COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#5813 PRINTED IN CHINA
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE. CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES.
PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
MODEL G0537
22" SCROLL SAW
INSTRUCTION MANUAL
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.
Table Of Contents
SECTION 1: SAFETY ................................................................................................................................2
Safety Instructions For Power Tools....................................................................................................2
Additional Safety Instructions For Scroll Saws ....................................................................................4
SECTION 2: INTRODUCTION....................................................................................................................5
Commentary ........................................................................................................................................5
SECTION 3: CIRCUIT REQUIREMENTS ..................................................................................................6
110 Volt ................................................................................................................................................6
Grounding ............................................................................................................................................7
Extension Cords ..................................................................................................................................7
SECTION 4: MACHINE FEATURES ..........................................................................................................8
SECTION 5: SET UP ................................................................................................................................10
Unpacking ..........................................................................................................................................10
G0537 Inventory ................................................................................................................................10
Clean Up ............................................................................................................................................11
Site Considerations ............................................................................................................................11
Beginning Assembly ..........................................................................................................................12
Attach Blade Guard............................................................................................................................12
Installing Blades ................................................................................................................................13
Test Run ............................................................................................................................................13
SECTION 6: OPERATIONS......................................................................................................................14
General ..............................................................................................................................................14
Blade Speed ......................................................................................................................................14
Feed Rate ..........................................................................................................................................14
Changing Blades................................................................................................................................15
Straight Cuts ......................................................................................................................................16
Curved Cuts ......................................................................................................................................16
Inside Cuts ........................................................................................................................................17
Bevel Cuts..........................................................................................................................................17
SECTION 7: MAINTENANCE ..................................................................................................................18
Maintenance Safety ..........................................................................................................................18
General ..............................................................................................................................................18
Working Table ....................................................................................................................................18
Lubrication..........................................................................................................................................19
Replacing Brushes ............................................................................................................................19
SECTION 8: SERVICE ADJUSTMENTS ................................................................................................20
About Service ....................................................................................................................................20
Squaring Table ..................................................................................................................................20
SECTION 9: REFERENCE INFO ............................................................................................................21
General ..............................................................................................................................................21
Aftermarket Accessories ....................................................................................................................21
G0537 Parts Breakdown....................................................................................................................22
G0537 Parts List ................................................................................................................................23
G0537 Machine Data Sheet ..............................................................................................................24
Troubleshooting Guide ......................................................................................................................25
Warranty & Returns............................................................................................................................26
-2-
G0537 Scroll Saw
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. NEVER FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. DO NOT force tool or
attachment to do a job for which it was not
designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. NEVER USE IN DANGEROUS ENVIRONMENT. DO NOT use power tools in damp
or wet locations, or where any flammable
or noxious fumes may exist. Keep work
area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY
result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words which are intended to convey the level
of importance of the safety messages. The progression of symbols is described below.
Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
Safety Instructions For Power Tools
SECTION 1: SAFETY
G0537 Scroll Saw -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace extension cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties,
rings, bracelets, or other jewelry which
may get caught in moving parts. Non-slip
footwear is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation
is dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT
safety glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than
using your hand and frees both hands to
operate tool.
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 16 16 16
7-10 16 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No
Safety Instructions For Power Tools
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. On machines with magnetic
contact starting switches there is a risk of
starting if the machine is bumped or jarred.
Always disconnect from power source
before adjusting or servicing. Make sure
switch is in OFF position before reconnecting.
17. CHECK DAMAGED PARTS. Before further
use of the tool, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function. Check for
alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or other part that is damaged
should be properly repaired or replaced.
18. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. DO NOT
leave tool until it comes to a complete stop.
19. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a
machine.
20. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPERATE
THE MACHINE. Make sure any instructions
you give in regards to machine operation are
approved, correct, safe, and clearly understood.
21. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intended
operation, stop using the machine! Then
contact our service department or ask a
qualified expert how the operation should be
performed.
-4-
G0537 Scroll Saw
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious personal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with the Model G0537 Scroll Saw. Accidents
are frequently caused by lack of familiarity
or failure to pay attention. Use this machine
with respect and caution to lessen the possibility of operator injury. If normal safety
precautions are overlooked or ignored, serious personal injury may occur.
Additional Safety Instructions For Scroll Saws
1. SCROLL SAW SAFETY BEGINS with
your lumber. Inspect your stock carefully
before you begin a cut. If you have any
doubts about the stability or structural
integrity of your stock, DO NOT CUT!
2. KEEP HANDS AWAY FROM BLADE. DO
NOT hold pieces so small that your fingers
go under the blade guard. DO NOT reach
underneath work or in blade cutting path
with your hands or fingers for any reason.
3. AVOID POSITIONS where a slip could
cause your hand to go into the blade.
4. NEVER USE YOUR SCROLL SAW WITH
THE BLADE GUARD REMOVED.
5. WAIT UNTIL BLADE IS STOPPED before
clearing away cut-off pieces.
6. UNPLUG YOUR SCROLL SAW and
remove the safety switch key before
changing blades, adjustments, or performing maintenance.
7. USE BLADES APPROPRIATE FOR
YOUR MACHINE, material being cut, and
the type of cut that you are performing.
8. DO NOT START THE SAW WITH THE
BLADE IN CONTACT WITH THE WORKPIECE.
9. SUPPORT LARGE WORKPIECES to
reduce blade breakage and pinching.
10. FIRMLY SECURE YOUR SCROLL SAW
to a stable, level table or workbench using
clamps or bolts. The saw may move when
cutting large workpieces if not secured.
11. HABITS — GOOD AND BAD — ARE
HARD TO BREAK. Develop good habits in
your shop and safety will become secondnature to you.
12. PROLONGED EXPOSURE TO WOOD
DUST IS KNOWN TO CAUSE CANCER IN
HUMANS. Always wear an OSHA-
approved respirator when working in an
environment that could contain wood dust.
G0537 Scroll Saw -5-
We are proud to offer the Model G0537 Scroll
Saw. This machine is part of a growing Grizzly
family of fine woodworking machinery. When
used according to the guidelines set forth in this
manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
We are pleased to provide this manual with the
Model G0537. It was written to guide you through
assembly, review safety considerations, and
cover general operating procedures. It represents
our effort to produce the best documentation possible. If you have any comments regarding this
manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines.
If you have any service questions or parts
requests, please call or write us at the location
listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0537 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at
www.grizzly.com
. Any updates to your machine
will be reflected in these manuals as soon as they
are complete. Visit our site often to check for the
latest updates to this manual!
Lack of familiarity with
this manual could
cause serious personal injury. Become
familiar with the contents of this manual,
including all the safety
warnings.
Commentary
SECTION 2: INTRODUCTION
-6-
G0537 Scroll Saw
Amperage Draw
The Model G0537 motor is wired to operate at
110V and draw the following load:
Motor Load ..........................................1.4 Amps
Plug Type
The Model G0537 is supplied with a NEMA 5-15
plug. DO NOT modify the plug or power cord in
any way. See Figure 1 for a NEMA 5-15 plug and
grounded outlet.
Circuit Breaker Requirements
Use the following guidelines when choosing a circuit breaker for your machine:
Recommended Circuit Breaker ..............5 Amp
Your Circuit Capacity
Always check to see if the wires in your circuit are
capable of handling the amperage load from your
machine. If you are unsure, consult a qualified
electrician.
If you operate this machine on any circuit that is
already close to its capacity, it might blow a fuse
or trip a circuit breaker. However, if an unusual
load does not exist and a power failure still
occurs, contact a qualified electrician or our
Service Department at (570) 546-9663.
Serious personal injury could occur if you
connect your machine to the power source
before you have completed the assembly
process. DO NOT connect the machine to
the power source until instructed to do so.
Figure 1. NEMA 5-15 plug and
grounded outlet.
110 Volt
SECTION 3: CIRCUIT REQUIREMENTS
G0537 Scroll Saw -7-
In the event of an electrical short, grounding
reduces the risk of electric shock by providing a
path of least resistance to disperse electric current. This tool is equipped with a power cord that
has an equipment-grounding prong. The outlet
must be properly installed and grounded in accordance with all local codes and ordinances.
Operation
If you find it necessary to use an extension cord :
• Make sure the cord is rated Standard Service
(grade S) or better.
• The extension cord must also contain a
ground wire and plug pin.
• Use at least a 16 gauge cord.
•DONOT use a cord longer that 100 feet!
This machine must have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug to
fit into a two-pronged outlet! If the plug will
not fit the outlet, have the proper outlet
installed by a qualified electrician.
Electrocution or a fire
can result if the machine
is not grounded correctly. Make sure all electrical circuits are grounded. DO NOT use the
machine if it is not
grounded.
No single list of electrical guidelines can
be comprehensive for all shop environments. Operating this machinery may
require additional electrical upgrades specific to your machine and shop environment. It is your responsibility to make sure
your electrical systems comply with all
local electrical codes and ordinances.
NOTICE
The wire on the power cord with green or
green and yellow striped insulation is the
grounding conductor.
Extension CordsGrounding
-8-
G0537 Scroll Saw
Figure 2. General machine features.
Blade Tension
Adjustment Knob
Blade Guard
Table
Table Tilt Knob
Motor
Base
Upper Arm
SECTION 4: MACHINE FEATURES
G0537 Scroll Saw -9-
Figure 3. Controls.
Figure 4. Cutting features.
Blade Guard
Throat Plate
ON/OFF Switch
Variable Speed Knob
Blade
Dust Blower
Hold Down
Foot
-10-
G0537 Scroll Saw
• Blade Guard Assembly ..............................1
• Blade ..........................................................1
The machine was carefully packed when it left the
Grizzly warehouse. If you discover the machine is
damaged after you have signed for delivery, and
the truck and driver are gone, you will need to file
a freight claim with the carrier. Save the containers and all packing materials for possible inspection by the carrier or its agent. Without the packing materials, filing a freight claim can be difficult.
If you need assistance determining whether you
need to file a freight claim, or with the procedure
to file one, please contact our Customer Service.
When you are completely satisfied with the condition of your shipment, inventory its parts.
Sharp edges on metal
parts may cause personal injury. Examine the
edges of all metal parts
before handling.
Figure 5. G0537 Inventory.
G0537 Inventory
Unpacking
SECTION 5: SET UP
G0537 Scroll Saw -11-
Site Considerations
Clean Up
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti-
mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlo-
rine-based solvents as they may damage painted
surfaces should they come in contact.
Gasoline and petroleum
products have low flash
points and could explode
if used to clean machinery. DO NOT use gasoline or petroleum products to clean the machinery.
Smoking near solvents
could ignite an explosion
or fire and cause serious
injury. DO NOT smoke
while using solvents.
Lack of ventilation while
using solvents could
cause serious personal
health risks, fire, or
environmental hazards.
Always work in a well
ventilated area to prevent the accumulation
of dangerous fumes.
Supply the work area
with a constant source
of fresh air.
Unsupervised children
and visitors inside your
shop could receive serious personal injury.
Ensure child and visitor
safety by keeping all
entrances to the shop
locked at all times. DO
NOT allow unsupervised
children or visitors in the
shop at any time.
Weight Load
The Model G0537 Scroll Saw is a small weight
load with a small footprint. Most workbenches
should be sufficient to carry the weight of the
machine. Reinforce the workbench if you question its ability to support the weight.
Working Clearance
Working clearances can be thought of as the distances between machines and obstacles that
allow safe operation of every machine without
limitation. Consider existing and anticipated
machine needs, size of material to be processed
through each machine, and space for auxiliary
stands or work tables. Also consider the relative
position of each machine to one another for efficient material handling.
Lighting And Outlets Lighting should be bright
enough to eliminate shadow and prevent eye
strain. Electrical circuits should be dedicated or
large enough to handle the amperage draw.
Outlets should be located near each machine so
power or extension cords are clear of high-traffic
areas. Observe local electrical codes for proper
installation of new lighting, outlets, or circuits.
-12-
G0537 Scroll Saw
Sharp edges on metal
parts may cause personal injury. Examine the
edges of all metal parts
before handling.
This section covers the basic assembly and adjustment instructions needed to begin operation.
Complete the assembly in the order provided in this
manual and then read the remaining portion of the
manual before attempting any type of operation.
Your safety is important! Please follow the
warnings below during this entire section:
Disconnect power to
the machine during the
entire assembly
process. Failure to do
this may result in serious personal injury.
Mount Scroll Saw
To attach the scroll saw to a solid surface:
1. Locate a rectangular piece of
3
⁄4" plywood
that is at least 21"W and at least 20"D.
2. Remove the rubber feet from the scroll saw.
3. Mount the base of the scroll saw to the cen-
ter of the plywood with
1
⁄4" x 2" lag bolts and
1
⁄4" washers.
4. Clamp the plywood securely to a workbench.
5. To permanently mount the scroll saw to the
workbench, screw
1
⁄4" x 2" (or longer) lag
bolts with
1
⁄4" washers directly to the work-
bench.
To attach the blade guard:
1. Thread the bolt through the blade guard
components as shown in Figure 6, and
screw it into the knurled nut.
Figure 6. Blade guard assembly.
Figure 7. Blade guard adjustment.
Attach Blade GuardBeginning Assembly
2. Slide the supporting rod through the upper
arm and into the hold down block, and tighten the set screw.
3. Attach the guard assembly to the supporting
rod and tighten the knurled nut.
4. Adjust the blade guard so that it rides just
above the workpiece, and tighten the lock
knob shown in Figure 7.
Lock Knob
!
G0537 Scroll Saw -13-
To install the blade:
1. Disconnect the machine from the power
source.
2. Feed the blade through the table and hook it
into the lower blade holder as shown in
Figure 8. The blade teeth should face forward and down.
Figure 8. Blade attached to both holders.
3. Push down on the upper arm and slide the
upper end of the blade into the holder. Make
sure that the pins are seated into the
grooves in both arms.
4. Increase the tension on the blade until the
blade gives a musical sound when plucked.
Note—Determining correct blade tension is
subjective and is learned through experience. If the blade is not tensioned enough
the blade will drift off the layout line when
cutting. The scroll saw will also have excessive noise and vibration. If the blade is too
tight the blade could break, causing serious
injury. Blades that are tensioned correctly
will last longer and are less likely to break.
5. Replace the throat plate and lower the blade
guards into position.
Once the assembly is complete, the machine
needs to be tested. The purpose of the test run is
to ensure that there are no problems.
To test run the scroll saw:
1. Remove all tools from the scroll saw.
2. Turn the variable speed setting down to 425
SPM.
3. Plug the saw into the power source. Flip the
switch ON. Keep your finger ready to turn the
scroll saw OFF.
4. Listen for any unusual noises, vibrations or
rubbing. If anything sounds unusual, stop the
saw immediately.
5. Disconnect the machine from the power
source and find the source of the problem
before operating further.
NOTE—If you cannot locate the source of an
unusual noise or vibration, feel free to contact our service department for help.
Test RunInstalling Blades
Before starting the saw, make sure you
have performed the preceding assembly
and adjustment instructions, and you
have read through the rest of the manual
and are familiar with the various functions
and safety issues associated with this
machine. Failure to follow this warning
could result in serious personal injury.
-14-
G0537 Scroll Saw
This section will cover basic scroll sawing operations. Please read the remaining portion of the
manual before attempting any type of operation.
Your safety is important! Please follow the
warnings below during this entire section:
Damage to your eyes, lungs, and ears
could result from failure to wear safety
glasses, a respirator, and hearing protection while using this machine.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
Figure 9. Variable speed knob.
It is important to adjust the blade speed for the
type of material being cut. Generally harder materials require a slower blade speed.
To adjust the blade speed:
Rotate the knob, shown in Figure 9, clockwise to
increase the blade speed, and counterclockwise
to reduce the speed.
The feed rate is the speed an operator moves the
workpiece through the saw blade. The correct
feed rate depends on the type of material, and its
thickness. When using the correct feed rate the
workpiece will move easily and the motor will run
smoothly. When feeding the work too quickly the
motor may bog down and the blade can break
causing serious injury.
Feed Rate
Blade SpeedGeneral
SECTION 6: OPERATIONS
G0537 Scroll Saw -15-
A typical scroll saw blade will wear out in 1⁄2 to 2
hours, depending on the material cut. Blades
become dull quicker when cutting thick material,
plywood, laminates, hardwoods and metal.
To change the blade:
1. Disconnect the machine from the power
source.
2. Loosen the blade tension adjustment knob.
3. Remove the throat plate and move the blade
guards up.
4. Push down on the upper arm shown in
Figure 10, pull the upper end of blade out of
the holder, push down on the blade to free
the lower end of the blade, and pull the blade
up to remove.
Figure 10. Upper Arm.
5. Feed the new blade through the table and
hook it into the lower blade holder as shown
in Figure 11. The teeth should face forward
and down.
Figure 11. Blade attached to both holders.
6. Push down on the upper blade holder and
slide the upper end of the blade into the holder. Make sure that the pins are seated into
the grooves in both holders.
7. Increase the tension on the blade until the
blade gives a musical sound when plucked.
Note—Determining correct blade tension is
subjective and is learned through experience. If the blade is not tensioned enough
the blade will drift off the layout line when
cutting. The scroll saw will also have excessive noise and vibration. If the blade is too
tight the blade could break, causing serious
injury. Blades that are tensioned correctly
will last longer and are less likely to break.
8. Replace the throat plate and lower the blade
guards into position.
Changing Blades
-16-
G0537 Scroll Saw
Miter gauges and fences are not effective on
scroll saws because most scroll saw blades are
narrow and tend to follow the grain of the wood.
Freehand cutting allows the operator to compensate for blade drift.
To make a straight cut:
1. Draw a straight line on your workpiece.
2. Turn the power ON and allow the motor to
reach full speed.
3. Feed the workpiece slowly and steadily into
the blade, keeping your hands to either side
of the cutting line while pushing down. Make
sure the blade is cutting on the waste side of
the line (Figure 12).
Figure 12. Straight cut.
When cutting curves, preplan your cuts and leave
tight inside curves for a second pass to minimize
backing out. Cut sharp outside curves by cutting
past the curve and looping around to cut from a
different angle.
To make a curved cut:
1. Draw a pattern on your workpiece.
2. Choose a blade size based on the tightest
curve in the workpiece. Smaller blades can
cut tighter curves.
3. Rough cut the board down to a workable
size.
4. Feed the workpiece into the blade with a
slow and even pressure. Use your fingers to
hold it down and thumbs to steer as shown
in Figure 13.
Figure 13. Making a curved cut.
4. Scroll saw blades will have a tendency to
drift. Compensate by adjusting the feed
direction.
Note—The variation of hard and soft grain in
wood will cause the scroll saw blade to
deflect. If you are approaching hard grain at
an angle, the feed rate must be slowed and
pressure should be applied toward the side
with the hard grain.
Note—When approaching a tight radius,
slow down your feed rate, but do not stop.
Give the teeth time to make the cut. Forcing
the workpiece through the curve will cause
the blade to twist or break. If your cut produces waste in the curve’s interior, turn the
power off and wait until all motion stops
before removing the waste.
Curved CutsStraight Cuts
G0537 Scroll Saw -17-
Bevel cuts can be used for miters, cope joints,
and making relief or recessed projects.
To make a bevel cut:
1. Draw your pattern as described in the previ-
ous sections.
2. Adjust the table to the desired angle.
3. Using the same principles as in the previous
sections, feed the work slowly and evenly
into the blade, remembering not to force the
workpiece (Figure 15).
Figure 15. Making a bevel cut.
(Guard removed for clarity)
Inside cuts such as circles or the insides of closed
letters can be easily cut with your scroll saw by
threading the blade through a hole drilled in the
workpiece.
To make an inside cut:
1. Disconnect the machine from the power
source.
2. Remove blade and throat plate.
3. Drill a hole in the waste portion of the work-
piece that is large enough for the pins to fit
through.
4. Thread the blade through the hole in the
workpiece as shown in Figure 14.
Figure 14. Installing the blade for an inside cut.
Bevel CutsInside Cuts
4. Wait until all motion has stopped before
removing waste near the blade.
5. Replace the throat plate, mount the blade
and tension it.
6. Make the inside cut and go back to step 1 for
the next inside cut.
-18-
G0537 Scroll Saw
Always disconnect
power to the machine
before performing maintenance. Failure to do
this may result in serious
personal injury.
Regular periodic maintenance on the Model
G0537 will ensure optimum performance. Make a
habit of inspecting the machine each time you
use it.
Before each use, look for the following conditions:
1. Loose bolts.
2. Damaged blades.
3. Worn switch.
4. Worn or damaged cords and plugs.
5. Any other condition that could hamper the
safe operation of this machine.
The table and other non-painted surfaces on your
machine should be protected against rust and pitting. Wiping the table clean after every use
ensures that moisture from wood dust does not
remain on bare metal surfaces.
Tables can be kept rust-free with regular applications of products like SLIPIT
®
or Boeshield® T-9.
For long term storage you may want to consider
products like Kleen Bore's Rust Guardit™.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
Your safety is important! Please follow the
warnings below during this entire section:
Projectiles from the
machine could cause
serious eye injury. Wear
safety glasses at all
times.
Working Table
GeneralMaintenance Safety
SECTION 7: MAINTENANCE
!
G0537 Scroll Saw -19-
Lubricate the upper and lower arm bushings with
light machine oil once a month or every 50 hours
of use.
To lubricate the bushings:
1. Disconnect the machine from the power
source.
2. Lay the machine on its side as shown in
Figure 16.
Figure 16. Lubricating bushings.
Replacing the motor brushes is a simple job that
may be necessary after extended use.
To replace the motor brushes:
1. Disconnect the machine from the power
source.
2. Remove the motor brush caps with a flat-
head screwdriver. One of the brushes is
shown in Figure 17. The other is on the
opposite side of the motor.
3. Remove the brushes and check for black
carbon build-up or damage. If necessary,
replace the brushes.
4. Slide brushes back into the slot and replace
the brush caps.
Figure 17. Motor brush.
Replacing BrushesLubrication
3. Apply a generous amount of machine oil to
the end of the bolts that hold the bushings in
place.
4. Leave the scroll saw on its side and allow the
machine oil to soak in overnight.
-20-
G0537 Scroll Saw
Always disconnect
power to the machine
before performing service adjustments. Failure
to do this may result in
serious personal injury.
This section is designed to help the operator with
adjustments that were made at the factory and
that might also need to be made during the life of
the machine.
This section is provided for your convenience—it
is not a substitute for the Grizzly Service
Department. If any adjustments arise that are not
described in this manual, then feel free to call the
Grizzly Service Department at (570) 546-9663.
Similarly, if you are unsure of how to perform any
procedure in this section, the Grizzly Service
Department will be happy to guide you through
the procedures or help in any other way.
To ensure that the table is square:
1. Disconnect the machine from the power
source.
2. Loosen the table tilt knob shown in Figure 18.
Figure 18. Pointer and table tilt knob.
Figure 19. Check the angle with a square.
3. Place a square on the table and against the
blade as shown in Figure 19.
4. Adjust the table until the square and the
blade are parallel.
5. Tighten the table tilt knob, loosen the pointer
shown in Figure 18 and adjust it to 0˚.
Pointer
Table Tilt Knob
Squaring Table
About Service
SECTION 8: SERVICE ADJUSTMENTS
!
G0537 Scroll Saw -21-
This section contains the following subsections
for the Model G0537: aftermarket accessories,
data sheets, parts diagrams and list, troubleshooting, and warranty/return information.
If you need parts or help in assembling your
machine, or if you need operational information,
call the service department at (570) 546-9663.
Trained service technicians will be glad to help
you.
If you have any comments regarding this manual,
please write to Grizzly at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com.
To order any of the aftermarket accessories
below, find the model number in bold and call our
customer service line 24 hours a day at 1-800523-4777.
Replacement Blades:
MODEL # WIDTH TPI TOOTH
G6670 0.008 0.078" 25 Skip
G6671 0.019 0.125" 10 Skip
G6672 0.018 0.110" 15 Skip
Scroll Saw Abrasive Packs:
Quickly smooths edges of wood, plastic, metal
and composite scroll saw projects. Eliminate
hand sanding.
1
⁄2" grits are 80, 120, 180 & 220.
1
⁄4" grits are 120, 180, 220 & 320. Packs of 4.
MODEL TYPE WIDTH
H5323 Pin
1
⁄2"
H5324 Pin
1
⁄
4"
Aftermarket
Accessories
General
SECTION 9: REFERENCE INFO
-22- G0537 Scroll Saw
G0537 Scroll Saw -23-
1 P0537001 Base
2 PSB31M Cap Screw M8-1.25 x 25
3 PLW04M Lock Washer 8mm
4 PW01M Flat Washer 8mm
5 PSB02M Cap Screw M6-1 x 20
6 PW03M Flat Washer 6mm
7 P0537007 Motor
8 PW03M Flat Washer 6mm
9 PLW03M Lock Washer 6mm
10 PN01M Hex Nut M6-1
11 P0537011 Rocker Arm
12 PSB28M Cap Screw M6-1 x 15
13 P0537013 Rear Strut
14 P0537014 Front Strut
15 P0537015 Air Bellows
16 P0537016 Pressure Plate
17 PHTEK3M Tap Screw M3-.5 x 8
18 P0537018 Spring
19 P0537019 Anchor Plate
20 P0537020 Air-intake Opening
21 PS56M Phlp Hd Scr M4-.7 x 16
22 PW05M Flat Washer 4mm
23 P0537023 Pillar
24 PRP42M Roll Pin 3 x 20mm
25 P0537025 Lower Arm
26 P0537026 Bushing
27 P0537027 Fulcrum Bolt
28 PW01M Flat Washer 8mm
29 PN03M Hex Nut M8-1.25
30 P0537030 Connecting Link
31 P625 Bearing 625ZZ
32 P0537032 Connecting Link Plate
33 PS50M Phlp Hd Scr M3-.5 x 12
34 PN07M Hex Nut M3-.5
35 PSB95M Cap Screw M5-.8 x 30
36 P0537036 Sleeve
37 PLW01M Lock Washer 5mm
38 PN06M Hex Nut M5-.8
39 PSB53M Cap Screw M5-.8 x 18
40 P0537040 Table Tilt Scale
41 PB02M Hex Bolt M6-1 x 12
42 P0537042 Table
43 PB29M Hex Bolt M6-1 x 30
44 P0537044 Pressure Plate
45 P0537045 Upper Arm
46 P0537046 Bushing
47 P0537047 Fulcrum Bolt
48 P0537048 Adjustment Knob (Male)
49 PN02M Hex Nut M10-1.5
REF PART # DESCRIPTION
50 P0537050 Arm
51 PB07M Hex Bolt M8-1.25 x 25
52 P0537052 Plastic Tube
53 P0537053 Cable Tie
54 P0537054 Tilting Locking Knob M6
55 P0537055 Pointer
56 P0537056 Rocker Arm Guard
57 P0537057 Main Label
58 P0537058 Lower Connecting Block
59 P0537059 Hold-Down Foot
60 PSB86M Cap Screw M5-.8 x 10
61 PW02M Flat Washer 5mm
62 P0537062 Dust Blower
63 PSS01M Set Screw M6-1 x 10
64 PSS16M Set Screw M8-1.25 x 10
65 P0537065 Support Post
66 P0537066 Locking Knob M6-1 x 17
67 P0537067 Chuck Guard
68 P0537068 Hex Bolt M3-.5 x 22
69 PLW09M Lock Washer 3mm
70 P0537070 Blade
71 PRP14M Roll Pin 3 x 6mm
72 P0537072 Table Insert
73 PS17M Phlp Hd Scr M4-.7 x 6
74 PS07M Phlp Hd Scr M4-.7 x 8
75 P0537075 Upper Rocker Arm Guard
76 P0537076 Lower Rocker Arm Guard
77 P0537077 Switch Box
78 P0537078 Speed-Adjustment Label
79 P0537079 Speed-Adjustment Knob
80 P0537080 Switch Plate
81 P0537081 Switch
82 PHTEK10M Tap Screw M4-.7 x 11
84 P0537084 Plug
85 P0537085 Strain Relief
86 P0537086 Blade Guard
87 P0537087 Hex Bolt M6-1 x 80
88 P0537088 Back Rocker Arm Guard
90 PW03M Flat Washer 6mm
91 P0537091 Upper Connecting Block
92 P0537092 Knurled Nut M6
93 P0537093 Disconnect Power Label
94 P0537094 Rubber Foot
95 P0537095 Blade Tensioning Label
96 P0537096 Circuit Board
97 P0537097 Switch Box Cover
98 P0537098 Read Manual Warning
99 P0537099 Respirator/Safety Glasses Warning
REF PART # DESCRIPTION
-24-
G0537 Scroll Saw
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MACHINE DATA
SHEET
Design Type .................................................................................................. Bench Model
Overall Dimensions:
Table ............................................................................................................9" x 16
3
⁄4"
Overall Height........................................................................................................15
1
⁄4"
Width......................................................................................................................28
5
⁄
8"
Depth ........................................................................................................................10"
Box Size..............................................................................................16" x 13" x 30
1
⁄2"
Shipping Weight..................................................................................................54 lbs.
Net Weight ......................................................................................................48.5 lbs.
Footprint ........................................................................................................20" x 8
1
⁄4"
Capacities:
Depth of Throat......................................................................................................21
7
⁄8"
Maximum Cutting Height @90° ..............................................................................2
1
⁄8"
Maximum Cutting Height @30°..................................................................................1"
Table Tilt ..........................................................................................................10 – 30°
Blade and Movement:
Blade ......................................................................................5" Pin-Type or Plain End
Strokes per minute ......................................................................................425 – 1300
Stroke ........................................................................................................................
1
⁄2"
Construction:
Base ................................................................................................................Cast Iron
Table ..............................................................................................................Cast Iron
Arms................................................................................................Die Cast Aluminum
Motor:
Type..................................................................................................TEFC Brush Type
Horse Power ........................................................................................................
1
⁄5 HP
Amps ........................................................................................................................1.4
Phase ⁄ Voltage ............................................................................Single Phase ⁄ 110V
Cycle ⁄ RPM ......................................................................60 Hertz ⁄ 425 – 1300 RPM
Switch ..................................................................Toggle ON/OFF w/ Safety Lock Tab
Power Transfer ..............................................Direct Drive, Counterbalanced Flywheel
Bearings ..............................................................Shielded & Lubricated Ball Bearings
Features:
..................................................................................Blade Tension Adjustment Knob
..........................................................................................Adjustable Hold Down Foot
................................................................................................Blower Bellows System
Specifications, while deemed accurate, are not guaranteed.
GRIZZLY MODEL G0537 22" SCROLL SAW
G0537 Scroll Saw -25-
SYMPTOM
Blade won’t stay on layout
line.
Excessive blade breakage.
Motor will not start.
Motor will not start; fuses
or circuit breakers blow.
Motor overheats.
Motor stalls (resulting in
blown fuses or tripped circuit).
Machine slows or stalls
when operating.
POSSIBLE CAUSE
1. Blade not tensioned enough.
1. Blade tensioned too much.
2. Upper and lower blade guides are not
perfectly in line.
1. Low voltage.
2. Open circuit in motor or loose connections.
1. Short circuit in line cord or plug.
2. Short circuit in motor or loose connections.
3. Incorrect fuses or circuit breakers in
power line.
1. Motor overloaded.
2. Air circulation through the motor
restricted.
1. Short circuit in motor or loose connections.
2. Low voltage.
3. Incorrect fuses or circuit breakers in
power line.
4. Motor overloaded.
1. Applying too much pressure to workpiece.
2. Badly worn motor brushes.
CORRECTIVE ACTION
1. Increase tension on blade.
1. Loosen blade tension.
2. Loosen guides and line them up.
1. Check power line for proper voltage.
2. Inspect all lead connections on motor for loose or open connections.
1. Inspect cord or plug for damaged insulation and shorted wires.
2. Inspect all connections on motor for loose or shorted terminals
or worn insulation.
3. Install correct fuses or circuit breakers.
1. Reduce load on motor.
2. Clean out motor to provide normal air circulation.
1. Inspect connections on motor for loose or shorted terminals or
worn insulation.
2 Correct the low voltage conditions.
3. Install correct fuses or circuit breakers.
4. Reduce load on motor.
1. Feed workpiece slower.
2. Replace motor brushes.
Troubleshooting Guide
-26-
G0537 Scroll Saw
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
Warranty & Returns
CUT ALONG DOTTED LINE
9. How many of your woodworking machines are Grizzly? _____________
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder
___5" - 8" Drill Press ___Mini Lathe
___8" jointer ___10" - 12" Thickness Planer
___8" - 10" Bandsaw _
✓_Scroll Saw
___Disc/Belt Sander ___Spindle/Belt Sander
___Mini Jointer
___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander ___Orbital Sander
___Biscuit Joiner ___Palm Sander
___Circular Saw ___Portable Planer
___Detail Sander ___Saber Saw
___Drill/Driver ___Reciprocating Saw
___Miter Saw ___Router
___Other__________________________________________________
13. What machines/supplies would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
15. What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Industrial to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Yes ___No
19. Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend
___Catalog ___Card Deck
___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner
___Cabinetmaker ___Shop Notes
___Family Handyman ___Today’s Homeowner
___Fine Homebuilding ___WOOD
___Fine Woodworking ___Wooden Boat
___Home Handyman ___Woodshop News
___Journal of Light Construction ___Woodsmith
___Old House Journal ___Woodwork
___Popular Mechanics ___Woodworker
___Popular Science ___Woodworker’s Journal
___Popular Woodworking ___Workbench
___Other__________________________________________________
3. Which of the following woodworking/remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop
___Home Time ___This Old House
___The American Woodworker ___Woodwright’s Shop
___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999
___$30,000-$39,999 ___$70,000-$79,999
___$40,000-$49,999 ___$80,000-$89,999
___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59
___30-39 ___60-69
___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years
___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced
___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw
___Bandsaw ___Planer
___Drill Press ___Power Feeder
___Drum Sander ___Radial Arm Saw
___Dust Collector ___Shaper
___Horizontal Boring Machine ___Spindle Sander
___Jointer ___jointer
___Lathe ___Vacuum Veneer Press
___Mortiser ___Wide Belt Sander
___Other__________________________________________________
Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL #_____________________Serial # __________________________ Order #______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
WARRANTY CARD
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
Place
Stamp
Here
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Name_______________________________
Street_______________________________
City______________State______Zip______
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