MODEL G0524
RIP SAW
OWNER'S MANUAL
(For models manufactured since 9/21)
COPYRIGHT © NOVEMBER 2003 BY GRIZZLY INDUSTRIAL, INC., REVISED NOVEMBER, 2021 (SS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#DS5689 PRINTED IN TAIWAN
V7.11. 21
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
SECTION 1: SAFETY ....................................... 2
Safety Instructions for Machinery
Additional Safety for Rip Saws
SECTION 2: INTRODUCTION
Contact Info.................................................... 5
Manual Accuracy
Machine Data Sheet
SECTION 3: POWER SUPPLY
SECTION 4: FEATURES
Controls & Components
Control Panel
SECTION 5: SETUP
Unpacking
Loose Parts Inventory
Hardware Recognition Chart
Site Considerations
Clean Up
Placement
Power Connection........................................ 19
Remove the Blade
Test Run
Scale Calibration
Dust Collection
Auxiliary Rollers
.................................................... 14
...................................................... 18
.................................................... 19
...................................................... 21
........................................... 5
...................................... 6
................................ 12
............................... 12
............................................... 13
....................................... 14
.................................. 15
...................................... 18
....................................... 21
.......................................... 22
............................................. 23
........................................... 23
.................. 2
...................... 4
........................ 5
........................ 8
....................... 17
SECTION 8: SERVICE
About Service............................................... 30
Fence Alignment
V-Belt Tension
Fence Ride Height
Pressure Rollers
.............................................................. 34
Gibs
SECTION 9: ACCESSORIES
SECTION 10: PARTS
Upper Saw Breakdown
Motors & Conveyor Track
Updated
Updated
Main Spindle
Updated
Head
Table & Cabinet
Auxiliary Rollers
Electrical Panel
Laser Guide
Accessories
Troubleshooting
G0524 Control Panel Wiring
G0524 Electrical Box Wiring
G0524 Main & Feed Motor Wiring
....................................................... 39
....................................................... 40
....................................................... 41
............................................................ 43
............................................. 31
................................................ 41
................................................. 49
.................................................. 50
................................... 30
.......................................... 30
....................................... 32
.......................................... 33
......................... 35
..................................... 37
................................ 37
............................ 39
........................................... 45
........................................... 47
............................................ 48
........................................... 51
........................ 52
........................ 53
............... 54
SECTION 6: OPERATIONS
Safe Operation
Adjusting Feed Rate
Rip Cutting
SECTION 7: MAINTENANCE
Grease Fittings............................................. 28
Gear Box
V-Belts
Lube System
......................................................... 29
............................................. 25
................................................... 26
...................................................... 28
................................................ 29
........................... 25
.................................... 26
......................... 28
WARRANTY & RETURNS
............................. 57
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS.
You can be shocked, burned, or killed by touching
live electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making adjustments, changing tooling, or servicing
machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
-2-
Model G0524 (Mfd. Since 9/21)
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
Model G0524 (Mfd. Since 9/21)
-3-
Additional Safety for Rip Saws
BLADE GUARD. Always use the blade guard on
all cutting operations.
KICKBACK. Be familiar with kickback. Kickback
happens when the workpiece is thrown towards
the operator at a high rate of speed. Until you
have a clear understanding of kickback and how
it occurs, DO NOT operate this saw!
WORKPIECE CONTROL. Make sure the workpiece is placed in a stable position on the table
and is supported by the rip fence during cutting
operations.
SAFETY ACCESSORIES. Use safety glasses, a
respirator, and hearing protection to make cutting
operations safe.
OPERATOR POSITION. Never stand or have any
part of your body directly in-line with the cutting
path of the saw blade.
STALLED BLADE. Turn the saw off and disconnect from the power source before attempting to
“free” a stalled saw blade.
COMFORTABLE CUTTING OPERATIONS.
Avoid awkward operations and hand positions
where a sudden slip could cause your hand to
move into the conveyor track.
EXPERIENCING DIFFICULTIES. If at any time
you are experiencing difficulties performing the
intended operation, stop using the machine!
Contact our Service Department at (570) 546-
9663.
DAMAGED SAW BLADES. Never use blades
that have been dropped or damaged; otherwise,
serious personal injury could occur.
Like all machines there is danger associated with the Model G0524. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the possibility of operator injury. If normal safety
precautions are overlooked or ignored, serious personal injury may occur.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious personal injury, damage to equipment, or poor
work results.
-4-
Model G0524 (Mfd. Since 9/21)
SECTION 2: INTRODUCTION
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
from the
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
We are proud to provide a high-quality owner’s
manual with your new machine!
We
instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write
down the
serial number
from the machine ID label (see below). This
information is required for us to provide proper
tech support, and it helps us determine if updated
documentation is available for your machine.
Contact Info
and manufacture date
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
manufacture date and
Manufacture Date
Serial Number
Model G0524 (Mfd. Since 9/21)
-5-
Machine Data Sheet
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0524
STRAIGHT LINE RIP SAW
Product Dimensions:
Weight ......................................................................................................................................................................... 1980 lbs.
Width (side-to-side) x Depth (front-to-back) x Height .................................................................... 43-1/2 x 61-1/2 x 80-1/2 in.
Footprint (Length x Width) .........................................................................................................................................35 x 35 in.
Shipping Dimensions:
Type ........................................................................................................................................................................ Wood Crate
Content .......................................................................................................................................................................... Machine
Weight .......................................................................................................................................................................... 2243 lbs.
Length x Width x Height ..................................................................................................................................... 59 x 46 x 64 in.
Must Ship Upright .................................................................................................................................................................Yes
Electrical:
Power Requirement .................................................................................................................. 220V or 440V, 3-Phase, 60 Hz
Pre-Wired Voltage .............................................................................................................................................................. 220V
Full-Load Current Rating .............................................................................................................48.2A at 220V, 24.1A at 440V
Minimum Circuit Size ........................................................................................................................70A at 220V, 35A at 440V
Connection Type ......................................................................................................... Permanent (Hardwire to Shutoff Switch)
Switch Type ..........................................................................................................Control Panel w/Magnetic Switch Protection
Voltage Conversion Kit ................................................................................................................................P0524067 for 440V
Recommended Phase Converter .....................................................................................................................................G7979
Motors:
Main
Type ..........................................................................................................................................................TEFC Induction
Horsepower .............................................................................................................................................................15 HP
Phase .................................................................................................................................................................. 3-Phase
Amps ...................................................................................................................................................................42A/21A
Speed ...............................................................................................................................................................1720 RPM
Power Transfer .............................................................................................................................................. V-Belt Drive
Bearings ...................................................................................................................Shielded & Permanently Lubricated
Feed
Type ..........................................................................................................................................................TEFC Induction
Horsepower ...............................................................................................................................................................2 HP
Phase .................................................................................................................................................................. 3-Phase
Amps .................................................................................................................................................................6.2A/3.1A
Speed ...............................................................................................................................................................1720 RPM
Power Transfer .............................................................................................................................................. V-Belt Drive
Bearings ...................................................................................................................Shielded & Permanently Lubricated
-6-
Model G0524 (Mfd. Since 9/21)
Main Specifications:
Operation Information
Max Blade Diameter .........................................................................................................................................10 – 12 in.
Max Cutting Height ...............................................................................................................................................3-7/8 in.
Max Cutting Height w/Auxiliary Rollers ................................................................................................................2-1/4 in.
Max Width of Cut ...................................................................................................................................................... 18 in.
Max Distance Blade to Column ................................................................................................................................18 in.
Min Length of Cut w/Auxiliary Hold-Down Roller Kit .................................................................................................. 8 in.
Arbor Size ...................................................................................................................................................................1 in.
Spindle Speed ..................................................................................................................................................4500 RPM
Feed Speed ............................................................................................................................................... 30 – 112 RPM
Construction
Table ......................................................................................................................................... Precision Machined Steel
Cabinet ......................................................................................................................................................................Steel
Rails ......................................................................................................................... Hardened & Precision-Ground Steel
Anti-Kickback Fingers ................................................................................................................................................Steel
Spindle Bearings .......................................................................................................................................................Steel
Blade Guard ......................................................................................................................................... Pre-Formed Steel
Fence ........................................................................................................................ Precision Machined Cast-Iron Body
Other Specifications:
Country of Origin ............................................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ......................................................................................................................15 Minutes
Serial Number Location ..................................................................................................................................Machine ID Label
ISO 9001 Factory ................................................................................................................................................................... No
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................................... No
Features:
Extra-Long Infeed Table and Rip Fence for Handling Large Workpieces
Includes Auxiliary Hold-Down Roller Kit
Variable Feed Conveyor
4 Heavy-Duty Pressure Rollers
Adjustable Automatic Conveyor Track Lubrication System
Convenient and Easy-to-Reach Control Panel
Double Row of Anti-Kickback Fingers
Dual Bearing Driveline for Conveyor Table
Dual Spindle Elevation Lock
Exclusive 6" Wide Chain Feeding Conveyor Table for Smooth Operation
Model G0524 (Mfd. Since 9/21)
-7-
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
or equipment damage
not properly grounded
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
This machine can be converted to operate on a
power supply circuit that has a verified ground
and meets the requirements listed below. (Refer
to Voltage Conversion instructions for details.)
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
For your own safety and protection of
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
SECTION 3: POWER SUPPLY
Availability
Electrocution, fire, shock,
may occur if machine is
and connected to power
supply.
Full-Load Current Rating
Circuit Information
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Full-Load Current Rating at 220V .. 48.2 Amps
Full-Load Current Rating at 440V
-8-
.. 24 .1 Amps
Circuit Requirements for 220V
Nominal Voltage ................... 220V, 230V, 240V
..........................................................60 Hz
Cycle
Phase
Power Supply Circuit
.................................................... 3-Phase
......................... 70 Amps
Circuit Requirements for 440V
Nominal Voltage ............................. 440V, 480V
..........................................................60 Hz
Cycle
Phase
Power Supply Circuit
.................................................... 3-Phase
......................... 35 Amps
Model G0524 (Mfd. Since 9/21)
A permanently connected (hardwired) power supply is typically installed with wires running through
mounted and secured conduit. A disconnecting
means, such as a locking switch (see following
figure), must be provided to allow the machine
to be disconnected (isolated) from the power
supply when required. This installation must be
performed by an electrician in accordance with all
applicable electrical codes and ordinances.
Since this machine must be permanently connected to the power supply, an extension cord
cannot be used.
process. DO NOT connect to power until
In the event of a malfunction or breakdown,
grounding provides a path of least resistance
for electrical current to reduce the risk of electric
shock. A permanently connected machine must
be connected to a grounded metal permanent wiring system; or to a system having an equipmentgrounding conductor. All grounds must be verified
and rated for the electrical requirements of the
machine. Improper grounding can increase the
risk of electric shock!
Note About Phase Converters: If your machine
is connected to a phase converter, it MUST be a
rotary-type. A static phase converter must not be
used or motor and electrical component damage
will occur.
The voltage from the manufactured power leg
of the phase converter (sometimes called the
wild leg or wild wire) can fluctuate. Connect the
manufactured leg to the "S" terminal for incoming
power (see location on Page 53). Otherwise, your
machine may not start properly, and magnetic
switch chatter or electrical component damage
will occur.
Grounding Instructions
Connection Type
Locking
Disconnect Switch
Power
Source
Ground
Serious injury could occur if you connect
machine to power before completing setup
instructed later in this manual.
Extension Cords
Machine
ConduitConduit
Ground
Figure 1. Typical setup of a permanently
connected machine.
Model G0524 (Mfd. Since 9/21)
-9-
Voltage Conversion
The Model G0524 can be converted for 440V
operation. This conversion job consists of disconnecting the rip saw from the power source,
changing wire connections on the transformer,
changing the overload relays for the motors, and
rewiring the motors.
The necessary conversion kit (P0524067V3) for
this procedure can be purchased by calling our
customer service number at (800) 523-4777.
All wiring changes must be inspected by a qualified electrician before the machine is connected
to the power source. If you need help at any time
during this procedure, call Grizzly Tech Support
at (570) 546-9663.
Wiring diagrams in this manual were current at the time of printing; however, they
will not reflect any future changes made in
the spirit of improvement. Before doing any
wiring work, ALWAYS carefully compare
these diagrams with the machine to verify
no changes have been made. If you have
any doubt about diagrams not matching
the machine, contact Grizzly Tech Support
BEFORE proceeding.
Remove the wire labeled “T” at the 220V ter-
3.
minal of the transformer (see Figure 3) and
connect it to the 440V terminal.
220V Terminal
440V Terminal
Figure 3. "T" wire connected to 220V post.
4. Remove RHU-10 (5.5-7.5A) overload relay
(see Figure 4) and replace it with an RHU-10
(2.9-4A) overload relay. Set dial to 4A.
To convert Model G0524 for 440V operation:
DISCONNECT MACHINE FROM POWER!
1.
Open the electrical panel (see Figure 2).
2.
Electrical Panel
Figure 2. Location of electrical panel.
-10 -
RHU-10 (5.5–7.5A)
Figure 4. Overload relays.
Remove RHU-10 (21-25A) overload relay
5.
(see Figure 4) and replace it with an RHU-10
(11.3-16A) overload relay. Set dial to 12A.
RHU-10 (21–25A)
Model G0524 (Mfd. Since 9/21)
6. Wire main motor as shown in Figure 5.
Feed Motor
440V
U1
V1
W1
W5
W2
V2
V5
U2
U5
Y2
Y2
X2
X2
Z2
Z2
Main Motor
U5
440V
Figure 5. Main motor wired for 440V.
7. Wire feed motor as shown in Figure 6.
V2
V5
U1
U
V1
V
W1
W
U2
W2
W5
U6
X
V6
Y
W6
Z
Feed motor rotation must be
counterclockwise to prevent permanent damage to caterpiller block. Before
operating, remove belt from feed motor and
test motor rotation.
8. Remove motor cover, then remove cog tooth
belt from feed motor pulley (see Figure 7).
Motor
Pulley
Belt
Figure 6. Feed motor wired for 440V.
Figure 7. Feed motor components.
Connect machine to power. Press the Feed
9.
Motor Start Button to check counterclockwise
rotation of feed motor pulley.
—If motor rotation is correct, proceed to
Step 10.
—If motor rotation is incorrect, disconnect
machine from power and swap wire connections X2 and Y2 (see Figure 6), then
repeat Step 9.
Re-install cog tooth belt and motor cover.
10.
Model G0524 (Mfd. Since 9/21)
-11-
SECTION 4: FEATURES
Controls & Components
I
H
G
F
E
J
A
B
C
D
Figure 8. Front view.
A. Control Panel—Location of the START &
STOP buttons that power the saw.
B. Fence Handwheel—Moves the rip fence
along the fence rail.
C. Electrical Access Door—Provides access
to the electrical components.
D. Oil Reservoir Access Door—Provides
access to the oil reservoir.
E. Lower Conveyor Track Access Door—
Provides access to the conveyor track and
the lubrication brushes.
F. Anti-Kickback Fingers—Prevents the
workpiece from being ejected out of the saw
towards the operator.
-12-
G. Blade Guard—Protects the operator and
bystanders from the saw blade.
H. Dust Port—4" dust hook-up for efficient dust
extraction from the cutting operation.
I. Pressure Roller Height Handwheel—
Adjusts the height of the pressure roller
assembly.
J. Blade Height Handwheel—Adjusts the
height of the saw blade. Note—Only adjust
the handwheel when making blade changes.
Model G0524 (Mfd. Since 9/21)
M
Control Panel
K
L
Figure 9. Blade compartment close-up.
O
Figure 10. Variable speed knob close-up.
N
A. EMERGENCY STOP Button—Disconnects
power to all motors in the motor cabinet.
B. MAIN MOTOR START Button—Starts the
saw blade.
C. FEED MOTOR START Button—Starts the
conveyor track.
D. POWER Light—Indicates there is power to
the control panel.
E. MAIN MOTOR STOP Button—Stops the
saw blade.
F. FEED MOTOR STOP Button—Stops the
conveyor track.
A
B
C
Figure 11. Control panel.
D
E
F
K. Pressure Rollers—(1 of 4) Holds the work-
piece against the conveyor track during the
cutting operation.
L. Auxiliary Pressure Rollers—(2 of 4) Must
be used when rip cutting workpieces shorter
than 81⁄2" long.
M. Saw Blade—Performs the cutting operation.
N. Lubrication Points—(2 of 4) Grease fittings
that need to be lubed periodically with a
grease gun.
O. Variable Speed Adjustment Knob—Turn
the dial clockwise to decrease the feed rate
and counterclockwise to increase it. The feed
rate is variable between 30-112 FPM.
Model G0524 (Mfd. Since 9/21)
-13-
SECTION 5: SETUP
This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during
the entire setup process!
call us immediately at (570) 546-9663.
Unpacking
If items are damaged
Save all packaging materials until
HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
get help from other people
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
-14-
Model G0524 (Mfd. Since 9/21)
Loose Parts Inventory
K
A
B
C-H
J
Figure 12. Tool Box Contents.
DESCRIPTION QTY
A. T-Handle Wrench 19mm ...........................1
Grease Gun ............................................... 1
B.
Combo Wrench 8 x 10mm ........................ 1
C.
Combo Wrench 10 x 12mm ...................... 1
D.
Combo Wrench 11 x 13mm ......................1
E.
Combo Wrench 14 x 17mm ......................1
F.
Combo Wrench 17 x 19mm ...................... 1
G.
Combo Wrench 22 x 24mm ...................... 1
H.
10 pc Allen Wrench Set (1.5-10mm) .........1
I.
Arbor Wrench 45mm .................................1
J.
Cast Iron Feet ............................................4
K.
I
Model G0524 (Mfd. Since 9/21)
-15-
L
P
N
M
S
T
O
Figure 13. Auxiliary Roller Box Contents. Figure 14. Hardware Bag Contents.
DESCRIPTION QTY
L. Auxiliary Roller Brackets (Left) .................2
Auxiliary Roller Brackets (Right) ...............2
M.
Auxiliary Rollers ........................................ 4
N.
Hardware Bag ...........................................1
O.
DESCRIPTION QTY
P. Cap Screws M6-1.0 x 16 ..........................8
Setscrews M6-1.0 x 30 ............................. 4
Q.
Lock Washers 6mm .................................. 8
R.
Flat Washers 6mm .................................... 4
S.
Hex Nuts 6-1.0 ..........................................4
T.
R
Q
-16 -
Model G0524 (Mfd. Since 9/21)
5mm
10mm
15mm
20mm
25mm
30mm
35mm
40mm
45mm
50mm
55mm
60mm
65mm
70mm
75mm
Washer
Lock
Washer
Hex
Nut
Wing
Nut
Phillips
Head
Sheet
Metal
Screw
Setscrew
Phillips
Head
Screw
Thumb
Screw
Slotted
Screw
Countersunk
Phillips
Head
Screw
Cap
Screw
Carriage
Bolt
Hex
Head
Bolt
Button
Head
Screw
Flange
Bolt
Phillips
Head
Hex
Bolt
Lock
Nut
5
⁄16''
1
⁄4''
3
⁄8''
1
⁄2''
5
⁄8''
7
⁄16''
9
⁄16''
3
⁄4''
7
⁄8''
1''
1
1
⁄4''
1
1
⁄2''
1
3
⁄4''
2
2
1
⁄4''
2
1
⁄2''
2
3
⁄4''
3
LINES ARE 1MM APART
LINES ARE
1
⁄
16
''
INCH APART
5
⁄8''
W
A
S
H
E
R
D
I
A
M
E
T
E
R
9
⁄16''
W
A
S
H
E
R
D
I
A
M
E
T
E
R
1
⁄2''
W
A
S
H
E
R
D
I
A
M
E
T
E
R
12
mm
W
A
S
H
E
R
D
I
A
M
E
T
E
R
10
mm
W
A
S
H
E
R
D
I
A
M
E
T
E
R
7
⁄16''
W
A
S
H
E
R
D
I
A
M
E
T
E
R
8
mm
W
A
S
H
E
R
D
I
A
M
E
T
E
R
3
⁄8''
W
A
S
H
E
R
D
I
A
M
E
T
E
R
5
⁄16''
W
A
S
H
E
R
D
I
A
M
E
T
E
R
1
⁄4''
W
A
S
H
E
R
D
I
A
M
E
T
E
R
#
10
W
A
S
H
E
R
D
I
A
M
E
T
E
R
4
mm
W
A
S
H
E
R
D
I
A
M
E
T
E
R
6
mm
W
A
S
H
E
R
D
I
A
M
E
T
E
R
WASHERS ARE MEASURED BY THE INSIDE DIAMETER
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
#
10
1
⁄4''
5
⁄16''
3
⁄8''
7
⁄16''
1
⁄2''
5
⁄8''
4mm
6mm
8mm
10mm
12mm
16mm
USE THIS CHART TO MATCH UP
HARDWARE DURING THE ASSEMBLY
PROCESS!
Hardware Recognition Chart
Model G0524 (Mfd. Since 9/21)
-17-
Site Considerations
vised around this machine.
or disable start switch or
Clean Up
Floor Load
The Model G0524 weighs 1980 lbs. Most commercial floors are suitable for your machine.
Some floors may require additional reinforcement
to support the machine, the operator, and the
workpiece.
Working Clearances
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your saw. See Figure 15 for the footprint of the
Model G0524.
62"
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti-
mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlo-
rine-based solvents as they may damage painted
surfaces should they come in contact.
Gasoline and petroleum
products have low flash
points and could explode
if used to clean machinery. DO NOT use gasoline
or petroleum products to
clean the machinery.
FRONT
45"
Figure 15. Model G0524 footprint.
Children and visitors may be
seriously injured if unsuper-
Lock entrances to the shop
power connection to prevent
unsupervised use.
Smoking near solvents
could ignite an explosion
or fire and cause serious
injury. DO NOT smoke
while using solvents.
Lack of ventilation while
using solvents could
cause serious personal health risks, fire, or
environmental hazards.
Always work in a well
ventilated area to prevent the accumulation
of dangerous fumes.
Supply the work area
with a constant source
of fresh air.
-18-
Model G0524 (Mfd. Since 9/21)
or equipment damage
not properly grounded
Placement Power Connection
Before the machine can be connected to the
power source, an electrical circuit and connec-
The Model G0524 is a
heavy machine that
weighs approximately
1980 lbs. Serious personal injury may occur
if safe moving methods
are not followed. Use
the assistance of power
equipment when moving
the crate and placing the
machine.
tion device must be prepared per the CIRCUIT
REQUIREMENTS section in this manual; and all
previous setup instructions in this manual must
be complete to ensure that the machine has been
assembled and installed properly. The disconnect switch installed by the electrician (as recommended) is the primary means for disconnecting
or connecting the machine to the power source.
Electrocution, fire, shock,
To remove the saw base unit from the crate
pallet:
Cut off and remove all plastic straps from the
1.
crate.
Using a forklift, position the saw over the final
2.
location.
Place the cast iron feet under the leveling
3.
screws.
Lower the saw onto the cast iron feet as
4.
shown in Figure 16.
Leveling Screw
(1 of 4)
Cast Iron Foot
(1 of 4)
may occur if machine is
and connected to power
supply.
Note About Phase Converters: If your machine
is connected to a phase converter, it MUST be a
rotary-type. A static phase converter must not be
used or motor and electrical component damage
will occur.
The voltage from the manufactured power leg
of the phase converter (sometimes called the
wild leg or wild wire) can fluctuate. Connect the
manufactured leg to the "S" terminal for incoming
power (see location on Page 53). Otherwise, your
machine may not start properly, and magnetic
switch chatter or electrical component damage
will occur.
To connect the saw to power:
1. Open the electrical access door.
Figure 16. Cast iron feet.
5. Adjust the leveling screws until the saw table
is level.
Model G0524 (Mfd. Since 9/21)
Electrical
Access Door
Strain Relief
Figure 17. Location of electrical access door.
-19 -
Move the disconnect switch handle to the ON
position, as illustrated below. The machine is now
connected to the power source.
Move the disconnect switch handle to the OFF
position, as illustrated below. The machine is now
disconnected from the power source.
Note:
Lock the switch in the OFF position to
restrict others from starting the machine.
Insert incoming power wires where strain
2.
relief is located on side of electrical access
door.
3. Connect ground wire to ground terminal
shown in Figure 18 on grounding plate.
Grounding
Incoming
Ground
Terminal
Plate
Connecting to Power Source
Figure 20. Connecting power to machine.
Figure 18. Location to connect incoming ground
wire on grounding plate.
4. Connect incoming power wires to top R, S, T
terminals shown in Figure 19.
Incoming
Power
Terminals
Figure 19. Terminal locations to connect
incoming power wires.
. Make sure wires have enough slack so they
5
are not pulled tight or stretched.
For Phase
Converter
Wild Wire (If
Used)
Disconnecting from Power Source
Figure 21. Disconnecting power from machine.
. Close and secure electrical access door, then
6
REMOVE BLADE, and perform Test Run.
-20-
Model G0524 (Mfd. Since 9/21)
Remove the Blade
For safety reasons, the saw blade must be
removed before the saw is test run to ensure the
wiring is not reversed at the main
terminal (Figure 19). If the wiring is reversed,
the saw arbor and the conveyor track will
run in the wrong direction.
The saw blade is very sharp and can cause
personal injury. Always wear thick leather
gloves when working on or around the saw
blade.
Test Run
Before starting the saw, make sure you have
removed the saw blade, performed the preceding assembly and adjustment instructions, and have read through the rest of the
manual and are familiar with the various
functions and safety issues associated with
this machine. Failure to follow this warning
could result in serious personal injury or
even death!
To test run the saw:
To remove the blade:
If not already done, make sure the saw is
1.
not connected to the power source!
Loosen the saw arbor lock lever.
2.
3. Using the blade height handwheel, raise the
blade until it is approximately
conveyor track.
Open the blade access door.
4.
5. Using the arbor wrench, hold the blade arbor
stationary.
6. Using the T-handle wrench, remove the
arbor bolt by rotating it counterclockwise.
7. Remove the large blade flange and carefully
slide the blade off the arbor.
8. DO NOT re-install the arbor bolt or flange
at this time.
1
⁄4" above the
1. Connect the power cord to an adequate
power source.
Put on safety glasses and make sure any
2.
bystanders are out of the way and are also
wearing safety glasses.
At the front of the control panel, rotate the red
3.
EMERGENCY STOP button until it springs
up. The control panel is now live and any buttons you push will react accordingly.
Press the MAIN MOTOR START button. The
4.
arbor should start and run smoothly.
5. The arbor should spin counterclockwise.
— If the arbor spins counterclockwise, then
skip ahead to the step 6.
DO NOT turn the conveyor track ON if the
arbor rotates clockwise. Reverse any two of
the power wires at the main terminal.
Model G0524 (Mfd. Since 9/21)
— If the arbor spins clockwise, DO NOT
start the conveyor track. Press the red
EMERGENCY STOP button and disconnect the power cord from the power
source. Phase of incoming power supply
is reversed. Open the electrical panel box
and reverse the "R" and "T" power wires
at the main terminal (see Figure 22) and
start again at step 1.
-21-
R and T
Terminals
Figure 22. Close-up view of power supply termi-
nals inside electrical panel.
6. Approximately 5 seconds after the arbor is
started, press the FEED MOTOR START
button. The conveyor track should start and
run smoothly. Note—An automatic time delay
prevents the conveyor track from starting up
until 5 seconds after the main motor has
started.
7. Press both the MAIN MOTOR STOP and
the FEED MOTOR STOP buttons to turn the
machine off.
Scale Calibration
The distance between the right edge of the blade
teeth and the fence face should be equal to the
scale reading on the fence rail. The scale can
be adjusted back and forth once the two Phillips
head screws (Figure 23) are loosened.
Figure 23. Phillips head screws securing
the fence scale.
8. Disconnect the machine from the power
source.
9. Install the saw blade by reversing the steps
in the “Remove the Blade” subsection on the
previous page. Note—Make sure the blade
is NOT making contact with any part of the
conveyor track.
-22-
Model G0524 (Mfd. Since 9/21)
Auxiliary RollersDust Collection
An efficient and clean dust collection system is
essential to the proper function of the rip saw.
Ensuring a healthy work environment is also
dependent upon cleaning and maintaining the
dust collection system. Clamp a 4" hose from the
dust collection system to the dust port (Figure
24).
Figure 24. Dust collection hook-up.
Components and Hardware Needed: Qty
Auxiliary Roller Brackets (Left) .................... 2
Auxiliary Roller Brackets (Right)
Auxiliary Rollers
Hardware Bag
—Cap Screws M6-1.0 x 16 .................. 8
—Setscrews M6-1.0 x 30 ..................... 4
—Lock Washers 6mm .......................... 8
—Flat Washers 6mm ........................... 4
—Hex Nuts 6-1.0 .................................. 4
Tools Needed:
Allen Wrench 3mm
Allen Wrench 4mm
Allen Wrench 5mm
Wrench 10mm
Wrench 13mm
The Model G0524 is supplied with 4 auxiliary
rollers (Figure 25) that can be attached when rip
cutting workpieces shorter than 8". Note—These
auxiliary rollers can be left on the machine when
cutting longer boards; however, the maximum
thickness cutting capacity of the saw is reduced
1
⁄4".
to 2
........................................... 4
...................................... 1
...................................... 1
...................................... 1
............................................. 1
............................................. 1
................. 2
Model G0524 (Mfd. Since 9/21)
Auxiliary Roller
Figure 25. Auxiliary roller (1 of 4).
-23-
To install the auxiliary rollers:
1. Using a 13mm wrench, remove the 4 hex
nuts from the setscrews on the underside of
the head casting (Figure 26).
Hex
Nut and
Setscrew
(1 of 4)
Figure 26. Hex nut.
2. Using a 3mm Allen wrench, remove the four
M6-1.0 x 10 setscrews from the bottom edge
of the head casting and replace with the four
M6-1.0 x 30 setscrews (Figure 27). Note—
The head of the M6-1.0 x 10 setscrews will
be recessed up in the head casting.
Auxiliary Roller
Bracket
M6-1.0 Hex Nut &
6mm Flat Washer
Hex Nut
(Step 1)
Figure 28. Auxiliary roller bracket.
4. Using a 5mm Allen wrench, secure the 4
auxiliary rollers to the brackets with the 8 cap
screws and lock washers (Figure 29).
Cap Screws &
Lock Washers
Setscrew (1 of 4)
Note—Will be recessed
Figure 27. Setscrew.
3. Slide the 4 auxiliary roller brackets over the
setscrews and secure them with the four
M6-1.0 hex nuts and 6mm flat washers, as
well as the 4 hex nuts removed in step 1
(Figure 28).
-24-
Figure 29. Auxiliary roller
mounting configuration.
Model G0524 (Mfd. Since 9/21)
SECTION 6: OPERATIONS
To reduce your risk of
serious injury, read this
entire manual BEFORE
ing loss can occur while operating this
Keep hair, clothing, and
ing parts at all times.
Entanglement can result
in death, amputation, or
using machine.
Eye injuries, respiratory problems, or hear-
tool. Wear personal protective equipment to
reduce your risk from these hazards.
Safe Operation
Your safety is important. The bullets below are
intended to supplement Section 2: Safety. But
remember, no safety list can be comprehensive of
every situation. The operator is ultimately responsible for their own safety, as well as the safety of
bystanders. Every cutting operation is uniquely
different and may require safety equipment or
safety procedures not mentioned in this manual.
Please follow these tips EVERY time the saw
is operated:
• Stand to the right of the blade line-of-cut
when performing a cutting operation.
• Turn the saw OFF and allow the blade to
come to a complete stop before making any
adjustments.
jewelry away from mov-
severe crushing injuries!
If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable
for accidents caused by lack of training.
• Make sure the blade guard is installed and
that it raises and drops as the workpiece
enters and leaves the cutting operation.
• Carefully plan each cutting operation to avoid
injuries.
Model G0524 (Mfd. Since 9/21)
-25-
NOTICE
The conveyor track must be moving when
adjusting the feed rate.
Turn the variable speed adjustment knob (Figure
30) clockwise to decrease the feed rate and
counterclockwise to increase it. The feed rate is
variable between 30-112 FPM.
Rip CuttingAdjusting Feed Rate
To make a rip cut:
Read and understand Section 1: Safety,
1.
beginning on page 1.
2. Before making the very first rip cut, adjust
the blade height handwheel to lower the
saw blade to within
located in the conveyor track.
3. Disconnect the saw from the power
source.
4. Rock the blade back and forth to ensure it
is NOT making contact with the conveyor
track. Note—Once the height of the blade is
correctly set, DO NOT adjust it until the next
time the blade is removed.
5. Connect the saw to the power source.
1
⁄16" of the orange insert
Figure 30. Variable speed adjustment knob.
Determining Ideal Feed Rates—There are no
definitive rules to follow when determining the
best feed rate. As a general rule, always start
with the slowest feed rate and work up from there.
Always perform a test cut with a piece of scrap
wood similar to the actual workpiece.
6. If not already done, plane the workpiece on
both sides and joint one edge.
7. Set the fence to the desired width of cut on
the scale.
8. Adjust the pressure roller height handwheel
until the distance between the pressure rollers and the table is approximately 1⁄8" less
than the thickness of the workpiece.
Press the MAIN MOTOR START button. The
9.
arbor should start and run smoothly.
DO NOT adjust the height of the pressure
roller/head assembly higher than 2
the auxiliary rollers are attached. Doing so
will cause the blade arbor flange to make
contact with the auxiliary rollers.
1
⁄4" when
-26-
Model G0524 (Mfd. Since 9/21)
Never attempt to rip a board that does not
have one perfectly straight edge. Always
guide the straight edge of the board against
the rip fence. Failure to do this could result
in kickback and serious personal injury.
Never stand directly behind the workpiece
while feeding it through the rip saw. Stand
to the left or right of the workpiece to avoid
serious personal injury in the event of kickback.
10. Approximately 5 seconds after the arbor is
started, press the FEED MOTOR START
button. The conveyor track should start and
run smoothly. Note—An automatic time delay
prevents the conveyor track from starting
up until 5 seconds after the main motor has
started.
Place the jointed edge of the workpiece
11.
against the fence and keep fingers and hands
on top side of the workpiece. Note—Placing
hands or fingers underneath the workpiece
could cause them to become pinched onto
the conveyor track and pulled into the saw
blade.
Placing hands or
fingers under the
workpiece could cause
them to be pulled into
the rip saw, causing
serious personal injury. Do not place hands
or fingers under the
workpiece.
12. Push the workpiece into the saw to perform
the cutting operation (Figure 31).
— If the saw is not cutting completely through
to the bottom face of the workpiece, the
blade needs to be lowered. Only lower
the blade just enough to cut completely through the workpiece. Lowering the
blade too far could cause the blade to
make contact with the conveyor track.
Figure 31. Rip cutting operation. The operator
is standing to the side of the workpiece to avoid
injury in the event of kickback.
Model G0524 (Mfd. Since 9/21)
-27-
SECTION 7: MAINTENANCE
Grease Fittings
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious personal injury.
Lubricate the four grease fittings (Figure 32) with
a general purpose grease after every month (160
Hours) of regular use.
Schedule
Check for the following conditions before
each use:
• Loose mounting bolts.
• Damaged saw blade.
• Worn or damaged wires.
• Leaking or broken lube lines.
• Empty lube reservoir.
• Any other condition that could hamper the
safe operation of this machine.
Monthly:
• Grease Fittings
Grease Fittings
(2 of 4)
Figure 32. Grease fittings (Additional 2 fittings
are on opposite side of head casting).
Gear Box
The oil inside the gear reducer should be replaced
after the first month (160 hours) of regular use.
We recommend 90 Wt. gear oil.
• V-belts
After the first 100 hours:
• Gear Box
Every 2500 Hours:
• Gear Box
-28-
After the first oil change, the oil inside the gear
reducer should be replaced after every 2500
hours of use. We recommend 90 Wt. gear oil.
Model G0524 (Mfd. Since 9/21)
V-Belts
Lube System
Inspect V-belts for damage or cracks after every
month (160 Hours) of regular use.
Bearings
The sealed ball bearings in this machine are permanently sealed and lubricated. There is no need
to lubricate them. If the bearing wears out, simply replace it with one ordered from our service
department.
Oi l Type ......Mobil Vactra 2 or ISO 68 Equivalent
The lube reservoir (Figure 33) houses the oil that
lubricates the conveyor track. The oil is pumped
through a series of plastic tubes at a rate of 3-6 cc
every 5 minutes, and onto a brush under the main
table. When the oil level in the reservoir becomes
low, a switch is triggered that prevents the saw
from being operated. If this occurs, fill the reservoir above the “low” line and the saw will operate
normally.
Figure 33. Lube reservoir.
Model G0524 (Mfd. Since 9/21)
-29-
SECTION 8: SERVICE
Always disconnect
power to the machine
before performing service adjustments. Failure
to do this may result in
serious personal injury.
About Service
This section is designed to help the operator with
adjustments that were made at the factory and
that might also need to be made during the life of
the machine.
This section is provided for your convenience—
it is not a substitute for the Grizzly Service
Department. If any adjustments arise that are not
described in this manual, then feel free to call the
Grizzly Service Department at (570) 546-9663.
Fence Alignment
If the face of the fence is not parallel to the saw
blade (cut line), the resulting rip cut will yield a
workpiece that is wider at one end or the other.
To adjust the fence alignment:
1. Rip cut a scrap workpiece.
Measure the width at each end of a work-
2.
piece that has been cut on the rip saw.
— If end A is wider than end B, then the tip
of the fence needs to be adjusted to the
left to make the fence parallel to the blade
(Figure 34).
A
Similarly, if you are unsure of how to perform
any procedure in this section, the Grizzly Service
Department will be happy to guide you through
the procedures or help in any other way.
B
Figure 34. Adjusting the fence to the left.
-30-
Model G0524 (Mfd. Since 9/21)
— If end B is wider than end A, then the tip of
the fence needs to be adjusted to the right
to make the fence parallel to the blade
(Figure 35).
A
B
V-Belt Tension
To adjust the main motor V-belt tension:
1. Disconnect the saw from the power
source!
Remove the side access panel to reveal the
2.
adjustment mechanism.
3. Loosen the jam nut (Figure 37).
Figure 35. Adjusting the fence to the right.
3.
Loosen the cap screws (Figure 36) on the
top of the fence to allow adjustment of the
fence. Retighten when complete.
Cap Screws
Figure 36. Cap screws to loosen fence.
Turnbuckle
Jam Nut
Figure 37. Arbor motor V-belt adjustment.
4. Adjust the turnbuckle to increase or decrease
the V-belt tension. Note—Turning the turnbuckle clockwise lowers the tension and
counterclockwise increases it.
Retighten the jam nut when the V-belt has
5.
been tensioned correctly and re-install the
side access panel.
4.
Repeat step 1 to verify that the adjustments
are correct.
Model G0524 (Mfd. Since 9/21)
-31-
To adjust the feed motor V-belt tension:
1. Disconnect the saw from the power
source!
Remove the side access panel to reveal the
2.
adjustment mechanism.
3. Loosen the jam nut (Figure 38).
Jam Nut
Adjustment
Nut
Fence Ride Height
To adjust the ride height of the fence:
Adjust the setscrew (Figure 39) to raise and lower
the ride height of the fence. Note—The fence
could scratch the steel table surface if the ride
height is set too low.
Figure 38. Feed motor V-belt adjustment.
4. Raise or lower the adjustment nut to change
the V-belt tension. Note—Raise the adjustment nut to decrease the tension and lower
it to increase the tension.
Retighten the jam nut when the V-belt has
5.
been tensioned correctly and re-install the
side access panel.
Figure 39. Fence ride height adjustment.
-32-
Model G0524 (Mfd. Since 9/21)
Pressure Rollers
The pressure rollers must all be the same distance away from the table surface (conveyor
track).
To adjust the pressure rollers:
1. Disconnect the saw from the power
source!
Each pressure roller can be independently
5.
adjusted by loosening the jam nut and turning the small setscrew (Figure 40). Note—
Turning the setscrew clockwise, as viewed
from the top, lowers the pressure roller; counterclockwise raises the pressure roller.
2. Using the blade height handwheel, raise the
bottom edge of the blade above the bottomdead-center of the pressure rollers.
3. Using the pressure roller height handwheel,
raise the head of the saw high enough to
allow a flat board to be placed under all the
pressure rollers.
Slowly lower the head.
4.
— If the pressure rollers make contact with
the board at the same time, they are
adjusted correctly.
— If the pressure rollers do not make con-
tact with the board at the same time, they
need to be adjusted so they do. Continue
with the next step.
Setscrew
Jam Nut
Figure 40. Setscrew for height adjustment.
6. Once the pressure rollers are adjusted cor-
rectly, retighten the jam nuts.
Model G0524 (Mfd. Since 9/21)
-33-
Gibs
The head of the saw slides up and down on gibs.
Over time, the gibs may need to be tightened to
compensate for wear. Loosen the jam nuts and
adjust the setscrews to reduce the “play” along
the gibs (Figure 41). Always make small adjustments to the setscrews, starting with
ments. When adjusted correctly, tighten the jam
nuts and make sure the head slides up and down
smoothly.
1
⁄4 turn incre-
Figure 41. Gib adjustment setscrews.
-34-
Model G0524 (Mfd. Since 9/21)
SECTION 9: ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
Basic Hearing Protection
H4978—Deluxe Earmuffs - 27dB
H4979—Twin Cup Hearing Protector - 29dB
T20446—Ear Plugs 200 Pair - 31dB
A must have if you or employees operate for hours
at a time.
H4978
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
Basic Eye Protection
T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20451—“Kirova” Clear Safety Glasses
T20452—“Kirova” Anti-Reflective S. Glasses
T20456—DAKURA Safety Glasses, Black/Clear
T20502
T20503
T20452
T20451
T20446
H4979
Figure 43. Hearing protection assortment.
Recommended Metal Protectants
®
G5562—SLIPIT
G5563—SLIPIT
G2871—Boeshield
G2870—Boeshield
H3788—G96
H3789—G96
1 Qt. Gel
®
12 Oz. Spray
®
T-9 12 Oz. Spray
®
®
Gun Treatment 12 Oz. Spray
®
Gun Treatment 4.5 Oz. Spray
T-9 4 Oz. Spray
T20456
Figure 42. Assortment of basic eye protection.
Figure 44. Recommended products for protect-
ing unpainted cast iron/steel part on machinery.
Model G0524 (Mfd. Since 9/21)
-35-
Laser Guide with Arm - H5749
Improve rip cutting accuracy, work more efficiently, and increase yields with the optional Grizzly
H5749 Laser Guide. This bolt-on accessory is
perfect for production shop looking to make the
most of their Grizzly G0524 Rip Saw.
Inventory Qty
• Steel Arm ..................................................... 1
• Laser Bracket ..............................................1
• Laser Clamp ................................................ 1
• Laser ............................................................ 1
• Power Box ................................................... 1
• Cap Screws M8-1.25 x 25 ...........................4
• Flat Washers 8mm ......................................4
• Lock Washers 8mm ..................................... 4
• Cap Screws M6-1 x 16 ................................2
• Flat Washers 6mm ......................................2
• Cap Screws M6-1 x 35 ................................2
• Phillips Head Screws M5-.8 x 8 ..................2
To install the laser guide on the Model G0524
Rip Saw:
1. Disconnect the Model G0524 Rip Saw
from the power source!
Attach the steel arm to the head casting
2.
with the (4) M8-1.25 x 25 cap screws, (4)
8mm flat washers, and (4) M8 lock washers. Note—The mounting location and drill
pattern for the steel arm are shown on page
46. The holes must be drilled and tapped to
accept M8-1.25 threads.
7. Connect the R1 and T1 power wires to their
respective R1 and T1 locations on the main
terminal at the electrical panel.
8. Feed the laser power wire through the access
holes on the steel arm, and plug the power
wire into the back of the power box.
9. Cut a board, turn the saw OFF, place the
board against the fence, and finally, adjust
the laser beam along the freshly cut edge.
DO NOT look into the end of the laser.
Serious eye damage will occur.
Power Box
Steel Arm
Placement
Laser
Clamp
Laser
Bracket
Laser
Figure 44. Model H5749 Laser Guide.
3. Mount the laser bracket to the top of the steel
arm with the (2) M6-1 x 16 cap screws and
(2) 6mm flat washers.
4. Place the laser clamp around the laser and
secure the assembly to the laser bracket with
the (2) M6-1 x 35 cap screws.
5. Attach the black power box to the rip saw
with the (2) M5-8 x 8 Phillips head screws.
Note—Make sure the loose end of the green
ground wire is secured between the head of
the Phillips screw and the black power box.
6. Route the power wires from the power box
through the side of the saw base and into the
electrical panel compartment.
-36-
Figure 45. Electrical wiring.
Model G0524 (Mfd. Since 9/21)
SECTION 10: PARTS
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown
are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.
Upper Saw Breakdown
65
70
64
63V2
7
6
61
60
8
71
1
2
10
70
51
50
49
6
47
7
54V2
53V2
52V2
51
22
59V2
37
57V2
56V2
55V2
37
58
48
62
45
43
40
39
44
31
41
30
31
32
29
33
44
46
19
38
6
34
12
3
4
5
9
11V2
17
19
12
72
13
16
20
18V2
21
66
14
15
35
14
15
19
26
28V2
27
24V2
25
72
36
Model G0524 (Mfd. Since 9/21)
-37-
REF PART # DES CRIP TION REF PART # DES CRIP TION
Upper Saw Parts List
1 P0524001 CAP SCREW M5-.8 X 16 36 P0524036 HANDWHE EL
2 P0524002 GEARBOX COVER 37 P0524037 PHLP HD SCR M5-.8 X 8
3 P0524003 SP ANNER NUT M20- 1. 0 38 P0524038 COV ER W/VE NTS
4 P0524004 EXT TOOTH WASHER 20MM 39 P0524039 BEVEL GEAR (SMALL)
5 P0524005 THRUST BEARING 51104 40 P0524040 ROLL PIN 5 X 25
6 P0524006 CAP SCREW M6-1 X 30 41 P0524041 BLADE LEADSCREW
7 P0524007 LOCK WASHER 6MM 43 P0524043 BEVEL GEAR (BIG)
8 P0524008 GEAR BOX 44 P0524044 SPACER
9 P0524009 KEY 7 X 7 X 18 45 P0524045 BUS HI NG
10 P0524010 BLADE GUARD LEADSCREW 46 P0524046 HANDWHE EL PI N
11V2 P0524011V2 BLADE GUARD HOUSING V2.07.13 47 P0524047 HANDWHEEL BRACKET
12 P0524012 SET SCREW M8-1.25 X 16 48 P0524048 CONTROL BOX
13 P0524013 ADJUSTABLE HANDLE 49 P0524049 SET SCREW M8-1.25 X 10
14 P0524014 LOCK WASHER 8MM 50 P0524050 HANDWHE EL
15 P0524015 CAP SCREW M8-1.25 X 35 51 P0524051 SET SCREW 3/8-16 X 3/8
16 P0524016 FI NGER SHAFT 52V2 P0524052V2 ON BUTTON KN KB2-EW33M1 22MM V2.09.21
17 P0524017 LEVER M10-1.5 X 125 W/KNOB 53V2 P0524053V2 ON BUTTON KN KB2-EW33M1 22MM V2.09.21
18V2 P0524018V2 FINGER SHAFT BRACKET (LH) V2.07.13 54V2 P0524054V2 E-STOP BUTTON KN KB2-ES542 22MM V2.09.21
19 P0524019 SET SCREW M6-1 X 10 55V2 P0524055V2 OFF BUTTON KN KB2-EL42 22MM V2.09.21
20 P0524020 FINGER STOP SHAFT 56V2 P0524056V2 OFF BUTTON KN KB2-EL42 22MM V2.09.21
21 P0524021 ANTI-KI CKBACK FINGER 57V2 P0524057V2 POWER BUTTON KN KE-22DS 22MM V2.09.21
22 P0524022 CAP SCREW M6-1 X 16 58 P0524058 CONTRO L B OX ARM, HORI ZONTA L
24V2 P0524024V2 SEAT W/FIXED PLATE ASSEMBLY V2.07.13 59V2 P0524059V2 CONTROL BOX PANEL 22MM V2.09.21
25 P0524025 FI NGER SHAFT B RACK ET (RH) 60 P0524060 ROTATION SEAT
26 P0524026 FLAT WASHER 12MM 61 P0524061 HEX NUT M8-1. 25
27 P0524027 LOCK WASHER 12MM 62 P0524062 CONTROL BOX HANDLE
28V2 P0524028V2 CAP SCREW M12-1.75 X 60 63V2 P0524063V2 ROTATION SEAT W/VERTICAL ARM V2.06.14
29 P0524029 LOCK SEAT TAPER PIN 64 P0524064 CAP SCREW M8-1.25 X 20
30 P0524030 LOCKING STOPPER 65 P0524065 SET SCREW M8-1.25 X 20
31 P0524031 LE AD SCREW RI NG 66 P0524066 BRACKET
32 P0524032 LIFTING EYE BOLT M12-1.75 X 22 70 P0524070 SET SCREW M6-1 X 10
33 P0524033 HANDWHE EL RI NG 71 P0524071 ELBOW PT 1-1/4
34 P0524034 HANDWHE EL SHAFT 72 P0524072 SET SCREW M6-1 X 6
35 P0524035 FLA T WASHER 8MM
-38-
Model G0524 (Mfd. Since 9/21)
Motors & Conveyor Track
111V3-1 111V3-3111V3-2
110
109
118V2
118
117
108
116
115
119
113V2
114
113
153
152V3-1 152V3-3152V3-2
111V3
102
103
104
108
124
101
127
126
125
129
105
128
129
106
131
135
132
151
133
108
108
130
150
136
142
137
152V3-5152V3-4
148
134
149
108
139
144
140
146V2
146V2-1
140
111V3-5111V3-4
107
108
112
123
120
121
122
152V3
147
145V2
144
141
143
108
115
138
Model G0524 (Mfd. Since 9/21)
162 163 164 165 166
161160154 158155 159157156
167
168 169
-39-
Motors & Conveyor Track Parts List
REF P ART # DES CRIP TION REF P ART # DES CRIP TION
101 P0524101 PULLEY EYE BOLT M16-2 X 90 LH 137 P0524137 PHLP HD SCR 1/8-40 X 3/4
102 P0524102 HEX NUT M16-2 LH 138 P0524138 CONVEYOR BODY
103 P0524103 PULLEY COUPLING NUT M16-2 LH/RH 138-1 P0524138-1 CAT. BLOCK FITTED BAKELITE
104 P0524104 STUD-FT M16-2 X 110 139 P0524139 BRUSH L-BRACKE T (RH)
105 P0524105 HEX NUT M16-2 140 P0524140 BALL OILER 1/8 NPT THREADED
106 P0524106 MOTOR LI FTI NG RI NG 141 P0524141 IDLE WHEEL
107 P0524107 MOTOR PULLEY 142 P0524142 PILLOW BLOCK BEARING
108 P0524108 SET SCREW M8-1.25 X 16 143 P0524143 HEX BOLT M12-1.75 X 30
109 P0524109 V-BELT A55 144 P0524144 EXT RETAINI NG RI NG 12MM
110 P0524110 KEY 10 X 8 X 70 145V2 P0524145V2 BLOCK PIVOT SHAFT 74MM V2.01.12
111V3 P0524111V3 CONVEYOR MOTOR 2HP 220V/440V 3-PH V3.07.16 146V2 P0524146V2 ENTIRE FEED CHAIN ASSY V2.01.12
111V3-1 P0524111V3-1 MO TOR FA N COVER 146V2-1 P0524146V2-1 SI NGLE LINK FOR FEED CHAIN V2.01.12
111V3-2 P0524111V3-2 MO TOR FA N 147 P0524147 BAKELITE PLASTIC INSERT
111V3-3 P0524111V3-3 MO TOR J UNCTION B OX 148 P0524148 IDLER WHEEL AXLE
111V3-4 P0524111V3-4 BALL BEARING 6205LLB 149 P0524149 CAP SCREW M8-1.25 X 25
111V3-5 P0524111V3-5 BALL BEARING 6204 CM LLB 150 P0524150 BLADE MOTOR MOUNT PIVOT SHAFT
112 P0524112 KEY 8 X 8 X 40 151 P0524151 LOCK COLLAR
113V2 P0524113V2 REDUCER PULLEY V2.11.20 152V3 P0524152V3 MOTOR 15HP 220V/440V 3-PH V3.07.16
114 P0524114 KEY 7 X 7 X 45 152V3-1 P0524152V3-1 MOTOR FA N COV ER
115 P0524115 LOCK WASHER 12MM 152V3-2 P0524152V3-2 MO TOR FA N
116 P0524116 HEX BOLT M12-1.75 X 40 152V3-3 P0524152V3-3 MO TOR JUNCTION B OX
117 P0524117 REDUCER WORM GEAR 152V3-4 P0524152V3-4 BALL BEARING 6308 CM LLB
118V2 P0524118V2 REDUCER PULLEY V2.11.20 152V3-5 P0524152V3-5 BALL BEARING 6308 CM LLB
119 P0524119 COGGED BELT 1922V30-22 153 P0524153 MACHINE ID LABEL
120 P0524120 CONVEYOR MOTOR PIVOT SHAFT 154 P0524154 KEEP COVER CLOSED LABEL
121 P0524121 HEX NUT M12-1.75 155 P0524155 KICKBACK LABEL
122 P0524122 STUD-FT M12-1.75 X 100 156 P0524156 SAFETY GLASSES
123 P0524123 FLAT WASHER 12MM 157 P0524157 UNPLUG LABEL 220V
124 P0524124 CONVEYOR MOTOR MO UNT 158 P0524158 REA D MANUA L
125 P0524125 FLAT WASHER 12MM 159 P0524159 INFEED HAND LABEL
126 P0524126 LOCK WASHER 8MM 160 P0524160 TRAINING LABEL
127 P0524127 HEX BOLT M8-1.25 X 25 161 P0524161 ELECTRI CI TY
128 P0524128 HEX BOLT M10-1.5 X 35 162 P0524162 HANGING BUTTON LABEL
129 P0524129 LOCK WASHER 10MM 163 P0524163 ARBOR ROTATION LABEL
130 P0524130 BLADE MOTOR MOUNT 164 P0524164 GREASE FITTING LABEL
131 P0524131 HEX NUT M10-1. 5 165 P0524165 LUBRICANT OIL LABEL
132 P0524132 SPROCKET 10T 166 P0524166 GEAR OIL LABEL
133 P0524133 KEY 10 X 8 X 30 167 P0524167 GRIZZLY.COM LABEL
134 P0524134 BRUSH 168 P0524168 MODEL NUMBER LABEL
135 P0524135 BRUSH L-BRACKET (LH) 169 P0524169 PREWIRED 220V LABEL
136 P0524136 HEX BOLT M10-1.5 X 30
-40-
Model G0524 (Mfd. Since 9/21)
Main Spindle
202
232
204
205
207
208
209
206
210
211
208
212
213
201
203
218
219
214
215
220
216
222
217
221
223
224
226
231
230
229
228
227
225
Model G0524 (Mfd. Since 9/21)
-41-
Main Spindle Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 P0524201 HEX BOLT M12-1.75 X 40 217 P0524217 HEX BOLT M8-1.25 X 35
202 P0524202 LOCK WASHER 12MM 218 P0524218 LOCK COLLAR
203 P0524203 SAW BLADE WASHER 12 X 30 X 5MM 219 P0524219 SET SCREW M8-1.25 X 10
204 P0524204 BLADE FLANGE 220 P0524220 ARBOR HOUSING PIVOT SHAFT
205 P0524205 BLADE ARBOR 221 P0524221 ARBOR HOUSING NUT TW22-P5
206 P0524206 CAP SCREW M6-1 X 16 222 P0524222 BALL BEARING 6207ZZ
207 P0524207 BEARING COVER 223 P0524223 BEARING SEAT
208 P0524208 ANGULAR CONTACT BEARING 7208CYDB 224 P0524224 ARBOR HOUSING END CAP
209 P0524209 SPACER 225 P0524225 CAP SCREW M6-1 X 30
210 P0524210 SPACER 226 P0524226 BUSHING
211 P0524211 BEARING SEAT 227 P0524227 ARBOR PULLEY
212 P0524212 EXT TOOTH WASHER 40MM 228 P0524228 KEY 10 X 8 X 40
213 P0524213 SPANNER LOCK NUT M40-15 LH 229 P0524229 FLAT WASHER 10MM
214 P0524214 ARBOR HOUSING NUT M12-1.75 230 P0524230 LOCK WASHER 10MM
215 P0524215 ARBOR HOUSING 231 P0524231 CAP SCREW M10-1.5 X 25
216 P0524216 HEX NUT M8-1.25 232 P0524232 SAW BLADE 12" X 1" X 48T X 4MM W
-42-
Model G0524 (Mfd. Since 9/21)
Head
337
335
336
338
333
334
332
339
324
325
340
331
341
308
330
325
311
312
313
314
323
329
342
310
328
343
346
322
344
309
327
321
345
308
326
340
339
346
343
320
304
306
307
339
333
319
316
317V2
318
347
344
305
315
308
339
345
335
330
303304
366
329
354
327
302
365
348
301
364
349
351-1
358
359
355
351-2
363
351-1
362
357
356
361
360
359
358
323
353
339
352
339
Model G0524 (Mfd. Since 9/21)
350
339
-43-
Head Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
301 P0524301 STUD-SE M10-1.5 X 100, 20 335 P0524335 ROLLER BRACKET
302 P0524302 SET SCREW M6-1 X 6 336 P0524336 ROLLER ARM PIVOT SHAFT
303 P0524303 CHIP FUNNEL 337 P0524337 GREASE FITTING M6-1 X 5
304 P0524304 PHLP HD SCR M8-1.25 X 25 338 P0524338 SHOULDER SHAFT
305 P0524305 LOCK WASHER 8MM 339 P0524339 SET SCREW M6-1 X 10
306 P0524306 SHAFT 340 P0524340 BEARING SEAT (LH)
307 P0524307 SIDE GUARD HINGE 341 P0524341 BALL BEARING 6302ZZ
308 P0524308 PHLP HD SCR M6-1 X 16 342 P0524342 PHLP HD SCR M6-1 X 12
309 P0524309 BUSHING 6 X 10 X 10T 343 P0524343 ROLLER (LH)
310 P0524310 BALL BEARING 696ZZ 344 P0524344 ROLLER (RH)
311 P0524311 PHLP HD SCR M6-1 X 25 345 P0524345 BEARING SEAT (RH)
312 P0524312 WOBBLE ARM 346 P0524346 ROLLER BRACKET
313 P0524313 BUSHING 6 X 10 X 6T 347 P0524347 HINGE
314 P0524314 SIDE GUARD 348 P0524348 SET SCREW M8-1.25 X 30
315 P0524315 HEX NUT M6-1 349 P0524349 ADJUSTABLE HANDLE M12-1.75 X 30
316 P0524316 KNOB 7MM, STEEL 350 P0524350 FINGER PIVOT SHAFT
317V2 P0524317V2 HEX BOLT M10-1.5 X 70 V2.06.18 351-1 P0524351-1 ANTI-KICKBACK FINGER 5MM
318 P0524318 HEX NUT M10-1.5 351-2 P0524351-2 ANTI-KICKBACK FINGER 3MM
319 P0524319 LIMIT SWITCH BRACKET 352 P0524352 PIVOT SHAFT BRACKET
320 P0524320 LIMIT SWITCH 353 P0524353 HOOK-TYPE BRACKET
321 P0524321 CAP SCREW M5-.8 X 12 354 P0524354 FINGER STOP SHAFT
322 P0524322 LIMIT SWITCH COVER 355 P0524355 GIB
323 P0524323 PHLP HD SCR M5-.8 X 8 356 P0524356 CLAMP BAR (RH)
324 P0524324 BACK SAFETY GUARD 357 P0524357 POINTER
325 P0524325 FLAT WASHER 6MM 358 P0524358 LOCK WASHER 10MM
326 P0524326 SHAFT 359 P0524359 HEX BOLT M10-1.5 X 30
327 P0524327 BEARING SEAT (RH) 360 P0524360 LOCK WASHER 12MM
328 P0524328 BALL BEARING 6204ZZ 361 P0524361 HEX BOLT M12-1.75 X 40
329 P0524329 ROLLER, LARGE 362 P0524362 PIVOT BRACKET
330 P0524330 BEARING SEAT (LH) 363 P0524363 CLAMP BAR (LH)
331 P0524331 SPRING NUT M10-1.5 364 P0524364 HEX NUT M8-1.25
332 P0524332 COMPRESSION SPRING 365 P0524365 ROLLER HOUSING
333 P0524333 ROLLER ARM 366 P0524366 GRIZZLY NAMEPLATE (LARGE)
334 P0524334 COMPRESSION SPRING 26 X 30 X 155
-44-
Model G0524 (Mfd. Since 9/21)
406
405
401
436
Table & Cabinet
409
410
411
412
413
414
417
416
427
428
408
418
419
426
407
415
420
425
421
424
459
403
423
404V2
422
420
402
424-1
440
431
432
457
433
456
420
458
434
439
460
420
441
433
462
414
461
435
430
442
437
438
443
429
451
444
445
454
414
453
452
455
450
449
448
447
446
Model G0524 (Mfd. Since 9/21)
-45-
Table & Cabinet Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
401 P0524401 SUPPORT L-BRACKET 432 P0524432 LUBRICATION DISTRIBUTOR
402 P0524402 FLAT WASHER 12MM 433 P0524433 CAP SCREW M6-1 X 20
403 P0524403 LOCK WASHER 12MM 434 P0524434 CABINET COVER, FRONT
404V2 P0524404V2 CAP SCREW M12-1.75 X 35 V2.06.18 435 P0524435 RAIL W/RACK
405 P0524405 COVER PLATE 436 P0524436 LUBRICATOR
406 P0524406 CAP SCREW M5-.8 X 16 437 P0524437 PHLP HD SCR M3-.5 X 8
407 P0524407 COVER PLATE BRACKET 438 P0524438 SCALE 480MM
408 P0524408 HEX NUT M8-1.25 439 P0524439 WINDOW, ACRYLIC
409 P0524409 HEX BOLT M8-1.25 X 35 440 P0524440 ELECTRICAL CABINET DOOR
410 P0524410 HEX NUT M10-1.25 441 P0524441 CAP SCREW M10-1.5 X 60
411 P0524411 COMPRESSION SPRING 22 X 25 X 152 442 P0524442 RAIL BRACKET
412 P0524412 CAP SCREW M10-1.25 X 35 443 P0524443 GEAR SHAFT
413 P0524413 HEX BOLT M10-1.5 X 45 444 P0524444 GEARBOX
414 P0524414 LOCK WASHER 10MM 445 P0524445 SHAFT
415 P0524415 EXT RETAINING RING 12MM 446 P0524446 SET SCREW M8-1.25 X 10
416 P0524416 SHAFT 447 P0524447 HANDWHEEL
417 P0524417 BRACKET 448 P0524448 LEVER HUB
418 P0524418 CAP SCREW M6-1 X 10 449 P0524449 SET SCREW M6-1 X 10
419 P0524419 BRACKET 450 P0524450 LEVER M12-1.75 X 140 W/KNOB
420 P0524420 PHLP HD SCR M6-1 X 12 451 P0524451 STUD-FT M10 X 15 X 28
421 P0524421 COVER 452 P0524452 DOWEL PIN #7 X 1-1/2"
422 P0524422 HEX BOLT M16-1.5 X 80 453 P0524453 CAP SCREW M10-1.25 X 35
423 P0524423 HEX NUT M16-1.5 454 P0524454 SET SCREW M10-1.5 X 16
424 P0524424 CABINET 455 P0524455 FENCE
424-1 P0524424-1 CAST IRON FEET 456 P0524456 CABINET COVER (RH)
425 P0524425 CABINET COVER (LH) 457 P0524457 FLAT HD SCR M6-1 X 20
426 P0524426 STUD-SE M10-1.5 X 100, 20 458 P0524458 SAFETY COVER
427 P0524427 SET SCREW M6-1 X 6 459 P0524459 TAPER PIN 7 X 35
428 P0524428 KNOB 7MM, STEEL 460 P0524460 CAP SCREW M5-.8 X 12
429 P0524429 LUBRICATOR COVER 461 P0524461 LOCK WASHER 5MM
430 P0524430 PHLP HD SCR M5-.8 X 8 462 P0524462 WIRING COVER
431 P0524431 OIL TUBE
-46-
Model G0524 (Mfd. Since 9/21)
507
Auxiliary Rollers
Hole Pattern For
Arm Attachment
55mm60mm
30mm
30mm
501
502
503
504
505
506
508
510
509
510
511
505
512
502
514
515
513
REF PART # DESCRIPTION REF PART # DESCRIPTION
501 P0524501 SPRING BRACKET (RH) 509 P0524509 CAP SCREW M6-1 X 16
502 P0524502 ROLLER SHAFT 510 P0524510 SPRING BRACKET (LH)
503 P0524503 BEARING SEAT (RH) 511 P0524511 SET SCREW M6-1 X 30
504 P0524504 BALL BEARING 6003ZZ 512 P0524512 HEX NUT M6-1
505 P0524505 FLAT WASHER 6MM 513 P0524513 STUD-FT M8-1.25 X 100
506 P0524506 PHLP HD SCR M6-1 X 12 514 P0524514 HEX NUT M8-1.25
507 P0524507 ROLLER (RH) 515 P0524515 LOCK WASHER 6MM
508 P0524508 ROLLER (LH) 516 P0524516 BEARING SEAT (LH)
504
516
501
502
508
516
503
507
502
504
505
506
506
505
504
Model G0524 (Mfd. Since 9/21)
-47-
Electrical Panel
601
Control Relay
MY2NJ-200/220VAC
605
Fuse
10 x 38-4A
602
Timer
STON SRD-N 30S
606
Fuse
10 x 38-4A
607V2
Contactor
CU-11
603
0V 220V 380V 415V 440V
Input
Transformer - OV-440V/DC24V
Output
24V
220V
609V2
Contactor
CU-18
0V 0V E
611V2
Contactor
CU-18
604
T
619
612V2
Contactor
CU-16
Overload
RHU-10
21-25A
610V2
Overload
RHU-10
11.3-16A
Set 12ASet 4A
616
615
Control Relay
MY2NJ-200/220VAC
Timer
617
Control Relay
MY2NJ-200/220VAC
618
Commutator
S2506
Ground
Terminal
Bar
Overload
RHU-10
5.5-7.5A
608V3
67V3-1 67V3-2
Overload
RHU-10
2.9-4A
614
67V3
613
T1R1
REF PART # DESCRIPTION REF PART # DESCRIPTION
67V3 P0524067V3 440V CONVERSION KIT TECO V3.07.13 609V2 P0524609V2 CONTACTOR TECO CU-18 220V V2.09.10
67V3-1 P0524067V3-1 OL RELAY RHU-10 2.9-4A V3.07.13 610V2 P0524610V2 OL RELAY RHU-10 21-25A V2.07.13
67V3-2 P0524067V3-2 OL RELAY RHU-10 11.3-16A V3.07.13 611V2 P0524611V2 CONTACTOR TECO CU-18 220V V2.09.10
601 P0524601 RELAY OMROM MY2NJ-200/220VAC 612V2 P0524612V2 CONTACTOR TECO CU-16 220V V2.07.13
602 P0524602 TIMER STON SRD-N 30S 613 P0524613 TERMINAL BAR 15-P
603 P0524603 TRANSFORMER OV-440V/DC24V 614 P0524614 GROUND TERMINAL BAR 4-P
604 P0524604 TERMINAL BAR 3-P 615 P0524615 RELAY OMRON MY2NJ-200/220VAC
605 P0524605 FUSE 10 X 38 4A 616 P0524616 TIMER
606 P0524606 FUSE 10 X 38 4A 617 P0524617 RELAY OMROM MY2NJ-200/220VAC
607V2 P0524607V2 CONTACTOR TECO CU-11 220V V2.09.10 618 P0524618 COMMUTATOR S2506
608V3 P0524608V3 OL RELAY RHU-10 5.5-7.5A V3.07.13 619 P0524619 STRAIN RELIEF
440V Conversion Kit
Terminal
-48-
Model G0524 (Mfd. Since 9/21)
706
707
713
712
704
714
702
701
703
708
711
709
710
705
705-3
705-1
705-1
705-2
705-4
702-1
702-2
Laser Guide
REF PART # DESCRIPTION REF PART # DESCRIPTION
701 P0524701 CAP SCREW M6-1 x 35 705-4 P0524705-4 LASER BRACKET (BOTTOM)
702 P0524702 LASER CLAMP ASSY 706 P0524706 LASER SUPPORT ARM
702-1 P0524702-1 LASER CLAMP (TOP) 707 P0524707 CAP SCREW M8-1.25 X 25
702-2 P0524702-2 LASER CLAMP (BOTTOM) 708 P0524708 PHLP HD SCR M5-.8 X 8
703 P0524703 LASER 709 P0524709 LASER POWER BOX
704 P0524704 CAP SCREW M6-1 X 16 710 P0524710 FUSE T1AL250V
705 P0524705 LASER BRACKET ASSY 711 P0524711 FUSE COVER
705-1 P0524705-1 CAP SCREW M4-.7 X 8 712 P0524712 LOCK WASHER 8MM
705-2 P0524705-2 FLAT WASHER 4MM 713 P0524713 FLAT WASHER 8MM
705-3 P0524705-3 LASER BRACKET (TOP) 714 P0524714 FLAT WASHER 8MM
Model G0524 (Mfd. Since 9/21)
-49-
803
Accessories
802
811
805
801
REF PART # DESCRIPTION REF PART # DESCRIPTION
801 P0524801 ARBOR WRENCH 45MM 807 P0524807 WRENCH 10 X 12MM OPEN-ENDS
802 P0524802 CAST IRON FOOT 808 P0524808 WRENCH 11 X 13MM OPEN-ENDS
803 P0524803 TOOLBOX 809 P0524809 WRENCH 14 X 17MM OPEN-ENDS
804 P0524804 T-HANDLE WRENCH 19MM 810 P0524810 WRENCH 17 X 19MM OPEN-ENDS
805 P0524805 GREASE GUN 811 P0524811 WRENCH 22 X 24MM OPEN-ENDS
806 P0524806 WRENCH 8 X 10MM OPEN-ENDS 812 P0524812 HEX WRENCH 1.5-10MM 10PC SET
804
810
809
808
807
806
812
-50-
Model G0524 (Mfd. Since 9/21)
Troubleshooting
SYMPTOM
Motor will not start.
Motor will not start; fuses or
circuit breakers blow.
Motor overheats.
Motor stalls (resulting in
blown fuses or tripped circuit).
Machine slows when operating.
Loud, repetitious noise coming from machine.
Hand wheels will not turn.
POSSIBLE CAUSE
1. Low voltage.
2. Open circuit in motor or loose connections.
1. Short circuit in line cord or plug.
2. Short circuit in motor or loose connections.
3. Incorrect fuses or circuit breakers in
power line.
1. Motor overloaded.
2. Air circulation through the motor
restricted.
1. Short circuit in motor or loose connections.
2. Low voltage.
3. Incorrect fuses or circuit breakers in
power line.
4. Motor overloaded.
1. Belts loose.
1. Pulley setscrews or keys are missing
or loose.
2. Motor fan is hitting the cover.
3. V-belts are defective.
1. Hand wheel key is inserted too far.
2. Bullets are wedged.
3. Roll pin or setscrew in worm gear is
contacting geared trunnion.
CORRECTIVE ACTION
1. Check power line for proper voltage.
2. Inspect all lead connections on motor for loose or open connections.
1. Inspect cord or plug for damaged insulation and shorted
wires.
2. Inspect all connections on motor for loose or shorted terminals
or worn insulation.
3. Install correct fuses or circuit breakers.
1. Reduce load on motor.
2. Clean out motor to provide normal air circulation.
1. Inspect connections on motor for loose or shorted terminals or
worn insulation.
2 Correct the low voltage conditions.
3. Install correct fuses or circuit breakers.
4. Reduce load on motor.
1. Tighten belts.
1. Inspect keys and setscrews. Replace or tighten if necessary.
2. Tighten fan or shim cover.
3. Replace V-belts.
1. Remove hand wheel and adjust key.
2. Remove hand wheel and adjust bullets.
3. Inspect roll pins and setscrews in the worm gear. Tighten if
necessary.
Model G0524 (Mfd. Since 9/21)
-51-
G0524 Control Panel Wiring
Disconnect power from machine
before performing any electrical
service. Failure to do this will result
in a shock hazard, leading to injury
or death.
Control Panel (Back-Side)
Power Light
2
The wires from the power supply,
except the green ground wire, are
interchangeable, therefore colors
are not specified.
Emergency Stop
2
3
NC
3
3-1
1
Saw Blade Stop
2
NC
4
12
1
Conveyor Stop
2
11
6
1
Saw Blade Start
X1
12
4
5
NO
3
X2
5
2
Conveyor Start
X1
4
7
NONC
6
3
X2
7
2
-52-
Model G0524 (Mfd. Since 9/21)
Commutator
S2506
Fuse
10 x 38-4A
Fuse
10 x 38-4A
Switch
CU-11
M2
Switch
CU-18
M1
Switch
CU-18
D1
Switch
CU-16
S1
R3
Control Relay
MY2NJ-200/220VAC
Control Relay
MY2NJ-200/220VAC
R2
Input
Output
Control Relay
MY2NJ-200/220VAC
R1
Timer
T1
Overload
RHU-10
5.5-7.5A
Overload
RHU-10
21-25A
Transformer - OV-440V/DC24V
Ground
Control Panel
Head Stock
Safety Switch
Lubricant
Pump
G0524 Electrical Box Wiring
= For phase
converter wild
wire (if used)
Model G0524 (Mfd. Since 9/21)
-53-
G0524 Main & Feed Motor Wiring
Feed Motor
440V
U1
V1
W1
W5
W2
V2
V5
U2
U5
Y2
Y2
X2
X2
Z2
Z2
Main Motor
W5
W1
V5
V1
W6
V6
V2
220V
U5
U2
U6
X
V2
Y
V6
Z
U1
U
V1
V
V5
W1
W
W5
Figure 46. 220V main motor wiring.
W2
W2
W6
Feed Motor
220V
U5
U1
Y2
V1
X2
V5
Z2
W1
W5
Figure 49. 220V feed motor wiring.
U2
V2
W2
-54-
Main Motor
U5
440V
Figure 48. Main motor wired for 440V.
V2
V5
U1
U
V1
V
W1
W
U2
W2
W5
U6
X
V6
Y
W6
Z
Figure 50. 220V feed motor wiring.Figure 47. 220V main motor wiring.
Figure 51. Feed motor wired for 440V.
Model G0524 (Mfd. Since 9/21)
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue
you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We
will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
Loading...