Grizzly G0452Z User guide

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MODEL G0452 Series

6" x 46" MOBILE JOINTER

OWNER'S MANUAL

(Models G0452, G0452P, G0452Z)

(For models manufactured since 08/12)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#PC7250 PRINTED IN CHINA

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Machine Description ...................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Machine Data Sheet ...................................... 4

SECTION 1: SAFETY ....................................... 7

Safety Instructions for Machinery .................. 7

SECTION 2: POWER SUPPLY ...................... 10

Availability ......................................................... 10

Full-Load Current Rating .................................. 10

Circuit Information ............................................. 10

Grounding Requirements .................................. 10

Circuit Requirements for G0452/P ....................11

G0452Z Circuit Requirements for 120V ........... 11

G0452Z Circuit Requirements for 240V ........... 12

Voltage Conversion (G0452Z Only) .................. 12

Extension Cords ................................................ 13

SECTION 3: SETUP ....................................... 14

Unpacking .................................................... 14

Needed for Setup ......................................... 14

Inventory ...................................................... 15

Cleanup ........................................................ 16

Site Considerations ...................................... 17

Locking Foot Pedal ...................................... 18

Mounting Jointer .......................................... 19

V-Belt ........................................................... 20

Carriage Mounting Bracket .......................... 21

Fence Carriage Assembly ........................... 22

Fence Assembly .......................................... 22

Cutterhead Guard ........................................ 23

Dust Port ...................................................... 24

Dust Collection ............................................. 24

Power Switch ............................................... 25

Handwheels ................................................. 25

Infeed Table Lever ....................................... 26

Setting Outfeed Table Height ...................... 26

For Models G0452/G0452P .............................. 26

For Model G0452Z ............................................ 27

Test Run ...................................................... 28

Recommended Adjustments ........................ 28

SECTION 4: OPERATIONS ........................... 29

Operation Overview ..................................... 29

Infeed Table Adjustment .............................. 30

Stock Inspection and Requirements ............ 31

Squaring Stock............................................. 32

Surface Planing............................................ 32

Edge Jointing ............................................... 33

Bevel Cutting................................................ 34

Rabbet Cutting ............................................. 35

SECTION 5: ACCESSORIES ......................... 37

SECTION 6: MAINTENANCE ......................... 41

Schedule ...................................................... 41

V-Belt ........................................................... 41

Cleaning ....................................................... 41

Unpainted Cast Iron ..................................... 41

Lubrication ................................................... 41

SECTION 7: SERVICE ................................... 42

Troubleshooting ........................................... 42

Motor & Machine Operation .............................. 42

Table ................................................................. 43

Cutting ............................................................... 43

About Service............................................... 44

Inspecting Knives ......................................... 44

G0452/G0452P Setting Knives .................... 44

G0452Z Replacing Carbide Inserts ............. 46

Calibrating Depth Scale ............................... 47

Setting Fence Stops .................................... 48

Adjusting Gibs .............................................. 49

SECTION 8: WIRING ...................................... 50

Wiring Safety Instructions ............................ 50

Wiring Diagram ............................................ 51

Electrical Components ................................. 51

Motor Junction Box ........................................... 51

Switch ...............................................................51

SECTION 9: PARTS ....................................... 53

Table ............................................................ 53

G0452 Fence ............................................... 55

G0452 Base ................................................ 56

WARRANTY AND RETURNS ........................ 61

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Machine Description

We are proud to offer the Grizzly Jointer G0452, G0452P and G0452Z Models. The G0452P Model offers the same outstanding quality as the G0452 only produced in Polar Bear white. The Model G0452Z features a 1.5 H.P. motor and spiral cutterhead, whereas the G0452 and G0452P Models feature a 1 H.P. with a 3 knife cutterhead.

When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.

A number of accessories for jointer Models G0452/ G0452P/G0452Z are available through the Grizzly catalog.

Contact Info

Manual Accuracy

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

Manufacture Date and Serial Number

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: manuals@grizzly.com

Manufacture Date

Serial Number

-2-

Model G0452/P/Z (Mfg. Since 08/12)

Identification

ON/OFF Switch

Fence

Outfeed Table

Handwheel

Dust Port

Fence Lock

Cutterhead Guard

Depth Scale

Fence

Adjustment Knob

Infeed Table

Infeed Table Lever

Model G0452/P/Z (Mfg. Since 08/12)

Locking Foot Pedal

-3-

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0452, G0452P, G0452Z

6" x 46" Jointer

Model Number G0452 G0452P G0452Z

Product Dimensions

Weight 257 lbs.

Width (side-to-side)/Depth (frontto-back)/Height

Foot Print (Width/Depth) 18" x 13-

46" x 27-

Shipping Dimensions Box 1

Type Cardboard

Weight 174 lbs.

Width (side-to-side)/Depth (frontto-back)/Height

49" x 21" x 15"

Shipping Dimensions Box 2

Type Cardboard

Weight 94

Width (side-to-side)/Depth (frontto-back)/Height

21" x 16" x 29"

Electrical

Power Requirement 120V, Single-Phase, 60 Hz 120V/240V, Single-Phase,

Full-Load Current Rating 13A

Switch Push Button with Oversized OFF Button

Switch Voltage 120V 120V/240V

Cord Length 6 ft

Cord Gauge 14 AWG

Recommended Circuit Size at 120V

Recommended Circuit Size at 240V

Plug Included Yes

Included Plug Type for 120V NEMA 5-15 for 120V

Recommended Plug Type for Rewired 240V Operation (not included)

N/A 15A

N/A NEMA 6-15 for 240V

15A

⁄2" x 49"

⁄2"

60 Hz

15A at 120V/7.5A at 240V

-4-

Model G0452/P/Z (Mfg. Since 08/12)

Model Number G0452 G0452P G0452Z

Main Motor

Type TEFC Capacitor Start Induction

Horsepower 1 HP 1

Voltage 120V 120V/240V

Phase Single

Amps 13A at 120V 15A/7.5A

Speed 3450 RPM

Cycle 60 Hz

Power Transfer V-Belt Drive

Bearings Sealed and Lubricated Ball Bearings

Main Specifications: Cutting Capacites

Bevel Jointing Left and Right 45 deg.

Maximum Width of Cut 6 in.

Maximum Depth of Cut

⁄8 in.

Minimum Workpiece Length 8 in.

Minimum Workpiece Thickness

Maximum Rabbeting Depth

⁄2 in.

Number of Cuts Per Minute 14,400 19,200

Fence Information

Fence Length 35 in.

Fence Width 1

⁄2 in.

Fence Height 5 in.

Fence Stop 45, 90, and 135 deg.

Cutterhead Information

Cutterhead Type 3 Knife Spiral

Cutterhead Diameter 2

⁄2 in.

Cutterhead Speed 4800 RPM

Knife Information for G0452/G0452P

Number of Knives 3 N/A

Knife Type HSS, Single-Sided N/A

Knife Length 6 in. N/A

Knife Width

Knife Thickness

⁄8 in. N/A

Knife Adjustment Jack Screws N/A

Cutter Insert Information for G0452Z

Cutter Insert Type N/A Indexible Carbide

Cutter Insert length N/A 14mm

Cutter Insert Width N/A 14mm

Cutter Insert Thickness N/A 2mm

⁄2 HP

Model G0452/P/Z (Mfg. Since 08/12)

-5-

Model Number G0452 G0452P G0452Z

Table Information

Table Length 46 in.

Table Width 7

Table Thickness 1 in.

Floor to Table Height 32

Table Adjustment Type Handwheel/Lever

Table Movement Type Dovetailed Ways

Construction

Body Assembly Cast Iron

Cabinet Pre-Steel Cabinet

Fence Assembly Cast Iron

Guard Die Cast Metal

Table Precision Ground Cast Iron

Paint Powder Coated

Other Information

Number of Dust Ports 1

Dust Port Size 4 in.

Other Specifications

Country of Origin China

Warranty 1 Year

Serial Number Location ID Label

Customer Assembly & Setup Time

CSA Cerified Yes

⁄2 in.

1 Hour

-6-

Model G0452/P/Z (Mfg. Since 08/12)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

Model G0452/P/Z (Mfg. Since 08/12)

-7-

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

-8-

Model G0452/P/Z (Mfg. Since 08/12)

Additional Safety for Jointers

JOINTER INJURY RISKS. Familiarize yourself

with the main injury risks associated with jointers—always use common sense and good judgement to reduce your risk of injury. Main injury risks from jointers: amputation/lacerations from contact with the moving cutterhead, entanglement/crushing injuries from getting caught in moving parts, blindness or eye injury from flying wood chips, or impact injuries from workpiece kickback.

KICKBACK. Know how to reduce the risk of kickback and kickback-related injuries. “Kickback” occurs during the operation when the workpiece is ejected from the machine at a high rate of speed. Kickback is commonly caused by poor workpiece selection, unsafe feeding techniques, or improper machine setup/maintenance. Kickback injuries typically occur as follows: (1) operator/bystanders are struck by the workpiece, resulting in impact injuries (i.e., blindness, broken bones, bruises, death); (2) operator’s hands are pulled into blade, resulting in amputation or severe lacerations.

GUARD REMOVAL. Except when rabbeting, never remove guards during operation or while connected to power. Always replace guard after rabbeting. You could be seriously injured if you accidentally touch the spinning cutterhead or get entangled in moving parts. Before removing sawdust, turn jointer OFF and disconnect power before clearing. Immediately replace guards.

DULL/DAMAGED KNIVES/INSERTS. Only use sharp, undamaged knives/inserts. Dull, damaged or rusted knives/inserts increase risk of kickback.

OUTFEED TABLE ALIGNMENT. To reduce the risk of kickback and personal injuries, keep the outfeed table even with the knives/inserts at top dead center (the highest point during rotation). If the outfeed table is set too low, the workpiece may rock against the cutterhead. If the table is set too high, the workpiece may hit the outfeed table and get stuck over the cutterhead.

INSPECTING STOCK. To reduce the risk of kickback injuries or machine damage, thoroughly inspect and prepare the workpiece before cutting. Verify the workpiece is free of nails, staples, loose knots or other foreign material. Workpieces with minor warping should be surface planed first with the cupped side facing the infeed table.

GRAIN DIRECTION. Jointing against the grain or end grain increases the required cutting force, which could produce chatter or excessive chip out, and lead to kickback.

CUTTING LIMITATIONS. To reduce the risk of accidental cutterhead contact or kickback, never perform jointing, planing, or rabbeting cuts on

pieces smaller than 8" long,

⁄4" wide, or 1⁄4" thick.

MAXIMUM CUTTING DEPTH. To reduce the risk

of kickback, never cut deeper than

⁄8" per pass.

PUSH BLOCKS. To reduce the risk of accidental cutterhead contact, always use push blocks when planing materials less than 3" high or wide. Never pass your hands directly over the cutterhead without a push block.

WORKPIECE SUPPORT. To reduce accidental cutterhead contact and kickback, support workpiece continuously during operation. Position and guide workpiece with fence; support long or wide stock with auxiliary stands.

FEED WORKPIECE PROPERLY. To reduce the risk of kickback, never start jointer with workpiece touching cutterhead. Allow cutterhead to reach full speed before feeding. Never back work toward the infeed table.

SECURE KNIVES/INSERTS. Loose knives or improperly set inserts can become dangerous projectles or cause machine damage. Always verify knives/inserts are secure and properly adjusted before operation. Straight knives should never

project more than

⁄8" (0.125 ") from cutterhead

body.

Model G0452/P/Z (Mfg. Since 08/12)

-9-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards.

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.

For your own safety and protection of

Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

Availability

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

G0452/P Current Rating at 120V ....... 13 Amps

G0452Z Current Rating at 120V ........ 15 Amps

G0452Z Current Rating at 240V ....... 7. 5 Amps

-10 -

Grounding Requirements

Model G0452/P/Z (Mfg. Since 08/12)

G045/P/Z Circuit Requirements for

it will not fit the outlet, have a qualified

This machine is equipped with a power cord that has an equipment-grounding wire and a ground ing plug (similar to the figure below). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

120V Operation (Prewired)

Nominal Voltage ........................................120V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 5-15

GROUNDED

5-15 RECEPTACLE

Grounding Prong

5-15 PLUG

Neutral Hot

Figure 2. Typical 5-15 plug and receptacle.

Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if

electrician install the proper outlet with a verified ground.

SHOCK HAZARD!

Model G0452/P/Z (Mfg. Since 08/12)

-11-

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

For 240V operation: The plug specified under “ page has a grounding prong that must be attached to the equipment-grounding wire on the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances.

G0452Z Circuit Requirements for

This machine can be converted to operate on a 240V power supply

Voltage Conversion

instructions) that has a verified ground and meets the following requirements:

240V Operation (Rewired)

(refer to

Nominal Voltage ........................................240V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

Circuit Requirements for 240V” on the previous

Extension Cords

If you must use an extension

Minimum Gauge ...................................14 AWG

Maximum Length (Shorter is Better).......50 ft.

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Grounding Prong

Figure 3. Typical 6-15 plug and receptacle.

Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.

-12-

Model G0452/P/Z (Mfg. Since 08/12)

Voltage Conversion (G0452Z Only)

MOTOR

Neutral

Hot

Ground

120 VAC

SWITCH

(viewed from behind)

START

STOP

Start

Capacitor

300MFD 125VAC

Run

Capacitor

40MFD

250VAC

Ground

WARNING!

SHOCK HAZARD! Disconnect power before working on wiring.

5-15 Plug

MOTOR

WARNING!

SHOCK HAZARD! Disconnect power before working on wiring.

SWITCH

(viewed from behind)

START

STOP

Start

Capacitor

300MFD 125VAC

Run

Capacitor

40MFD

250VAC

Ground

Hot

Ground

6-15 Plug

(As Recommended)

220

VAC

240 VAC

The voltage conversion MUST be performed by an electrician or qualified service personnel.

The voltage conversion procedure consists of rewiring the motor and installing the correct plug. A wiring diagram is provided on Page 52 for your reference.

IMPORTANT: If the diagram included on the motor conflicts with the one on Page 52, the motor may have changed since the manual was printed. Use the diagram included on the motor junction box cover instead.

4. Connect the motor wires, as shown in Figure 5, with wire nuts. Once snug, wrap electrical

tape around each wire nut and the connected wires to reduce the likelihood of the wire nut vibrating loose during motor operation.

Reconnect

and Tighten

Connect

and Tighten

Reconnect

and Tighten

Items Needed Qty

• Phillips Head Screwdriver #2 ..................... 1

• Electrical Tap e ............................ As Needed

• Wire Nut (14 AWG x 3) ............................... 1

• Plug 6-15 .................................................... 1

To convert the Model G0452Z to 240V:

1. DISCONNECT JOINTER FROM POWER!

2. Cut off the included plug.

3. Open the motor junction box, then remove the wire nuts indicated in Figure 4.

Remove

Ground

Figure 4. Location of wire nuts to be removed.

Ground

Figure 5. Motor wires repositioned for 240V.

5. Close and secure the motor junction box.

6. Install a 6-15 plug on the end of the cord,

according to the instructions and wiring diagrams provided by the plug manufacturer.

—If the plug manufacturer did not include

instructions, the wiring of a generic NEMA 6-15 plug is illustrated on Page 52 .

Model G0452/P/Z (Mfg. Since 08/12)

-13-

SECTION 3: SETUP

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately

at (570) 546-9663

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condition of your shipment, inventory the contents.

Keep children and pets away from plastic bags or packing materials shipped with this

Unpacking

for advice.

SUFFOCATION HAZARD!

Needed for Setup

The following are needed to complete the setup process, but are not included with your machine.

Description Qty

• Straightedge 4' (or longer) .......................... 1

• Safety Glasses (for each person) ............... 1

• Dust Collection System (optional) .............. 1

• 4" Dust Hose (optional) .............................. 1

• 4" Hose Clamp (optional) ........................... 1

• Phillips Head Screwdriver........................... 1

• Wrench 13mm ............................................ 1

• Wrench 17mm ............................................ 1

• Wrench 19mm ............................................ 1

• Socket Wrench 17mm ................................ 1

• Level ........................................................... 1

machine. Discard immediately.

-14-

Model G0452/P/Z (Mfg. Since 08/12)

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Box 1 (Figure 6): Qty

A. Table Assembly .......................................... 1

B. Fence Carriage Assembly .......................... 1

C. Cutterhead Jig ............................................ 1

D. Carriage Mounting Bracket ......................... 1

E. Infeed Table Lever ...................................... 1

F. Fence Tilt Handles ..................................... 2

G. Cutterhead Guard ....................................... 1

H. Push Blocks ................................................ 2

I. Outfeed Table Handwheel .......................... 1

J. Fence Assembly ......................................... 1

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Hardware and Tools (Not shown) Qty

• Wrenches 8/10mm & 12/14mm ......... 1 each

• Hex Wrenches 2.5, 3, 4, 6, & 8mm ... 1 each

• Cap Screws M10-1.5 x 20 .......................... 3

• Cap Screws M10-1.5 x 25 .......................... 2

• Hex Bolts M10-1.5 x 55 .............................. 2

• Lock Washers 10mm .................................. 3

• Flat Washers 10mm ................................... 5

• Hex Nuts M10-1.5 ....................................... 2

• Hex Bolt M8-1.25 x 50 ................................ 1

• Cap Screws M8-1.25 x 60 .......................... 4

• Cap Screws M8-1.25 x 25 .......................... 4

• Cap Screws M8-1.25 x 20 .......................... 2

• Lock Washers 8mm.................................... 8

• Flat Washers 8mm ....................................11

• Phillip Head Screws M5-.8 x 15 ................. 4

• Flat Washers 5mm ..................................... 4

Box 2 (Figure 7):

K. Cabinet ....................................................... 1

L. Power Switch and Support Arm ................. 1

M. V-Belt .......................................................... 1

N. Locking Foot Pedal Assembly .................... 1

O. Dust Port ..................................................... 1

Figure 6. Box 1 inventory.

Model G0452/P/Z (Mfg. Since 08/12)

Figure 7. Box 2 inventory.

-15-

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo id using these products to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

are toxic if inhaled. Only

area.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from your machine during clean up.

Figure 4. T23692 Orange Power Degreaser.

271⁄2 "

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality metal protectant to prevent rust.

-16 -

Model G0452/P/Z (Mfg. Since 08/12)

Site Considerations

Place this machine near an existing power source.

Shadows, glare, or strobe effects that may distract

Weight Load

Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device, if required.

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely.

or impede the operator must be eliminated.

46"

27½"

Figure 9. Minimum working clearances.

Model G0452/P/Z (Mfg. Since 08/12)

-17-

Locking Foot Pedal

3. Use a 13mm wrench to install the M8-1.25

x 50mm hex bolt and washer as shown in

Figure 11.

Components and Hardware Needed: Qty

Cabinet .............................................................. 1

Locking Foot Pedal Assembly ........................... 1

Hex Bolts M10-1.5 x 55 ..................................... 2

Flat Washers 10mm .......................................... 2

Hex Nuts M10-1.5 .............................................. 2

Hex Bolt M8-1.25 x 50 ....................................... 1

Flat Washer 8mm .............................................. 1

Tools Needed: Qty

Wrench 17mm .................................................. 1

Socket Wrench 17mm ....................................... 1

Wrench 13mm ................................................... 1

Level .................................................................. 1

To install the locking foot pedal:

1. Lay the cabinet on its side as shown in Figure 10.

Note: The hex bolt installs from inside.

Figure 11. Installing locking foot pedal.

4. Install the M10-1.5 x 55 hex bolts, flat wash-

ers, and hex nuts through the front of the locking foot pedal assembly as shown in

Figure 12.

Figure 10. Cabinet.

2. Place the locking foot pedal assembly onto

the cross brace.

Leveling

Feet

Figure 12. Installing locking foot pedal.

5. Raise the cabinet upright.

6. Lock the foot pedal down.

7. Level the cabinet front-to-back and side-

to -side by adjusting the leveling feet (see Figure 12).

-18-

Model G0452/P/Z (Mfg. Since 08/12)

Mounting Jointer

Components and Hardware Needed: Qty

Table Assembly ................................................. 1

Cabinet .............................................................. 1

Cap Screws M10-1.5 x 20 .................................. 3

Lock Washers 10mm ......................................... 3

Flat Washers 10mm .......................................... 3

Tools Needed: Qty

Hex Wrench 8mm ............................................. 1

Extra Person for Lifting Help ............................. 1

The jointer is heavy. Seek assistance when lifting it onto the jointer stand.

To mount the jointer to the stand:

4. Using the 8mm hex wrench, secure the jointer

to the cabinet with the M10-1.5 x 20 cap screws, 10mm flat washers, and 10mm lock washers.

Note: Reach through the dust vent for access

to the forward mounting hole as shown in

Figure 14.

1. Remove the access cover from the cabinet.

2. With the help of an assistant, lift the jointer

onto the cabinet.

3. Align the three bolt holes on the jointer with

the three holes on the cabinet (Figure 13).

Mounting Holes

Figure 14. Installing forward mounting bolt.

Figure 13. Mounting holes.

Model G0452/P/Z (Mfg. Since 08/12)

-19 -

V-Belt

3. Carefully allow the motor to slide down, ten-

sioning the V-belts with the weight of the motor.

Components and Hardware Needed: Qty

V-Belt ................................................................. 1

Tools Needed: Qty

Wrench or Socket 13mm .................................. 1

Hex Wrench 6mm .............................................. 1

To install the V-belt:

1. Using a 13mm wrench, loosen, but DO NOT

remove the motor mount bolts.

2. Lift the motor up far enough to allow the

V-belts to be placed around the cutterhead pulley and the motor pulley (see Figure 15).

4. Looking from the top, sight down the V-belt

and pulleys and check to see that the pulleys are parallel and aligned with each other (see Figure 16).

— If the pulleys are aligned, tighten the

motor mounts loosened in Step 1 and go to Step 7.

— If the pulleys are NOT aligned, perform

Steps 5 & 6.

5. Remove the V-belt, loosen the set screws

on the end of the motor pulley, and align the motor pulley with the cutterhead pulley. If needed, the motor can be loosened and moved in or out to bring the motor pulley into alignment with the cutterhead pulley.

6. Tighten the set screws, replace the V-belts, and repeat Step 4. Belts should be parallel and aligned as shown in Figure 16.

Figure 15. Installing V-belt.

Cutterhead

Motor

Alignment

Cutterhead Pulley

Motor Pulley

Setscrew

Figure 16. The pulleys should be parallel and

aligned.

7. Replace the access cover on the cabinet.

-20-

Model G0452/P/Z (Mfg. Since 08/12)

Carriage Mounting

Bracket

Components and Hardware Needed: Qty

Carriage Mounting Bracket ................................ 1

Cap Screws M8-1.25 x 60 ................................. 4

Lock Washers 8mm ........................................... 4

Flat Washers 8mm ............................................ 4

Tools Needed: Qty

Hex Wrench 6mm ............................................. 1

2. Tighten the carriage mounting bracket to the

jointer table with the cap screws, lock washers, and flat washers (see Figure 18).

To install the carriage mounting bracket:

1. Align the locating pins on the back of the car-

riage mounting bracket with the sockets on the jointer table (see Figure 17).

Sockets

Locating Pins

Figure 17. Locating pins.

Figure 18. Assembled carriage mounting

bracket.

Model G0452/P/Z (Mfg. Since 08/12)

-21-

Fence Carriage

Assembly

Components and Hardware Needed: Qty

Fence Carriage Assembly ................................. 1

Cap Screws M8-1.25 x 20 ................................. 2

Lock Washers 8mm ........................................... 2

Flat Washers 8mm ............................................ 2

Tools Needed: Qty

Hex Wrench 6mm ............................................. 1

To install the fence carriage assembly:

1. Use the M8-1.25 x 20 cap screws, lock wash-

ers, and flat washers to secure the fence carriage assembly to the carriage mounting bracket (see Figure 19).

Fence Assembly

Components and Hardware Needed: Qty

Fence Assembly ................................................ 1

Cap Screws M8-1.25 x 25 ................................. 2

Lock Washers 8mm ........................................... 2

Flat Washers 8mm ............................................ 2

Fence Tilting Handles ........................................ 2

To install the fence carriage assembly:

1. Use the M8-1.25 x 25 cap screws, lock wash-

ers, and flat washers to secure the fence assembly to the fence carriage assembly (see

Figure 20).

Figure 19. Fence carriage assembly.

Figure 20. Installing fence assembly.

2. Thread the fence tilting handles into the fence (see Figure 21).

Figure 21. Installing fence tilting handles.

-22-

Model G0452/P/Z (Mfg. Since 08/12)

Cutterhead Guard

The cutterhead guard is a critical safety feature on this machine. A torsion spring is mounted on the cutterhead guard shaft to help it return to its proper position over the cutterhead after a cutting operation. This torsion spring must have spring pressure during guard installation to work properly.

Torsion Spring

Knob

Components and Hardware Needed: Qty

Cutterhead Guard .............................................. 1

Tools Needed: Qty

Hex Wrench 2.5mm .......................................... 1

To install the cutterhead guard:

1. Remove the set screw in the cutterhead guard shaft (see Figure 22).

Figure 23. Setting torsion spring knob.

3. Test the guard by pulling it back and letting

go.

—The guard should snap back over the

cutterhead. If it does, re-insert the set screw (see Figure 24).

—If the guard is slow to return across the

table, remove the shaft, and add a half turn to the spring knob and test again. Repeat this step as necessary.

Figure 22. Set screw location.

2. Wind the torsion spring knob back counter-

clockwise a half turn, and slide the guard shaft into the casting shown in Figure 23. Make sure the slot on the cutterhead guard shaft fits over the pin that sits inside the spring knob barrel (hidden from view).

Model G0452/P/Z (Mfg. Since 08/12)

Set Screw

Figure 24. Re-installing set screw.

-23-

Dust Port Dust Collection

Components and Hardware Needed: Qty

Dust Port ........................................................... 1

Phillips Head Screws M5-.8 x 15 ....................... 4

Flat Washers 5mm ............................................ 4

Tools Needed: Qty

Phillips Head Screwdriver .................................. 1

To install the dust port:

This machine creates a lot of wood chips/ dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust collection system.

Note: If you choose to not use a dust collection

system, don't install the dust port. Chips will build up inside the cabinet and clog.

1. Place the dust port over the dust vent in the

side of the cabinet.

2. Use the M5-.8 x 15 Phillips head screws and flat washers to secure the dust port to the cabinet (see Figure 25).

Recommended CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

To connect a dust collection hose:

1. Fit the 4" dust hose over the dust port, as

shown in Figure 25, and secure in place with a hose clamp.

2. Tug the hose to make sure it does not come off. Note: A tight fit is necessary for proper

performance.

Figure 25. Dust port installation.

3. Attach to dust collection system.

-24-

Model G0452/P/Z (Mfg. Since 08/12)

Power Switch

Handwheels

Components and Hardware Needed: Qty

Power Switch & Support Arm ............................ 1

Cap Screws M8-1.25 x 25 ................................. 2

Flat Washers 8mm ............................................ 2

Tools Needed: Qty

Hex Wrench 6mm .............................................. 1

To install the power switch & support arm:

1. Install the support arm with the M8-1.25 x

25 cap screws and flat washers as shown in

Figure 26.

Components and Hardware Needed: Qty

Outfeed Table Handwheel ................................. 1

Phillips Head Screw M5-.8 x 15 ........................ 1

Flat Washer 5mm .............................................. 1

Tools Needed: Qty

Phillips Head Screwdriver .................................. 1

To install the handwheel:

1. Remove the screw and flat washer already

mounted to the handwheel shaft.

2. Secure the handwheel to the shaft with the hardware removed in Step 1.

Figure 26. Installing support arm.

2. Plug the motor cord into the back of the

switch box, then secure the loose cords with the hold downs shown in Figure 27.

Power Cord

Hold Downs

Figure 27. Cord locations.

Motor Cord

Figure 28. Securing the handwheel.

Model G0452/P/Z (Mfg. Since 08/12)

-25-

Infeed Table Lever

Components and Hardware Needed: Qty

Infeed Table Lever ............................................. 1

Tools Needed: Qty

Wrench 19mm ................................................... 1

To set the outfeed table height for knives:

1. Place a straightedge on the outfeed table so it

extends over the cutterhead.

2. Rotate the cutterhead pulley until one of the

knives is at top-dead-center (TDC), as illustrated in Figure 30.

To install the infeed table lever:

1. Thread the infeed table lever into the hole shown in Figure 29.

2. Tighten the locknut with a 19mm wrench.

Figure 29. Installing infeed table lever.

Setting Outfeed

Top Dead

Center

Figure 30. Cutterhead knife at top-dead-center.

3. Raise or lower the outfeed table until the knife just touches the straightedge (Figure 31).

Straightedge

Outfeed Infeed

Table Height

For Models G0452/G0452P

The outfeed table must be level with the knives when they are at top-dead-center. This adjustment has been made at the factory but should be checked again before operating your jointer. This adjustment will also have to be made any time you perform maintenance on the cutterhead or knives.

-26-

Figure 31. Using a straightedge to align outfeed

table height with knife at TDC.

4. Lock the outfeed table in Figure 32.

Figure 32. Outfeed table lock.

Model G0452/P/Z (Mfg. Since 08/12)

For Model G0452Z

The outfeed table height MUST be level with the carbide inserts when they are at top-dead-center. If the outfeed table is set too low, the workpiece will be tapered from front to back. If the outfeed table is set too high, the workpiece will hit the edge of the outfeed table during operation, increasing the chance of kickback.

—If your outfeed table is correctly set, no

adjustments are necessary.

—If the insert lifts the straightedge off the

table or is below the straightedge, loosen outfeed table lock and adjust table height until straightedge just touches an insert at its highest point of rotation.

To set the outfeed table height:

1. DISCONNECT JOINTER FROM POWER!

2. Move the cutterhead guard out of the way or

remove it, and open the rear access panel.

3. Place a straightedge on the outfeed table

so it extends over the cutterhead and rotate the cutterhead pulley until one of the carbide inserts is at top-dead-center (TDC), as shown in Figure 33.

Top Dead

Center

Figure 33. Cutterhead insert at top-dead-center.

Tip: Some advanced woodworkers have found

that they can virtually eliminate snipe by setting the outfeed table in the following manner: Repeat Steps 1-4 using a freshly exposed insert. Place

two pencil marks on the straightedge

⁄32" apart,

and place the outward mark on the edge of the outfeed table, as shown in Figure 35.

Lower the outfeed table slightly so the insert lifts the straightedge off the table. Rotate the cutterhead clockwise—the straightedge should

move

⁄32" toward the infeed table and the inward

mark should be directly over the edge of the outfeed table, as shown in Figure 36. Continue adjusting the outfeed table until the cutterhead

moves the straightedge

⁄32" toward the infeed

table.

Outward

Mark

Straightedge

4. When correctly set, the carbide insert will just

touch the straightedge when the insert is at its highest point of rotation (see Figure 34).

Straightedge

Outfeed Infeed

Figure 34. Using a straightedge to align the

outfeed table height with insert at TDC.

Model G0452/P/Z (Mfg. Since 08/12)

Outfeed Infeed

Figure 35. Straightedge outward mark at edge of

outfeed table.

Inward

Mark

⁄32"

Outfeed Infeed

Figure 36. Straightedge inward mark at edge of

outfeed table.

5. Lock the outfeed table, re-install the

cutterhead guard, and close the rear access panel.

-27-

ON / START

Button

OFF / STOP

Paddle

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The

table in the

SERVICE section of this manual can help.

DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine

ed results that can lead to serious injury,

Serious injury or death can result from

Troubleshooting

using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

5. Insert disabling pin through switch button

(see Figure 37).

Figure 37. Disabling pin through switch button.

6. Try to start machine by pressing switch but-

ton.

Machine should NOT start. If it does start,

the switch disabling feature is not functioning properly and the switch must be replaced.

may result in malfunction or unexpect-

death, or machine/property damage.

To test run machine:

1. Clear all setup tools away from machine.

2. Make sure the cutterhead guard is installed and correctly adjusted (Page 23).

3. Connect machine to power supply.

4. Turn machine ON. Verify motor operation,

and then turn machine OFF.

The motor should run smoothly and without

unusual problems or noises.

Recommended

Adjustments

For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine.

However, because of the many variables involved with shipping, we recommend that you at least verify the following adjustments to ensure the best possible results from your new machine.

Step-by-step instructions for these adjustments can be found in SECTION 7: SERVICE on Page

42.

Factory adjustments that should be verified:

1. Knife Settings (Page 44).

2. Insert Settings (Page 46).

-28-

3. Depth Scale Calibration (Page 47).

4. Fence Stop Accuracy (Page 48).

Model G0452/P/Z (Mfg. Since 08/12)

SECTION 4: OPERATIONS

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the

discussed later

in this manual

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual and

rienced research outside of this manual by reading "howto" books, trade magazines, or websites.

To reduce your risk of serious injury, read this entire manual BEFORE

To reduce risk of eye injury from flying

Operation Overview

This overview gives you the basic process that happens during an operation with this machine. Familiarize yourself with this process to better understand the remaining parts of the Operation section.

machine controls/components

are easier to understand.

seek additional training from expe

machine operators, and do additional

using machine.

chips or lung damage from breathing dust, always wear safety glasses and a respirator when operating this machine.

To complete a typical operation, the operator does the following:

1. Examines the workpiece to make sure it is

suitable for cutting.

2. Adjusts the fence for the width of the workpiece

and then locks it in place.

3. Adjusts the fence tilt, if necessary, to the cor-

rect angle.

4. Adjusts the infeed table height for the initial

cut.

5. Checks the outfeed side of the machine

for proper support and to make sure the workpiece can safely pass all the way beyond the cutterhead without interference from other objects.

6. Wears safety glasses, respirator, and ear

protection, and locates the push blocks.

7. Starts the machine.

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

Model G0452/P/Z (Mfg. Since 08/12)

8. Using the push blocks, holds the workpiece

firmly and flatly against both the infeed table and fence, and then pushes the workpiece past the cutterhead at a steady and controlled rate until the workpiece moves completely beyond the cutterhead.

9. Repeats Steps 5–8 until satisfied with the

results.

10. Stops the machine.

-29-

Infeed Table

Adjustment

Proper infeed table adjustment must be made to safely and efficiently use the jointer. DO NOT set the infeed table depth greater than first pass and never greater than beting.

Serious personal injury could occur in the event of a kickback. Kickback can occur if excessive depth of cut is made. Limit a single pass from

⁄16" to 1⁄8".

⁄16" on your

⁄8" when rab-

2. Use the infeed table lever to raise or lower the infeed table (Figure 39).

Figure 39. Adjusting infeed table height.

To adjust the infeed table:

1. Loosen the infeed table lock in Figure 38.

Table Stop Lock Nuts

Infeed Table Lock

Figure 38. Infeed table lock.

3. Use the depth of cut scale to set the infeed

table to the desired depth and lock the table in position.

Note: The infeed table stops can be adjusted

to return the table height to the same height every time by loosening the lock nuts and adjusting the set screws.

-30-

Model G0452/P/Z (Mfg. Since 08/12)

Stock Inspection and

Requirements

• Remove foreign objects from the stock. Make sure that any stock you process with the jointer is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects that may damage the jointer blades.

Here are some rules to follow when choosing and jointing stock:

• DO NOT joint or surface plane stock that contains knots. Injury to the operator or

damage to the workpiece can occur if the knots become dislodged during the cutting operation.

• DO NOT joint or surface plane against the grain direction. Cutting against the grain increases the likelihood of stock kickback, as well as tear-out on the workpiece.

• Jointing and surface planing with the

grain produces a better finish and is safer for the operator. Cutting with the grain is

described as feeding the stock on the jointer so the grain points down and toward you as viewed on the edge of the stock (Figure 40).

Note: If the grain changes direction along the

edge of the board, decrease the cutting depth and make additional passes.

• Only process natural wood fiber through your jointer. Never joint MDF, particle board,

plywood, laminates or other synthetically made materials.

• Make sure all stock is sufficiently dried before jointing. Wood with a moisture content over 20% will cause unnecessary wear on the knives and poor cutting results.

• Make sure your workpiece exceeds

the minimum dimension requirements (Figures 41 & 42 ) before edge jointing or surface planing, or it may break or kick back during the operation!

10" Min.

1" Min.

Figure 40. Correct and incorrect grain alignment

to cutterhead.

⁄2" Min.

Figure 41. Minimum dimensions for edge

jointing.

10" Min.

⁄2" Min.

1" Min.

Figure 42. Minimum dimensions for surface

planing.

Model G0452/P/Z (Mfg. Since 08/12)

-31-

Squaring Stock

Squaring stock involves four steps performed

Previously Surface

Planed Face

in the order below:

1. Surface Plane on the Jointer—The concave

face of the workpiece is surface planed flat with the jointer.

2. Surface Plane on a Thickness Planer—The opposite face of the workpiece is surface planed flat with a thickness planer.

Surface Planing

If you are not experienced with a jointer, set the depth of cut to 0", and practice feeding the workpiece across the tables as described. This procedure will better prepare you for the actual operation.

The purpose of surface planing on the jointer is to make one flat face on a piece of stock (see Figures 43 & 44) to prepare it for thickness planing on a planer.

3. Edge Joint on the Jointer—The concave edge of the workpiece is jointed flat with the jointer.

4. Rip Cut on a Table Saw—The jointed edge of the workpiece is placed against a table saw fence and the opposite edge cut off.

Previously

Jointed

Edge

Figure 43. Typical surface planing operation.

Figure 44. Illustration of surface planing results.

-32-

Model G0452/P/Z (Mfg. Since 08/12)

To surface plane on the jointer:

1. Read and understand SECTION 1: SAFETY, beginning on Page 7.

2. Make sure your stock has been inspected

for dangerous conditions as described in the Stock Inspection & Requirements instructions, beginning on Page 31.

3. Set the cutting depth for your operation. (We suggest shallow depth for hard wood species or for wide stock.)

4. Make sure your fence is set to 90˚.

5. If your workpiece is cupped (warped), place it

so the concave side is face down (Figure 44) on the surface of the infeed table.

6. Start the jointer.

⁄32" for surface planing, using a more

Edge Jointing

If you are not experienced with a jointer, set the depth of cut to 0", and practice feeding the workpiece across the tables as described below. This procedure will better prepare you for the actual operation.

The purpose of edge jointing is to produce a finished, flat-edged surface (see Figures 45 & 46) that is suitable for joinery or finishing. It is also a necessary step when squaring rough or warped stock.

Failure to use push blocks when surface planing may result in cutterhead contact, which will cause serious personal injury. Always use push blocks to protect your hands when surface planing on the jointer.

7. With a push block in each hand, press the

workpiece against the table and fence with firm pressure, and feed the workpiece over the cutterhead (see Figure 43).

Note: When your leading hand (with push

block) gets within 4" of the cutterhead, lift it up and over the cutterhead, and place the push block on the portion of the workpiece that is on the outfeed table. Now, focus your pressure on the outfeed end of the workpiece while feeding, and repeat the same action with your trailing hand when it gets within 4" of the cutterhead. To keep your hands safe, DO NOT let them get closer than 4" from the cutterhead when it is moving!

Figure 45. Typical edge jointing operation.

8. Repeat Step 7 until the entire surface is flat. Note: If 2nd surface is jointed it will not likely

be parallel with the 1st, so the best approach is to joint one surface, then plane the other with a thickness planer.

Model G0452/P/Z (Mfg. Since 08/12)

Figure 46. Illustration of edge jointing results.

-33-

To edge joint on the jointer:

1. Read and understand SECTION 1: SAFETY, beginning on Page 7.

2. Make sure your stock has been inspected

for dangerous conditions as described in the

Stock Inspection instructions, beginning on Page 31.

3. Set the cutting depth for your operation. (We

suggest between ing, using a more shallow depth for hard wood species or for wide stock.)

4. Make sure the fence is set to 90˚.

⁄16" and 1⁄8" for edge joint-

Bevel Cutting

The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece (see Figures

47 & 48).

5. If your workpiece is cupped (warped), place it

so the concave side is face down (Figure 46) on the surface of the infeed table.

6. Start the jointer.

7. Press the workpiece against the table and

fence (Figure 45) with firm pressure. Use your trailing hand to guide the workpiece through the cut, and feed the workpiece over the cutterhead.

Note: When your leading hand gets within

4" of the cutterhead, lift it up and over the cutterhead, and place it on the portion of the workpiece that is over the outfeed table. Now, focus your pressure on the outfeed end of the workpiece while feeding, and repeat the same action with your trailing hand when it gets within 4" of the cutterhead. To keep your hands safe, DO NOT let them get closer than 4" from the cutterhead when it is moving!

The Model G0452 has preset fence stops at 45˚ inward, 90˚, and 45˚ outward (135˚). If your situation requires a different angle, the preset fence stops can be easily adjusted for your needs.

Figure 47. Typical bevel cutting operation.

8. Repeat Step 7 until the entire edge is flat.

Note: If 2nd edge is jointed it will not likely be

parallel with the 1st, so instead of jointing the second edge, trim it with a table saw. This will ensure both edges are parallel with each other.

-34-

Figure 48. Illustration of bevel cutting results.

Model G0452/P/Z (Mfg. Since 08/12)

To bevel cut on the jointer:

1. Read and understand SECTION 1: SAFETY, beginning on Page 7.

2. Make sure your stock has been inspected

for dangerous conditions as described in the

Stock Inspection instructions, beginning on Page 31.

3. Set the cutting depth for your operation. (We

suggest between ting, using a more shallow depth for hard wood species or for wide stock.)

4. Make sure your fence is set to the angle of your desired cut.

5. If your workpiece is cupped (warped), place it so the concave side is face down on the surface of the infeed table.

6. Start the jointer.

⁄16" and 1⁄8" for bevel cut-

Rabbet Cutting

The purpose of rabbet cutting is to remove a section of the workpiece edge (see Figures 49 & 50). When combined with another rabbet cut edge, the rabbet joints create a simple, yet strong method of joining stock.

7. With a push block in your leading hand, press the workpiece against the table and fence with firm pressure, and feed the workpiece over the cutterhead.

Note: When your leading hand gets within

4" of the cutterhead, lift it up and over the cutterhead, and place the push block on the portion of the workpiece that is on the outfeed table. Now, focus your pressure on the outfeed end of the workpiece while feeding, and repeat the same action with your trailing hand when it gets within 4" of the cutterhead. To keep your hands safe, DO NOT let them get closer than 4" from the cutterhead when it is moving!

8. Repeat Step 7 until the angled cut is satisfactory to your needs.

Figure 49. Typical rabbet cutting operation.

Model G0452/P/Z (Mfg. Since 08/12)

Figure 50. Illustration of rabbet cutting effects

and a few sample joints.

-35-

6. Start the jointer.

When the cutterhead guard is removed, attempting any other cut besides a rabbet directly exposes the operator to the moving cutterhead. Always replace the cutterhead guard after rabbet cutting!

To rabbet cut on the jointer:

1. Read and understand SECTION 1: SAFETY, beginning on Page 7.

2. Make sure your stock has been inspected

for dangerous conditions as described in the

Stock Inspection instructions, beginning on Page 31.

3. Set the cutting depth for your operation. (We

suggest between

⁄16" and 1⁄8" for rabbet cutting, using a more shallow depth for hard wood species or for wide stock.)

4. Remove the cutterhead guard.

7. With a push block in each hand, press the

workpiece against the table and fence with firm pressure, and feed the workpiece over the cutterhead.

Note: When your leading hand gets within

8. Repeat Step 7 until the your rabbet is cut to

depth.

5. Make sure your fence is moved forward, so

the amount of infeed/outfeed table exposed is the same as the size of your rabbet. Also, make sure your fence is set to 90˚.

-36-

Model G0452/P/Z (Mfg. Since 08/12)

SECTION 5: ACCESSORIES

Installing unapproved accessories may

order online at www.grizzly.com or call 1-800-523-4777

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

W1212—Woodstock Jointer Pal

This knife-setting system lets you set jointer knives in perfect alignment every time! It also allows you to shift nicked knives to get a perfect cut to an accuracy of + or - .001".

G3631—Jointer/Planer Knife Hone

Add a razor hone to your planer and jointer knives with this hand-held sharpening device. This handy tool sharpens flat and beveled surfaces quickly and easily. Great for touch-ups.

Figure 51. Jointer knife jig.

Figure 52. Jointer knife hone.

T23246—The Missing Shop Manual: Jointer

Dedicated to providing integral information about woodworking tools and techniques that other manuals overlook, the books in this series contain safety facts, explanations about basic project set-up, and tips for maximizing tool performance.

Figure 57. Instructional reference book.

Model G0452/P/Z (Mfg. Since 08/12)

-37-

T21992—1⁄2" x 4' Power Twist V-Belt

Perfect for lathes, table saws, bandsaws and other powered tools. Smooth running with less

vibration than solid belts. Power Twist

V-Belts can be customized in minutes to any size—just add or remove sections to fit your needs. Carry a

Power Twist

V-Belt in your vehicle for a fix any-

where solution to broken fan belts.

Figure 54. Power Twist V-Belt.

G5562—SLIPIT 1 Qt. Gel G5563—SLIPIT 12 oz Spray

Use on cast iron table surfaces and other unpainted metal surfaces to reduce sliding friction and hangups. This product also reduces rust and prevents resin build-up.

H9876—6" x

These 6" x

⁄8" x 1⁄8" HSS Jointer Knives

⁄8" x 1⁄8" Jointer Knives are made

from HSS steel and are for our G0452 6" Jointer.

Figure 56. Jointer Knives.

T21146—Self-Set System (Includes 3 Holders & Knife Inserts) G6665—Dispoz-A-Blade

Knife Inserts

(Set of 3)

Install a Dispoz-A-Blade

Knife system in your new jointer and save up to 70% on knife replacements for the life of your jointer. Each knife insert is double-edged, so you get two knives in one, and is indexed so that all knife inserts can be installed at the same height in just minutes. Yes, that means you can throw away the knife jig!

-38-

Figure 53. Blade holder and knife.

Figure 55. Table gel and spray.

Model G0452/P/Z (Mfg. Since 08/12)

T10125—6" Spiral Cutterhead

We’ve found yet another source for high quality Spiral Cutterheads. These Cutterheads feature 4 spirals and German-made carbide inserts for an incredible finish.

Figure 58. Spiral Cutterhead.

H7653—6" Spiral Cutterhead

This cutterhead replaces the standard straight knife cutterheads on our Grizzly jointers. It has four spirals with indexable, four-sided carbide inserts, so each insert can be rotated for a new factory sharp edge. Cutterhead includes cast iron pulleys, bearing blocks, mounting studs, 5 extra inserts, T-handle wrench, Torx bits and spare insert screws. Has an incredible finish, and is comparable to Byrd cutterheads in quality of cut as well as the quality of the cutterhead itself.

H7764—Byrd Tool 6" Shelix Cutterhead

Made in the USA by Byrd, these indexable carbide insert cutterheads are very well made and leave a great finish. The inserts are positioned along a spiral pattern, and rotate at a slight angle for a shearing action that leaves a glassy smooth cut on the toughest of woods. Comes with all 30 inserts on the cutterhead, plus 5 extras.

Figure 60. Shelix Cutterhead.

T21348—Carbide Replacement Inserts

Solid Carbide Indexable Inserts for Cutterheads. Size: 14 x 14 x 2mm (10 pack).

Figure 59. Spiral Cutterhead.

Model G0452/P/Z (Mfg. Since 08/12)

Figure 61. Replacement inserts.

-39-

order online at www.grizzly.com or call 1-800-523-4777

G9643—8" Precision Straightedge G9644—12" Precision Straightedge H2675—16" Precision Straightedge

Is your straightedge really straight? These grade 00 heavy-duty stainless steel straightedges are manufactured to DIN874 standards for professional results in set-up and inspection work.

Figure 62. Straightedges.

G9256—6" Dial Caliper G9257—8" Dial Caliper G9258—12" Dial Caliper

Required for jointing, planing, or sanding to critical tolerances. These traditional dial calipers are accurate to 0.001" and can measure outside surfaces, inside surfaces, and heights/depths. Features stainless steel, shock resistant construction and a dust proof display. An absolute treat for the perfectionist!

H8029—5 Piece Safety Kit

This kit has four essential jigs. Includes two push blocks, push stick, featherboard and combination saw and router gauge. Featherboard

⁄8" x 3⁄4" miter slots. Made of high visibility

fits yellow plastic.

Figure 63. 5-Piece Safety Kit.

Figure 64. Grizzly

Dial Calipers.

T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20452—"Kirova" Anti-Reflective S. Glasses T20451—"Kirova" Clear Safety Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5

T20502

T20452

T20503

T20451

H7194

Figure 65. Eye protection assortment.

-40-

Model G0452/P/Z (Mfg. Since 08/12)

SECTION 6: MAINTENANCE

To reduce risk of shock or accidental startup, always disconnect machine from

power before adjustments, maintenance, or service.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily:

• Vacuum all dust on and around the machine.

• Wipe down tables and all other unpainted cast iron with a metal protectant.

Monthly Check:

• V-belt tension, damage, or wear.

• Clean/vacuum dust buildup from inside cabinet and off of motor.

Cleaning

Cleaning the Model G0452/P/Z is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Treat all unpainted cast iron and steel with a non-staining lubricant after cleaning.

Unpainted Cast Iron

Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use— this ensures moisture from wood dust does not remain on bare metal surfaces.

Keep tables rust-free with regular applications of products like G96 Boeshield Page 37 for more details).

T-9 (see Section 5: Accessories on

Gun Treatment, SLIPIT®, or

Lubrication

V-Belt

To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition (free from cracks, fraying and wear) and properly aligned and tensioned (refer to the instructions on Page 20).

Model G0452/P/Z (Mfg. Since 08/12)

Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. DO NOT lubricate them.

Table ways and the fence assembly should not be lubricated. If the tables appear to be stuck, disassemble and clean any foreign materials from the ways. Re-assemble and reset the gibs.

-41-

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

Troubleshooting

Motor & Machine Operation

Symptom Possible Cause Possible Solution

Motor will not start.

Fuses or circuit breakers blow. 1. Short circuit in line cord or plug.

Motor fails to develop full power (output of motor decreases rapidly with decrease in voltage at motor terminals).

Motor overheats. 1. Motor overloaded during operation.

Motor stalls or shuts off during a cut. 1. Motor overloaded during operation.

Blade slows when cutting or makes a squealing noise, especially on start-up.

Loud repetitious noise coming from machine.

1. Emergency stop button depressed.

2. Low voltage.

3. Open circuit in motor or loose connections.

1. Power supply circuit overloaded with lights, appliances, and other motors.

2. Undersized wires or circuits too long.

2. Air circulation through the motor restricted.

2. Short circuit in motor or loose connections.

3. Circuit breaker tripped.

1. V-belt loose.

2. V-belt worn out.

1. Pulley setscrews or keys are missing or loose.

2. Motor fan is hitting the cover.

3. V-belts are damaged.

1. Lift the cover on the emergency stop button to allow it to pop out.

2. Check power line for proper voltage.

3. Inspect all lead connections on motor for loose or open connections.

1. Repair or replace cord or plug for damaged insulation and shorted wires.

1. Reduce load on circuit.

2. Increase wire sizes or reduce length of the circuit.

1. Reduce load on motor; take lighter cuts.

2. Clean out motor to provide normal air circulation.

1. Reduce load on motor; take lighter cuts.

2. Repair or replace connections on motor for loose or shorted terminals or worn insulation.

3. Install correct circuit breaker; reduce # of machines running on that circuit.

1. Tighten V-belt (Page 20).

2. Replace V-belt (Page 20).

1. Inspect keys and setscrews. Replace or tighten if necessary.

2. Adjust fan cover mounting position, tighten fan, or shim fan cover.

3. Replace V-belts (Page 20).

Vibration when running or cutting. 1. Loose or damaged blade.

2. Damaged V-belt.

3. Worn cutterhead bearings.

-42-

1. Tighten or replace blade.

2. Replace.

3. Check/replace cutterhead bearings.

Model G0452/P/Z (Mfg. Since 08/12)

Table

Symptom Possible Cause Possible Solution

Tables are hard to adjust.

Excessive play in table movement.

1. Table lock is engaged or partially engaged.

2. Table gibs are too tight.

1. Table gibs are too loose. 1. Re-adjust the table gibs (Page 49).

1. Completely loosen the table lock.

2. Re-adjust the table gibs (Page 49).

Cutting

Symptom Possible Cause Possible Solution

Excessive snipe (gouge in the end of the board that is uneven with the rest of the cut).

Workpiece stops in the middle of the cut.

Chipping. 1. Knots or conﬂicting grain direction in

Long lines or ridges that run along the length of the board.

Uneven cutter marks, wavy surface, or chatter marks across the face of the board.

Board edge is concave or convex after jointing.

Uneven cut or breakout when rabbeting.

1. Outfeed table is set too low.

2. Operator pushing down on end of workpiece.

1. Outfeed table is set too high. 1. Align outfeed table with cutterhead knife at top

wood.

2. Nicked or chipped blades.

3. Feeding workpiece too fast.

4. Taking too deep of a cut.

1. Nicked or chipped knives. 1. Adjust one of the nicked knives sideways; or

1. Feeding workpiece too fast.

2. Knives not adjusted at even heights in the cutterhead.

1. Board not held with even pressure on infeed and outfeed table during cut.

2. Board started too uneven.

3. Board has excessive bow or twist along its length.

4. Insufﬁcient number of passes.

1. Uneven feed rate.

2. Depth of cut too deep.

3. Knives not adjusted evenly with each other in the cutterhead.

4. Nicked or chipped knives.

1. Align outfeed table with cutterhead knife at top

dead center (Page 26).

2. Reduce/eliminate downward pressure on that end of workpiece.

dead center (Page 26).

1. Inspect workpiece for knots and grain (Page

31); only use clean stock.

2. Adjust one of the nicked knives sideways; or replace knives (Page 44).

3. Slow down the feed rate.

4. Take a smaller depth of cut. (Always reduce cutting depth when surface planing or working with hard woods.)

replace knives (Page 44).

1. Slow down the feed rate.

2. Adjust the knives so they are set up evenly in the cutterhead (Page 44).

1. Hold board with even pressure as it moves over the cutterhead.

2. Take partial cuts to remove the extreme high spots before doing a full pass.

3. Surface plane one face so there is a good surface to position against the fence.

4. It may take 3 to 5 passes to achieve a perfect edge, depending on the starting condition of the board and the depth of cut.

1. Feed the board evenly and smoothly during the cut.

2. Raise the infeed table to take a smaller depth of cut. Never exceed rabbeting.

3. Adjust the knives so they are set up evenly in the cutterhead (Page 44).

4. Adjust one of the nicked knives sideways; replace knives (Page 44).

⁄16" per pass when

Model G0452/P/Z (Mfg. Since 08/12)

-43-

3. Lower the infeed table to the

accidental startup, always disconnect machine from

⁄2" scale mark.

To reduce risk of shock or

power before adjustments, maintenance, or service.

About Service

This section is designed to help the operator with adjustments that were made at the factory and that might also need to be made during the life of the machine.

This section is provided for your convenience— it is not a substitute for the Grizzly Service Department.

If any adjustments arise that are not described in this manual or you are unsure of how to perform the procedures in this section, then feel free to call Technical Support at (570) 546-9663.

G0452/G0452P

Inspecting Knives

The height of the knives can be easily and quickly inspected with the knife setting jig. This inspection will ensure that the knives are set in the cutterhead as they should be. Usually this is done before calibrating the outside table or when troubleshooting.

4. Place the knife jig on the cutterhead, directly over a knife, as shown in Figure 66.

Middle

Pad

Figure 66. Jig positioned over cutterhead knife.

5. Carefully inspect how the jig touches the

cutterhead and the knife.

— If both outside legs of the jig sit firmly on

the cutterhead and the middle pad just touches the knife, then that knife is set correctly. (Repeat this inspection with the other knives.)

— If the jig does not sit firmly on the cutterhead

and touch the knife edge as described, then reset that knife. (Repeat this inspection with the other knives before resetting.)

G0452/G0452P

Setting Knives

To inspect the knives:

1. DISCONNECT JOINTER FROM POWER!

2. Remove the cutterhead guard or block it out

of the way.

-44-

Setting the knives correctly is crucial to the proper operation of the jointer and is very important in keeping the knives sharp. If one knife is higher than the others, it will do the majority of the work, and thus, dull much faster than the others.

The knife jig included with the jointer is designed to set the knives at the correct height.

Model G0452/P/Z (Mfg. Since 08/12)

The G0452/P Jointer uses jack screws for cutterhead knife height adjustments (see Figure

67).

Figure 67. Cutterhead profile diagram.

To set the knives:

1. DISCONNECT JOINTER FROM POWER!

2. Remove the cutterhead guard from the table

and lower the infeed and outfeed tables as far as they go. This will give you unrestricted access to the cutterhead.

3. Remove the cabinet cover to expose the V-

belt.

4. Use the V-belt to rotate the cutterhead to

access the cutterhead knives.

5. Loosen the cutterhead gib bolts, starting in

the middle, and alternating back and forth until all of the gib bolts are loose, but not falling out.

7. Using a 3mm hex wrench, access the jack screws through the holes in the cutterhead (Figure 68) and rotate the jack screws to raise or lower the knife. When the knife is set correctly, it will barely touch the middle pad of the knife setting jig. Snug the gib bolts tight enough to just hold the knife in place. Repeat

Steps 5-7 with the rest of the knives.

Figure 68. Jack screw access hole.

8. Rotate the cutterhead to the first knife you

started with. Slightly tighten all the gib bolts, starting at the ends and working your way to the middle by alternating left and right. Repeat this step on the rest of the knives.

9. Final tighten each gib bolt.

10. Adjust the outfeed table to match the new

knife heights.

6. Position the knife gauge over the knife as shown in Figure 66 and loosen the gib bolts until the knife is completely loose.

Model G0452/P/Z (Mfg. Since 08/12)

-45-

G0452Z Replacing

Carbide Inserts

Tools Needed: Qty

L-Wrench Torx with T20 Torx Driver .................. 1

The Model G0452Z cutterhead is equipped with 32 indexable carbide inserts. Each insert can be rotated to reveal any one of its four cutting edges. Therefore, if one cutting edge becomes dull or damaged, simply rotate it 90˚ to reveal a fresh cutting edge (Figure 69).

Reference Dot

To rotate or change a carbide insert:

1. DISCONNECT JOINTER FROM POWER!

2. Move the cutterhead guard out of the way, or

remove it.

3. Remove any sawdust from the head of the

carbide insert Torx screw.

4. Remove the Torx screw and carbide insert.

5. Clean all dust and dirt off of the insert and

the cutterhead pocket from which the insert was removed, and replace the insert so a fresh, sharp edge is facing outward. Make sure the insert is seated in the pocket on the cutterhead.

Note: Proper cleaning is critical to achieving

a smooth finish. Dirt or dust trapped between the insert and cutterhead will slightly raise the insert, and make noticeable marks on your workpieces the next time you cut.

Figure 69. Insert rotating sequence.

In addition, each insert has a reference dot on one corner. As the insert is rotated, the reference dot location can be used as an indicator of which edges are used and which are new. When the reference dot revolves back around to its starting position, the insert should be replaced.

Replacement carbide inserts should be included with the cutterhead. If you need additional inserts, call Grizzly Customer Service at (800) 523-4777 and order Model T21348, Replacement Indexable Carbide Inserts for G0452Z, 10 pack.

6. Lubricate the Torx screw threads with a

light machine oil, wipe the excess oil off the threads, and torque the Torx screw to 48-50 inch/pounds.

Note: Excess oil may squeeze between the

insert and cutterhead or at the bottom of the screw hole, causing hydrostatic lock and preventing the screw from fully tightening, thereby lifting the insert or screw slightly and affecting workpiece finishes. Make sure to carefully clean off any excess oil to prevent this from happening.

-46-

Model G0452/P/Z (Mfg. Since 08/12)

Infeed

Calibrating Depth

Scale

The depth scale on the infeed table can be calibrated or "zeroed" if it is not correct.

To calibrate the depth scale:

1. Set the outfeed table height as described

in the Setting Outfeed Table Height subsection.

4. Using a screwdriver, adjust the scale pointer exactly to “0” (Figure 71).

Depth-of-cut

pointer

2. Place a straightedge across the infeed and

outfeed tables.

3. Adjust the infeed table until it is level with the outfeed table, as illustrated in Figure 70.

Straightedge

Outfeed

Figure 70. Infeed table adjusted even with

outfeed table and knife at TDC.

Figure 71. Depth-of-cut pointer adjusted to “0”

position.

Model G0452/P/Z (Mfg. Since 08/12)

-47-

Setting Fence Stops

The fence stops are adjustable nuts and bolts that simplify the task of adjusting the fence to 45˚ inward, 90˚, and 45˚ outward (135˚).

To set the 45˚ inward fence stop:

To set the 90˚ fence stop:

1. Flip the 90˚ swing stop into the position shown in Figure 74.

1. Using a 45˚ square, adjust the fence to the 45˚ inward position, as shown in Figure 72.

Figure 72. Adjusting fence 45˚ inward.

2. Loosen the jam nut shown in Figure 73.

Swing Stop

Jam Nut

Fence Stop Bolt

Figure 74. 90˚ swing stop engaged.

2. Using a 90˚ square, adjust the fence to the

90˚ position in Figure 75 using the fence stop bolt and jam nut.

Fence Stop Nut

Jam Nut

Figure 73. 45˚ inward fence stop jam nut.

3. Adjust the 45˚ inward fence stop nut until it

makes contact with the back of the fence bracket.

4. Retighten the jam nut loosened in Step 2 and recheck.

-48-

Figure 75. Adjusting fence to 90˚.

3. Loosen the jam nut on the 90˚ fence stop bolt (Figure 74).

4. Adjust the 90˚ fence stop bolt until it makes

contact with the 90˚ swing stop.

5. Retighten the jam nut loosened in Step 3 and recheck.

Model G0452/P/Z (Mfg. Since 08/12)

To set the 45˚ outward fence stop:

1. Flip the 90˚ swing stop out of the way as shown in Figure 76.

2. Using a sliding bevel adjusted to 135˚, adjust

the fence to the 135˚ (45˚ outward) position.

Adjusting Gibs

The function of the table gibs is to eliminate excessive play in the table movement. The gibs also control how easy it will be to move the tables up and down.

Swing Stop

Figure 76. Adjusting fence 45˚ outward.

3. Loosen the jam nut on the 45˚ outward fence

stop bolt (Figure 77).

Fence Stop Bolt

To adjust the table gibs:

1. Using a 10mm wrench, loosen the two outfeed

table gib nuts on the side of the jointer base (Figure 78).

Gib Nuts

Gib Setscrews

Figure 78. Outfeed table gib controls.

2. Using a 3mm hex wrench, evenly tighten the

gib setscrews a small amount, then check the table by moving it up and down. Adjust the setscrews as needed until the friction of the table movement is balanced between minimal play and ease of movement.

Figure 77. 45˚ outward fence stop jam nut.

4. Adjust the 45˚ outward fence stop bolt until it

makes contact with the back of the fence.

5. Retighten the jam nut loosened in Step 3 and recheck.

Model G0452/P/Z (Mfg. Since 08/12)

Note: Tighter gibs reduce play but make it

harder to adjust the tables.

3. Repeat Steps 1-2 with the other table.

4. Set the outfeed table height as described in Setting Outfeed Table Height on Page 26.

-49-

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

SECTION 8: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

-50-

Model G0452/P/Z (Mfg. Since 08/12)

MOTOR

START

STOP

Start

Capacitor

200MFD 125VAC

Wiring Diagram

Black

Hot

White

Neutral

Green

Ground

5-15 Plug

(viewed from behind)

110 VAC

Ground

Electrical Components

Motor Junction Box

Ground

Switch

SWITCH

(viewed from behind)

WARNING!

SHOCK HAZARD! Disconnect power before working on wiring.

to Power Source

to Motor

v Wiring Diagram

Model G0452/P/Z (Mfg. Since 08/12)

READ ELECTRICAL SAFETY

ON PAGE 50!

-51-

START

STOP

G0452Z 120V Wiring Diagram

START

STOP

Neutral

Hot

Start

Capacitor

300MFD 125VAC

Run

Capacitor

40MFD

250VAC

MOTOR

Ground

SWITCH

120 VAC

5-15 Plug

(viewed from behind)

Ground

G0452Z 240V Wiring Diagram

WARNING!

SHOCK HAZARD! Disconnect power before working on wiring.

Start

Capacitor

300MFD

125VAC

Ground

Run

Capacitor

40MFD

250VAC

MOTOR

Hot

220

VAC

Hot

240 VAC

6-15 Plug

(As Recommended)

3 2

Ground

SWITCH

(viewed from behind)

-52-

READ ELECTRICAL SAFETY

ON PAGE 50 !

Model G0452/P/Z (Mfg. Since 08/12)

Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523 - 4777 or visit our online parts store at www.grizzly.com to check for availability.

87 86

262-2

262-1

262-3

SECTION 9: PARTS

Table

Cutterhead For Models G0452/P

4 5 6

14 15

35 36

22 23 24

262

25 26

50A

12 13

Spiral Cutterhead

For Model G0452Z

2V2

82 83

32 33

84 85

4 5 6

11V2

14 15 16

74 73

72 71

229A

230A

75A-6

75A-7

75A-1

39 40 41 42

76A

75A-2

75A-3

75A-4

80A

75A-5V2

78A

79A

75A

44 45

46 47 48 49

54 55

56 57 58

64 65

60 61

62 63

Model G0452/P/Z (Mfg. Since 08/12)

-53-

G0452 Table

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0452001 GIB 50A P0452050A TABLE ASSY W/BASE 1 P0452Z001 DRIVER BIT TORX T20 54 P0452054 CAP SCREW M8-1.25 X 15 2 P0452002 KNIVES 6 X 5/8 X 1/8 3-PC SET 55 P0452055 LOCK WASHER 8MM 2V2 P0452Z002V2 INDEXABLE CARBDE INSERT 10PK 56 P0452056 PIVOT ARM BRACKET 3 P0452003 GIB SCREW 57 P0452057 CAPTIVE PIN 3 P0452Z003 INSERT SCREW TORX T20 M6-1 X 15 58 P0452058 EXT RETAINING RING 5MM 4 P0452004 CUTTERHEAD PULLEY 59 P0452059 LEVER HUB 5 P0452005 RIGHT PILLOW BLOCK 60 P0452060 PIVOT LINK 6 P0452006 BALL BEARING 6203-2RS 61 P0452061 PIVOT LINK STEP BOLT 7 P0452007 KEY 5 X 5 X 30 62 P0452062 SET SCREW M8-1.25 X 8 8 P0452008 SET SCREW M5-.8 X 12 63 P0452063 HEX NUT M12-1.75 9 P0452009 CUTTERHEAD NUT 64 P0452064 INFEED PIVOT SHAFT 9 P0452Z009 L-WRENCH TORX T20 65 P0452065 E-CLIP 12MM 10 P0452010 SET SCREW M6-1 X 10 66 P0452066 LEVER ROD 11 P0452011 CUTTERHEAD 6" 3-KNIFE 67 P0452067 HANDLE 11V2 P0452Z011V2 SPIRALCUTTERHEAD 6" V2.04.15 68 P0452068 DUST CHUTE 12 P0452012 BALL BEARING 6202-2RS 69 P0452069 SEAL 13 P0452013 LEFT PILLOW BLOCK 70 P0452070 CLAMP PLATE 14 P0452014 STUD-DE M10-1.5 X 100, 24 71 P0452071 HEX NUT M8-1.25 15 P0452015 LOCK WASHER 10MM 72 P0452072 SET SCREW M8-1.25 X 25 16 P0452016 HEX NUT M10-1.5 73 P0452073 CAP SCREW M8-1.25 X 16 17 P0452017 BUTTON HD CAP SCR M6-1 X 12 74 P0452074 LOCK LEVER 18 P0452018 FLAT WASHER 6MM 75 P0452075 SWITCH MOUNTING BRACKET V1.03.05 19 P0452019 HANDLE 75A P0452075A CONTROL PEDESTAL ASSY V2.07.07 21 P0452021 HANDWHEEL 75A-1 P0452075A-1 PEDESTAL ARM V2.07.07 22 P0452022 SET SCREW M6-1 X 6 75A-2 P0452075A-2 SWITCH BOX V2.07.07 23 P0452023 LOCK COLLAR 75A-3 P0452075A-3 STRAIN RELIEF 13.5MM V2.07.07 24 P0452024 FLAT WASHER 12MM 75A-4 P0452075A-4 FLANGE BOLT M6-1 X 16 25 P0452025 FLAT WASHER 12MM 75A-5 P0452075A-5 POWER CORD 14G 3W 72" 5-15P 26 P0452026 LEADSCREW 75A-6 P0452075A-6 SWITCH CORD 27 P0452027 LEADSCREW BRACKET 75A-7 P0452075A-7 MOTOR CORD 28 P0452028 LOCK WASHER 8MM 76 P0452076 STRAIN RELIEF V1.03.05 29 P0452029 CAP SCREW M8-1.25 X 50 76A P0452076A STRAIN RELIEF V2.07.07 30 P0452030 PUSH BLOCK 77 P0452077 BUTTON HD CAP SCR M5-.8 X 12 31 P0452031 LOCK HANDLE 78 P0452078 CAP SCREW M10-1.5 X 25 32 P0452032 HEX NUT M6-1 78A P0452078A CAP SCREW M8-1.25 X 25 33 P0452033 SET SCREW M6-1 X 25 79 P0452079 LOCK WASHER 10MM 34 P0452034 TABLE GIB 79A P0452079A LOCK WASHER 8MM 35 P0452035 CUTTERHEAD GUARD LABEL 80 P0452080 FLAT WASHER 10MM 36 P0452036 CUTTERHEAD GUARD 80A P0452080A FLAT WASHER 8MM 37 P0452037 POST W/SLOT 81 P0452081 HEX WRENCH 8MM 38 P0452038 SET SCREW M3-.5 X 10 82 P0452082 HEX WRENCH 6MM 39 P0452039 SPACER 83 P0452083 HEX WRENCH 4MM 40 P0452040 INFEED TABLE STOP 84 P0452084 HEX WRENCH 3MM 41 P0452041 POINTER 85 P0452085 HEX WRENCH 2.5MM 42 P0452042 FLAT WASHER 4MM 86 P0452086 WRENCH 8 X 10MM OPEN-END 43 P0452043 BUTTON HD CAP SCR M4-.7 X 16 87 P0452087 WRENCH 12 X 14MM OPEN-END 44 P0452044 ROLL PIN 4 X 20 229A P0452229A SWITCH PLATE V2.07.07 45 P0452045 END PLATE 230A P0452230A START/STOP SWITCH KEDU HY56 V2.07.07 46 P0452046 TORSION SPRING 262 P0452262 KNIFE SETTING JIG ASSEMBLY 47 P0452047 SPRING HOUSING 262-1 P0452262-1 KNIFE JIG ROD 48 P0452048 RETAINER 262-1 P0452262-1 KNIFE JIG ROD 49 P0452049 BUTTON HD CAP SCR M4-.7 X 16 262-3 P0452262-3 E-CLIP 9MM

-54-

Model G0452/P/Z (Mfg. Since 08/12)

G0452 Fence

112

111

110

105

104

109 99

108

107

106

131 130

103 102

101

100

114

118

117

116

113

119-1

115

128

119

132

133

121

129

127

126 125 124

123

122

120 134

135

REF PART # DESCRIPTION REF PART # DESCRIPTION

88 P0452088 FENCE 113 P0452113 PHLP HD SCR M6-1 X 12 89 P0452089 LEVER ROD 114 P0452114 LOCK WASHER 6MM 90 P0452090 BALL KNOB 115 P0452115 FENCE CUTTERHEAD GUARD 91 P0452091 HANDLE HUB 116 P0452116 FLAT WASHER 8MM 92 P0452092 FLAT WASHER 4MM 117 P0452117 LOCK WASHER 8MM 93 P0452093 RIGHT BRACKET 118 P0452118 CAP SCREW M8-1.25 X 25 94 P0452094 DOWEL PIN 119 P0452119 FENCE RAM 95 P0452095 HEX NUT M8-1.25 119-1 P0452119-1 RAM PLATE 96 P0452096 HEX BOLT M8-1.25 X 25 120 P0452120 CAP SCREW M8-1.25 X 60 97 P0452097 SET SCREW M6-1 X 10 121 P0452121 FENCE SUPPORT BRACKET 98 P0452098 FENCE BRACKET 122 P0452122 SET SCREW M8-1.25 X 12 99 P0452099 ANGLE STOP 123 P0452123 RAM BRACKET 100 P0452100 FLAT WASHER 8MM 124 P0452124 FLAT WASHER 8MM 101 P0452101 SHOULDER BOLT M8-1.25 X 15 125 P0452125 LOCK WASHER 8MM 102 P0452102 HEX NUT M8-1.25 126 P0452126 CAP SCREW M8-1.25 X 20 103 P0452103 HEX BOLT M8-1.25 X 25 127 P0452127 SET SCREW M8-1.25 X 12 104 P0452104 FENCE SUPPORT 128 P0452128 KNOB BOLT 105 P0452105 DOWEL PIN 129 P0452129 LOCK LEVER 106 P0452106 HEX NUT M8-1.25 130 P0452130 FENCE WARNING LABEL 107 P0452107 HEX BOLT M8-1.25 X 25 131 P0452131 ALUMINUM RIVET 108 P0452108 DOWEL PIN 132 P0452132 O-RING 5.8 X 1.9 P6 109 P0452109 LEFT BRACKET 133 P0452133 LOCK LEVER BAR 110 P0452110 FENCE BRACKET BOLT 134 P0452134 LOCK WASHER 8MM 111 P0452111 REAR CLAMP 135 P0452135 FLAT WASHER 8MM 112 P0452112 CAP SCREW M6-1 X 20

Model G0452/P/Z (Mfg. Since 08/12)

-55-

G0452 Base

224-5

224-9

216

217

218

212

219

220

211

221

210

222

223

228

227

226

224-3

224-1

225

224-4

224-2

224-7

224-8

224-6

224

-56-

215

214

213

202

201A

203

204

205

206

254A

207

209

208

248

253

254

252

234

249

235

251

250

241

236

247

237

246

238

245

242

239

244

243

240

Model G0452/P/Z (Mfg. Since 08/12)

G0452 Base

234

235

236

P0452236 SHAFT 12MM

237

P0452237 HEX BOLT M8-1.25 X 50

238

P0452238 FLAT WASHER 8MM

239

P0452239 HEX NUT M10-1.5

240

241

P0452241 HEX NUT M8-1.25

242

P0452242 LOCK NUT M12-1.75

243

P0452243 FLAT WASHER 8MM

244

P0452244 HEX BOLT M8-1.25 X 100

245

246

247

P0452247 BALL BEARING 6202-2RS

248

P0452248 INT RETAINING RING 35MM

249

P0452249 TROLLEY WHEEL SLEEVE

250

251

252

P0452252 HEX BOLT M10-1.5 X 55

253

P0452253 BRACKET

254

P0452254 PEDAL

254A

P0452254A PEDAL ASSEMBLY

REF PART # DESCRIPTION REF PART # DESCRIPTION

201A P0452201A WHITE CABINET V2.08.07 224-7 P0452224-7 BALL BEARING 6204ZZ 202 P0452202 HEX NUT M8-1.25 224-8 P0452224-8 CENTRIFUGAL SWITCH 20MM-3450 203 P0452203 FLAT WASHER 8MM 224-9 P0452224-9 CONTACT PLATE 20MM 204 P0452204 UNIVERSAL WHEEL 78MM DIA 225 P0452225 KEY 5 X 5 X 30 205 P0452205 SLEEVE 226 P0452226 V-BELT A38 206 P0452206 CAP SCREW M5-.8 X 10 227 P0452227 MOTOR PULLEY 207 P0452207 STRAIN RELIEF 228 P0452228 SET SCREW M6-1 X 6 208 P0452208 HEX NUT 3/8-16 209 P0452209 RUBBER FOOT 210 P0452210 HEX NUT 5/16-18 211 P0452211 FLAT WASHER 10MM 212 P0452212 MOTOR MOUNT BRACKET 213 P0452213 DUST CHUTE 214 P0452214 FLAT WASHER 3MM 215 P0452215 BUTTON HD CAP SCR M5-.8 X 16 216 P0452216 BUTTON HD CAP SCR M5-.8 X 16 217 P0452217 FLAT WASHER 5MM 218 P0452218 CABINET REAR COVER 219 P0452219 HEX BOLT 5/16-18 X 3/4 220 P0452220 HEX NUT 5/16-18 221 P0452221 CARRIAGE BOLT 5/16-18 X 1 222 P0452222 LOCK WASHER 10MM 223 P0452223 CAP SCREW M10-1.5 X 20 224 P0452224 MOTOR 1HP 120V 1-PH 224-1 P0452224-1 FAN COVER 224-2 P0452224-2 MOTOR FAN 224-3 P0452224-3 CAPACITOR COVER 224-4 P0452224-4 S CAPACITOR 200M 125V 1-1/2 X 2-3/4 224-5 P0452224-5 JUNCTION BOX 224-6 P0452224-6 BALL BEARING 6204ZZ

P0452234 EXT RETAINING RING 9MM P0452235 FLAT WASHER 12MM

P0452240 FLAT WASHER 10MM

P0452245 TROLLEY WHEEL BOLT P0452246 TROLLEY WHEEL

P0452250 TROLLEY UNIVERSAL KIT P0452251 FLAT WASHER 10MM

Model G0452/P/Z (Mfg. Since 08/12)

-57-

G0452 Labels

REF PART # DESCRIPTION REF PART # DESCRIPTION

255V2

P0452255V2 MACHINE ID LABEL CSA V2.08.12

260

P0452260 GRIZZLY NAMEPLATE, SMALL

256

P0452256 SAFETY GLASSES LABEL

261

P0452261 ELECTRICITY LABEL

257

P0452257 READ MANUAL LABEL

263

P0452263 DISCONNECT LABEL

258

P0452258 GRIZZLY.COM LABEL 9-3/4 X 2

264

P0452264 EAR PROTECTION LABEL

259

P0452259 MODEL NUMBER LABEL

258

260

264

261

256

257

255V2

263

259

-58-

Model G0452/P/Z (Mfg. Since 08/12)

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics

3. What is your annual household income? ____ $20,000-$29,000 ____$30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____$60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years

6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____ 10+

____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood

____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:

7. Do you think your machine represents a good value? _____Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY AND RETURNS

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Grizzly G0452Z User guide

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

Machine Description

Contact Info

Manual Accuracy

Identification

SECTION 1: SAFETY

Safety Instructions for Machinery

SECTION 2: POWER SUPPLY

Availability

Full-Load Current Rating

Circuit Information

Grounding Requirements

SECTION 3: SETUP

Unpacking

Needed for Setup

Inventory

Cleanup

Site Considerations

Locking Foot Pedal

Mounting Jointer

V-Belt

Fence Assembly

Cutterhead Guard

Dust Port Dust Collection

Power Switch

Handwheels

Infeed Table Lever

For Models G0452/G0452P

For Model G0452Z

Test Run

SECTION 4: OPERATIONS

Operation Overview

Squaring Stock

Surface Planing

Edge Jointing

Bevel Cutting

Rabbet Cutting

SECTION 5: ACCESSORIES

SECTION 6: MAINTENANCE

Schedule

Cleaning

Unpainted Cast Iron

Lubrication

V-Belt

SECTION 7: SERVICE

Troubleshooting

Motor & Machine Operation

Table

Cutting

About Service

Inspecting Knives

Setting Fence Stops

Adjusting Gibs

SECTION 8: WIRING

Wiring Safety Instructions

Wiring Diagram

Electrical Components

Motor Junction Box

Switch

SECTION 9: PARTS

Table

G0452 Fence

G0452 Base

WARRANTY AND RETURNS