Grizzly G0513Z User guide

Page 1
MODEL G0513Z
17" 2 HP BANDSAW
MANUAL INSERT
For Machines Mfd. Since 02/24
and Owner's Manual Revised 08/22
The Model G0513Z is the same machine as the Model G0513A40 except for the 40th Anniversary paint scheme. Except for the differences noted in this insert, all other content in the Model G0513 Series owner's manual applies to this machine.
: To reduce the risk of serious injury, you MUST read and understand this insert—and
If you have any further questions about this manual insert or the differences between the Model G0513Z and the Model G0513A40, contact our Technical Support at (570) 546-9663 or email techsupport@grizzly.com.
COPYRIGHT © MARCH, 2024 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KS23100 PRINTED IN TAIWAN
***Keep for Future Reference***
Page 2
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0513Z 17" 2 HP BANDSAW
Product Dimensions:
Weight.............................................................................................................................................................. 309 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 32 x 32 x 73 in.
Footprint (Length x Width)............................................................................................................................ 27 x 18 in.
Shipping Dimensions:
Type................................................................................................................................................... Wood Slat Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 364 lbs.
Length x Width x Height....................................................................................................................... 20 x 30 x 81 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement............................................................................................. 110V or 220V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 220V
Full-Load Current Rating..................................................................................................... 20A at 110V, 10A at 220V
Minimum Circuit Size.......................................................................................................... 30A at 110V, 15A at 220V
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length.............................................................................................................................................. 72 in.
Power Cord Gauge......................................................................................................................................... 14 AWG
Plug Included........................................................................................................................................................... No
Recommended Plug Type............................................................................................. L5-30 for 110V, 6-15 for 220V
Switch Type.................................................................................................................... ON/OFF Push Button Switch
Motors:
Main
Horsepower................................................................................................................................................ 2 HP
Phase............................................................................................................................................ Single-Phase
Amps..................................................................................................................................................... 20A/10A
Speed................................................................................................................................................ 1720 RPM
Type................................................................................................................. TEFC Capacitor-Start Induction
Power Transfer ............................................................................................................................................ Belt
Bearings..................................................................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type......................................................................................................... External
Main Specifications:
Main Specifications
Bandsaw Size............................................................................................................................................ 17 in.
Max Cutting Width (Left of Blade)........................................................................................................ 16-1/8 in.
Max Cutting Width (Left of Blade) w/Fence......................................................................................... 14-7/8 in.
Max Cutting Width (Left of Blade) w/Resaw Fence............................................................................. 13-1/4 in.
Max Cutting Height (Resaw Height).................................................................................................... 12-1/8 in.
Blade Speeds........................................................................................................................... 1700, 3500 FPM
-2-
Model G0513Z (Mfd. Since 02/24)
Page 3
Blade Information
Standard Blade Length...................................................................................................................... 131-1/2 in.
Blade Length Range.......................................................................................................... 130-1/2 - 131-1/2 in.
Blade Width Range.............................................................................................................................. 1/8 - 1 in.
Type of Blade Guides...................................................................................................... Euro-Style Roller Disc
Guide Post Adjustment Type....................................................................................................... Rack & Pinion
Has Quick-Release...................................................................................................................................... Yes
Table Information
Table Length.............................................................................................................................................. 17 in.
Table Width................................................................................................................................................ 17 in.
Table Thickness.................................................................................................................................... 1-1/2 in.
Table Tilt.......................................................................................................................... Left 10, Right 45 deg.
Table Tilt Adjustment Type..................................................................................................................... Manual
Floor-to-Table Height........................................................................................................................... 37-1/2 in.
Fence Locking Position.............................................................................................................................. Front
Fence is Adjustable for Blade Lead.............................................................................................................. Yes
Resaw Fence Attachment Included.............................................................................................................. Yes
Miter Gauge Included................................................................................................................................... Yes
Miter Gauge Information
Miter Angle.................................................................................................................................. 0 - 60 deg. L/R
Miter Gauge Slot Type.............................................................................................................................. T-Slot
Miter Gauge Slot Width............................................................................................................................. 3/4 in.
Miter Gauge Slot Height........................................................................................................................... 3/8 in.
Construction Materials
Table....................................................................................................................... Precision-Ground Cast Iron
Trunnion..................................................................................................................................................... Steel
Fence........................................................................................ Cast Iron w/Extruded Aluminum Resaw Fence
Base/Stand............................................................................................................................. Pre-Formed Steel
Frame/Body............................................................................................................................ Pre-Formed Steel
Wheels...................................................................................................... Computer-Balanced Cast Aluminum
Tire................................................................................................................................................ Polyurethane
Wheel Cover ......................................................................................................................... Pre-Formed Steel
Paint Type/Finish....................................................................................................................... Powder Coated
Other Related Information
Wheel Diameter................................................................................................................................... 16-3/4 in.
Wheel Width.......................................................................................................................................... 1-1/4 in.
Number of Dust Ports....................................................................................................................................... 2
Dust Port Size.............................................................................................................................................. 4 in.
Compatible Mobile Base........................................................................................................................ T28000
Other Specifications:
Country of Origin ..............................................................................................................................................
Warranty ...........................................................................................................................................................
Approximate Assembly & Setup Time ..............................................................................................................
Serial Number Location ...................................................................................................................
ISO 9001 Factory ..................................................................................................................................................
Taiwan
1 Year 1 Hour
Machine ID Label
Yes
Model G0513Z (Mfd. Since 02/24)
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Page 4
95
PARTS
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.
Main
22
21
48
55
19
20
24
18
17
17
32
16
33
14
15
34
20
18
50
13
35
49
175
61
47
10
55A
11-1
46
45
176
38
37
36
9
12
44
42
39
39
11
43
31
40
66
62
69
71
59
72
70
73
74
75
76
39
78
79
80
81
4
5
68
67
48
8
61
65
64
88
41
61
50
60
152
63
39
87
60
152
83
82-6
82-1
82-10
84
89
82-2
85
86
90
82-5
82-4
82-3
82-9
82-8
82-9A
82-11
30
17
18
23
22
-4-
26
25
24
21
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27
29
28
61
58
57
56
97
119
92
91
93
61
94
82-7
Model G0513Z (Mfd. Since 02/24)
82
83
84
Page 5
Main Parts List
REF PART # DES CRIPTI ON REF PART # DES CRIPTI ON
59 P0513Z059 HEX BOLT M6-1 X 25 176 P0513Z176 BUSHI NG
4 P0513Z004 LIFTING EYE BOLT M10-1.5 60 P0513Z060 STAR KNOB 5 P0513Z005 MACHI NE BODY 61 P0513Z061 LOCK NUT M6-1 8 P0513Z008 FLAT WAS HER 6MM 62 P0513Z062 STRAIN RELIEF TYPE-1 5/8 9 P0513Z009 POWER CORD 14G 3W 72" 63 P0513Z063 HEI GHT PO I NTE R 10 P0513Z010 HE X NUT M6- 1 64 P0513Z064 HEX NUT M8 -1. 25 11 P0513Z011 POI NTER 65 P0513Z065 HEX BOLT M8-1.25 X 100 11-1 P0513Z011-1 TENSION SCALE LABEL 66 P0513Z066 STAR KNOB BOLT M10-1.5 X 20 12 P0513Z012 STEP SCREW M4-.7 X 5 67 P0513Z067 STAR KNOB BOLT M10-1.5 X 55 13 P0513Z013 HI NGE SHA FT 68 P0513Z068 THREADE D HA NDLE M1 0-1 . 5 14 P0513Z014 ROLL PIN 5 X 36 69 P0513Z069 CAM 15 P0513Z015 UP PER WHE EL SHAFT HI NGE 70 P0513Z070 PILLOW BLOCK 16 P0513Z016 UPPER WHEEL SHAFT 71 P0513Z071 HANDLE M12-1.75 17 P0513Z017 B USHI NG 72 P0513Z072 LEVER 18 P0513Z018 BALL BEARING 6204-2RS 73 P0513Z073 HEX NUT M12-1.75 19 P0513Z019 UPPER WHEEL 17" 74 P0513Z074 LEV ER HUB 20 P0513Z020 I NT RETAI NI NG RI NG 47MM 75 P0513Z075 CAP SCREW M8-1.25 X 20 21 P0513Z021 WHEEL FLAT WASHER 8MM 76 P0513Z076 LOCK WASHER 8MM 22 P0513Z022 CAP SCREW M8-1.25 X 16 78 P0513Z078 SHAFT COVER 23 P0513Z023 SAW BLADE 131.5" X 1/2" 6TPI HOOK 79 P0513Z079 SET SCREW M8-1.25 X 20 24 P0513Z024 LOCK WASHER 8MM 80 P0513Z080 HEX NUT M8 -1. 25 25 P0513Z025 HEX BOLT M6-1 X 30 81 P0513Z081 LOWER WHEEL SHAFT 26 P0513Z026 URETHANE TIRE 17" 1-PAIR 82 P0513Z082 MOTOR 2HP 110V/220V 1-PH 27 P0513Z027 LOWER WHEEL 17" 82-1 P0513Z082-1 MOTOR FAN CO VER 28 P0513Z028 LOWER WHEEL PULLEY 82-2 P0513Z082-2 MOTOR FAN 29 P0513Z029 HE X NUT 1- 14 82-3 P0513Z082-3 S CAPACITOR 300M 250V 1-1/2 X 2-3/8 30 P0513Z030 LOCK WASHER 1" 82-4 P0513Z082-4 S CAPACITOR COVER 31 P0513Z031 MOTOR CORD 14G 3W 82-5 P0513Z082-5 R CAPACITOR 40M 250V 1-1/2 X 2-3/4 32 P0513Z032 COMPRESSION SPRING 7 X 8 X 90 82-6 P0513Z082-6 R CAPACITOR COVER 33 P0513Z033 ROLL PIN 3 X 16 82-7 P0513Z082-7 MOTOR J UNCTI O N BOX 34 P0513Z034 ALI GNMENT PLATE 82-8 P0513Z082-8 CONTACT P LT-TUNG STEN 5 HP OR L ESS 35 P0513Z035 THRUS T BEA RI NG 512 01 82-9 P0513Z082-9 CENTRI FUG AL S WI TCH 5 / 8 -17 25 36 P0513Z036 2-BUTTON POWER SWITCH 82-9A P0513Z082-9A CENTRIFUGA L SWI TCH W/CONT P LATE 37 P0513Z037 HANDWHEEL TYPE-17 137D X 10B-S 82-10 P0513Z082-10 BALL BEARING 6203ZZ 38 P0513Z038 TENSION ADJUSTING ROD 82-11 P0513Z082-11 BALL BEARING 6205ZZ 39 P0513Z039 FLANGE SCREW M5-.8 X 10 83 P0513Z083 HEX BOLT M5-.8 X 16 40 P0513Z040 E XT TOO TH WAS HER 5MM 84 P0513Z084 LOCK WASHER 5MM 41 P0513Z041 HE X NUT M5- . 8 85 P0513Z085 MOTOR MO UNT BRACK ET 42 P0513Z042 FLANGE SCREW M5-.8 X 16 86 P0513Z086 CAP SCREW M8-1.25 X 20 43 P0513Z043 SWITCH BACK PLATE 87 P0513Z087 STRAIN RELIEF PLATE 2-HOLE 44 P0513Z044 HEX BOLT M8-1.25 X 16 88 P0513Z088 FLANGE SCREW M5-.8 X 10 45 P0513Z045 FL AT WASHER 8 MM 89 P0513Z089 PILLOW BLOCK 46 P0513Z046 UPPER WHEEL SLIDING BRACKET 90 P0513Z090 KEY 5 X 5 X 35 47 P0513Z047 HEX BOLT M6-1 X 25 91 P0513Z091 HEX BOLT M8-1.25 X 20 LH 48 P0513Z048 RIVET 3 X 13MM BLIND, STEEL 92 P0513Z092 MOTOR PULLEY TYPE-A 3.5" 49 P0513Z049 HEX BOLT M6-1 X 10 93 P0513Z093 V-BELT A42 50 P0513Z050 CL EAR WI NDO W 94 P0513Z094 HEX BOLT M6-1 X 10 55 P0513Z055 UPPER WHEEL COVER 95 P0513Z095 LOWER WHEEL COVER W/LABELS 55A P0513Z055A UPPER WHEEL COVER ASSEMBLY 97 P0513Z097 FLAT WA SHER 8 MM 56 P0513Z056 HEX BOLT M6-1 X 10 119 P0513Z119 FLAT WAS HER 8MM 57 P0513Z057 FL AT WASHER 6 MM 152 P0513Z152 HEX BOLT M6-1 X 20 58 P0513Z058 WHEEL BRUSH 175 P0513Z175 HEX BOLT M6-1 X 20
Model G0513Z (Mfd. Since 02/24)
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-5-
Page 6
Table, Trunnion & Lower Blade Guides
REF P ART # DES CRIPTIO N REF PART # DESCRI P TION
117 P0513Z117 PHLP HD SCR M4- . 7 x 6
127
129
131
132
133
130
134
135
77
96
196
126
128
116
113
115
116
163
99
102
112
148
114
115
98
119
123
100
121
122
106
124
101
120
103
105
107
139
104
117
118
113
109
108
110
111
103
77 P0513Z077 LOCK WASHER 8MM 118 P0513Z118 LOCK HANDLE M8-1.25 96 P0513Z096 FLAT WA SHER 8 MM 119 P0513Z119 FLAT WA SHE R 8 MM 98 P0513Z098 CAP SCREW M10-1.5 X 35 120 P0513Z120 POINTER 99 P0513Z099 HEX NUT M1 0-1 . 5 121 P0513Z121 TRUNNIO N PLA TE 100 P0513Z100 TRUNNIO N GEA R 122 P0513Z122 LOCK WASHER 8MM 101 P0513Z101 STAR KNOB BOLT 123 P0513Z123 CAP SCREW M8-1.25 X 16 102 P0513Z102 TRUNNIO N SUPP O RT BRA CK ET 124 P0513Z124 CARRIAGE BOLT M8-1.25 X 80 103 P0513Z103 LOCK WASHER 10MM 126 P0513Z126 TABLE 17" X 17" 104 P0513Z104 FLAT WA SHER 1 0MM 127 P0513Z127 TABLE INSERT 105 P0513Z105 CAP SCREW M6-1 X 15 128 P0513Z128 TABLE PIN 106 P0513Z106 CAP SCREW M6-1 X 50 129 P0513Z129 HEX BOLT M8-1.25 X 20 LH 107 P0513Z107 ALI GNME NT ROD 130 P0513Z130 LEFT GUARD 108 P0513Z108 HEX NUT M6 -1 131 P0513Z131 THUMB SCRE W M6 -1 X 16 109 P0513Z109 ADJUSTMENT KNOB BOLT M6-1 132 P0513Z132 LOWER BLADE GUIDE SUPPORT 110 P0513Z110 BALL BEARING 6000ZZ 133 P0513Z133 BLADE GUIDE 111 P0513Z111 BUTTON HD CAP SCR M10-1.5 X 20 134 P0513Z134 GUI DE ADJ USTME NT SHAFT 112 P0513Z112 FLAT WA SHER 8 MM 135 P0513Z135 RIG HT GUA RD 113 P0513Z113 FLAT WA SHER 8 MM 139 P0513Z139 CAP SCREW M10-1.5 X 30 114 P0513Z114 PHLP HD SCR M4-.7 X 6 148 P0513Z148 CARRIAGE BOLT M8-1.25 X 85 115 P0513Z115 GEAR PLATE 163 P0513Z163 LOCK WASHER 8MM 116 P0513Z116 LOCK NUT M8-1.25 196 P0513Z196 STEEL BALL 5MM
-6-
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Model G0513Z (Mfd. Since 02/24)
Page 7
215
220
9
228-1
Fence
REF PART # DES CRIPTIO N REF PART # DESCRI PTION
217 P0513Z217 FLA T WASHER 6 MM 232 P0513Z232 FENCE SCALE 18-1/2"
210
203
202
223
225
201
204
206
222
227
232
214
224
207
205
226
216
231
209
230
228-2
22
228
221
208
212
217
219
218
213
211
201 P0513Z201 SPACER PLATE 218 P0513Z218 LOCK WASHER 6MM 202 P0513Z202 ADJUST BASE 219 P0513Z219 HEX BOLT M6-1 X 20 203 P0513Z203 FENCE MOUNT ROD 220 P0513Z220 TAP SCREW M3.5 X 8 204 P0513Z204 LOCK BLOCK 221 P0513Z221 CAP SCREW M6-1 X 16 205 P0513Z205 SHA FT 222 P0513Z222 FLANGE BOLT M4-.7 X 8 206 P0513Z206 SPRING PIECE 223 P0513Z223 HEX NUT M8-1 . 2 5 207 P0513Z207 CONV EX WI NDOW 224 P0513Z224 FLANGE SCREW M4-.7 X 6 208 P0513Z208 REAR RAIL 640MM 225 P0513Z225 CAP SCREW M6-1 X 25 209 P0513Z209 RAIL PAD M6-1 X 20 226 P0513Z226 HEX NUT M6- 1 210 P0513Z210 FENCE HANDLE M8-1.25 X 22 227 P0513Z227 FLAT WASHER 8MM 211 P0513Z211 GUA RD PI E CE 228 P0513Z228 ALUMI NUM RESAW FE NCE 59 0MM 212 P0513Z212 PLUG 228-1 P0513Z228-1 TAP SCREW M3.5 X 12 213 P0513Z213 FRONT RAIL 640MM 228-2 P0513Z228-2 FE NCE END CAP 214 P0513Z214 CAS T I RON FENCE 5 90MM 229 P0513Z229 RESAW DRIFT BAR 6-1/4" X 1-1/4" 215 P0513Z215 LOCKING HANDLE M8-1.25 X 44 230 P0513Z230 FENDER WASHE R 8MM 216 P0513Z216 MOVING PLATE 231 P0513Z231 ADJ HANDLE 65L, M8-1.25 X 25
Model G0513Z (Mfd. Since 02/24)
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-7-
Page 8
Upper Blade Guides & Miter Gauge
162
164
163
142
140
141
136
137
138-1
138
143
172
144
166
167
165
169
170
147
168
174
163
171
156
151
145
198
199
146
196
134
150
149
157A
161
160
159
158
6
157
149
155
154
153
149
192
193
173
173-3
173-7
173-5 173-4
173-6
173-8
194
173-2
173-9
173-1
-8-
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Model G0513Z (Mfd. Since 02/24)
Page 9
Upper Blade Guides & Miter Gauge Parts List
REF PART # DESCRIPTI ON REF PART # DESCRIPTI ON
162 P0513Z162 CAP SCREW M8-1.25 X 20
6 P0513Z006 SET SCREW M5-.8 X 5 163 P0513Z163 LOCK WASHER 8MM 134 P0513Z134 GUIDE A DJ US TMENT S HA FT 164 P0513Z164 GUI DE BRACKET 14MM 136 P0513Z136 CAP SCREW M8-1.25 X 80 165 P0513Z165 WORM CY LI NDER 137 P0513Z137 FLAT WASHE R 8MM 166 P0513Z166 FIXED PLATE 138 P0513Z138 UPPER BLADE GUARD 167 P0513Z167 PINION GEAR 15T 138-1 P0513Z138-1 BLADE GUARD SCALE 168 P0513Z168 PINION GEAR STEP BOLT 140 P0513Z140 STEP SCREW M4-.7 X 5 169 P0513Z169 BRACKET COVER 141 P0513Z141 FIBER WASHER 5MM 170 P0513Z170 CAP SCREW M8-1.25 X 16 142 P0513Z142 SLIDING PLATE 171 P0513Z171 PHLP HD SCR M4-.7 X 8 143 P0513Z143 EXT RETAI NI NG RI NG 1 5MM 172 P0513Z172 SET SCREW M6-1 X 16 144 P0513Z144 BALL BEARING 6202ZZ 173 P0513Z173 MITER GAUGE ASSEMBLY 145 P0513Z145 UPPER BLADE GUIDE SUPPORT 173-1 P0513Z173-1 GUIDE BAR 146 P0513Z146 BLADE GUIDE 173-2 P0513Z173-2 T-SLOT WASHER 8MM BLACK 147 P0513Z147 THUMB SCRE W M6- 1 X 1 6 173-3 P0513Z173-3 INDI CATO R 149 P0513Z149 CAP SCREW M6-1 X 15 173-4 P0513Z173-4 NYLON WASHER 1/4" 150 P0513Z150 ADJUSTME NT SHA FT 173-5 P0513Z173-5 MITER GAUGE HANDLE 1/4"-20 151 P0513Z151 UPPER SPACING SLEEVE 173-6 P0513Z173-6 MITER GAUGE BODY 153 P0513Z153 UPPER GUIDE SUPPORT BLOCK 173-7 P0513Z173-7 INDE XI NG P I N 154 P0513Z154 PHLP HD SCR M4-.7 X 10 173-8 P0513Z173-8 PHLP HD SCR M6-1 X 6 155 P0513Z155 HEX NUT M4-. 7 173-9 P0513Z173-9 FLANGE SCREW M5-.8 X 8 156 P0513Z156 RACK 174 P0513Z174 BUSHI NG W/ HE X NUT 157A P0513Z157A GUIDE POST ASSEMBLY 192 P0513Z192 HEX WRE NCH 5 MM 157 P0513Z157 GUIDE POST 193 P0513Z193 HEX WRENCH 8MM 158 P0513Z158 HANDWHEEL TYPE-17 137D X 10B-S X M10-1.5 194 P0513Z194 WRENCH 10 X 13MM OPEN-ENDS 159 P0513Z159 HEX BOLT M6-1 X 20 196 P0513Z196 STEEL BALL 5MM 160 P0513Z160 LOCK COLLAR 198 P0513Z198 CAP SCREW M5-.8 X 12 161 P0513Z161 THREA DE D BUS HI NG 199 P0513Z199 FL AT WA SHE R 5 MM
Model G0513Z (Mfd. Since 02/24)
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-9-
Page 10
303
301
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
Note: Labels marked with ### must have individual
letters/numbers. DO NOT print with clear background.
• Scale= 1:1
(unless otherwise noted)
• Labels MUST be made of
chemical-resistant material
G0513 Machine Labels
Note: Labels marked *** have changed since last sent.
###
###
grizzly.com
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
INJURY HAZARD!
Do not open door while machine is connected to power or blade is in motion.
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
G0513 Series
Generic Labels
(7/12/13)
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
WARNING!
INJURY/SHOCK
HAZARD! Disconnect power before adjustments, maintenance, or service.
INJURY HAZARD!
Do not open door while machine is connected to power or blade is in motion.
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
312
REF PART # DESCRIPTION REF PART # DESCRIPTION
308 P0513Z308 GRIZZLY.COM LABEL
Labels & Cosmetics
302
G0513Z
314
304
WARNING!
EYE/LUNG INJURY
HAZARD! Always wear safety glasses and a respirator when using this machine.
To reduce risk of death or serious injury, read manual BEFORE using machine.
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
309
311
310
.
306
307
INJURY HAZARD!
Do not open door while machine is connected to power or blade is in motion.
305
INJURY/SHOCK
HAZARD! Disconnect power before adjustments, maintenance, or service.
304
INJURY HAZARD!
Do not open door while machine is connected to power or blade is in motion.
313
315
309
308
301 P0513Z301 MACHINE ID LABEL 309 P0513Z309 ELECTRICITY LABEL 302 P0513Z302 MODEL NUMBER LABEL 310 P0513Z310 READ MANUAL LABEL 303 P0513Z303 GRIZZLY NAMEPLATE - SMALL 311 P0513Z311 EYE LUNG HAZARD LABEL 304 P0513Z304 DO NOT OPEN DOOR LABEL 312 P0513Z312 BLADE TENSION SCALE LABEL 305 P0513Z305 DISCONNECT POWER LABEL 313 P0513Z313 GUIDE POST ADJUST LABEL 306 P0513Z306 TOUCH-UP PAINT, GRIZZLY GREEN 314 P0513Z314 SAW TENSION LABEL 307 P0513Z307 TOUCH-UP PAINT, BEI GE 315 P0513Z315 GUIDE POST LOCK LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
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Model G0513Z (Mfd. Since 02/24)
-10-
Page 11
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will
then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of
the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
For further information about the
scan the QR
code below
to be automatically directed to our warranty page.
warranty, visit https://www.grizzly.com/forms/warranty or
WARRANTY
Page 12
Page 13
MODEL G0513 SERIES
HEAVY-DUTY 17" BANDSAW
OWNER'S MANUAL
(MODELS G0513, G0513A40 &
EXTREME MODELS G0513X2, G0513X2BF)
G0513A40
For Models
G0513,
G0513X2,
G0513X2BF,
Only
Model
Model
G0513X2BF
COPYRIGHT © NOVEMBER, 2012 BY GRIZZLY INDUSTRIAL, INC., REVISED AUGUST, 2022 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
(FOR MACHINES MFD. SINCE 08/22) #TS15097 PRINTED IN TAIWAN
V4.08 .22
Page 14
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Page 15
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
G0513 Series Combination Manual Manual Accuracy Controls & Components G0513 Series Combination Data Sheet
SECTION 1: SAFETY
Safety Instructions for Machinery Additional Safety for Bandsaws
SECTION 2: POWER SUPPLY
SECTION 3: SETUP
Unpacking Needed for Setup Hardware Recognition Chart Inventory Cleanup Site Considerations Lifting & Placing Bandsaw Anchoring to Floor Assembly Dust Collection Adjustment Overview Initial Blade Tracking Power Cord Connection (G0513X2BF) Test Run Tensioning Blade Fine Tune Tracking Adjusting Blade Support Bearings Adjusting Blade Guides Aligning Table Aligning Fence Adjusting Positive Stop Calibrating Miter Gauge
SECTION 4: OPERATIONS
Operation Overview Disabling & Locking Switch (G0513, G0513A40, G0513X2) Disabling & Locking Switch (G0513X2BF) General Overview
Workpiece Inspection................................... 44
Tilting Table Setting Upper Blade Guide Height Blade Selection Blade Selection Chart Blade Care & Break-In Blade Breakage Changing Blade Changing Blade Speed
.................................................... 13
...................................................... 15
........................................................ 19
..................................................... 22
...................................................... 30
........................................... 2
................................. 3
....................................... 7
....................................... 13
......................................... 13
....................... 14
...................................... 20
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................................... 27
................................... 27
......................................... 32
...................................... 33
............................... 35
.............................................. 38
............................................. 39
................................ 40
............................... 41
........................... 42
..................................... 42
................................. 43
........................................ 44
................................................. 45
............................................ 46
.................................. 49
................................. 50
........................................... 50
........................................... 51
................................ 52
............... 2
........ 5
.................. 7
..................... 9
...................... 10
....... 29
............... 34
.. 43
.............. 46
Ripping Crosscutting Resawing Cutting Curves
Stacked Cuts................................................ 56
SECTION 5: ACCESSORIES
SECTION 6: MAINTENANCE
Schedule Wheel Brush Cleaning & Protecting Lubrication
SECTION 7: SERVICE
Troubleshooting V-Belt Service Blade Lead Adjusting Wheel Brush Adjusting Tension Lever Adjusting Guide Post Travel Aligning Wheels Magnetic Brake Adjustment (G0513X2BF).. 73
SECTION 8: WIRING
Wiring Safety Instructions G0513, G0513A40 & G0513X2 Wiring Diagram G0513X2BF Wiring Diagram
SECTION 9: PARTS
G0513 & G0513A40 Main............................ 77
G0513 & G0513A40 Table, Trunnion & Lower Blade Guides G0513 Fence G0513A40 Fence G0513 & G0513A40 Upper Blade Guides & Miter Gauge
G0513 Labels............................................... 84
G0513A40 Labels G0513X2 Main G0513X2 Labels G0513X2BF Main
G0513X2BF Labels...................................... 91
G0513X2 & G0513X2BF Guides & Trunnions G0513X2 Fence Assembly & Table G0513X2BF Fence Assembly & Table G0513X2BF Foot Brake
WARRANTY & RETURNS
......................................................... 53
................................................. 53
..................................................... 54
............................................. 56
......................... 57
......................... 61
...................................................... 61
................................................ 61
.................................. 61
................................................... 61
................................... 63
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Page 16

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
serial number
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
from the
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com

Contact Info

and manufacture date
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
manufacture date and
Combination Manual
The G0513 Series Bandsaws share many simi­larities. Thus, this combination manual includes information for all four models of the G0513 Series Bandsaws.
Unless otherwise specified, information applies to all models. Headers are used to identify informa­tion that only applies to specific models.
G0513 Series
Manufacture Date
Serial Number
-2-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 17
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Components
using machine.
Model G0513X2BF
C
D
E
Refer to the following figures and descriptions to become familiar with the basic controls and com­ponents of this machine. Understanding these items and how they work will help you understand the rest of the manual and minimize your risk of injury when operating this machine.
Control Panel
Models G0513, G0513A40 & G0513X2
A
B
Figure 1. Control panel with START/STOP
buttons.
Figure 2. Control panel with master power
switch and disabling key.
C. Master Power Key Switch: Turns incoming
power ON and OFF. Requires key.
ON Button: Turns motor ON when pressed.
D.
OFF Button: Turns motor OFF when pressed.
E.
Motor will not start until switch is reset. Twist clockwise to reset.
START Button: Turns motor ON when
A.
pressed. Button can be disabled by inserting disabling pin or padlock through button (refer to Page 43 for details).
STOP Button: Turns motor OFF when
B.
pressed.
G0513 Series Bandsaws (Mfd. Since 08/22)
-3-
Page 18
Front Controls Rear Controls
B
A
C
D
E
F
L
F
G
H
I
J
K
Figure 3. Front controls
(G0513X2BF shown).
A. Blade Tension Scale: Displays blade tension
using numbers 1–8. For reference only—after proper tension for particular blade has been determined.
Blade Tracking Window: Allows you to
B.
monitor blade tracking on the wheel without opening the wheel cover.
Blade Tension Handwheel: Increases/
C.
decreases blade tension (refer to Page 28 for more information).
Fence and Miter Gauge: Supports workpiece
D.
for controlled straight or angled cuts.
Foot Brake (Model G0513X2BF): Quickly
E.
stops bandsaw blade and turns motor OFF.
Motor Brake
The Model G0513X2BF has a motor brake that activates and quickly stops the blade when the OFF button is used or the foot pedal is pressed.
Figure 4. Rear controls
(G0513X2BF shown).
F. Wheel Cover Lock Knobs: Secure the
wheel covers.
G. Quick-Release Blade Tension Lever:
Adjusts blade tension for quick blade changes.
Tracking Control Knob and Lock Lever:
H.
Moves and locks upper wheel tilt for blade tracking.
I. Table Tilt Controls: Adjusts table tilt and
locks the table in place.
J. Magnetic Switch: Provides thermal overload
protection for the motor.
K. Lower Wheel Adjustment Hub: Used when
adjusting coplanarity of the wheels.
Guide Post Handwheel and Lock Knob:
L.
Quickly moves the upper guide post to the desired height; locks setting.
-4-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 19

G0513 Series Combination Data Sheet

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0513 SERIES 17" BANDSAWS
Model Number G0513 G0513A40 G0513X2 G0513X2BF
Product Dimensions
Weight 266 lbs. 309 lbs. 325 lbs. 357 lbs.
Width (side-to-side) x Depth (front-to-back) x Height
Footprint (Length x Width) 27" x 18"
Shipping Dimensions
Type Wood Slat Crate
Weight 322 lbs. 364 lbs. 421 lbs. 428 lbs.
Length x Width x Height 20" x 30" x 81" 21" x 31" x 81"
Electrical
Power Requirement 110V/220V, Single-Phase, 60 Hz
Prewired Voltage 220V
Full-Load Current Rating
Minimum Circuit Size 30A at 110V, 15A at 220V 15A
Connection Type Cord & Plug
Power Cord Included Yes No
Included Power Cord Type 14 AWG, 72 in. N/A
Recommended Power Cord N/A
Plug Included No
Recommended Plug Type L5-30 for 110V / 6-15 for 220V 6 -15
Switch Type ON/OFF Push Button
Motor
Horsepower 2 HP
Phase Single-Phase
Amperage 20A at 110V / 10A at 220V 8.7A
Speed 172 0 R PM
Type TEFC Capacitor-Start Induction
Power Transfer Belt
Bearings Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type
Operation
Blade Speeds 1700, 3500 FPM
Table Tilt Left 10°, Right 45° Left 5°, Right 45°
20A at 110V
10A at 220V
32" x 32" x 73"
9.5A at 220V
External
19A at 110V
220V,
Single-Phase, 60 Hz
8.7A
"S"-Type, 3-Wire,
14 AWG, 300 VAC
Magnetic w/Thermal
Overload Protection
G0513 Series Bandsaws (Mfd. Since 08/22)
-5-
Page 20
Model Number G0513 G0513A40 G0513X2 G0513X2BF
Cutting Capacities
Max. Cutting Height
Max Cutting Width (Left of Blade)
Max Cutting Width (Left of Blade) w/Fence
Max Cutting Width (Left of Blade) w/Resaw Fence
1
16
4" 161⁄8 " 161⁄4"
5
14
8 " 147⁄8 " 15"
N/A 13
12 1⁄8 " 1 2 "
1
4" 121⁄4"
Blade Information
Standard Blade Length 131 1⁄2 "
1
Blade Length Range 130
Blade Width Range
2 "–131 1⁄2 "
1
8 "–1"
Blade Guide Type Roller Disc, Ball Bearings Ball Bearings
Guide Post Adjustment Type Rack & Pinion
Has Quick Release Yes
Table Dimensions
Length x Width x Thickness
Floor to Table Height
17" x 17" x 1
1
2 " 23 5⁄8 " x 17 1⁄4" x 1 1⁄2 "
37 1⁄2 "
Fence Information
Fence Locking Position Front
Adjustable for Blade Lead Yes
Resaw Fence Included No Yes
Construction
Table Precision-Ground Cast Iron
Trunnion Steel Cast Iron
Fence
Deluxe Extruded
Aluminum
Cast Iron Fence w/Extruded Aluminum Resaw Fence
Base/Stand Pre-Formed Steel
Frame/Body Pre-Formed Steel
Wheels Computer-Balanced Cast Aluminum Computer-Balanced Cast Iron
Wheel Tire Polyurethane
Wheel Covers Pre-Formed Steel
Paint Type/Finish Powder Coated
Other Related Information
Foot Brake No Yes
Motor Brake No Yes
Wheel Diameter
Wheel Width
16 3⁄4"
1 1⁄4"
Dust Ports 2 at 4"
Other Specifications
Country of Origin Taiwan
Warranty 1 Year
ISO Factory Yes
Serial Number Location ID Label on Upper Wheel Cover
CSA Certified Yes No Ye s
-6-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 21

SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE mak­ing adjustments, changing tooling, or servicing machine. This prevents an injury risk from unin­tended startup or contact with live electrical com­ponents.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
G0513 Series Bandsaws (Mfd. Since 08/22)
-7-
Page 22
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
-8-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 23

Additional Safety for Bandsaws

Serious cuts, amputation, or death can occur from contact with the moving saw blade during operation or if blade breakage occurs. Serious injury or death can also occur from getting fingers, hair, or clothing entangled in moving parts if the machine is operated while the doors are open. To reduce this risk, anyone operating this machine MUST completely heed the hazards and warnings below.
HAND PLACEMENT. Placing hands or fingers
in line with blade during operation may result in serious injury if hands slip or workpiece moves unexpectedly. Do not position fingers or hands in line with blade, and never reach under table while blade is moving.
SMALL/NARROW WORKPIECES. If hands slip during a cut while holding small workpieces with fingers, serious personal injury could occur. Always support/feed small or narrow workpieces with push sticks, push blocks, jig, vise, clamping fixture.
BLADE SPEED. Cutting workpiece before blade is at full speed could cause blade to grab work­piece and pull hands into blade. Allow blade to reach full speed before starting cut. DO NOT start machine with workpiece contacting blade.
FEED RATE. To avoid risk of workpiece slipping and causing operator injury, always feed stock evenly and smoothly.
BLADE CONDITION. Dull blades require more effort to perform cut, increasing risk of accidents. Do not operate with dirt y, dull, cracked or badly worn blades. Inspect blades for cracks and miss­ing teeth before each use. Always maintain proper blade tension and tracking while operating.
CLEARING JAMS AND CUTOFFS. Always stop bandsaw and disconnect power before clearing scrap pieces that get stuck between blade and table insert. Use brush or push stick, not hands, to clean chips/cutoff scraps from table.
BLADE CONTROL. To avoid risk of injury due to blade contact, always allow blade to stop on its own. DO NOT try to stop or slow blade with your hand or the workpiece.
GUARDS /COVERS. Blade guards and covers protect operator from moving bandsaw blade. The wheel covers protect operator from getting entan­gled with rotating wheels or other moving parts. ON LY operate bandsaw with blade guard in proper position and wheel covers completely closed.
BLADE REPLACEMENT. To avoid mishaps that could result in operator injury, make sure blade teeth face down toward table and blade is prop­erly tensioned and tracked before operating.
UPPER BLADE GUIDE SUPPORT. To reduce exposure of operator to blade and provide maxi­mum blade support while cutting, keep upper blade guides adjusted to just clear workpiece.
CUTTING TECHNIQUES. To avoid blade getting pulled off wheels or accidentally breaking and striking operator, always turn bandsaw OFF and wait for blade to come to a complete stop before backing workpiece out of blade. DO NOT back workpiece away from blade while bandsaw is run­ning. DO NOT force or twist blade while cutting, especially when sawing small curves. This could result in blade damage or breakage.
WORKPIECE SUPPORT. To maintain maximum control and reduce risk of blade contact/break­age, always ensure adequate support of long/ large workpieces. Always keep workpiece flat and firm against table/fence when cutting to avoid loss of control. If necessary, use a jig or other work­holding device.
WORKPIECE MATERIAL. This machine is intended for cutting natural and man-made wood products, and laminate covered wood products. This machine is NOT designed to cut metal, glass, stone, tile, etc.
G0513 Series Bandsaws (Mfd. Since 08/22)
-9-
Page 24

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
or equipment damage
not properly grounded
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
process. DO NOT connect to power until
Availability
Circuit Information
Electrocution, fire, shock,
may occur if machine is
and connected to power supply.
Full-Load Current Rating
G0513 & G0513A40
Full-Load Current Rating at 220V ......10 Amps
Full-Load Current Rating at 110V
G0513X2 Full-Load Current Rating at 220V Full-Load Current Rating at 110V
G0513X2BF Full-Load Current Rating at 220V
-10 -
.......20 Amps
.....9.5 Amps
.......19 Amps
.....8.7 Amps
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 25
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
Circuit Requirements for 220V
These machines are prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
Model Number G0513, G0513A40, G0513X2 G0513X2BF
Circuit Requirements For 220V Operation:
Nominal Voltage 20 8V, 22 0V, 23 0V, 240V Cycle 60 Hz Phase Single-Phase Power Supply Circuit 15 Amps Plug/Receptacle NEMA 6-15 Power Cord “S”-Type, 3-Wire, 14 AWG, 300 VAC
Circuit Requirements for 110V
Models G0513, G0513A40, and G0513X2 can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to Voltage Conversion instructions for details.)
Model Number G0513, G0513A40, G0513X2 G0513X2BF
Circuit Requirements For 110V Operation:
Nominal Voltage 110 V, 115V, 12 0V Cycle 60 Hz Phase Single-Phase Power Supply Circuit 30 Amps Plug/Receptacle NEMA L5-30 Power Cord “S”-Type, 3-Wire, 12 AWG, 300 VAC
N/A
Grounding Requirements
Grounding Requirements for 220V: The plug
specified under “Circuit Requirements for 220V Operation” on this page has a grounding pin that must be attached to the equipment-grounding wire inside the specified power cord. The plug must only be inserted into a matching recep­tacle (see Figure 5) that is properly installed and grounded in accordance with all local codes and ordinances.
G0513 Series Bandsaws (Mfd. Since 08/22)
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Grounding Pin
Figure 5. Typical 6-15 plug and receptacle.
-11-
Page 26
Grounding Requirements for 110V: The plug
No adapter should be used with plug. If
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!
specified under “Circuit Requirements for 110V Operation” on the previous page has a grounding prong that must be attached to the equipment­grounding wire inside the specified power cord. The plug must only be inserted into a matching receptacle (see Figure 6) that is properly installed and grounded in accordance with all local codes and ordinances.
L5-30 GROUNDED
LOCKING
RECEPTACLE
Neutral
L5-30
LOCKING
PLUG
Hot
Grounding Prong
is Hooked
Figure 6. Typical L5-30 plug and receptacle.
plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
Extension Cords
If you must use an extension
-12-
Minimum Gauge Size at 220V .............14 AWG
Minimum Gauge Size at 110V
..............12 AWG
Maximum Length (Shorter is Better).......50 ft.
Voltage Conversion
Models G0513, G0513A40, & G0513X2
The voltage conversion MUST be performed by a qualified electrician. To perform the voltage conversion, install the correct plug and rewire the motor to the new voltage, according to the pro­vided wiring diagram. If the diagram included on
the motor conflicts with the one in this manual, the motor may have changed since the manual was printed. Use the diagram provided on the motor.
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 27

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
at (570) 546-9663.
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
The following items are needed, but not included, for the setup/assembly of this machine.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.
Description Qty
Additional People ....................................... 1
Safety Glasses .........................1 per Person
Cleaner/Degreaser ..................... As Needed
Disposable Shop Rags ............... As Needed
Forklift/Strap or Chain w/Lifting Hook
(Rated for at least 1000 lbs.) ............. 1 Each
1x4 & 2x4 Shims (Optional) ............... 1 Each
Feeler Gauges 0.004", 0.016" ............1 Each
Straightedge 12" ......................................... 1
Fine Ruler ................................................... 1
Machinist's Square ..................................... 1
Hex Wrench 6mm ....................................... 1
Dust Collection System .............................. 1
Dust Hose 4" .............................................. 2
Hose Clamps 4" ......................................... 2

Unpacking

If items are damaged
call us immediately
Save all packaging materials until
G0513 Series Bandsaws (Mfd. Since 08/22)
-13-
Page 28

Hardware Recognition Chart

USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS.
Flat Head Cap Screw
-14-
5mm
5mm
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 29

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
B
C
G0513
Inventory (Figures 7–8) Qty
A. Bandsaw (not shown) ................................. 1
Table ........................................................... 1
B.
Miter Gauge ................................................ 1
C.
Rear Rail .................................................... 1
D.
Fence Assembly ......................................... 1
E.
Guide Post Handwheel............................... 1
F.
Front Rail .................................................... 1
G.
Hardware & Tools (Not Shown) Qty
Flat Washers 8mm (Table) ......................... 4
Lock Washers 8mm (Table) ....................... 4
Hex Bolts M8-1.25 x 16 (Table) .................. 4
Hex Bolt M8-1.25 x 90 (Positive Stop) ........ 1
Hex Nuts M8-1.25 (Positive Stop, Fence)... 2
Cap Screws M6-1 x 16 (Fence) .................. 2
Hex Bolts M6-1 x 20 (Fence) ...................... 2
Lock Washers 6mm (Fence) ...................... 2
Flat Washers 6mm (Fence) ........................ 2
Hex Nut M6-1 (Fence) ................................ 1
Table Pin..................................................... 1
Table Insert ................................................. 1
Fence Handle M8-1.25 x 22 (Fence) .......... 1
Rail Pad M6-1 x 18 (Fence) ........................ 1
Hex Wrenches 5, 8mm ......................1 Each
Open-End Wrench 10 x 13mm ................... 1
Figure 7. Table and miter gauge.
D
G
F
Figure 8. Fence components and handwheel.
E
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
G0513 Series Bandsaws (Mfd. Since 08/22)
-15-
Page 30
G0513A40
Inventory (Figures 9–10 ) Qty
A. Bandsaw (not shown) ................................. 1
Table ........................................................... 1
B.
Miter Gauge ................................................ 1
C.
Rear Rail .................................................... 1
D.
Resaw Fence ............................................. 1
E.
Fence Assembly ......................................... 1
F.
Drift Bar ...................................................... 1
G.
—Fender Washer 8mm .............................. 1
—Adjustable Handle ................................... 1
Guide Post Handwheel............................... 1
H.
Front Rail .................................................... 1
I.
Hardware & Tools (Not Shown) Qty
Flat Washers 8mm (Table, Fence, Rail) ..... 5
Lock Washers 8mm (Table, Rail) ............... 4
Hex Bolts M8-1.25 x 25 (Table) .................. 4
Hex Bolt M8-1.25 x 90 (Positive Stop) ........ 1
Hex Nuts M8-1.25 (Positive Stop, Fence)... 2
Cap Screws M6-1 x 16 (Rear Rail) ............. 2
Hex Bolt M6-1 x 20 (Front Rail) .................. 2
Lock Washers 6mm (Rail) .......................... 2
Flat Washers 6mm (Rail) ............................ 2
Table Pin..................................................... 1
Table Insert ................................................. 1
Locking Handle M8-1.25 x 44 (Fence) ....... 1
Fence Handle M8-1.25 x 22 (Fence) .......... 1
Moving Plate (Fence).................................. 1
Hex Wrenches 5, 8mm ......................1 Each
Open-End Wrench 10 x 13mm ................... 1
C
B
Figure 9. Table and miter gauge.
D
I
H
Figure 10. Fence components and handwheel.
G
E
F
-16 -
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 31
G0513X2
Shipping Inventory (Figures 11–12) Qty
A. Bandsaw (not shown) ................................. 1
Table ........................................................... 1
B.
Miter Gauge ................................................ 1
C.
Rear Rail .................................................... 1
D.
Resaw Fence ............................................ 1
E.
F. Fence Assembly ......................................... 1
Guide Post Handwheel............................... 1
G.
Front Rail .................................................... 1
H.
Hardware & Tools (Not Shown) Qty
Flat Washers 8mm (Table, Fence, Rail) ..... 5
Lock Washers 8mm (Table, Rail) ............... 4
Hex Bolts M8-1.25 x 25 (Table) .................. 4
Hex Bolt M8-1.25 x 90 (Positive Stop) ........ 1
Hex Nuts M8-1.25 (Positive Stop, Fence)... 2
Cap Screws M6-1 x 16 (Rear Rail) ............. 2
Hex Bolt M6-1 x 20 (Front Rail) .................. 2
Lock Washers 6mm (Rail) .......................... 2
Flat Washers 6mm (Rail) ............................ 2
Table Pin..................................................... 1
Table Insert ................................................. 1
Locking Handle M8-1.25 x 44 (Fence) ....... 1
Fence Handle M8-1.25 x 22 (Fence) .......... 1
Moving Plate (Fence).................................. 1
Hex Wrenches 5, 8mm ......................1 Each
Open-End Wrench 10 x 13mm ................... 1
C
B
Figure 11. Table and miter gauge.
D
H
Figure 12. Fence components and handwheel.
G
E
F
G0513 Series Bandsaws (Mfd. Since 08/22)
-17-
Page 32
G0513X2BF
Inventory (Figures 13–14) Qty
A. Bandsaw (not shown) ................................. 1
Table ........................................................... 1
B.
Miter Gauge ................................................ 1
C.
Front Rail .................................................... 1
D.
. Resaw Fence ............................................. 1
E
Fence Assembly ......................................... 1
F.
Guide Post Handwheel............................... 1
G.
Hardware & Tools (Not Shown) Qty
Flat Washers 8mm (Table, Fence, Rail) ..... 8
Lock Washers 8mm (Table, Rail) ............... 5
Hex Bolts M8-1.25 x 25 (Table) .................. 4
Hex Bolt M8-1.25 x 90 (Positive Stop) ........ 1
Hex Nut M8-1.25 (Positive Stop) ................ 1
Cap Screws M6-1 x 20 (Rail) ..................... 3
Cap Screw M8-1.25 x 20 (Rail) .................. 1
Lock Washers 6mm (Rail) .......................... 3
Flat Washers 6mm (Rail) ............................ 3
Table Pin..................................................... 1
Table Inserts ............................................... 1
Locking Handle M8-1.25 x 44 (Fence) ....... 1
Moving Plate (Fence).................................. 1
Knobs M8-1.25 x 20 ................................... 2
Rail Plates .................................................. 3
Hex Wrenches 5, 8mm ......................1 Each
Open End Wrench 10 x 13mm ................... 1
C
B
Figure 13. Table and miter gauge.
D
E
F
G
Figure 14. Fence components and handwheel.
-18-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 33

Cleanup

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
Put on safety glasses.
1.
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery.
Many cleaning solvents are toxic if inhaled. Only work in a well-ventilated area.
NOTICE
Avoid harsh solvents like acetone or brake parts cleaner that may damage painted sur­faces. Always test on a small, inconspicu­ous location first.
T23692—Orange Power Degreaser
A great product for removing the waxy ship­ping grease from the non-painted parts of the machine during clean up.
2. Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/
3.
degreaser is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
Repeat Steps 2–3 as necessary until clean,
4.
then coat all unpainted surfaces with a quality metal protectant to prevent rust.
Figure 15. T23692 Orange Power Degreaser.
G0513 Series Bandsaws (Mfd. Since 08/22)
-19-
Page 34

Site Considerations

32"
32"
or disable start switch or
Floor Load
Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator.
Placement Location
Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 16 for the mini­mum working clearances.
Lifting & Placing
Bandsaw
HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.
Special care should be taken when moving this bandsaw. To reduce your risk of injury or acciden­tal damage, use one of the following methods to lift or move the bandsaw.
Figure 16. Minimum working clearances.
Children and visitors may be seriously injured if unsuper­vised around this machine. Lock entrances to the shop
power connection to prevent unsupervised use.
Using Forklift & Eye Bolt
1. Use a forklift to move the crate to a prepared
location, then remove the crate from the ship­ping pallet.
Unbolt the bandsaw from the pallet.
2.
3. Place the lifting hook through the eye bolt at
the top of the machine (see Figure 17), and lift the bandsaw slowly with a forklift.
Eye Bolt
-20-
Figure 17. Lifting the bandsaw.
4. Remove the pallet and slowly set the bandsaw
into position.
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 35
Using Forklift & Wood Blocks
Serious injury could occur if you connect
Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.
If the machine will be installed in a commercial or workplace setting, or if it is permanently connect­ed (hardwired) to the power supply, local codes may require that it be anchored to the floor.
If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we rec­ommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.
Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a con­crete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.
1. Use a forklift to move the crate to a prepared
location, then remove the crate from the ship­ping pallet.
Unbolt the bandsaw from the pallet.
2.
3. Carefully place the forklift forks under the
head. Insert a 1x4 block between the head and the left fork, and a 2x4 block between the head and right fork so the bandsaw is level, as shown in Figure 18.

Anchoring to Floor

Number of Mounting Holes ............................ 4
Diameter of Mounting Hardware
.................1⁄2"
2x4
Figure 18. Example of lifting bandsaw with
forklift using wood blocks.
. Lift the bandsaw off of the pallet, remove
4
the pallet, then slowly set the bandsaw into position.
Note: If you are concerned about your forklift forks hitting the tension handwheel, remove the handwheel before positioning the forks, then re­install it after the bandsaw has been moved.
the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.
1x4
Anchoring to Concrete Floors
Lag Screw
Flat Washer
Machine Base
Concrete
Figure 19. Popular method for anchoring
machinery to a concrete floor.
Lag Shield Anchor
Drilled Hole
G0513 Series Bandsaws (Mfd. Since 08/22)
-21-
Page 36

Assembly

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to
and gather
all
To ensure the assembly process
goes smoothly, first clean any
cov­ered or coated in heavy-duty rust preventative (if applicable).
Needed for Setup
listed items.
parts that are
To assemble machine:
Secure guide post handwheel on handwheel
1.
shaft flat with set screw (see Figure 20).
Guide Post Handwheel
4. Loosen blade tension by rotating quick-
release tension lever clockwise, as shown in Figure 22.
Loosen
Figure 22. Quick-release tension lever.
5. Adjust upper and lower blade guides away
from blade. Refer to Adjusting Blade Guides beginning on Page 35 for more details.
Tighten
Figure 20. Guide post handwheel installed.
2. Thread M8-1.25 hex nut halfway onto M8-1.25
x 90 positive stop bolt (see Figure 21).
Thread positive stop bolt into threaded hole
3.
on bandsaw body (see Figure 21).
Positive
Stop Bolt
All saw blades are danger­ous and may cause per­sonal injury. To reduce the risk of being injured, wear leather gloves when han­dling saw blades.
6. Remove the saw blade (refer to Changing Blade on Page 51 for detailed instructions).
With the help of another person, lift the table
7.
onto the trunnions.
Figure 21. Positive stop bolt installed.
-22-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 37
The table is heavy and requires two people to lift it onto the trunnions. Remove the saw blade to make table installation easier.
8. Models G0513 and G0513A40: Secure table
to trunnions, as shown in Figure 23, with (4) M8-1.25 x 16 hex bolts, 8mm lock washers, and 8mm flat washers.
Models G0513, G0513A40 & G0513X2
10
. Attach rear rail to table with (2) M6-1 x 16 cap
screws, as shown in Figure 24.
Attach front rail with (2) M6-1 x 20 hex bolts,
11.
6mm lock washers, and 6mm flat washers, as shown in Figure 24.
Rear Rail
Models G0513X2 G0513X2BF: Secure table
to trunnions with (4) M8-1.25 x 25 hex bolts, 8mm lock washers, and 8mm flat washers.
Trunnions
x 4
Figure 23. Mounting the table.
Re-install saw blade.
9.
x 2
x 2
Front Rail
Figure 24. Rail installation.
Install (1) M8-1.25 hex nut on fence handle,
12.
then thread handle into fence assembly, as shown in Figure 25. Tighten hex nut against fence pivot block to secure handle.
G0513 Series Bandsaws (Mfd. Since 08/22)
Pivot Block
Hex Nut
Figure 25. Example of handle installed on fence
assembly.
-23-
Page 38
13. Pull fence handle up and place fence assem­bly on front rail (see Figures 2627).
Fence
Assembly
Figure 26. Fence assembly installed on G0513.
Fence
Assembly
Model G0513X2BF
16. Attach rail plates to front rail with (3) M6-1 x
20 cap screws, 6mm lock washers, and 6mm flat washers (see Figure 28).
Front Rail
Rail Plate
Flat Washer 6mm
Lock Washer 6mm
Cap Screw
M6-1 x 20
Cap Screw
M8-1.25 x 20
Figure 28. Installing front rail onto table.
17.
Attach outer two rail plates with round, elon-
gated mounting holes to outer part of table bottom with (2) M8-1.25 x 20 knobs and 8mm flat washers.
Lock Washer
8mm
Flat
Washer
8mm
Knob
Figure 27. Fence assembly installed on
G0513A40 and G0513X2.
Push fence handle down to lock fence assem-
14.
bly in place.
Adjust rear rail pad until there is an even
15.
gap between bottom of fence and table, then tighten rail pad hex nut against fence.
Attach remaining rail plate with round mount-
18.
ing holes using (1) M8-1.25 x 20 cap screw, 8mm lock washer, and 8mm flat washer (see Figure 28).
Thread fence handle into fence, then tighten
19. hex nut against fence pivot block (see Figure
29).
Fence
Handle
Hex Nut
Figure 29. Fence handle components.
-24-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 39
20. Install fence on left-hand side of blade.
Place fence flush against bandsaw blade
21. (see Figure 30).
Models G0513A40, G0513X2 & G0513X2BF
24.
Place 8mm flat washer on locking handle
(see Figure 32), slide it through hole in fence, then thread moving plate onto end of locking handle threads.
Slide resaw fence over moving plate, as
25.
shown in Figure 32, so moving plate fits inside channel of resaw fence, then tighten locking handle.
Resaw Fence
Locking
Handle
Figure 30. Fence flush with blade.
22.
Loosen pointer adjustment nut (see Figure
31) and set pointer in line with "0" on mea-
surement scale on rail.
Pointer Nut
Pointer
Figure 31. Calibrating fence pointer
(adjustment nut out of view).
Moving
Plate
Figure 32. Attaching resaw fence.
Locking Handle
Resaw
Fence
Figure 33. Resaw fence properly installed.
23. Re-tighten pointer adjustment nut.
G0513 Series Bandsaws (Mfd. Since 08/22)
-25-
Page 40
Model G0513A40
26. Insert adjustable handle with fender washer through the back of resaw fence (see Figure
34).

Dust Collection

Resaw Fence
Adjustable
Handle
Figure 34. Adjustable handle installed on drift
bar.
Secure drift bar using adjustable
27.
handle (see Figure 35). Make sure drift bar is flat against resaw fence and is straight up and down.
Resaw
Fence
DO NOT operate this bandsaw without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust col­lection system can result in short and long­term respiratory illness.
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust col­lector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to cal­culate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.
To connect a dust collection hose:
Fit a 4" dust hose over each dust port and
1.
secure them in place with a hose clamp (see Figure 36).
Drift
Bar
Figure 35. Drift bar installed on resaw fence.
-26-
Figure 36. Dust hose attached to bottom dust
port.
2. Tug the hoses to make sure they do not
come off.
Note: A tight fit is necessary for proper
performance.
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 41
Adjustment
Overview
The bandsaw is one of the most versatile wood­working machines. However, it has multiple com­ponents that must be properly adjusted for the best cutting results.
For practical and safety reasons, some adjust­ments and test operations must be performed before performing other necessary adjustments. Below is an overview of all the adjustments and the order in which they should be performed:

Initial Blade Tracking

1.
Test Run
2.
Tensioning Blade
3.
Fine Tune Tracking
4.
Adjusting Blade Support Bearings
5.
Adjusting Blade Guides
6.
Aligning Table
7.
Aligning Fence
8.
Bandsaw wheels are either flat or crowned and both shapes track differently. This bandsaw has crowned wheels. As the wheels spin, a properly tracking blade naturally tracks at the center of the wheel (see Figure 37).
PROPER TRACKING
Blade Centered
on Wheel
Blade
Centered
on Wheel
Figure 37. Blade centered on crown of wheel.
Blade tracking is primarily affected by the tilt of the upper wheel, known as “center tracking.” However, the alignment of both wheels plays an important part as well (see Aligning Wheels on Page 71 for more details).
Wheel
Initial Blade Tracking
"Tracking" refers to how the blade rides on the bandsaw wheels. Proper tracking is important for maintaining bandsaw adjustments, achiev­ing correct blade tension, and cutting accurate­ly. Improper tracking reduces cutting accuracy, causes excess vibrations, and places stress on the blade and other bandsaw components. The shape of the wheels and the orientation of the wheels in relation to each other determine how the blade tracks.
The wheels on this bandsaw were aligned at the factory, so center tracking is the only adjustment that needs to be performed when the saw is new.
Serious personal injury can occur if the machine starts while your hand is touch­ing the bandsaw wheel dur­ing tracking adjustments. Disconnect power from the bandsaw before performing blade tracking adjustments.
G0513 Series Bandsaws (Mfd. Since 08/22)
-27-
Page 42
To adjust blade tracking:
DISCONNECT MACHINE FROM POWER!
1.
2. Adjust upper and lower blade guides away
from blade, and raise upper guides approxi-
2
mately
3 of the way up (refer to Adjusting
Blade Guides on Page 35 for detailed instructions).
Note: When adjusting the blade tracking for
the test run in this procedure, the blade must have approximately the same amount of ten­sion as when under operating conditions. After the test run is successfully completed, you will be instructed on how to more accu­rately tension the blade for optimum results.
The wheels may have sharp edges, and the blade teeth may extend beyond the edge, creating a laceration hazard. Be careful when turning the wheels by hand.
7. Rotate upper wheel by hand several times
and watch how blade rides on crown of wheel. Refer to Figure 37 on Page 27 for an illustration of this concept.
— If the blade consistently rides in the center
of the upper wheel, it is tracking properly and no adjustments are necessary; pro­ceed to Step 9.
Move blade tension quick-release lever down
3.
to apply tension to blade.
Open upper wheel cover.
4.
5. Rotate blade tension handwheel until ten-
sion scale (see Figure 38) is between 4 and
6. Rotate handwheel clockwise to increase blade tension. Rotate handwheel counter- clockwise to decrease blade tension.
Blade Tension
Scale
Blade Tension
Handwheel
— If the blade does not consistently ride in
the center of the upper wheel, it is not tracking properly; proceed to Step 8.
Adjust tracking control knob (see Figure
8.
39) in small amounts and continue to rotate
upper wheel by hand at the same time until blade consistently rides in center of bandsaw tire.
Wheel
Blade
Tracking
Control
Lock
Lever
Tracking
Control
Knob
Blade
Tracking
Window
Figure 38. Blade tensioning controls.
6. Loosen the lock lever on the back of the
bandsaw (see Figure 39) so that the blade tracking knob can rotate.
-28-
Figure 39. Blade tracking controls.
Tighten tracking control lock lever, then close
9.
and secure upper wheel cover.
Note: For the best performance from your
saw, regularly maintain proper tracking of the blade. Fine tune tracking must be done with the bandsaw turned ON. Refer to Page 33 for more information.
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 43
Power Cord
Serious injury could occur if you connect
Connection
3. Loosen the right strain relief on the junction
box, then feed the cord into the box with enough slack in the wires to make the con­nections.
(G0513X2BF)
the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.
The power cord connection MUST be performed by an electrician or qualified service personnel.
Items Needed Qty
Cord “ S”-Ty pe , 3-Wire, 14 AWG, 300 VAC, at least 6 ft. long Phillips Screwdriver #2 Wire Nuts for (2) 14 AWG Wires Electrical Tape
To connect the power cord to the machine:
Attach the required plug to the cord per
1.
the plug manufacturer's instructions (refer to Power Supply beginning on Page 10 for specifications and the NEMA plug wiring on Page 76).
Remove the power supply junction box cover
2.
from the right rear of the bandsaw (see Figure 40). It is secured by two screws.
................................................ 1
...................................... 1
........................ 3
................................... As Needed
Re-tighten the strain relief around the cord.
4.
Tug on it to make sure the wires inside the box will not move.
Connect the incoming ground wire to the
5. ground post, as shown in Figure 41.
Power Supply Junction Box
Ground
E
Bandsaw
R
S
Strain Relief
To
From
Power Supply
Ground
Figure 41. Incoming power cord connections.
Secure the two incoming hot wires to the
6.
black and white wires from the bandsaw with wire nuts, then wrap the nuts and wires with electrical tape to make sure they will not come loose.
Re-attach the junction box cover.
7.
Power Supply
Junction Box
Strain Relief
Figure 40. Power supply junction box on rear of
bandsaw.
G0513 Series Bandsaws (Mfd. Since 08/22)
-29-
Page 44

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
table in the
SERVICE section of this manual can help.
setup instructions have been performed. Operating an improperly set up machine
Serious injury or death can result from
Troubleshooting
G0513, G0513A40 & G0513X2
The Test Run consists of verifying the following:
1) The motor powers up and runs correctly, and
2) the switch disabling pin disables the switch properly.
To test run machine:
Clear all setup tools away from machine.
1.
2. Connect machine to power supply.
3. Turn machine ON, verify motor operation,
and then turn machine OFF.
The motor should run smoothly and without
unusual problems or noises.
Insert disabling pin through switch button.
4.
Padlock
Shaft
using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
DO NOT start machine until all preceding
may result in malfunction or unexpect­ed results that can lead to serious injury, death, or machine/property damage.
Figure 42. Disabling pin through switch button.
Try to start machine by pressing switch but-
5.
ton. Machine should NOT start.
— If the machine does not start, the safety
feature of the switch disabling pin is work­ing correctly.
— If the machine does start, immediately
turn it OFF, disconnect power, and con­tact customer service for assistance. The safety feature of the switch disabling pin is NOT working properly and must be replaced before further using the machine.
-30-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 45
DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine
ed results that can lead to serious injury,
Serious injury or death can result from
G0513X2BF
The Test Run consists of verifying the following:
1) The motor powers up and runs correctly, 2) the safety feature of the OFF button works correctly, and 3) the foot brake pedal works correctly.
using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
may result in malfunction or unexpect-
Power Switch
ON Button
OFF Button
Figure 43. G0513X2BF control panel.
Press OFF button to turn machine OFF.
7.
WITHOUT resetting OFF button, try to start
8.
machine by pressing ON button. Machine should not start.
death, or machine/property damage.
To test run machine:
Clear all setup tools away from machine.
1.
2. Press OFF button in.
Connect machine to power supply.
3.
4. Insert key into Master Power Key Switch, then rotate switch to "1" position (see Figure
43). This turns incoming power ON.
Twist OFF button clockwise until it springs
5.
out (see Figure 43). This resets switch so machine can start.
Press ON button (see Figure 43) to turn
6.
machine ON. Verify motor starts up and runs smoothly without any unusual problems or noises.
— If the machine does not start, the safety
feature of the OFF button is working correctly.
— If the machine does start, immediately
turn it OFF, disconnect power, and con­tact customer service for assistance. The safety feature of the OFF button is NOT working properly and must be replaced before further using the machine.
Repeat Steps 56 to turn machine ON.
9.
Allow motor to reach full speed, then step on
10.
foot brake pedal. Blade should stop moving and motor should turn OFF.
— If the blade stops moving and the motor
turns OFF, the foot brake feature is work­ing correctly. Congratulations! The Test Run is complete.
— If the blade does not stop moving, or the
motor does not turn OFF, the foot brake feature is not working correctly. Turn machine OFF, disconnect power imme­diately, and contact customer service for assistance.
G0513 Series Bandsaws (Mfd. Since 08/22)
-31-
Page 46

Tensioning Blade

A properly tensioned blade is essential for mak­ing accurate cuts, maximizing blade life, and making other bandsaw adjustments. However, a properly tensioned blade will not compensate for cutting problems caused by excessive feed rate, hardness variations between workpieces, and improper blade selection.
The Flutter Method
Using the flutter method, you intentionally loosen the blade until it just passes the point of being too loose (when it begins to flutter). Then you gradually tighten the blade until proper tension is reached.
To tension bandsaw blade using flutter method:
1. DISCONNECT MACHINE FROM POWER!
Optimal cutting results for any type of workpiece are achieved through a combination of correct blade selection, proper blade tension, properly adjusted blade guides and other bandsaw compo­nents, and using an appropriate feed rate.
Improper blade tension is unsafe, produces inac­curate and inconsistent results, and introduces unnecessary wear on bandsaw components. Over-tensioning the blade increases the chance of the blade breaking or wheel misalignment. Under-tensioned blades wander excessively while cutting and will not track properly during opera­tion.
The method used to tension the blade is often a matter of preference. This manual describes two methods: the flutter method and the deflec­tion method. Either method will help you properly tension the blade. Experience and personal pref­erence will help you decide which method you prefer.
Make sure the blade is properly center track-
2. ing as instructed in Initial Blade Tracking on Page 27.
Raise guide post all the way, and move upper
3.
and lower guide bearings away from blade (refer to Page 35 for more information).
Engage blade tension quick-release lever to
4.
apply tension to blade.
Connect bandsaw to power, then turn it ON.
5.
Use blade tension handwheel to slowly
6.
decrease blade tension until you see blade start to flutter.
. Slowly increase tension until blade stops flut-
7
tering, then tighten blade tension adjustment knob an additional
8. DISCONNECT MACHINE FROM POWER!
1
8 to 1⁄4 of a turn.
Note: Tensioning the blade before the Test Run was an approximate tension. The following proce­dures fine-tune the blade tension.
-32-
9. Adjust blade guides as described in Adjusting Blade Support Bearings and Adjusting Blade Guides on Pages 34–35.
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 47
The Deflection Method
The deflection method is much more subjective than the flutter method. Each blade will deflect differently and every user will determine what "moderate pressure" means. The following are general guidelines for tensioning the blade with this method.
To tension bandsaw blade using deflection method:

Fine Tune Tracking

During setup, the blade was tracked without the machine connected to power (refer to Page 27). In this procedure, the bandsaw is turned ON to perform fine tuning of the tracking. Make small changes with the blade tracking knob as you monitor the effect on the blade tracking.
1. DISCONNECT MACHINE FROM POWER!
Make sure the blade is properly tracking as
2. instructed in the Initial Blade Tracking on Page 27.
Raise guide post all the way and move upper
3.
and lower guide bearings away from blade (refer to Page 35 for more information).
Engage blade tension quick-release lever to
4.
apply tension to blade.
5. Using moderate pressure, push center of blade sideways.
If blade deflects approximately 1⁄4", it is
properly tensioned. Proceed to Step 6.
If blade deflects less than 1⁄4", it is over-ten-
sioned. Rotate blade tension handwheel counterclockwise two full turns and repeat Step 5.
If blade deflects 1⁄4" or more, blade is not
properly tensioned. Rotate blade tension handwheel clockwise to incrementally ten­sion blade, and repeat Step 5 until blade is properly tensioned.
To fine tune blade tracking:
Close wheel covers and turn bandsaw ON.
1.
Observe blade tracking path through clear
2.
tracking window on right edge of bandsaw (see Figures 4445).
Figure 44. Example of blade, viewed through
tracking window.
3. If necessary, loosen tracking control lock
lever and use tracking control knob (see Figure 45) to adjust the blade so it tracks on the center of the wheel.
Tighten tracking control lock lever (see Figure
4.
45) to secure setting, then turn machine OFF.
. Adjust blade guides as described in Adjusting
6
Blade Support Bearings and Adjusting Blade Guide on Pages 34–35.
G0513 Series Bandsaws (Mfd. Since 08/22)
Blade
Tracking
Window
Tracking
Control
Lock
Lever
Figure 45. Fine-tune tracking controls.
Tracking
Control
Knob
-33-
Page 48
Adjusting Blade
Support Bearings
The support bearings are positioned behind the blade near the blade guides and prevent the blade from pushing backward during cutting operations. Proper adjustment of the support bearings helps you make accurate cuts and prevents the blade teeth from coming in contact with the blade guides while cutting. If this happens, the blade "tooth set" can be ruined, which will greatly reduce the blade's ability to make good cuts.
There are support bearings on the upper and lower blade guide assemblies. Both adjust in the same manner. The following instructions refer to the upper support bearings.
Important: To ensure best results while cutting, make sure the blade is tracking and tensioned correctly before performing this procedure.
Tools Needed Qty
Hex Wrench 5mm .............................................. 1
Feeler Gauge 0.016"
.......................................... 1
Position support bearing approximately
3.
0.016" away from back of blade, as illustrat­ed in Figure 47.
Note: The main purpose of this adjustment
is to prevent the blade from being pushed backward far enough that the blade guides will contact (and ruin) the "tooth set" of the blade during cutting operations.
0.016''
Figure 47. Bearing positioned approximately
0.016" away from back of blade.
4.
Tighten adjustment cap screw to lock support
bearing in place.
To adjust support bearing:
. DISCONNECT MACHINE FROM POWER!
1
Loosen support bearing adjustment screw
2.
(see Figure 46).
Support Bearing
Support Bearing
Adjustment Screw
Figure 46. Upper support bearing controls.
-34-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 49
Adjusting Blade
Guides
The blade guides provide side-to-side support to keep the blade straight while cutting. These guides are adjustable in two ways—forward-and­back and side-to-side.
To keep the blade straight while cutting, the blade guides must be as close to the sides of the blade without exerting any clamping pressure. This dis­tance is typically about 0.004".
To prevent damage to the blade teeth as the blade deflects back while cutting, the guides must be behind the teeth gullets the same amount as the support bearing is behind the blade, which is typi­cally about 0.016" (see Figure 47 on the previous page for an illustration of this relationship).
To adjust the upper blade guides:
DISCONNECT MACHINE FROM POWER!
1.
2. Loosen the thumb screws shown in Figure 48.
Blade Guides
Thumb Screws
Figure 48. Upper blade guide components
(guide post cover removed for clarity).
Note: Models G0513 and G0513A40 use car­bide discs as guides; models G0513X2 and G0513X2BF use ball bearings.
Before adjusting the blade guides, make sure the blade is tracking properly (Page 27) and that it is correctly tensioned (Page 32).
IMPORTANT: Although the function and the dis-
tance adjustment of the blade guides is the same for all the G0513 Series Models, the guide con­trols are not all the same. Use the set of instruc­tions on the following pages that is correct for your model of bandsaw.
Models G0513 & G0513A40
Tools Needed Qty
Hex Wrench 5mm .............................................. 1
Feeler Gauges 0.004", 0.016" Fine Ruler
.......................................................... 1
................... 1 Each
3.
By hand, adjust the distance of the guides
approximately 0.004" from the sides of the blade (see Figure 49), then re-tighten the thumb screws to secure the setting.
0.004" Gap
Blade
Guides
Blade
Figure 49. Correct gap between guide guides
and blade.
G0513 Series Bandsaws (Mfd. Since 08/22)
-35-
Page 50
4. Loosen the guide block cap screw shown in
Blade
Guides
0.004" Gap
Blade
Figure 50.
Make sure that the blade teeth will not con­tact the guides when the blade is against the rear support bearing during the cut or the blade teeth will be damaged.
The lower blade guides are adjusted in the same manner as the upper blade guides. However, some controls are different. Refer to Figure 52 to become familiar with these controls.
Guide
Block
Figure 50. Back of upper blade guides.
By hand, slide the guide block to position the
5.
blade guides approximately 0.016" behind the teeth gullets (see Figure 51), then re­tighten the guide block cap screw to secure the setting.
0.016" Gap
Tooth
Gullet
Guide Block
Cap Screw
Blade Guide
Thumb
Screw
Guide
Block
Figure 52. Lower blade guide controls.
Guide Block
Cap Screw
Figure 51. Correct guide alignment behind the
teeth gullets.
-36-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 51
Blade Gullet
Guide
Bearings
0.016" Gap
Models G0513X2 & G0513X2BF
Tools Needed Qty
Hex Wrench 5mm .............................................. 1
Feeler Gauges 0.004", 0.016"
................... 1 Each
3. Loosen the lateral rod cap screw and slide
the guide block to position the blade guides approximately 0.016" behind the blade gul­lets, as illustrated in Figure 54.
Note: The upper and lower guide bearings are adjusted in the same manner.
To adjust the upper and lower blade guide bearings:
DISCONNECT MACHINE FROM POWER!
1.
2. Familiarize yourself with the blade guide con-
trols shown in Figure 53.
Blade Guide
Bearings
Knurled
Knob
Figure 53. Blade guide controls.
Lateral Rod
Cap Screw
Bearing Rotation
Cap Screw
Note: The 0.016" spacing is ideal, although
with larger blades it may not be possible. In such cases, adjust the guide bearings as far forward as possible to the blade gullets, and still maintain the proper support bearing spacing adjustment.
Figure 54. Lateral adjustment of blade guides.
4.
Tighten the lateral rod cap screw to secure
the setting.
Loosen both bearing rotation cap screws.
5.
Make sure that the blade teeth will not con­tact the guide bearings when the blade is against the rear support bearing during the cut or the blade teeth will be damaged.
G0513 Series Bandsaws (Mfd. Since 08/22)
6. Rotate the knurled knob to position the bear-
ings approximately 0.004" away from the blade.
Re-tighten the cap screws to lock the blade
7.
guide bearings in position.
-37-
Page 52

Aligning Table

To ensure cutting accuracy, the table should be aligned so that the miter slot is parallel to the bandsaw blade, and that the table is perpendicu­lar (front to back) to the blade. These procedures work best with a wide (
Tools Needed Qty
Straightedge ...................................................... 1
Fine Ruler Square Wrench or Socket 13mm
.......................................................... 1
............................................................... 1
Adjusting Miter Slot Parallelism
1.
Make sure that the blade is tracking prop-
erly and that it is correctly tensioned (refer to Pages 3435).
DISCONNECT MACHINE FROM POWER!
2.
3
4") blade installed.
................................... 1
Straightedge
Fine Ruler
Figure 55. Checking miter slot parallelism.
5. Loosen trunnion bolts that secure table (see Figure 56).
Place an accurate straightedge along blade
3.
so that it lightly touches both front and back of blade without going across a tooth (see Figure 55).
Use a fine ruler to measure the distance
4.
between the straightedge and the miter slot (see Figure 55). The distance should be the same at the front and the back of the table.
— If the distance is the same at the front
and back of the table, no adjustment is necessary; proceed to Adjusting Table Perpendicular to Blade on Page 39.
— If the distance is not the same at the front
and back of the table, it must be adjusted; proceed to Step 5.
Trunnion Bolts
(3 of 4)
Figure 56. Location of trunnion bolts.
6. Adjust table until distance between straight-
edge and miter slot is the same at front and back of table.
Retighten trunnion bolts, then repeat Step 4
7.
to verify adjustment.
-38-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 53
Adjusting Table Perpendicular to Blade
1. DISCONNECT MACHINE FROM POWER!
Place a square on the table and against the
2.
back of the blade, as shown in Figure 57. The table should be perpendicular to the back of the blade.

Aligning Fence

To ensure cutting accuracy, the fence should be aligned parallel with the blade. This is achieved by aligning the fence to the miter slot after miter slot parallelism is properly adjusted, as instructed on Page 38.
— If the table is perpendicular to the back
of the blade, no adjustment is necessary; proceed to Aligning Fence on This Page.
— If the table is not perpendicular to the back
of the blade, you must shim the table; pro­ceed to Step 3.
Blade
Square
Table
Figure 57. Squaring back of blade and table.
3. Determine which trunnion is on the low side
of the table, then remove two trunnion bolts from the low trunnion.
Insert a shim, such as a thin washer, between
4.
the table and low trunnion at each mounting location.
Occasionally, even after aligning the fence,
Note:
a symptom known as "blade lead" will develop, requiring the fence to be skewed slightly to com­pensate for the blade lead problem. Refer to Blade Lead on Page 67 for more information on blade lead and skewing the fence.
Tools Needed Qty
Hex Wrench 5mm .............................................. 1
Models G0513 & G0513A40
1. DISCONNECT MACHINE FROM POWER!
2. Make sure table is aligned with blade (see Aligning Table on Page 38 for detailed
instructions).
Install the fence next to the miter slot.
3.
4. Loosen the four cap screws located on the
top face of the fence (see Figures 5859).
G0513 Fence
Cap Screws
Re-install and tighten the trunnion bolts, then
5. repeat Step 2 to verify the adjustment.
G0513 Series Bandsaws (Mfd. Since 08/22)
Figure 58. G0513 fence caps screws.
-39-
Page 54
G0513A40 Fence
Cap Screws
Figure 59. G0513A40 fence cap screws.
Adjust the fence face parallel with the edge of
5. the miter slot, as shown in Figure 61.
5. Adjust the fence face parallel with the edge of
the miter slot.
Tighten the four cap screws, being careful not
6.
to move the fence.
Model G0513X2BF
1. DISCONNECT MACHINE FROM POWER!
Make sure the table is aligned with the blade
2.
(see Aligning Table on Page 38 for detailed instructions).
Install the fence and lock it in place next to
3.
the miter slot.
Loosen the end knobs and the center cap
4.
screw that secure the front rail to the table (see Figure 60).
Figure 61. Example of fence parallel with miter
slot.
6.
Tighten the knobs and cap screw that secure
the rail to the table, being careful not to move the fence.
Adjusting Positive
Stop
The positive stop allows the table to be quickly and accurately returned to the horizontal (0˚) posi­tion after being adjusted to a different angle.
Tools Needed Qty
Machinist's Square ............................................ 1
Open-End Wrench 13mm
To adjust the positive stop:
.................................. 1
Loosen These
Figure 60. Loosen these knobs and cap screw.
-40-
1. DISCONNECT MACHINE FROM POWER!
Adjust the blade tension until the mark on the
2.
blade tension scale is between 4 and 6.
Loosen the hex nut that locks the positive
3.
stop bolt in place.
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 55
Raise the guide post and place a machinist’s
4.
square on the table next to the side of the blade, as illustrated in Figure 62. Adjust the table square with the blade, then secure it with the table tilt lock lever.
Blade
To calibrate the miter gauge:
1. DISCONNECT MACHINE FROM POWER!
2. Place one edge of square against face of
miter gauge and other edge of square against blade side, as shown in Figure 63.
Note: Make sure square does not go across
a blade tooth when performing this step.
— If square rests flush and evenly against
both miter gauge face and blade side, then no adjustments are necessary.
Square
Table
Figure 62. Squaring table to blade.
5. Adjust the positive stop bolt against the bot-
tom of the table and secure it by tightening the hex nut against the trunnion bracket.
Check the adjustment for accuracy.
6.
Loosen the screw on the pointer, but do not
7.
remove it.
Align the tip of the pointer with the 0˚ mark on
8.
the table tilt scale, then re-tighten the screw to secure the setting.
Calibrating Miter
Gauge
— If square does not rest flush and evenly
against both miter gauge face and blade side, the miter gauge must be calibrated; proceed to Step 3.
Figure 63. Squaring miter gauge to blade.
Loosen lock knob on miter gauge and adjust
3.
face flush with edge of square.
The miter gauge needs to be calibrated to the blade when it is first mounted in the miter slot.
Tools Needed Qty
Square ............................................................... 1
Phillips Screwdriver #2
G0513 Series Bandsaws (Mfd. Since 08/22)
...................................... 1
Tighten lock knob, and verify square rests
4.
flush and evenly against both miter gauge face and blade side.
Note: Sometimes the tightening procedure
can affect the adjustment.
Loosen screw that secures angle pointer,
5.
adjust pointer to 0˚ mark on scale, then retighten screw to secure setting.
-41-
Page 56

SECTION 4: OPERATIONS

The purpose of this overview is to provide the nov­ice machine operator with a basic understanding of how the machine is used during operation, so the
discussed later
in this manual
Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual,
training from experienced machine operators outside of this manual by reading "how-to" books, trade magazines, or websites.
To reduce your risk of serious injury, read this entire manual BEFORE
To reduce risk of eye injury from flying

Operation Overview

machine controls/components
are easier to understand.
To complete a typical operation, the operator does the following:
Examines workpiece to make sure it is suit-
1.
able for cutting.
Adjusts table tilt, if necessary, to correct
2.
angle of desired cut.
If using fence, adjusts it for width of cut and
3.
then locks it in place. If using miter gauge, adjusts angle and locks it in place.
seek additional
, and do additional research
using machine.
chips or lung damage from breathing dust, always wear safety glasses and a respirator when operating this machine.
Loosens guide post lock knob, adjusts upper
4.
blade guide height to just clear the workpiece (no more than lock knob.
Checks to make sure workpiece can safely
5.
pass all the way through blade without inter­ference from other objects.
Puts on safety glasses and respirator.
6.
7. Starts dust collector, then bandsaw.
8. Holds workpiece firmly and flatly against both
table and fence (or miter gauge), and then pushes workpiece into blade at a steady and controlled rate until cut is complete.
Operator is very careful to keep fingers away
from blade and uses a push stick to feed nar­row workpieces.
Stops bandsaw, then dust collector.
9.
1
4"), then retightens guide post
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
-42-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 57
Disabling & Locking
To help prevent unsupervised operation,
the switch before
The power switch can be disabled and locked by removing the key, as shown. Locking the switch in this manner can prevent unauthorized opera­tion of the machine, which is especially important if the machine is not stored inside an access­restricted building.
IMPORTANT:
key only restricts its function. It is not a substitute for disconnecting power from the machine when adjusting or servicing.
Disabling & Locking
Switch (G0513,
G0513A40, G0513X2)
The switch can be disabled and locked by insert­ing a padlock through the power button, as shown in Figure 64. Locking the switch in this manner can prevent unauthorized operation of the machine, which is especially important if the machine is not stored inside an access-restricted building.
IMPORTANT: Locking the switch with a padlock only restricts its function. It is not a substitute for disconnecting power from the machine when adjusting or servicing.
Padlock
Shaft
Switch (G0513X2BF)
Locking the power switch with a
POWER
0
I
Figure 64. Switch disabled by a padlock.
The padlock shaft diameter is important to the disabling function of the switch. With any padlock used to lock the switch, test the switch after installation to ensure that it is properly disabled.
Children or untrained people can be killed or seriously injured by this machine. This risk increases with unsupervised operation.
remove the key from leaving machine unattended! Place key in a well-hidden or secure location.
G0513 Series Bandsaws (Mfd. Since 08/22)
-43-
Page 58

General Overview

The bandsaw is one of the most versatile wood cutting tools in the shop. It is capable of perform­ing many different cutting functions including:

Workpiece Inspection

Some wood workpieces are not safe to cut or may require modification before they are safe to cut.
Straight Cuts
Miters
Angles
Compound Angles
Resawing
Ripping
Crosscutting
Irregular Cuts
Simple and Complex Curves
Duplicate Parts
Circles
Beveled Curves
A properly adjusted and tuned bandsaw can be safer to operate than most other saws and per­forms many functions with ease and accuracy.
Basic Cutting Tips
Here are some basic tips to follow when oper­ating the bandsaw:
Replace, sharpen, and clean blades as nec­essary and make adjustments periodically to keep the saw always running in top condition.
Before cutting wood, get in the habit of inspecting all workpieces for the following:
Material Type: This machine is intended for
cutting natural and man-made wood products, and laminate covered wood products. Cutting drywall or cementitious backer board creates extremely fine dust, which may reduce the life of the bearings. This machine is NOT designed to cut metal, glass, stone, tile, etc.
Foreign Objects: Nails, staples, dirt, rocks
and other foreign objects are often embed­ded in wood. While cutting, these objects can become dislodged and hit the operator or break the blade, which might then fly apart. Always visually inspect your workpiece for these items. If they can't be removed, do NOT cut the workpiece.
Large/Loose Knots: Loose knots can
become dislodged during the cutting opera­tion. Large knots can cause blade damage. Choose workpieces that do not have large/ loose knots or plan ahead to avoid cutting through them.
Use a light and even feed rate while cutting. Light contact with the blade will permit easier line following and prevent undue friction.
Avoid trying to turn tight corners because this will twist the blade. Remember, you must saw around corners.
Misuse of the saw or using incorrect tech­niques is unsafe and results in frustration and poor cuts. Remember—the blade does the cutting with the operator’s guidance.
-44-
Wet or "Green" Stock: Cutting wood with
a moisture content over 20% causes unnec­essary wear on the blade and yields poor results.
Excessive Warping: Workpieces with exces­sive cupping, bowing, or twisting are danger­ous to cut because they are unstable and can move unpredictably when being cut. DO NOT cut excessively warped wood.
Minor Warping: Workpieces with slight cup­ping can be safely supported if the cupped side faces the table or fence. On the contrary, a workpiece supported on the bowed side will rock during a cut, leading to loss of control.
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 59

Tilting Table

Models G0513X2 & G0513X2BF
To make beveled cuts, the table can be tilted as indicated below:
Model Tilt Specifications
G0 513, G0513A40 .................... 10° left, 45° right
G0 513X2, G0513X2BF
A table tilt scale with pointer is provided on the trunnion, and a positive stop is provided for quick­ly returning the table back to 0° from a right-tilt setting (see Figures 6566).
Note: The tilt scale on the trunnion serves as a guide only. For more accurate results use a bevel gauge or protractor to set the desired table tilt rela­tive to the blade.
............... 5° left, 45° right
Models G0513 & G0513A40
Table Tilt Scale on
Opposite Face
Table Tilt Scale
Table Tilt
Lever
Table Tilt
Lock Lever
Figure 66. Table tilt controls
(G0513X2 & G0513X2BF rear view).
To tilt the table:
DISCONNECT MACHINE FROM POWER!
1.
2. Loosen the lock lever to enable table move-
ment.
Use the table tilt knob/lever to adjust the
3.
angle of the table as displayed on the angle indicator scale.
Table Tilt
Lock Lever
Table Tilt Knob
Figure 65. Table tilt controls
(G0513 and G0513A40 rear view).
Secure the table with the lock lever/knob
4.
before continuing operation.
G0513 Series Bandsaws (Mfd. Since 08/22)
-45-
Page 60
Setting Upper Blade
Guide Height
When cutting, the blade guides must always be positioned so they just clear (no more than the workpiece. The guide post, shown in Figure 67, allows the upper blade guide assembly to be quickly adjusted for height.
To adjust height of upper blade guides:
1
4")

Blade Selection

Selecting the right blade requires a knowledge of the various blade characteristics to match the blade with the particular cutting operation.
Blade Terminology
A
DISCONNECT MACHINE FROM POWER!
1.
Loosen guide post lock knob (see Figure 67).
2.
Guide Post Handwheel
Guide Post
Lock Knob
Blade Guard
Guide Post
Blade Guide
Assembly
Figure 67. Guide post controls.
3. Use guide post elevation handwheel to adjust
height of guide post so that blade guide assembly just clears (no more than workpiece.
Retighten lock knob to secure setting.
4.
1
4")
B
C
E
D
Figure 68. Bandsaw blade components.
A. Kerf: The amount of material removed by the
blade during cutting.
B. Tooth Set: The amount each tooth is bent
left or right along the blade.
C. Gauge: The thickness of the blade.
D. Blade Width: The widest point of the blade
measured from the tip of the tooth to the back edge of the blade.
E. Tooth Rake: The angle of the tooth face from
a line perpendicular to the length of the blade.
F. Gullet Depth: The distance from the tooth tip
to the bottom of the curved area (gullet).
F
H
G
I
-46-
G. Tooth Pitch: The distance between tooth
tips.
H. Blade Back: The distance between the bot-
tom of the gullet and the back edge of the blade.
I. TPI: The number of teeth per inch measured
from gullet to gullet.
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 61
Blade Dimensions
Length Range ................................ 1301⁄2 "–1311⁄2 "
Width Range
..............................................1⁄8" – 1 "
Blade Length
Measured by the blade circumference, blade lengths are specific to each bandsaw. They are determined by the wheel diameter and distance between the wheels. Blades will vary slightly even in the same length because of how they are welded. Refer to the Accessories section later in this manual for blade replacements from Grizzly.
Blade Width
Measured from the back of the blade to the tip of the blade tooth (the widest point), blade width is often the first consideration given to blade selec­tion. Blade width dictates the largest and smallest curve that can be cut, as well as how accurately it can cut a straight line.
Curve Cutting: Use the chart in Figure 69
to determine the correct blade for curve cut­ting. Determine the smallest radius curve that will be cut on your workpiece and use the corresponding blade width (refer to Cutting Curves on Page 56 for more information).
3
/4"
51/2"
Straight Cutting: Use the largest width blade that you own. Large blades excel at cutting straight lines and are less prone to wander (known as blade lead —refer to Page
67 for more information on blade lead).
Tooth Style
Figure 70 illustrates the three main blade tooth
styles:
Raker Skip Hook
Figure 70. Main blade tooth styles.
Raker: Considered to be the standard because the tooth size and shape are the same as the tooth gullet. The teeth on raker blades usually are very numerous, have no angle, and produce cuts by scraping the material. As a result, smooth cuts can be achieved without cutting fast or generating more heat than other tooth types.
Blade Width
Cutting Radius
Figure 69. Recommended cutting radius per
blade width.
G0513 Series Bandsaws (Mfd. Since 08/22)
Skip: Similar to a raker blade that is missing every other tooth. Because of the design, skip toothed blades have a much larger gullet than raker blades, and therefore, cut faster and generate less heat. However, these blades also leave a rougher cut than raker blades.
Hook: The teeth have a positive angle (downward) which makes them dig into the material, and the gullets are usually rounded for easier waste removal. These blades are excellent for the tough demands of resawing and ripping thick material.
-47-
Page 62
Tooth Pitch
Measured as TPI (teeth per inch), tooth pitch determines the number of teeth. More teeth per inch (fine pitch) will cut slower, but smoother; while fewer teeth per inch (coarse pitch) will cut rougher, but faster. As a general rule, choose blades that will have at least three teeth in the material at all times. Use fine-pitched blades on harder woods and coarse-pitched blades on softer woods.
Tooth Set
Two common tooth sets for wood bandsaw blades are alternate and raker. Each different type of tooth set removes material in a different manner, leaving cuts with different characteristics (see
Figure 71).
Blade Material
Bandsaw blades must meet two requirements: flexibility and hardness. The flexibility of a blade allows it to travel on the wheel as a band, while hardness allows the teeth to cut and hold an edge. Modern materials technology has allowed bandsaw blades to meet these requirements in various ways.
Carbon Steel: These blades are differentially heat treated to provide hard teeth that will hold an edge, and yet be flexible in the back.
Carbide Tooth: Extremely hard carbide is either welded onto or impregnated into the carbon steel blades, providing superior edge-holding charac­teristics (see Figure 72).
Alternate Raker
Figure 71. Common woodcutting bandsaw blade
tooth sets.
Alternate: An all-purpose arrangement
where the teeth are bent evenly left and right of the blade.
Raker: Three teeth in a recurring group—one
bent left, one bent right, and then one that is not bent. The raker set is ideal for most con­tour cuts.
Carbon Steel
Carbide Impregnated Steel
Figure 72. Carbide-tooth blade composition.
Bi-metal Blade: A strip of high-speed tool steel is
precision welded to a flexible carbon blade, then teeth are ground into the blade to provide good edge-holding qualities for blades taking a lot of abuse (see Figure 73).
Carbon Steel Blade
-48-
Weld
High-Speed Steel
Figure 73. Bi-metal blade composition.
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 63

Blade Selection Chart

H
H
H
H
H
H
H
H
H
H
R
H
H
R
H
Use the blade selection chart below as a general guide when selecting a blade for your operation.
Cutting Operation
Resawing
Ripping Thin Stock
Ripping Thick Stock
Ripping Round Stock
Crosscutting Thin Stock
Crosscutting Thick Stock
Crosscutting Round Stock
Narrow (
Blade Width
1
8" –1⁄4") Medium (3⁄16"– 1⁄2") Wide (1⁄2"– 3⁄4")
H
C
H
M
H
C
R
R
F
M
M
R
R
R
R
F
M
F
M
M
Mitre Cut
Tenons
Sharp Curves
Gradual Curves
Tooth Type Tooth Pitch (Teeth per Inch or TPI)
H
Hook Raker Skip
R
R
R
R
M
F
S
S
Key
F M C
Fine
(14-32 TPI)
F
M
Medium
(4-12 TPI)
F
R
M
Coarse
(2-4 TPI)
M
G0513 Series Bandsaws (Mfd. Since 08/22)
-49-
Page 64
Blade Care &
Break-In
Blade Care
A bandsaw blade is a thin piece of steel that is subjected to tremendous strain. You can obtain longer use from a bandsaw blade if you give it fair treatment and always use the appropriate feed rate for your operation.
Be sure to select blades with the proper width, set, type, and pitch for each application. Using the wrong blade will produce unnecessary heat and shorten the life of the blade.

Blade Breakage

Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable in some cases, since it is the natural result of the peculiar stresses that bandsaw blades must endure.
Blade breakage is also due to avoidable circum­stances. Avoidable blade breakage is most often the result of poor care or judgement on the part of the operator when mounting or adjusting the blade or support guides.
The most common causes of blade breakage are:
A clean blade will perform much better than a dirty blade. Dirty or gummed up blades pass through the cutting material with much more resistance than clean blades. This extra resistance also causes unnecessary heat.
Blade Break-In
The sharp teeth tips and edges of a new blade are extremely sharp, and cutting at too fast of a feed rate fractures the beveled edges of the teeth and causes premature blade wear.
To properly break-in a new blade:
Choose the correct speed for the blade and
1.
material of the operation.
Reduce the feed pressure by half for the first
2.
50–100 in
To avoid twisting the blade when cutting,
3.
adjust the feed pressure when the total width of the blade is in the cut.
2
of material cut.
Faulty alignment or adjustment of the blade guides.
Forcing or twisting a wide blade around a short radius.
Feeding the workpiece too fast.
Dull or damaged teeth.
Over-tensioned blade.
Top blade guide assembly set too high above the workpiece. Adjust the top blade guide assembly so that there is approximately
1
8"– 1⁄4" between the bottom of the assembly
and the workpiece.
Using a blade with a lumpy or improperly fin­ished braze or weld.
Continuously running the bandsaw when not in use.
Leaving the blade tensioned when not in use.
-50-
Using the wrong pitch (TPI) for the workpiece thickness. The general rule of thumb is to have not less than two teeth in contact with the workpiece at all times during cutting.
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 65

Changing Blade

power BEFORE changing blade. Serious personal injury could occur if
LACERATION HAZARD!
and difficult to handle.
while handling to reduce
Disconnect bandsaw from
4.
Open the upper and lower wheel covers, and
with gloved hands, slide the blade off of both wheels.
Rotate the blade 90˚ and slide it through the
5.
slot in the table to remove it.
Installing Blade
1. DISCONNECT MACHINE FROM POWER!
machine is started during this procedure.
Bandsaw blades are sharp
Wear heavy leather gloves
the risk of being cut.
Blade changes entail removing the existing blade, installing the new blade, then properly adjusting the blade tension and tracking.
Removing Blade
1. DISCONNECT MACHINE FROM POWER!
Release blade tension by turning blade ten-
2.
sion quick-release lever to the left (see
Figure 74).
2. Slide the blade through the table slot, ensur-
ing that the teeth are pointing down toward the table.
Note: If the teeth will not point downward
in any orientation, the blade is inside-out. Remove the blade, and twist it right side-out.
Slip the blade through the blade guides, and
3.
mount it on the upper and lower wheels (see Figure 75).
Remove table insert and table pin (see
3. Figure 74). Adjust upper and lower guide
bearings as far away as possible from blade.
Quick-Release
Lever
Blade
Guides
Table Pin
Figure 74. Blade changing controls
(G0513X2 shown).
G0513 Series Bandsaws (Mfd. Since 08/22)
Table Insert
Figure 75. Placing blade on the wheels.
4.
Tighten the blade tension lever.
5. Adjust the blade tension (refer to Page 32) and blade tracking (refer to Page 33).
Adjust the upper/lower guides and the sup-
6.
port bearings (refer to instructions beginning on Page 34).
Close the wheel covers.
7.
8. Replace the table insert and table pin.
-51-
Page 66
Changing Blade
Speed
The blade speed can be adjusted to 1700 or 3500 FPM. Speed adjustments are made by moving the V-belt position on the motor and wheel pulleys.
Most woodcutting can be performed successfully at the higher blade speeds. Slower blade speeds generally produce better results when cutting hardwoods, intricate curves, or when an excep­tionally smooth cut is desired.
3. Refer to Figure 77 to locate the correct V-belt position for the desired blade speed and move the V-belt to the indicated pulleys.
BANDSAW
WHEEL
1700 FPM
3500 FPM
Use the chart below as a general guide to blade speed:
Type of Cutting Operation
Blade Speed
(FPM)
Most Species of Wood 3500 Super Dense Hardwood 170 0 Fast/Average Feed Rate 3500 Requires Slow Feed Rate 170 0 Rough Edges Acceptable 3500 Requires Smooth Edges 1700 Quick, Production Cuts 3500 Detailed, Intricate Cuts 170 0
Tool Needed Qty
Hex Wrench 8mm .............................................. 1
To adjust the blade speed:
DISCONNECT MACHINE FROM POWER!
1.
MOTOR WHEEL
Figure 77. V-belt speeds.
Rotate the motor to tension the V-belt, then
4.
tighten the motor mount cap screws.
Check the V-belt tension by applying mod-
5.
erate pressure between the pulleys (see Figure 78). If deflection is not approximately
3
4", re-tension the V-belt until it is.
3
4"
Deflection
Bandsaw
Wheel
2. Loosen motor mount cap screws (see Figure
76), and rotate motor to loosen the V-belt.
Figure 76. Motor mount cap screws.
-52-
Motor
Wheel
Figure 78. V-belt deflection.
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 67

Ripping

Crosscutting

"Ripping" means cutting with the grain of the wood stock. For plywood and other processed wood, ripping simply means cutting down the length of the workpiece. Beveled rip cuts may be performed by tilting the table.
To make a rip cut:
Adjust fence to match width of cut on your
1.
workpiece, then lock fence in place.
Adjust blade guide assembly to proper height
2.
above workpiece.
3.
After all safety precautions have been met,
turn bandsaw ON and wait for it to come to full speed. Slowly feed workpiece into blade until blade is completely through workpiece. Figure 79 shows an example of a ripping operation.
Crosscutting is the process of cutting across the grain of wood. For plywood and other processed wood, crosscutting simply means cutting across the width of the material. Crosscuts can be 90° or angled using the miter gauge. Compound cross­cuts are those where the miter is angled and the table tilted.
To make a crosscut:
Mark workpiece on edge where you want to
1.
begin cut.
Adjust blade guide assembly to proper height
2.
above workpiece.
Adjust miter gauge to correct angle needed
3.
for cut.
Move fence out of the way. Place workpiece
4.
evenly against miter gauge, then line up mark with blade.
Figure 79. Example of a ripping operation.
ALWAYS use a push stick when ripping narrow pieces. Failure to follow these warnings may result in amputation or laceration injuries!
NEVER place fingers or hands in the line of cut. If you slip, your hands or fingers may go into the blade and may be cut.
After all safety precautions have been met,
5.
turn bandsaw ON and wait for it to come to full speed. Slowly feed workpiece into blade until blade is all the way through workpiece. Figure 80 shows an example of a crosscut­ting operation.
Figure 80. Example of a crosscutting operation
with the miter gauge.
G0513 Series Bandsaws (Mfd. Since 08/22)
-53-
Page 68

Resawing

"Resawing" means cutting the thickness of a board into two or more thinner boards (see Figure 81 for an example). The maximum height of a board that can be resawn is limited by the maximum cutting height of the bandsaw.
One of the most important considerations for resawing is blade selection—a wide blade cuts straighter and is less prone to blade lead (see Blade Lead on Page 67 for more details).
For most applications, use a blade with a hook or a skip tooth style. Choose blades with fewer teeth­per-inch (from 3 to 6 TPI), because they offer larg­er gullet capacities for clearing sawdust, which reduces heat buildup and strain on the motor.
2. Use widest blade the bandsaw will accept.
3. Install resaw fence (see Figure 82), set it to
desired width of cut, and lock it in place.
Figure 82. Resaw fence mounted in vertical
position.
Note: When resawing thin workpieces, set up
resaw fence in horizontal position, as shown in Figure 83.
Figure 81. Example of a resawing operation.
When resawing thin pieces, a wandering blade (blade lead) can tear through the side of the workpiece, exposing your hands to the blade teeth. Always use push blocks when resawing and keep your hands clear of the blade.
Using Resaw Fence
Models G0513A40, G0513X 2, and G0513X2BF include a resaw fence.
To use resaw fence:
Verify bandsaw is set up properly, and table
1.
is perpendicular to blade.
Horizontal Position
Allows Upper
Blade Guide to Be
Adjusted Closer to
Thin Workpieces
Figure 83. Fence mounted in horizontal position.
Support ends of board as necessary.
4.
5. Turn machine ON.
Using push paddles and a push stick, keep
6.
pressure against fence and table, and slowly feed workpiece into moving blade until blade is completely through workpiece.
-54-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 69
Using Drift Bar
1/4"
Blade
Resaw Fence
Drift
Bar
1/4"
Blade
Resaw Fence
Drift
Bar
Model G0513A40 includes a drift bar that installs on the resaw fence and is designed to help reduce blade lead by creating a pivot point that provides more control during resaw operations.
To use drift bar:
Blade
Guides
Blade
1. Secure drift bar on resaw fence with adjustable
handle. Make sure drift bar is flat against fence face and is straight up and down.
Slide resaw fence over moving plate on fence
2.
assembly and tighten lock handle.
Move resaw fence up to blade so center of
3.
drift bar is set approximately
1
4" forward of
blade teeth (see Figure 84).
Blade
Drift Bar
Figure 84. Resaw fence with drift bar installed.
4. Mark reference cut line along top of workpiece
(see Figure 85).
Cut Line
Drift
Mark
Bar
Workpiece
Figure 85. Workpiece positioned to cut using
resaw fence with drift bar.
Lock rip fence and resaw fence in position.
7.
8. If necessary for cutting operation, support
ends of board with saw stand or roller stand.
Turn bandsaw ON.
9.
Slowly feed workpiece completely through
10.
blade. Use drift bar as a pivot point to control cut, as shown in Figure 86.
Note: The drift bar allows you to steer your
workpiece while cutting to quickly correct blade lead and keep blade aligned with cut line.
Lower bandsaw blade guides as close to
5.
Adjust resaw fence so blade aligns with mark
6.
G0513 Series Bandsaws (Mfd. Since 08/22)
workpiece as possible (see Figure 85).
made in Step 4 and center of drift bar is set
1
4" forward of blade teeth (see Figure 85).
Blade
Drift
Bar
Guides
Cut Line
Mark
Workpiece
Figure 86. Resawing with drift bar.
Blade
-55-
Page 70

Cutting Curves

Stacked Cuts

When cutting curves, simultaneously feed and turn the stock carefully so the blade follows the layout line without twisting. If curves are sharp or tight, use a narrower blade with more TPI (teeth per inch) and make relief cuts to avoid having to back the workpiece away from the blade.
Always make short cuts first, then proceed to the longer cuts. Relief cuts reduce the chance of the blade being pinched or twisted. Relief cuts are cuts made through the waste portion of the workpiece and are stopped at the layout line, so when you're cutting along the layout line, waste wood is released from the workpiece, alleviating any pressure on the back of the blade. Relief cuts also make it easier to back the workpiece out once the saw blade has come to a stop, if needed.
The list below displays blade widths and the corresponding minimum radii for those blade widths.
Width Min. Radius
1⁄8" ................................................ 1⁄8"
3⁄16" ................................................ 3⁄8"
1⁄4'' ................................................ 5⁄8''
3⁄8'' ............................................... 11⁄4''
1⁄2'' ............................................... 21⁄2''
5⁄8'' ............................................... 33⁄4''
3⁄4'' ............................................... 51⁄2''
One of the benefits of a bandsaw is its ability to cut multiple copies of a particular shape by stack­ing a number of workpieces together. However, before making stacked cuts, ensure that the table is perpendicular (90°) to the blade—otherwise, any error in this setting will be compounded in the workpieces.
To complete a stacked cut:
Align workpieces from top to bottom.
1.
2. Secure all pieces together in a manner that
will not interfere with cutting. Hot gluing along edges works well, as does brad nailing through waste portion. (Be careful not to cut into brads or you may break blade!)
Lay out shape you intend to cut on face of top
3.
piece.
4.
Make relief cuts perpendicular to outline of
your intended shape in areas where changes in blade direction could strain woodgrain or cause blade to bind.
Cut stack of pieces along your layout line as
5.
though you were cutting a single piece (see Figure 87 for an example of a stacked cut setup).
-56-
Figure 87. Example of a stacked cut setup.
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 71
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
1
2" Carbon Steel Replacement Blades
131
Model Width TPI Ty pe Gauge
H4803 H4804 H4805 H4806
H4807 H4808 H4809
H4810 1" 6 Hook 0.035
H4 811 1" 2 Hook 0.035
1
8" 14 Raker 0.025
1
4" 6 Hook 0.025
1
4" 18 Raker 0.025
3
8" 10 Raker 0.025
1
2 " 6 Hook 0.025
1
2 " 10 Raker 0.025
3
4" 3 Hook 0.032
T1194—Resaw Fence with Drift Bar Designed to help reduce blade lead (cut drift) by creating a pivot point that provides more control during resaw operations. The Model T1194 fits the following Grizzly bandsaws:
G0457
G0 513X
G0 513X2
G0 513X2F
G0 513X2B
G0 513X2BF
G0514X
G0514X2
G0514X2B
G0514X3
G0 531B
G0555X
G0566B
G0569
G0636X
G0636XB
G0640X
G0701
G0778
G0817
G0514XF
1
131
2" Timber Wolf Carbon Steel Blades
Model Width TPI Typ e Gauge
H8591 H8592 H8593 H8594 H8595 H8596
H8597 H8598
1
8" 14 HP 0.025
1
4" 4 Pos. Claw 0.025
1
4" 10 Raker 0.025
3
8" 4 Pos. Claw 0.025
3
8" 10 Raker 0.025
1
2 " 3 Pos. Claw 0.025
1
2 " 10 Raker 0.025
3
4" 3 Thin 0.025
H8599 1" 3 Pos. Claw 0.035
G0513 Series Bandsaws (Mfd. Since 08/22)
Figure 88. Model T1194 Resaw Fence w/Drift
Bar.
-57-
Page 72
order online at www.grizzly.com or call 1-800-523-4777
T26403—The Missing Shop Manual: Bandsaw
Dedicated to providing integral information about woodworking tools and techniques that other manuals overlook, the books in this series contain safety facts, explanations about basic project set up, and tips for maximizing tool performance. In Bandsaw, you will find out how to best utilize this essential workshop tool, and how to get the most for your money by getting the most from your equipment. Filled with clear diagrams and instruc­tions, this pocket sized durable manual is ideal for quick reference in the workshop. 112 pages, soft cover.
Basic Eye Protection
T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20456—DAKURA Safety Glasses, Black/Clear T28175—S3960HS Stealth Safety Glasses
T20502
T20503
T28175
Figure 89. The Missing Shop Manual: Bandsaw.
Recommended Metal Protectants
G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT G2871—Boeshield G2870—Boeshield H3788—G96
®
12 Oz. Spray
®
T-9 12 Oz. Spray
®
®
Gun Treatment 12 Oz. Spray
T-9 4 Oz. Spray
T20451
T20456
Figure 91. Assortment of basic eye protection.
®
D2057A—Heavy-Duty SHOP FOX
Mobile Base
This patented base is the most stable on the mar­ket with outrigger type supports. Adjusts from 20"
1
2" to 291⁄2" x 291⁄2". 1000 lb. capacity. Weighs
x 20 34 lbs.
Figure 92. D2057A SHOP FOX® Mobile Base.
Figure 90. Recommended products for protect-
ing unpainted cast iron/steel part on machinery.
-58-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 73
T26544—LED Light w/Mag Base & Flex Arm
This high intensity LED flashlight is ultra-bright and zoomable, allowing you to focus or disperse the light. Has three modes: high beam, low beam, and an emergency flash. Fish eye lens is 1x2000 zoom. Also features a powerful 40 lb. magnetic base, so you can attach this wherever you need light. Base has a 9" flexible clamp arm for addi­tional mobility. Includes the LED light, base, plate, and 3 AAA batteries.
D2272—Tilting Roller Stand
Adjusts from 26" to 44", 0º-45º. 150 lb. capacity.
D2273—Single Roller Stand
1
Adjusts from 26
2" to 45". 250 lb. capacity.
D2274—5 Roller Stand
5
Adjusts from 26" to 44
8". 250 lb. capacity. These super heavy-duty roller stands feature con­venient hand knobs for fast height adjustment.
D2272
D2274
D2273
Figure 93. T26544 LED Light with Base and
Flexible Arm.
T26419—NLGI#2 Syn-O-Gen Synthetic Grease
Formulated with 100% pure synthesized hydrocar­bon basestocks that are compounded with special thickeners and additives to make Syn-O-Gen non-melt, tacky, and water resistant. Extremely low pour point, extremely high temperature oxida­tion, and thermal stability produce a grease that is unmatched in performance.
®
Figure 95. SHOP FOX
roller stands.
T10456—Heavy-Duty Anti-Fatigue Mat 3' x 5'
This Heavy-Duty Anti-Fatigue Mat features bev­eled edges and no-slip tread for safety and comfort. Open-hole design allows liquid to drain through, so it's perfect for wet or oily conditions.
3
Measures 3' wide x 5' long x
8" thick.
Figure 96. Model T10456 Anti-Fatigue Mat.
Figure 94. T26419 Syn-O-Gen Synthetic
Grease.
G0513 Series Bandsaws (Mfd. Since 08/22)
-59-
Page 74
SB1094—5 HP Cyclone Dust Collector
The Model SB1094 features a 5 HP motor, a whopping 2399 CFM of airflow capacity, and a 60-gallon collection capacity. It's packed with features like a built-in sound muffler, an automatic filter paddle brush for easy cleaning, a remote­controlled magnetic switch, and a quick-release lift handle for easy sawdust disposal.
D4206—Clear Flexible Hose 4" x 10' D4256—45° Elbow 4" D4216—Black Flexible Hose 4" x 10' W1034—Heavy-Duty Clear Flex Hose 4" x 10' D2107—Hose Hanger 4 1⁄4" W1015—Y-Fitting 4" x 4" x 4" W1017—90° Elbow 4" W1019—Hose Coupler (Splice) 4" W1317—Wire Hose Clamp 4" W1007—Plastic Blast Gate 4" W1053—Anti-Static Grounding Kit
We've hand picked a selection of commonly used dust collection components for machines with 4" dust ports.
D4206
Figure 97. SB1094 5 HP Cyclone Dust
Collector.
D4256
W1053
W1007
W1317
Figure 98. Dust collection accessories.
D4216
W1017
-60-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 75

SECTION 6: MAINTENANCE

To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments,
maintenance, or service.

Schedule

For optimum performance from this machine, this maintenance schedule must be strictly followed.
Ongoing
To minimize your risk of injury and maintain proper machine operation, shut down the machine imme­diately if you ever observe any of the items below, and fix the problem before continuing operations:
Cleaning &
Protecting
Cleaning the bandsaw is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.
Protect the unpainted cast iron surfaces on the table by wiping it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep the table rust-free with regular applications of products like G96 Gun Treatment, SLIPIT Page 58 for more details).
®
, or Boeshield® T-9 (see
®
Loose mounting bolts.
Worn or damaged saw blade. Worn or damaged wires.
Check/clean wheel brush.
Clean/protect table surface.
Check lubrication points.
Any other unsafe condition.
Monthly Check
V-belt tension, damage, or wear.
Clean/vacuum dust buildup from inside cabi-
net and off motor.

Wheel Brush

The bandsaw is equipped with a lower wheel brush to keep saw dust from building up on the tire. The brush should be checked daily and cleaned when it becomes dirty.

Lubrication

An essential part of lubrication is cleaning the components before lubricating them. This step is critical because dust and chips build up on lubricated components, which makes them hard to move. Simply adding more grease to built­up grime will not result in smooth moving parts. Clean the components in this section with an oil/ grease solvent cleaner or mineral spirits before applying lubrication.
All bearings are sealed and permanently lubri­cated. Leave them alone until they need to be replaced.
Blade Post Rack & Pinion
Lubrication Type ... T26419 or NLGI#2 Equivalent Amount Frequency
.................................................Thin Coat
.......................................... As Needed
There is an adjustment bracket that allows the brush to be adjusted for bristle wear (refer to Adjusting Wheel Brush on Page 68 for detailed instructions).
G0513 Series Bandsaws (Mfd. Since 08/22)
To lubricate the blade post rack and pinion:
DISCONNECT MACHINE FROM POWER!
1.
2. Lower blade guides until they reach the table.
-61-
Page 76
3. Using a rag and mineral spirits, wipe off any
existing grease and sawdust build-up on the rack (see Figure 99).
Rack Exposed
for Lubrication
Apply a thin coat of lubricant to the tension
4.
adjustment assembly and tension lever cam (see Figure 100).
Cam
Adjustment
Assembly
Figure 99. Example of rack lubrication location.
4. Apply a thin coat of lubricant to the rack.
Move the blade post up and down several
5.
times to distribute the lubricant, then remove any excess grease to help reduce potential sawdust build-up.
Tension Adjustment Assembly
Lubrication Type ... T26419 or NLGI#2 Equivalent Amount Frequency
To lubricate tension adjustment assembly:
1. DISCONNECT MACHINE FROM POWER!
2. Open the top wheel cover and look through
3.
.................................................Thin Coat
.......................................... As Needed
the top of the wheel.
Using a rag and mineral spirits, wipe off any
existing grease and sawdust build-up on the blade tension adjustment assembly and ten­sion lever cam.
Figure 100. Example of tension adjustment
assembly locations (top wheel removed for
clarity).
Trunnions
Models G0513 and G0513A40 have steel trun­nions that can be cleaned and lubricated with NLGI#2 grease or equivalent along the sliding surfaces (see Figure 101) when necessary.
Sliding Surfaces
Figure 101. Trunnion lubrication location
(G0513 & G0513A40 only).
Models G0513X2 and G0513X2BF have cast iron trunnions that produce a fine graphite powder over time that acts as a lubricant. We recom­mend not adding lubricant to the trunnions which could make a sticky substance that would prevent smooth movement.
-62-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 77
Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
the
serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather

Troubleshooting

Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not start, or power supply breaker immediately trips after startup.
Machine stalls or is underpowered.
1. Master power key switch in OFF position.
2. Switch disabling pin installed.
3. OFF button depressed/at fault.
4. Incorrect power supply voltage or circuit size.
5. Plug/receptacle at fault/wired incorrectly.
6. Power supply circuit breaker tripped or fuse blown.
7. Motor wires connected incorrectly.
8. Thermal overload relay has tripped/at fault.
9. Start capacitor at fault.
10. Centrifugal switch adjustment/contact points at fault.
11. Contactor not energized/at fault.
12. Wiring broken, disconnected, or corroded.
13. START/STOP switch or ON button at fault.
14. Motor or motor bearings at fault.
1. Dull blade.
2. Workpiece material unsuitable for machine.
3. Feed rate/cutting speed too fast.
4. Workpiece crooked; fence loose or misadjusted.
5. Machine undersized for task.
6. Blade slipping on wheels or not properly tensioned.
7. Belt slipping/pulleys misaligned.
8. Motor wires connected incorrectly.
9. Plug/receptacle at fault/wired incorrectly.
10. Pulley slipping on shaft.
11. Motor overheated.
12. Run capacitor at fault.
13. Extension cord too long.
14. Contactor not energized/at fault.
15. Centrifugal switch/contact points at fault.
16. Motor or motor bearings at fault.
1. Turn master key switch to ON position (Page 3).
2. Remove switch disabling pin.
3. Rotate OFF button head to reset. Replace if at fault.
4. Ensure correct power supply voltage and circuit size.
5. Test for good contacts; correct the wiring (Pages 7576).
6. Ensure circuit is free of shorts. Reset circuit breaker or replace fuse.
7. Correct motor wiring connections (Pages 7576).
8. Reset. Adjust or replace if at fault.
9. Test/replace if at fault.
10. Adjust centrifugal switch/clean contact points. Replace either if at fault.
11. Test all legs for power; replace if necessary.
12. Fix broken wires or disconnected/corroded connections.
13. Replace switch/button.
14. Replace motor.
1. Sharpen/replace blade (Page 51).
2. Only cut wood/ensure moisture is below 20% (Page 44).
3. Decrease feed rate/cutting speed.
4. Straighten or replace workpiece/adjust fence.
5. Use correct blade/reduce feed rate or depth of cut.
6. Adjust blade tracking and tension (Pages 3233).
7. Clean/tension/replace belt (Page 66); ensure pulleys are aligned.
8. Correct motor wiring connections (Pages 7576).
9. Test for good contacts/correct wiring.
10. Tighten/replace loose pulley/shaft.
11. Clean motor, let cool, and reduce workload.
12. Test/repair/replace.
13. Move machine closer to power supply; use shorter extension cord.
14. Test all legs for power; repair/replace if at fault.
15. Adjust centrifugal switch/clean contact points. Replace either if at fault.
16. Replace motor.
G0513 Series Bandsaws (Mfd. Since 08/22)
-63-
Page 78
Symptom Possible Cause Possible Solution
Machine has vibration or noisy operation.
Blade or teeth break/crack.
Blade slows, smokes, shows overheating or wear on one side.
Finished workpieces are rough or show scoring.
Table is hard to tilt.
1. Motor or component loose.
2. Blade weld at fault/teeth broken.
3. Blade at fault.
4. V-belt worn, loose, pulleys misaligned or belt slapping cover.
5. Pulley loose.
6. Motor mount loose/broken.
7. Motor fan rubbing on fan cover.
8. Centrifugal switch needs adjustment/at fault.
9. Motor bearings at fault.
1. Blade tension incorrect.
2. Blade incorrect for application.
3. Excessive feed rate/pressure.
4. Cutting corners too sharply.
5. Blade dull/weld at fault.
6. Blade tracking incorrectly.
7. Blade guides/support bearings not adjusted properly, allowing guides to hit blade teeth.
8. Blade guide height in wrong position.
9. Wheel tires worn or incorrectly installed.
10. Fence or miter slot out of alignment with blade.
11. Bad blade guide bearings/bearings on wheels.
1. Too much side pressure when feeding workpiece.
2. Blade contacting table insert.
3. Blade guides worn or misadjusted.
4. Blade installed backwards or inside out.
5. Wheels out of alignment.
6. Dull, bell-mouthed, or incorrect blade.
7. Fence not parallel with blade.
8. Table surface not parallel or square to blade.
9. V-belt loose or slipping.
1. Blade overloaded and twists while cutting.
2. Blade TPI too coarse.
3. Blade loose and fluttering.
4. Blade tracking incorrect.
5. Blade has missing/bent teeth or faulty weld.
1. Table tilt lock lever tightened.
2. Sawdust or pitch trapped between trunnion and base.
3. Metal burrs on trunnion.
1. Replace damaged/missing bolts/nuts; tighten if loose.
2. Replace blade (Page 51).
3. Replace warped/bent blade (Page 51); resharpen dull
blade.
4. Inspect/replace belt (Page 66). Re-align pulleys if
necessary.
5. Secure pulley on shaft.
6. Tighten/replace.
7. Fix/replace fan cover; replace loose/damaged fan.
8. Adjust/replace if at fault.
9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
1. Adjust blade tension (Page 32).
2. Use correct blade for application (Page 46).
3. Reduce feed rate/pressure.
4. Use a wider arc on outside cuts, or use relief cuts to make tight inside cuts.
5. Replace blade (Page 51).
6. Adjust blade tracking (Page 33).
7. Adjust blade guides/support bearings properly, so guides cannot hit teeth during operation (Pages 3435).
8. Adjust upper blade guide so blade is as close to workpiece as possible (Page 35).
9. Replace or re-install tire.
10. Align table and fence with blade (Pages 3839).
11. Replace blade guides/bearings.
1. Feed workpiece straight into blade.
2. Adjust blade guides to eliminate excess side pressure (Page 35); properly align table (Page 38).
3. Adjust upper blade guides as close to workpiece as possible (Page 35).
4. Check blade installation; make sure teeth face front of machine and point down in table throat. Re-install blade if necessary (Page 51).
5. Adjust wheels so they are coplanar (Page 71).
6. Replace blade (Page 51).
7. Adjust fence/miter slot with blade (Pages 3839).
8. Adjust/shim table/trunnion position until blade and table are parallel and square (Page 38).
9. Tighten V-belt (Page 66). Replace if worn or oily.
1. Decrease feed rate (Page 46).
2. Use correct blade for material and type of cut (Page 46).
3. Increase blade tension as required (Page 32).
4. Adjust blade tracking (Page 33).
5. Replace blade (Page 51).
1. Loosen table tilt lock lever (Page 45).
2. Remove table and clean trunnion sliding surfaces of sawdust or pitch.
3. Remove burrs.
-64-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 79
Symptom Possible Cause Possible Solution
Miter bar binds in miter slot.
Blade tracks incorrectly or comes off wheels.
Cut is crooked or blade wanders (blade lead).
Blade dulls prematurely.
Backside of blade deformation/ cracking.
Sawdust buildup inside cabinet.
Gullets loaded with chips.
1. Miter slot dirty or gummed up.
2. Miter bar bent.
1. Tracking is not adjusted properly.
2. Wheels are not coplanar.
3. Blade tension too loose.
4. Blade guides/support bearings improperly adjusted.
5. Feeding workpiece too fast.
6. Incorrect blade for operation.
7. Blade is bell-mouthed, worn, or dull.
8. Wheel tire damaged or worn.
1. Excessive feed rate/pressure.
2. Blade tension too loose.
3. Blade is too narrow or tooth type/TPI is incorrect for the cut.
4. Inadequate blade support.
5. Blade dull or has damaged tooth set from improper blade guide/support bearing adjustment.
6. Blade tracking incorrect.
7. Table loose.
8. Fence or miter slot out of alignment with blade.
9. Blade guides/support bearings improperly adjusted.
10. Tooth set uneven or teeth sharper on one side than the other.
11. Blade is following grain of wood.
1. Wrong blade tooth type or TPI.
2. Excessive feed pressure.
3. Blade is twisted.
4. Blade is slipping on wheel.
5. Blade guides hitting teeth and ruining tooth set.
1. Excessive feed rate/pressure.
2. Blade tension too high.
3. Incorrect blade guide alignment.
4. Blade guides are worn.
5. Blade tracking too far back; hitting lip of wheels.
1. Blade brushes under table are worn or misadjusted.
2. Clogged dust port.
3. Low CFM (airflow) from dust collection system.
1. Excessive feed rate/pressure.
2. Blade TPI is too fine.
1. Carefully clean miter slot.
2. Replace.
1. Adjust tracking (Page 33).
2. Adjust wheel coplanarity (Page 71).
3. Increase blade tension (Page 32).
4. Properly adjust blade guides/support bearings (Pages 3435).
5. Feed workpiece slower.
6. Install correct blade (Page 46).
7. Install new blade (Page 51) and remove tension from blade when not in use (Page 32).
8. Redress or replace wheel tires.
1. Reduce feed rate/pressure.
2. Increase blade tension (Page 32).
3. Use wider blade. Ensure tooth type and TPI are correct (Page 46).
4. Position upper blade guides as close to workpiece as possible. Properly adjust blade guides/support bearings (Pages 3435).
5. Replace blade (Page 51).
6. Adjust blade tracking (Page 33).
7. Tighten table trunnion bolts or tilt lock lever (Page 45).
8. Align table and fence with blade (Pages 3839).
9. Properly adjust blade guides/support bearings (Pages 3435).
10. Replace blade (Page 51).
11. Increase blade tension (Page 32).
1. Use blade with correct tooth type and TPI (Page 46).
2. Reduce feed rate/pressure.
3. Re-install/replace blade (Page 51).
4. Adjust blade tension (Page 32); clean wheel tire.
5. Properly adjust blade guides/support bearings (Pages 3435).
1. Reduce feed rate/pressure.
2. Adjust blade tension (Page 32).
3. Correct blade guide alignment (Pages 3435).
4. Replace blades guides.
5. Adjust tracking (Page 33).
1. Properly adjust brushes; replace if necessary (Page
61).
2. Clean dust port.
3. Inspect ducting for leaks/clogs and repair as necessary; move dust collector closer to machine; install a stronger dust collection.
1. Reduce feed rate/pressure.
2. Install correct blade (Page 46).
G0513 Series Bandsaws (Mfd. Since 08/22)
-65-
Page 80

V-Belt Service

To replace the V-belt:
1. DISCONNECT BANDSAW FROM POWER!
Checking V-Belt
To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition and properly tensioned. The belt should be free of cracks, fraying, and wear. Belt tension and condition should be checked at least every 3 months—more often if the bandsaw is used daily.
To check V-belt tension:
1. DISCONNECT MACHINE FROM POWER!
2. Open the lower wheel cover.
Check the condition of the V-belt. If the V-belt
3.
is cracked, frayed, or glazed, replace it.
Check V-belt tension by applying moderate
4. pressure between the pulleys (see Figure
102). If deflection is not approximately
tension the V-belt following the same steps you used when changing blade speeds (refer to Changing Blade Speed on Page 52 if necessary).
3
4", re-
Open both wheel covers, and remove the
2.
blade (refer to Changing Blade on Page 51).
Unthread the lower wheel mount bolt shown
3.
in Figure 103, and slide the lower wheel off the bearing shaft.
Wheel Mount Bolt
Figure 103. Example of wheel mount bolt.
Loosen the motor mount cap screws shown
4. in Figure 104.
3
4"
Deflection
Figure 102. V-belt deflection.
Bandsaw
Wheel
Motor
Wheel
Replacing V-Belt
To replace the V-belt, you must remove the blade and the lower wheel. After re-installation, you must properly tension the V-belt.
Tools Needed: Qty
Hex Wrenches 6, 8mm .......................................1
Figure 104. Motor mount cap screws.
5. Slip the old V-belt off of the wheel pulley and
install the new V-belt in its place.
Properly tension the V-belt and tighten the
6.
motor mount cap screws.
Install the lower wheel and secure it with the
7.
wheel mount bolt.
Install the blade and close the wheel covers.
8.
-66-
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 81

Blade Lead

Skewing Fence
1. Cut a straight and parallel wood board
approximately 3⁄4" thick x 3" wide x 16" long.
"Blade Lead" means that the blade does not cut straight when using the fence or miter gauge (see Figure 105). This is a common condition with all bandsaws. Worn or damaged blades may cause lead, and replacing them will fix the problem. Still, if your bandsaw is set up correctly and blade lead occurs, compensate for it by skewing the fence.
Another solution is to install a drift bar on the resaw fence to create a pivot point that will provide more control during resaw operations (see Pages 55 & 57 for more details).
Tip: Cut your board out of a new piece
On wide face of board, draw a straight line
2.
Slide fence out of the way and cut along lay-
3.
Clamp board to bandsaw table, then slide
4.
5. Loosen the four fence adjustment cap screws
3
4" plywood, using a tablesaw. The
of straight "factory edge" of the plywood will ensure accuracy during the following steps. Alternatively, you can use a jointer and table­saw to straighten a piece of scrap wood.
parallel to long edge, similar to layout line shown in Figure 105.
outline halfway through board. Turn bandsaw OFF and wait for blade to stop. Do not move board.
fence over to board so it barely touches one edge of board.
to left of fence face (see Figure 106), skew fence so it is parallel with wood board, con­tacting it evenly along its length, then tighten cap screws.
Figure 105. Example of blade leading away from
line of cut.
Correcting Blade Lead
1.
Ensure blade is properly tensioned (see
Tensioning Blade on Page 32).
Ensure blade guides are adjusted correctly
2.
(see Adjusting Blade Guides on Page 35).
Ensure miter slot and fence are parallel to
3. blade (see Aligning Table on Page 38 and Aligning Fence on Page 39.
Perform test cut with bandsaw, using less
4.
pressure when feeding workpiece through cut.
If there is still blade lead present, com-
pensate for this condition by skewing the fence, as instructed in the following procedure.
Figure 106. Location of fence adjustment cap
screws (G0513X2 shown).
6. Finish cut using fence.
— If blade lead is still present, repeat Steps
15 until cutting results are satisfactory.
G0513 Series Bandsaws (Mfd. Since 08/22)
-67-
Page 82
Adjusting Wheel
Adjusting Quick-
Brush
The lower wheel has a brush, as shown in Figure 107, that is designed to sweep sawdust off the
wheel tire as the wheel rotates. In order to work properly, the brush must make firm contact with the wheel.
Wheel Brush
Release Tension Lever
The quick-release tension lever was set up at the factory for use with the pre-installed 131 1⁄2 " blade. However, if you install a different length blade, you will need to adjust the quick-release adjust­ment screw so that the quick-release lever works correctly.
Keep in mind that actual blade lengths may vary slightly by manufacture.
Tools Needed: Qty
Hex Wrench 5mm .............................................. 1
Open-End Wrench 10mm
To adjust the quick-release tension lever:
DISCONNECT MACHINE FROM POWER!
1.
2. Open the wheel covers and install a new
blade.
.................................. 1
Figure 107. A wheel brush.
Tools Needed: Qty
Wrenches or Sockets 10mm ..............................2
To adjust the brush:
1. DISCONNECT MACHINE FROM POWER!
Open the lower wheel cover.
2.
3. Loosen the bolt and nut that secures the
brush in place.
Adjust the brush so it makes firm, even con-
4.
tact with the wheel—without bending the bristles.
Tighten the bolt and nut to secure the brush
5.
in place.
Loosen the jam nut on the tension adjustment
3.
screw 7-10 turns (see Figure 108).
Tension
Adjustment
Screw
Jam Nut
Wheel Block
Plate
Figure 108. Example of quick-release tension
lever adjustment screw.
4.
Engage the quick-release tension lever, then
turn the blade tension handwheel until the blade tension matches the mark on the blade tension scale for the appropriate blade width.
-68-
Thread the tension adjustment screw (see
5. Figure 108) down until it contacts the wheel
block plate, then back it off 1-2 turns.
Tighten the jam nut.
6.
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 83
Adjusting Guide
Post Travel
The guide post assembly should remain paral­lel with the blade front-to-back and side-to-side along its length of travel. If it does not, follow these instructions to adjust it.
Important: Make sure the table is aligned with the blade from side-to-side and front-to-back before beginning these procedures (refer to Aligning
Table on Page 38 for detailed instructions).
Tools Needed:
Machinist's Square Small Ruler Hex Wrenches 4, 5mm Metal Shims
........................................................ 1
..................................... (As Needed)
Checking/Adjusting Guide Post Parallel with Blade Side-to-Side
1. DISCONNECT MACHINE FROM POWER!
............................................ 1
.................................1 Ea
If there is no gap between the square
and the guide post along its full length, no adjustments need to be made. Proceed to the next procedure.
If there is a gap between the square and
the guide post, the guide post is not paral­lel to the blade. Go to Step 4.
. Loosen each of the four screws shown in
4
Figure 110
1
4 turn.
2. Loosen the guide post lock knob, lower the
guide post to within 1" of the table top, then tighten the knob.
Place a machinist's square on the table next
3.
to the right hand side of the guide post, as shown in Figure 109.
Guide Post
(Front View)
Figure 110. Guide post adjustment screws.
5. Gently tap the lower part of the guide post in
the appropriate direction until there is no gap between the square and the guide post.
Tighten the screws shown in Figure 110.
6.
Figure 109. Example of checking guide post
squareness.
G0513 Series Bandsaws (Mfd. Since 08/22)
-69-
Page 84
Checking/Adjusting Guide Post Parallel with Blade Front-to-Back
1. DISCONNECT MACHINE FROM POWER!
7.
Loosen the four screws shown in Figure 110
on the previous page enough to fit metal shims between the frame and the guide post bracket (see Figure 112).
2. Loosen the guide post lock knob, lower the
blade guide assembly to within 1" of the table top, then tighten the lock knob.
Remove the screws that secure the guide
3.
post guard and move it up and out of the way.
Measure the distance "A" between the upper
4.
front face of the guide post rack and the back of the blade (see Figure 111).
Distance "A"
(Right Side View)
Blade
Guide Post
If the guide post to blade distance is
greater at the bottom than at the top, place a shim between the bottom of the bracket and the frame (Shim "A"). This will tilt the bottom of the guide post toward the blade.
If the guide post to blade distance is less
at the bottom than at the top, place a shim between the top of the bracket and the frame (Shim "B"). This will tilt the bottom of the guide post away from the blade.
Shim "B"
Guide
Bracket
Frame
(Left Side View)
Blade
Distance "B"
Figure 111. Example of measuring distance
between rack and blade at top of guide post.
5.
Measure the distance "B" between the bot-
tom front face of the guide post rack and the back of the blade (see Figure 111).
— If the measurements taken in Steps 45
are equal, no adjustments need to be made. Proceed to Step 9.
If the measurements taken in Steps 45
are not equal, proceed to Step 6.
Place the guide post guard on top of the
6.
guide post assembly so you can access the guide post bracket.
Shim "A"
Guide
Post
Figure 112. Location for placing shims.
8.
Tighten the four screws shown in Figure 110
on the previous page, then repeat Steps 45.
If the measurements are equal, go to
Step 9.
If the measurements are not equal, con-
tinue adding shims as needed until guide post rack to blade distance is the same at the top and bottom.
Install the guide post guard with the screws
9.
removed in Step 3.
-70 -
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 85

Aligning Wheels

Components and Hardware Needed: Qty
56" Long 2x4 ..................................................... 1
3-
1
2"
Tools Needed:
Hex Wrenches 4, 6mm Wrench 13mm Tape Measure Coplanarity Gauge (see Figure 113) Straightedge
Fine Ruler .......................................................... 1
Wheel alignment is one of the most critical factors for optimal performance from your bandsaw.
Heat, vibration, wandering, blade wear, tire wear, and overall bandsaw wear are considerably decreased when the wheels are properly aligned or "coplanar."
Coplanar wheels automatically track the blade by balancing it on the crown of the wheel. This is known as coplanar tracking.
................................................... 1
.................................................... 1
........................................................
.................................1 Ea
................. 1
Checking Coplanarity
1. Make the "Coplanarity Gauge" shown in Figure 113.
56"
1-
17"
22"
1
2"
17"
Note: For best results, straighten the 2x4
with a jointer before cutting.
DISCONNECT MACHINE FROM POWER!
2.
Remove the fence and open both wheel
3.
covers.
Adjust the blade guides away from the blade,
4.
loosen blade tension, remove the table insert and pin, then remove the blade.
5. Remove the table.
6. Re-install the blade, making sure the blade
guides and support bearings are away from the blade, then tighten the blade to the ten­sion that will be used during operation.
Place your coplanarity gauge up against both
7. wheels in the positions shown in Figure 114.
Side View
Figure 113. Dimensions of coplanarity gauge.
Coplanarity
Gauge
Tracking
Knob
Wheels
Adjustment
Hub
Figure 114. Checking for coplanarity.
Gauge Positions
G0513 Series Bandsaws (Mfd. Since 08/22)
-71-
Page 86
— If the wheels are coplanar (Figure 116,
A), the straightedge will evenly touch the top and bottom of both wheels.
A
B
If the wheels are not coplanar (Figure
116, B), place the straightedge on the lower wheel first (ensuring that it touches both the top and bottom rim), then adjust the upper wheel tracking knob to make the upper wheel coplanar and parallel with the lower wheel.
— If the straightedge does not touch both
wheels evenly, the upper wheel needs to be shimmed (Figure 116, D) or the lower wheel needs to be adjusted (Figure 116,
C).
Shimming Upper Wheel
1. DISCONNECT MACHINE FROM POWER!
Make sure the top wheel is adjusted parallel
2.
with the bottom wheel.
With a straightedge touching both points of
3.
the wheel that does not need to be adjusted, measure the distance away from the wheel that is out of adjustment (see Figure 115).
Coplanar
Gauge Contacts Top And Bottom of Both Wheels
Coplanarity Gauge
C
Not Parallel
Not Coplanar
Not Coplanar
Solution: Adjust Tracking Knob
Gauge Only Contacts Bottom Wheel. Top Wheel Needs to Be Tilted.
D
Parallel, Not
Coplanar
Solution: Shim Upper Wheel Out
Difference Between
Wheels
Wheel Out of
Adjustment
Figure 115 Determining distance needed to
shim upper wheel.
Remove the blade from the saw, then remove
4.
the wheel that needs to be shimmed.
Determine how many shim washers you need
5.
to compensate for the distance measured in Step 3 and place them on the wheel shaft.
-72-
Gauge Only Gauge Contacts Wheels Unevenly
Solution:
Adjust Lower Wheel
Hub
Contacts Bottom Wheel
Figure 116. Coplanar diagram.
6. Install the wheel, the original washers, the
securing screw, and the blade.
Tension the blade, then check the wheels
7.
with the coplanarity gauge. Wheel coplanarity changes as the blade is tightened, so it is best to check the wheel alignment when the blade is tensioned as it would be for normal operations.
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 87
8. When the wheels are coplanar, place a mark
on each wheel where you held the straight­edge. This assures repeated accuracy every time you adjust your wheels.
Magnetic Brake
Adjustment
Note: When wheels are properly coplanar,
the blade may not be centered on the crown of the wheel, but it will be balanced.
Adjusting Lower Wheel
Only do this procedure if you cannot make the wheels coplanar with the tracking knob or by shimming the upper wheel. Make sure the upper wheel is adjusted as close as possible to being coplanar with the lower wheel before beginning. Do this procedure with the blade fully tensioned.
To adjust the lower wheel:
DISCONNECT MACHINE FROM POWER!
1.
Loosen the jam nuts on the lower wheel
2.
adjustment hub (see Figure 117).
Adjustment
Hub
Top Tilt
(G0513X2BF)
The space between the magnetic motor brake and brake shoe is preset by the factory at 0.008" (0.2mm). To compensate for this wear, you should adjust this space every two to three years, or if the brake takes over five seconds to stop the motor.
Tools Needed
Phillips Head Screwdriver #2 Feeler Gauges 0.008" Hex Wrenches 3, 4mm
To adjust the magnetic brake:
DISCONNECT MACHINE FROM POWER!
1.
Remove the motor fan cover, then loosen the
2.
cap screws securing the motor fan and brake shoe (see Figure 118).
Optional
Dollar Bill
....................................... 2
............................ 1
.................................1 Ea
Side
Tilt
Bottom Tilt
Figure 117. Lower wheel adjustment control.
3. Loosen one tilt adjustment set screw, then
tighten the opposing set screw an equal amount.
Check the wheels with the coplanarity gauge,
4.
then adjust the lower wheel at the hub as needed until it is parallel and coplanar with the top wheel.
Tighten the jam nuts to lock the tilt adjust-
5.
ment set screws in position.
Side
Tilt
Brake
Shoe
Cap
Magnetic
Brake
Figure 118. Adjusting distance between
magnetic brake and brake shoe.
3. Place the feeler gauge between the brake
shoe and magnetic brake on either side.
Tighten the cap screws on the brake shoe
4.
and motor fan, remove the feeler gauge, then install the motor fan cover.
Screw
Motor
Fan
G0513 Series Bandsaws (Mfd. Since 08/22)
-73 -
Page 88
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical com­ponents!
MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire. This includes the installation of unapproved after­market parts.
WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires dis­connected or connected during any wiring task to ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.
MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
-74 -
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 89
START
STOP
Ground

G0513, G0513A40 & G0513X2 Wiring Diagram

W
Power Switch
(viewed from behind)
Rewired to 110V
Ground
Neutral
110 VAC
Hot
Ground
Hot
220
VAC
G
L5-30 Plug
(As Recommended)
G
Motor wired for 220V
Capacitor
MOTOR
300M 250V
Start
Run
Capacitor
40uF 250V
Motor rewired for 110V
Ground
Hot
6-15 Plug
(As Recommended)
Rewired to 110V
4
1
3
2
Capacitor
MOTOR
Start
300M
250V
Run
Capacitor
40uF 250V
Ground
G0513 Series Bandsaws (Mfd. Since 08/22)
1
3
4
2
READ ELECTRICAL SAFETY
-75-
ON PAGE 74!
Page 90

G0513X2BF Wiring Diagram

Rectifier PU-23-2
Power Supply Junction Box
Ground
E
R
S
Magnetic Switch Assembly
A
E
R
L1/1 L3/5 NO13L2/3
Contactor
SDE MA-18
T2/4
T1/2
S
NC15
NC16
T3/6
NO14
Ground
E
Ground
Control Panel
(Viewed from Behind)
22
14
22
E
14
Ground
Hot
220
VAC
Hot
220V 6-15 Plug
(As Recommended)
21
Power
13
21
ON
13
G
Foot Brake
Switch
1/2 3/4
U
Magnetic
Brake YZG
RESET
Set at
8.7A
8
12
10
95
98
22
14
OFF
21
13
5/6
OL Relay
SDE RA-20
96
V
E
220V Motor
E
U
V
Ground
Run Capacitor
45uF 450VAC
-76-
READ ELECTRICAL SAFETY
ON PAGE 74!
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 91

SECTION 9: PARTS

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

G0513 & G0513A40 Main

22
21
48
55
19
20
24
18
17
17
32
16
33
14
15
34
20
50
18
13
35
61
175
47
10
46
176
37
36
55A
49
11-1
45
38
12
44
42
9
39
39
11
43
31
40
4
8
41
5
61
61
65
64
88
68
63
39
67
60
152
87
60
48
50
152
66
62
69
71
59
72
70
73
74
75
76
39
78
79
80
81
83
82-6
82-1
82-10
84
89
82-5V2
82-4
82-3V2
82-11
85
86
90
82-9
82-8
82-9A
30
17
23
18
26
25
21
24
22
27
G0513 Series Bandsaws (Mfd. Since 08/22)
29
28
61
58
57
56
97
119
92
91
93
82-2
61
94
82-7
95
BUY PARTS ONLINE AT GRIZZLY.COM !
Scan QR code to visit our Parts Store.
82
83
84
-77-
Page 92
G0513 & G0513A40 Main Parts List
REF
PART # DES CRI PTIO N REF P ART # DES CRIPTI ON
4 P0513004 LIFTING EYE BOLT M10-1.5 60 P0513060 STAR KNOB 5 P0513005 MACHINE B ODY 61 P0513061 LOCK NUT M6-1 8 P0513008 FLAT WASHE R 6MM 62 P0513062 STRAIN RELIEF TYPE-1 5/8 9 P0513009 POWER CORD 14G 3W 72" 63 P0513063 HEI GHT PO I NTE R 10 P0513010 HEX NUT M6-1 64 P0513064 HEX NUT M8-1.25 11 P0513011 POINTER 65 P0513065 HEX BOLT M8-1.25 X 100 11-1 P0513011-1 TENSION SCALE LABEL 66 P0513066 STAR KNOB BOLT M10-1.5 X 20 12 P0513012 STEP SCREW M4-.7 X 5 67 P0513067 STAR KNOB BOLT M10-1.5 X 55 13 P0513013 HI NGE S HAFT 68 P0513068 THREADED HA NDLE M1 0-1 . 5 14 P0513014 ROLL PIN 5 X 36 69 P0513069 CAM 15 P0513015 UPP ER WHEE L SHA FT HI NG E 70 P0513070 PILLOW BLOCK 16 P0513016 UPPER WHEEL SHAFT 71 P0513071 HANDLE M12-1.75 17 P0513017 BUS HI NG 72 P0513072 LEVER 18 P0513018 BALL BEARING 6204-2RS 73 P0513073 HEX NUT M12-1.75 19 P0513019 UPPER WHEEL 17" 74 P0513074 LEVER HUB 20 P0513020 I NT RETAI NING RING 47MM 75 P0513075 CAP SCREW M8-1.25 X 20 21 P0513021 WHEEL FLAT WASHER 8MM 76 P0513076 LOCK WASHER 8MM 22 P0513022 CAP SCREW M8-1.25 X 16 78 P0513078 SHAFT COVER 23 P0513023 SAW BLADE 131.5" X 1/2" 6TPI HOOK 79 P0513079 SET SCREW M8-1.25 X 20 24 P0513024 LOCK WASHER 8MM 80 P0513080 HEX NUT M8 -1. 25 25 P0513025 HEX BOLT M6-1 X 30 81 P0513081 LOWER WHEEL SHAFT 26 P0513026 URETHANE TIRE 17" 1-PAIR 82 P0513082 MOTOR 2HP 110V/220V 1-PH 27 P0513027 LOWER WHEEL 17" 82-1 P0513082-1 MOTOR FA N COVE R 28 P0513028 LOWER WHEEL PULLEY 82-2 P0513082-2 MOTOR FA N 29 P0513029 HEX NUT 1-1 4 82-3V2 P0513082-3V2 S CAP 300M 250V 1-1/2 X 2-3/8 V2.01.10 30 P0513030 LOCK WASHER 1" 82-4 P0513082-4 S CAPACITOR COVER 31 P0513031 MOTOR CORD 14G 3W 82-5V2 P0513082-5V2 R CAP 40M 250V 1-1/2 X 2-3/4 V2.01. 10 32 P0513032 COMPRESSION SPRING 7 X 8 X 90 82-6 P0513082-6 R CAPACITOR COVER 33 P0513033 ROLL PIN 3 X 16 82-7 P0513082-7 MOTO R J UNCTI ON B OX 34 P0513034 ALIGNMENT PLATE 82-8 P0513082-8 CO NTACT PL T-TUNGS TEN 5HP OR LE SS 35 P0513035 THRUST BEARING 51201 82-9 P0513082-9 CE NTRI FUG AL S WI TCH 5 / 8 -17 25 36 P0513036 2- BUTTON P OWER S WI TCH 82-9A P0513082-9A CENTRI FUG AL S WI TCH W/ CONT P LATE 37 P0513037 HANDWHEEL TYPE-17 137D X 10B-S 82-10 P0513082-10 BALL BEARING 6203ZZ (FRONT) 38 P0513038 TENS I O N ADJ USTI NG ROD 82-11 P0513082-11 BALL BEARING 6205ZZ (REAR) 39 P0513039 FLANGE SCREW M5-.8 X 10 83 P0513083 HEX BOLT M5-.8 X 16 40 P0513040 EX T TOOTH WA SHER 5 MM 84 P0513084 LOCK WASHER 5MM 41 P0513041 HEX NUT M5-. 8 85 P0513085 MOTOR MOUNT BRACKET 42 P0513042 FLANGE SCREW M5-.8 X 16 86 P0513086 CAP SCREW M8-1.25 X 20 43 P0513043 SWITCH BACK PLATE 87 P0513087 STRAIN RELIEF PLATE 2-HOLE 44 P0513044 HEX BOLT M8-1.25 X 16 88 P0513088 FLANGE SCREW M5-.8 X 10 45 P0513045 FLA T WASHE R 8MM 89 P0513089 PI LLOW BLOCK 46 P0513046 UPPER WHEEL SLIDING BRACKET 90 P0513090 KEY 5 X 5 X 35 47 P0513047 HEX BOLT M6-1 X 25 91 P0513091 HEX BOLT M8-1.25 X 20 LH 48 P0513048 RIVET 3 X 13MM BLIND, STEEL 92 P0513092 MOTOR PULLEY TYPE-A 3.5" 49 P0513049 HEX BOLT M6-1 X 10 93 P0513093 V-BELT A42 50 P0513050 CLE AR WI NDOW 94 P0513094 HEX BOLT M6-1 X 10 55 P0513055 UPPER WHEEL COVER (G0513) 95 P0513095 LOWER WHEEL COVER (G0513) 55 P0513A40055 UPPER WHEEL COVER (G0513A40) 95 P0513A40095 LOWER WHEEL COVER (G0513A40) 55A P0513055A UPPER WHEEL COVER ASSY (G0513) 97 P0513097 FLAT WASHER 8MM 55A P0513A40055A UPPER WHEEL COVER ASSY (G0513A40) 119 P0513119 FLA T WASHE R 8MM 56 P0513056 HEX BOLT M6-1 X 10 152 P0513152 HEX BOLT M6-1 X 20 57 P0513057 FLA T WASHE R 6MM 175 P0513175 HEX BOLT M6-1 X 20 58 P0513058 WHEEL BRUSH 176 P0513176 BUS HI NG 59 P0513059 HEX BOLT M6-1 X 25
-78 -
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G0513 Series Bandsaws (Mfd. Since 08/22)
Page 93
G0513 & G0513A40 Table, Trunnion & Lower
REF P ART # DES CRIPTION RE F P ART # DE S CRIPTI ON
Blade Guides
127
129
131
132
133
134
130
135
77
96
196
126
128
116
113
115
116
163
99
102
112
148
114
115
98
119
123
100
121
122
106
124
120
101
103
105
107
139
104
117
118
113
109
108
110
111
103
77 P0513077 LOCK WASHER 8MM 118 P0513118 LOCK HANDLE M8-1.25 96 P0513096 FLAT WASHER 8MM 119 P0513119 FLAT WASHER 8MM 98 P0513098 CAP SCREW M10-1.5 X 35 120 P0513120 POINTER 99 P0513099 HEX NUT M10-1. 5 121 P0513121 TRUNNION PLATE 100 P0513100 TRUNNIO N GEAR 122 P0513122 LOCK WASHER 8MM 101 P0513101 STAR KNOB BOLT 123 P0513123 CAP SCREW M8-1.25 X 16 102 P0513102 TRUNNIO N SUPPORT BRACK ET 124 P0513124 CARRIAGE BOLT M8-1.25 X 80 103 P0513103 LOCK WASHER 10MM 126 P0513126 TABLE 17" X 17" (G0513) 104 P0513104 FLAT WASHER 10MM 126 P0513A40126 TABLE 17" X 17" (G0513A40) 105 P0513105 CAP SCREW M6-1 X 15 127 P0513127 TABLE INSERT 106 P0513106 CAP SCREW M6-1 X 50 128 P0513128 TABLE PIN 107 P0513107 ALI GNME NT ROD 129 P0513129 HEX BOLT M8-1.25 X 20 LH 108 P0513108 HEX NUT M6 -1 130 P0513130 L EFT GUARD 109 P0513109 ADJUSTMENT KNOB BOLT M6-1 131 P0513131 THUMB SCREW M6-1 X 1 6 110 P0513110 BALL BEARING 6000ZZ 132 P0513132 LOWER BLADE GUIDE SUPPORT 111 P0513111 BUTTON HD CAP SCR M10-1.5 X 20 133 P0513133 BLADE GUIDE 112 P0513112 FLAT WA SHER 8MM 134 P0513134 GUI DE A DJ USTMENT SHA FT 113 P0513113 FLAT WA SHER 8MM 135 P0513135 RI GHT GUARD 114 P0513114 PHLP HD SCR M4-.7 X 6 139 P0513139 CAP SCREW M10-1.5 X 30 115 P0513115 GEAR PLATE 148 P0513148 CARRIAGE BOLT M8-1.25 X 85 116 P0513116 LOCK NUT M8-1.25 163 P0513163 LOCK WASHER 8MM 117 P0513117 PHLP HD SCR M4-. 7 x 6 196 P0513196 STEEL BALL 5MM
G0513 Series Bandsaws (Mfd. Since 08/22)
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-79 -
Page 94
REF PART # DE SCRIP TION REF P ART # DESCRI PTIO N
211
216
202

G0513 Fence

218
220
212
207
204
209
220
215
217
213
225
226
223
201
205
227
221
203
208
222
222
210
125
206
228
214
219
125 P0513125 FENCE ASSEMBLY W/RAILS 214 P0513214 REA R FENCE RA I L 201 P0513201 FRO NT FENCE RAI L 215 P0513215 HEX NUT M6 -1 202 P0513202 FENCE BASE 216 P0513216 HEX NUT M1 8-1. 5 203 P0513203 A LIGNMENT SHAFT 217 P0513217 FRONT RAI L END CAP 204 P0513204 LOCK BLOCK SHAFT 218 P0513218 FENCE END CAP 205 P0513205 SPRING PLATE 219 P0513219 REAR RA I L END CAP 206 P0513206 SPACER PLATE 220 P0513220 TAP SCREW M3.5 X 8 207 P0513207 FE NCE 221 P0513221 FENCE SCALE 208 P0513208 SLEEVE 222 P0513222 HEX NUT M6 -1 209 P0513209 FE NCE LOCK HANDLE 223 P0513223 LOCK WASHER 6MM 210 P0513210 RAIL PAD 225 P0513225 HEX BOLT M6-1 X 20 211 P0513211 CO NVEX WI NDOW 226 P0513226 FLANGE SCREW M4-.7 X 10 212 P0513212 CAP SCREW M6-1 X 55 227 P0513227 FL AT WASHER 6MM 213 P0513213 LOCK CAM 228 P0513228 CAP SCREW M6-1 X 16
-80-
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G0513 Series Bandsaws (Mfd. Since 08/22)
Page 95

G0513A40 Fence

231
REF PART # DES CRIPTIO N REF PART # DESCRI PTION
201
203
202
204 223
210
225
206
215
227
222
224
207
205
232
226
216
214
209
230
228-1
228-2
229
228
221
208
212
213
217
219
218
201 P0513A40201 SPACER PLATE 218 P0513A40218 LOCK WASHER 6MM 202 P0513A40202 ADJUST BASE 219 P0513A40219 HEX BOLT M6-1 X 20 203 P0513A40203 FENCE MOUNT RO D 220 P0513A40220 TAP SCREW M3.5 X 8 204 P0513A40204 LOCK BLOCK 221 P0513A40221 CAP SCREW M6-1 X 16 205 P0513A40205 SHAFT 222 P0513A40222 FLANGE BOLT M4-.7 X 8 206 P0513A40206 SPRING PIECE 223 P0513A40223 HEX NUT M8- 1. 25 207 P0513A40207 CONVEX WI NDO W 224 P0513A40224 FLANGE SCREW M4-.7 X 6 208 P0513A40208 REAR RAIL 640MM 225 P0513A40225 CAP SCREW M6-1 X 25 209 P0513A40209 RAIL PAD M6-1 X 20 226 P0513A40226 HEX NUT M6 -1 210 P0513A40210 FENCE HANDLE M8-1.25 X 22 227 P0513A40227 FLAT WASHER 8 MM 211 P0513A40211 GUARD PI ECE 228 P0513A40228 ALUMI NUM RESA W FENCE 590MM 212 P0513A40212 PLUG 228-1 P0513A40228-1 TAP SCREW M3.5 X 12 213 P0513A40213 FRONT RAI L 64 0MM 228-2 P0513A40228-2 FENCE END CAP 214 P0513A40214 CAST I RON FENCE 590MM 229 P0513A40229 RESAW DRIFT BAR 6-1/4" X 1-1/4" 215 P0513A40215 LOCKING HANDLE M8-1.25 X 44 230 P0513A40230 FENDER WAS HER 8MM 216 P0513A40216 MOVING PLATE 231 P0513A40231 ADJ HANDLE 65L, M8-1.25 X 25 217 P0513A40217 FLAT WAS HER 6MM 232 P0513A40232 FENCE SCALE 18-1/2"
211
220
G0513 Series Bandsaws (Mfd. Since 08/22)
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-81-
Page 96
G0513 & G0513A40 Upper Blade Guides &
Miter Gauge
163
165
164V2
174V2
162
142
140
141
136
137
138-1
138
143
144
172
166
169
170
147
167
168
163
171
151
145
156
198
199
146
196
134
161V2
6
153
150
149
160
157A
159
158
157
149
155
154
149
192
193
194
-82-
173
BUY PARTS ONLINE AT GRIZZLY.COM !
Scan QR code to visit our Parts Store.
173-3
173-5
173-4
173-6
173-1
173-8
173-7
173-2
173-9
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 97
G0513 & G0513A40 Upper Blade Guides &
REF PART # DE SCRI PTIO N RE F P ART # DESCRIP TION
Miter Gauge Parts List
6 P0513006 SET SCREW M5-.8 X 5 163 P0513163 LOCK WASHER 8MM 134 P0513134 GUI DE ADJUSTME NT SHAFT 164V2 P0513164V2 GUIDE BRACKET 14MM V2.06.09 136 P0513136 CAP SCREW M8-1.25 X 80 165 P0513165 WORM CYL I NDER 137 P0513137 FLAT WAS HER 8MM 166 P0513166 FIXED PLATE 138 P0513138 UPPER BLADE GUARD 167 P0513167 PI NION GEAR 15T 138-1 P0513138-1 BLADE GUARD SCALE 168 P0513168 PINION GEAR STEP BOLT 140 P0513140 STEP SCREW M4-.7 X 5 169 P0513169 BRACKET COVER 141 P0513141 FIBE R WASHER 5MM 170 P0513170 CAP SCREW M8-1.25 X 16 142 P0513142 SLIDING PLATE 171 P0513171 PHLP HD SCR M4-.7 X 8 143 P0513143 EXT RETA I NI NG RI NG 15 MM 172 P0513172 SET SCREW M6-1 X 16 144 P0513144 BALL BEARING 6202ZZ 173 P0513173 MITER GAUGE ASSY 145 P0513145 UPPER BLADE GUIDE SUPPORT 173-1 P0513173-1 GUIDE BAR 146 P0513146 BLADE GUIDE 173-2 P0513173-2 T-SLOT WASHER 8MM BLACK 147 P0513147 THUMB SCREW M6 -1 X 16 173-3 P0513173-3 I NDICATO R 149 P0513149 CAP SCREW M6-1 X 15 173-4 P0513173-4 NYLON WASHER 1/4" 150 P0513150 ADJ US TMENT SHAFT 173-5 P0513173-5 MITER GAUGE HANDLE 1/4"-20 151 P0513151 UPPER SPACING SLEEVE 173-6 P0513173-6 MITER GAUGE BODY 153 P0513153 UPPER GUIDE SUPPORT BLOCK 173-7 P0513173-7 INDEXING PIN 154 P0513154 PHLP HD SCR M4-.7 X 10 173-8 P0513173-8 PHLP HD SCR M6-1 X 6 155 P0513155 HEX NUT M4- . 7 173-9 P0513173-9 FLANGE SCREW M5-.8 X 8 156 P0513156 RACK 174V2 P0513174V2 BUSHING W/HEX NUT V2.04. 19 157A P0513157A GUIDE POST ASSEMBLY 192 P0513192 HEX WRE NCH 5MM 157 P0513157 GUIDE POST 193 P0513193 HEX WRENCH 8 MM 158 P0513158 HANDWHEEL TYPE-17 137D X 10B-S X M10-1.5 194 P0513194 WRENCH 10 X 13MM OPEN-ENDS 159 P0513159 HEX BOLT M6-1 X 20 196 P0513196 STEEL BALL 5MM 160 P0513160 LOCK COLLAR 198 P0513198 CAP SCREW M5-.8 X 12 161V2 P0513161V2 THREADED BUSHING V2.06.09 199 P0513199 FL AT WASHER 5 MM 162 P0513162 CAP SCREW M8-1.25 X 20
G0513 Series Bandsaws (Mfd. Since 08/22)
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-83-
Page 98

G0513 Labels

177V2
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
Note: Labels marked with ### must have individual
letters/numbers. DO NOT print with clear background.
• Scale= 1:1
(unless otherwise noted)
• Labels MUST be made of
chemical-resistant material
G0513 Machine Labels
Note: Labels marked *** have changed since last sent.
###
###
grizzly.com
***
Note: Labels marked with ### must have individual
letters/numbers. DO NOT print with clear background.
• Scale= 1:1
(unless otherwise noted)
• Labels MUST be made of
chemical-resistant material
G0513 Machine Labels
(08/29/18)
Note: Labels marked *** have changed since last sent.
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
INJURY HAZARD!
Do not open door while machine is connected to power or blade is in motion.
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
G0513 Series
Generic Labels
(7/12/13)
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
WARNING!
INJURY/SHOCK
HAZARD! Disconnect power before adjustments, maintenance, or service.
INJURY HAZARD!
Do not open door while machine is connected to power or blade is in motion.
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
Specifications
Motor: 2 HP, 110V/220V, 1-PH, 60 Hz Motor Prewired: 220V Amp Draw: 10A at 220V; 20A at 110V Table Size: 17" x 17" Blade Speeds: 1700 & 3500 FPM Blade Length: 131-1/2" Blade Width Range: 1/8" – 1" Max. Cutting Width Left of Blade: 16-1/4" Max. Cutting Height: 12-1/8" Table Tilt: 10˚L ⁄ 45˚R Weight: 266 lbs.
Mfd. for Grizzly in Taiwan
191
179
WARNING!
EYE/LUNG INJURY
HAZARD! Always wear safety glasses and a respirator when using this machine.
180
To reduce risk of death or serious injury, read manual BEFORE using machine.
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
178
17" 2 HP BANDSAW
To reduce risk of serious injury when using this machine:
1. Read & understand owner’s manual before operating.
2. Never touch moving blade—keep hands out of blade path.
3. Always wear approved eye protection and respirator.
4. Only remove jammed cutoff pieces when blade is stopped.
5. Use push stick or holding jig to cut small or narrow pieces.
6. Disconnect power before changing blades or adjusting.
7. Maintain adjustment of blade tension, tracking, & guides.
8. Keep upper guide adjusted to just clear the workpiece.
9. Hold workpiece firmly against table to maintain control.
10. Only run saw with wheel covers closed & all guards in place.
11. Never reach under table while blade is in motion.
12. Secure/remove loose clothing and long hair.
Date
13. DO NOT expose to rain or use in wet locations.
14. DO NOT operate under influence of drugs or alcohol.
SN
15. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
.
MODEL G0513
186
181
INJURY HAZARD!
Do not open door while machine is connected to power or blade is in motion.
183
Disconnect power before adjustments, maintenance, or service.
INJURY/SHOCK
HAZARD!
184
185
Model G8588
189
195
187
188
197
REF PART # DESCRIPTION REF PART # DESCRIPTION
177V2 P0513177V2 MACHINE ID LABEL V2.07.18 186 P0513186 MODEL NUMBER LABEL 178 P0513178 ELECTRICITY LABEL 187 P0513187 TOUCH-UP PAINT, GRIZZLY GREEN 179 P0513179 GLASSES/RESPIRATOR LABEL 188 P0513188 TOUCH-UP PAINT, LIGHT GRAY 180 P0513180 READ MANUAL LABEL 189 P0513189 GUIDE POST ADJUST LABEL 181 P0513181 DOOR WARNING LABEL 191 P0513191 BLADE TENSION SCALE LABEL 183 P0513183 DISCONNECT POWER LABEL 195 P0513195 GUIDE POST LOCK LABEL 184 P0513184 GRIZZLY NAMEPLATE-SMALL 197 P0513197 GRIZZLY.COM LABEL 185 P0513185 SAW TENSION LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
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181
INJURY HAZARD!
Do not open door while machine is connected to power or blade is in motion.
178
G0513 Series Bandsaws (Mfd. Since 08/22)
Page 99
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
Note: Labels marked with ### must have individual
letters/numbers. DO NOT print with clear background.
• Scale= 1:1
(unless otherwise noted)
• Labels MUST be made of
chemical-resistant material
G0513 Machine Labels
Note: Labels marked *** have changed since last sent.
###
###
Specifications
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
INJURY HAZARD!
Do not open door while machine is connected to power or blade is in motion.
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
G0513 Series
Generic Labels
(7/12/13)
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
WARNING!
INJURY/SHOCK
HAZARD! Disconnect power before adjustments, maintenance, or service.
INJURY HAZARD!
Do not open door while machine is connected to power or blade is in motion.
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
G0513A40
REF P ART # DESCRIP TI ON RE F PART # DE SCRIP TI ON
Motor: 2 HP, 110V/220V, 1-PH, 60 Hz Prewired Voltage: 220V Amp Draw: 9.5A at 220V; 19A at 110V Table Size: 17" x 17" Blade Speeds: 1700 & 3500 FPM Blade Length Range: 130-1/2" – 131-1/2" Blade Width Range: 1/8" – 1" Max. Cutting Width Left of Blade: 16-1/4" Max. Cutting Height: 12-1/8" Table Tilt: 10˚L ⁄ 45˚R Weight: 266 lbs.
Mfd. for Grizzly in Taiwan
313
312
WARNING!
EYE/LUNG INJURY
HAZARD! Always wear safety glasses and a respirator when using this machine.
311
th
ANNIVERSARY EDITION
40
To reduce risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Never touch a moving blade and always keep hands out of blade path or “line of cut.”
3. Always wear approved eye protection and respirator.
4. Only plug power cord into a grounded outlet.
5. Only remove jammed cutoff pieces when blade is stopped.
6. Use push stick or holding jig to cut small or narrow pieces.
7. Turn motor OFF and disconnect power before changing blades, making adjustments, or servicing.
8. Maintain proper adjustment of blade tension, tracking, guides, and thrust bearings.
9. Keep upper guide adjusted to just clear the workpiece.
10. Hold workpiece firmly against table to maintain control.
11. Only run saw with wheel covers closed and guards in place.
12. Never reach under table while blade is in motion.
13. DO NOT wear loose clothing, gloves, jewelry, or other articles that can get entangled. Tie back long hair and roll up sleeves.
Date
14. DO NOT expose to rain or use in wet locations.
15. DO NOT operate under influence of drugs or alcohol.
SN
16. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
MODEL G0513A40
17" 2 HP BANDSAW
WARNING!
301
302

G0513A40 Labels

303
INJURY HAZARD!
Do not open door while machine is connected to power or blade is in motion.
304
305
314
315
.
To reduce risk of death or serious injury, read manual BEFORE using machine.
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
310
309
308
grizzly.com
306
307
INJURY/SHOCK
HAZARD! Disconnect power before adjustments, maintenance, or service.
304
INJURY HAZARD!
Do not open door while machine is connected to power or blade is in motion.
316
310
301 P0513A40301 MACHINE ID LABEL 309 P0513A40309 40TH ANNIVERSARY LABEL 302 P0513A40302 MODEL NUMBER LABEL 310 P0513A40310 ELECTRICITY LABEL 303 P0513A40303 GRIZZLY NAMEPLATE 311 P0513A40311 READ MANUAL LABEL 304 P0513A40304 DO NOT OPEN DOOR LABEL 312 P0513A40312 EYE LUNG HAZARD LABEL 305 P0513A40305 DISCONNECT POWER LABEL 313 P0513A40313 BLADE TENSION SCALE LABEL 306 P0513A40306 TOUCH-UP PAI NT, GRI ZZLY GREE N 314 P0513A40314 GUIDE POST ADJUST LABEL 307 P0513A40307 TOUCH-UP PAI NT, GRI ZZLY BLA CK 315 P0513A40315 SAW TENSION LABEL 308 P0513A40308 GRIZZLY.COM LABEL 316 P0513A40316 GUIDE POST LOCK LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
G0513 Series Bandsaws (Mfd. Since 08/22)
BUY PARTS ONLINE AT GRIZZLY.COM !
Scan QR code to visit our Parts Store.
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Page 100
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BUY PARTS ONLINE AT GRIZZLY.COM !
Scan QR code to visit our Parts Store.
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G0513 Series Bandsaws (Mfd. Since 08/22)
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