)

Capacitor

300MFD 125VAC

Hot

Ground

(As Recommended)

240V

6-15 Plug

Figure 71. G0548ZP junction box, switch and

run capacitor.

Figure 70. G0548ZP start

capacitor.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

READ ELECTRICAL SAFETY

ON PAGE 40!

-41-

G1028Z2 Wiring Diagram

(viewed from behind)

Ground

120 VOLT (PREWIRED)

Run

Capacitor

45MFD

250VAC

PADDLE SWITCH

240 VOLT (REWIRED)

Start

Capacitor

300MFD

125VAC

MOTOR

Rewired 240V

Neutral

Hot

Ground

Hot

Ground

6-15 Plug

(As Recommended)

120V

5-15 Plug

(Prewired)

240V

PADDLE SWITCH

Run

Capacitor

45MFD

250VAC

Start

Capacitor

300MFD 125VAC

MOTOR

Figure 72. G1028Z2 start

capacitor.

Rewired 240V

Figure 73. G1028Z2 junction box, switch

and run capacitor at 120V.

-42-

READ ELECTRICAL SAFETY

ON PAGE 40!

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

Ground

G1029Z2/G1029Z2P Wiring Diagram

240 VOLT

MOTOR

PADDLE SWITCH

(viewed from behind)

Ground

Hot

Start

Capacitor

300MFD 125VAC

240V

6-15 Plug

(As Recommended)

Figure 74. G1029Z2 start

capacitor.

Figure 75. G1029Z2 junction box and switch.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

READ ELECTRICAL SAFETY

ON PAGE 40!

-43-

17-2

17-1

17-4

17-3

SECTION 10: PARTS

G0548ZP Main Breakdown

17-5

17-6

35V2

27A

H5783 Parts

Breakdown

on Page 46

21 21V2

17 17V2

31V2

12 18

10 10V2

7V2

29-1

-44-

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

G0548ZP Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P1028Z2001 CASTERS 22 T20543 COLLECTION BAG 2 PFB01 FLANGE BOLT 5/16-18 X 1/2 23 P0548Z023 COLLECTOR SUPPORT 4 P1028Z2004 BASE PLATE 24 P0548ZP024 COLLECTOR 5 PS06 PHLP HD SCR 10-24 X 3/8 25 P0548Z025 SPACER 6 P0548ZP006 6" INLET COVER 26 PAW05M WRENCH HEX 5MM 7V2 P1028Z2007V2 CAP SCREW M6-1 X 30 LH PRE-COATED 27A H5783 COMPLETE CANISTER ASSY 9 P0548009 IMPELLER WASHER 7 X 40 X 4 28 P1028Z2028 RUBBER GASKET 10 P1029Z2010V2 IMPELLER 12-3/4" ALUMINUM V2.09.11 29 P0548ZP029 INLET 11 P0548ZP011 COLLECTOR BODY 29-1 P0548Z029-1 INLET CAP 12 PW07 FLAT WASHER 5/16 30 PK28M KEY 7 X 7 X 29 13 PS06 PHLP HD SCR 10-24 X 3/8 31 P1029Z2013V2 PWR CORD 14G 3W 6' 6-15 V2.09.11 14 PFB01 FLANGE BOLT 5/16-18 X 1/2 32 PWR1012 WRENCH 10 X 12MM OPEN-END 15 PB03 HEX BOLT 5/16-18 X 1 34 P1028Z2031 BELT CLAMP 17 P0548ZP017 MOTOR 2HP 220V 1PH 35 P0548ZP035 MACHINE ID LABEL 17-1 P0548ZP017-1 MOTOR FAN COVER 36 PLABEL-12 READ MANUAL 2W X 3.3H 17-2 P0548Z017V2-2 MOTOR FAN 37 PLABEL-57 EYE/LUNG LABEL 17-3 P0548ZP017-3 CAPACITOR COVER 39 PLABEL-59 NO HAND IN INLET LABEL 17-4 PC300B S CAPACITOR 300M 125V 1-3/4 X 3-3/8 40 PLABEL-14 ELECTRICITY LABEL 1.4W X 1.2H 17-5 P0548ZP017-5 MOTOR WIRING JUNCTION BOX 41 P0548Z041 FOAM STRIP 5 X 42MM 17-6 PC030C R CAPACITOR 30M 250V 1-3/8 X 2-3/8 42 P0548Z042 FOAM STRIP 4 X 20MM 18 PN02 HEX NUT 5/16"-18 43 PPAINT-24 POLAR BEAR PAINT 19 P0548ZP019 OUTLET CONNECTOR 44 PLABEL-81 POLAR BEAR LOGO 1 X 3-3/4 21 P1030Z2015V2 PADDLE SWITCH V2.09.11 45 PLW03M LOCK WASHER 6MM

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

-45-

H5783 breakdown

H5783 Canister Filter Assembly

8V2

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 PH5783001 CLEANING HANDLE 15 PH5783015 SUPPORT TAB 2 PB83M HEX BOLT M6-1 X 16 16 PN06M HEX NUT M5-.8 3 PH5783003 CANISTER FILTER 17 PW06 FLAT WASHER 1/4 4 PH5783004 HEX SPINDLE 18 PS68M PHLP HD SCR M6-1 X 10 5 PH5783005 THRUST BEARING 12 X 14 X 6 19 PH5783019 SPONGE GASKET 10 X 15MM 6 PH5783006 BEARING PLATE 20 PH5783020 HANDLE SLEEVE 7 PS09M PHLP HD SCR M5-.8 X 10 21 PH5783021 HANDLE CAP 8V2 PH5783008V2 PLASTIC FLAP BOARD V2.09.11 22 PH5783022 QUICK RELEASE CLAMP 9 PS68M PHLP HD SCR M6-1 X 10 23 PH5783023 FOAM STRIP 20MM X 156CM 12 PS20M PHLP HD SCR M5-.8 X 15 24 PH5783024 FOAM STRIP 42MM X 156CM 14 PH5783014 BOTTOM PLATE 26 PW03M FLAT WASHER 6MM

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G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

G1028Z2/G1029Z2 Main Breakdown

17V2-1

17V2-2

102

101

17V2-3

17V2-4

103

17V2-5

104V2

17V2-6

(G1028Z2)

17V2

16V2

105

106

12 14

10V2

7V2

13V2

29-1

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

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G1028Z2 Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P1028Z2001 CASTER 19 P1028Z2019 OUTLET 2 PFB01 FLANGE BOLT 5/16-18 X 1/2 20 P1028Z2020 HOSE CLAMP 5" 3 PK32M KEY 6 X 6 X 28 21 P1028Z2021 HOSE 5" 4 P1028Z2004 BASE PLATE 22 T20543 LOWER PLASTIC BAG 5 PS06 PHLP HD SCR 10-24 X 3/8 23 P1028Z2023 COLLECTOR SUPPORT 6 P1028Z2006 INLET COVER 6" 24 P1028Z2024 COLLECTOR 7V2 P1028Z2007V2 CAP SCREW M6-1 X 30 LH PRE-COATED 25 P1028Z2025 SPACER 9 P1028Z2009 IMPELLER WASHER 26 P1028Z2026 UPPER BAG SUPPORT 10V2 P1028Z2010V2 IMPELLER 12-3/4"D X 85MM H X 3/4" ALUM 27 G5556 2.5 MICRON FILTER BAG

V2.09.11 28 P1028Z2028 GASKET 11 P1028Z2011 COLLECTOR BODY 29 P1028Z2029 Y-INLET 6 X 4 X 4" 12 PW07 FLAT WASHER 5/16 29-1 P1028Z2029-1 INLET CAP 4" 13V2 P1028Z2013V2 POWER CORD 14G 3W 6' 5-15 V2.09.11 30 P1028Z2030 FOAM STRIP 5 X 20MM 14 PN02 HEX NUT 5/16-18 31 P1028Z2031 BELT CLAMP 15 PB03 HEX BOLT 5/16-18 X 1 32 PWR1012 WRENCH 10 X 12MM OPEN-END 16V2 P1028Z2016V2 PADDLE SWITCH V2.09.11 33 PAW05M WRENCH HEX 5MM 17V2 P1028Z2017V2 MOTOR 1-1/2HP 120V/240V 1PH V2.09.11 35 PLW03M LOCK WASHER 6MM 17V2-1 P1028Z2017V2-1 MOTOR FAN COVER 101 PLABEL-14 ELECTRICITY LABEL 17V2-2 P1028Z2017V2-2 MOTOR FAN 102 PLABEL-59 HANDS/OUTLET LABEL 17V2-3 P1028Z2017V2-3 CAPACITOR COVER 103 PLABEL-12A READ MANUAL LABEL 17V2-4 PC300G S CAPACITOR 300M 125V 1-3/4 X 3-3/8 104V2 P1028Z2104V2 MACHINE ID LABEL CSA V2.09.11 17V2-5 P1028Z2017V2-5 JUNCTION BOX 105 PLABEL-57 EYE/LUNG LABEL 17V2-6 P1028Z2017V2-6 R CAPACITOR 45M 250V 1-3/4 x 2-3/8 106 PPAINT-1 GRIZZLY GREEN PAINT 18 PS06 PHLP HD SCR 10-24 X 3/8

G1029Z2 Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P1028Z2001 CASTER 19 P1028Z2019 OUTLET 2 PFB01 FLANGE BOLT 5/16-18 X 1/2 20 P1028Z2020 HOSE CLAMP 5" 3 PK28M KEY 7 X 7 X 29 21 P1028Z2021 HOSE 5" 4 P1028Z2004 BASE PLATE 22 T20543 LOWER PLASTIC BAG 5 PS06 PHLP HD SCR 10-24 X 3/8 23 P1028Z2023 COLLECTOR SUPPORT 6 P1028Z2006 INLET COVER 6" 24 P1028Z2024 COLLECTOR 7V2 P1028Z2007V2 CAP SCREW M6-1 X 30 LH PRE-COATED 25 P1028Z2025 SPACER 9 P1028Z2009 IMPELLER WASHER 26 P1028Z2026 UPPER BAG SUPPORT 10V2 P1029Z2010V2 IMPELLER 12-3/4"D X 95MM H X 7/8" ALUM 27 G5556 2.5 MICRON FILTER BAG

V2.09.11 28 P1028Z2028 GASKET 11 P1028Z2011 COLLECTOR BODY 29 P1028Z2029 6" X 4" X 4" Y-INLET 12 PW07 FLAT WASHER 5/16 29-1 P1028Z2029-1 INLET CAP 4" 13V2 P1029Z2013V2 POWER CORD 14G 3C 6' 6-15 V2.09.11 30 P1028Z2030 FOAM STRIP 5 X 20MM 14 PN02 HEX NUT 5/16-18 31 P1028Z2031 BELT CLAMP 15 PB03 HEX BOLT 5/16-18 X 1 32 PWR1012 WRENCH 10 X 12MM OPEN-END 16V2 P1030Z2015V2 PADDLE SWITCH V2.09.11 33 PAW05M WRENCH HEX 5MM 17V2 P1029Z2017V2 MOTOR 2HP 220V 1PH V2.09.11 35 PLW03M LOCK WASHER 6MM 17V2-1 P1028Z2017V2-1 MOTOR FAN COVER 101 PLABEL-14 ELECTRICITY LABEL 17V2-2 P1028Z2017V2-2 MOTOR FAN 102 PLABEL-59 HANDS/OUTLET LABEL 17V2-3 P1028Z2017V2-3 CAPACITOR COVER 103 PLABEL-12A READ MANUAL LABEL 17V2-4 PC300G S CAPACITOR 300M 125V 1-3/4 X 3-3/8 104V2 P1029Z2104V2 MACHINE ID LABEL CSA V2.09.11 17V2-5 P1029Z2017V2-5 JUNCTION BOX 105 PLABEL-57 EYE/LUNG LABEL 18 PFS03 FLANGE SCREW 10-24 X 3/8 106 PPAINT-1 GRIZZLY GREEN PAINT

-48-

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

G1029Z2P Main Breakdown

17-2

17-1

17-3

17-4

17-5

107

102

101

103

104

105

106

7V2

29-1

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

-49-

G1029Z2P Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P1028Z2001 CASTER 20 P1028Z2020 HOSE CLAMP 5" 2 PFB01 FLANGE BOLT 5/16-18 X 1/2 21 P1028Z2021 HOSE 5" 3 PK28M KEY 7 X 7 X 29 22 T20543 LOWER PLASTIC BAG 4 P1028Z2004 BASE PLATE 23 P1028Z2023 COLLECTOR SUPPORT 5 PS06 PHLP HD SCR 10-24 X 3/8 24 P1029Z2P024 COLLECTOR 6 P1029Z2P006 INLET COVER 6" 25 P1028Z2025 SPACER 7V2 P1028Z2007V2 CAP SCREW M6-1 X 30 LH PRE-COATED 26 P1028Z2026 UPPER BAG SUPPORT 9 P1028Z2009 IMPELLER WASHER 27 G5556 2.5 MICRON FILTER BAG 10 P1029Z2010V2 IMPELLER 12-3/4" ALUMINUM V2.09.11 28 P1028Z2028 GASKET 11 P1029Z2P011 COLLECTOR BODY 29 P1028Z2029 6" X 4" X 4" Y-INLET 12 PW07 FLAT WASHER 5/16 29-1 P1028Z2029-1 INLET CAP 4" 13 P1029Z2013V2 POWER CORD 14G 3C 6' 6-15 V2.09.11 30 P1028Z2030 FOAM STRIP 5 X 20MM 14 PN02 HEX NUT 5/16-18 31 P1028Z2031 BELT CLAMP 15 PB03 HEX BOLT 5/16-18 X 1 32 PWR1012 WRENCH 10 X 12MM OPEN-END 16 P1030Z2015V2 PADDLE SWITCH V2.09.11 33 PAW05M WRENCH HEX 5MM 17 P1029Z2P017 MOTOR 2HP 220V 1PH 35 PLW03M LOCK WASHER 6MM 17-1 P1029Z2P017-1 MOTOR FAN COVER 101 PLABEL-14 ELECTRICITY LABEL 17-2 P1028Z2017V2-2 MOTOR FAN 102 PLABEL-59 HANDS/OUTLET LABEL 17-3 P1029Z2P017-3 CAPACITOR COVER 103 PLABEL-12A READ MANUAL LABEL 17-4 PC300G S CAPACITOR 300M 125V 1-3/4 X 3-3/8 104 P1029Z2P104 MACHINE ID LABEL 17-5 P1029Z2P017-5 JUNCTION BOX 105 PLABEL-57 EYE/LUNG LABEL 18 PFS03 FLANGE SCREW 10-24 X 3/8 106 PPAINT-24 POLAR BEAR PAINT 19 P1029Z2P019 OUTLET 107 PLABEL-81 POLAR BEAR LOGO 1 X 3-3/4

-50-

G0548ZP, G1028Z2, G1029Z2-Z2P (Mfg. 12/12+)

WARRANTY CARD

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The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

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WARRANTY AND RETURNS

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Grizzly G1029Z2P, G1028Z2, G0548ZP, G1029Z2 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

Manual AccuracyContact Info

Machine Description

Components and Terminology

SECTION 1: SAFETY

Safety Instructions for Machinery

Additional Safety for Dust Collectors

SECTION 2: POWER SUPPLY

SECTION 3: SETUP

Needed for Setup

Unpacking

G0548ZP Inventory

Site Considerations

G0548ZP Assembly

Power Connection

Test Run

General

Duct Material

System Design

System Grounding

SECTION 5: OPERATIONS

General

Machine Storage

SECTION 6: ACCESSORIES

SECTION 7: MAINTENANCE

Schedule

Cleaning Bags

Lubrication

Replacing Bags

SECTION 8: SERVICE

Troubleshooting

SECTION 9: WIRING

Wiring Safety Instructions

G0548ZP Wiring Diagram

G1028Z2 Wiring Diagram

G1029Z2/G1029Z2P Wiring Diagram

SECTION 10: PARTS

G0548ZP Main Breakdown

H5783 Canister Filter Assembly

G1028Z2/G1029Z2 Main Breakdown

G1029Z2P Main Breakdown

WARRANTY AND RETURNS