WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#EWTR7787 PRINTED IN TAIWAN
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
from the
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s
manual with your new machine!
We
instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documentation is available for your machine.
Contact Info
and manufacture date
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
Identification (G0514X)
N
M
L
A
J
B
C
G
D
K
I
H
F
E
O
P
Q
V
U
R
T
Figure 1. Bandsaw front view.
A. Tension Indicator Window
B. Key Switch, Start and Stop Buttons
C. Resaw Fence
D. Fence Locking Lever
E. Dust Port 4"
F. Miter Gauge
G. Blade Tension Handwheel
H. Ball Bearing Blade Guides
I. Guide Post
J. Cutting Height Scale
K. Guide Post Handwheel
L. Blade Tracking Window
S
Figure 2. Bandsaw rear view.
S. Motor
T. Dust Port 4"
M. Hinged Door
N. Lifting Eye Bolt
O. Quick Release Blade Tension Lever
P. Blade Tracking Lock Lever
Q. Blade Tracking Knob
R. Magnetic Switch
S. Motor
T. Dust Port 4"
V. Guide Post Lock Knob
U. Table Tilt Lock Handles
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
-3-
Identification (G0514X2 /G0514X2B/ G0514X3)
O
N
A
B
D
C
H
M
L
K
J
I
G
F
E
Q
R
Figure 4. Rear upper controls.
T
U
X
Y
M
N
Q
P
O
P
L
S
V
R
W
Figure 3. Bandsaw front view.
A. Tension Indicator Window
B. Key Switch, Start and Stop Buttons
C. Rip Fence
D. Fence Locking Lever
E. Foot Brake
F. Dust Port 4"
G. Miter Gauge
H. Blade Tension Handwheel
I. Ball Bearing Blade Guides
J. Guide Post
K. Cutting Height Scale
-4-
Figure 5. Table tilt controls.
L. Guide Post Handwheel
M. Blade Tracking Window
N. Hinged Wheel Cover
O. Eye Bolt
P. Quick Release Blade Tension Lever
Q. Blade Tracking Knob
R. Blade Tracking Lock Lever
S. Guide Post Lock Knob
T. Table Tilt Scale
U. Table Tilt Lock Lever
V. Table Tilt Handwheel
W. Magnetic Switch
X. Motor
Y. Dust Port 4"
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0514X, G0514X2, G0514X2B, G0514X3
19" 3 HP EXTREME SERIES BANDSAW
Model NumberG0514XG0514X2G0514X2BG0514X3
Product Dimensions
Weight383 lbs.427 lbs.421 lbs.
Width (side-to-side) x Depth
(front-to-back) x Height
Footprint (Length x Width)29
Shipping Dimensions
TypeWood Slate Crate
ContentMachine
Weight460 lbs.480 lbs.512 lbs.456 lbs.
Length x Width x Height21" x 33" x 85"
Blade Speeds1700 & 3500 FPM
Table TiltLeft 5°, Right 45°
Cutting Capacities
Maximum Cutting Height12 "
Maximum Capacity Left of
Blade
Blade Information
Standard Blade Length143"
Blade Width Range
Blade GuidesBall Bearings
Guide Post Size1
Guide Post TypeSquare Tubing, 0.075" Wall Thickness
Table Dimensions
Length x Width x Thickness26
3
Floor to Table Height37
Fence Information
Locks in FrontYes
Locks in RearNo
Adjustable for Blade LeadYes
Construction
TablePrecision-Ground Cast Iron
Rip FenceCast Iron Fence with Extruded Aluminum Resaw Fence
BasePre-Formed Steel
BodyOne-Piece Reinforced Steel
WheelsComputer-Balanced Cast Iron
Wheel TiresPolyurethane
Wheel CoversPre-Formed Steel
TrunnionsSteelCast Iron
PaintPowder Coated
Other Related Information
Foot BrakeNoYesNoYes
Motor BrakeNoYesNo
Wheel Diameter18
Dust Ports2 x 4"
Mobile Base ModelG7315Z
Other Specifications
Country of OriginTaiwan
Warranty 1 Year
Serial Number LocationID Label on Top Wheel Cover
Assembly Time1 Hour
1
18
⁄4"
1
⁄8"–1 1⁄4"
3
⁄16"
⁄4" x 19" x 1 1⁄2 "
1
⁄2 "
7
⁄8"
-6-
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
-7-
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
-8-
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
Additional Safety for Bandsaws
Serious cuts, amputation, or death can occur from contact with the moving saw blade during
operation or if blade breakage occurs. To reduce this risk, anyone operating this machine
MUST completely heed the hazards and warnings below.
HAND PLACEMENT. Placing hands or fingers
in line with blade during operation may result in
serious injury if hands slip or workpiece moves
unexpectedly. Do not position fingers or hands in
line with blade, and never reach under table while
blade is moving.
SMALL/NARROW WORKPIECES. If hands slip
during a cut while holding small workpieces
with fingers, serious personal injury could occur.
Always support/feed small or narrow workpieces
with push sticks, push blocks, jig, vise, or some
type of clamping fixture.
BLADE SPEED. Cutting workpiece before blade
is at full speed could cause blade to grab workpiece and pull hands into blade. Allow blade to
reach full speed before starting cut. DO NOT start
machine with workpiece contacting blade.
FEED RATE. To avoid risk of workpiece slipping
and causing operator injury, always feed stock
evenly and smoothly.
BLADE CONDITION. Dull blades require more
effort to perform cut, increasing risk of accidents.
Do not operate with dirt y, dull, cracked or badly
worn blades. Inspect blades for cracks and missing teeth before each use. Always maintain proper
blade tension and tracking while operating.
CLEARING JAMS AND CUTOFFS. Always stop
bandsaw and disconnect power before clearing
scrap pieces that get stuck between blade and
table insert. Use brush or push stick, not hands,
to clean chips/cutoff scraps from table.
BLADE CONTROL. To avoid risk of injury due to
blade contact, always allow blade to stop on its
own. DO NOT try to stop or slow blade with your
hand or the workpiece.
GUARDS /COVERS. Blade guards and covers
protect operator from the moving bandsaw blade.
The wheel covers protect operator from getting
entangled with rotating wheels or other moving
pa r t s . ON LY operate this bandsaw with blade
guard in proper position and wheel covers completely closed.
BLADE REPLACEMENT. To avoid mishaps that
could result in operator injury, make sure blade
teeth face down toward table and blade is properly tensioned and tracked before operating.
UPPER BLADE GUIDE SUPPORT. To reduce
exposure of operator to blade and provide maximum blade support while cutting, keep upper
blade guides adjusted to just clear workpiece.
CUTTING TECHNIQUES. To avoid blade getting
pulled off wheels or accidentally breaking and
striking operator, always turn bandsaw OFF and
wait for blade to come to a complete stop before
backing workpiece out of blade. DO NOT back
workpiece away from blade while bandsaw is running. DO NOT force or twist blade while cutting,
especially when sawing small curves. This could
result in blade damage or breakage.
WORKPIECE SUPPORT. To maintain maximum
control and reduce risk of blade contact/breakage, always ensure adequate support of long/
large workpieces. Always keep workpiece flat and
firm against table/fence when cutting to avoid loss
of control. If necessary, use a jig or other workholding device.
WORKPIECE MATERIAL. This machine is
intended for cutting natural and man-made wood
products, and laminate covered wood products.
This machine is NOT designed to cut metal,
glass, stone, tile, etc.
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
-9-
SECTION 2: POWER SUPPLY
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
or equipment damage
may occur if machine is
not properly grounded
and connected to power
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
This machine is prewired to operate on a 220V
power supply circuit that has a verified ground and
meets the following requirements:
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
process. DO NOT connect to power until
Availability
Serious injury could occur if you connect
machine to power before completing setup
instructed later in this manual.
Circuit Information
Electrocution, fire, shock,
supply.
Full-Load Current Rating
G0514X, G0514X2, & G0 514X 2B :
Full-Load Current Rating at 220V ..... 12 Amps
G0514X3 :
Full-Load Current Rating at 220V ..... 10 Amps
Full-Load Current Rating at 440V ....... 5 Amps
-10 -
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
For 220V operation: This machine is equipped
with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed
and grounded in accordance with all local codes
and ordinances.
Grounding Requirements
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
plug does not fit available receptacle, or if
machine must be reconnected for use on a
different type of circuit, reconnection must
be performed by an electrician or qualified
service personnel, and it must comply with
all local codes and ordinances.
Since this machine must be permanently connected to the power supply, an extension cord
cannot be used.
In the event of a malfunction or breakdown,
grounding provides a path of least resistance
for electrical current to reduce the risk of electric
shock. A permanently connected machine must
be connected to a grounded metal permanent wiring system; or to a system having an equipmentgrounding conductor. All grounds must be verified
and rated for the electrical requirements of the
machine. Improper grounding can increase the
risk of electric shock!
A permanently connected (hardwired) power supply is typically installed with wires running through
mounted and secured conduit. A disconnecting
means, such as a locking switch (see following
figure), must be provided to allow the machine
to be disconnected (isolated) from the power
supply when required. This installation must be
performed by an electrician in accordance with all
applicable electrical codes and ordinances.
G0514X3 Circuit Requirements 220V
This machine is prewired to operate on a 220V
power supply circuit that has a verified ground and
meets the following requirements:
This machine can be converted to operate on a
440V power supply (refer to Voltage Conversion
instructions) that has a verified ground and meets
the following requirements:
Power Supply Circuit ......................... 15 Amps
Connection Type..Locking Disconnect Switch
G0514X3 Grounding Instructions
Locking
Power
Source
Ground
Figure 8. Typical setup of a permanently
Disconnect Switch
Machine
ConduitConduit
Ground
connected machine.
G0514X3 Extension Cords
G0514X3 Phase Converter Caution
The power from the manufactured leg may damage electrical components if connected to the
wrong incoming power terminal on your machine.
Only connect the manufactured leg to the L2 terminal (see Page 72 for identification).
-12-
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
G0514X3 440V
Conversion
The Model G0514X3 can be converted for 440V
operation. This conversion job consists of disconnecting the saw from the power source, changing
the connections on the magnetic switch and rewiring the motor for 440V operation.
The Model G0514X3 440V Conversion Kit (Part
#P0 514X3161AV2) for this procedure can be purchased by calling Grizzly Customer Service at
(800) 523-4777.
All wiring changes must be performed by an electrician or qualified service personnel before the
bandsaw is connected to the power source. If, at
any time during this procedure you need help, call
Grizzly Tech Support at (570) 546-9663.
3. Install the 440V magnetic switch and wire it
according to the G0514X3 Wiring Diagram
on Page 72.
4. Remove the motor junction box cover, rewire
the motor as shown on the diagram located
inside the junction box, then re-install the
cover.
Note: The reference motor wiring diagram on
Page 72 was current at the time of printing,
but always use the wiring diagram provided
inside the motor junction box, as it will reflect
any changes to the motor shipped with your
machine.
To rewire the Model G0514X3 for 440V operation:
1. DISCONNECT BANDSAW FROM POWER!
2. Remove the magnetic switch cover, then
disconnect and remove the 220V magnetic
switch (Figure 9).
Figure 9. 220V magnetic switch
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
-13-
SECTION 3: SETUP
To reduce your risk of
serious injury, read this
entire manual BEFORE
Needed for Setup
The following are needed to complete the setup
using machine.
Wear safety glasses during the entire setup process!
This machine and its components are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Crate Contents (Figure 10 & 11): Qty
A. Bandsaw (not shown) ................................. 1
B. Table ........................................................... 1
C. Miter Gauge ................................................ 1
D. Back Square Tube ...................................... 1
E. Resaw Fence ............................................. 1
F. Front Rail ................................................... 1
G. Fence Assembly ......................................... 1
Hardware and Tools (not shown): Qty
• Bandsaw Blade 6 TPI Hook 143" ................1
• Eye Bolt M10-1.5 (may be installed) ............1
If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
-15-
G0514X2 & G0514X3
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Inventory
C
B
Crate Contents (Figure 12–14): Qty
A. Bandsaw (not shown) ................................. 1
B. Table ........................................................... 1
C. Miter Gauge ................................................ 1
D. Back Square Tube ...................................... 1
E. Resaw Fence ............................................. 1
F. Front Rail ................................................... 1
G. Fence Assembly ......................................... 1
H. Sliding Plate.................................................1
I. Table Tilt Handwheel ...................................1
J. Guide Post Handwheel................................1
Hardware and Tools (not shown): Qty
• Bandsaw Blade 6 TPI Hook 143" ................1
• Eye Bolt M10-1.5 (may be installed) ............1
If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.
-16 -
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
G0514X2B
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Crate Contents (Figure 15–17): Qty
A. Bandsaw (not shown) ................................. 1
B. Table ........................................................... 1
C. Miter Gauge ................................................ 1
D. Standard Fence Assembly ......................... 1
E. Resaw Fence ............................................. 1
F. Resaw Fence Lock Lever M8-1.25 x 45 ..... 1
G. Resaw Fence T-Bar .................................... 1
H. Front Square Rail ........................................1
I. Sliding Plate.................................................1
J. Table Tilt Handwheel ...................................1
K. Guide Post Handwheel................................1
C
B
Figure 15. Bandsaw components.
D
F
G
E
D
Hardware and Tools (not shown): Qty
• Bandsaw Blade 6 TPI Hook 143" ................1
• Eye Bolt M10-1.5 (may be installed) ............1
• Knob M8-1.25 x 20 ......................................2
• Open End Wrench 10 x 13mm ....................1
H
Figure 16. Fence components.
I
Figure 17. Foot brake and table tilt components.
J
K
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
-17-
5mm
Hardware Recognition Chart
-18-
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
Clean Up
36"
32"
Site Considerations
The unpainted surfaces are coated with a waxy
oil to prevent corrosion during shipment. Remove
this protective coating with a solvent cleaner or
degreaser. For thorough cleaning, some parts
must be removed. For optimum performance,
clean all moving parts or sliding contact surfaces. Avoid chlorine-based solvents, such as
acetone or brake parts cleaner that may damage
painted surfaces. Always follow the manufacturer’s instructions when using any type of cleaning
product.
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Floor Load
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some residential floors may require additional
reinforcement to support both the machine and
operator.
Placement Location
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. See Figure 18 for the minimum working clearances.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
Figure 18. Minimum working clearances.
Children and visitors may be
seriously injured if unsupervised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
-19 -
Moving & Placing
To move and place the bandsaw using wood
shims:
Base Unit
This bandsaw is a heavy
machine. Serious personal
injury may occur if safe
moving methods are not
used. Get assistance and
use power equipment to
move the shipping crate
and remove the machine
from the crate.
Special care should be taken when moving this
bandsaw. Only use one of the following methods
to lift or move this bandsaw.
To move and place the bandsaw using the eye
bolt:
1. Move the crate to the prepared location, then
remove the crate from the shipping pallet.
2. Unbolt the bandsaw from the pallet.
3. Carefully place the forklift forks under the
head and install a 1x4 shim between the head
and the left fork and a 2x4 shim between the
head and right fork so the bandsaw is level,
as shown in Figure 20.
2x4
1x4
1. Remove the crate from the shipping pallet,
then unbolt the bandsaw from the pallet.
2. Install the eye bolt shown (see Figure 19),
make sure it is threaded all the way in, then
place the lifting hook through the eye bolt and
lift the bandsaw slowly with a forklift.
Eye Bolt
Figure 19. Lifting the bandsaw.
Figure 20. Example of lifting bandsaw with
forklift using wood shims.
4. Lift the bandsaw off of the pallet, remove the
pallet, then slowly set the bandsaw into position.
Note: If you are concerned about your forklift
forks hitting the tension handwheel, remove the
handwheel before positioning the forks, then reinstall it after placing.
3. Remove the pallet and slowly set the bandsaw
into position.
-20-
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
Mounting
Assembly
We recommend mounting your new machine to
the floor. Because floor materials may vary, floor
mounting hardware is not included. You may also
mount your machine to a mobile base that has
wheel locking or wheel retracting capabilities that
keeps the mobile base from rolling when not in
use.
Bolting to Concrete Floors
Lag shield anchors with lag bolts (Figure 21) and
anchor studs (Figure 22) are two popular methods for anchoring an object to a concrete floor.
We suggest you research the many options and
methods for mounting your machine and choose
the best that fits your specific application.
Guide Post Handwheel
Secure the guide post handwheel onto the
handwheel shaft flat with the included set screw
(see Figure 23).
Guide Post
Handwheel
Figure 23. Guide post handwheel installed.
Table
The table is heavy and requires two people to lift
it onto the trunnions. Remove the saw blade to
make table installation easier.
Figure 21. Typical lag shield anchor and bolt.
Figure 22. Typical anchor stud.
Anchor studs are stronger and more permanent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
To install the table:
1. Loosen blade tension by rotating the quick
release tension lever clockwise, as shown in
Figure 24.
Loosen
Figure 24. Quick release tension lever.
Tighten
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
-21-
2. Adjust the upper and lower blade guides
away from the blade. Refer to Adjusting Blade Guide Bearings on Page 33 for more
details.
6. Slide the blade through the upper and lower
blade guides, and mount it over the upper
and lower wheels.
7. Tighten the quick release tension lever, then
install the table insert and table pin.
All saw blades are dangerous and may cause personal injury. To reduce the
risk of being injured, wear
leather gloves when handling saw blades.
3. With the help of another person, lift the table
onto the trunnions.
4.Model G0514X: Secure the table to the trunnions, as shown in Figure 25 with the (4)
M8-1.25 x 16 hex bolts, 8mm lock washers,
and 8mm flat washers.
Trunnions
8. Keep the upper and lower blade guides
adjusted away from the blade until the blade
tracking and tension have been adjusted.
ers installed on the geared table tilt tube (see
Figure 26).
Table Tilt
Tube
Hex
Bolt
Figure 25. Mounting the table.
Model G0514X2, G0514X2B, G0514X3:
Secure the table to the trunnions with the (4)
M8-1.25 x 25 hex bolts, 8mm lock washers,
and 8mm flat washers.
5. With the blade teeth pointing downward, and
toward the front of the machine, slide the
blade through the table slot.
— If the table insert is preinstalled, remove it
before changing the blade.
-22-
Figure 26. Table tilt assembly.
3. Secure the sliding plate to the table tilt tube
with the fasteners removed in Step 2, making sure the hole closest to the edge of the
plate is installed on the left side of the table—
facing the rear of the bandsaw.
4. Lower the table onto the positive stop bolt.
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
5. Secure the table tilt handwheel onto the flat
part of the handwheel shaft with the included
cap screw (see Figure 27).
Cap Screw
Figure 27. Table tilt handwheel installed.
Blade Tracking
Serious personal injury can
occur if the machine starts
while your hand is touching the bandsaw wheel during tracking adjustments.
Disconnect power from the
bandsaw before performing blade tracking adjustments.
6. Raise the sliding plate up and secure it to the
bottom of the table with the hex bolts and flat
washers, as shown in Figure 28.
Hex Bolt
Hex Bolt
Sliding Plate
Figure 28. Sliding plate secured to table.
The blade tracking is primarily affected by the
tilt of the upper wheel, also known as "Center
Tracking"; and the alignment of both wheels, also
known as "Coplanar Tracking." (For Coplanar
Tracking, see the Wheel Alignment instructions
on Page 65.)
The wheels on this bandsaw were aligned at the
factory, so Center Tracking is the only adjustment that needs to be performed when the saw
is new.
To center track the blade:
1. DISCONNECT BANDSAW FROM POWER!
2. Make sure the upper and lower blade guides
are adjusted away from the blade.
3. Engage the quick tension lever and turn the
blade tension handwheel until the tension
scale (Figure29) reads between 4 and 6.
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
Blade Tension
Scale
Blade Tension
Handwheel
Figure 29. Blade tensioning controls.
-23-
Blade Centered
on Peak of Crown
Blade
Centered
on
Wheel
Wheel
4. Spin the upper wheel by hand at least three
times and watch how the blade rides on the
crown of the wheel. Refer to Figure 30 for an
illustration of this concept.
—If the blade rides in the center of the
upper wheel and is centered on the peak
of the wheel crown, then the bandsaw is
already tracked properly and no further
adjustments are needed at this time.
—If the blade does not ride in the center
of the upper wheel and is not centered
on the peak of the wheel crown, then
continue with the following steps.
5. Loosen the lock lever (Figure 31) so that the
blade tracking knob can rotate.
Blade Tracking
Knob
Lock Lever
Figure 31. Blade tracking controls.
The cast iron spokes may have sharp edges
and the blade teeth may extend beyond the
edge of the wheel, creating a laceration
hazard. Be careful when turning the wheels
by hand.
Figure 30. Center tracking profiles.
6. Spin the upper wheel with one hand and
rotate the tracking control knob with the other
hand to make sure the blade rides in the
center of the bandsaw wheel tire.
7. Tighten the tracking control lock knob and
close the upper wheel cover.
For the best performance from your saw, regularly
maintain proper tracking of the blade.
Changes in the blade tension may change
the blade tracking.
-24-
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
Positive Stop
Positioning Positive Stop
1. DISCONNECT BANDSAW FROM POWER!
The positive stop allows the table to be quickly
and accurately returned to the horizontal (0˚) position after being adjusted to a different angle.
Installing Positive Stop
1. DISCONNECT BANDSAW FROM POWER!
2. Unlock the table tilt lock lever, tilt the table to
access the positive stop bolt installation location, then lock the lever.
3. Thread the M8-1.25 hex nut halfway onto the
M8-1.25 x 90 hex bolt (this is the positive stop
bolt).
4. Thread the positive stop bolt into the threaded hole on bandsaw body, as shown in
Figure 32.
2. Adjust the blade tension until the mark on the
blade tension scale is between 4 and 6.
3. Loosen the hex nut that locks the positive
stop bolt in place.
4. Raise the guide post and place a machinist’s
square on the table next to the side of the
blade, as illustrated in Figure 33. Adjust the
table square with the blade, then secure it
with the table tilt lock lever (see Figure 71 on
Page 42).
Positive Stop
Figure 32. Installed positive stop bolt.
5. Lower the table onto the positive stop bolt.
Figure 33. Squaring table to blade.
5. Adjust the positive stop bolt against the
table and secure it by tightening the hex nut
against the trunnion bracket.
6. Check the adjustment for accuracy once you
have tightened the hex nut.
7. Loosen the screw on the pointer, but do not
remove it.
8. Align the tip of the pointer with the 0˚ mark on
the table tilt scale.
9. Tighten the screw on the pointer so that the
pointer is locked in place.
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
-25-
Dust Collection
Installing Fence
(G0514X, -X2, X3)
DO NOT operate this bandsaw without an
adequate dust collection system. This saw
creates substantial amounts of wood dust
while operating. Failure to use a dust collection system can result in short and longterm respiratory illness.
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust collector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to calculate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
To connect a dust collection hose:
To install the fence:
1. Attach the back square tube to the table with
the (2) M6-1 x 16 cap screws as shown in
Figure 35.
2. Attach the front rail with the (2) M6-1 x 20 hex
bolts, 6mm lock washers, and 6mm flat washers, as shown in Figure 35.
Rear View
1. Fit the 4" dust hose over each dust port and
secure them in place with a hose clamp (see
Figure 34).
2. Tug the hoses to make sure they do not
come off. Note: A tight fit is necessary for
proper performance.
Figure 34. Dust hose attached to bottom dust
port.
Front View
Figure 35. Rail installation.
3. Install an M8-1.25 hex nut on the fence
handle, then thread the handle into the fence
assembly, as shown in Figure 36. Tighten
the hex nut against the fence pivot block to
secure the handle.
Pivot Block
Hex
Nut
-26-
Figure 36. Handle installed on fence assembly.
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
4. Thread the M6-1 hex nut onto the rail pad,
then thread the rail pad into the fence (see
Figure 37).
7. Tighten the lock handle.
8. Pull the fence handle up and place the fence
assembly on the fixed rail as, shown in
Figure 39.
Figure 37. Installed rail pad.
5. Place the 8mm flat washer on the lock han-
dle, slide it through the hole in the fence, then
thread the moving plate onto the end of the
lock handle threads.
6. Slide the resaw fence over the moving plate,
as shown in Figure 38, so the moving plate
fits inside the channel of the resaw fence.
Resaw Fence
Lock Handle
Moving
Plate
Figure 39. Correctly installed fence.
9. Push the fence handle down to lock the fence
assembly in place.
10. Adjust the rail pad until there is an even gap
between the bottom of the fence and the
table, then tighten the hex nut against the
fence.
Figure 38. Attaching resaw fence to standard
fence.
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
-27-
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