Grizzly G0514X User Manual

MODEL G0514X, G0514X2,

G0514X2B, & G0514X3

EXTREME SERIES BANDSAW

OWNER'S MANUAL

(For models manufactured since 2/12)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#EWTR7787 PRINTED IN TAIWAN

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy ........................................... 2

Contact Info.................................................... 2

Identification (G0514X) .................................. 3

Identification

(G0514X2/G0514X2B/G0514X3) ................... 4

Machine Data ................................................. 5

SECTION 1: SAFETY ....................................... 7

Safety Instructions for Machinery .................. 7

Additional Safety for Bandsaws ..................... 9

SECTION 2: POWER SUPPLY ...................... 10

G0514X3 440V Conversion ......................... 13

SECTION 3: SETUP ....................................... 14

Needed for Setup ......................................... 14

Unpacking .................................................... 14

G0514X Inventory ........................................ 15

G0514X2 & G0514X3 Inventory .................. 16

G0514X2B ................................................... 17

Hardware Recognition Chart ....................... 18

Clean Up ...................................................... 19

Site Considerations ...................................... 19

Moving & Placing Base Unit ........................ 20

Mounting ...................................................... 21

Assembly ..................................................... 21

Blade Tracking ............................................. 23

Positive Stop ................................................ 25

Dust Collection ............................................. 26

Installing Fence ............................................ 26

(G0514X, -X2, X3) ....................................... 26

Installing Fence (G0514X2B) ....................... 28

Installing Foot Brake (G0514X2, -X3) .......... 28

G0514X, -X2, & X2B Power Connection ..... 29

G0514X3 Power Connection ....................... 29

Test Run ...................................................... 30

Tensioning Blade ......................................... 31

Adjusting Support Bearings ......................... 32

Adjusting Blade Guide Bearings .................. 33

Aligning Table .............................................. 35

Aligning Fence ............................................. 35

Fence Pointer Calibration ............................ 36

Miter Gauge ................................................. 36

SECTION 4: OPERATIONS ........................... 37

Basic Controls .............................................. 37

Operation Overview ..................................... 39

Basic Cutting Tips ........................................ 39

Workpiece Inspection................................... 40

Foot Brake ................................................... 41

Table Tilt ...................................................... 41

Guide Post ................................................... 42

Fine Tune Tracking ...................................... 43

Ripping ......................................................... 43

Crosscutting ................................................. 44

Resawing ..................................................... 44

Cutting Curves ............................................. 45

Stacked Cuts................................................ 46

Blade Speed ................................................ 46

Blade Information ......................................... 47

Blade Changes ............................................ 49

SECTION 5: ACCESSORIES ......................... 50

SECTION 6: MAINTENANCE ......................... 52

Schedule ...................................................... 52

Cleaning ....................................................... 52

Unpainted Cast Iron ..................................... 52

Brushes ........................................................ 52

Lubrication ................................................... 52

SECTION 7: SERVICE ................................... 55

Troubleshooting ........................................... 55

Checking V-Belt ........................................... 59

Tensioning V-Belt......................................... 59

Replacing V-Belt .......................................... 60

Blade Lead ................................................... 61

Adjusting Wheel Brush ................................ 62

Adjusting Tension Lever .............................. 62

Adjusting Guide Post Travel ........................ 63

Aligning Wheels ........................................... 65

SECTION 8: WIRING ...................................... 68

Wiring Safety Instructions ............................ 68

G0514X Wiring Diagram .............................. 69

G0514X2 Wiring Diagram ............................ 70

G0514X2B Wiring Diagram ......................... 71

G0514X3 Wiring Diagram ............................ 72

SECTION 9: PARTS ....................................... 73

G0514X Main ............................................... 73

G0514X Fence/Guides ................................ 75

G0514X2 & G0514X3 Main ......................... 78

G0514X2 & G0514X3 Fence & Guides ....... 81

G0514X2 & G0514X3 Labels ...................... 84

G0514X2B Main........................................... 85

G0514X2B Fence & Guides ........................ 87

G0514X2B Labels ........................................ 90

WARRANTY AND RETURNS ........................ 93

INTRODUCTION

Contact InfoManual Accuracy

We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes errors do happen and we apologize for them.

Also, owing to our policy of continuous improvement, your machine may not exactly match the manual. If you find this to be the case, and the difference between the manual and machine leaves you in doubt, check our website for the latest manual update or call technical support for help.

Before calling, find the manufacture date of your machine by looking at the date stamped into the machine ID label (see below). This will help us determine if the manual version you received matches the manufacture date of your machine.

We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, please call or write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: techsupport@grizzly.com

If you have any comments regarding this manual, please write to us at the address below:

/O Technical Documentation Manager

Grizzly Industrial, Inc.

P.O. Box 2069

Bellingham, WA 98227-2069

Email: manuals@grizzly.com

Manufacture Date

of Your Machine

For your convenience, we post all available manuals and manual updates for free on our website at www.grizzly.com. Any updates to your model of machine will be reflected in these documents as soon as they are complete.

For Your Own Safety, Read Instruction

Manual Before Operating Bandsaw

a) Wear eye protection. b) Do not remove jammed cutoff pieces

until blade has stopped.

c) Maintain proper adjustment of blade

tension, blade guides, and thrust bearings.

d) Adjust upper guide to just clear

workpiece.

e) Hold workpiece firmly against table.

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G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

Identification (G0514X)

Figure 1. Bandsaw front view.

A. Tension Indicator Window B. Key Switch, Start and Stop Buttons C. Resaw Fence D. Fence Locking Lever E. Dust Port 4" F. Miter Gauge G. Blade Tension Handwheel H. Ball Bearing Blade Guides I. Guide Post J. Cutting Height Scale K. Guide Post Handwheel L. Blade Tracking Window

Figure 2. Bandsaw rear view.

S. Motor T. Dust Port 4" M. Hinged Door N. Lifting Eye Bolt O. Quick Release Blade Tension Lever P. Blade Tracking Lock Lever Q. Blade Tracking Knob R. Magnetic Switch S. Motor T. Dust Port 4" V. Guide Post Lock Knob U. Table Tilt Lock Handles

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

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Identification (G0514X2 /G0514X2B/ G0514X3)

Figure 4. Rear upper controls.

Figure 3. Bandsaw front view.

A. Tension Indicator Window B. Key Switch, Start and Stop Buttons C. Rip Fence D. Fence Locking Lever E. Foot Brake F. Dust Port 4" G. Miter Gauge H. Blade Tension Handwheel I. Ball Bearing Blade Guides J. Guide Post K. Cutting Height Scale

-4-

Figure 5. Table tilt controls.

L. Guide Post Handwheel M. Blade Tracking Window N. Hinged Wheel Cover O. Eye Bolt P. Quick Release Blade Tension Lever Q. Blade Tracking Knob R. Blade Tracking Lock Lever S. Guide Post Lock Knob T. Table Tilt Scale U. Table Tilt Lock Lever V. Table Tilt Handwheel W. Magnetic Switch X. Motor Y. Dust Port 4"

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

MODEL G0514X, G0514X2, G0514X2B, G0514X3

19" 3 HP EXTREME SERIES BANDSAW

Model Number G0514X G0514X2 G0514X2B G0514X3

Product Dimensions

Weight 383 lbs. 427 lbs. 421 lbs. Width (side-to-side) x Depth

(front-to-back) x Height Footprint (Length x Width) 29

Shipping Dimensions

Type Wood Slate Crate Content Machine Weight 460 lbs. 480 lbs. 512 lbs. 456 lbs. Length x Width x Height 21" x 33" x 85"

Electrical

Power Requirement 220V, Single-Phase, 60 Hz

Full Load Current 12A

Minimum Circuit Size 15A 20A

Prewired 220V Switch Magnetic with Thermal Overload Protection Switch Voltage 220V Cord & Plug Included NEMA 6-15 NEMA 6-20 None

Recommended Connection Type

Motor

Type TEFC Capacitor Start Induction TEFC Induction Horsepower 3 HP Voltage 220V 220V/440V Phase Single-Phase 3-Phase Amperage 12A 10A/5A Speed 1725 RPM Cycle 60 Hz Power Transfer Belt Drive Bearings Shielded & Permanently Lubricated

36" x 32" x 76"

⁄2 " x 17 3⁄4"

220V or 440V,

3-Phase, 60 Hz

10A at 220V

5A at 440V

15A at 220V 10A at 440V

Locking

Disconnect

Switch

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

-5-

Model Number G0514X G0514X2 G0514X2B G0514X3

Operation

Blade Speeds 1700 & 3500 FPM Table Tilt Left 5°, Right 45°

Cutting Capacities

Maximum Cutting Height 12 " Maximum Capacity Left of

Blade

Blade Information

Standard Blade Length 143" Blade Width Range Blade Guides Ball Bearings Guide Post Size 1 Guide Post Type Square Tubing, 0.075" Wall Thickness

Table Dimensions

Length x Width x Thickness 26

Floor to Table Height 37

Fence Information

Locks in Front Yes Locks in Rear No Adjustable for Blade Lead Yes

Construction

Table Precision-Ground Cast Iron Rip Fence Cast Iron Fence with Extruded Aluminum Resaw Fence Base Pre-Formed Steel Body One-Piece Reinforced Steel Wheels Computer-Balanced Cast Iron Wheel Tires Polyurethane Wheel Covers Pre-Formed Steel Trunnions Steel Cast Iron Paint Powder Coated

Other Related Information

Foot Brake No Yes No Yes Motor Brake No Yes No Wheel Diameter 18 Dust Ports 2 x 4" Mobile Base Model G7315Z

Other Specifications

Country of Origin Taiwan Warranty 1 Year Serial Number Location ID Label on Top Wheel Cover Assembly Time 1 Hour

⁄4"

⁄8"–1 1⁄4"

⁄16"

⁄4" x 19" x 1 1⁄2 "

⁄2 "

⁄8"

-6-

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.

Always discon-

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

-7-



WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or coverlong hair. Wear non-slip footwear to avoid accidentalslips,whichcouldcauselossofworkpiececontrol.

hAzARdOus dusT. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazardsassociatedwitheachworkpiecematerial, andalwayswearaNIOSH-approvedrespiratorto reduceyourrisk.

hEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise withouthearing protection can cause permanent hearingloss.

REMOVE AdJusTING TOOLs. Tools left on machinery can become dangerous projectiles uponstartup.Neverleavechuckkeys,wrenches, or any other tools on machine. Always verify removalbeforestarting!

INTENdEd usAGE. Only use machine for its intendedpurposeandnevermake modifications not approved by Grizzly. Modifying machine or using it differently than intended may result in malfunctionormechanicalfailurethatcanleadto seriouspersonalinjuryordeath!

AWKWARd POsITIONs. Keep proper footing andbalanceatalltimeswhenoperatingmachine. Donotoverreach!Avoidawkwardhandpositions that make workpiece control difficult or increase the

riskofaccidentalinjury.

ChILdREN & BYsTANdERs. Keepchildrenand bystandersatasafedistancefromtheworkarea. Stopusingmachineiftheybecomeadistraction.

FORCING MAChINERY.Donotforce machine. Itwill do the job safer and better at the rate for whichitwasdesigned.

NEVER sTANd ON MAChINE. Serious injury may occur if machine is tipped or if the cutting toolisunintentionallycontacted.

sTABLE MAChINE. Unexpectedmovementduring operation greatly increases risk of injury or lossofcontrol.Beforestarting, verifymachineis stableandmobilebase(ifused)islocked.

usE RECOMMENdEd ACCEssORIEs.Consult thisowner’smanualorthemanufacturerforrecommended accessories. Using improper accessorieswillincreasetheriskofseriousinjury.

uNATTENdEd OPERATION. To reduce the risk of accidental injury, turn machine off and ensure all moving parts completely stop before walking away. Never leave machine running whileunattended.

MAINTAIN WITh CARE.Followallmaintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading

ChECK dAMAGEd PARTs. Regularly inspect machine for any condition that may affect safe operation.Immediatelyrepairorreplacedamaged ormis-adjustedpartsbeforeoperatingmachine.

MAINTAIN POWER CORds. When disconnecting cord-connected machines from power, grab andpulltheplug—NOTthecord.Pullingthecord may damage the wires inside. Do not handle cord/plugwithwethands.Avoidcord damageby keepingitawayfromheatedsurfaces,hightraffic areas,harshchemicals,andwet/damplocations.

toseriouspersonalinjuryordeath.

GuARds & COVERs.Guardsandcoversreduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged,andworkingcorrectly.

-8-

EXPERIENCING dIFFICuLTIEs. If at any time youexperiencedifficultiesperformingtheintendedoperation,stopusingthemachine!Contactour TechnicalSupportat(570)546-9663.

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

Additional Safety for Bandsaws

BLADE CONDITION. Do not operate with dull,

cracked or badly worn blade. Dull blades require more effort to perform the cut and increase the risk of kickback. Inspect blades for cracks and missing teeth before each use.

BLADE REPLACEMENT. To avoid mishaps that could result in operator injury, make sure the blade teeth face down toward the table and the blade is properly tensioned and tracked before operating.

SMALL WORKPIECE HANDLING. If your hands slip while holding small workpieces with your fingers during a cut, serious personal injury could occur. Always support/feed the workpiece with push sticks, jig, vise, or some type of clamping fixture.

BLADE SPEED. Moving the workpiece against a blade that is not at full speed could cause the blade to grab the workpiece and draw the operator's hands into the blade. Always allow the blade to come to full speed before starting the cut.

WORKPIECE SUPPORT. If the workpiece should unexpectedly twist during cutting, it could kickback or draw the operator's hands into the blade. Always keep the workpiece flat and firm against the table when cutting. If necessary, use a jig or other work-holding device.

BLADE SUPPORT. The blade tension and guide /support bearings keep the blade straight when cutting. Always keep the blade tension and guide thrust bearings properly adjusted and positioned to avoid the blade bending or breaking with the forces of the cutting operation.

CUTTING TECHNIQUES. Plan your operation so the blade always cuts to the outside of the workpiece. DO NOT back the workpiece away from the blade while the saw is running, which could cause kickback and personal injuries. If you need to back the workpiece out, turn the bandsaw OFF and wait for the blade to come to a complete stop. DO NOT twist or put excessive stress on the blade that could damage it.

HAND PLACEMENT. Never position fingers or hands in line with the blade. If the workpiece or your hands slip, serious personal injury could occur.

FEED RATE. To avoid the risk of the workpiece slipping and causing operator injury, always feed stock evenly and smoothly. DO NOT force or twist the blade while cutting, especially when sawing small curves.

WORKPIECE MATERIAL. This machine is intended for cutting natural and man-made wood products, and laminate covered wood products. This machine is NOT designed to cut metal, glass, stone, tile, etc.

BLADE CONTROL. To avoid serious personal injury, DO NOT attempt to stop or slow the blade with your hand or the workpiece. Allow the blade to stop on its own.

UPPER BLADE GUIDE SUPPORT. To reduce the exposure of the operator to the blade and provide maximum support for the blade, keep the upper blade support and guide bearings no more than 1" above the workpiece.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

-9-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards.

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.

This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the following requirements:

For your own safety and protection of

Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

Availability

Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.

Circuit Information

supply.

Full-Load Current Rating

G0514X, G0514X2, & G0 514X 2B :

Full-Load Current Rating at 220V ..... 12 Amps

G0514X3 :

Full-Load Current Rating at 220V ..... 10 Amps

Full-Load Current Rating at 440V ....... 5 Amps

-10 -

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

G0514X, G0514X2, G0514X2B Circuit Requirements

Nominal Voltage Range ................. 220V–240V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Circuit Size (G0514X & G0514X) .........15 Amps

(G0514X2B) ......................20 Amps

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

No adapter should be used with the

available receptacle, or the machine must

G0514X, G0514X2, G0514X2B

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

For 220V operation: This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

Grounding Requirements

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

required plug. If the plug does not fit the

be reconnected for use on a different type of circuit, the reconnection must be made by a qualified electrician and comply with all local codes and ordinances.

Grounding Prong

Figure 6. Typical 6-15 plug and receptacle for

G0514X and G0514X2.

GROUNDED

6-20 RECEPTACLE

Current Carrying Prongs

6-20 PLUG

Grounding Prong

Figure 7. Typical 6-20 plug and receptacle for

G0514X 2B.

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

G0514X, G0514X2, G0514X2B Extension Cords

If you must use an extension

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

-11-

Since this machine must be permanently connected to the power supply, an extension cord cannot be used.

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock. A permanently connected machine must be connected to a grounded metal permanent wiring system; or to a system having an equipmentgrounding conductor. All grounds must be verified and rated for the electrical requirements of the machine. Improper grounding can increase the risk of electric shock!

A permanently connected (hardwired) power supply is typically installed with wires running through mounted and secured conduit. A disconnecting means, such as a locking switch (see following

Figure

to be disconnected (isolated) from the power supply when required. This installation must be performed by an electrician in accordance with all applicable electrical codes and ordinances.

G0514X3 Circuit Requirements 220V

This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the following requirements:

This machine can be converted to operate on a 440V power supply

Voltage Conversion

instructions) that has a verified ground and meets the following requirements:

Nominal Voltage Range ................. 220V–240V

Cycle ..........................................................60 Hz

Phase .................................................... 3-Phase

Power Supply Circuit ......................... 15 Amps

Connection Type..Locking Disconnect Switch

), must be provided to allow the machine

G0514X3 Circuit Requirements 440V

(refer to

Nominal Voltage Range ................. 440V–480V

Cycle ..........................................................60 Hz

Phase .................................................... 3-Phase

Power Supply Circuit ......................... 15 Amps

Connection Type..Locking Disconnect Switch

G0514X3 Grounding Instructions

Locking

Power

Source

Ground

Figure 8. Typical setup of a permanently

Disconnect Switch

Machine

ConduitConduit

Ground

connected machine.

G0514X3 Extension Cords

G0514X3 Phase Converter Caution

The power from the manufactured leg may damage electrical components if connected to the wrong incoming power terminal on your machine. Only connect the manufactured leg to the L2 terminal (see Page 72 for identification).

-12-

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

G0514X3 440V

Conversion

The Model G0514X3 can be converted for 440V operation. This conversion job consists of disconnecting the saw from the power source, changing the connections on the magnetic switch and rewiring the motor for 440V operation.

The Model G0514X3 440V Conversion Kit (Part #P0 514X3161AV2) for this procedure can be purchased by calling Grizzly Customer Service at (800) 523-4777.

All wiring changes must be performed by an electrician or qualified service personnel before the bandsaw is connected to the power source. If, at any time during this procedure you need help, call Grizzly Tech Support at (570) 546-9663.

3. Install the 440V magnetic switch and wire it according to the G0514X3 Wiring Diagram on Page 72.

4. Remove the motor junction box cover, rewire the motor as shown on the diagram located inside the junction box, then re-install the cover.

Note: The reference motor wiring diagram on

Page 72 was current at the time of printing, but always use the wiring diagram provided inside the motor junction box, as it will reflect any changes to the motor shipped with your machine.

To rewire the Model G0514X3 for 440V operation:

1. DISCONNECT BANDSAW FROM POWER!

2. Remove the magnetic switch cover, then

disconnect and remove the 220V magnetic switch (Figure 9).

Figure 9. 220V magnetic switch

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

-13-

SECTION 3: SETUP

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately

at (570) 546-9663

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condition of your shipment, inventory the contents.

Keep children and pets away from plastic bags or packing materials shipped with this

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

The following are needed to complete the setup process, but are not included with your machine.

Description Qty

• Safety Glasses ............................................1

• Cleaner/Degreaser ......................As Needed

• Disposable Shop Rags ................As Needed

• Forklift/Strap or Chain w/Lifting Hook

(Each component rated for at least 1000 lbs)

.......................................................... 1 Each

• 1x4 & 2x4 Shims (Optional) ............... 1 Each

• Additional People ........................................1

• Straightedge ................................................1

• Dust Collection System ...............................1

• Dust Hose 4" ...............................................1

• Hose Clamps 4" ..........................................2

This machine and its components are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items.

Unpacking

for advice.

SUFFOCATION HAZARD!

machine. Discard immediately.

-14-

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

G0514X Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Crate Contents (Figure 10 & 11): Qty

A. Bandsaw (not shown) ................................. 1

B. Table ........................................................... 1

C. Miter Gauge ................................................ 1

D. Back Square Tube ...................................... 1

E. Resaw Fence ............................................. 1

F. Front Rail ................................................... 1

G. Fence Assembly ......................................... 1

Hardware and Tools (not shown): Qty

• Bandsaw Blade 6 TPI Hook 143" ................1

• Eye Bolt M10-1.5 (may be installed) ............1

• Flat Washers 8mm (Table, Fence) ..............5

• Lock Washers 8mm (Table) ........................4

• Hex Bolts M8-1.25 x 16 (Table) ...................4

• Hex Bolt M8-1.25 x 90 (Pos. Stop) ..............1

• Hex Nuts M8-1.25 (Pos. Stop, Fence) .........2

• Table Pin......................................................1

• Table Insert ..................................................1

• Cap Screws M6-1 x 16 (Fence) ...................2

• Hex Bolts M6-1 x 20 (Fence) .......................2

• Fence Handle M8-1.25 x 22 (Fence) ...........1

• Lock Washers 6mm (Fence) .......................2

• Flat Washers 6mm (Fence) .........................2

• Rail Pad M6 x 18 (Fence) ............................1

• Hex Nut M6-1 (Fence) .................................1

• Lock Handle M8-1.25 x 44 (Fence) .............1

• Moving Plate (Fence)...................................1

• Hex Wrench 5mm & 8mm ..................... 1 Ea

• Open End Wrench 10 x 13mm ....................1

Figure 10. Bandsaw components.

Figure 11. Fence components.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

-15-

G0514X2 & G0514X3

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Inventory

Crate Contents (Figure 12–14): Qty

A. Bandsaw (not shown) ................................. 1

B. Table ........................................................... 1

C. Miter Gauge ................................................ 1

D. Back Square Tube ...................................... 1

E. Resaw Fence ............................................. 1

F. Front Rail ................................................... 1

G. Fence Assembly ......................................... 1

H. Sliding Plate.................................................1

I. Table Tilt Handwheel ...................................1

J. Guide Post Handwheel................................1

Hardware and Tools (not shown): Qty

• Bandsaw Blade 6 TPI Hook 143" ................1

• Eye Bolt M10-1.5 (may be installed) ............1

• Flat Washers 8mm

(Table, Sliding Plate, Fence) .......................7

• Lock Washers 8mm (Table) ........................4

• Hex Bolts M8-1.25 x 25 (Table) ...................4

• Hex Bolt M8-1.25 x 55 (Sliding Plate) ..........1

• Lock Nut M8-1.25 (Sliding Plate) .................1

• Cap Screws M6-1 x 12 (Sliding Plate) .........2

• Hex Bolt M8-1.25 x 90 (Pos. Stop) ..............1

• Hex Nuts M8-1.25 (Pos. Stop, Fence) .........2

• Table Pin......................................................1

• Table Insert ..................................................1

• Cap Screws M6-1 x 16 (Fence) ...................2

• Hex Bolts M6-1 x 20 (Fence) .......................2

• Fence Handle M8-1.25 x 22 (Fence) ...........1

• Rail Pad M6 x 18 (Fence) ............................1

• Hex Nut M6-1 (Fence) .................................1

• Lock Handle M8-1.25 x 44 (Fence) .............1

• Moving Plate (Fence)...................................1

• Lock Washers 6mm (Fence, Sliding Plate) .4

• Flat Washers 6mm (Fence, Sliding Plate) ...4

• Hex Wrench 5mm & 8mm ..................... 1 Ea

• Open End Wrench 10 x 13mm ....................1

Figure 12. Bandsaw components.

Figure 13. Fence components.

Figure 14. Table tilt components.

NOTICE

-16 -

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

G0514X2B

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Crate Contents (Figure 15–17): Qty

A. Bandsaw (not shown) ................................. 1

B. Table ........................................................... 1

C. Miter Gauge ................................................ 1

D. Standard Fence Assembly ......................... 1

E. Resaw Fence ............................................. 1

F. Resaw Fence Lock Lever M8-1.25 x 45 ..... 1

G. Resaw Fence T-Bar .................................... 1

H. Front Square Rail ........................................1

I. Sliding Plate.................................................1

J. Table Tilt Handwheel ...................................1

K. Guide Post Handwheel................................1

Figure 15. Bandsaw components.

Hardware and Tools (not shown): Qty

• Bandsaw Blade 6 TPI Hook 143" ................1

• Eye Bolt M10-1.5 (may be installed) ............1

• Flat Washers 8mm

(Table, Sliding Plate, Fence) .......................8

• Lock Washers 8mm (Table) ........................4

• Hex Bolts M8-1.25 x 25 (Table) ...................4

• Hex Bolt M8-1.25 x 55 (Sliding Plate) ..........1

• Lock Nut M8-1.25 (Sliding Plate) .................1

• Cap Screws M6-1 x 12 (Sliding Plate) .........2

• Hex Bolt M8-1.25 x 90 (Pos. Stop) ..............1

• Hex Nuts M8-1.25 (Pos. Stop, Fence) .........2

• Table Pin......................................................1

• Table Insert ..................................................1

• Cap Screws M6-1 x 16 (Fence) ...................2

• Hex Bolts M6-1 x 20 (Fence) .......................2

• Fence Handle M8-1.25 x 22 (Fence) ...........1

• Rail Pad M6 x 18 (Fence) ............................1

• Hex Nut M6-1 (Fence) .................................1

• Lock Handle M8-1.25 x 44 (Fence) .............1

• Moving Plate (Fence)...................................1

• Lock Washers 6mm (Fence, Sliding Plate) .4

• Flat Washers 6mm (Fence, Sliding Plate) ...4

• Hex Wrench 5mm & 8mm ..................... 1 Ea

• Open End Wrench 10 x 13mm ....................1

Figure 16. Fence components.

Figure 17. Foot brake and table tilt components.

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

-17-

Hardware Recognition Chart

-18-

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

Clean Up

36"

32"

Site Considerations

The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment. Remove this protective coating with a solvent cleaner or degreaser. For thorough cleaning, some parts must be removed. For optimum performance,

clean all moving parts or sliding contact surfaces. Avoid chlorine-based solvents, such as

acetone or brake parts cleaner that may damage painted surfaces. Always follow the manufacturer’s instructions when using any type of cleaning product.

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. DO NOT use these products to clean the machinery.

Floor Load

Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator.

Placement Location

Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 18 for the minimum working clearances.

Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.

Figure 18. Minimum working clearances.

Children and visitors may be seriously injured if unsupervised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

-19 -

Moving & Placing

To move and place the bandsaw using wood shims:

Base Unit

This bandsaw is a heavy machine. Serious personal injury may occur if safe moving methods are not used. Get assistance and use power equipment to move the shipping crate and remove the machine from the crate.

Special care should be taken when moving this bandsaw. Only use one of the following methods to lift or move this bandsaw.

To move and place the bandsaw using the eye bolt:

1. Move the crate to the prepared location, then

remove the crate from the shipping pallet.

2. Unbolt the bandsaw from the pallet.

3. Carefully place the forklift forks under the

head and install a 1x4 shim between the head and the left fork and a 2x4 shim between the head and right fork so the bandsaw is level, as shown in Figure 20.

2x4

1x4

1. Remove the crate from the shipping pallet,

then unbolt the bandsaw from the pallet.

2. Install the eye bolt shown (see Figure 19), make sure it is threaded all the way in, then place the lifting hook through the eye bolt and lift the bandsaw slowly with a forklift.

Eye Bolt

Figure 19. Lifting the bandsaw.

Figure 20. Example of lifting bandsaw with

forklift using wood shims.

4. Lift the bandsaw off of the pallet, remove the

pallet, then slowly set the bandsaw into position.

Note: If you are concerned about your forklift forks hitting the tension handwheel, remove the handwheel before positioning the forks, then reinstall it after placing.

3. Remove the pallet and slowly set the bandsaw into position.

-20-

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

Mounting

Assembly

We recommend mounting your new machine to the floor. Because floor materials may vary, floor mounting hardware is not included. You may also mount your machine to a mobile base that has wheel locking or wheel retracting capabilities that keeps the mobile base from rolling when not in use.

Bolting to Concrete Floors

Lag shield anchors with lag bolts (Figure 21) and anchor studs (Figure 22) are two popular methods for anchoring an object to a concrete floor. We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application.

Guide Post Handwheel

Secure the guide post handwheel onto the handwheel shaft flat with the included set screw (see Figure 23).

Guide Post Handwheel

Figure 23. Guide post handwheel installed.

Table

The table is heavy and requires two people to lift it onto the trunnions. Remove the saw blade to make table installation easier.

Figure 21. Typical lag shield anchor and bolt.

Figure 22. Typical anchor stud.

Anchor studs are stronger and more permanent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine.

To install the table:

1. Loosen blade tension by rotating the quick

release tension lever clockwise, as shown in Figure 24.

Loosen

Figure 24. Quick release tension lever.

Tighten

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

-21-

2. Adjust the upper and lower blade guides away from the blade. Refer to Adjusting Blade Guide Bearings on Page 33 for more details.

6. Slide the blade through the upper and lower

blade guides, and mount it over the upper and lower wheels.

7. Tighten the quick release tension lever, then

install the table insert and table pin.

All saw blades are dangerous and may cause personal injury. To reduce the risk of being injured, wear leather gloves when handling saw blades.

3. With the help of another person, lift the table

onto the trunnions.

4. Model G0514X: Secure the table to the trunnions, as shown in Figure 25 with the (4) M8-1.25 x 16 hex bolts, 8mm lock washers, and 8mm flat washers.

Trunnions

8. Keep the upper and lower blade guides

adjusted away from the blade until the blade tracking and tension have been adjusted.

Table Tilt Assembly (G0514X2, G0514X2B, & G0514X3 Only)

1. Tilt the table up and secure the table lock

lever.

2. Remove the hex bolt, hex nut and flat wash-

ers installed on the geared table tilt tube (see Figure 26).

Table Tilt

Tube

Hex Bolt

Figure 25. Mounting the table.

Model G0514X2, G0514X2B, G0514X3:

Secure the table to the trunnions with the (4) M8-1.25 x 25 hex bolts, 8mm lock washers, and 8mm flat washers.

5. With the blade teeth pointing downward, and toward the front of the machine, slide the blade through the table slot.

— If the table insert is preinstalled, remove it

before changing the blade.

-22-

Figure 26. Table tilt assembly.

3. Secure the sliding plate to the table tilt tube

with the fasteners removed in Step 2, making sure the hole closest to the edge of the plate is installed on the left side of the table— facing the rear of the bandsaw.

4. Lower the table onto the positive stop bolt.

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

5. Secure the table tilt handwheel onto the flat part of the handwheel shaft with the included cap screw (see Figure 27).

Cap Screw

Figure 27. Table tilt handwheel installed.

Blade Tracking

Serious personal injury can occur if the machine starts while your hand is touching the bandsaw wheel during tracking adjustments. Disconnect power from the bandsaw before performing blade tracking adjustments.

6. Raise the sliding plate up and secure it to the

bottom of the table with the hex bolts and flat washers, as shown in Figure 28.

Hex Bolt

Sliding Plate

Figure 28. Sliding plate secured to table.

The blade tracking is primarily affected by the tilt of the upper wheel, also known as "Center Tracking"; and the alignment of both wheels, also known as "Coplanar Tracking." (For Coplanar Tracking, see the Wheel Alignment instructions on Page 65.)

The wheels on this bandsaw were aligned at the factory, so Center Tracking is the only adjustment that needs to be performed when the saw is new.

To center track the blade:

1. DISCONNECT BANDSAW FROM POWER!

2. Make sure the upper and lower blade guides

are adjusted away from the blade.

3. Engage the quick tension lever and turn the

blade tension handwheel until the tension scale (Figure 29) reads between 4 and 6.

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

Blade Tension

Scale

Blade Tension

Handwheel

Figure 29. Blade tensioning controls.

-23-

Blade Centered

on Peak of Crown

Blade

Centered

Wheel

4. Spin the upper wheel by hand at least three times and watch how the blade rides on the crown of the wheel. Refer to Figure 30 for an illustration of this concept.

—If the blade rides in the center of the

upper wheel and is centered on the peak of the wheel crown, then the bandsaw is

already tracked properly and no further adjustments are needed at this time.

—If the blade does not ride in the center

of the upper wheel and is not centered on the peak of the wheel crown, then

continue with the following steps.

5. Loosen the lock lever (Figure 31) so that the

blade tracking knob can rotate.

Blade Tracking

Knob

Lock Lever

Figure 31. Blade tracking controls.

The cast iron spokes may have sharp edges and the blade teeth may extend beyond the edge of the wheel, creating a laceration hazard. Be careful when turning the wheels by hand.

Figure 30. Center tracking profiles.

6. Spin the upper wheel with one hand and

rotate the tracking control knob with the other hand to make sure the blade rides in the center of the bandsaw wheel tire.

7. Tighten the tracking control lock knob and

close the upper wheel cover.

For the best performance from your saw, regularly maintain proper tracking of the blade.

Changes in the blade tension may change the blade tracking.

-24-

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

Positive Stop

Positioning Positive Stop

1. DISCONNECT BANDSAW FROM POWER!

The positive stop allows the table to be quickly and accurately returned to the horizontal (0˚) position after being adjusted to a different angle.

Installing Positive Stop

1. DISCONNECT BANDSAW FROM POWER!

2. Unlock the table tilt lock lever, tilt the table to

access the positive stop bolt installation location, then lock the lever.

3. Thread the M8-1.25 hex nut halfway onto the M8-1.25 x 90 hex bolt (this is the positive stop bolt).

4. Thread the positive stop bolt into the threaded hole on bandsaw body, as shown in

Figure 32.

2. Adjust the blade tension until the mark on the

blade tension scale is between 4 and 6.

3. Loosen the hex nut that locks the positive

stop bolt in place.

4. Raise the guide post and place a machinist’s

square on the table next to the side of the blade, as illustrated in Figure 33. Adjust the table square with the blade, then secure it with the table tilt lock lever (see Figure 71 on Page 42).

Positive Stop

Figure 32. Installed positive stop bolt.

5. Lower the table onto the positive stop bolt.

Figure 33. Squaring table to blade.

5. Adjust the positive stop bolt against the

table and secure it by tightening the hex nut against the trunnion bracket.

6. Check the adjustment for accuracy once you

have tightened the hex nut.

7. Loosen the screw on the pointer, but do not

remove it.

8. Align the tip of the pointer with the 0˚ mark on

the table tilt scale.

9. Tighten the screw on the pointer so that the

pointer is locked in place.

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

-25-

Dust Collection

Installing Fence

(G0514X, -X2, X3)

DO NOT operate this bandsaw without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and longterm respiratory illness.

Recommended CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

To connect a dust collection hose:

To install the fence:

1. Attach the back square tube to the table with

the (2) M6-1 x 16 cap screws as shown in

Figure 35.

2. Attach the front rail with the (2) M6-1 x 20 hex

bolts, 6mm lock washers, and 6mm flat washers, as shown in Figure 35.

Rear View

1. Fit the 4" dust hose over each dust port and secure them in place with a hose clamp (see

Figure 34).

2. Tug the hoses to make sure they do not

come off. Note: A tight fit is necessary for proper performance.

Figure 34. Dust hose attached to bottom dust

port.

Front View

Figure 35. Rail installation.

3. Install an M8-1.25 hex nut on the fence

handle, then thread the handle into the fence assembly, as shown in Figure 36. Tighten the hex nut against the fence pivot block to secure the handle.

Pivot Block

Hex

Nut

-26-

Figure 36. Handle installed on fence assembly.

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

4. Thread the M6-1 hex nut onto the rail pad, then thread the rail pad into the fence (see

Figure 37).

7. Tighten the lock handle.

8. Pull the fence handle up and place the fence

assembly on the fixed rail as, shown in

Figure 39.

Figure 37. Installed rail pad.

5. Place the 8mm flat washer on the lock han-

dle, slide it through the hole in the fence, then thread the moving plate onto the end of the lock handle threads.

6. Slide the resaw fence over the moving plate, as shown in Figure 38, so the moving plate

fits inside the channel of the resaw fence.

Resaw Fence

Lock Handle

Moving

Plate

Figure 39. Correctly installed fence.

9. Push the fence handle down to lock the fence

assembly in place.

10. Adjust the rail pad until there is an even gap

between the bottom of the fence and the table, then tighten the hex nut against the fence.

Figure 38. Attaching resaw fence to standard

fence.

G0514X/-X 2 /-X2B/-X3 (Mfg. Since 2/12)

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+ 67 hidden pages