Grizzly G0444, G0444Z User Manual

COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#5456 PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-
10" TABLE SAW
MODEL G0444/G0444Z
INSTRUCTION MANUAL
WARNING
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
Table Of Contents
SECTION 1: SAFETY........................................................................................................................3
Safety Instructions For Power Tools ..........................................................................................3
Additional Safety Instructions For Table Saws ..........................................................................5
Preventing Kickback....................................................................................................................6
Protecting Yourself From Kickback ............................................................................................6
Safety Accessories......................................................................................................................7
Common Definitions, Terms And Phrases..................................................................................8
SECTION 2: INTRODUCTION ..........................................................................................................9
Commentary................................................................................................................................9
SECTION 3: CIRCUIT REQUIREMENTS ......................................................................................10
Voltage & Amperage Draw ......................................................................................................10
Circuit Breaker ..........................................................................................................................10
Plug & Receptacle ....................................................................................................................10
Circuit Capacity ........................................................................................................................11
Grounding ................................................................................................................................11
Extension Cords........................................................................................................................11
SECTION 4: MACHINE FEATURES ..............................................................................................12
SECTION 5: SET UP ......................................................................................................................13
About this Section ....................................................................................................................13
Unpacking ................................................................................................................................13
Parts Inventory..........................................................................................................................13
Hardware Recognition Chart ....................................................................................................16
Clean Up ..................................................................................................................................17
Site Considerations ..................................................................................................................17
Beginning Assembly..................................................................................................................18
Stand ........................................................................................................................................18
Rubber Feet ..............................................................................................................................19
Dust Port ..................................................................................................................................20
Handwheels ..............................................................................................................................20
Motor ........................................................................................................................................21
Extension Wings ......................................................................................................................23
Blade ........................................................................................................................................24
Fence ......................................................................................................................................24
Switch........................................................................................................................................24
Miter Gauge ..............................................................................................................................25
Blade Guard..............................................................................................................................25
Table Insert ..............................................................................................................................27
Power Cord ..............................................................................................................................28
Start Up ....................................................................................................................................29
Recommended Adjustments ....................................................................................................29
SECTION 6: OPERATIONS ............................................................................................................30
General ....................................................................................................................................30
Blade Selection ........................................................................................................................30
Crosscutting ..............................................................................................................................32
Ripping ......................................................................................................................................33
Dado Cutting ............................................................................................................................34
Rabbet Cutting ..........................................................................................................................36
SECTION 7: MAINTENANCE ........................................................................................................38
Cleaning ....................................................................................................................................38
Lubrication ................................................................................................................................38
Miscellaneous ..........................................................................................................................38
V-Belts ......................................................................................................................................39
Bearings ....................................................................................................................................39
Maintenance Log ......................................................................................................................40
SECTION 8: SERVICE ADJUSTMENTS ........................................................................................41
About Service............................................................................................................................41
Blade Parallelism ......................................................................................................................41
45˚ & 90˚ Stops ........................................................................................................................44
Worm Gears..............................................................................................................................45
SECTION 9: REFERENCE INFO ....................................................................................................46
General ....................................................................................................................................46
Aftermarket Accessories ..........................................................................................................46
G0444 Machine Data Sheet......................................................................................................48
G0444Z Machine Data Sheet ..................................................................................................49
Troubleshooting ........................................................................................................................55
Making A Push Stick ................................................................................................................56
G0444 & G0444Z Wiring Diagrams ..........................................................................................57
Warranty & Returns ..................................................................................................................58
G0444/G0444Z 10" Table Saw
-3-
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
7. NEVER FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. DO NOT force tool or attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. NEVER USE IN DANGEROUS ENVIRON­MENT. DO NOT use power tools in damp
or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substi­tute for proper accident prevention measures.
NOTICE
Safety Instructions For Power Tools
SECTION 1: SAFETY
-4-
G0444/G0444Z 10" Table Saw
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safe­ty glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 16 16 16 7-10 16 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
Safety Instructions For Power Tools
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTION­AL STARTING. On machines with magnet-
ic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before reconnect­ing.
17. CHECK DAMAGED PARTS. Before fur­ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
18. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. DO NOT
leave tool until it comes to a complete stop.
19. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a machine.
20. NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPER­ATE THE MACHINE. Make sure any
instructions you give in regards to machine operation are approved, correct, safe, and clearly understood.
21. IF AT ANY TIME YOU ARE EXPERIENC­ING DIFFICULTIES performing the intend-
ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.
G0444/G0444Z 10" Table Saw -5-
Additional Safety Instructions For Table Saws
7. USING RIP FENCE AND CROSSCUT FENCE TOGETHER. When using the
crosscut fence, the workpiece should never be contacting the rip fence while the saw blade is cutting.
8. STALLED BLADE. Turn the saw off before attempting to "free" a stalled saw blade.
9. COMFORTABLE CUTTING OPERA­TIONS. Avoid awkward operations and
hand positions where a sudden slip could cause your hand to move into the spinning saw blade.
10. EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties per­forming the intended operation, stop using the machine! Contact our Service Department at (570) 546-9663.
11. BLADE HEIGHT. Always adjust the blade to the proper height above the workpiece (when through-cutting).
12. DAMAGED SAW BLADES. Never use blades that have been dropped or other­wise damaged; otherwise, serious person­al injury could occur.
13. PUSH STICK. Always use a push stick when ripping narrow stock.
1. BLADE GUARD. Always use the blade
guard on all ''through-sawing'' operations.
Through-sawing operations are those when the blade cuts completely through the workpiece.
2. KICKBACK. Be familiar with kickback.
Kickback happens when the workpiece is thrown towards the operator at a high rate of speed. Until you have a clear under-
standing of kickback and how it occurs, DO NOT operate this table saw!
3. WORKPIECE CONTROL. Make sure the
workpiece is placed in a stable position on the table and is either supported by the rip fence or the crosscut table during cutting operations.
4. SAFETY ACCESSORIES. Use feather-
boards, push sticks, hold-downs, and other safety devices to make cutting operations safe.
5. OPERATOR POSITION. Never stand or
have any part of your body directly in-line with the cutting path of the saw blade.
6. REACHING OVER SAW BLADE. Never
reach behind or over the blade with either hand while the saw is running. If kickback
occurs while reaching over the blade, hands or arms could be pulled into the spinning saw blade.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
Like all machines there is danger associated with this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are over­looked or ignored, serious personal injury may occur.
-6-
G0444/G0444Z 10" Table Saw
Below are tips to avoid the most common causes of kickback:
Never attempt freehand cuts. If the work­piece is not fed perfectly parallel with the blade, a kickback will likely occur. Always use the rip fence or crosscut fence to support the workpiece.
•Make sure the blade splitter is always aligned with the blade. A misaligned blade splitter can cause the workpiece to bind or stop the flow of the cut, resulting in an increased chance of kickback. If you think that your blade splitter is not aligned with the blade, check it immediately!
Ensure that your rip fence is parallel with the blade; otherwise, the chances of kickback are extreme. Take the time to check and adjust the rip fence.
Use the blade splitter during every cut. The blade splitter maintains the kerf in the work­piece, therefore, reducing the chance of kick­back.
Feed cuts through to completion. Anytime you stop feeding a workpiece that is in the middle of a cut, the chance of binding, result­ing in kickback, is greatly increased.
Even if you know how to prevent kickback, it may still happen. Here are some tips to pro­tect yourself if kickback DOES occur:
Stand to the side of the blade during every cut. If a kickback does occur, the thrown workpiece usually travels directly in front of the blade.
Wear safety glasses or a face shield. In the event of a kickback, your eyes and face are the most vulnerable part of your body.
Never, for any reason, place your hand behind the blade. Should kickback occur, your hand will be pulled into the blade.
Use a push stick to keep your hands farther away from the moving blade. If a kickback occurs, the push stick will most likely take the damage that your hand would have received.
Statistics prove that most common acci­dents among table saw users can be linked to kickback. Kickback is typically defined as the high-speed expulsion of stock from the table saw toward its oper­ator. In addition to the danger of the oper­ator or others in the area being struck by the flying stock, it is often the case that the operator’s hands are pulled into the blade during the kickback.
Protecting Yourself
From Kickback
Preventing Kickback
G0444/G0444Z 10" Table Saw -7-
Push Sticks
The use of a push stick (Figure 1), particularly when cutting small or narrow workpieces, pro­vides an added level of safety for the operator. See the template at the end of the manual for construction details, or purchase one from the Grizzly catalog.
Zero Clearance Table Inserts
Ideal for use when ripping thin strips or making bevel cuts, zero clearance table inserts reduce workpiece tearout and prevent cut-off pieces from getting jammed between the blade and the table. See Figure 2 for examples of zero clearance table inserts.
Safety Accessories
Figure 1. Push stick in use.
Figure 2. Zero clearance table inserts.
Featherboards
Featherboards (Figure 3) help prevent workpiece kickback. To make a featherboard, cut a 30-40° angle at one end of the board, and make a num­ber of end cuts at approximately
1
4" apart and 2"
to 3" deep.
Figure 3. Featherboards.
-8-
G0444/G0444Z 10" Table Saw
Common Definitions, Terms And Phrases
Arbor: Metal shaft that connects the drive mech-
anism to the blade.
Bevel Edge Cut: Tilting the saw arbor and blade
to an angle between 0° and 45° to perform an angled cutting operation.
Blade Guard: Guard mechanism that mounts
over the saw blade to prevent accidental con­tact with the cutting edge.
Crosscut: Table saw operation in which the miter
gauge is used to cut across the grain of the workpiece.
Dado Blade: Blade or set of blades that attach to
the arbor and are used for cutting grooves and rabbets.
Dado Cut: Table saw operation that uses a dado
blade to cut a flat bottomed groove into the face of the workpiece.
Featherboard: Safety device used to keep a
board against the rip fence or table. Allows operator to keep hands away from the saw blade.
Kerf: The resulting cut or gap made by a saw
blade.
Kickback: An event in which the workpiece is
thrown back toward an operator at a high rate of speed.
Miter Gauge: A component that controls the
workpiece movement while performing a crosscut. Allows for variation of angle cuts such as miter cuts used on a picture frame.
Moulding Head: A cutterhead attached to the
arbor. Accepts interchangeable moulding knives for profile cutting. We DO NOT recom­mend the use of moulding heads because they require advanced skills for their safe operation.
Non-Through Cut: A sawing operation that
requires the removal of the blade guard and splitter. Dado and rabbet cuts are considered
Non-Through Cuts because the blade does not protrude above the top face of the workpiece. Always remember to re-install the blade guard and splitter after performing a non-through cut.
Parallel: Being an equal distance apart at every
point. i.e. the rip fence face is parallel to the side face of the saw blade.
Perpendicular: Intersecting and forming right
angles; at right angles to the vertical and hori­zontal planes. i.e. at 90˚ the blade is perpen­dicular to the table surface.
Push Paddle/Push Stick: Safety aid used to
push the workpiece through the cutting opera­tion.
Rabbet: Cutting operation that creates an L-
shaped channel along the edge of the board.
Rip Cut: A cut made along the grain of the work-
piece.
Sacrificial Fence: A piece of wood attached to
the face of the rip fence that is designed to extend the fence face away from the metal por­tion of the fence. Used primarily when making rabbet cuts with a dado blade.
Splitter: Metal plate attached to the back of the
blade guard that maintains the kerf opening in the workpiece when performing a cutting oper­ation.
Standard Kerf:
1
8" gap made with a standard
blade.
Straightedge: A tool used to check the flatness,
parallelism, or consistency of a surface(s).
Thin Kerf:
3
32" gap made with a thin kerf blade.
Through Cut: A sawing operation in which the
workpiece thickness is completely sawn through. Proper blade height usually allows
1
4" of the top of the blade to extend above the wood stock.
G0444/G0444Z 10" Table Saw -9-
We are proud to offer the Model G0444/G0444Z 10" Table Saw. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble­free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
We are pleased to provide this manual with the Model G0444/G0444Z. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our effort to produce the best documenta­tion possible. If you have any comments regard­ing this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
The specifications, drawings, and photographs illustrated in this manual represent the Model G0444/G0444Z as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at www.grizzly.com
. Any updates to your machine will be reflected in these manuals as soon as they are complete. Visit our site often to check for the latest updates to this manual!
Lack of familiarity with this manual could cause serious person­al injury. Become familiar with the con­tents of this manual, including all the safety warnings.
Commentary
SECTION 2: INTRODUCTION
-10-
G0444/G0444Z 10" Table Saw
The following list outlines the voltage required to operate the saws, as well as the amperage draw of their motors:
G0444
110V (prewired) .................................... 18 Amps
220V ...................................................... 9 Amps
G0444Z
110V ......................................................24 Amps
220V (prewired) ....................................12 Amps
Use the following guidelines when choosing a cir­cuit breaker (circuit breakers rated any higher are not adequate to protect the circuit):
G0444
110V (prewired) ..........................20 Amp, 1 Pole
220V ..........................................10 Amp, 2 Pole
G0444Z
110V............................................25 Amp, 1 Pole
220V (prewired) ..........................15 Amp, 2 Pole
The following list and figures outline the correct plug and receptacle to use:
G0444
110V (prewired)................................ NEMA 5-15
220V................................................ NEMA 6-15*
*Not Included
Figure 4. NEMA 5-15 plug and receptacle.
Figure 5. NEMA 6-15 plug and receptacle.
Plug & Receptacle
Circuit Breaker
Voltage & Amperage
Draw
SECTION 3: CIRCUIT REQUIREMENTS
G0444/G0444Z 10" Table Saw -11-
G0444Z
110V................................................ NEMA 5-30*
220V (prewired) .............................. NEMA 6-15*
*Not Included
Figure 6. NEMA 5-30 plug and receptacle.
Figure 7. NEMA 6-15 plug and receptacle.
If the circuit breaker trips or the fuse blows regu­larly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified electrician.
Always check to see if the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician.
Electrocution or a fire can result if the machine is not grounded correct­ly. Make sure all electri­cal circuits are ground­ed. DO NOT use the machine if it is not grounded.
NOTICE
The wire on the power cord with green or green and yellow striped insulation is the grounding conductor.
In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur­rent. This tool is equipped with a power cord that has an equipment-grounding prong. The outlet must be properly installed and grounded in accor­dance with all local codes and ordinances.
Because of the high amperage draw from this machine, we do not recommend the use of exten­sion cords. Instead, position machines near installed wiring to eliminate the need for exten­sion cords.
Extension Cords
Grounding
Circuit Capacity
-12-
G0444/G0444Z 10" Table Saw
B
A
D
C
E
G
F
Figure 8. Front view.
A. Power Switch B. Miter Gauge C. Blade Guard D. Rip Fence E. Fence Rails F. Blade Tilt Handwheel G. Blade Height Handwheel
SECTION 4: MACHINE FEATURES
G0444/G0444Z 10" Table Saw -13-
The Model G0444/G0444Z is shipped from the manufacturer in carefully packed boxes. If you discover the machine is damaged after you have signed for delivery, please immediately call
Customer Service at (570) 546-9663 for advice.
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con­dition of your shipment, you should inventory the parts.
The purpose of this section is to guide you through the required steps to get your machine out of its packaging and into operating condition.
Wear safety glasses dur­ing the entire set up process!
This machine presents serious injury hazards to untrained users. Read through this entire man­ual to become familiar with the controls and operations before start­ing the machine!
DESCRIPTION QTY Hand Tool Hardware Bag:
• Combo Wrench 12 x 13 ..............................1
• Arbor Wrench 23mm....................................1
• Hex Key 2mm ..............................................1
• Hex Key 3mm ..............................................1
• Hex Key 4mm ..............................................1
Rubber Feet Hardware Bag:
• Rubber Feet ................................................4
• Phillips Head Screws
1
4"-20 x 1" ................4
• Hex Nuts
1
4"-20............................................4
• Flat Washers
1
4" ..........................................4
Stand Hardware Bag:
• Hex Bolts
5
16"-18 x 1" ..................................4
• Hex Nuts
5
16"-18 ........................................44
• Flat Washers
5
16" ......................................48
• Carriage Bolts
5
16"-18 x 5⁄8" ........................40
• Lock Washers
5
16"......................................44
Motor Mounting Hardware Bag:
• Hex Bolts
5
16"-18 x 1....................................4
• Hex Nuts
5
16"-18 ..........................................4
• Flat Washers
5
16" ........................................8
• Lock Washers
5
16"........................................4
• Flat Washer
1
4" ............................................1
• Carriage Bolt
1
4"-20 x 13⁄4" ..........................1
• Brass Wing Nut
1
4"-20 ................................1
• Fiber Washer
5
16" ........................................1
• Speed Nut
1
4" ..............................................1
Blade Guard Hardware Bag:
• Blade Guard ................................................1
• Blade Guard Mounting Bracket Assembly ..1
• Blade Guard Mounting Shaft ......................1
• Hex Nut
1
2"-12 ............................................1
• Flat Washer
1
2" ..........................................1
Extension Wing Hardware Bag:
• Hex Bolts
7
16"-14 x 11⁄4"................................6
• Lock Washers
7
16"........................................6
Dust Hood Hardware Bag:
• Phillips Head Screws #10-24 x
5
8" ..............2
• Hex Nuts #10-24..........................................2
• Star Washers #10 ........................................2
• Toggle Tabs ................................................2
Parts Inventory
Unpacking
About this Section
SECTION 5: SET UP
-14-
G0444/G0444Z 10" Table Saw
DESCRIPTION QTY
A. Table Saw Unit (Not Shown) ..................1
B. V-Belt Guard............................................1
C. Motor ......................................................1
D. Stand Accessory Hanger Package..........1
E. Motor Plate ..............................................1
F. Motor Bracket ..........................................1
G. Motor Pivot Shaft (Not Shown)................1
H. Blade Guard Mounting Bracket*..............1
I. Blade Guard Mounting Shaft*..................1
J. V-Belt ......................................................1
K. Dust Hood................................................1
L. Blade Guard* ..........................................1
M. Miter Gauge Bar......................................1
N. Miter Gauge Body ..................................1
O. Miter Gauge Handle ................................1
P. V-Belt Plate..............................................1
*Located in the Blade Guard Hardware Bag
B
C
D
E
F
I
H
J
K
L
M
N
O
P
Figure 9. Parts layout.
G0444/G0444Z 10" Table Saw -15-
DESCRIPTION QTY
O. Table Insert - Standard ..........................1
P. Table Insert - Dado ................................1
Q. Cast Iron Extension Wings (G0444Z) ....2
R. Handwheels ............................................2
S. Threaded Handles
3
8"-16 x 1⁄2"................2
T. Star Knobs
3
8"-16....................................2
U. Stand Legs ..............................................4
V. Top Short Bracket ..................................2
W. Top Long Bracket....................................2
X. Bottom Short Bracket..............................2
Y. Bottom Long Bracket ..............................2
Z. Switch (Not Shown) ................................1
O
P
Q
R
R
S
S
T
T
U
V
W
X
Y
Figure 10. Parts layout.
-16-
G0444/G0444Z 10" Table Saw
Hardware Recognition Chart
USE THIS CHART TO MATCH UP HARDWARE DURING THE ASSEMBLY PROCESS!
#
10
1
4''
Thumb Screw
Phillips Head
5
16''
3
8''
7
Cap Screw
16''
Screw
Carriage Bolt
Hex
1
2''
Setscrew
5
8''
Head Bolt
Lock
Washer
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
4mm
6mm
5mm
10mm
8mm
15mm 20mm
Washer
1
4''
3
8''
1
2''
5
8''
25mm
10mm
30mm 35mm 40mm 45mm
12mm
LINES ARE 1MM APART
50mm 55mm 60mm
16'' INCH APART
1
65mm
16mm
70mm 75mm
LINES ARE
Lock Nut
Countersunk Phillips Head Screw
Phillips Head Hex Bolt
Hex Nut
5
16''
7
16''
9
16''
3
4''
7
8''
1''
1
1
4''
1
2''
1
3
4''
1 2
1
4''
2
1
2''
2
3
4''
2 3
D
I
A
R
W
M
E
T
8''
9
R
D
16''
1
2''
E
R
I
A
M
E
T
E
R
D
I
A
M
E
T
E
R
5
R
E
E
H
Flange Bolt
Wing Nut
Slotted Screw
Phillips
Button Head Screw
S
A
W
E
H
H
S
A
W
S
A
Head Sheet Metal Screw
D
I
A
R
12mm
D
I
A
D
I
A
M
M
E
T
E
R
D
I
A
R
M
E
H
E
S
T
E
A
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W
M
4mm
E
T
E
R
D
I
A
R
M
E
E
H
T
S
E
A
R
W
6mm
E
T
E
R
A
S
S
W
H
A
H
E
W
S
A
E
E
H
W
R
10mm
R
8mm
WASHERS ARE MEASURED BY THE INSIDE DIAMETER
D
I
A
R
W
H
S
A
M
E
T
7
16''
E
R
D
I
R
A
M
E
W
E
3
T
8''
E
R
D
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M
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E
5
T
16''
S
E
A
R
W
D
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M
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E
1
S
4''
T
A
E
R
W
D
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T
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W
#
10
E
H
S
A
G0444/G0444Z 10" Table Saw -17-
The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship­ment. Remove this protective coating with a sol­vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti-
mum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Avoid chlo-
rine-based solvents as they may damage painted surfaces should they come in contact.
Gasoline and petroleum products have low flash points and could explode if used to clean machin­ery. DO NOT use gaso­line or petroleum prod­ucts to clean the machin­ery.
Smoking near solvents could ignite an explosion or fire and cause serious injury. DO NOT smoke while using solvents.
Lack of ventilation while using solvents could cause serious personal health risks, fire, or environmental hazards. Always work in a well ventilated area to pre­vent the accumulation of dangerous fumes. Supply the work area with a constant source of fresh air.
Unsupervised children and visitors inside your shop could receive seri­ous personal injury. Ensure child and visitor safety by keeping all entrances to the shop locked at all times. DO NOT allow unsupervised children or visitors in the shop at any time.
Floor Load
The Model G0444 weighs 257 lbs. and the Model G0444Z weighs 283 lbs. Both models have a base footprint of 21"W x 26"D. Most commercial floors are suitable for your machine. Some resi­dential floors may require additional reinforce­ment to support both the machine and operator.
Working Clearances
Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your saw. See Figure 11 for the maximum work­ing clearances of the Model G0444/G0444Z.
Figure 11. Maximum working clearance.
79" W/Extended Rails
57" W/Standard Rails
50"
Site ConsiderationsClean Up
-18-
G0444/G0444Z 10" Table Saw
Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery.
Sharp edges on metal parts may cause person­al injury. Examine the edges of all metal parts before handling.
This section will cover the basic assembly and adjustment instructions needed to begin opera­tion. Complete the assembly in the order provid­ed in this manual and then read the remaining portion of the manual before attempting any type of operation.
Your safety is important! Please follow the warnings below during this entire section:
Disconnect power to the machine during the entire assembly process. Failure to do this may result in seri­ous personal injury.
Components and Hardware Needed: Qty
Saw ....................................................................1
Stand Legs ........................................................4
Side Supports
• Long Flat ......................................................2
• Long Short ....................................................2
• Long “L” ........................................................2
• Short “L”........................................................2
Carriage Bolts
5
16"-18 x 5⁄8" ..............................40
Hex Bolts
5
16"-18 x 1 ........................................4
Hex Nuts
5
16"-18 ..............................................44
Flat Washers
5
16"..............................................48
Lock Washers
5
16" ............................................44
Tools Needed:
12mm Wrench or Socket....................................1
To assemble the stand:
1. With the help of an assistant, place the saw
face-down on the floor. Note—Lay clean and staple-free cardboard down to protect the table surface.
2. Place the short “L” side supports on the bot-
tom of the saw body (Figure 12). Note—
Make sure the cast logo is facing the front of the machine.
NOTICE
Do not final tighten the stand bolts until all the stand components have been assembled and the saw is rightside-up.
Figure 12. L side support installation.
StandBeginning Assembly
Cast Logo
!
G0444/G0444Z 10" Table Saw -19-
6. Secure the flat side supports to the stand
legs with 16 carriage bolts, 16 flat washers, 16 lock washers, and 16 hex nuts (Figure
12).
3. Place the long “L” side supports over the
ends of the short “L” side supports.
4. Using a 12mm wrench, secure all four “L”
side supports to the saw body with 4 hex bolts, 8 flat washers, 4 lock washers, and 4 hex nuts.
5. Secure each stand leg to the outside of the
“L” side supports with 24 carriage bolts, 24 flat washers, 24 lock washers, and 24 hex nuts (Figure 13).
Figure 13. Stand leg installation.
Figure 14. Flat side support installation.
Components and Hardware Needed: Qty
Rubber Feet........................................................4
Hex Nuts
1
4"-20 ..................................................4
Flat Washers
1
4" ................................................4
Phillips Head Screws
1
4"-20 x 1"........................4
Tools Needed:
10mm Wrench or Socket....................................1
Phillips Head Screwdriver ..................................1
To install the rubber feet:
1. Using a 10mm wrench and a Phillips head
screwdriver, secure each rubber foot to the stand legs with the Phillips head screws, the hex nuts, and the flat washers (Figure 15).
2. With the help of an assistant, flip the stand
rightside up.
3. Final tighten all of the stand fasteners.
Rubber Feet
Figure 15. Rubber feet installation.
Stand Leg
Flat Side Support
-20-
G0444/G0444Z 10" Table Saw
Figure 16. Dust port installation.
Components and Hardware Needed: Qty
Dust Port ............................................................1
Phillips Head Screws #10-24 x
5
8" ....................2
Hex Nuts #10-24 ................................................2
Exterior Tooth Washers #10 ..............................2
Toggle Tabs........................................................2
Tools Needed:
8mm Wrench or Socket......................................1
Phillips Head Screwdriver ..................................1
To install the dust port:
1. Place the dust port in the opening at the base
of the saw.
2. Using a Phillips head screwdriver and an
8mm wrench, secure the dust port to the saw with the Phillips head screws, the hex nuts, the exterior tooth washers, and the toggle tabs (Figure 16).
Components and Hardware Needed: Qty
Handwheels........................................................2
Threaded Chrome Handles
3
8"-16 x 1⁄2" ............2
Star Knobs
3
8"-16 ..............................................2
Tools Needed:
14mm Wrench or Socket....................................1
To install the handwheels:
1. Thread a chrome handle into each hand-
wheel.
2. Using a 14mm wrench, final tighten the han-
dles on each handwheel.
3. Slide each handwheel over the threaded
shafts that protrude from the side and front of the saw (Figure 17). Note—Align the keyway
on the back of each handwheel with the roll pin on the threaded shafts.
4. Secure the handwheels to the threaded shaft with the star knobs (Figure 17).
5. Using the blade tilt handwheel, adjust the trunnion assembly until the bevel scale reads 90˚.
Figure 17. Installed handwheel.
Handwheels
HandwheelsDust Port
G0444/G0444Z 10" Table Saw -21-
Motor
Components and Hardware Needed: Qty
Motor ..................................................................1
Motor Plate ........................................................1
Motor Bracket ....................................................1
Motor Bracket Shaft............................................1
V-Belt Plate ........................................................1
V-Belt Guard ......................................................1
Hex Bolts
5
16"-18 x 1 ........................................4
Hex Nuts
5
16"-18 ................................................4
Flat Washers
5
16" ..............................................8
Lock Washers
5
16" ............................................4
Carriage Bolt
1
4"-20 x 13⁄4" ................................1
Brass Wing Nut
1
4"-20 ......................................1
Speed Nut
1
4" ....................................................1
Tools Needed:
12mm Wrench or Socket....................................1
10mm Wrench or Socket....................................1
4mm Allen Wrench ............................................1
To install the motor:
1. Using a 12mm wrench, loosely secure the
motor to the motor plate with the hex bolts, the lock washers, the flat washers, and the hex nuts (Figure 18).
Figure 18. Installed motor plate.
Motor Plate
2. Slide the carriage bolt through the hole in the V-belt plate and slide the speed nut over the carriage bolt end.
3. Slide the v-belt plate between the motor and the motor plate and over the hex bolts (Figure 19).
4. Finger tighten the fasteners that secure the motor to the motor plate.
5. Secure the motor plate to the motor bracket with the motor bracket shaft (Figure 20). Note—The hex bolt on the motor bracket
must align with the groove on the motor bracket shaft.
Figure 19. Installed V-belt plate.
Figure 20. Installed motor bracket.
Motor Bracket
Motor Bracket Shaft
V-Belt Plate
-22-
G0444/G0444Z 10" Table Saw
6. Tighten the hex nut on the motor bracket to
secure the motor bracket shaft into place.
7. Slide the motor assembly onto the two shafts protruding from the back of the saw (Figure
21).
Figure 21. Installed motor assembly.
Figure 22. V-belt installation.
8. Using a 4mm Allen wrench, tighten the two
setscrews (Figure 21) in the motor bracket to secure the motor assembly to the shafts.
9. Raise the motor assembly and slip the V-belt over the motor and arbor pulleys (Figure 22). Lower the motor assembly to tension the V­belt.
!
Figure 23. V-belt alignment.
10. Place a straightedge across the arbor pulley
and the motor pulley. The straightedge should align across the face of both pulleys (Figure 23).
— If the pulleys are not aligned, loosen the
bolts tightened in step 4 and reposition the motor.
Figure 24. Installed pulley cover.
11. Secure the V-belt guard to the V-belt plate with the brass wing nut (Figure 24).
!
Setscrews
Shafts
G0444/G0444Z 10" Table Saw -23-
Extension Wings
Components and Hardware Needed: Qty
Extension Wings ................................................2
Hex Bolts
7
16"-14 x 11⁄4" ......................................6
Lock Washers
7
16
" ..............................................6
Flat Washers
7
16"................................................6
Tools Needed:
17mm Wrench or Socket....................................1
Straightedge ......................................................1
To install the extension wings:
1. Align the extension wing holes with the holes
on the cast iron table edges.
2. Using a 17mm wrench, secure the extension
wings to the cast iron table with the hex bolts, the lock washers, and the flat washers.
3. Lay a straightedge across the extension
wings and cast iron table surface.
— If the straightedge lays flat across all
three surfaces, then skip ahead to the next sub-section.
— If either extension wings tilts down,
loosen it and place a strip of masking tape along the bottom edge of the table (Figure 25).
Figure 25. Masking tape location for adjusting
extension table up.
— If either extension wing tilts up, loosen it
and place a strip of masking tape along the top edge of the table (Figure 26).
Figure 26. Masking tape location for adjusting
the extension wing down.
4. Tighten the extension wing bolts and repeat step 3.
5. Once all three table surfaces are level,
remove the excess masking tape with a razor blade.
-24-
G0444/G0444Z 10" Table Saw
Install the Shop Fox®fence and rails according to the fence manual.
Figure 28. Installed switch.
Components and Hardware Needed: Qty
Switch ................................................................1
Tools Needed:
10mm Wrench or Socket....................................1
To install the switch:
1. Remove the far left hex bolt that secure the
front fence rail to the fence bracket.
2. Using a 10mm wrench, secure the switch to the fence rail with the hex bolt (Figure 28) removed in step 1.
Components and Hardware Needed: Qty
Blade (Not Included) ..........................................1
Arbor Nut (Left Hand Threads) ..........................1
Arbor Flange ......................................................1
Tools Needed:
23mm Wrench ....................................................1
To install the blade guard:
1. Using a 23mm wrench, loosen the arbor nut.
Note—The arbor nut has left hand threads.
2. Remove the arbor nut and the arbor flange.
3. Slide the blade over the arbor. Note—Make
sure the teeth are pointing in the correct direction (Figure 27).
4. Re-install the arbor flange and the arbor nut
and tighten them against the blade.
Figure 27. Correct blade direction.
Front Of Saw
Hex Bolt
Teeth Direction
& Blade Rotation
Switch
Fence Blade
!
G0444/G0444Z 10" Table Saw -25-
Figure 29. Assembled miter gauge.
Components and Hardware Needed: Qty
Miter Gauge Body ..............................................1
Miter Bar ............................................................1
Threaded Handle
5
16"-18 x 1" ............................1
Flat Washer
5
16"..................................................1
To assemble the miter gauge:
1. Insert the peg on the bottom of the miter
gauge body into the unthreaded hole in the miter bar.
2. Install the threaded handle and flat washer
through the miter gauge body and into the threaded hole in the miter bar (Figure 29).
Components and Hardware Needed: Qty
Blade Guard ......................................................1
Blade Guard Mounting Bracket Assembly..........1
Blade Guard Mounting Shaft ..............................1
Hex Nut
1
2
"-12 ..................................................1
Flat Washer
1
2" ..................................................1
Tools Needed:
12mm Wrench or Socket....................................1
To install the blade guard:
1. Secure the blade guard mounting shaft into
the trunnion with the hex nut and the flat washer.
2. Slide the blade guard mounting bracket onto the end of the shaft (Figure 30).
Figure 30. Blade guard mounting assembly.
Blade GuardMiter Gauge
Blade Guard
Mounting Bracket
-26-
G0444/G0444Z 10" Table Saw
3. Using a 12mm wrench, secure the blade
guard mounting bracket to the blade guard mounting shaft by tightening the hex bolts on the bracket. Note—Do not worry about pre-
cise placement at this time.
4. Slide the blade guard fingers onto the blade guard mounting bolts (Figure 31).
Figure 31. Blade guard components.
Blade Guard Mounting Bolts
Blade Guard
Support Shaft
5. Tighten the bolts to secure the blade guard.
6. Using a machinist's or a combination square,
align the face of the blade guard perpendicu­lar to the table surface (Figure 32).
Figure 32. Blade guard perpendicular
to the table.
Figure 34. Incorrect blade guard alignment.
Figure 33. Checking alignment of blade guard.
7. Place a straightedge against the face of the
saw blade and the blade guard (Figure 33).
— If the saw blade and the blade guard are
aligned, then skip ahead to the next sub­section.
— If the blade guard is not aligned correctly
behind the blade (Figure 34), then adjust the blade guard mounting bracket and the front blade guard support so they align correctly (Figure 35).
Splitter
Adjust Blade
Guard Here
Blade
!
G0444/G0444Z 10" Table Saw -27-
Figure 35. Correct blade guard alignment.
8. Repeat steps 6-7.
9. Adjust the saw blade through its complete tilt
and height adjustments. The saw blade should not make contact with any part of the blade guard. If it does, re-adjust it as neces­sary.
Proper
Alignment
Components and Hardware Needed: Qty
Standard Blade Table Insert ..............................1
Dado Blade Table Insert ....................................1
Tools Needed:
3mm Allen Wrench ............................................1
To install the table insert:
1. Place the table insert into the table.
2. Place a straightedge across the table and the
table insert.
3. Using a 3mm Allen wrench, adjust the table
insert flush with the table by rotating the setscrews as shown in Figure 36.
Table Insert
Figure 36. Adjusting the table insert.
-28-
G0444/G0444Z 10" Table Saw
Figure 37. G0444 Wiring.
Figure 38. G0444Z Wiring.
Power Cord
G0444
The Model G0444 ia prewired to operate on a 110V power source. Connect the power cord to the motor according to Figure 37.
G0444Z
The Model G0444Z ia prewired to operate on a 220V power source. Connect the power cord to the motor according to Figure 38.
Disconnect power to the machine during the entire assembly process. Failure to do this may result in seri­ous personal injury.
Note—Refer to Section 3: Circuit Requirements and the wiring diagram at the back of this manu­al for information on rewiring the G0444 for 220V and the G0444Z for 110V.
!
G0444 Motor Wired For 110V
1 23 4
Black/White
Intrchangeable
Green Ground
G0444Z Motor Wired For 220V
3
2
41
Black/White
Intrchangeable
Power Cord - 220V Power Source
Green Ground
Power Cord
- 110V Power Source
G0444/G0444Z 10" Table Saw -29-
Before starting the machine:
1. Read the entire instruction manual.
2. Make sure the blade guard and splitter are
installed and correctly adjusted.
3. Make sure all tools and objects have been removed from the machine.
4. Review Section 3: Circuit Requirements.
5. Keep a finger on the STOP button at all
times during the test run.
Starting the machine:
The Model G0444/G0444Z is operated by a push button switch that is clearly labeled START/STOP.
This switch can be locked out by sliding a pad­lock through the START button (Figure 38b) when the machine is not in use.
Loose hair and clothing could get caught in machinery causing seri­ous personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery.
Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses during assembly.
The adjustments listed below have been per­formed at the factory and no further setup is required to operate the machine.
However, because of the many variables involved with shipping, we recommend at least check the following adjustments to ensure the best possible results from the new machine.
All of these adjustments are covered in step-by­step detail in Section 8: Service Adjustments.
Recommended adjustment checklist:
Blade Parallelism (page 41)
45˚ Blade Stop (page 44)
90˚ Blade Stop (page 44)
Recommended
Adjustments
Start Up
Figure 38b. Locked power switch
-30-
G0444/G0444Z 10" Table Saw
Damage to your eyes, lungs, and ears could result from failure to wear safety glasses, a respirator, and hearing protec­tion while sanding with this machine.
Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery.
Rip blade features:
• Best for cutting with the grain of the work­piece.
• 20-40 teeth.
• Flat-top ground tooth profile.
• Large gullets for large chip removal.
Crosscut blade features:
• Best for cutting across the grain of the work­piece.
• 60-80 teeth.
• Alternate top bevel tooth profile.
• Small hook angle and a shallow gullet.
Figure 39. Rip blade.
Figure 40. Crosscutting blade.
Keep the blade guard in the down position at all times. Failure to do this could result in serious personal injury or death.
Blade SelectionGeneral
SECTION 6: OPERATIONS
G0444/G0444Z 10" Table Saw -31-
Combination blade features:
• Adequate for cutting both with and across the grain.
• 40-50 teeth.
• Alternate top bevel and flat, or alternate top bevel and raker tooth profile.
• Teeth are arranged in groups of five.
• Gullets are small and shallow within the groups of five teeth, similar to a cross-cut blade; then large and deep between each group of five, like a ripping blade.
Figure 41. Combination blade.
Laminant blade features:
• Best for cutting plywood or veneer.
• 40-80 teeth.
• Triple chip tooth profile.
• Very shallow gullet.
Figure 42. Laminate blade.
Dado Blades:
There are two types of dado blades: stacked and wobble.
• Stacked Dado Blade—These dedicated dado cutting blades consist of a set of up to 8 indi­vidual blades. Multiple cutters are "stacked" between two outside blades. The width of the dado is determined by the combination of cut­ters that are “stacked” together. The dado is cut in a single pass leaving a smooth and square channel in the face of the workpiece. Stacked dado blades are the most expensive option but are worth considering if your projects require a lot of visible dado cuts. A typical stacked dado blade is shown in Figure 43.
• Wobble Dado Blade—Also a dedicated dado blade, a wobble blade usually consists of a sin­gle blade that is tilted on the arbor shaft while it is spinning. The channel is cut in the face of the workpiece as the blade passes through its pre­adjusted width of travel. Wobble blades are an inexpensive option when visibly pleasing chan­nels are not a concern.
Figure 43. Stacked dado blade.
Note—This section on blade selection is by no
means comprehensive. Always follow the saw blade manufacturer's recommendations to ensure safe and efficient operation of your table saw.
-32-
G0444/G0444Z 10" Table Saw
Crosscutting means cutting across the grain of the workpiece. In workpieces without grain (i.e. MDF, particleboard) crosscutting simply means cutting across the width of the workpiece.
Crosscuts are made with the miter gauge. There are two miter gauge slots in the table top. Use the one that works best for the piece being crosscut.
To make a 90˚ crosscut using the miter gauge:
1. Adjust the miter gauge to the 90˚ position.
2. Move the fence completely away from the
cutting operation.
3. Position the miter gauge in one of the two
miter slots.
4. Adjust the blade height so the highest saw
tooth protrudes approximately
1
4" above the
workpiece.
5. Hold the workpiece against the miter gauge
and line up the cut with the blade.
6. Turn on the saw and allow it to reach full
speed.
7. Hold the workpiece firmly against the face of
the miter gauge and ease it into the blade as shown in Figure 44.
Figure 44. Crosscutting operation.
Turn off the saw and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warn­ing could result in serious personal injury
Crosscutting
G0444/G0444Z 10" Table Saw -33-
4. Set up safety devices such as featherboards
or other anti-kickback devices.
5. With the saw unplugged from the power source, rotate the blade to make sure it
does not come into contact with any of the safety devices.
6. Plug the saw into the power source, turn it ON, and allow it to reach full speed.
7. The jointed edge of the workpiece must slide against the fence during the cutting opera­tion.
Ripping means cutting with the grain of the work­piece. In other materials such as MDF or ply­wood, ripping simply means cutting lengthwise.
To make a rip cut:
1. Set the fence to the desired width of cut on
the scale.
2. Adjust the blade height so the highest saw tooth protrudes approximately
1
4" above the
workpiece.
3. Joint one long edge of the workpiece on a jointer.
8. Using a push stick, feed the workpiece through the saw blade as shown in Figure 45, until the workpiece is completely past the saw blade.
Figure 45. Ripping operation.
Turn off the saw and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warn­ing could result in serious personal injury.
Never attempt to rip a board that does not have one perfectly straight edge Always guide the straight edge of the board against the rip fence. Failure to do this could result in kickback and serious personal injury.
Ripping
-34-
G0444/G0444Z 10" Table Saw
Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece. Dadoes can be cut using either a dedicated dado blade or a standard saw blade.
Never perform a through cut operation with a dado blade. A dado blade was designed to make non-through cuts only. Failure to fol­low this warning could result in serious per­sonal injury.
Dado operations present very real hazards requiring proper procedures to avoid seri­ous injury. The chance of kickback is always greater when dado blades are used so extra care must be taken. Any movement of the workpiece away from the fence will cause kickback. Be certain that stock is flat and straight. Failure to follow these warn­ings could result in serious personal injury.
Figure 46. Single-blade dado cut.
To use a stacked or wobble dado blade:
1. Disconnect the machine from the power source!
2. Remove the table insert, the blade guard,
and the saw blade.
3. Attach and adjust the dado blade system as recommended in the dado blade manufac­turer’s instructions.
4. Install the dado table insert.
5. Raise the dado blade up to the desired depth
of cut (depth of dado channel desired).
6. If dadoing along the long length of the work­piece, adjust the distance between the fence and the inside edge of the blade as shown in
Figure 46.
Dado Cutting
G0444/G0444Z 10" Table Saw -35-
Figure 47. Single-blade dado cut.
4. Turn on the saw and allow the blade to reach
full speed.
5. Perform the cutting operation.
7. Reconnect the saw to the power source.
8. With one finger ready to push the STOP but-
ton, turn the saw ON. The blade should run smooth with no vibrations or wobbling.
9. When the blade has reached full speed, per-
form a test cut with a scrap piece of wood.
10. If the cut is satisfactory, repeat the cut with
the actual workpiece.
Using a standard saw blade:
1. Mark the width of the dado cut on the work-
piece. Note—Include marks on the edge of the workpiece so the cut path can be aligned when the workpiece is lying on the table.
2. Raise the blade to the desired depth of cut
(depth of dado channel desired).
3. Align the blade to cut one of the dado sides as shown in Figure 47.
6. Re-adjust the fence so the blade is aligned
with the other edge of the intended dado channel (Figure 48). Note—Be sure to keep
the cuts within your marks; otherwise, the dado will be too big.
7. Continue making cuts toward the center of
the dado with your subsequent cuts until the dado is complete.
Figure 48. Single-blade dado cut.
Always replace the blade guard after dado­ing is complete. Failure to follow this warn­ing could result in serious personal injury.
-36-
G0444/G0444Z 10" Table Saw
Commonly used in furniture joinery, a rabbet is a L-shaped groove cut in the edge of the work­piece. Rabbets can be cut with either a dado blade or a standard saw blade.
To attach a sacrificial fence:
Rabbet cutting on the edge of the workpiece requires the use of a sacrificial fence attachment. See Figure 49. The sacrificial fence can be made from a piece of wood that is as long as the metal fence and
3
4" thick. Once the sacrificial fence has been cut, attach it to the metal fence with screws or clamps, making sure they are all secure and tight.
Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require that the blade guard and splitter must be removed from the saw. ALWAYS replace the blade guard after dadoing is complete.
Figure 49. Sacrificial fence.
Cutting rabbets with the dado blade:
1. Adjust the saw blade to the maximum height
needed for the rabbeting operation.
2. Adjust the fence and align the workpiece to
perform the cutting operation as shown in
Figure 50.
Figure 50. Rabbet cutting.
3. Reconnect the saw to the power source and
turn the saw ON.
4. When the blade has reached full speed, per-
form a test cut with a scrap piece of wood.
5. If the cut is satisfactory, repeat the cut with
the final workpiece.
Rabbet Cutting
Sacrificial Fence
Dado Insert
Blade Cut-Out
Rip Fence
G0444/G0444Z 10" Table Saw -37-
Cutting rabbets with the standard blade:
Note—Cutting rabbets with a standard saw blade DOES NOT require the use of a sacrificial fence.
1. Clearly mark the width of the rabbet cut on
the workpiece. Note—Include marks on the
edge of the workpiece to clearly identify the intended cut while it is laying flat on the saw table.
2. Raise the blade up to the desired depth of
cut (depth of rabbet channel desired).
3. Adjust the fence so the blade is aligned with
the inside of your rabbet channel as shown in Figure 51.
Figure 51. Rabbet cutting.
4. Turn the saw ON.
5. When the blade has reached full speed, per-
form a test cut with a scrap piece of wood.
6. If the cut is satisfactory, repeat the cut with
the final workpiece.
7. Rotate the workpiece as shown in Figure 52.
Figure 52. Rabbet cutting.
8. Perform the second cut to complete the rab-
bet.
-38-
G0444/G0444Z 10" Table Saw
Always be aware of the condition of your machine. Routinely check the condition of the fol­lowing items and repair or replace as necessary:
Mounting bolts
Power switch
Saw blade
Blade guard
Always disconnect power to the machine before performing main­tenance. Failure to do this may result in serious personal injury.
Clean the Model G0444/G0444Z according to the schedule below to ensure maximum perfor­mance. Note—The following maintenance sched-
ule assumes the saw is being used every day.
Daily:
Wipe down the table surface and grooves with a rust preventive such as SLIPIT
®
(Grizzly items G5562 & G5563).
Clean the pitch and resin from the saw blade with OxiSolv
®
Blade & Bit Cleaner (Grizzly
item G1955).
Weekly:
Clean the motor housing with compressed air.
Wipe down the fence rails with a dry silicon lubricant such as Spraway
®
Silicon Lubricant
(Grizzly item G2545).
Lubricate the areas indicated below every 12 months.
1. Blade angling trunnions. These should be
lubricated with 6 or 7 drops of light machine oil.
2. Blade height trunnion. This should also be
lubricated with 6 or 7 drops of light machine oil.
3. The 2 worm gears should be lubricated with
an automotive wheel bearing grease.
These points can be reached from the back of the machine. Check all adjustments after lubricating.
Miscellaneous
Lubrication
Cleaning
SECTION 7: MAINTENANCE
!
G0444/G0444Z 10" Table Saw -39-
The bearings are sealed and pre-lubricated and require no lubrication during their usable life. However, your saw components will operate at their best if the bearing surfaces are kept clean.
To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition (free from cracks, fraying and wear). Check the V-belt at least every 3 months; more often if the saw is used daily.
BearingsV-Belts
-40-
G0444/G0444Z 10" Table Saw
Maintenance Performed
Approximate Hours Of Use
Maintenance Log
Date
G0444/G0444Z 10" Table Saw -41-
To check and adjust blade parallelism:
1. Disconnect the machine from the power
source!!
2. Raise the blade to its highest position.
3. Tilt the blade to 90˚. Using an adjustable
square, measure the distance (A) between the miter slot and the front of the blade as shown in Figure 53.
Figure 53. 90° blade parallelism measurement.
Figure 54. 90° blade parallelism measurement.
4. Rotate the blade 180° and measure the dis-
tance (B) between the miter slot and the back of the blade as shown in Figure 54.
!
!
Always disconnect power to the machine before performing ser­vice adjustments. Failure to do this may result in serious personal injury.
This section is designed to help the operator with adjustments that were made at the factory and that might also need to be made during the life of the machine.
This section is provided for your convenience—it is not a substitute for the Grizzly Service Department. If any adjustments arise that are not described in this manual, then feel free to call the Grizzly Service Department at (570) 546-9663.
Similarly, if you are unsure of how to perform any procedure in this section, the Grizzly Service Department will be happy to guide you through the procedures or help in any other way.
5. Make note of the difference between the two
measurements on a piece of paper.
Front
Front
A
B
Blade Parallelism
About Service
SECTION 8: SERVICE ADJUSTMENTS
!
-42-
G0444/G0444Z 10" Table Saw
Figure 55. Underside view of
table/trunnion assembly.
6. Tilt the blade to 45° and repeat Steps 3-5.
— If the difference was less than 0.004"
when the blade was positioned at 90˚ and 45˚, then the blade parallelism is set cor­rectly. Skip to the next sub-section.
— If the difference was greater than 0.004"
when the blade was positioned at 90˚ or 45˚, then the trunnion assembly below the table needs to be adjusted. Continue with the next step.
7. Remove the fence and the blade guard.
8. Lower the saw blade completely below the
table surface.
9. Flip the saw upside down on the floor.
Note—Lay clean and staple-free cardboard
or a blanket on the floor to prevent damage to the cast iron table.
10. To maintain the trunnion assembly as one
unit, place a bar clamp across the entire trunnion assembly as shown in Figure 55.
11. Refer back to the measurements taken in steps 3-6.
— If the blade was not parallel in the 90˚
position, then proceed to the set of instructions titled “To Shift The Trunnion.”
— If the blade was not parallel in the 45˚
position, then proceed to the set of instructions titled “To Shim The Trunnion.”
To Shift The Trunnion:
1. Loosen the trunnion bolts (Figure 55).
2. Move the trunnion assembly according to the
difference measured when the blade was in the 90˚ position.
3. Tighten the trunnion bolts.
4. Flip the saw rightside up and repeat steps 2-
6 on page 41.
5. Once the miter slot is adjusted parallel to the
blade, recheck all measurements and be sure the table mounting bolts are secure.
6. Re-attach the blade guard and fence.
7. Verify that the blade guard is correctly
aligned with the blade.
To Shim The Trunnion:
1. Loosen the trunnion bolts (Figure 55).
2. Using Figures 56 & 57, shim the trunnion
assembly according to the difference mea­sured when the blade was in the 45˚ posi­tion.
— If the distance of A is shorter than B,
shim(s) will need to be placed under cor­ners #1 and #2.
— If the distance of B is shorter than A,
shim(s) will need to be placed under cor­ners #3 and #4.
Note—Very thin shim stock works well, just make
sure they are all the same thickness and you put an equal number under each of the two corners.
Clamp Here
Clamp Here
Trunnion
Bolts
Trunnion
Bolts
#1 Shim
#3 Shim
#4 Shim
#2 Shim
G0444/G0444Z 10" Table Saw -43-
3. Tighten down one trunnion bolt a small
amount and then move on to each of the oth­ers, tightening each down the same amount.
4. Continue to rotate through the bolts, tighten-
ing them a little each time until they are all secure.
5. Flip the saw rightside up and repeat steps 2- 6 on page 41.
6. Once the miter slot is adjusted parallel to the
blade, recheck all measurements and be sure the table mounting bolts are secure.
7. Re-attach the blade guard and the fence.
8. Verify that the blade guard is correctly
aligned with the blade.
Figure 57. 45°
blade parallelism measurement.
#1
#3
#2
Figure 56. 45°
blade parallelism measurement.
#1
45˚ Bevel
45˚ Bevel
#3
#4
#4
#2
If the trunnion assembly is loosened in the future, make note of the shim locations and re-assemble accordingly.
NOTICE
!
!
Front
Front
A
B
-44-
G0444/G0444Z 10" Table Saw
45˚ & 90˚ Stops
The Model G0444/G0444Z Table Saw is equipped with positive stops at 45° and 90°. When properly adjusted, they provide quick and precise guides for blade bevel adjustment.
To set the 45˚ & 90˚ stops:
1. Disconnect the machine from the power source!!
2. Raise the saw blade to its maximum height
by turning the front handwheel clockwise.
3. Adjust the blade to the 90˚ position.
4. Place a machinist's square against the blade and table surface, as shown in Figure 58.
Figure 58. Checking blade angle to table.
5. With the square in place, inspect for gaps
along the blade and square.
6. If a gap exists at either the top or bottom of
the square, loosen the lock nut (A) and adjustment bolt (B) shown in Figure 59.
Figure 59. 90° and 45° stop bolt adjustments.
C
D
B
A
Use caution and remain alert when working around the saw blade. Failure to follow this warning could result in serious personal injury or death.
7. Turn the handwheel until the blade and
square are flush from top to bottom.
8. Snug the adjustment screw and tighten the
lock nut.
9. Recheck the blade with the square to ensure
the screw has not been over-tightened.
10. Using the side handwheel, adjust the blade
bevel until you hit the 45° positive stop. Check the bevel with an adjustable square set to 45˚.
11. If variations exist, loosen the lock nut (C) and adjust the stop bolt (D) (Figure 59) until the blade and square match.
12. Tighten the lock nut and recheck the bevel by adjusting the blade back to 90°, then back to 45°.
!
G0444/G0444Z 10" Table Saw -45-
Worm Gears
The worm gears on the blade tilt and height hand­wheel shafts can be adjusted to reduce “play” between the worm gear and the trunnion teeth.
To adjust the blade tilt worm gear:
1. Disconnect the machine from the power source!
2. Remove the dust port from the bottom of the
saw.
3. Loosen the collar setscrew and slide the col­lar away from the check nut (Figure 60).
To adjust the blade height worm gear:
1. Disconnect the machine from the power source!
2. Remove the blade height handwheel.
3. Remove the roll pin that is inserted in the
handwheel shaft.
4. Slide the various washers and accessories off the shaft to reveal the “flats” of the thread­ed bushing.
5. Loosen the check nut and thread it back from the trunnion casting.
6. Place a wrench on the “flats” of the threaded bushing and adjust the worm gear up or down by turning the wrench. Note—The
worm gear and trunnion teeth should mesh with almost no “play.”
7. Carefully thread the check nut back onto the bushing, being careful not to move the bush­ing.
8. Tighten the check nut against the casting while using a wrench to hold the threaded bushing stationary.
4. Loosen the check nut and thread it com­pletely off of the threaded bushing (Figure
60).
5. Place a wrench on the “flats” of the threaded
bushing and adjust the worm gear up or down by turning the wrench. Note—The
worm gear and trunnion teeth should mesh with almost no “play.”
6. Carefully thread the check nut back onto the bushing, being careful not to move the bush­ing.
7. Tighten the check nut against the casting while using a wrench to hold the threaded bushing stationary.
Figure 60. Blade tilt worm gear assembly.
Collar
Check Nut
Worm Gear
Threaded Bushing
-46-
G0444/G0444Z 10" Table Saw
This section contains the following subsections for the Model G0444/G0444Z: aftermarket acces­sories, data sheets, wiring diagrams, parts dia­grams and list, troubleshooting, and warranty/return information.
If you need parts or help in assembling your machine, or if you need operational information, call the service department at (570) 546-9663. Trained service technicians will be glad to help you.
If you have any comments regarding this manual, please write to Grizzly at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service Department at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com.
Figure 60. G7314 SHOP FOX®Mobile Base.
Figure 61. H0627 Zero-Clearance Table Insert.
Heavy-Duty SHOP FOX
®
Mobile Base - G7314
Make your machine mobile with this popular patented mobile base.
Zero-Clearance Table Insert - H0627
Made from special phenolic material, these inserts reduce the risk of kickback and increase the efficiency of the dust collection hook-up.
Aftermarket
Accessories
General
SECTION 9: REFERENCE INFO
G0444/G0444Z 10" Table Saw -47-
Figure 62. H3308
SHOP FOX
®
Push Stick.
Figure 63. H3309
SHOP FOX
®
Featherboard.
SHOP FOX
®
Push Stick - H3308
Measuring 13
1
2" overall, this push stick allows the operator to keep their hands at a safe distance away from the blade or cutter.
SHOP FOX
®
Featherboard - H3309
Designed to lock into a standard
3
8" x 3⁄4" miter slot, this featherboard is fully adjustable to accommodate a wide range of workpieces. Reduce the likelihood of kickback with this con­venient accessory.
Figure 64. G1955 OxiSolv®.
OxiSolv
®
Blade & Bit Cleaner - G1955
Used to clean the gummy pitch and residue from saw blades and router bits, this high quality cleaner will make blades and bits last longer while improving cutting action.
Figure 65. G5562 & G5563 SLIPIT.
SLIPIT
®
Lubricant - G5562 & G5563
Used on cast iron table surfaces and other unpainted metal surfaces to reduce rust and cor­rosion. This product is perfect for keeping tools clean, especially during long-term storage.
-48- G0444/G0444Z 10" Table Saw
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MACHINE DATA
SHEET
Design Type...................................................................................................... Floor Model
Overall Dimensions:
Table Height ............................................................................................................35"
Table Size ..............................................................................................27"D x 20
1
8"W
Table Size W/Extension Wings..............................................................27"D x 39
5
8"W
Overall Size (W/Extension Wings & Fence Rails)..................................48
1
2"D x 57"W
Miter Gauge T-Slot......................................................................................
3
4"W x 3⁄8"D
Blade Tilt......................................................................................................Right 0-45˚
Shipping Weight (2 Boxes) ..............................................................................276 lbs.
Shipping Weight (Box 1 Of 2) ............................................................................56 lbs.
Shipping Weight (Box 2 Of 2) ..........................................................................220 lbs.
Net Machine Weight..........................................................................................257 lbs.
Box 1 Size ..............................................................................37" W x 23" D x 18
1
2" H
Box 2 Size..............................................................................66
1
3" W x 17" D x 61⁄2" H
Footprint ..............................................................................................21" W x 25
1
2" D
Construction:
Main Table ........................................................................Precision-Ground Cast Iron
Stand ................................................................................................Pre-Formed Steel
Miter Gauge ..........................................................................Cast Iron/Steel Miter Bar
Trunnions ........................................................................................................Cast Iron
Bearings ..................................................................Sealed & Permanently Lubricated
Guard............................................................................................Steel & Clear Plastic
Extension Wings ........................................................................................Sheet Metal
Cutting Capacities:
Blade Size ................................................................................................................10"
Maximum Depth Of Cut @ 90˚................................................................................3
1
8"
Maximum Depth Of Cut @ 45˚................................................................................2
1
8"
Maximum Rip Capacity To Right Of Blade............................................................28
1
2"
Maximum Rip Capacity To Left Of Blade..............................................................10
1
2"
Distance From Front Of Table To Center Of Blade ................................................16"
Distance From Front Of Table To Front Of Blade....................................................11"
Maximum Width Of Dado Cut ................................................................................
13
16"
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ........................................................................................................1
1
2 HP
Phase/Cycle ..................................................................................Single-Phase/60 Hz
Voltage ..........................................................................................................110/220V
Prewired Voltage ..................................................................................................110V
Amps ....................................................................................................................18/9A
RPM..............................................................................................................3450 RPM
Power Transfer ..............................................................................................Belt Drive
Power Switch..................................................................................On/Off Push Button
Arbor Shaft:
Dimensions ............................................................................
5
8" Diameter x 1
1
4" Long
Speed ..........................................................................................................4250 RPM
Features:
..................................................................Table Inserts For Standard & Dado Cutting
..................................................................................................................4" Dust Hood
Specifications, while deemed accurate, are not guaranteed.
7/2003
MODEL G0444 CONTRACTOR STYLE SAW
G0444/G0444Z 10" Table Saw -49-
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MACHINE DATA
SHEET
Design Type...................................................................................................... Floor Model
Overall Dimensions:
Table Height ............................................................................................................35"
Table Size ..............................................................................................27"D x 20
1
8
"W
Table Size W/Extension Wings..............................................................27"D x 39
5
8"W
Overall Size (W/Extension Wings & Fence Rails)..................................48
1
2"D x 57"W
Miter Gauge T-Slot......................................................................................
3
4
"W x
3
8
"D
Blade Tilt......................................................................................................Right 0-45˚
Shipping Weight (2 Boxes) ..............................................................................298 lbs.
Shipping Weight (Box 1 Of 2) ............................................................................56 lbs.
Shipping Weight (Box 2 Of 2) ..........................................................................242 lbs.
Net Machine Weight..........................................................................................283 lbs.
Box 1 Size ..............................................................................37" W x 23" D x 18
1
2" H
Box 2 Size..............................................................................66
1
3" W x 17" D x 61⁄2" H
Footprint ..............................................................................................21" W x 25
1
2" D
Construction:
Main Table ........................................................................Precision-Ground Cast Iron
Stand ................................................................................................Pre-Formed Steel
Miter Gauge ..........................................................................Cast Iron/Steel Miter Bar
Trunnions ........................................................................................................Cast Iron
Bearings ..................................................................Sealed & Permanently Lubricated
Guard............................................................................................Steel & Clear Plastic
Extension Wings ................................................................Precision-Ground Cast Iron
Cutting Capacities:
Blade Size ................................................................................................................10"
Maximum Depth Of Cut @ 90˚................................................................................3
1
8"
Maximum Depth Of Cut @ 45˚................................................................................2
1
8"
Maximum Rip Capacity To Right Of Blade............................................................28
1
2"
Maximum Rip Capacity To Left Of Blade..............................................................10
1
2"
Distance From Front Of Table To Center Of Blade ................................................16"
Distance From Front Of Table To Front Of Blade....................................................11"
Maximum Width Of Dado Cut ................................................................................
13
16"
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower............................................................................................................2 HP
Phase/Cycle ..................................................................................Single-Phase/60 Hz
Voltage ..........................................................................................................110/220V
Prewired Voltage ..................................................................................................220V
Amps ..................................................................................................................24/12A
RPM..............................................................................................................3450 RPM
Power Transfer ..............................................................................................Belt Drive
Power Switch..................................................................................On/Off Push Button
Arbor Shaft:
Dimensions ............................................................................
5
8" Diameter x 1
1
4" Long
Speed ..........................................................................................................4250 RPM
Features:
..................................................................Table Inserts For Standard & Dado Cutting
..................................................................................................................4" Dust Hood
Specifications, while deemed accurate, are not guaranteed.
7/2003
MODEL G0444Z CONTRACTOR STYLE SAW
-50- G0444/G0444Z 10" Table Saw
128
28
6
27
26
6
29
15
161
18
23
18
21
17
16
22
24
25
7
6
1A
19
3
22A
1
7
30
7
29
6
4
2
112
113
151
152
5
9
13
12
14
15
157
8
155
32
31
35
33
38
34
38A
36
40
37
41
41a
39
10
11
154
9
46
44
148
42A
45
150
149
42
43
153
162
G0444/G0444Z 10" Table Saw -51-
95
96
97
98
127
160
110
111
114
109
108
107
104
105
106
120
119
118
100
121
94
81
88
82
125
126
89
86
99
121
84
87
124
85
87
91
90
123
93
73
70
68
69
80
72
67
66
92
122
78
59
79
57
60
77
103
76
75
104
74
121
53
71
52
55
101
54
63
60
102
51
64
116
117
115
49
47
48
54
58
61
62
128
56
51
48
47
49
-52- G0444/G0444Z 10" Table Saw
136
137
134
131
133
141
139
142
139
129
130
144
145
146
147
132
138
139
141
143
156
135
146
143
145
130
156
144
132
147
139
142
141
139
138
134
135
131
136
137
133
141
139
129
G0444/G0444Z 10" Table Saw -53-
1A P0444001A DADO TABLE INSERT 1 P0444001 TABLE INSERT 2 P0444002 BUMPER 3 PSS04 SETSCREW 1⁄
4-20 X
5
16"
4 P0444004 TABLE 5 P0444005 CABINET 6 PW07 FLAT WASHER
5
16"
7 PB32 HEX BOLT 5⁄16
-18 X
5
8
" 8 P0444008 SCALE 9 P0444009 EXTENSION WING - SHEET 9 P0444Z009 EXTENSION WING - CAST IRON 10 PLW05 LOCK WASHER
7
16"
11 PB90 HEX BOLT 7⁄16
-14 X 1
1
4
" 12 P0444012 BEARING BRACKET 13 PS35 PHLP HD SCR
5
16-18 X 3⁄4"
14 PW07 FLAT WASHER 5⁄16
"
15 PN02 HEX NUT
5
16
-18 16 P0444016 BLADE GUARD 17 P0444017 PIN 6 X 48 18 P0444018 SPEED NUT 19 P0444019 SUPPORTING ARM 21 P0444021 PIN 6 X 30 22 P0444022 SPLITTER 22A P0444022A MOUNT 23 P0444023 ANTI-KICKBACK 24 P0444024 ANTI-KICKBACK SPRING 25 P0444025 ROLL PIN 8 X 20 26 P0444026 BRACKET 27 P0444027 BRACKET 28 PB12 HEX BOLT
5
16-18 X 11⁄4" 29 PLW01 LOCK WASHER 5⁄16" 30 P0444030 GUARD SUPPORT SHAFT 31 PW07 FLAT WASHER 5⁄
16"
32 P0444032 HAND KNOB 33 PN14 HEX NUT 8-32 34 PS21 PHLP HD SCR 8-32 X
3
4" 35 P0444035 MITER GAUGE BODY 36 PFH09 FLAT HD SCR 1⁄4-20 X 5⁄16" 37 P0444037 SLIDING BLOCK 38 P0444038 MITER BAR 38A PSS34 SETSCREW 10-24 X 5⁄8" 39 P0444039 STOP LINK 40 P0444040 POINTER 41 PRP14M ROLL PIN 3 X 6 41A PSS11 SETSCREW 1⁄4-20 X 1⁄4" 42 P0444042 SWITCH BOX WITH 2 BUTTONS 43 PS10 PHLP HD SCR 10-24 X 11⁄2" 44 P0444044 SWITCH BOX 45 P0444045 SWITCH FIXING PLATE 46 PN07 HEX NUT 10-24 47 PSW03-1 KNOB 48 P0444048 HANDWHEEL
REF PART # DESCRIPTION
49 P0444049 HANDWHEEL HANDLE 51 PW02 FLAT WASHER
3
8
" 52 P0444052 POINTER 53 PSS11 SETSCREW
1
4-20 X 1⁄4" 54 P0444054 SET COLLAR 55 PSS11 SETSCREW 1⁄4-20 X 1⁄4" 56 P0444056 TILT SHAFT 57 P0444057 ECCENTRIC 58 P0444058 HEX NUT 9⁄16-20 59 P0444059 ROLL PIN 3.5 X 20 60 P0444060 FIBER WASHER 61 P0444061 FRONT BRACKET 62 PB12 HEX BOLT 5⁄16
-18 X 1
1
4
"
63 PW07 FLAT WASHER
5
16
"
64 PLW01 LOCK WASHER
5
16" 66 P0444066 STOP BLOCK 67 PB05 HEX BOLT 1⁄4-20 X 3⁄4" 68 PW06 FLAT WASHER 1⁄4" 69 PSS16 SETSCREW 1⁄4-20 X 11⁄2" 70 PN05 HEX NUT 1⁄4-20 71 P0444071 FRONT TRUNNION 72 PRP49M ROLL PIN 5 X 25 73 PB32 HEX BOLT 5⁄16-18 X 5⁄8" 74 P0444074 WAVE WASHER 75 P0444075 ECCENTRIC 76 P0444076 ELEVATING SHAFT 77 P0444077 ROLL PIN 3.5 X 20 78 P0444078 FIBER WASHER 79 P0444079 SPACER 80 P0444080 ARBOR BRACKET SHAFT 81 P0444081 ARBOR NUT 82 P0444082 FLANGE 83 P0444083 BLADE OPTIONAL 84 P0444084 ARBOR BRACKET 85 PRP49M ROLL PIN 5 X 25 86 P0444086 ARBOR 87 P6203 BALL BEARING 6203ZZ 88 PK23M KEY 5 X 5 X 25 89 P0444089 LOADING SPRING 90 PR23M INT RETAINING RING 40MM 91 P0444091 JAM NUT 5⁄8-24 92 P0444092 ARBOR PULLEY 93 PSS05 SETSCREW 5⁄16-18 X 1⁄4" 94 P0444094 REAR TRUNNION 95 P0444095 REAR TRUNNION BRACKET 96 PW07 FLAT WASHER 5⁄16" 97 PLW01 LOCK WASHER 5⁄16" 98 PB03 HEX BOLT 5⁄16-18 X 1 99 P0444099 MOTOR BRACKET 100 PSS17 SETSCREW 5⁄16-18 X 5⁄16" 101 P0444101 MOTOR PLATE ROD 102 P0444102 MOTOR PLATE
REF PART # DESCRIPTION
-54-
G0444/G0444Z 10" Table Saw
103 PB03 HEX BOLT 5⁄16-18 X 1 104 PW07 FLAT WASHER 5⁄
16"
105 PLW01 LOCK WASHER
5
16" 106 PN02 HEX NUT 5⁄16-18 107 P0444107 MOTOR PULLEY 108 PSS11 SETSCREW 1⁄4-20 X 1⁄4" 109 P0444109 V-BELT 3VX-470 110 PK23M KEY 5 X 5 X 25 111 P0444111 MOTOR 1.5 HP (G0444) 111 P0444Z111 MOTOR 2 HP (G0444Z) 112 PWRCRD110L CORD 110V, LONG W/PLUG 112 PWRCRD220L CORD 220V, LONG W/PLUG 113 P0444113 NYLON CLAMP 114 PWRCRD110S POWER CORD 110V, SHORT 114 PWRCRD220S POWER CORD 220V, SHORT 115 PCB04 CARRIAGE BOLT 1⁄4-20 X 13⁄4" 116 P0444116 SPEED NUT 1⁄4" 117 P0444117 GUARD PLATE 118 P0444118 GUARD COVER 119 PW06 FLAT WASHER 1⁄4" 120 PWN02 WING NUT 1⁄
4-20
121 PN09 HEX NUT
5
8-18 122 P0444122 TIE-ROD 123 PN08 HEX NUT 3⁄
8-16
124 P0444124 ADJUSTABLE STOP
3
8-16 X 2 125 PWR23 23MM WRENCH 126 PWR1213 12MM X 13MM WRENCH 127 PB05 HEX BOLT 1⁄4-20 X 3⁄4" 128 PAW02M ALLEN WRENCH 2MM 128B PAW04M ALLEN WRENCH 4MM 128A PAW03M ALLEN WRENCH 3MM 129 P0444129 FOOT STAND
REF PART # DESCRIPTION
130 P0444130 TOP SHORT BRACKET 131 P0444131 BOTTOM SHORT BRACKET 132 P0444132 TOP LONG BRACKET 133 P0444133 BOTTOM LONG BRACKET 134 P0444134 RUBBER FEET 135 PS19 PHLP HD SCR
1
4-20 X 1 136 PN05 HEX NUT 1⁄4-20 137 PW06 FLAT WASHER 1⁄4" 138 PCB01 CARRIAGE BOLT 5⁄16-18 X 5⁄8" 139 PW07 FLAT WASHER 5⁄16" 141 PN02 HEX NUT 5⁄16-18 142 PB03 HEX BOLT 5⁄16-18 X 1 143 P0444143 DUST HOOD 144 P0444144 PLATE 145 PTLW01 EXT TOOTH WASHER #10 146 PS22 PHLP HD SCR 10-24 X 5⁄8" 147 PN07 HEX NUT 10-24 148 P0444148 SAFETY PADLOCK 149 PB05 HEX BOLT 1⁄4-20 X 3⁄4" 150 PW06 FLAT WASHER 1⁄4" 151 PW01 FLAT WASHER 1⁄
2"
152 PN06 HEX NUT
1
2-12 153 P0444153 SAFETY GLASSES LABEL 154 P0444154 UNPLUG WARNING LABEL 155 P0444155 WARNING LABEL 156 P0444156 GRIZZLY CAST LOGO 157 P0444157 READ MANUAL LABEL 160 P0444160 ELECTRICITY LABEL 161 P0444161 BLADE GUARD LABEL 162 P0444162 MACHINE ID LABEL (G0444) 162 P0444Z162 MACHINE ID LABEL (G0444Z)
REF PART # DESCRIPTION
G0444/G0444Z 10" Table Saw -55-
SYMPTOM
Motor will not start.
Motor will not start; fuses or circuit breakers blow.
Motor overheats.
Motor stalls (resulting in blown fuses or tripped cir­cuit).
Machine slows when oper­ating.
Loud, repetitious noise com­ing from machine.
Blade is not square w/miter slot or fence is not square to blade.
Fence hits table top when sliding on to the table.
Blade does not reach 90°.
Blade hits insert at 45°.
Blade will not go beneath table surface.
Hand wheels won’t turn.
POSSIBLE CAUSE
1. Low voltage.
2. Open circuit in motor or loose con­nections.
1. Short circuit in line cord or plug.
2. Short circuit in motor or loose con­nections.
3. Incorrect fuses or circuit breakers in power line.
1. Motor overloaded.
2. Air circulation through the motor restricted.
1. Short circuit in motor or loose con­nections.
2. Low voltage.
3. Incorrect fuses or circuit breakers in power line.
4. Motor overloaded.
1. Applying too much pressure to work­piece.
2. Belts loose.
1. Pulley setscrews or keys are missing or loose.
2. Motor fan is hitting the cover.
3. V-belts are defective
1. Blade is warped.
2. Table top is not parallel to blade.
3. Fence is not parallel to blade.
1. Front rail is bolted too low on table.
2. Rear rail is bolted too low on the table.
1. 90° stop bolt is out of adjustment.
2. Pointer bracket is hitting before the blade reaches 90°.
1. Hole in insert is inadequate.
2. Table out of alignment.
3. Blade position is incorrect.
1. Table top too low.
1. Hand wheel key is inserted too far.
2. Bullets are wedged.
3. Roll pin or setscrew in worm gear is contacting geared trunnion.
CORRECTIVE ACTION
1. Check power line for proper voltage.
2. Inspect all lead connections on motor for loose or open con­nections.
1. Inspect cord or plug for damaged insulation and shorted wires.
2. Inspect all connections on motor for loose or shorted terminals or worn insulation.
3. Install correct fuses or circuit breakers.
1. Reduce load on motor.
2. Clean out motor to provide normal air circulation.
1. Inspect connections on motor for loose or shorted terminals or worn insulation.
2 Correct the low voltage conditions.
3. Install correct fuses or circuit breakers.
4. Reduce load on motor.
1. Feed workpiece slower.
2. Tighten belts.
1. Inspect keys and setscrews. Replace or tighten if necessary.
2. Tighten fan or shim cover.
3. Replace V-belts.
1. Replace blade.
2. Make table parallel to blade.
3. Make fence parallel to blade.
1. Raise front rail.
2. Raise rear rail.
1. Adjust 90° stop bolt.
2. File down the right side of the pointer bracket until the blade can reach 90°.
1. File or mill the hole in the insert.
2. Align table.
3. Adjust blade position.
1. Raise table top w/washers.
1. Remove hand wheel and adjust key.
2. Remove hand wheel and adjust bullets.
3. Inspect roll pins and setscrews in the worm gear. Tighten if necessary.
Troubleshooting
G0444/G0444Z 10" Table Saw -57-
G0444 & G0444Z Wiring Diagrams
NOTE: THE WIRES FROM THE
Disconnect power from machine before performing any electrical service. Failure to do this will result in a shock hazard, leading to injury or death.
110 VOLT
MOTOR WIRES
POWER SUPPLY, EXCEPT THE
GREEN GROUND WIRE, ARE
INTERCHANGABLE, THEREFORE
COLORS ARE NOT SPECIFIED.
23
1
220 VOLT
MOTOR WIRES
2
1
4
GREEN (GROUND)
TO 110 VOLT POWER SUPPLY
3
4
GREEN (GROUND)
TO 220 VOLT POWER SUPPLY
-58-
G0444/G0444Z 10" Table Saw
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe­cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car­ton. We will not accept any item back without this number. Proof of purchase must accompany the mer­chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
Warranty & Returns
CUT ALONG DOTTED LINE
9. How many of your woodworking machines are Grizzly? _____________
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer
___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router
___Other__________________________________________________
13. What machines/supplies would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
15. What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Industrial to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Yes ___No
19. Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench
___Other__________________________________________________
3. Which of the following woodworking/remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop
___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced ___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw ___Bandsaw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander
___Other__________________________________________________
Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________
MODEL #_____________________Serial # __________________________ Order #______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
WARRANTY CARD
FOLD ALONG DOTTED LINE
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