Grizzly G0534, G0535 Instruction Manual
DOWNDRAFT SANDING TABLE
MODEL G0534/G0535
INSTRUCTION MANUAL
COPYRIGHT © OCTOBER, 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-
VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
#5670 REVISED SEPTEMBER, 2004. PRINTED IN TAIWAN
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
SECTION 1: SAFETY ........................................................................................................................2
Safety Instructions for Power Tools ............................................................................................2
Additional Safety for Downdraft Tables ......................................................................................4
SECTION 2: GENERAL INFORMATION..........................................................................................5
Commentary................................................................................................................................5
SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................6
110V Operation ..........................................................................................................................6
220V Operation ..........................................................................................................................7
SECTION 4: MACHINE FEATURES ................................................................................................8
Machine Features ......................................................................................................................8
SECTION 5: SET UP ........................................................................................................................9
Unpacking ..................................................................................................................................9
Inventory......................................................................................................................................9
Hardware Recognition Chart ....................................................................................................11
Site Considerations ..................................................................................................................12
Feet and Casters ......................................................................................................................13
Filter Box ..................................................................................................................................13
Collection Box ..........................................................................................................................14
Curtains ....................................................................................................................................16
Table Top ..................................................................................................................................17
Filter Drawer..............................................................................................................................17
SECTION 6: OPERATIONS............................................................................................................18
Operations ................................................................................................................................18
Emptying Dust ..........................................................................................................................18
SECTION 7: REFERENCE INFO....................................................................................................19
G0534 Data Sheet ....................................................................................................................20
G0535 Data Sheet ....................................................................................................................21
G0534 Parts Breakdown and Parts Lists..................................................................................22
G0535 Parts Breakdown and Parts Lists..................................................................................24
Warranty and Returns ..............................................................................................................26
-2- G0534/G0535 Downdraft Tables
5. KEEP CHILDREN AND VISITORS
AWAY.
All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. DO NOT force tool or
attachment to do a job for which it was not
designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES.
Form a habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVIRONMENT.
DO NOT use power tools in
damp or wet locations, or where any flammable or noxious fumes may exist. Keep
work area well lighted.
For Your Own Safety, Read Instruction
Manual Before Operating this Equipment
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
NOTICE
Safety Instructions for Power Tools
SECTION 1: SAFETY
G0534/G0535 Downdraft Tables -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace extension cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties,
rings, bracelets, or other jewelry which
may get caught in moving parts. Non-slip
footwear is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation
is dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT
safety glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It is safer than
using your hand and frees both hands to
operate tool.
13. DO NOT OVERREACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
Safety Instructions for Power Tools
15. USE RECOMMENDED ACCESSORIES.
Consult the instruction manual for recommended accessories. The use of improper
accessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING.
On machines with magnetic contact starting switches there is a
risk of starting if the machine is bumped or
jarred. Always disconnect from power
source before adjusting or servicing. Make
sure switch is in OFF position before reconnecting.
17. MANY WOODWORKING TOOLS CAN
KICKBACK THE WORKPIECE
toward
the operator if not handled properly. Know
what conditions can create “kickback” and
know how to avoid them. Read the manual
accompanying the machine thoroughly.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF.
DO NOT
leave tool until it comes to a complete stop.
20. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL.
Full mental alertness is required at all times when running
a machine.
21. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPERATE THE MACHINE.
Make sure any
instructions you give in regards to the
operation of the machine are approved,
correct, safe, and clearly understood.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 16 16 16
7-10 16 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No
-4- G0534/G0535 Downdraft Tables
Additional Safety for Downdraft Tables
6. ALWAYS OPERATE THE MACHINE WITH
THE FILTER IN PLACE.
When the filter is
removed, the impeller is exposed both from
the filter opening and the intake ports.
7. WHEN EMPTYING DUST FROM THE COLLECTION BAGS
, wear a respirator and
safety glasses. Empty dust into an approved
container and dispose of properly.
8. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES PERFORMING THE
INTENDED OPERATION
, stop using the
machine! Then contact our service department or ask a qualified expert how the operation should be performed.
9. BE AWARE THAT CERTAIN WOODS MAY
CAUSE AN ALLERGIC
reaction in people
and animals, especially when exposed to
fine dust. Make sure you know what type of
wood dust you will be exposed to in case
there is a possibility of an allergic reaction.
Always wear an ANSI approved respirator!
10.THIS MACHINE WILL NOT PROTECT
AGAINST LEAD-PAINT DUST OR
ASBESTOS FIBERS.
These materials must
be collected with special equipment because
of the high hazard to human health. DO NOT
attempt to collect these materials with this
machine.
1. THIS DOWNDRAFT TABLE IS TO BE
USED FOR WOOD DUST COLLECTION
ONLY.
DO NOT use this machine to filter or
collect liquids (especially flammables), metal
shavings, lead paint, or asbestos. DO NOT
use this machine to dissipate smoke or
fumes.
2. UNPLUG MACHINE BEFORE REMOVING
FILTER.
Removing filter exposes the
impeller, which may cause serious injury
during contact if the machine is connected to
the power source.
3. PROBLEMS CONCERNED WITH ANY
MOVING PARTS
or accessories must be
investigated and corrected with the power
disconnected and after everything has come
to a complete stop.
4. SUSPENDED DUST PARTICLES IN CONJUNCTION WITH AN IGNITION SOURCE
,
may cause an explosion. Do not operate this
machine in areas where explosion risks
would be high if dust were dispersed into the
area. Areas of high risk include, but are not
limited to, areas near pilot lights or open
flames.
5. AVOID COLLECTING ANY MATERIAL
THAT IS BURNING OR SMOKING,
this
includes matches, cigarettes, and hot ashes.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious personal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with the Model G0534/G0535. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the possibility of operator injury. If normal safety
precautions are overlooked or ignored, serious personal injury may occur.
G0534/G0535 Downdraft Tables -5-
Grizzly Industrial, Inc. is proud to offer the Model
G0534/G0535 Downdraft Tables. This downdraft
table is part of Grizzly’s growing family of fine
woodworking machinery. When used according
to the guidelines stated in this manual, you can
expect years of trouble-free, enjoyable operation,
and proof of Grizzly’s commitment to customer
satisfaction.
We are also pleased to provide this manual for
the Model G0534/G0535. It was written to guide
you through assembly, review safety considerations, and cover general operating procedures. It
represents our latest effort to produce the best
documentation possible.
If you have any comments or criticisms that you
feel we should address in our next printing,
please write to us at:
Grizzly Industrial, Inc.
C
⁄O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227
Most important, we stand behind our machines.
We have excellent regional service departments
at your disposal should the need arise.
If you have any service questions or parts
requests, please call or write to us at the location
listed below.
Grizzly Industrial, Inc
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0534/G0535 as supplied when the manual was
prepared. However, owing to Grizzly’s policy of
continuous improvement, changes may be made
at any time with no obligation on the part of
Grizzly. For your convenience, we always keep
current Grizzly manuals available on our website
at www.grizzly.com
. Any updates to your
machine will be reflected in these manuals as
soon as they are complete.
If you DO NOT read this
entire manual before
operating the machine,
you will greatly increase
your chances of serious
personal injury. To protect yourself, read and
understand this entire
manual!
Commentary
SECTION 2: GENERAL INFORMATION
-6- G0534/G0535 Downdraft Tables
A fire may occur if your particular electrical
configuration does not comply with local
and state codes. The best way to ensure
compliance is to check with your local
municipality or a licensed electrician.
Figure 2. Typical type 5-15 plug and receptacle.
Figure 1. G0534/G0535 110V Wiring Diagram.
Serious personal injury could occur if you
connect your machine to the power source
before you have completed the set up
process. DO NOT connect the machine to
the power source until instructed to do so.
Wiring
Both Models G0534 and G0535 are prewired for
110V operation (see
Figure 1).
110V Operation
SECTION 3: CIRCUIT REQUIREMENTS
Your Shop Circuit Capacity
Always check to see if your circuit is capable of
handling the amperage draw from your machine,
as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician.
Grounding
In the event of an electrical short, grounding
reduces the risk of electric shock by providing a
path of least resistance to disperse electric current. This tool is equipped with a power cord that
has a plug with an equipment-grounding prong.
The outlet must be properly installed and grounded in accordance with all local codes and ordinances.
Plug Type
Both Models G0534 and G0535 are supplied with
a 5-15 plug, similar to
Figure 2.
Amperage Draw
The machines draw the following amps:
G0534 ....................................................10 Amps
G0535 ....................................................14 Amps
Circuit Breaker Requirements
Install your machine on a dedicated circuit to
reduce the possibility of tripping the circuit breaker. If the circuit breaker frequently trips, have the
circuit inspected by a qualified electrician. Never
use a larger circuit breaker than stated below, or
you will increase the risk of fire.
Circuit Breaker ............................15 Amp, 1 Pole
110 VOLT
MOTOR WIRES
3 2
1
Black
4
Green
White
GROUND
110 VOLT
POWER SUPPLY
FROM SWITCH
G0534/G0535 Downdraft Tables -7-
A fire may occur if your particular electrical
configuration does not comply with local
and state codes. The best way to ensure
compliance is to check with your local
municipality or a licensed electrician.
Your Shop Circuit Capacity
Always check to see if your circuit is capable of
handling the amperage draw from your machine,
as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician.
Grounding
In the event of an electrical short, grounding
reduces the risk of electric shock by providing a
path of least resistance to disperse electric current. This tool is equipped with a power cord that
has a plug with an equipment-grounding prong.
The outlet must be properly installed and grounded in accordance with all local codes and ordinances.
Figure 4. Typical type 6-15 plug
and receptacle.
Serious personal injury could occur if you
connect your machine to the power source
before you have completed the setup
process. DO NOT connect the machine to
the power source until instructed to do so.
Wiring
The Model G0534/G0535 is prewired for 110V
operation, but can be rewired to 220V. To rewire
for single-phase 220V, the plugs must be
changed and the motor must be rewired. When
rewiring, refer to the wiring diagram in
Figure 3.
220V Operation
Figure 3. G0534/G0535 220V Wiring Diagram.
Circuit Breaker Requirements
Install your machine on a dedicated circuit to
reduce the possibility of overloading the circuit
and tripping the circuit breaker. If the circuit
breaker trips and the circuit is of the correct load
capacity, have the circuit inspected by a qualified
electrician. Never use a larger circuit breaker
than stated below, or you will increase the risk of
fire.
Circuit Breaker ............................10 Amp, 2 Pole
Plug Type
For 220V operation, this machine requires a
NEMA 6-15 plug and receptacle, as shown in
Figure 4.
Amperage Draw
The motor for your machine draws the following
amps at 220V:
G0534 ......................................................5 Amps
G0535 ......................................................7 Amps
220 VOLT
MOTOR WIRES
3 2
1
Black
4
Green
White
GROUND
220 VOLT
POWER SUPPLY
FROM SWITCH
-8- G0534/G0535 Downdraft Tables
1. Sanding Table—Features both regular and
rubber inlet ports to provide great dust collection and a non-marring surface for delicate workpieces.
2. Filter Drawer—Slides out for easy clean-up
of collected dust.
3. ON/OFF Switch—Starts and stops the
motor.
Not a replacement for unplugging
machine during maintenance.
4. Stand Mounted Casters—Allow the user to
move the machine where best needed in the
shop, without having to purchase an additional mobile base.
5. Dust Curtains—Improve the dust collection,
especially when sanding long workpieces.
Figure 5. Main view of machine features.
3
4
5
2
1
Machine Features
SECTION 4: MACHINE FEATURES
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