Grizzly G0526 User Manual

COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#5503 PRINTED IN TAIWAN

ONLINE MANUAL DISCLAIMER

THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE

CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS

MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-

VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

6" JOINTER

MODEL G0526

INSTRUCTION MANUAL

WARNING

Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and
other masonry products.

• Arsenic and chromium from chemically treated
lumber.

Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to fil­ter out microscopic particles.

Table Of Contents

SECTION 1: SAFETY........................................................................................................................3

Safety Instructions For Power Tools ..........................................................................................3

Additional Safety Instructions For Jointers ................................................................................5

SECTION 2: INTRODUCTION ..........................................................................................................6

Commentary................................................................................................................................6

SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................7

Circuit Breaker ............................................................................................................................7

Amperage Draw ..........................................................................................................................7

Plug-Type....................................................................................................................................7

Rewiring To 220V ......................................................................................................................8

Grounding ..................................................................................................................................8

Circuit Capacity ..........................................................................................................................8

Extension Cords..........................................................................................................................8

SECTION 4: MACHINE FEATURES ................................................................................................9

External Features........................................................................................................................9

Common Terms & Definitions ..................................................................................................10

SECTION 5: SET UP ......................................................................................................................11

About This Section....................................................................................................................11

Parts Inventory..........................................................................................................................11

Unpacking ................................................................................................................................11

Hardware Recognition Chart ....................................................................................................14

Clean Up ..................................................................................................................................15

Site Considerations ..................................................................................................................15

Beginning Assembly..................................................................................................................16

Jointer To Stand........................................................................................................................16

V-Belt ........................................................................................................................................17

Dust Port ..................................................................................................................................18

Fence ........................................................................................................................................18

Cutterhead Guard ....................................................................................................................19

V-Belt Guard ............................................................................................................................19

Handwheels ..............................................................................................................................20

Pedestal Switch ........................................................................................................................20

Start Up ....................................................................................................................................21

Recommended Adjustments ....................................................................................................21

SECTION 6: OPERATIONS ............................................................................................................22

General ....................................................................................................................................22

Stock Inspection ......................................................................................................................22

Squaring Stock..........................................................................................................................23

Surface Planing ........................................................................................................................24

Edge Jointing ............................................................................................................................25

Bevel Cutting ............................................................................................................................26

Rabbet Cutting ..........................................................................................................................27

SECTION 7: MAINTENANCE ........................................................................................................28

Maintenance Safety ..................................................................................................................28

General ....................................................................................................................................28

Table ........................................................................................................................................28

V-Belts ......................................................................................................................................29

Lubrication ................................................................................................................................29

Carbide Cutters ........................................................................................................................29

Maintenance Log ......................................................................................................................30

SECTION 8: SERVICE ADJUSTMENTS ........................................................................................31

About Service............................................................................................................................31

Outfeed Table Height................................................................................................................31

Depth-Of-Cut Scale ..................................................................................................................32

Fence Stops..............................................................................................................................32

Carbide Cutters ........................................................................................................................34

Adjusting Gibs ..........................................................................................................................34

SECTION 9: REFERENCE INFO ....................................................................................................35

General ....................................................................................................................................35

Aftermarket Accessories ..........................................................................................................35

G0526 Machine Data Sheet......................................................................................................36

G0526 Parts Breakdown ..........................................................................................................37

Troubleshooting Guide..............................................................................................................43

G0526 Wiring Diagram ............................................................................................................45

Warranty & Returns ..................................................................................................................46

G0526 6" Jointer

-3-

5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be

kept at a safe distance from work area.

6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.

7. NEVER FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.

8. USE RIGHT TOOL. DO NOT force tool or
attachment to do a job for which it was not
designed.

1. KEEP GUARDS IN PLACE and in working

order.

2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form a habit of checking to

see that keys and adjusting wrenches are
removed from tool before turning on.

3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.

4. NEVER USE IN DANGEROUS ENVIRON­MENT. DO NOT use power tools in damp

or wet locations, or where any flammable
or noxious fumes may exist. Keep work
area well lighted.

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
COULD

result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
MAY

result in minor or moderate injury. It may also be used to alert

against unsafe practices.

This symbol is used to alert the user to useful information about
proper operation of the equipment.

The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words which are intended to convey the level
of importance of the safety messages. The progression of symbols is described below.
Remember that safety messages by themselves do not eliminate danger and are not a substi­tute for proper accident prevention measures.

NOTICE

Safety Instructions For Power Tools

SECTION 1: SAFETY

-4-

G0526 6" Jointer

9. USE PROPER EXTENSION CORD. Make

sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace exten­sion cords if they become damaged.

Minimum Gauge for Extension Cords

10. WEAR PROPER APPAREL. DO NOT

wear loose clothing, gloves, neckties,
rings, bracelets, or other jewelry which may
get caught in moving parts. Non-slip
footwear is recommended. Wear protective
hair covering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Also

use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have impact
resistant lenses, they are NOT safety glasses.

12. SECURE WORK. Use clamps or a vise to hold

work when practical. It’s safer than using your
hand and frees both hands to operate tool.

13. DO NOT OVER-REACH. Keep proper

footing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest
performance. Follow instructions for lubri­cating and changing accessories.

LENGTH

AMP RATING 25ft 50ft 100ft

0-6 16 16 16
7-10 16 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No

Safety Instructions For Power Tools

15. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recom­mended accessories. The use of improper
accessories may cause risk of injury.

16. REDUCE THE RISK OF UNINTENTION­AL STARTING. On machines with magnet-

ic contact starting switches there is a risk of
starting if the machine is bumped or jarred.
Always disconnect from power source
before adjusting or servicing. Make sure
switch is in OFF position before reconnecting.

17. CHECK DAMAGED PARTS. Before fur­ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, bind­ing of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.

18. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. DO NOT

leave tool until it comes to a complete stop.

19. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-

ness is required at all times when running a
machine.

20. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPER­ATE THE MACHINE. Make sure any

instructions you give in regards to machine
operation are approved, correct, safe, and
clearly understood.

21. IF AT ANY TIME YOU ARE EXPERIENC­ING DIFFICULTIES performing the intend-

ed operation, stop using the machine! Then
contact our service department or ask a
qualified expert how the operation should
be performed.

G0526 6" Jointer -5-

No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per­sonal injury, damage to equipment, or poor
work results.

Like all machines there is danger associated
with the Model G0526. Accidents are fre­quently caused by lack of familiarity or fail­ure to pay attention. Use this machine with
respect and caution to lessen the possibility
of operator injury. If normal safety precau­tions are overlooked or ignored, serious
personal injury may occur.

Additional Safety Instructions For Jointers

1. JOINTING SAFETY BEGINS with your

lumber. Inspect your stock carefully before
you feed it over the cutterhead. If you have
any doubts about the stability or structural
integrity of your stock, DO NOT JOINT IT!

2. MAINTAIN PROPER RELATIONSHIPS of

infeed and outfeed table surfaces and cut­terhead knife path.

3. ALWAYS USE A PUSH PADDLE when

jointing. Never place your hands directly
over the cutterhead.

4. SUPPORT THE WORKPIECE adequately

at all times during operation, and maintain
control over the work at all times.

5. WHEN JOINTING, DO NOT stand directly

at the end of either table. Position yourself
just to the side of the infeed table to protect
yourself from possible kickbacks.

6. NEVER MAKE JOINTING CUTS deeper

than

1

⁄8".

7. NEVER JOINT A BOARD that has loose

knots. All defects should be cut out of the
board before it is planed or jointed.

8. NEVER JOINT end grain.

9. JOINT WITH THE GRAIN. Jointing against

the grain is dangerous and could produce
chatter or excessive chip out , which could
lead to loss of control over the workpiece.

10. WITH THE EXCEPTION OF RABBETING,

all operations must be performed with the
guard in place. After rabbeting, be sure to
replace the guard.

11. NEVER BACK THE WORK toward the

infeed table. If a cut must be interrupted, lift
the workpiece clear of the cutterhead.

12. HABITS — GOOD AND BAD — are hard

to break. Develop good habits in your shop
and safety will become second-nature to
you.

13. “KICKBACK” is when the workpiece is

thrown off the jointer table by the force of
the cutterhead. Always use push paddles
and safety glasses to reduce the likelihood
of injury from “kickback.” If you do not
understand what kickback is, or how it
occurs, DO NOT operate this machine.

14. PROLONGED EXPOSURE TO WOOD
DUST IS KNOWN TO CAUSE CANCER IN
HUMANS. Always wear an OSHA-

approved respirator when working in an
environment that could contain wood dust.

-6-

G0526 6" Jointer

We are proud to offer the Model G0526 6"
Jointer. This machine is part of a growing Grizzly
family of fine woodworking machinery. When
used according to the guidelines set forth in this
manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzly’s com­mitment to customer satisfaction.

We are pleased to provide this manual with the
Model G0526. It was written to guide you through
assembly, review safety considerations, and
cover general operating procedures. It represents
our effort to produce the best documentation pos­sible. If you have any comments regarding this
manual, please write to us at the address below:

Grizzly Industrial, Inc.

C

/O Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

Most importantly, we stand behind our machines.
If you have any service questions or parts
requests, please call or write us at the location
listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: [phone]

Fax: [phone]
E-Mail: [e-mail]
Web Site: http://www.grizzly.com

The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0526 as supplied when the manual was pre­pared. However, owing to Grizzly’s policy of con­tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at
www.grizzly.com

. Any updates to your machine
will be reflected in these manuals as soon as they
are complete. Visit our site often to check for the
latest updates to this manual!

Lack of familiarity with
this manual could
cause serious person­al injury. Become
familiar with the con­tents of this manual,
including all the safety
warnings.

Commentary

SECTION 2: INTRODUCTION

G0526 6" Jointer -7-

The Model G0526 features a 110V/220V motor
that is prewired at 110V.

Amperage Draw

110V (prewired) .................................... 18 Amps

220V ...................................................... 9 Amps

Use the following guidelines when choosing a cir­cuit breaker (circuit breakers rated any higher are
not adequate to protect the circuit):

Circuit Breaker

110V (prewired) ..........................20 Amp, 1 Pole

220V ..........................................10 Amp, 2 Pole

Figure 1b. NEMA 6-15 plug and receptacle.

Figure 1a. NEMA 5-15 plug and receptacle.

The cord set enclosed is equipped with a NEMA
5-15 plug (Figure 1a).

If the jointer is rewired to operate on a 220V
power source, the plug must be replaced with a
NEMA 6-15 plug (Figure 1b).

Plug-TypeAmperage Draw

Circuit Breaker

SECTION 3: CIRCUIT REQUIREMENTS

-8-

G0526 6" Jointer

Electrocution or a fire
can result if the machine
is not grounded correct­ly. Make sure all electri­cal circuits are ground­ed. DO NOT use the
machine if it is not
grounded.

Because of the high amperage draw from this
machine, we do not recommend the use of exten­sion cords. Instead, position your equipment near
installed wiring to eliminate the need for exten­sion cords.

NOTICE

The wire on the power cord with green or
green and yellow striped insulation is the
grounding conductor.

In the event of an electrical short, grounding
reduces the risk of electric shock by providing a
path of least resistance to disperse electric cur­rent. This tool is equipped with a power cord that
has an equipment-grounding prong. The outlet
must be properly installed and grounded in accor­dance with all local codes and ordinances.

The Model G0526 can be rewired to operate on a
220V power source; however, the MA-15
Magnetic Overload Switch (18-26A) must be
replaced with an MA-9 Magnetic Overload Switch
(8-12A). To order the MA-9, call our customer
service number at [phone] and purchase
part #

P0526349.

The motor must also be rewired to handle the
220V power source. The correct wiring configura­tion can be found on the inside of the motor wire
cover, as well as on page 48.

This procedure takes moderate electrical skill and
the rewiring job should be inspected by a licensed
electrician before turning the machine ON.

Extension CordsCircuit Capacity

Grounding

Rewiring To 220V

Always check to see if the wires in your circuit are
capable of handling the amperage draw from
your machine, as well as any other machines that
could be operating on the same circuit. If you are
unsure, consult a qualified electrician.

If the circuit breaker trips or the fuse blows regu­larly, your machine may be operating on a circuit
that is close to its amperage draw capacity.
However, if an unusual amperage draw does not
exist and a power failure still occurs, contact a
qualified electrician.

G0526 6" Jointer -9-

Figure 2. External features.

External Features

SECTION 4: MACHINE FEATURES

Dust Port

Outfeed Table

Fence

Fence Lock Handle

Pedestal

Switch

Cutterhead

Guard

Fence Tilt

Lever

Infeed Table

Outfeed Table

Height Handwheel

Infeed Table

Height Handwheel

Infeed Table
Lock Handle

Outfeed Table

Lock Handle

-10-

G0526 6" Jointer

Infeed Table: The infeed table is where the cut-

ting operation begins. When facing the front of
the jointer, it is on the right-hand side. The
wood travels right to left; from the infeed table,
across the cutterhead, and onto the outfeed
table.

Outfeed Table: The outfeed table is where the

cutting operation ends. When facing the front
of the jointer, it is on the left-hand side.

Cutterhead: The cutterhead is the cylindrical

assembly that holds each of the carbide cut­ters. It spins on a horizontal axis between the
infeed and outfeed table, and is covered by the
cutterhead guard.

Fence: The jointer fence is the adjustable cast

iron surface that the wood stock runs along
when jointing and surface planing. The fence is
adjustable from 45°-90° to the infeed and out­feed tables.

Adjustment Handwheels: Controls the height of

the infeed and outfeed tables.

Table Lock Handles: The threaded handles that

must be loosened before the height of the
tables can be adjusted. They are then tight­ened after the height is properly set.

Rabbet Cut: A rabbet cut is a groove cut along

the long edge of the wood stock, usually used
for making simple joints. The cutterhead guard
must be removed for this operation, so great
care is needed for safe operation.

Surface Planing: Surface planing is running the

face of the wood stock over the jointer. This
provides one flat side that is ready to be run
through a dedicated planing machine.

Edge Jointing: Edge jointing is running the long

edge of the wood stock over the jointer. This
provides one flat edge that is ready to be run
against the table saw rip fence or edge glued.

Cutterhead Guard: The metal guard that covers

the cutterhead and automatically moves out of
the way during operation, then automatically
moves back into place after the operation.

Common Terms & Definitions

G0526 6" Jointer -11-

The Model G0526 is shipped from the manufac­turer in carefully packed boxes. If you discover
the machine is damaged after you have signed
for delivery, please immediately call Customer

Service at [phone] for advice.

Save the containers and all packing materials for
possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the con­dition of your shipment, you should inventory the
parts.

The purpose of this section is to guide you
through the required steps to get your machine
out of its packaging and into operating condition.

Wear safety glasses dur­ing the entire set up
process!

This machine presents
serious injury hazards
to untrained users. Read
through this entire man­ual to become familiar
with the controls and
operations before start­ing the machine!

Unpacking

Parts Inventory

About This Section

SECTION 5: SET UP

A. Push Paddles ............................................2

B. Jointer Stand ..............................................1

C. Jointer ........................................................1

D. Fence (Ship Attached To Jointer) ..............1

Figure 3. Loose components.

E. Indexable Cutters ......................................5

F. Flat Hd Torx Screws M6-1.0 x 15 ..............10

G. Torx Bits ....................................................5

H. Torx T-Handle Driver 6mm (Not Shown) ..1

Figure 4. Spiral cutterhead bag contents.

A

B

C

D

G

F

E

-12-

G0526 6" Jointer

J. Hex Bolts

3

⁄8"-16 x 3⁄4" ................................3

K. Lock Washers

3

⁄8" ......................................3

Figure 5.

Jointer mounting hardware

bag contents.

Figure 7. Large hardware bag contents.

Figure 8. Handwheel bag contents.

Figure 6.

Pedestal switch hardware

bag contents.

L. Hex Bolts 5⁄16"-18 x 1" ................................4

M. Flat Washers

5

⁄16" ......................................8

N. Hex Nuts

5

⁄16"-18 ........................................4

O. V-Belt Belt Guard ......................................1

P. Hex Bolt

5

⁄16"-18 x 21⁄2"................................1

Q. Flat Washer

5

⁄16" ........................................1

R. V-Belt A-54 ................................................1

S. Fence Support Key W/Pin..........................1

T. Tilt Lever W/Knob ......................................1

U. Lock Handle

1

⁄2"-12 x 11⁄4" ..........................1

V. Flat Washer

1

⁄2" ..........................................1

W. Special Nut

1

⁄

2"-12 ......................................1

X. 3mm Allen Wrench ....................................1

Y. 8 X 10mm Wrench ....................................1

Z. 12 X 14mm Wrench ..................................1

AA. Handwheels..............................................2

BB. Handwheel Handles..................................2

J

K

L

M

N

Z

Y

X

U

R

V

W

T

S

O

P

Q

AA

BB

G0526 6" Jointer -13-

Figure 9. Cutterhead guard bag contents. Figure 10. Dust port bag contents.

CC. Cutterhead Guard ....................................1

DD. Phillips Head Screws

1

⁄4"-20 x 1⁄2" ............4

EE. Flat Washers

1

⁄4" ......................................4

FF. Dust Port ..................................................1

CC

FF

EE

DD

-14-

G0526 6" Jointer

Hardware Recognition Chart

USE THIS CHART TO MATCH UP
HARDWARE DURING THE ASSEMBLY
PROCESS!

#

10

1

⁄4''

Thumb
Screw

Phillips
Head

5

⁄16''

3

⁄8''

7

Cap
Screw

⁄16''

Screw

Carriage
Bolt

Hex

1

⁄2''

Setscrew

5

⁄8''

Head
Bolt

Lock

Washer

MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE

4mm

6mm

5mm

10mm

8mm

15mm
20mm

Washer

1

⁄4''

3

⁄8''

1

⁄2''

5

⁄8''

25mm

10mm

30mm
35mm
40mm
45mm

12mm

LINES ARE 1MM APART

50mm
55mm
60mm

⁄16'' INCH APART

1

65mm

16mm

70mm
75mm

LINES ARE

Lock
Nut

Countersunk
Phillips
Head
Screw

Phillips
Head
Hex
Bolt

Hex
Nut

5

⁄16''

7

⁄16''

9

⁄16''

3

⁄4''

7

⁄8''

1''

1

1

⁄4''

1

⁄2''

1

3

⁄4''

1
2

1

⁄4''

2

1

⁄2''

2

3

⁄4''

2
3

D

I

A

R

S

W

M

E

T

⁄8''

9

R

D

⁄16''

1

⁄2''

E

R

I

A

M

E

T

E

R

D

I

A

M

E

T

E

R

5

R

E

E

H

Flange
Bolt

Wing
Nut

Slotted
Screw

Phillips

Button
Head
Screw

S

A

W

E

H

H

S

A

W

A

Head
Sheet
Metal
Screw

D

I

A

R

12mm

D

I

A

D

I

A

M

R

M

E

M

E

T

E

R

D

I

A

R

M

E

H

E

S

T

E

A

R

W

4mm

E

T

E

R

D

I

A

R

M

E

H

S

E

T

E

A

R

W

6mm

T

E

A

S

S

W

H

A

S

A

E

H

E

W

E

H

W

R

10mm

R

8mm

WASHERS ARE MEASURED BY THE INSIDE DIAMETER

D

I

A

R

W

H

S

A

M

E

T

7

⁄16''

E

R

D

I

R

A

M

E

W

H

E

3

T

⁄8''

E

R

D

I

A

R

M

E

E

5

T

⁄16''

S

E

A

R

W

D

I

A

R

M

E

H

E

1

S

⁄4''

T

A

E

R

W

D

I

R

A

E

M

H

E

S

T

A

E

R

W

#

10

E

H

S

A

G0526 6" Jointer -15-

The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during ship­ment. Remove this protective coating with a sol­vent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti-

mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlo-

rine-based solvents as they may damage painted
surfaces should they come in contact.

To access the sliding surfaces, remove the fence
lock nut (Figure 11) and handle, and remove the
fence from the jointer unit.

Once the sliding surfaces are clean, reassemble
the fence to the jointer with the lock handle on the
top and the fence lock nut below the fence sup­port assembly.

Gasoline and petroleum
products have low flash
points and could explode
if used to clean machin­ery. DO NOT use gaso­line or petroleum prod­ucts to clean the machin­ery.

Unsupervised children
and visitors inside your
shop could receive seri­ous personal injury.
Ensure child and visitor
safety by keeping all
entrances to the shop
locked at all times. DO
NOT allow unsupervised
children or visitors in the
shop at any time.

Floor Load

The Model G0526 weighs 247 lbs and has a base
footprint of 20" x 60". Most commercial floors are
suitable for the machine. Some residential floors
may require additional reinforcement to support
both the machine and operator.

Working Clearances

Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
the machine. See Figure 12 for the overall
dimensions of the Model G0526.

Figure 12. Overall machine dimensions.

60"

20"

Figure 11. Removing the fence lock nut so the

sliding surfaces can be cleaned.

Fence Lock Nut

Site ConsiderationsClean Up

-16-

G0526 6" Jointer

Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.

Sharp edges on metal
parts may cause person­al injury. Examine the
edges of all metal parts
before handling.

This section covers the basic assembly and
adjustment instructions needed to begin opera­tion. Complete the assembly in the order provid­ed in this manual and then read the remaining
portion of the manual before attempting any type
of operation.

Your safety is important! Please follow the
warnings below during this entire section:

Disconnect power to
the machine during the
entire assembly
process. Failure to do
this may result in seri­ous personal injury.

Components and Hardware Needed: Qty

Jointer ..........................................................1

Jointer Stand................................................1

Hex Bolts

3

⁄8"-16 x 3⁄4" ..................................3

Lock Washers

3

⁄8" ........................................3

Tools Needed:

14mm Wrench or Socket ............................1

To mount the jointer to the stand:

1. With the help of an assistant, lift the jointer

onto the stand.

2. Align the three bolt holes on the jointer with

the three holes on the stand (Figure 13).

3. Using a 14mm wrench, secure the jointer to

the stand with the hex bolts and lock washers.

The jointer assembly is a
heavy part. Seek assis­tance when lifting it onto
the jointer stand.

Figure 13. Mounting holes.

Mounting Holes

Jointer To StandBeginning Assembly

!

G0526 6" Jointer -17-

V-Belt

Components and Hardware Needed: Qty

V-Belt A-54 ..................................................1

Tools Needed:

12mm Wrench or Socket ............................1

Straightedge ................................................1

To install the V-belt:

1. Remove the back access panel from the join-

ter stand.

2. Using a 12mm wrench, loosen the motor

mount bolts. Note—DO NOT completely

remove the motor mount bolts.

3. Slide the motor upward far enough to allow

the V-belt to be placed around the cutterhead
pulley and the motor pulley.

4. Carefully allow the motor to slide downward,

tensioning the V-belt with the weight of the
motor.

5. Using a straightedge, check the alignment of
the V-belt and the two pulleys (Figure 14).

— If the V-belt is aligned between the pul-

leys, continue on to step 7.

— If the V-belt is NOT aligned between the

pulleys, continue with the next step.

6. Adjust the motor until the V-belt is aligned

between the pulleys. Note—The pulleys can

also be adjusted in and out along the motor
shaft and cutterhead shaft by loosening the
pulley setscrews.

7. Tighten the motor mount bolts loosened in
step 1

Figure 14. The V-belt should be in alignment

with the two pulleys.

-18-

G0526 6" Jointer

Components and Hardware Needed: Qty

Dust Port ......................................................1

Phillips Screws

1

⁄4"-20 x 1⁄2" ..........................4

Flat Washers

1

⁄

4" ..........................................4

Tools Needed:

Phillips Head Screwdriver............................1

To install the dust port:

Using a Phillips head screwdriver, secure the
dust port to the dust chute opening with the
Phillips screws and flat washers (Figure 15).
Note—Make sure the dust port hose hook-up is

positioned over the lower portion of the dust
chute opening.

Figure 15. Correctly installed dust port.

Figure 16. Correctly installed fence assembly.

Components and Hardware Needed: Qty

Fence Assembly ..........................................1

Lock Handle

1

⁄2"-12 x 11⁄4" ............................1

Special Nut

1

⁄2

"-12 ........................................1

Flat Washer

1

⁄2

" ............................................1

Tilt Lever W/Knob ........................................1

To attach the fence assembly:

1. Place the fence assembly on the jointer as it

was before removing it for cleaning (see
page 15), making sure the key and keyways
align with one another.

2. Secure the fence assembly to the jointer with

the lock handle, the flat washer, and the spe­cial nut (Figure 16). Note—Make sure the

flanges on the special nut protrude upward
and into the slot on the underside of the
fence support.

FenceDust Port

3. Thread the tilt lever into the fence casting.

Tilt Lever

Threading

Location

G0526 6" Jointer -19-

Components and Hardware Needed: Qty

Cutterhead Guard ........................................1

Tools Needed:

2.5mm Allen Wrench....................................1

To install the cutterhead guard:

1. Slide the cutterhead guard shaft down

through the mounting hole on the table.
Note—The guard may not fully seat in the

hole initially; however, rotating the guard will
allow the shaft to fully seat in the hole.

2. Using a 2.5mm Allen wrench, thread the

setscrew through the hole in the forked end
of the cutterhead guard shaft (Figure 17).
Note—Thread the setscrew far enough to

prevent the guard from being pulled out.

Components and Hardware Needed: Qty

V-Belt Guard ................................................1

Hex Bolt

5

⁄16"-18 x 21⁄2"..................................1

Flat Washer

5

⁄16" ..........................................1

Tools Needed:

12mm Wrench or Socket ............................1

To install the V-belt guard:

Using a 12mm wrench, secure the V-belt guard
over the cutterhead pulley and V-belt with the hex
bolt and flat washer (Figure 18).

Figure 17. Cutterhead guard setscrew.

Figure 18. Correctly installed V-belt guard.

V-Belt Guard

V-Belt GuardCutterhead Guard

NOTICE

The cutterhead guard must always return to
the closed position whenever it is moved.
Repeat steps 1-3 until this occurs.

3. Raise the fence and rotate the guard one

revolution counter-clockwise as it appears
from the top. Hold the guard in position.

4. Lower the fence and allow the guard to swing

back against the fence.

-20-

G0526 6" Jointer

Pedestal Switch

Components and Hardware Needed: Qty

Pedestal Switch ..........................................1

Hex Bolts

5

⁄16"-18 x 1" ..................................4

Hex Nuts

5

⁄16"-18 ........................................4

Flat Washers

5

⁄16" ........................................8

Tools Needed:

12mm Wrench or Socket ............................2

To install the pedestal switch:

Using two 12mm wrenches, secure the pedestal
switch to the jointer stand with the hex bolts, the
flat washers, and the hex nuts (Figure 19).

Figure 19. Correctly installed pedestal switch.

Components and Hardware Needed: Qty

Handwheels ................................................2

Handwheel Handles ....................................2

Tools Needed:

Phillips Head Screwdriver............................1

14mm Wrench..............................................1

To install the handwheels:

1. Using a 14mm wrench, secure the hand-

wheel handles to the handwheels (Figure

20).

2. Using a Phillips head screwdriver, remove

the two Phillips head screws and flat wash­ers from the end of the leadscrews under
each table.

3. Secure the handwheel assemblies to the end

of the leadscrews with the Phillips head
screws and flat washers that were removed
in step 2.

Figure 20. Securing the handwheel handle.

Handwheels

G0526 6" Jointer -21-

Starting the machine:

1. Read the entire instruction manual.

2. Make sure the cutterhead guard is installed
and correctly adjusted (Page 19).

3. Make sure all tools and foreign objects have

been removed from the machine.

4. Review Section 3: Circuit Requirements
(Page 7).

5. Keep your finger on the STOP button at all
times during the test run.

Starting the machine:

Press the START button to turn the machine ON.
The machine should run smoothly with little or no
vibration.

Loose hair and clothing
could get caught in
machinery causing seri­ous personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.

Projectiles thrown from
the machine could cause
serious eye injury. Wear
safety glasses during
assembly and operation.

For your convenience, the adjustments listed
below have been performed at the factory and no
further setup is required to operate your machine.

However, because of the many variables
involved with shipping, we recommend that you
at least verify the following adjustments to ensure
the best possible results from your new machine.

Step-by-step instructions on verifying these
adjustments can be found in Section 8: Service
Adjustments.

Factory adjustments that should be verified:

1. Outfeed Table Height (page 31)

2. Depth-of-Cut Scale (page 32)

3. Fence Stops (page 32)

Recommended

Adjustments

Start Up

-22-

G0526 6" Jointer

Your safety is important! Please follow the
warnings below during this entire section:

Damage to your eyes, lungs, and ears
could result from failure to wear safety
glasses, a dust mask, and hearing protec­tion while using this machine.

Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.

Here are some rules to follow when choosing
and jointing stock:

• DO NOT joint or surface plane stock that
contains knots. Injury to the operator or

damage to the workpiece can occur if the
knots become dislodged during the cutting
operation.

• DO NOT joint or surface plane “against”
the grain direction. Cutting “against” the
grain increases the likelihood of stock kick­back (See Warning #13 on page 5), as well
as tear-out on the workpiece.

• Jointing and surface planing “with” the

grain produces a better finish and is safer
for the operator. Cutting “with” the grain is

described as feeding the stock on the jointer
so the grain points down and toward you as
viewed on the edge of the stock (Figure 21).
Note—If the grain changes direction along

the edge of the board, your best bet for
improving cut quality is to decrease the cut­ting depth and make additional passes.

Figure 21. Correct and incorrect grain align-

ment to cutterhead.

Stock Inspection

& Requirements

General

SECTION 6: OPERATIONS

G0526 6" Jointer -23-

Squaring Stock

• Remove foreign objects from the stock.

Make sure that any stock you process with
the jointer is clean and free of any dirt, nails,
staples, tiny rocks or any other foreign
objects that may damage the jointer blades.

• Only process natural wood fiber through
your jointer. Never joint MDF, particle
board, plywood, laminates or other syntheti­cally made materials.

• Make sure all stock is sufficiently dried
before jointing. Wood with a moisture con­tent over 20% will cause unnecessary wear
on the knives and will produce undesirable
results.

• Make sure the stock meets the minimum

dimension requirement (Figures 22 and

23) before edge jointing or surface plan­ing.

Squaring stock involves four steps that
should be performed in the order below. The
following pages will go into more detail.

Previously

Jointed Edge

Previously

Surface

Planed Face

End Grain

Face Grain

End Grain

End Grain

Figure 22. Minimum dimensions

for edge jointing.

Figure 23. Minimum dimensions

for surface planing.

1

⁄2" Min.

1

⁄2" Min.

1" Min.

1" Min.

10" Min.

10" Min.

1. Surface Plane On The Jointer—The concave
face of the workpiece is surface planed flat with
the jointer.

2. Surface Plane On A Thickness Planer—The
opposite face of the workpiece is surface planed
flat with a thickness planer.

3. Edge Joint On The Jointer—The concave
edge (viewed from end-to-end) of the workpiece
is edge jointed flat with the jointer.

4. Rip Cut On A Table Saw—Place the jointed
edge of the workpiece against a table saw fence
and rip the opposite edge off.

45

30

15

-24-

G0526 6" Jointer

The purpose of surface planing on the jointer is to
make one flat face on a piece of stock (Figure

24) to prepare it for surface planing on a thick-

ness planer.

To surface plane on the jointer:

1. Read and understand Section 1: Safety,

beginning on page 3.

2. Make sure your stock has been inspected for

dangerous conditions as described in the
“Stock Inspection” instructions, beginning on

page 22.

3. Set the cutting depth for your operation. (We

suggest

1

⁄32" for surface planing, using a
more shallow depth for harder wood species
or for wider stock.)

4. Make sure your fence is set to 90˚

5. If your workpiece is cupped (warped), place

it so the concave side is face down on the
surface of the infeed table.

6. Start the jointer.

7. With a push paddle in each hand, press the

workpiece against the table and fence with
firm pressure.

8. Feed the workpiece over the cutterhead.

Note—When your leading hand (with push

paddle) gets within 4" of the cutterhead, lift it
up and over the cutterhead, and place the
push paddle on the portion of the workpiece
that is over the outfeed table. At this point,
focus your pressure on the outfeed end of
the workpiece while feeding, and repeat the
same action with your trailing hand when it
gets within 4" of the cutterhead. To keep
your hands safe, DO NOT let them get clos­er than 4" from the cutterhead when it is
moving!

9. Repeat steps 7-8 until the entire surface is

flat.

NOTICE

If you are not experienced with a jointer, set
the depth of cut to 0", and practice feeding
the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.

Figure 24. Illustration of surface planing results.

Surface Planing

Failure to use push paddles when surface
planing could result in the operator’s hands
coming into contact with the cutterhead,
causing serious personal injury. Always use
push paddles when surface planing on the
jointer.

G0526 6" Jointer -25-

The purpose of edge jointing is to produce a fin­ished, flat-edged surface (Figure 25) that is suit­able for joinery or finishing. It is also a necessary
step in the squaring process of rough or warped
stock.

Figure 25. Illustration of edge jointing results.

To edge joint on the jointer:

1. Read and understand Section 1: Safety,
beginning on page 3.

2. Make sure your stock has been inspected for

dangerous conditions as described in the
“Stock Inspection” instructions, beginning on

page 22.

3. Set the cutting depth for your operation. (We

suggest between

1

⁄16" and 1⁄8" for edge joint­ing, using a more shallow depth for harder
wood species or for wider stock.)

4. Make sure the fence is set to 90˚.

5. If your workpiece is cupped (warped), place

it so the concave side is face down on the
surface of the infeed table.

6. Start the jointer.

7. Press the workpiece against the table and

fence with firm pressure. Use your trailing
hand to guide the workpiece through the cut.

8. Feed the workpiece over the cutterhead.

Note—If your leading hand gets within 4" of

the cutterhead, lift it up and over the cutter­head, and place it on the portion of the work­piece that is over the outfeed table. At this
point, focus your pressure on the outfeed
end of the workpiece while feeding, and
repeat the same action with your trailing
hand when it gets within 4" of the cutterhead.
To keep your hands safe, DO NOT let them
get closer than 4" from the cutterhead when
it is moving!

9. Repeat steps 7-8 until the entire edge is flat.

NOTICE

If you are not experienced with a jointer, set
the depth of cut to 0", and practice feeding
the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.

Edge Jointing

-26-

G0526 6" Jointer

The purpose of bevel cutting is to cut a specific
angle into the edge of a workpiece (Figure 26).

The Model G0526 has preset fence stops at 45˚
inward, 90˚, and 45˚ outward (135˚). If your situa­tion requires a different angle, the preset fence
stops can be easily adjusted for your needs.

2. Make sure your stock has been inspected for

dangerous conditions as described in the
“Stock Inspection” instructions, beginning on

page 22.

3. Set the cutting depth for your operation. (We

suggest between

1

⁄16" and 1⁄8" for bevel cut­ting, using a more shallow depth for harder
wood species or for wider stock.)

4. Make sure your fence is set to the angle of

your desired cut.

5. If your workpiece is cupped (warped), place

it so the concave side is face down on the
surface of the infeed table.

6. Start the jointer.

7. With a push paddle in your leading hand,

press the workpiece against the table and
fence with firm pressure.

8. Feed the workpiece over the cutterhead.

Note—If your leading hand gets within 4" of

the cutterhead, lift it up and over the cutter­head, and place the push paddle on the por­tion of the workpiece that is over the outfeed
table. At this point, focus your pressure on
the outfeed end of the workpiece while feed­ing, and repeat the same action with your
trailing hand when it gets within 4" of the cut­terhead. To keep your hands safe, DO NOT
let them get closer than 4" from the cutter­head when it is moving!

9. Repeat steps 7-8 until the angled cut is sat-

isfactory to your needs.

To bevel cut on the jointer:

1. Read and understand Section 1: Safety,
beginning on page 3.

Figure 26. Illustration of bevel cutting results.

NOTICE

If you are not experienced with a jointer, set
the depth of cut to 0", and practice feeding
the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.

Bevel Cutting

G0526 6" Jointer -27-

The purpose of rabbet cutting is to remove a sec­tion of the workpiece edge. When combined with
another rabbet cut edge, the rabbet joints create
a simple, yet strong method of joining stock. See

Figure 27.

4. Make sure your fence is moved forward, so

the amount of infeed/outfeed table exposed
is the same as the size of your rabbet. Also,
make sure your fence is set to 90˚

5. Start the jointer.

6. With a push paddle in each hand, press the

workpiece against the table and fence with
firm pressure.

7. Feed the workpiece over the cutterhead.

Note—When your leading hand gets within

4" of the cutterhead, lift it up and over the
cutterhead, and place the push paddle on
the portion of the workpiece that is over the
outfeed table. At this point, focus your pres­sure on the outfeed end of the workpiece
while feeding, and repeat the same action
with your trailing hand when it gets within 4"
of the cutterhead. To keep your hands safe,
DO NOT let them get closer than 4" from the
cutterhead when it is moving!

8. Repeat steps 7-8 until the your rabbet is cut

to depth.

To rabbet cut on the jointer:

1. Read and understand Section 1: Safety,
beginning on page 3.

2. Make sure your stock has been inspected for

dangerous conditions as described in the
“Stock Inspection” instructions, beginning on

page 22.

3. Set the cutting depth for your operation. (We

suggest between

1

⁄16" and 1⁄8" for rabbet cut­ting, using a more shallow depth for harder
wood species or for wider stock.)

Figure 27. Illustration of rabbet cutting effects

and a few sample joints.

NOTICE

If you are not experienced with a jointer, set
the depth of cut to 0", and practice feeding
the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.

Rabbet Cutting

-28-

G0526 6" Jointer

Always disconnect
power to the machine
before performing main­tenance. Failure to do
this may result in serious
personal injury.

Regular periodic maintenance on the Model
G0526 will ensure optimum performance. Make a
habit of inspecting the machine each time you
use it.

Before each use, look for the following condi­tions:

1. Loose mounting bolts.

2. Worn switch.

3. Worn or damaged cords and plugs.

4. Damaged V-belt.

5. Any other condition that could hamper the

safe operation of this machine.

The table and other non-painted surfaces on your
machine should be protected against rust and pit­ting. Wiping the table clean after every use
ensures that moisture from wood dust does not
remain on bare metal surfaces.

Tables can be kept rust-free with regular applica­tions of products like SLIPIT

®

or Boeshield® T-9.
For long term storage you may want to consider
products like Kleen Bore's Rust Guardit™.

Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.

Your safety is important! Please follow the
warnings below during this entire section:

Projectiles from the
machine could cause
serious eye injury. Wear
safety glasses at all
times.

Table

GeneralMaintenance Safety

SECTION 7: MAINTENANCE

!

G0526 6" Jointer -29-

To ensure optimum power transmission from the
motor to the blade, the V-belt must be in good
condition (free from cracks, fraying and wear).
Check the V-belt at least every 3 months; more
often if the jointer is used daily.

The carbide cutters are typically rotated at the
same time when they become dull; however, the
cutters can also be rotated individually when one
becomes nicked or damaged. Refer to Section 8:
Service Adjustments for instructions on rotating
or replacing the carbide cutters.

Since all bearings are sealed and permanently
lubricated, simply leave them alone until they
need to be replaced. DO NOT lubricate them.

Table ways and the fence assembly should not
be lubricated. If the tables appear to be stuck, dis­assemble and clean any foreign materials from
the ways. Re-assemble and reset the gibs.

Carbide Cutters

LubricationV-Belts

-30-

G0526 6" Jointer

Maintenance Performed

Approximate Hours Of Use

Maintenance Log

Date

G0526 6" Jointer -31-

Always disconnect
power to the machine
before performing ser­vice adjustments. Failure
to do this may result in
serious personal injury.

This section is designed to help the operator with
adjustments that were made at the factory and
that might also need to be made during the life of
the machine.

This section is provided for your convenience—it
is not a substitute for the Grizzly Service
Department. If any adjustments arise that are not
described in this manual, then feel free to call the
Grizzly Service Department at [phone].

Similarly, if you are unsure of how to perform any
procedure in this section, the Grizzly Service
Department will be happy to guide you through
the procedures or help in any other way.

The outfeed table must be level with the carbide
cutters when they are at top-dead-center.

To set the outfeed table height:

1. Place a straightedge on the outfeed table so

it extends over the cutterhead.

2. Rotate the cutterhead pulley until one of the

carbide cutters is at top-dead-center.

3. Raise or lower the outfeed table until the car-

bide cutter just touches the straightedge
(Figure 28).

Figure 28. Setting the outfeed table height.

Outfeed Table

Height

About Service

SECTION 8: SERVICE ADJUSTMENTS

!

-32-

G0526 6" Jointer

To set the depth-of-cut scale:

1. Set the outfeed table height as described in

the “Outfeed Table Height” sub-section.

2. Place a straightedge across the infeed and

outfeed tables

3. Adjust the infeed table until it is level with the

outfeed table.

4. Adjust the depth-of-cut pointer to read “0”
(Figure 29).

Figure 29. Depth-of-cut pointer

adjusted to “0” position.

The fence stops are adjustable nuts and bolts
that simplify the task of adjusting the fence to 45˚
inward, 90˚, and 45˚ outward (135˚).

To set the 45˚ inward fence stop :

1. Using a 45˚ square, adjust the fence to the

45˚ inward position.

2. Loosen the jam nut shown in Figure 30.

3. Adjust the 45˚ inward fence stop nut until it

makes contact with the back of the fence
bracket.

4. Retighten the jam nut loosened in step 2.

Figure 30. 45˚ inward fence stop jam nut.

Jam Nut

Fence Stop Nut

Fence StopsDepth-Of-Cut Scale

G0526 6" Jointer -33-

Figure 31. 90˚ swing stop engaged.

To set the 90˚ fence stop:

1. Using a 90˚ square, adjust the fence to the

90˚ position.

2. Flip the 90˚ swing stop into the position
shown in Figure 31.

3. Loosen the jam nut on the 90˚ fence stop bolt
(Figure 31).

4. Adjust the 90˚ fence stop bolt until it makes
contact with the 90˚ swing stop.

5. Retighten the jam nut loosened in step 3.

Swing Stop

Jam Nut

Fence Stop Bolt

To set the 45˚ outward fence stop:

1. Using a sliding bevel adjusted to 135˚, adjust

the fence to the 135˚ (45˚ outward) position.

2. Loosen the jam nut on the 45˚ outward fence
stop bolt (Figure 32).

3. Adjust the 45˚ outward fence stop bolt until it
makes contact with the back of the fence.

4. Retighten the jam nut loosened in step 2.

Figure 32. 45˚ outward fence stop jam nut.

Jam Nut

Fence Stop Bolt

-34-

G0526 6" Jointer

Adjusting Gibs

The function of the table gibs is to eliminate
excessive play in the table movement. The gibs
also control how easy it will be to move the tables
up and down.

To set the table gibs:

1. Using a 12mm wrench, loosen the two out-

feed table gib nuts on the side of the jointer
base (Figure 33).

Figure 33. Outfeed table gib nuts.

Gib Nut

Gib Setscrew

2. Using a 4mm Allen wrench, evenly tighten

both gib setscrews a small amount, then
check the table by moving it up and down.
Adjust the setscrews as needed until the fric­tion of the table movement is balanced
between minimal play and ease of move­ment. Note—Tighter gibs reduce play but

make it harder to adjust the tables.

3. Repeat steps 1-2 with the other table.

4. Set the outfeed table height as described in

the “Outfeed Table Height” sub-section.

The cutterhead is equipped with 24 indexable
carbide cutters. Each cutter can be rotated to
reveal any one of its four cutting edges.
Therefore, if one cutting edge becomes dull or
damaged, simply rotate it 90˚ to reveal a fresh
cutting edge (Figure 34).

Carbide Cutters

Figure 34. Always rotate carbide cutters clock-

wise to keep track of the dull

or damaged edges.

Reference Dot

In addition, each cutter has a reference dot on its
corner. As the cutter is rotated, the reference dot
location can be used as an indicator of which
edges are used and which are new. When the ref­erence dot revolves back around to its starting
position, the cutter must be replaced.

Installing or adjusting a carbide cutter:

1. Remove any sawdust from the head of the

carbide cutter Torx screw.

2. Remove the Torx screw, rotate or replace the

carbide cutter, lubricate the Torx screw
threads with a light machine oil, and torque
the Torx screw to 48-50 inch/pounds.

G0526 6" Jointer -35-

This section contains the following subsections
for the Model G0526: aftermarket accessories,
data sheets, wiring diagrams, parts diagrams and
list, troubleshooting, and warranty/return informa­tion.

If you need parts or help in assembling your
machine, or if you need operational information,
call the service department at [phone].
Trained service technicians will be glad to help
you.

If you have any comments regarding this manual,
please write to Grizzly at the address below:

Grizzly Industrial, Inc.

C

/O Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: [phone]

Fax: [phone]

E-Mail: [e-mail]

Web Site: http://www.grizzly.com.

To order any of the aftermarket accessories
below, find the model number in bold and call our
customer service line 24 hours a day at 1-800­523-4777.

Push Paddles

Small Push Paddle....................................G2405

Large Push Paddle ..................................G2406

Replacement Carbide
Inserts - H2334

These indexable carbide
inserts can be rotated to
provide four factory
sharp edges before they
need to be replaced.

Heavy-Duty SHOP
FOX

®

Mobile Base -

G8683

Make your jointer mobile
with this popular patent­ed mobile base.

Aftermarket

Accessories

General

SECTION 9: REFERENCE INFO

-36-

G0526 6" Jointer

Customer Service #: [phone] • To Order Call: [phone] • Fax #: [phone]

MACHINE DATA

SHEET

Design Type ......................................................................................................Floor Model

Capacities:

Maximum Depth of Cut..............................................................................................

1

⁄8"

Maximum Width of Cut ..............................................................................................6"

Maximum Rabbet Depth............................................................................................

1

⁄2"

Cutterhead Speed ........................................................................................4800 RPM

Cuts Per Minute (Effective) ................................................................................19,200

Overall Dimensions:

Table Size ..............................................................................................7

1

⁄4" W x 60" L

Height From Floor To Table ..................................................................................31

7

⁄8"

Overall Length ..........................................................................................................60"

Overall Width ............................................................................................................20"

Footprint ..................................................................................................18" W x 14" D

Box 1 of 2 ..........................................................................60

7

⁄8" L x 207⁄8" W x 117⁄8" H

Box 2 of 2 ............................................................................27

1

⁄2" L x 22" W x 205⁄8" H

Net Weight ........................................................................................................247 lbs.

Shipping Weight................................................................................................280 lbs.

Construction:

Table................................................................................................................Cast Iron

Fence Assembly..............................................................................................Cast Iron

Body Assembly................................................................................................Cast Iron

Base ......................................One-Piece Heavy-Duty Metal Cabinet - Powder Coated

Cutterhead ................................................4 Spiral, Sealed & Lubricated Ball Bearings

Guard ....................................................................................................Die Cast Metal

Carbide Inserts ....................................................................14 x 14 x 2mm, 30˚ Bevel

Motor:

Type ............................................................................TEFC Capacitor Start Induction

Horsepower ........................................................................................................1

1

⁄2 HP

Phase Type ⁄ Voltage ..........................................................Single Phase; 110V/220V

Pre-Wired ..............................................................................................................110V

Amps ......................................................................................................................18/9

Cycle/RPM ....................................................................................60 Hertz/3450 RPM

Switch ........................................................................Magnetic Contactor - 110V Only

Power Transfer.......................................................................................... V-Belt Drive

Bearings............................................................Sealed & Permanently Lubricated Ball

Features:

........................................................................Positive Fence Stops at ± 45° and 90°

............................................................................Precision Table Height Handwheels

........................................................................................Built-In Rabbeting Capability

............................................................................Extra-Long Infeed & Outfeed Tables

........................................................................................Post-Mounted Power Switch

..............................................................................Built-In Chip Chute and Dust Hood

Specifications, while deemed accurate, are not guaranteed.

9/2003

MODEL G0526 6" SPIRAL CUTTERHEAD JOINTER

G0526 6" Jointer -37-

33

42

41

9A

11

32

29

3

30

30

31

34

55

8

18

9

10

40

25

14

36

15

16

12

43

51

6

52

7

27

DO NOT remove this

guard! A high speed

cutterhead is below.

Failure to comply will

result in serious per-

sonal injury.

19

49

2

35

5

8

20

1

28

39

26

51

40

25

21

22

23

52

12

4

43

16

43

10

11

09

41

24

9A

42

-38-

G0526 6" Jointer

001 P0526001 BASE
002 P0526002 INFEED TABLE
003 P0526003 OUTFEED TABLE
004 P0526004 GIB
005 P0526005 TABLE LOCK HANDLE
006 PSS01 SETSCREW 5⁄16-18 X 1
007 PN02 HEX NUT 5⁄16-18
008 P0526008 TABLE ADJUST ROD
009 P0526009 HANDWHEEL
09A P0526009A HANDWHEEL HANDLE
010 PSS11 SETSCREW 1⁄4-20 X 1⁄4
011 P0526011 LOCK COLLAR
012 P0526012 TABLE ADJUST LEVER
014 P0526014 BELT GUARD
015 PW07 FLAT WASHER 5⁄16
016 P0526016 LEAD SCREW BRACKET
018 P0526018 CUTTERHEAD GUARD
019 P0526019 STUD
020 P0526020 SPRING PLATE
021 P0526021 SPRING
022 P0526022 SPRING HOUSING
023 P0526023 HOUSING MOUNT
024 PS25 PHLP HD SCR 8-32 X 5⁄8
025 PSB03 CAP SCREW 5⁄16-18 X 1

REF PART # DESCRIPTION

026 P0526026 SCALE
027 P0526027 POINTER
028 P0526028 RIVET
029 P0526029 FENCE SUPPORT
030 PB24 HEX BOLT

3

⁄8-16 X 1 1⁄4
031 P0526031 SPACER
032 PK16 KEY 3⁄8 X 3⁄8 X 9"
033 PRP18M ROLL PIN 4 X 12
034 PW02 FLAT WASHER 3⁄8
035 PS23 PHLP HD SCR 8-32 X 1⁄4
036 PB23 HEX BOLT 5⁄16-18 X 2 1⁄2
039 P0526039 LOCK HANDLE 5⁄16 (MALE)
040 PW07 FLAT WASHER 5⁄16
041 PW03 FLAT WASHER #10
042 PS01 PHLP HD SCR 10-24 X 1⁄2
043 PW01 FLAT WASHER 1⁄2
049 PSS31M SETSCREW M5-.8 X 8
051 PB19 HEX BOLT 1⁄4-20 X 1⁄2
052 PW06 FLAT WASHER 1⁄4
053 P0526053 DUST PORT
055 PLABEL-29 CUTTERHEAD LABEL

REF PART # DESCRIPTION

G0526 6" Jointer -39-

125

101 P0526101 FENCE
102 P0526102 PIVOT STUD
103 P0526103 FENCE HINGE
104 P0526104 STUD 3⁄8-16 X 11⁄2
105 PN08 HEX NUT 3⁄8-16
106 P0526106 TILT LEVER
107 P0526107 KNOB 3⁄8-16 (FEMALE)
108 PFH30 FLAT HD ALLEN SCR 1⁄4-20 X 13⁄4
109 P0526109 FENCE BRACKET
110 P0526110 FENCE STOP BRACKET
111 P0526111 SPECIAL HEX HD BOLT 1⁄4-20 X 1⁄2
112 PN19 HEX NUT 7⁄16-14
113 P0526113 FENCE ADJUSTMENT ROD
114 P0526114 FENCE TILT CLAMP
115 P0526115 90° STOP TAB
116 PRP18M ROLL PIN 4 X 12
117 P0526117 SPECIAL HEX HD BOLT 1⁄4-20 X 3⁄8

REF PART # DESCRIPTION

118 P0526118 STOP TAB
119 P0526119 JAM NUT

5

⁄8-18
120 P0526120 FENCE TILT SLEEVE
121 P0526121 FENCE BASE
122 PW01 FLAT WASHER 1⁄2
123 P0526123 LOCK HANDLE 1⁄2-12 X 11⁄4
124 P0526124 SPECIAL NUT 1⁄2-12
125 PB03 HEX BOLT 5⁄16-18 X 1
126 PN02 HEX NUT 5⁄16-18
127 PB22 HEX BOLT 5⁄16-18 X 1 3⁄4
128 P0526128 FENCE LOCK BRACKET
129 PS04 PHLP HD SCR 1⁄4-20 X 1⁄2
130 PW06 FLAT WASHER 1⁄4
131 P0526131 POST
132 PN01 HEX NUT 1⁄2-20
133 PW01 FLAT WASHER 1⁄2

REF PART # DESCRIPTION

129

130

128

108

101

123

102

117

118

132

133

102

123

122

116

106

131

107

126

121

111

124

110

115

112

103

113

109

126

104

105

119

114

120

127

-40-

G0526 6" Jointer

217

211 PK15 KEY 3⁄16 X 3⁄16 X 11⁄4
212 P6203 BALL BEARING 6203
213 P0526213 BALL BEARING BLOCK
214 P0526214 PULLEY
215 PSS03 SETSCREW 1⁄4-20 X 3⁄8
217 P0526217 TORX T-HANDLE DRIVER 6MM
222 P9740Z1722 T-20 TORX BIT

201 P0526201 SPIRAL CUTTERHEAD
202 P0526202 INDEXABLE CUTTER
205 PFH35M FLAT HD TRX T-20 M6-1.0 X 15
206 PN11 HEX NUT 3⁄8-24
207 PLW06M LOCK WASHER 10MM
208 P0526208 STUD
209 P0526209 BALL BEARING BLOCK
210 P6202 BALL BEARING 6202

REF PART # DESCRIPTION REF PART # DESCRIPTION

222

211

215

213

212

214

208

210

209

202

205

208

207
206

201

207

206

G0526 6" Jointer -41-

320-5

320-1

320-4

320-3

320-2

318

319

306

317

303

321

304

320

305

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332

312

313

315

330

-42-

G0526 6" Jointer

301 P0526301 CABINET STAND
302 P0526302 CABINET DOOR
303 P0526303 KNOB 3⁄8-16
304 P0526304 LATCH
305 PN08 HEX NUT 3⁄8-16
306 PW02 FLAT WASHER 3⁄8
307 PHTEK27 TAP SCREW #8 X 1⁄2
308 P0526308 BACK SWITCH PLATE
309 P0526309 SWITCH BOX
310 P0526310 PEDESTAL
311A P0526311A “OFF” SWITCH ASSEMBLY
311B P0526311B LIGHT INDICATOR
311C P0526311C “ON” SWITCH ASSEMBLY
312 PB02 HEX BOLT 1⁄4-20 X 5⁄8
313 PW06 FLAT WASHER 1⁄4
314 P0526314 PEDESTAL MOUNT
315 PB03 HEX BOLT 5⁄

16-18 X 1

316 P0526316 MA-15 MAG SWITCH (110V)
317 P0526317 MOTOR PULLEY
318 PSS03 SETSCREW

1

⁄4-20 X 3⁄8
319 PVA54 V-BELT A-54 4L540
320 P0526320 MOTOR 11⁄2 HP
320-1 P0526320-1 FAN COVER
320-2 P0526320-2 FAN
320-3 P0526320-3 WIRING COVER
320-4 PC300B START CAP. 300MF 125V
320-5 P0526320-5 CAPACITOR COVER
321 PK04 KEY 3⁄16 X 3⁄16 X 13⁄4"

REF PART # DESCRIPTION

322 PS01 PHLP HD SCR 10-24 X

1

⁄

2

323 PW03 FLAT WASHER #10
324 PN07 HEX NUT 10-24
325 P0526325 STRAIN RELIEF
327 P0526327 MOTOR BRACKET
328 P0526110S POWER CORD 110V, SHORT
329 P0526110L PWR CRD 110V, LONG
330 P0526330 CONTROL CORD
331 PB07 HEX BOLT 5⁄16

-18 X

3

⁄4
332 PW07 FLAT WASHER 5⁄16
333 PN02 HEX NUT 5⁄16-18
334 P0526334 ID/WARNING LABEL
335 G8588 GRIZZLY LOGO PLATE
338 PWR810 8 X 10 WRENCH
339 PWR1214 12 X 14 WRENCH
340 PAW03M ALLEN WRENCH 3MM
341 P0526341 PUSH PADDLE
342 PLW04 LOCK WASHER 3⁄8
343 PB21 HEX BOLT 3⁄8-16 X 3⁄4
344 PW06 FLAT WASHER 1⁄4
345 PS04 PHLP HD SCR 1⁄4-20 X 1⁄2
346 PB65 HEX BOLT 3⁄8-16 X 5⁄8
348 PW02 FLAT WASHER 3⁄8
349 P0526349 MA-9 MAG SWITCH (220V)
351 PLABEL-11 SAFETY GLASSES LABEL
352 PLABEL-12 READ MANUAL LABEL
354 PLABEL-14 ELECTRICITY LABEL

REF PART # DESCRIPTION

G0526 6" Jointer -43-

SYMPTOM

Motor will not start.

Motor will not start; fuses or
circuit breakers blow.

Motor overheats.

Motor stalls (resulting in
blown fuses or tripped cir­cuit).

Machine slows when oper­ating.

Loud, repetitious noise com­ing from machine.

Snipe (gouge in the end of
the board that is uneven
with the rest of the cut).

Workpiece stops in the mid­dle of the cut.

Chipping.

Fuzzy grain.

POSSIBLE CAUSE

1. Low voltage.

2. Open circuit in motor or loose connec­tions.

1. Short circuit in line cord or plug.

2. Short circuit in motor or loose connec­tions.

3. Incorrect fuses or circuit breakers in
power line.

1. Motor overloaded.

2. Air circulation through the motor
restricted.

1. Short circuit in motor or loose connec­tions.

2. Low voltage.

3. Incorrect fuses or circuit breakers in
power line.

4. Motor overloaded.

1. Applying too much pressure to work­piece.

2. V-belts loose.

1. Pulley setscrews or keys are missing or
loose.

2. Motor fan is hitting the cover.

3. V-belts are defective.

1. Outfeed table is set too low.

1. Outfeed table is set too high.

1. Knots or conflicting grain direction in
wood.

2. Nicked or chipped carbide cutters.

3. Feeding too fast.

4. Taking too deep of a cut.

1. Wood may have high moisture content
or surface wetness.

2. Nicked or chipped carbide cutters.

CORRECTIVE ACTION

1. Check power line for proper voltage.

2. Inspect all lead connections on motor for loose or open connec­tions.

1. Inspect cord or plug for damaged insulation and shorted wires.

2. Inspect all connections on motor for loose or shorted terminals
or worn insulation.

3. Install correct fuses or circuit breakers.

1. Reduce load on motor.

2. Clean out motor to provide normal air circulation.

1. Inspect connections on motor for loose or shorted terminals or
worn insulation.

2 Correct the low voltage conditions.

3. Install correct fuses or circuit breakers.

4. Reduce load on motor.

1. Feed workpiece slower.

2. Adjust V-belts.

1. Inspect keys and setscrews. Replace or tighten if necessary.

2. Tighten fan or shim cover.

3. Replace V-belts.

1. Align outfeed table with cutterhead knife at top dead center.

1. Align outfeed table with cutterhead knife at top dead center.

1. Inspect stock for knots and grain.

2. Inspect and replace or rotate the carbide cutters.

3. Slow down the rate that you feed the wood into the cutterhead.

4. Raise the infeed table to take a smaller depth of cut. Never
exceed 1⁄8" per pass when edge jointing or 1⁄32" when surface
planing. Reduce cutting depth for harder woods.

1. Check moisture content and allow to dry if moisture is too high.

2. Inspect and replace or rotate the carbide cutters.

Troubleshooting Guide

-44-

G0526 6" Jointer

SYMPTOM

Lines or ridges on board.

Uneven cutter marks on
board.

Wavy surface or chatter
marks on board.

Board edge is concave or
convex after jointing.

Uneven cut or breakout
when rabbeting.

Tables are hard to adjust.

Excessive play in table
movement.

POSSIBLE CAUSE

1. Nicked or chipped carbide cutters.

1. Nicked or chipped carbide cutters.

1. Board being fed too fast.

1. Board not held with even pressure on
infeed and outfeed table.

2. Board was too uneven start.

3. Board has excessive bow or twist along
its length.

4. Insufficient number of passes.

1. Uneven feed rate.

2. Depth of cut too deep.

3. Nicked or chipped carbide cutters.

1. Table lock is partially engaged.

2. Table gibs are too tight.

1. Table gibs are too loose.

CORRECTIVE ACTION

1. Inspect and replace or rotate the carbide cutters.

1. Inspect and replace or rotate the carbide cutters.

1. Slow down the feed rate and feed consistently. DO NOT stop or
hesitate during feeding.

1. Hold board with even pressure as it moves through the cutter­head.

2. Take partial cuts to remove the extreme high spots before doing
a full pass.

3. Surface plane one face so there is a good surface to position
against the fence.

4. It may take 3 to 5 passes to achieve a perfect edge, depending
on the starting condition of the board and the depth of cut.

1. Feed the board evenly and smoothly during the cut.

2. Raise the infeed table to take a smaller depth of cut. Never
exceed

1

⁄16" per pass when rabbeting.

3. Inspect and replace or rotate the carbide cutters.

1. Completely loosen the table lock.

2. Re-adjust the table gibs.

1. Re-adjust the table gibs.

Troubleshooting Guide

G0526 6" Jointer -45-

G0526 Wiring Diagram

Disconnect power from machine
before performing any electrical
service. Failure to do this will
result in a shock hazard, leading
to injury or death.

BLACK YELLOW

NOTE: THE WIRES FROM THE

POWER SUPPLY, EXCEPT THE

GREEN GROUND WIRE, ARE

INTERCHANGABLE, THEREFORE

COLORS ARE NOT SPECIFIED.

110 VOLT

MOTOR WIRES

WHITE

RED

BLACK

RED

GREEN (GROUND)

TO 110 VOLT
POWER SUPPLY

220VOLT

MOTOR WIRES

YELLOW

WHITE

GREEN (GROUND)

TO 220 VOLT
POWER SUPPLY

-46-

G0526 6" Jointer

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe­cial, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car­ton. We will not accept any item back without this number. Proof of purchase must accompany the mer­chandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Warranty & Returns

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9. How many of your woodworking machines are Grizzly? _____________

10. Which benchtop tools do you own? Check all that apply.

___1" x 42" Belt Sander ___6" - 8" Grinder
___5" - 8" Drill Press ___Mini Lathe
___8" jointer ___10" - 12" Thickness Planer
___8" - 10" Bandsaw ___Scroll Saw
___Disc/Belt Sander ___Spindle/Belt Sander
___Mini Jointer

___Other__________________________________________________

11. How many of the machines checked above are Grizzly? ____________

12. Which portable/hand held power tools do you own? Check all that apply.

___Belt Sander ___Orbital Sander
___Biscuit Joiner ___Palm Sander
___Circular Saw ___Portable Planer
___Detail Sander ___Saber Saw
___Drill/Driver ___Reciprocating Saw
___Miter Saw ___Router

___Other__________________________________________________

13. What machines/supplies would you like Grizzly Industrial to carry?

__________________________________________________________

__________________________________________________________

14. What new accessories would you like Grizzly Industrial to carry?

__________________________________________________________

__________________________________________________________

15. What other companies do you purchase your tools and supplies from?

__________________________________________________________

__________________________________________________________

16. Do you think your purchase represents good value?

___Yes ___No

17. Would you recommend Grizzly Industrial to a friend?

___Yes ___No

18. Would you allow us to use your name as a reference for Grizzly customers

in your area? Note: We never use names more than three times.

___Yes ___No

19. Comments:_________________________________________________

__________________________________________________________

__________________________________________________________

__________________________________________________________

__________________________________________________________

1. How did you learn about us?

___Advertisement ___Friend
___Catalog ___Card Deck
___World Wide Web

___Other__________________________________________________

2. Which of the following magazines do you subscribe to.

___American Woodworker ___Practical Homeowner
___Cabinetmaker ___Shop Notes
___Family Handyman ___Today’s Homeowner
___Fine Homebuilding ___WOOD
___Fine Woodworking ___Wooden Boat
___Home Handyman ___Woodshop News
___Journal of Light Construction ___Woodsmith
___Old House Journal ___Woodwork
___Popular Mechanics ___Woodworker
___Popular Science ___Woodworker’s Journal
___Popular Woodworking ___Workbench

___Other__________________________________________________

3. Which of the following woodworking/remodeling shows do you watch?

___Backyard America ___The New Yankee Workshop
___Home Time ___This Old House
___The American Woodworker ___Woodwright’s Shop

___Other__________________________________________________

4. What is your annual household income?

___$20,000-$29,999 ___$60,000-$69,999
___$30,000-$39,999 ___$70,000-$79,999
___$40,000-$49,999 ___$80,000-$89,999
___$50,000-$59,999 ___$90,000 +

5. What is your age group?

___20-29 ___50-59
___30-39 ___60-69
___40-49 ___70 +

6. How long have you been a woodworker?

___0 - 2 Years ___8 - 20 Years
___2 - 8 Years ___20+ Years

7. How would you rank your woodworking skills?

___Simple ___Advanced
___Intermediate ___Master Craftsman

8. What stationary woodworking tools do you own? Check all that apply.

___Air Compressor ___Panel Saw
___Bandsaw ___Planer
___Drill Press ___Power Feeder
___Drum Sander ___Radial Arm Saw
___Dust Collector ___Shaper
___Horizontal Boring Machine ___Spindle Sander
___Jointer ___jointer
___Lathe ___Vacuum Veneer Press
___Mortiser ___Wide Belt Sander

___Other__________________________________________________

Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________

MODEL #_____________________Serial # __________________________ Order #______________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.

WARRANTY CARD

FOLD ALONG DOTTED LINE

FOLD ALONG DOTTED LINE

GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069

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Street_______________________________
City______________State______Zip______

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