Grizzly G0536 User Manual
COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#5763 PRINTED IN CHINA
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE. CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES.
PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
MODEL G0536
16" SCROLL SAW
INSTRUCTION MANUAL
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.
Table Of Contents
SECTION 1: SAFETY ................................................................................................................................2
Safety Instructions For Power Tools....................................................................................................2
Additional Safety Instructions For Scroll Saws ....................................................................................4
SECTION 2: INTRODUCTION....................................................................................................................5
Commentary ........................................................................................................................................5
SECTION 3: CIRCUIT REQUIREMENTS ..................................................................................................6
110 Volt ................................................................................................................................................6
Grounding ............................................................................................................................................7
Extension Cords ..................................................................................................................................7
SECTION 4: MACHINE FEATURES ..........................................................................................................8
SECTION 5: SET UP ................................................................................................................................10
Unpacking ..........................................................................................................................................10
G0536 Inventory ................................................................................................................................10
Site Considerations ............................................................................................................................11
Clean Up ............................................................................................................................................11
Beginning Assembly ..........................................................................................................................12
Attach Blade Guard............................................................................................................................12
Installing Blades ................................................................................................................................13
Test Run ............................................................................................................................................13
SECTION 6: OPERATIONS......................................................................................................................14
General ..............................................................................................................................................14
Blade Speed ......................................................................................................................................14
Changing Blades................................................................................................................................15
Straight Cuts ......................................................................................................................................16
Curved Cuts ......................................................................................................................................16
Inside Cuts ........................................................................................................................................17
Bevel Cuts..........................................................................................................................................17
SECTION 7: MAINTENANCE ..................................................................................................................18
Maintenance Safety ..........................................................................................................................18
General ..............................................................................................................................................18
Lubrication..........................................................................................................................................19
Replacing Brushes ............................................................................................................................19
SECTION 8: SERVICE ADJUSTMENTS ................................................................................................20
About Service ....................................................................................................................................20
Squaring Table ..................................................................................................................................20
SECTION 9: REFERENCE INFO ............................................................................................................21
General ..............................................................................................................................................21
Aftermarket Accessories ....................................................................................................................21
G0536 Parts Breakdown....................................................................................................................22
G0536 Parts List ................................................................................................................................23
G0536 Machine Data Sheet ..............................................................................................................24
Troubleshooting Guide ......................................................................................................................25
Warranty & Returns............................................................................................................................26
-2-
G0536 Scroll Saw
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. NEVER FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. DO NOT force tool or
attachment to do a job for which it was not
designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. NEVER USE IN DANGEROUS ENVIRONMENT. DO NOT use power tools in damp
or wet locations, or where any flammable
or noxious fumes may exist. Keep work
area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY
result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words which are intended to convey the level
of importance of the safety messages. The progression of symbols is described below.
Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
Safety Instructions For Power Tools
SECTION 1: SAFETY
G0536 Scroll Saw -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace extension cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties,
rings, bracelets, or other jewelry which
may get caught in moving parts. Non-slip
footwear is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation
is dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT
safety glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than
using your hand and frees both hands to
operate tool.
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 16 16 16
7-10 16 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No
Safety Instructions For Power Tools
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. On machines with magnetic
contact starting switches there is a risk of
starting if the machine is bumped or jarred.
Always disconnect from power source
before adjusting or servicing. Make sure
switch is in OFF position before reconnecting.
17. CHECK DAMAGED PARTS. Before further
use of the tool, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function. Check for
alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or other part that is damaged
should be properly repaired or replaced.
18. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. DO NOT
leave tool until it comes to a complete stop.
19. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a
machine.
20. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPERATE
THE MACHINE. Make sure any instructions
you give in regards to machine operation are
approved, correct, safe, and clearly understood.
21. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intended
operation, stop using the machine! Then
contact our service department or ask a
qualified expert how the operation should be
performed.
-4-
G0536 Scroll Saw
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious personal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with the Model G0536 Scroll Saw. Accidents
are frequently caused by lack of familiarity
or failure to pay attention. Use this machine
with respect and caution to lessen the possibility of operator injury. If normal safety
precautions are overlooked or ignored, serious personal injury may occur.
Additional Safety Instructions For Scroll Saws
1. SCROLL SAW SAFETY BEGINS with
your lumber. Inspect your stock carefully
before you begin a cut. If you have any
doubts about the stability or structural
integrity of your stock, DO NOT CUT!
2. KEEP HANDS AWAY FROM BLADE. DO
NOT hold pieces so small that your fingers
go under the blade guard. DO NOT reach
underneath work or in blade cutting path
with your hands or fingers for any reason.
3. AVOID POSITIONS where a slip could
cause your hand to go into the blade.
4. NEVER USE YOUR SCROLL SAW WITH
THE BLADE GUARD REMOVED.
5. WAIT UNTIL BLADE IS STOPPED before
clearing away cut-off pieces.
6. UNPLUG YOUR SCROLL SAW and
remove the safety switch key before
changing blades, adjustments, or performing maintenance.
7. USE BLADES APPROPRIATE FOR
YOUR MACHINE, material being cut, and
the type of cut that you are performing.
8. DO NOT START THE SAW WITH THE
BLADE IN CONTACT WITH THE WORKPIECE.
9. SUPPORT LARGE WORKPIECES to
reduce blade breakage and pinching.
10. FIRMLY SECURE YOUR SCROLL SAW
to a stable, level table or workbench using
clamps or bolts. The saw may move when
cutting large workpieces if not secured.
11. HABITS — GOOD AND BAD — ARE
HARD TO BREAK. Develop good habits in
your shop and safety will become secondnature to you.
12. PROLONGED EXPOSURE TO WOOD
DUST IS KNOWN TO CAUSE CANCER IN
HUMANS. Always wear an OSHA-
approved respirator when working in an
environment that could contain wood dust.
G0536 Scroll Saw -5-
We are proud to offer the Model G0536 Scroll
Saw. This machine is part of a growing Grizzly
family of fine woodworking machinery. When
used according to the guidelines set forth in this
manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
We are pleased to provide this manual with the
Model G0536. It was written to guide you through
assembly, review safety considerations, and
cover general operating procedures. It represents
our effort to produce the best documentation possible. If you have any comments regarding this
manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines.
If you have any service questions or parts
requests, please call or write us at the location
listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0536 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at
www.grizzly.com
. Any updates to your machine
will be reflected in these manuals as soon as they
are complete. Visit our site often to check for the
latest updates to this manual!
Lack of familiarity with
this manual could
cause serious personal injury. Become
familiar with the contents of this manual,
including all the safety
warnings.
Commentary
SECTION 2: INTRODUCTION
-6-
G0536 Scroll Saw
Amperage Draw
The Model G0536 motor is wired to operate at
110V and draw the following load:
Motor Load ..........................................1.4 Amps
Plug Type
The Model G0536 is supplied with a NEMA 5-15
plug. DO NOT modify the plug or power cord in
any way. See Figure 1 for a NEMA 5-15 plug and
grounded outlet.
Circuit Breaker Requirements
Use the following guidelines when choosing a circuit breaker for your machine:
Recommended Circuit Breaker ..............5 Amp
Your Circuit Capacity
Always check to see if the wires in your circuit are
capable of handling the amperage load from your
machine. If you are unsure, consult a qualified
electrician.
If you operate this machine on any circuit that is
already close to its capacity, it might blow a fuse
or trip a circuit breaker. However, if an unusual
load does not exist and a power failure still
occurs, contact a qualified electrician or our
Service Department at (570) 546-9663.
Serious personal injury could occur if you
connect your machine to the power source
before you have completed the assembly
process. DO NOT connect the machine to
the power source until instructed to do so.
Figure 1. NEMA 5-15 plug and
grounded outlet.
110 Volt
SECTION 3: CIRCUIT REQUIREMENTS
G0536 Scroll Saw -7-
In the event of an electrical short, grounding
reduces the risk of electric shock by providing a
path of least resistance to disperse electric current. This tool is equipped with a power cord that
has an equipment-grounding prong. The outlet
must be properly installed and grounded in accordance with all local codes and ordinances.
Operation
If you find it necessary to use an extension cord:
• Make sure the cord is rated Standard Service
(grade S) or better.
• The extension cord must also contain a
ground wire and plug pin.
• Use at least a 16 gauge cord.
•DONOT use a cord longer that 100 feet!
This machine must have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug to
fit into a two-pronged outlet! If the plug will
not fit the outlet, have the proper outlet
installed by a qualified electrician.
Electrocution or a fire
can result if the machine
is not grounded correctly. Make sure all electrical circuits are grounded. DO NOT use the
machine if it is not
grounded.
No single list of electrical guidelines can
be comprehensive for all shop environments. Operating this machinery may
require additional electrical upgrades specific to your machine and shop environment. It is your responsibility to make sure
your electrical systems comply with all
local electrical codes and ordinances.
NOTICE
The wire on the power cord with green or
green and yellow striped insulation is the
grounding conductor.
Extension CordsGrounding
-8-
G0536 Scroll Saw
Blade Tension
Adjustment Knob
Blade Guard
Throat Plate
Table
Upper Arm
SECTION 4: MACHINE FEATURES
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