Grizzly G0513X2F User Manual

MODEL G0513 SERIES

HEAVY-DUTY 17" BANDSAW

OWNER'S MANUAL

(MODELS G0513, G0513P, G0513ANV,

& EXTREME MODELS G0513X2, G0513X2B,

G0513X2BF, & G0513X2F)

For Model

G0513X2B

Only

Model

G0513X2B

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TS15097 PRINTED IN TAIWA N

Model

G0513ANV

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 3

Manual Accuracy ........................................... 3

Contact Info.................................................... 3

G0513 Series Combination Manual ............... 3

Basic Controls ................................................ 4

Control Panel ............................................... 4

Front Controls .............................................. 4

Motor Brake ................................................. 4

Rear Controls .............................................. 5

SECTION 1: SAFETY ....................................... 8

Safety Instructions for Machinery .................. 8

Additional Safety for Bandsaws ................... 10

SECTION 2: POWER SUPPLY ...................... 11

Availability .................................................. 11

Full-Load Current Rating ........................... 11

Circuit Information ..................................... 11

Circuit Requirements ................................. 12

Grounding Requirements .......................... 12

Extension Cords ........................................ 14

Voltage Conversion ................................... 14

SECTION 3: SETUP ....................................... 15

Introduction .................................................. 15

Needed for Setup ......................................... 15

Unpacking .................................................... 15

Inventory ...................................................... 16

G0513, G0513P, & G0513ANV ................. 16

G0513X2, G0513X2B, G0513X2BF, &

G0513X2F ................................................. 17

Cleanup ........................................................ 18

Site Considerations ...................................... 18

Floor Load ................................................. 18

Placement Location ................................... 18

Moving & Placing Bandsaw ......................... 19

Using Eye Bolt ........................................... 19

Using Wood Blocks ................................... 19

Mounting ...................................................... 20

Bolting to Concrete Floors ......................... 20

Assembly ..................................................... 20

Installing Guide Post Handwheel, Positive

Stop Bolt, & Table ..................................... 20

Installing Fence

(G0513, G0513P, G0513ANV, &

G0513X2F) ................................................ 22

Installing Fence

(G0513X2B & G0513X2BF) ...................... 23

Installing Foot Brake Pedal

(G0513X2BF & G0513X2F) ...................... 24

Installing Resaw Fence (G0513X2, G0513X2B, G0513X2BF, &

G0513X2F) .................................................. 24

Initial Blade Tracking ................................... 25

Adjusting Positive Stop ................................ 26

Dust Collection ............................................. 27

Power Cord Connection

(G0513X2BF & G0513X2F) ......................... 27

Test Run ...................................................... 28

Tensioning Blade ......................................... 30

Flutter Method ........................................... 30

Deflection Method ...................................... 31

Adjusting Blade Support Bearings ............... 32

Adjusting Blade Guides ............................... 33

Adjusting Blade Guides

(G0513, G0513P, & G0513ANV) .............. 34

Adjusting Blade Guide Bearings

(G0513X2, G0513X2B, G0513X2BF, &

G0513X2F) ................................................ 35

Aligning Table .............................................. 36

Aligning Fence ............................................. 37

Aligning Fence

(G0513, G0513P, G0513ANV, G0513X2,

& G0513X2F) ............................................. 37

Aligning Fence

(G0513X2B & G0513X2BF) ...................... 38

Calibrating Miter Gauge ............................... 38

SECTION 4: OPERATIONS ........................... 39

Disabling & Locking Switch (G0513, G0513P, G0513ANV, G0513X2) ... 39 Disabling & Locking Switch

(G0513X2B, G0513X2BF, G0513X2F) ........ 40

General Overview ........................................ 40

Straight Cuts .............................................. 40

Irregular Cuts ............................................. 40

Basic Cutting Tips ..................................... 40

Operation Overview ..................................... 41

Workpiece Inspection................................... 41

Table Tilt ...................................................... 42

Models G0513, G0513P, & G0513ANV .... 42

Models G0513X2, G0513X2B,

G0513X2BF, & G0513X2F ........................ 42

Guide Post ................................................... 43

Fine Tune Tracking ...................................... 43

Blade Selection ............................................ 44

Blade Terminology ..................................... 44

Blade Length ............................................. 44

Blade Width ............................................... 44

Blade Material ............................................ 44

Tooth Set ................................................... 45

Tooth Type ................................................ 45

Blade Selection Chart .................................. 46

Blade Breakage ........................................... 47

Blade Care & Break-In ................................. 47

Blade Changes ............................................ 48

Removing Blade ........................................ 48

Installing Blade .......................................... 48

Blade Speed ................................................ 49

Crosscutting ................................................. 50

Resawing ..................................................... 50

Cutting Curves ............................................. 51

Stacked Cuts................................................ 52

SECTION 5: ACCESSORIES ......................... 53

SECTION 6: MAINTENANCE ......................... 55

Schedule ...................................................... 55

Wheel Brush ................................................ 55

Cleaning & Protecting .................................. 55

Lubrication ................................................... 55

Blade Post Rack ........................................ 55

Tension Adjustment Assembly .................. 56

Trunnions ................................................... 56

SECTION 7: SERVICE ................................... 57

Troubleshooting ........................................... 57

V-Belt Service .............................................. 60

Checking V-Belt ......................................... 60

Replacing V-Belt ........................................ 60

Blade Lead ................................................... 61

Adjusting Wheel Brush ................................ 62

Adjusting Tension Lever .............................. 62

Adjusting Guide Post Travel ........................ 63

Checking/Adjusting Guide Post Parallel

with Blade Side-to-Side ............................. 63

Checking/Adjusting Guide Post Parallel

with Blade Front-to-Back ........................... 64

Aligning Wheels ........................................... 65

Checking Coplanarity ................................ 65

Shimming Upper Wheel ............................ 66

Adjusting Lower Wheel .............................. 67

Magnetic Brake Adjustment

(G0513X2B, G0513X2BF) ........................... 67

SECTION 8: WIRING ...................................... 68

Wiring Safety Instructions ............................ 68

G0513, G0513P, G0513ANV, & G0513X2

Wiring Diagram ............................................ 69

G0513X2B Wiring Diagram ......................... 70

G0513X2BF Wiring Diagram ....................... 71

G0513X2F 220V Wiring Diagram ................ 72

G0513X2F 110V Wiring Diagram ................ 73

SECTION 9: PARTS ....................................... 74

G0513/G0513P/G0513ANV Main ................ 74

G0513/G0513P/G0513ANV

Table, Trunnion, & Lower Blade Guides...... 76

G0513/G0513P/G0513ANV Fence .............. 77

G0513/G0513P/G0513ANV

Upper Blade Guides & Miter Gauge ............ 78

G0513 Labels............................................... 80

G0513P Labels ............................................ 81

G0513ANV Labels ....................................... 82

G0513X2 Main ............................................. 83

G0513X2 Labels .......................................... 85

G0513X2B Main........................................... 86

G0513X2B Labels ........................................ 89

G0513X2BF Main ........................................ 90

G0513X2BF Labels...................................... 93

G0513X2F Main ........................................... 94

G0513X2F Labels ........................................ 97

G0513X2, G0513X2B, G0513X2BF, & G0513X2F

Guides & Trunnions ..................................... 98

G0513X2 & G0513X2F

Fence Assembly & Table ........................... 100

G0513X2B & G0513X2BF

Fence Assembly & Table ........................... 101

G0513X2BF & G0513X2F

Foot Brake ................................................. 102

WARRANTY & RETURNS ........................... 105

INTRODUCTION

We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make

Also, owing to our policy of continuous improvement, your machine may not exactly match the

manual. If you find this to be the case, and the dif-

ference between the manual and machine leaves you in doubt, manual update or call technical support for help.

Before calling, find the manufacture date of your machine by looking at the date stamped into the machine ID label (see below). This will help us determine if the manual version you received matches the manufacture date of your machine.

For your convenience, we

uals and

on our website

model of as soon as they are complete.

We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

Manual Accuracy

an occasional mistake.

www.grizzly.com. Any updates to your

machine will be reflected in these documents

check our website for the latest

Manufacture Date

of Your Machine

post all available man

manual updates for free

Contact Info

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

G0513 Series

Combination Manual

The G0513 Series Bandsaws share many similarities. Thus, this combination manual includes information for all seven models of the G0513 Series Bandsaws.

Unless otherwise specified, information applies to all models. Headers are used to identify information that only applies to specific models.

G0513 Series Bandsaws

-3-

Basic Controls

Refer to Figures 1–4 and the following descrip- tions to become familiar with the basic controls and components of your bandsaw. Knowledge of these controls and terminology will help you better understand this manual.

Control Panel

The 2-button power switch on Models G0513, G0513P, and G0513X2 is located on the column for easy access (see Figure 1). The power button can be disabled with a padlock to prevent unauthorized startup of the bandsaw (refer to Page 39 for additional details).

Front Controls

A. Blade Tension Scale: Allows for easy moni-

toring of blade tension in arbitrary numbers 1–8.

B. Blade Tension Handwheel: Tensions blade

in gradual increments.

C. Blade Tracking Window: Allows you to

monitor blade tracking on the wheel without opening the wheel cover.

D. Fence and Miter Gauge: Supports workpiece

for controlled straight or angled cuts.

Figure 1. 2-Button power switch.

The Models G0513X2B, G0513X2BF, and G0513X2F feature a power switch that can be disabled with a key to prevent unauthorized starting of the machine (see Figure 2). To disable the switch, turn the key to "0" and remove it. To enable the switch, insert the key and turn it to "1."

Power Switch

Key

On Button

Figure 3. Front controls

(G0513X2BF shown).

E. Foot Brake (Models G0513X2BF &

G0513X2F): Quickly stops bandsaw blade

and motor.

Off Button

Figure 2. Control panel with a switch disabling

lock.

-4-

Motor Brake

The Models G0513X2B and G0513X2BF have a motor brake that activates and quickly stops the blade when the OFF button is used, or the foot pedal is pressed on the Model G0513X2BF.

G0513 Series Bandsaws

Rear Controls

F. Wheel Cover Lock Knobs: Secure the

wheel covers.

G. Quick-Release Blade Tension Lever:

Adjusts blade tension for quick blade changes.

H. Blade Tracking Knob and Lock Lever:

Moves and locks upper wheel tilt for blade tracking.

I. Table Tilt Controls: Adjusts table tilt and

locks the table in place.

J. Magnetic Switch: Provides thermal overload

protection for the motor.

K. Lower Wheel Adjustment Hub: Used when

adjusting coplanarity of the wheels.

L. Guide Post Handwheel and Lock Knob:

Quickly moves the upper guide post to the desired height; locks setting.

To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

Figure 4. Rear controls

(G0513X2B shown).

G0513 Series Bandsaws

-5-

MODEL G0513 SERIES 17" BANDSAWS

Model Number

Product Dimensions

Weight 266 lbs. 325 lbs. 352 lbs. 357 lbs. 335 lbs.

Width (side-to-side) x Depth (front-to-back) x Height

Footprint (Length x Width) 27" x 17

Shipping Dimensions

Type Wood Slat Crate

Weight 342 lbs. 418 lbs . 446 lbs. 460 lbs. 434 lbs.

Length x Width x Height 20" x 30" x 81" 31" x 21" x 81" 31" x 20" x 81" 31" x 21" x 81"

Electrical

Power Requirement 110V/220V, Single-Phase, 60 Hz 220V, Single-Phase, 60 Hz

Full Load Current

Minimum Circuit Size 30A at 110V, 15A at 220V 15A

Prewired 220V

Switch 2-Button Power Switch Magnetic w/Thermal Overload Protection

Switch Voltage 110V/220V 220V 110V/220V

Cord Included Yes No

Plug Included No Yes, NEMA 6-15 No

Motor

Type TEFC Capacitor Start Induction

Horsepower 2 HP

Voltage 110V/220V 220V 110V/220V

Phase Single-Phase

Amperage

Speed 172 5 RPM

Cycle 60 Hz

Power Transfer Belt Drive

Bearings Shielded and Permanently Lubricated

Operation

Blade Speeds 1700, 3500 FPM

Table Tilt

G0513 / G0513P/

G0513ANV

20A at 110V, 10A at 220V

Left 10°, Right

45°

G0513X 2 G0513X 2B G0513X 2BF G0513X 2F

32" x 32" x 73"

⁄4"

110V/220V,

Single-Phase,

60 Hz

19A at 110V,

9.5A at 220V

19A at 110V,

9.5A at 220V

8.7A 10A

Left 5°, Right 45°

20A at 110V, 10A

at 220V

30A at 110V, 15A

at 220V

20A at 110V, 10A

at 220V

-6-

G0513 Series Bandsaws

Model Number

G0513 / G0513P/

G0513ANV

G0513X 2 G0513X 2B G0513X 2BF G0513X 2F

Cutting Capacities

Maximum Cutting Height 12

Maximum Capacity Left of Blade

⁄8 " 1 2 "

⁄4"

Blade Information

⁄8 "–1"

⁄2 "

Ball Bearings

Standard Blade Length 131

Blade Width Range

Blade Guides

Roller Disc, Ball

Bearings

Guide Post Size 1.18" (30mm) Square

Guide Post Type Square Tubing, 0.075" in Wall Thickness

Table Dimensions

Length x Width x Thickness 17" x 17" x 1

Floor to Table Height 37

⁄2 " 23 5⁄8 " x 17 1⁄4" x 1 1⁄2 "

⁄2 "

Fence Information

Locks in Front Yes

Locks in Rear No

Adjustable for Blade Lead Yes

Resaw Fence Included No Yes

Construction

Table Precision-Ground Cast Iron

Fence

Deluxe Extruded

Aluminum

Cast Iron Fence w/ Extruded Aluminum Resaw Fence

Body Reinforced Steel

Computer-

Wheels

Balanced Cast

Computer-Balanced Cast Iron

Aluminum

Wheel Tire Polyurethane

Wheel Covers Pre-Formed Steel

Paint Powder Coated

Other Related Information

Foot Brake No Ye s

Motor Brake No Yes No

Wheel Diameter 16

Wheel Width 1

⁄4"

Dust Ports 2 at 4"

Mobile Base Model D2 0 57A

Other Specifications

Country of Origin Taiwan

Warranty 1 Year

ISO Factory Ye s

Serial Number Location ID Label on Upper Wheel Cover

Assembly Time 1 Hour

G0513 Series Bandsaws

-7-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.

Always discon-

-8-

G0513 Series Bandsaws



WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or coverlong hair.Wearnon-slip footwearto avoid accidentalslips,whichcouldcauselossofworkpiececontrol.

hAzARdOus dusT. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Beaware ofdust hazardsassociatedwitheachworkpiecematerial, andalwayswearaNIOSH-approvedrespiratorto reduceyourrisk.

hEARING PROTECTION. Always wear hearing protectionwhen operating or observingloud machinery. Extended exposure to this noise withouthearing protectioncan causepermanent hearingloss.

REMOVE AdJusTING TOOLs. Tools left on machinery can become dangerous projectiles uponstartup.Neverleavechuckkeys,wrenches, or any other tools on machine. Always verify removalbeforestarting!

INTENdEd usAGE. Only use machine for its intendedpurposeand never makemodifications not approved by Grizzly. Modifying machine or using it differently than intended may result in malfunctionormechanicalfailurethatcanleadto seriouspersonalinjuryordeath!

AWKWARd POsITIONs. Keep proper footing andbalanceatalltimeswhenoperatingmachine. Donotoverreach!Avoidawkwardhandpositions that makeworkpiece control difficult orincrease the

riskofaccidentalinjury.

ChILdREN & BYsTANdERs. Keepchildrenand bystandersatasafedistancefromtheworkarea. Stopusingmachineiftheybecomeadistraction.

FORCING MAChINERY.Donot force machine. Itwill dothe job safer and better at therate for whichitwasdesigned.

NEVER sTANd ON MAChINE. Serious injury may occur if machine is tipped or if the cutting toolisunintentionallycontacted.

sTABLE MAChINE. Unexpectedmovementduring operation greatly increases risk of injury or lossofcontrol.Beforestarting,verifymachineis stableandmobilebase(ifused)islocked.

usE RECOMMENdEd ACCEssORIEs.Consult thisowner’smanualorthemanufacturerforrecommended accessories. Usingimproper accessorieswillincreasetheriskofseriousinjury.

uNATTENdEd OPERATION. To reduce the risk of accidentalinjury, turn machine off and ensure all moving parts completely stop before walking away. Never leave machine running whileunattended.

MAINTAIN WITh CARE.Followallmaintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading

ChECK dAMAGEd PARTs. Regularly inspect machine for any condition that may affect safe operation.Immediatelyrepairorreplacedamaged ormis-adjustedpartsbeforeoperatingmachine.

MAINTAIN POWER CORds. When disconnecting cord-connected machines from power, grab andpulltheplug—NOTthecord.Pullingthecord may damage the wires inside. Do not handle cord/plug with wethands.Avoidcord damageby keepingitawayfromheatedsurfaces,hightraffic areas,harshchemicals,andwet/damplocations.

toseriouspersonalinjuryordeath.

GuARds & COVERs.Guardsandcoversreduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged,andworkingcorrectly.

G0513 Series Bandsaws

EXPERIENCING dIFFICuLTIEs. If at any time youexperiencedifficultiesperformingtheintendedoperation,stopusingthemachine!Contactour TechnicalSupportat(570)546-9663.

-9-

Additional Safety for Bandsaws

BLADE CONDITION. Do not operate with dull,

cracked or badly worn blade. Dull blades require more effort to perform the cut and increase the risk of kickback. Inspect blades for cracks and missing teeth before each use.

BLADE REPLACEMENT. To avoid mishaps that could result in operator injury, make sure the blade teeth face down toward the table and the blade is properly tensioned and tracked before operating.

SMALL WORKPIECE HANDLING. If your hands slip during a cut while holding small workpieces with your fingers, serious personal injury could occur. Always support/feed the workpiece with push sticks, jig, vise, or some type of clamping fixture.

BLADE SPEED. Moving the workpiece against a blade that is not at full speed could cause the blade to grab the workpiece and draw the operator's hands into the blade. Always allow the blade to reach full speed before starting the cut.

WORKPIECE SUPPORT. If the workpiece should unexpectedly twist during cutting, it could kickback or draw the operator's hands into the blade. Always keep the workpiece flat and firm against the table when cutting. If necessary, use a jig or other work-holding device.

BLADE SUPPORT. The blade tension and guides/support bearings keep the blade straight when cutting. Always keep the blade tension, blade guides, and support bearings properly adjusted and positioned to avoid the blade bending or breaking with the forces of the cutting operation.

CUTTING TECHNIQUES. Plan your operation so the blade always cuts to the outside of the workpiece. DO NOT back the workpiece away from the blade while the saw is running, which could cause kickback and personal injuries. If you need to back the workpiece out, turn the bandsaw OFF and wait for the blade to come to a complete stop. DO NOT twist or put excessive stress on the blade that could damage it.

HAND PLACEMENT. Never position fingers or hands in line with the blade. If the workpiece or your hands slip, serious personal injury could occur.

FEED RATE. To avoid the risk of the workpiece slipping and causing operator injury, always feed stock evenly and smoothly. DO NOT force or twist the blade while cutting, especially when sawing small curves.

WORKPIECE MATERIAL. This machine is intended for cutting natural and man-made wood products, and laminate covered wood products. This machine is NOT designed to cut metal, glass, stone, tile, etc.

BLADE CONTROL. To avoid serious personal injury, DO NOT attempt to stop or slow the blade with your hand or the workpiece. Allow the blade to stop on its own.

UPPER BLADE GUIDE SUPPORT. To reduce the exposure of the operator to the blade and provide maximum support for the blade, keep the upper blade guides and support bearing no more than 1" above the workpiece.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

-10 -

G0513 Series Bandsaws

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards.

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.

Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

Availability

Circuit Information

supply.

Full-Load Current Rating

G0513, G0513P, G0513ANV, & G0513X2F Full-Load Current Rating

At 110V ..................................................20 Amps

At 220V .................................................10 Amps

G0513X2 Full-Load Current Rating

At 110V .................................................. 19 Amps

At 220V ................................................9.5 Amps

G0513X2B Full-Load Current Rating

At 220V ........................................................ 8 .7A

G0513X2BF Full-Load Current Rating

At 220V ......................................................... 10A

G0513 Series Bandsaws

-11-

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

Circuit Requirements

These machines are prewired to operate on a 220V power supply circuit that has a verified ground and meet the 220V operation requirements listed below.

Models G0513, G0513P, G0513ANV, G0513X2, and G0513X2F can be converted to operate on a 110V power supply (refer to Voltage Conversion instructions beginning on Page 69) that has a verified ground and meet the 220V operation requirements listed below.

Model Number

Circuit Requirements For 220V Operation:

Nominal Voltage 220V/240V Cycle 60 Hz Phase Single-Phase Power Supply Circuit 15 Amps Plug/Receptacle NEMA 6-15 Power Cord “S”-Type, 3-Wire, 14 AWG, 300 VAC

Circuit Requirements For 110V Operation:

Nominal Voltage 110V/120V Cycle 60 Hz Phase Single-Phase Power Supply Circuit 30 Amps Plug/Receptacle NEMA L5-30 Power Cord “S”-Type, 3-Wire, 12 AWG, 300 VAC

Grounding Requirements

G0513, G0513P, G0513ANV, G0513X2,

G0513X2F

Current Carrying Prongs

G0513X2B & G0513X2BF

GROUNDED

6-15 RECEPTACLE

N/A

Grounding Requirements for 220V: The plug specified under “Circuit Requirements for 220V Operation” on this page has a grounding prong that must be attached to the equipment-grounding wire inside the specified power cord. The plug must only be inserted into a matching receptacle (see Figure 5) that is properly installed and grounded in accordance with all local codes and ordinances.

-12-

6-15 PLUG

Grounding Prong

Figure 5. Typical 6-15 plug and receptacle.

G0513 Series Bandsaws

No adapter should be used with the required plug. If the plug does not fit the available receptacle, or the machine must

be reconnected for use on a different type

For your own safety and protection of

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

of circuit, the reconnection must be made by a qualified electrician and comply with all local codes and ordinances.

Grounding Requirements for 110V: The plug specified under “Circuit Requirements for 110V Operation” on the previous page has a grounding prong that must be attached to the equipmentgrounding wire inside the specified power cord. The plug must only be inserted into a matching receptacle (see Figure 6) that is properly installed and grounded in accordance with all local codes and ordinances.

L5-30 GROUNDED

LOCKING

RECEPTACLE

Neutral

L5-30

LOCKING

PLUG

Hot

Grounding Prong

is Hooked

Figure 6. Typical L5-30 plug and receptacle.

Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

G0513 Series Bandsaws

-13-

Extension Cords

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

If you must use an extension

Minimum Gauge Size at 220V .............14 AWG

Minimum Gauge Size at 110V ..............12 AWG

Maximum Length (Shorter is Better).......50 ft.

Voltage Conversion

The voltage conversion MUST be performed by an electrician or a qualified service personnel.

Models G0513, G0513P, G0513ANV, & G0513X2

To perform the voltage conversion, install the correct plug and rewire the motor to the new voltage, according to the wiring diagram provided on Page 69.

Model G0513X2F

To perform the voltage conversion, replace the magnetic switch with the 110V version (Part No. P0513X2F244), install the correct power cord and plug, and rewire the motor to the new voltage, according to the wiring diagram provided on

Page 72.

If the diagram included on the motor conflicts with the one in this manual, the motor may have changed since the manual was printed. Use the diagram provided on the motor.

-14-

G0513 Series Bandsaws

SECTION 3: SETUP

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately

at (570) 546-9663

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condition of your shipment, inventory the contents.

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Introduction

The bandsaw is an efficient and flexible woodworking machine. However, the bandsaw functions are inter-dependent and each one must be properly set up and adjusted so that the entire machine operates correctly.

For instance, in this SETUP section, you will do an initial blade tensioning before adjusting the blade tracking. This will also allow you to properly adjust the table angle, positive stop, blade guides, and support bearing.

Needed for Setup

The following are needed to complete the setup process, but are not included with your machine.

Description Qty

• Additional People ....................................... 1

• Safety Glasses .........................1 per Person

• Cleaner/Degreaser ..................... As Needed

• Disposable Shop Rags ............... As Needed

• Forklift/Strap or Chain w/Lifting Hook (Each component rated for at least 1000 lbs)

..........................................................1 Each

• 1x4 & 2x4 Shims (Optional) ............... 1 Each

• Feeler Gauges 0.004", 0.016" ............1 Each

• Straightedge ............................................... 1

• Fine Ruler ................................................... 1

• Machinist's Square ..................................... 1

• Phillips Screwdriver #2 ............................... 1

• Hex Wrench 6mm ....................................... 1

• Dust Collection System .............................. 1

• Dust Hose 4" .............................................. 2

• Hose Clamps 4" ......................................... 2

To prepare the machine for safe cutting and good results, take extra care when performing these inter-dependent tasks and complete them in the correct order.

G0513 Series Bandsaws

Unpacking

for advice.

-15-

Inventory

The following is a description of the main components shipped with your machine. Lay the components out to inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Keep children and pets away from plastic bags or packing materials shipped with this

G0513, G0513P, & G0513ANV

Shipping Inventory (Figures 7 & 8): Qty

A. Bandsaw (not shown) ................................. 1

B. Table ........................................................... 1

C. Miter Gauge ................................................ 1

D. Rear Rail .................................................... 1

E. Front Rail ................................................... 1

F. Fence Assembly ......................................... 1

G. Guide Post Handwheel............................... 1

Figure 7. Table and miter gauge.

Hardware & Tools (Not Shown) Qty

• Eye Bolt M10-1.5 (May Be Installed) .......... 1

• Flat Washers 8mm (Table) ......................... 4

• Lock Washers 8mm (Table) ....................... 4

• Hex Bolts M8-1.25 x 16 (Table) .................. 4

• Hex Bolt M8-1.25 x 90 (Positive Stop) ........ 1

• Hex Nuts M8-1.25 (Positive Stop, Fence)... 2

• Cap Screws M6-1 x 16 (Fence) .................. 2

• Hex Bolts M6-1 x 20 (Fence) ...................... 2

• Lock Washers 6mm (Fence) ...................... 2

• Flat Washers 6mm (Fence) ........................ 2

• Hex Nut M6-1 (Fence) ................................ 1

• Table Pin..................................................... 1

• Table Insert ................................................. 1

• Fence Handle M8-1.25 x 22 (Fence) .......... 1

• Rail Pad M6-1 x 18 (Fence) ........................ 1

• Hex Wrench 5mm, 8mm.................... 1 Each

• Open End Wrench 10 x 13mm ................... 1

SUFFOCATION HAZARD!

Figure 8. Other bandsaw components.

NOTICE

If you cannot find an item on this list, carefully check the machine and the packaging materials. Some of these items may be preinstalled for shipping or become misplaced during unpacking.

-16 -

machine. Discard immediately.

G0513 Series Bandsaws

G0513X2, G0513X2B, G0513X2BF, & G0513X2F

Shipping Inventory (Figures 9 & 10): Qty

A. Bandsaw (not shown) ................................. 1

B. Table ........................................................... 1

C. Miter Gauge ................................................ 1

D. Rear Rail .................................................... 1

E. Resaw Fence ............................................ 1

F. Front Rail .................................................... 1

G. Fence Assembly ......................................... 1

H. Foot Brake Pedal (G0513X2BF

& G0513X 2F) .............................................. 1

I. Guide Post Handwheel............................... 1

Hardware & Tools (Not Shown) Qty

• Eye Bolt M10-1.5 (May Be Installed) .......... 1

• Flat Washers 8mm (Table, Fence, Rail) ..... 8

• Lock Washers 8mm (Table, Rail) ............... 5

• Hex Bolts M8-1.25 x 25 (Table) .................. 4

• Hex Bolt M8-1.25 x 90 (Positive Stop) ........ 1

• Hex Nuts M8-1.25 (Positive Stop, Fence)... 2

• Cap Screws M6-1 x 20 (Rail) ..................... 3

• Cap Screw M8-1.25 x 20 (Rail) .................. 1

• Lock Washers 6mm (Rail) .......................... 3

• Flat Washers 6mm (Rail) ............................ 3

• Hex Nut M6-1 (Fence) ................................ 1

• Cap Screws M6-1 x 16 (Foot Brake Pad) ... 2

• Lock Washers 6mm (Foot Brake Pad) ....... 2

• Table Pin..................................................... 1

• Table Insert ................................................. 1

• Fence Handle M8-1.25 x 44 (Fence) .......... 1

• Rail Pad M6-1 x 18 (Fence) ........................ 1

• Moving Plate (Fence).................................. 1

• Rail Plates .................................................. 3

• Hex Wrench 5mm, 8mm.................... 1 Each

• Open End Wrench 10 x 13mm ................... 1

Figure 9. Table and miter gauge.

Figure 10. Other bandsaw components.

G0513 Series Bandsaws

-17-

Cleanup

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

•

Basic steps for removing rust preventative:

amount of cleaner/degreaser, then let it soak

3. Wipe off the surfaces. If your cleaner/degreas-

off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe

then coat all unpainted surfaces with a quality

Avoid chlorine-based solvents, such as

32"

Disposable Rags Cleaner/degreaser (WD•40 works well) Safety glasses & disposable gloves Plastic paint scraper (optional)

Site Considerations

Floor Load

Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator.

Placement Location

Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 11 for the mini- mum working clearances.

Put on safety glasses.

Coat the rust preventative with a liberal

for 5–10 minutes.

er is effective, the rust preventative will wipe

off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

metal protectant to prevent rust.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces.

Figure 11. Minimum working clearances.

Children and visitors may be seriously injured if unsupervised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.

-18-

G0513 Series Bandsaws

Moving & Placing

Bandsaw

This bandsaw is a heavy machine. Serious personal injury may occur if safe moving methods are not used. Get assistance and use power equipment to move the shipping crate and remove the machine from the shipping pallet.

Special care should be taken when moving this bandsaw. Only use one of the following methods to lift or move this bandsaw.

Using Wood Blocks

1. Move the crate to the prepared location, then

remove the crate from the shipping pallet.

2. Unbolt the bandsaw from the pallet.

3. Carefully place the forklift forks under the

head and insert a 1x4 block between the head and the left fork and a 2x4 block between the head and right fork so the bandsaw is level, as shown in Figure 13.

2x4

1x4

Using Eye Bolt

1. Move the crate to the prepared location, then

remove the crate from the shipping pallet.

2. Unbolt the bandsaw from the pallet.

3. Install the eye bolt shown (see Figure 12),

make sure it is threaded all the way in, then place the lifting hook through the eye bolt and lift the bandsaw slowly with a forklift.

Eye Bolt

Figure 13. Example photo of lifting bandsaw with

forklift using wood shims.

4. Lift the bandsaw off of the pallet, remove the

pallet, then slowly set the bandsaw into position.

Note: If you are concerned about your forklift forks hitting the tension handwheel, remove the handwheel before positioning the forks, then reinstall it after placing.

Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.

Figure 12. Lifting the bandsaw.

4. Remove the pallet and slowly set the bandsaw

into position.

G0513 Series Bandsaws

-19 -

Mounting

Assembly

We recommend mounting your new machine to the floor. Because floor materials may vary, floor mounting hardware is not included. You may also mount your machine to a mobile base that has wheel locking or wheel retracting capabilities that keeps the mobile base from rolling when not in use.

Bolting to Concrete Floors

Lag shield anchors with lag bolts (see Figure 14) and anchor studs (see Figure 15) are two popular methods for anchoring an object to a concrete floor. We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application.

Installing Guide Post Handwheel, Positive Stop Bolt, & Table

1. Secure the guide post handwheel onto the

handwheel shaft flat with the included set screw (see Figure 16).

Guide Post Handwheel

Figure 16. Guide post handwheel installed.

Figure 14. Typical lag shield anchor and bolt.

Figure 15. Typical anchor stud.

Anchor studs are stronger and more permanent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine.

2. Thread the M8-1.25 hex nut halfway onto the

M8-1.25 x 90 hex bolt (this is the positive stop bolt).

3. Thread the positive stop bolt into the threaded hole on bandsaw body (see Figure 17).

Positive Stop

Figure 17. Positive stop bolt installed.

-20-

G0513 Series Bandsaws

4. Loosen blade tension by rotating the quick-

release tension lever clockwise, as shown in Figure 18.

Loosen

Figure 18. Quick-release tension lever.

5. Adjust the upper and lower blade guides away from the blade. Refer to Adjusting Blade Guides beginning on Page 33 for

more details.

Tighten

The table is heavy and requires two people to lift it onto the trunnions. Remove the saw blade to make table installation easier.

8. Models G0513, G0513P and G0513ANV:

Secure the table to the trunnions, as shown in Figure 19 with the (4) M8-1.25 x 16 hex bolts, 8mm lock washers, and 8mm flat washers.

Trunnions

All saw blades are dangerous and may cause personal injury. To reduce the risk of being injured, wear leather gloves when handling saw blades.

6. Remove the saw blade (refer to Blade Changes on Page 48 for detailed instruc-

tions).

7. With the help of another person, lift the table onto the trunnions.

x 4

Figure 19. Mounting the table.

Models G0513X2, G0513X2B, G0513X2BF,

and G0513X2F: Secure the table to the trun-

nions with the (4) M8-1.25 x 25 hex bolts, 8mm lock washers, and 8mm flat washers.

9. Replace the saw blade.

G0513 Series Bandsaws

-21-

Installing Fence (G0513, G0513P, G0513ANV, G0513X2, & G0513X2F)

1. Attach the rear rail to the table with the

(2) M6-1 x 16 cap screws, as shown in

Figure 20.

2. Attach the front rail with the (2) M6-1 x 20 hex

bolts, 6mm lock washers, and 6mm flat washers, as shown in Figure 20.

Rear Rail

x 2

4. Thread the M6-1 hex nut onto the rail pad,

then thread the rail pad into the rear of the fence (see Figure 22).

Rail Pad

Hex Nut

Figure 22. Installed rail pad.

5. Pull the fence handle up and place the fence

assembly on the front rail (see Figure 23 for an example photo).

x 2

Front Rail

Figure 20. Rail installation.

3. Install an M8-1.25 hex nut on the fence

handle, then thread the handle into the fence assembly, as shown in Figure 21. Tighten the hex nut against the fence pivot block to secure the handle.

Hex

Nut

Pivot Block

Figure 23. Example photo of correctly installed

fence.

6. Push the fence handle down to lock the fence

assembly in place.

7. Adjust the rear rail pad until there is an even

gap between the bottom of the fence and the table, then tighten the rail pad hex nut against the fence.

Figure 21. Handle installed on fence assembly.

-22-

G0513 Series Bandsaws

Installing Fence (G0513X2B & G0513X2BF)

1. Attach the rail plates to the front rail with the

(3) M6-1 x 20 cap screws, 6mm lock washers, and 6mm flat washers (see Figure 24).

Front Rail

Rail Plate

5. Install the fence on the left-hand side of the

blade.

6. Place the fence flush against the bandsaw blade (see Figure 26).

Flat Washer 6mm

Lock Washer 6mm

Cap Screw

M6-1 x 20

Cap Screw

M8-1.25 x 20

Figure 24. Installing front rail onto table.

2. Attach the outer two rail plates with the round

and elongated mounting holes to the outer part of the table bottom with (2) M8-1.25 x 20 knobs and 8mm flat washers.

3. Attach the remaining rail plate with the round

mounting holes using (1) M8-1.25 x 20 cap screw, 8mm lock washer, and 8mm flat washer (see Figure 24).

4. Thread the fence handle into the fence, then

tighten the hex nut against the fence pivot block (see Figure 25).

Lock Washer

8mm

Flat

Washer

8mm

Knob

Figure 26. Fence flush with blade.

7. Loosen the pointer adjustment nut (see Figure 27) and set the pointer in line with "0"

on the measurement scale on the rail.

Pointer Nut

Pointer

Fence

Handle

Figure 25. Fence handle components.

G0513 Series Bandsaws

Figure 27. Calibrating fence pointer

(adjustment nut out of view).

8. Re-tighten the pointer adjustment nut.

Hex Nut

-23-

Installing Foot Brake Pedal (G0513X2BF & G0513X2F)

Secure the foot brake pedal to the brake lever using the (2) M6-1 x 16 cap screws and 6mm lock washers, as shown in Figure 28.

Brake Pedal

Figure 28. Foot brake installed.

Installing Resaw

Fence (G0513X2,

G0513X2B,

G0513X2BF, &

G0513X2F)

To Install the resaw fence:

1. Place the 8mm flat washer on the lock handle

(see Figure 29), slide it through the hole in the fence, then thread the moving plate onto the end of the lock handle threads.

Resaw Fence

Lock Handle

Moving

Plate

Figure 29. Attaching resaw fence.

2. Slide the resaw fence over the moving plate,

as shown in Figure 29, so the moving plate fits inside the channel of the resaw fence, then tighten the lock handle.

-24-

G0513 Series Bandsaws

Initial Blade Tracking

Blade Centered

on Peak of Crown

Blade

Centered

Wheel

Serious personal injury can occur if the machine starts while your hand is touching the bandsaw wheel during tracking adjustments. Disconnect power from the bandsaw before performing blade tracking adjustments.

Blade tracking is primarily affected by the tilt of the upper wheel, known as “center tracking.” However, the alignment of both wheels plays an important part as well (see the Aligning Wheels instructions on Page 65 for more details).

The wheels on this bandsaw were aligned at the factory, so center tracking is the only adjustment that needs to be performed when the saw is new.

The wheels may have sharp edges and the blade teeth may extend beyond the edge, creating a laceration hazard. Be careful when turning the wheels by hand.

5. Spin the upper wheel by hand at least three

times and watch how the blade rides on the crown of the wheel. Refer to Figure 31 for an illustration of this concept.

— If the blade rides in the center of the upper

wheel and is centered on the peak of the wheel crown, then the bandsaw is already tracking properly and no further adjustments are needed at this time.

— If the blade does not ride in the center of

the upper wheel and is not centered on the peak of the wheel crown, then continue with the following steps.

To center track the blade:

1. DISCONNECT BANDSAW FROM POWER!

2. Make sure the upper and lower blade guides

are adjusted away from the blade.

3. Open the upper wheel cover.

4. Engage the quick tension lever, then turn the

blade tension handwheel until the tension scale (see Figure 30) is between 4 and 6.

Blade Tension

Scale

Blade Tension

Handwheel

Figure 30. Blade tensioning controls.

Figure 31. Center tracking profiles.

IMPORTANT

Changes made to the blade tension may change how the blade tracks.

G0513 Series Bandsaws

-25-

6. Loosen the lock lever on the back of the bandsaw (see Figure 32) so that the blade tracking knob can rotate.

Blade Tracking

Knob

Lock Lever

Figure 32. Blade tracking controls.

Adjusting Positive

Stop

The positive stop allows the table to be quickly and accurately returned to the horizontal (0˚) position after being adjusted to a different angle.

To position the positive stop:

1. DISCONNECT BANDSAW FROM POWER!

2. Adjust the blade tension until the mark on the

blade tension scale is between 4 and 6.

3. Loosen the hex nut that locks the positive

stop bolt in place.

7. Spin the upper wheel with one hand and rotate the tracking control knob in small amounts with the other hand until the blade consistently rides in the center of the bandsaw wheel tire.

8. Tighten the tracking control lock knob and close the upper wheel cover.

Note: For the best performance from your saw, regularly maintain proper tracking of the blade.

Fine tune tracking must be done with the bandsaw turned ON. This will be explained later in the Operations section.

4. Raise the guide post and place a machinist’s

square on the table next to the side of the blade, as illustrated in Figure 33. Adjust the table square with the blade, then secure it with the table tilt lock lever.

Figure 33. Squaring table to blade.

5. Adjust the positive stop bolt against the bot-

tom of the table and secure it by tightening the hex nut against the trunnion bracket.

-26-

6. Check the adjustment for accuracy once you

have tightened the hex nut.

7. Loosen the screw on the pointer, but do not

remove it.

8. Align the tip of the pointer with the 0˚ mark on

the table tilt scale, then re-tighten the screw to secure the setting.

G0513 Series Bandsaws

Dust Collection

Power Cord

Connection

(G0513X2BF &

DO NOT operate this bandsaw without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and longterm respiratory illness.

Recommended CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

To connect a dust collection hose:

G0513X2F)

Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.

The power cord connection MUST be performed by an electrician or qualified service personnel.

Items Needed Qty

Cord “ S ”-Type , 3-Wire, 14 AWG, 300 VAC,

at least 6 ft. long ......................................... 1

Phillips Screwdriver #2 ...................................... 1

Wire Nuts for (2) 14 AWG Wires ........................ 3

Electrical Tape ................................... As Needed

To connect the power cord to the machine:

1. Fit a 4" dust hose over each dust port and

secure them in place with a hose clamp (see

Figure 34).

2. Tug the hoses to make sure they do not

come off.

Note: A tight fit is necessary for proper per-

formance.

Figure 34. Dust hose attached to bottom dust

port.

1. Attach the required plug to the cord per

the plug manufacturer's instructions (refer to Power Supply beginning on Page 11 for specifications and the NEMA plug wiring on

Pages 71– 72).

2. Remove the power supply junction box cover

from the right rear of the bandsaw (see Figure 35). It is secured by two screws.

Power Supply

Junction Box

Strain Relief

Figure 35. Power supply junction box on rear of

bandsaw.

G0513 Series Bandsaws

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3. Loosen the right strain relief on the junction box, then feed the cord into the box with enough slack in the wires to make the connections.

4. Re-tighten the strain relief around the cord. Tug on it to make sure the wires inside the box will not move.

5. Connect the incoming ground wire to the ground post, as shown in Figure 36.

Power Supply Junction Box

Ground

Test Run

Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation.

The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism works correctly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 57.

If you still cannot remedy a problem, contact our Tech Support at (570) 546-9663 for assistance.

To test run the machine:

Strain Relief

Bandsaw

From

Power Supply

Figure 36. Incoming power cord connections.

6. Secure the two incoming hot wires to the

black and white wires from the bandsaw with wire nuts, then wrap the nuts and wires with electrical tape to make sure they will not come loose.

7. Re-attach the junction box cover.

1. Make sure that you have successfully com-

pleted the Initial Blade Tracking procedure on Page 25 before continuing.

2. Make sure you have read the safety instruc-

tions at the beginning of the manual and that the machine is setup properly.

3. Make sure all tools and objects used during

setup are cleared away from the machine.

4. Connect the machine to the power source.

5. Test the operation of the machine to verify

that it starts and operates correctly.

G0513, G0513P, G0513ANV, & G0513X2

Only a. Verify that the machine is operating cor-

rectly by pressing the power button.

— When operating correctly, the

machine runs smoothly with little or no vibration or rubbing noises.

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— Investigate and correct strange or

unusual noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.

G0513 Series Bandsaws

+ 78 hidden pages