Grizzly G0514X3, G0514X2, G0514X2B User Manual

MODEL G0514X, G0514X2,
G0514X2B, & G0514X3
EXTREME SERIES BANDSAW
OWNER'S MANUAL
(For models manufactured since 2/12)
COPYRIGHT © JANUARY, 2006 BY GRIZZLY INDUSTRIAL, INC., REVISED OCTOBER, 2017 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Manual Accuracy ........................................... 2
Contact Info.................................................... 2
Identification (G0514X) .................................. 3
Identification
(G0514X2/G0514X2B/G0514X3) ................... 4
Machine Data ................................................. 5
SECTION 1: SAFETY ....................................... 7
Safety Instructions for Machinery .................. 7
Additional Safety for Bandsaws ..................... 9
SECTION 2: POWER SUPPLY ...................... 10
G0514X3 440V Conversion ......................... 13
SECTION 3: SETUP ....................................... 14
Needed for Setup ......................................... 14
Unpacking .................................................... 14
G0514X Inventory ........................................ 15
G0514X2 & G0514X3 Inventory .................. 16
G0514X2B ................................................... 17
Hardware Recognition Chart ....................... 18
Clean Up ...................................................... 19
Site Considerations ...................................... 19
Moving & Placing Base Unit ........................ 20
Mounting ...................................................... 21
Assembly ..................................................... 21
Blade Tracking ............................................. 23
Positive Stop ................................................ 25
Dust Collection ............................................. 26
Installing Fence ............................................ 26
(G0514X, -X2, X3) ....................................... 26
Installing Fence (G0514X2B) ....................... 28
Installing Foot Brake (G0514X2, -X3) .......... 28
G0514X, -X2, & X2B Power Connection ..... 29
G0514X3 Power Connection ....................... 29
Test Run ...................................................... 30
Tensioning Blade ......................................... 31
Adjusting Support Bearings ......................... 32
Adjusting Blade Guide Bearings .................. 33
Aligning Table .............................................. 35
Aligning Fence ............................................. 35
Fence Pointer Calibration ............................ 36
Miter Gauge ................................................. 36
SECTION 4: OPERATIONS ........................... 37
Basic Controls .............................................. 37
Operation Overview ..................................... 39
Basic Cutting Tips ........................................ 39
Workpiece Inspection................................... 40
Foot Brake ................................................... 41
Table Tilt ...................................................... 41
Guide Post ................................................... 42
Fine Tune Tracking ...................................... 43
Ripping ......................................................... 43
Crosscutting ................................................. 44
Resawing ..................................................... 44
Cutting Curves ............................................. 45
Stacked Cuts................................................ 46
Blade Speed ................................................ 46
Blade Information ......................................... 47
Blade Changes ............................................ 49
SECTION 5: ACCESSORIES ......................... 50
SECTION 6: MAINTENANCE ......................... 52
Schedule ...................................................... 52
Cleaning ....................................................... 52
Unpainted Cast Iron ..................................... 52
Brushes ........................................................ 52
Lubrication ................................................... 52
SECTION 7: SERVICE ................................... 55
Troubleshooting ........................................... 55
Checking V-Belt ........................................... 59
Tensioning V-Belt......................................... 59
Replacing V-Belt .......................................... 60
Blade Lead ................................................... 61
Adjusting Wheel Brush ................................ 62
Adjusting Tension Lever .............................. 62
Adjusting Guide Post Travel ........................ 63
Aligning Wheels ........................................... 65
SECTION 8: WIRING ...................................... 68
Wiring Safety Instructions ............................ 68
G0514X Wiring Diagram .............................. 69
G0514X2 Wiring Diagram ............................ 70
G0514X2B Wiring Diagram ......................... 71
G0514X3 Wiring Diagram ............................ 72
SECTION 9: PARTS ....................................... 73
G0514X Main ............................................... 73
G0514X Fence/Guides ................................ 75
G0514X2 & G0514X3 Main ......................... 78
G0514X2 & G0514X3 Fence & Guides ....... 81
G0514X2 & G0514X3 Labels ...................... 84
G0514X2B Main........................................... 85
G0514X2B Fence & Guides ........................ 87
G0514X2B Labels ........................................ 90
WARRANTY AND RETURNS ........................ 93

INTRODUCTION

We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
from the
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.

Contact Info

and manufacture date
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)

Identification (G0514X)

N
M
L
A
J
B
C
G
D
K
I
H
F
E
O
P
Q
V
U
R
T
Figure 1. Bandsaw front view.
A. Tension Indicator Window B. Key Switch, Start and Stop Buttons C. Resaw Fence D. Fence Locking Lever E. Dust Port 4" F. Miter Gauge G. Blade Tension Handwheel H. Ball Bearing Blade Guides I. Guide Post J. Cutting Height Scale K. Guide Post Handwheel L. Blade Tracking Window
S
Figure 2. Bandsaw rear view.
S. Motor T. Dust Port 4" M. Hinged Door N. Lifting Eye Bolt O. Quick Release Blade Tension Lever P. Blade Tracking Lock Lever Q. Blade Tracking Knob R. Magnetic Switch S. Motor T. Dust Port 4" V. Guide Post Lock Knob U. Table Tilt Lock Handles
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
-3-

Identification (G0514X2 /G0514X2B/ G0514X3)

O
N
A
B
D
C
H
M
L
K
J
I
G
F
E
Q
R
Figure 4. Rear upper controls.
T
U
X
Y
M
N
Q
P
O
P
L
S
V
R
W
Figure 3. Bandsaw front view.
A. Tension Indicator Window B. Key Switch, Start and Stop Buttons C. Rip Fence D. Fence Locking Lever E. Foot Brake F. Dust Port 4" G. Miter Gauge H. Blade Tension Handwheel I. Ball Bearing Blade Guides J. Guide Post K. Cutting Height Scale
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Figure 5. Table tilt controls.
L. Guide Post Handwheel M. Blade Tracking Window N. Hinged Wheel Cover O. Eye Bolt P. Quick Release Blade Tension Lever Q. Blade Tracking Knob R. Blade Tracking Lock Lever S. Guide Post Lock Knob T. Table Tilt Scale U. Table Tilt Lock Lever V. Table Tilt Handwheel W. Magnetic Switch X. Motor Y. Dust Port 4"
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0514X, G0514X2, G0514X2B, G0514X3
19" 3 HP EXTREME SERIES BANDSAW
Model Number G0514X G0514X2 G0514X2B G0514X3
Product Dimensions
Weight 383 lbs. 427 lbs. 421 lbs. Width (side-to-side) x Depth
(front-to-back) x Height Footprint (Length x Width) 29
Shipping Dimensions
Type Wood Slate Crate Content Machine Weight 460 lbs. 480 lbs. 512 lbs. 456 lbs. Length x Width x Height 21" x 33" x 85"
Electrical
Power Requirement 220V, Single-Phase, 60 Hz
Full Load Current 12A
Minimum Circuit Size 15A 20A
Prewired 220V Switch Magnetic with Thermal Overload Protection Switch Voltage 220V Cord & Plug Included NEMA 6-15 NEMA 6-20 None
Recommended Connection Type
Motor
Type TEFC Capacitor Start Induction TEFC Induction Horsepower 3 HP Voltage 220V 220V/440V Phase Single-Phase 3-Phase Amperage 12A 10A/5A Speed 1725 RPM Cycle 60 Hz Power Transfer Belt Drive Bearings Shielded & Permanently Lubricated
36" x 32" x 76"
1
2 " x 17 3⁄4"
220V or 440V,
3-Phase, 60 Hz
10A at 220V
5A at 440V
15A at 220V 10A at 440V
Locking
Disconnect
Switch
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
-5-
Model Number G0514X G0514X2 G0514X2B G0514X3
Operation
Blade Speeds 1700 & 3500 FPM Table Tilt Left 5°, Right 45°
Cutting Capacities
Maximum Cutting Height 12 " Maximum Capacity Left of
Blade
Blade Information
Standard Blade Length 143" Blade Width Range Blade Guides Ball Bearings Guide Post Size 1 Guide Post Type Square Tubing, 0.075" Wall Thickness
Table Dimensions
Length x Width x Thickness 26
3
Floor to Table Height 37
Fence Information
Locks in Front Yes Locks in Rear No Adjustable for Blade Lead Yes
Construction
Table Precision-Ground Cast Iron Rip Fence Cast Iron Fence with Extruded Aluminum Resaw Fence Base Pre-Formed Steel Body One-Piece Reinforced Steel Wheels Computer-Balanced Cast Iron Wheel Tires Polyurethane Wheel Covers Pre-Formed Steel Trunnions Steel Cast Iron Paint Powder Coated
Other Related Information
Foot Brake No Yes No Yes Motor Brake No Yes No Wheel Diameter 18 Dust Ports 2 x 4" Mobile Base Model G7315Z
Other Specifications
Country of Origin Taiwan Warranty 1 Year Serial Number Location ID Label on Top Wheel Cover Assembly Time 1 Hour
1
18
4"
1
8"–1 1⁄4"
3
16"
4" x 19" x 1 1⁄2 "
1
2 "
7
8"
-6-
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
-7-
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
-8-
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)

Additional Safety for Bandsaws

Serious cuts, amputation, or death can occur from contact with the moving saw blade during operation or if blade breakage occurs. To reduce this risk, anyone operating this machine MUST completely heed the hazards and warnings below.
HAND PLACEMENT. Placing hands or fingers
in line with blade during operation may result in serious injury if hands slip or workpiece moves unexpectedly. Do not position fingers or hands in line with blade, and never reach under table while blade is moving.
SMALL/NARROW WORKPIECES. If hands slip during a cut while holding small workpieces with fingers, serious personal injury could occur. Always support/feed small or narrow workpieces with push sticks, push blocks, jig, vise, or some type of clamping fixture.
BLADE SPEED. Cutting workpiece before blade is at full speed could cause blade to grab work­piece and pull hands into blade. Allow blade to reach full speed before starting cut. DO NOT start machine with workpiece contacting blade.
FEED RATE. To avoid risk of workpiece slipping and causing operator injury, always feed stock evenly and smoothly.
BLADE CONDITION. Dull blades require more effort to perform cut, increasing risk of accidents. Do not operate with dirt y, dull, cracked or badly worn blades. Inspect blades for cracks and miss­ing teeth before each use. Always maintain proper blade tension and tracking while operating.
CLEARING JAMS AND CUTOFFS. Always stop bandsaw and disconnect power before clearing scrap pieces that get stuck between blade and table insert. Use brush or push stick, not hands, to clean chips/cutoff scraps from table.
BLADE CONTROL. To avoid risk of injury due to blade contact, always allow blade to stop on its own. DO NOT try to stop or slow blade with your hand or the workpiece.
GUARDS /COVERS. Blade guards and covers protect operator from the moving bandsaw blade. The wheel covers protect operator from getting entangled with rotating wheels or other moving pa r t s . ON LY operate this bandsaw with blade guard in proper position and wheel covers com­pletely closed.
BLADE REPLACEMENT. To avoid mishaps that could result in operator injury, make sure blade teeth face down toward table and blade is prop­erly tensioned and tracked before operating.
UPPER BLADE GUIDE SUPPORT. To reduce exposure of operator to blade and provide maxi­mum blade support while cutting, keep upper blade guides adjusted to just clear workpiece.
CUTTING TECHNIQUES. To avoid blade getting pulled off wheels or accidentally breaking and striking operator, always turn bandsaw OFF and wait for blade to come to a complete stop before backing workpiece out of blade. DO NOT back workpiece away from blade while bandsaw is run­ning. DO NOT force or twist blade while cutting, especially when sawing small curves. This could result in blade damage or breakage.
WORKPIECE SUPPORT. To maintain maximum control and reduce risk of blade contact/break­age, always ensure adequate support of long/ large workpieces. Always keep workpiece flat and firm against table/fence when cutting to avoid loss of control. If necessary, use a jig or other work­holding device.
WORKPIECE MATERIAL. This machine is intended for cutting natural and man-made wood products, and laminate covered wood products. This machine is NOT designed to cut metal, glass, stone, tile, etc.
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
-9-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the following requirements:
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
process. DO NOT connect to power until
Availability
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
Circuit Information
Electrocution, fire, shock,
supply.
Full-Load Current Rating
G0514X, G0514X2, & G0 514X 2B :
Full-Load Current Rating at 220V ..... 12 Amps
G0514X3 :
Full-Load Current Rating at 220V ..... 10 Amps
Full-Load Current Rating at 440V ....... 5 Amps
-10 -
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
G0514X, G0514X2, G0514X2B Circuit Requirements
Nominal Voltage Range ................. 220V–240V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Circuit Size (G0514X & G0514X) .........15 Amps
(G0514X2B) ......................20 Amps
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
No adapter should be used with plug. If
G0514X, G0514X2, G0514X2B
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
For 220V operation: This machine is equipped with a power cord that has an equipment-ground­ing wire and a grounding plug (see following fig­ure). The plug must only be inserted into a match­ing receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.
Grounding Requirements
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
Grounding Prong
Figure 6. Typical 6-15 plug and receptacle for
G0514X and G0514X2.
GROUNDED
6-20 RECEPTACLE
Current Carrying Prongs
6-20 PLUG
Grounding Prong
Figure 7. Typical 6-20 plug and receptacle for
G0514X 2B.
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
G0514X, G0514X2, G0514X2B Extension Cords
If you must use an extension
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
-11-
Since this machine must be permanently con­nected to the power supply, an extension cord cannot be used.
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock. A permanently connected machine must be connected to a grounded metal permanent wir­ing system; or to a system having an equipment­grounding conductor. All grounds must be verified and rated for the electrical requirements of the machine. Improper grounding can increase the risk of electric shock!
A permanently connected (hardwired) power sup­ply is typically installed with wires running through mounted and secured conduit. A disconnecting means, such as a locking switch (see following figure), must be provided to allow the machine to be disconnected (isolated) from the power supply when required. This installation must be performed by an electrician in accordance with all applicable electrical codes and ordinances.
G0514X3 Circuit Requirements 220V
This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the following requirements:
This machine can be converted to operate on a 440V power supply (refer to Voltage Conversion instructions) that has a verified ground and meets the following requirements:
Nominal Voltage Range ................. 220V–240V
Cycle ..........................................................60 Hz
Phase .................................................... 3-Phase
Power Supply Circuit ......................... 15 Amps
Connection Type..Locking Disconnect Switch
G0514X3 Circuit Requirements 440V
Nominal Voltage Range ................. 440V–480V
Cycle ..........................................................60 Hz
Phase .................................................... 3-Phase
Power Supply Circuit ......................... 15 Amps
Connection Type..Locking Disconnect Switch
G0514X3 Grounding Instructions
Locking
Power
Source
Ground
Figure 8. Typical setup of a permanently
Disconnect Switch
Machine
ConduitConduit
Ground
connected machine.
G0514X3 Extension Cords
G0514X3 Phase Converter Caution
The power from the manufactured leg may dam­age electrical components if connected to the wrong incoming power terminal on your machine. Only connect the manufactured leg to the L2 ter­minal (see Page 72 for identification).
-12-
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
G0514X3 440V
Conversion
The Model G0514X3 can be converted for 440V operation. This conversion job consists of discon­necting the saw from the power source, changing the connections on the magnetic switch and rewir­ing the motor for 440V operation.
The Model G0514X3 440V Conversion Kit (Part #P0 514X3161AV2) for this procedure can be pur­chased by calling Grizzly Customer Service at (800) 523-4777.
All wiring changes must be performed by an elec­trician or qualified service personnel before the bandsaw is connected to the power source. If, at any time during this procedure you need help, call Grizzly Tech Support at (570) 546-9663.
3. Install the 440V magnetic switch and wire it according to the G0514X3 Wiring Diagram on Page 72.
4. Remove the motor junction box cover, rewire the motor as shown on the diagram located inside the junction box, then re-install the cover.
Note: The reference motor wiring diagram on
Page 72 was current at the time of printing, but always use the wiring diagram provided inside the motor junction box, as it will reflect any changes to the motor shipped with your machine.
To rewire the Model G0514X3 for 440V opera­tion:
1. DISCONNECT BANDSAW FROM POWER!
2. Remove the magnetic switch cover, then
disconnect and remove the 220V magnetic switch (Figure 9).
Figure 9. 220V magnetic switch
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
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SECTION 3: SETUP

To reduce your risk of serious injury, read this entire manual BEFORE

Needed for Setup

The following are needed to complete the setup
using machine.
Wear safety glasses dur­ing the entire setup pro­cess!
This machine and its com­ponents are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items.
process, but are not included with your machine.
Description Qty
Safety Glasses ............................................1
Cleaner/Degreaser ......................As Needed
Disposable Shop Rags ................As Needed
Forklift/Strap or Chain w/Lifting Hook
(Each component rated for at least 1000 lbs)
.......................................................... 1 Each
1x4 & 2x4 Shims (Optional) ............... 1 Each
Additional People ........................................1
Straightedge ................................................1
Dust Collection System ...............................1
Dust Hose 4" ...............................................1
Hose Clamps 4" ..........................................2
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G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)

G0514X Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
Crate Contents (Figure 10 & 11): Qty
A. Bandsaw (not shown) ................................. 1
B. Table ........................................................... 1
C. Miter Gauge ................................................ 1
D. Back Square Tube ...................................... 1
E. Resaw Fence ............................................. 1
F. Front Rail ................................................... 1
G. Fence Assembly ......................................... 1
Hardware and Tools (not shown): Qty
Bandsaw Blade 6 TPI Hook 143" ................1
Eye Bolt M10-1.5 (may be installed) ............1
Flat Washers 8mm (Table, Fence) ..............5
Lock Washers 8mm (Table) ........................4
Hex Bolts M8-1.25 x 16 (Table) ...................4
Hex Bolt M8-1.25 x 90 (Pos. Stop) ..............1
Hex Nuts M8-1.25 (Pos. Stop, Fence) .........2
Table Pin......................................................1
Table Insert ..................................................1
Cap Screws M6-1 x 16 (Fence) ...................2
Hex Bolts M6-1 x 20 (Fence) .......................2
Fence Handle M8-1.25 x 22 (Fence) ...........1
Lock Washers 6mm (Fence) .......................2
Flat Washers 6mm (Fence) .........................2
Rail Pad M6 x 18 (Fence) ............................1
Hex Nut M6-1 (Fence) .................................1
Lock Handle M8-1.25 x 44 (Fence) .............1
Moving Plate (Fence)...................................1
Hex Wrench 5mm & 8mm ..................... 1 Ea
Open End Wrench 10 x 13mm ....................1
C
B
Figure 10. Bandsaw components.
E
D
D
F
G
Figure 11. Fence components.
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
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G0514X2 & G0514X3
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
Inventory
C
B
Crate Contents (Figure 12–14): Qty
A. Bandsaw (not shown) ................................. 1
B. Table ........................................................... 1
C. Miter Gauge ................................................ 1
D. Back Square Tube ...................................... 1
E. Resaw Fence ............................................. 1
F. Front Rail ................................................... 1
G. Fence Assembly ......................................... 1
H. Sliding Plate.................................................1
I. Table Tilt Handwheel ...................................1
J. Guide Post Handwheel................................1
Hardware and Tools (not shown): Qty
Bandsaw Blade 6 TPI Hook 143" ................1
Eye Bolt M10-1.5 (may be installed) ............1
Flat Washers 8mm
(Table, Sliding Plate, Fence) .......................7
Lock Washers 8mm (Table) ........................4
Hex Bolts M8-1.25 x 25 (Table) ...................4
Cap Screw M8-1.25 x 55 (Sliding Plate) ......1
Lock Nut M8-1.25 (Sliding Plate) .................1
Cap Screws M6-1 x 12 (Sliding Plate) .........2
Hex Bolt M8-1.25 x 90 (Pos. Stop) ..............1
Hex Nuts M8-1.25 (Pos. Stop, Fence) .........2
Table Pin......................................................1
Table Insert ..................................................1
Cap Screws M6-1 x 16 (Fence) ...................2
Hex Bolts M6-1 x 20 (Fence) .......................2
Fence Handle M8-1.25 x 22 (Fence) ...........1
Hex Nut M6-1 (Fence) .................................1
Lock Handle M8-1.25 x 44 (Fence) .............1
Moving Plate (Fence)...................................1
Lock Washers 6mm (Fence, Sliding Plate) .4
Flat Washers 6mm (Fence, Sliding Plate) ...4
Hex Wrench 5mm & 8mm ..................... 1 Ea
Open End Wrench 10 x 13mm ....................1
Figure 12. Bandsaw components.
E
D
F
G
Figure 13. Fence components.
I
H
Figure 14. Table tilt components.
D
J
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
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G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)

G0514X2B

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
Crate Contents (Figure 15–17): Qty
A. Bandsaw (not shown) ................................. 1
B. Table ........................................................... 1
C. Miter Gauge ................................................ 1
D. Standard Fence Assembly ......................... 1
E. Resaw Fence ............................................. 1
F. Resaw Fence Lock Lever M8-1.25 x 45 ..... 1
G. Resaw Fence T-Bar .................................... 1
H. Front Square Rail ........................................1
I. Sliding Plate.................................................1
J. Table Tilt Handwheel ...................................1
K. Guide Post Handwheel................................1
C
B
Figure 15. Bandsaw components.
D
F
G
E
D
Hardware and Tools (not shown): Qty
Bandsaw Blade 6 TPI Hook 143" ................1
Eye Bolt M10-1.5 (may be installed) ............1
Flat Washers 8mm
(Table, Sliding Plate, Fence) .....................10
Lock Washers 8mm (Table) ........................5
Hex Bolts M8-1.25 x 25 (Table) ...................4
Hex Bolt M8-1.25 x 55 (Sliding Plate) ..........1
Lock Nut M8-1.25 (Sliding Plate) .................1
Cap Screws M6-1 x 12 (Sliding Plate) .........2
Hex Bolt M8-1.25 x 90 (Pos. Stop) ..............1
Hex Nuts M8-1.25 (Pos. Stop, Fence) .........1
Table Pin......................................................1
Table Insert ..................................................1
Cap Screws M6-1 x 20 (Fence) ...................3
Lock Handle M8-1.25 x 44 (Fence) .............1
Moving Plate (Fence)...................................1
Cap Screw M8-1.25 x 20 .............................1
Lock Washers 6mm (Fence, Sliding Plate) .5
Flat Washers 6mm (Fence, Sliding Plate) ...5
Outer Rail Plates (Fence) ............................3
Hex Wrench 5mm & 8mm ..................... 1 Ea
Knob M8-1.25 x 20 ......................................2
Open End Wrench 10 x 13mm ....................1
H
Figure 16. Fence components.
I
Figure 17. Foot brake and table tilt components.
J
K
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
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5mm

Hardware Recognition Chart

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G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)

Clean Up

36"
32"

Site Considerations

The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment. Remove this protective coating with a solvent cleaner or degreaser. For thorough cleaning, some parts must be removed. For optimum performance,
clean all moving parts or sliding contact sur­faces. Avoid chlorine-based solvents, such as
acetone or brake parts cleaner that may damage painted surfaces. Always follow the manufactur­er’s instructions when using any type of cleaning product.
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. DO NOT use these products to clean the machinery.
Floor Load
Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator.
Placement Location
Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 18 for the mini­mum working clearances.
Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.
Figure 18. Minimum working clearances.
Children and visitors may be seriously injured if unsuper­vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
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Moving & Placing
To move and place the bandsaw using wood shims:
Base Unit
This bandsaw is a heavy machine. Serious personal injury may occur if safe moving methods are not used. Get assistance and use power equipment to move the shipping crate and remove the machine from the crate.
Special care should be taken when moving this bandsaw. Only use one of the following methods to lift or move this bandsaw.
To move and place the bandsaw using the eye bolt:
1. Move the crate to the prepared location, then
remove the crate from the shipping pallet.
2. Unbolt the bandsaw from the pallet.
3. Carefully place the forklift forks under the
head and install a 1x4 shim between the head and the left fork and a 2x4 shim between the head and right fork so the bandsaw is level, as shown in Figure 20.
2x4
1x4
1. Remove the crate from the shipping pallet,
then unbolt the bandsaw from the pallet.
2. Install the eye bolt shown (see Figure 19), make sure it is threaded all the way in, then place the lifting hook through the eye bolt and lift the bandsaw slowly with a forklift.
Eye Bolt
Figure 19. Lifting the bandsaw.
Figure 20. Example of lifting bandsaw with
forklift using wood shims.
4. Lift the bandsaw off of the pallet, remove the
pallet, then slowly set the bandsaw into posi­tion.
Note: If you are concerned about your forklift forks hitting the tension handwheel, remove the handwheel before positioning the forks, then rein­stall it after placing.
3. Remove the pallet and slowly set the bandsaw into position.
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G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)

Mounting

Assembly

We recommend mounting your new machine to the floor. Because floor materials may vary, floor mounting hardware is not included. You may also mount your machine to a mobile base that has wheel locking or wheel retracting capabilities that keeps the mobile base from rolling when not in use.
Bolting to Concrete Floors
Lag shield anchors with lag bolts (Figure 21) and anchor studs (Figure 22) are two popular meth­ods for anchoring an object to a concrete floor. We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application.
Guide Post Handwheel
Secure the guide post handwheel onto the handwheel shaft flat with the included set screw (see Figure 23).
Guide Post Handwheel
Figure 23. Guide post handwheel installed.
Table
The table is heavy and requires two people to lift it onto the trunnions. Remove the saw blade to make table installation easier.
Figure 21. Typical lag shield anchor and bolt.
Figure 22. Typical anchor stud.
Anchor studs are stronger and more per­manent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine.
To install the table:
1. Loosen blade tension by rotating the quick
release tension lever clockwise, as shown in Figure 24.
Loosen
Figure 24. Quick release tension lever.
Tighten
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
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2. Adjust the upper and lower blade guides away from the blade. Refer to Adjusting Blade Guide Bearings on Page 33 for more details.
6. Slide the blade through the upper and lower
blade guides, and mount it over the upper and lower wheels.
7. Tighten the quick release tension lever, then
install the table insert and table pin.
All saw blades are danger­ous and may cause per­sonal injury. To reduce the risk of being injured, wear leather gloves when han­dling saw blades.
3. With the help of another person, lift the table
onto the trunnions.
4. Model G0514X: Secure the table to the trun­nions, as shown in Figure 25 with the (4) M8-1.25 x 16 hex bolts, 8mm lock washers, and 8mm flat washers.
Trunnions
8. Keep the upper and lower blade guides
adjusted away from the blade until the blade tracking and tension have been adjusted.
Table Tilt Assembly (G0514X2, G0514X2B, & G0514X3 Only)
1. Tilt the table up and secure the table lock
lever.
2. Remove the hex bolt, hex nut and flat wash-
ers installed on the geared table tilt tube (see Figure 26).
Table Tilt
Tube
Hex Bolt
Figure 25. Mounting the table.
Model G0514X2, G0514X2B, G0514X3:
Secure the table to the trunnions with the (4) M8-1.25 x 25 hex bolts, 8mm lock washers, and 8mm flat washers.
5. With the blade teeth pointing downward, and toward the front of the machine, slide the blade through the table slot.
— If the table insert is preinstalled, remove it
before changing the blade.
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Figure 26. Table tilt assembly.
3. Secure the sliding plate to the table tilt tube
with the fasteners removed in Step 2, mak­ing sure the hole closest to the edge of the plate is installed on the left side of the table— facing the rear of the bandsaw.
4. Lower the table onto the positive stop bolt.
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
5. Secure the table tilt handwheel onto the flat part of the handwheel shaft with the included cap screw (see Figure 27).
Cap Screw
Figure 27. Table tilt handwheel installed.

Blade Tracking

Serious personal injury can occur if the machine starts while your hand is touch­ing the bandsaw wheel dur­ing tracking adjustments. Disconnect power from the bandsaw before perform­ing blade tracking adjust­ments.
6. Raise the sliding plate up and secure it to the
bottom of the table with the hex bolts and flat washers, as shown in Figure 28.
Hex Bolt
Hex Bolt
Sliding Plate
Figure 28. Sliding plate secured to table.
The blade tracking is primarily affected by the tilt of the upper wheel, also known as "Center Tracking"; and the alignment of both wheels, also known as "Coplanar Tracking." (For Coplanar Tracking, see the Wheel Alignment instructions on Page 65.)
The wheels on this bandsaw were aligned at the factory, so Center Tracking is the only adjust­ment that needs to be performed when the saw is new.
To center track the blade:
1. DISCONNECT BANDSAW FROM POWER!
2. Make sure the upper and lower blade guides
are adjusted away from the blade.
3. Engage the quick tension lever and turn the
blade tension handwheel until the tension scale (Figure 29) reads between 4 and 6.
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
Blade Tension
Scale
Blade Tension
Handwheel
Figure 29. Blade tensioning controls.
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Blade Centered
on Peak of Crown
Blade
Centered
on
Wheel
Wheel
4. Spin the upper wheel by hand at least three times and watch how the blade rides on the crown of the wheel. Refer to Figure 30 for an illustration of this concept.
If the blade rides in the center of the
upper wheel and is centered on the peak of the wheel crown, then the bandsaw is
already tracked properly and no further adjustments are needed at this time.
If the blade does not ride in the center
of the upper wheel and is not centered on the peak of the wheel crown, then
continue with the following steps.
5. Loosen the lock lever (Figure 31) so that the
blade tracking knob can rotate.
Blade Tracking
Knob
Lock Lever
Figure 31. Blade tracking controls.
The cast iron spokes may have sharp edges and the blade teeth may extend beyond the edge of the wheel, creating a laceration hazard. Be careful when turning the wheels by hand.
Figure 30. Center tracking profiles.
6. Spin the upper wheel with one hand and
rotate the tracking control knob with the other hand to make sure the blade rides in the center of the bandsaw wheel tire.
7. Tighten the tracking control lock knob and
close the upper wheel cover.
For the best performance from your saw, regularly maintain proper tracking of the blade.
Changes in the blade tension may change the blade tracking.
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G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)

Positive Stop

Positioning Positive Stop
1. DISCONNECT BANDSAW FROM POWER!
The positive stop allows the table to be quickly and accurately returned to the horizontal (0˚) posi­tion after being adjusted to a different angle.
Installing Positive Stop
1. DISCONNECT BANDSAW FROM POWER!
2. Unlock the table tilt lock lever, tilt the table to
access the positive stop bolt installation loca­tion, then lock the lever.
3. Thread the M8-1.25 hex nut halfway onto the M8-1.25 x 90 hex bolt (this is the positive stop bolt).
4. Thread the positive stop bolt into the thread­ed hole on bandsaw body, as shown in
Figure 32.
2. Adjust the blade tension until the mark on the
blade tension scale is between 4 and 6.
3. Loosen the hex nut that locks the positive
stop bolt in place.
4. Raise the guide post and place a machinist’s
square on the table next to the side of the blade, as illustrated in Figure 33. Adjust the table square with the blade, then secure it with the table tilt lock lever (see Figure 71 on Page 42).
Positive Stop
Figure 32. Installed positive stop bolt.
5. Lower the table onto the positive stop bolt.
Figure 33. Squaring table to blade.
5. Adjust the positive stop bolt against the
table and secure it by tightening the hex nut against the trunnion bracket.
6. Check the adjustment for accuracy once you
have tightened the hex nut.
7. Loosen the screw on the pointer, but do not
remove it.
8. Align the tip of the pointer with the 0˚ mark on
the table tilt scale.
9. Tighten the screw on the pointer so that the
pointer is locked in place.
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
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Dust Collection

Installing Fence

(G0514X, -X2, X3)

DO NOT operate this bandsaw without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust col­lection system can result in short and long­term respiratory illness.
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust col­lector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to cal­culate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.
To connect a dust collection hose:
To install the fence:
1. Attach the back square tube to the table with
the (2) M6-1 x 16 cap screws as shown in
Figure 35.
2. Attach the front rail with the (2) M6-1 x 20 hex
bolts, 6mm lock washers, and 6mm flat wash­ers, as shown in Figure 35.
Rear View
1. Fit the 4" dust hose over each dust port and secure them in place with a hose clamp (see
Figure 34).
2. Tug the hoses to make sure they do not
come off. Note: A tight fit is necessary for proper performance.
Figure 34. Dust hose attached to bottom dust
port.
Front View
Figure 35. Rail installation.
3. Install an M8-1.25 hex nut on the fence
handle, then thread the handle into the fence assembly, as shown in Figure 36. Tighten the hex nut against the fence pivot block to secure the handle.
Pivot Block
Hex
Nut
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Figure 36. Handle installed on fence assembly.
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
4. Thread the M6-1 hex nut onto the rail pad, then thread the rail pad into the fence (see
Figure 37).
7. Tighten the lock handle.
8. Pull the fence handle up and place the fence
assembly on the fixed rail as, shown in
Figure 39.
Figure 37. Installed rail pad.
5. Place the 8mm flat washer on the lock han-
dle, slide it through the hole in the fence, then thread the moving plate onto the end of the lock handle threads.
6. Slide the resaw fence over the moving plate, as shown in Figure 38, so the moving plate fits inside the channel of the resaw fence.
Resaw Fence
Lock Handle
Moving
Plate
Figure 39. Correctly installed fence.
9. Push the fence handle down to lock the fence
assembly in place.
10. Adjust the rail pad until there is an even gap
between the bottom of the fence and the table, then tighten the hex nut against the fence.
Figure 38. Attaching resaw fence to standard
fence.
G0514X/-X 2 /-X2B/-X3 (Mfd. Since 2/12)
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