READ THIS FIRST
Model G0441
***IMPORTANT UPDATE***
For Machines Mfd. Since 09/20,
and Owner's Manual Revised 02/19
For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
The following changes were made since the owner's manual was printed:
• Machine now comes with a wall mounting bracket, and the dust collection drum has a handle for easy
hood raising.
Aside from this information, all other content in the owner's manual applies and MUST be read and understood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.
For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.
Revised Specifications
Product Specifications
Width (side-to-side) x Depth (front-to-back) x Height
......................................60 x 33-1/2 x 108-1/2 in.
Revised Site Considerations
60"
331⁄2"
1081⁄2"
Figure 1. Revised clearances.
COPYRIGHT © SEPTEMBER, 2020 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CS21342 PRINTED IN TAIWAN
Revised Parts Breakdown
REF P ART # DES CRIP TI ON REF PART # DES CRIP TI ON
9V2
8
119
6
120
97
87
88
92
6
89
88
91
90
88
6
91
91
6
98
50V2
88
40V2
70V2
99
115
44V3
118
53V3A
6 P0441006 FLAT WASHER 3/8 89 P0441089 DRUM LI D S PRING
8 P0441008 HEX NUT 3/8-16 90 P0441090 CYCLONE FUNNEL ADAPTER
9V2 P0441009V2 BLOWER COVER V2.09.20 91 P0441091 HEX BOLT 3/8-16 X 1
19 P0441019 FLAT WASHER 5/ 16 92 P0441092 FLAT WAS HER 3/ 8 THI N
40V2 P0441040V2 INTAKE BARREL 20" V2.09.20 97 P0441097 COLLE CTI ON LI D HANDLE
44V3 P0441044V3 CYCLONE FUNNEL 20" V3.09.20 98 P0441098 DRUM LI D CO NNECTING P LATE
50V2 P0441050V2 COLLECTION DRUM LID V2.09.20 99 P0441099 DRUM WINDOW
52V2 P0441052V2 UPPER DRUM 25GAL V2.09.20 115 P0441115 RIVET
53V3 P0441053V3 COLLECTION DRUM 35GAL V3.09.20 116 P0441116 COLLE CTI ON DRUM HANDL E PLAS TI C
53V3A P0441053V3A COLLECTION DRUM ASSY 55GAL V3.09.20 117 P0441117 PHLP HD SCR 5/ 16-18 X 3/4
70V2 P0441070V2 WALL MOUNT BRACKET V2. 09.20 118 P0441118 ACORN NUT 5/ 16-1 8
87 P0441087 HEX BOLT 3/ 8-16 X 11 119 P0441119 WALL MOUNTI NG BRACKET
88 P0441088 LOCK NUT 3/8-16 120 P0441120 HEX BOLT 3/8-16 X 3/4
116
19
117
6
91
52V2
53V3
-2-
Model G0441 (Mfd. Since 9/20)
(Replaces Page 15 in Manual)
G0441 Inventory
The following is a description of the main components shipped with your machine. Lay the components out to inventory them.
Dust Collector Inventory (Figure 2) Qty
A. Intake Cylinder ........................................... 1
Cyclone Funnel .......................................... 1
B.
Intake Barrel ............................................... 1
C.
Canister/Drum Collection Bags ............1 Ea.
D.
Gray Flexible Hose 8" x 20" ....................... 1
E.
Motor/Blower Housing Assembly ............... 1
F.
Upper Collection Drum ............................... 1
G.
Muffler ........................................................ 1
H.
Gray Flexible Hose 8" x 5" ......................... 1
I.
Lower Collection Drum ............................... 1
J.
Clear Flexible Hose 9" x 13"....................... 1
K.
Hose Clamps 9" ......................................... 2
L.
Collection Drum Lid .................................... 1
M.
Collection Drum Seal ................................. 1
N.
Outlet Port .................................................. 1
O.
Foam Tape Roll 3 x 6 x 300mm ................ 1
P.
Foam Tape Roll 3 x 6 x 1800mm .............. 1
Q.
Filter L-Braces ............................................ 2
R.
Foam Tape Rolls 3 x 15mm ...................... 4
S.
Hose Clamps 8" ......................................... 5
T.
Casters ....................................................... 4
U.
Large Wall Mounting Bracket ..................... 1
V.
Wall Mounting Bracket ............................... 1
W.
Barrel Gaskets ............................................ 2
X.
Canister Filter Assembly ............................ 1
Y.
Outlet Gasket ............................................. 1
Z.
Brace Gaskets ............................................ 2
AA.
Hose Clamps 1 1⁄4" ...................................... 2
AB.
Collection Drum Vacuum Ring ................... 1
AC.
Vacuum Hose 1 1⁄4" x 98" ............................ 1
AD.
Cyclone Vacuum Tube ............................... 1
AE.
Drum Lid Connecting Plates ...................... 2
AF.
Cyclone Funnel Adapter ............................. 1
AG.
Drum Lid Springs ....................................... 2
AH.
Collection Drum Plastic Handles ................ 2
AI.
Collection Lid Handle ................................. 1
AJ.
Hardware (Not Shown)
AK.
—Hex Bolts 5⁄16"-18 x 1" ............................ 24
—Hex Bolts
—Hex Bolts
—Hex Bolts
—Hex Bolts
—Phillips Head Screws
—Flat Washers
—Flat Washers
5
⁄16"-18 x 3⁄4" ........................... 24
3
⁄8"-16 x 3⁄4" .............................. 6
3
⁄8"-16 x 1" ............................. 10
3
⁄8"-16 x 11" ............................. 2
5
⁄16" ................................... 68
3
⁄8" .................................... 36
5
⁄16"-18 x 3⁄4" ........... 4
—Flat Washers 3⁄8" (Thin) ........................... 8
3
—Lock Washers
—Fender Washers
—Hex Nuts
—Hex Nuts
—Lock Nuts
—Acorn Nuts
A
B
⁄8" .................................... 4
5
5
⁄16"-18 .................................... 24
3
⁄8"-16 ..................................... 10
3
⁄8"-16 .................................... 12
⁄16" ............................... 8
5
⁄16"-18 ................................... 4
C
F
D
E
G
H
K
L
M
I
J
N
O
P
Q
R
S
U
T
V
W
X
Y
Z
AA
AD
AB
AC
AF
AH AI
Figure 2. Inventory.
AE
AG
AJ
Model G0441 (Mfd. Since 9/20)
-3-
(Replaces Pages 17–18 in Manual)
Wall Mounting
Before mounting, make sure you locate your dust
collector away from any open flames or potential
ignition sources, as fine dust can easily ignite.
If you are mounting your dust collector to a wood
framed wall, see the instructions below.
If you are mounting your dust collector to a concrete or masonry wall, skip to Page 5.
Materials Needed for Standard Wood
Framed Walls
• 2x12 Board 36" Long for Wall Mounting .... 1
• 2x6 Board 36" Long for Wall Mounting ...... 1
• Level 4' ....................................................... 1
• Pencil .......................................................... 1
• Measuring Tape ......................................... 1
• Lag Bolts 3⁄8" x 5" (board/wall) .................. 16
• Flat Washers 3⁄8" (board/wall) ................... 16
• Lag Bolts 1⁄2" x 2" (machine/board)............8*
• Flat Washers 1⁄2" (machine/board) .............8*
• Drill ............................................................. 1
• Drill Bit 1⁄4" (for 3⁄8" predrill) .......................... 1
• Drill Bit 3⁄8" (for 1⁄2" predrill) .......................... 1
• Stud Finder ................................................. 1
*Two of these fastener sets will be used in
mounting intake barrel brace during assembly.
Wood Framed Walls
= Lag Bolts
36"
1
3
⁄2"
2x12 Board
1
⁄2"
3
87"
Ground
Figure 3. Wall mounting board layout.
2.
Secure large wall mounting bracket to top
mounting board, aligning bracket with bottom
of board (see Figure 4).
IMPORTANT: There MUST be 87" between
floor and bottom of mounting bracket or collection drum and lifting handle assembly will
not fit correctly under dust collector.
1
⁄2"
12
2x6 Board
Wall StudWall Stud Wall Stud
= Lag Bolts
Top Mounting Board
To mount motor/impeller housing to wood
framed wall:
Secure wall mounting boards to your wall,
1.
using layout diagram for wall type (see
Figure 3).
-4-
Mounting
Bracket
Figure 4. Mounting bracket secured to top
mounting board.
87"
Ground
Model G0441 (Mfd. Since 9/20)
3. Install (6) 3⁄8"-16 x 3⁄4" hex bolts, (12) 3⁄8" flat
3
washers, and (6)
⁄8"-16 hex nuts in remaining
holes of mounting bracket (see Figure 5) so
1
they do not extend more than
⁄2" from bracket
to the top of the head, but leave them out
enough to slide housing over. This will prepare you for mounting instructions described
in Assembly on Page 6.
Remaining Hole
(1 of 6)
3. Secure wall mounting bracket to anchor
studs (see Figure 6).
Install (6) 3⁄8"-16 x 3⁄4" hex bolts, (12) 3⁄8" flat
4.
washers, and (6)
3
⁄8"-16 hex nuts in remaining
holes of mounting bracket (see Figure 6) so
1
they do not extend more than
⁄2" from bracket
to the top of the head, but leave them out
enough to slide housing over. This will prepare you for mounting instructions described
in Assembly on Page 6.
Figure 5. Location of housing mounting holes.
Materials Needed for Concrete/
Masonry Wall
• Concrete Anchor Studs 1⁄2" x 23⁄4" .............. 8*
• Hex Nuts 1⁄2" .............................................. 8*
• Flat Washers 1⁄2" ........................................8*
• Hammer Drill .............................................. 1
• Masonry Drill Bit 1⁄2" .................................... 1
• Level 4' ....................................................... 1
• Pencil .......................................................... 1
• Measuring Tape ......................................... 1
*Two of these fastener sets will be used in
mounting intake barrel brace during assembly.
To mount motor/impeller housing to concrete
or masonry wall:
Copy mounting hole layout pattern from wall
1.
mounting bracket to your wall, making sure
there is 87" between mounting bracket and
floor.
Remaining Hole
(1 of 6)
Mounting
Bracket
Figure 6. Location of housing mounting holes.
IMPORTANT: There MUST be 87" between
floor and bottom of mounting bracket or collection drum and lifting handle assembly will
not fit correctly under dust collector.
Mount anchor studs to wall in mounting hole
2.
locations.
Model G0441 (Mfd. Since 9/20)
-5-
The machine must be fully assembled before it
can be operated. Before beginning the assembly
process, refer to
and gather
all
goes smoothly, first clean any
covered or coated in heavy-duty rust preventative (if
applicable).
(Replaces Pages 19–25 in Manual)
Assembly
Needed for Setup
listed items. To ensure the assembly process
parts that are
HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
get help from other people
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
3. Attach intake cylinder to bottom of housing,
5
as shown in Figure 8, using (4)
5
hex bolts and
⁄16" flat washers.
⁄16"-18 x 3⁄4"
Note: Because this part of the dust collector
is not accessible after assembly is complete,
consider using thread locker on bolts that
secure intake cylinder to motor/blower housing assembly to ensure that fasteners will not
come loose with vibration.
Motor
Housing
x 4
Intake
Cylinder
To assemble dust collector:
With help of assistants or power lifting equip-
1.
ment, secure motor/blower housing assembly onto hardware you mounted in Wall
Mounting on Page 4.
Attach 3 x 6 x 1800mm foam tape to top of
2.
intake cylinder, as shown in Figure 7.
Foam Tape
Intake
Cylinder
Figure 8. Attaching intake cylinder to bottom of
motor housing.
Temporarily attach intake barrel to housing
4.
with barrel gasket in between, as shown in
5
Figure 9, using (4)
5
⁄16" flat washers—and only snug bolts, rather
⁄16"-18 x 3⁄4" hex bolts and
than fully tighten them.
Gasket Here
Intake Barrel
Figure 7. Foam tape stuck on intake cylinder.
-6-
Figure 9. Securing blower on intake barrel.
Model G0441 (Mfd. Since 9/20)
5. Place remaining wall mounting bracket in
position and mark location of mounting holes
(shown in Figure 10) with small pencil, nail,
or push pin.
Mounting
Hole
Locations
Figure 10. Intake barrel brace positioned to
mark mounting holes.
6. Remove intake barrel you temporarily attached in Step 4, drill holes where you
marked in Step 5, and loosely install wall
mounting bracket to wall with remaining fasteners from Wall Mounting on Page 4.
Use (12) 5⁄16"-18 x 3⁄4" hex bolts and 5⁄16" flat
7.
washers to re-install intake barrel to housing
with barrel gasket in between, as shown in
Figure 9 on previous page.
Note: When installing two bolts above intake
port, use duct tape on bottom of wrench to
hold bolts in place, as shown in Figure 11, to
start bolts more easily.
8. Attach cyclone funnel to intake barrel with
barrel gasket between them, as shown in
5
Figure 12, using (12)
5
⁄16" flat washers, and (12) 5⁄16"-18 hex
(24)
⁄16"-18 x 1" hex bolts,
nuts; also secure wall mounting bracket to lip
of intake barrel/funnel assembly with same
hardware.
Note: At places where you see three holes in
a row, only use center hole for this step. Two
outside holes are only designed for use with
optional stand.
Barrel
Gasket Here
Figure 12. Cyclone funnel attached to intake
barrel.
9. Tighten wall mounting bracket to wall.
Apply 3 x 6 x 300mm foam tape to cyclone
10.
vacuum tube then attach to cyclone funnel
5
with (4)
⁄16"-18 x 3⁄4" hex bolts and 5⁄16" flat
washers (see Figure 13).
Figure 11. Using tape on wrench in tight spot.
Model G0441 (Mfd. Since 9/20)
Figure 13. Cyclone vacuum tube and hose
attachment.
-7-
11. Attach outlet port and filter L-braces to blower
housing with outlet gasket between outlet
port and housing, as shown in Figure 14,
5
using (8)
washers, and (8)
⁄16"-18 x 1" hex bolts, (16) 5⁄16" flat
5
⁄16"-18 hex nuts.
13. Apply 3 x 15mm foam tape rolls to lips of
outlet port, canister adapter, and both ends
of muffler, as shown in Figure 16.
Note: One brace attaches directly to hous-
ing with the following extra hardware:
5
⁄16"-18 x 1" hex bolts, (4) 5⁄16" flat washers,
(2)
and (2)
5
⁄16"-18 hex nuts.
Outlet Gasket Here
Figure 14. Outlet port and filter L-braces
installed.
12.
Mount filter to L-braces with brace gaskets
between them, as shown in Figure 15, using
5
⁄16"-18 x 3⁄4" hex bolts and 5⁄16" fender
(4)
washers.
Foam
Tape
Foam
Tape
Figure 16. Foam tape applied to upper
components.
14. Attach 8" x 5" gray flexible hose between
canister adapter and muffler with (2) 8" hose
clamps, then attach 8" x 20" gray flexible
hose between muffler and outlet port with (2)
8" hose clamps (see Figure 17).
Note: It may be necessary to reposition can-
ister L-braces down one bolt hole or shorten
length of longer piece of flexible hose to
accommodate bend in hose.
Brace Gasket Here
Figure 15. Mounting filters to braces.
-8-
Muffler
Figure 17. Muffler properly positioned between
two gray flexible hoses.
Model G0441 (Mfd. Since 9/20)
15.
Attach casters to bottom of lower collection
drum, as shown in Figure 18, using (4) 3⁄8"-16
3
hex nuts, (8)
⁄8" flat washers, and (4) 3⁄8" lock
washers included in box with casters.
x 4
Figure 18. Casters attached to lower collection
drum.
16. Connect upper and lower collection drums
with included metal clamp and provided hex
bolt and nut, as shown in Figure 19.
17. Place collection drum vacuum ring on bottom
of collection drum (see Figure 20).
Note: During operation, this ring and vacuum
connection to cyclone funnel will prevent collection bag from collapsing.
Figure 20. Inserting collection drum vacuum
ring.
18. Attach (2) plastic collection drum handles to
collection drum using (4) 5⁄16"-18 x 3⁄4" Phillips
5
head screws,
⁄16" fender washers, and 5⁄16"-18
acorn nuts (see Figure 21).
Figure 19. Installing metal clamp around
collection drum.
Drum Lid
Drum Seal
(Hidden by Lid)
Collection
Drum
Plastic Collection
Drum Handle
x 4
(1 of 2)
Figure 21. Drum lid and handles installed on
collection drum.
19.
Install larger plastic collection bag into drum.
Place collection drum lid seal and lid on top
20.
of collection drum (see Figure 21).
Model G0441 (Mfd. Since 9/20)
-9-
. Position cyclone funnel adapter and drum
21
lid together with (2)
3
⁄8"-16 x 11" hex bolts, (2)
drum lid springs, and (4) 3⁄8" flat washers, as
shown in Figure 22.
23. Attach collection lid handle to cyclone funnel
adapter and drum lid connecting plates with
3
⁄8"-16 x 1" hex bolts, (8) 3⁄8" flat washers,
(4)
and (4)
3
⁄8"-16 lock nuts (see Figure 24).
Note: Before attaching hardware in this step,
3
separate
⁄8" flat washers into two piles: one
for thin and one for thick. DO NOT use thin
washers until instructed to do so in Step 25.
Cyclone Funnel
x 2
Adapter
Drum Lid
Springs
Figure 22. Installing cyclone funnel adapter.
22. Install drum lid connecting plates with (2) 3⁄8"-
3
16 x 1" hex bolts, (4)
3
⁄8"-16 lock nuts (see Figure 23).
⁄8" flat washers, and (2)
Connecting Plate
(1 of 2)
Cyclone
x 4
Funnel
Adapter
Drum Lid
Handle
Connecting Plate
(1 of 2)
Figure 24. Collection lid handle attached to
connecting plate and adapter.
24
. While holding assembly in place, move col-
lection drum assembly under cyclone assembly. Press cyclone funnel adapter and springs
down to fit under cyclone funnel.
. Align mounting holes of cyclone funnel and
25
cyclone funnel adapter then attach with (4)
3
⁄8"-16 x 1" hex bolts, (8) 3⁄8" thin flat washers,
and (4)
3
⁄8"-16 lock nuts (see Figure 25).
Cyclone
Small
Cyclone
Funnel
Adapter
Funnel
x 2
Figure 23. Installing drum lid connecting plates
on drum lid.
-10 -
x 4
Figure 25. Cyclone funnel attached to adapter.
Model G0441 (Mfd. Since 9/20)
26. Remove collection drum from under lid, and
3
secure hex bolts from Step 21 with (2)
⁄8"-16
lock nuts.
IMPORTANT: DO NOT overtighten. Only
tighten lock nuts until they are flush with bottom of hex bolts.
27. Move collection drum back under lid.
. Connect bottom of cyclone funnel to collec-
28
tion drum lid with clear flexible hose and (2)
9" hose clamps (see Figure 26).
Cyclone
Funnel
30.
Fit plastic canister collection bag over bottom
of canister filter and clamp in place with metal
bag clamp, as shown in Figure 28.
Bag
Clamp
Figure 28. Plastic collection bag clamped in
place under filter.
Drum Lid
Figure 26. Cyclone funnel connected to drum lid
with flexible hose (stand removed for clarity).
29. Connect vacuum hose to collection drum
and cyclone vacuum ports
with (2) 1 1⁄4" hose
clamps (see Figure 27).
31. Mount switch on funnel, as shown in Figure
5
29, with (2)
washers, and (2)
⁄16"-18 x 1" hex bolts, (4) 5⁄16" flat
5
⁄16"-18 hex nuts.
Figure 29. Switch mounted to funnel.
Figure 27. Connecting vacuum hose.
Model G0441 (Mfd. Since 9/20)
-11-
MODEL G0440/G0441
2 HP & 3 HP
CYCLONE DUST COLLECTORS
OWNER'S MANUAL
(For models manufactured since 03/12)
Model G0441 Shown
With Optional Stand
COPYRIGHT © APRIL, 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED FEBRUARY, 2019 (JL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR7027 PRINTED IN TAIWAN
V7.0 2 .1 9
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Machine Description ...................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
G0440 Machine Data Sheet .......................... 4
G0441 Machine Data Sheet .......................... 6
SECTION 1: SAFETY ....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Dust Collectors ........... 10
SECTION 2: POWER SUPPLY ...................... 11
Availability .................................................. 11
Full-Load Current Rating ........................... 11
Circuit Requirements ................................. 11
G0440 Circuit Requirements ..................... 11
G0441 Circuit Requirements ..................... 11
Connection Type ....................................... 12
Grounding Instructions .............................. 12
Extension Cords ........................................ 12
SECTION 3: SETUP ....................................... 13
Unpacking .................................................... 13
Needed for Setup ......................................... 13
G0440 Inventory .......................................... 14
G0441 Inventory .......................................... 15
Site Considerations ...................................... 16
Wall Mounting .............................................. 17
Materials Needed for Standard Wood
Framed Walls ............................................ 17
Materials Needed for Concrete/Masonry
Wall ............................................................ 18
Assembly ..................................................... 19
Test Run ...................................................... 25
SECTION 4: DESIGNING THE SYSTEM ....... 26
General ........................................................ 26
Duct Material ................................................ 26
Metal Duct ................................................. 27
Flexible Duct .............................................. 27
System Design ............................................. 28
Step 1. Decide Who Will Design ............... 28
Step 2. Sketch Your Shop Layout ............. 28
Step 3. Sketch a Basic Duct Layout .......... 28
Step 4. Determine Required CFMs ........... 29
Determining Main Line Duct Size .............. 30
Determining Branch Line Duct Size .......... 30
Planning Drop Downs ................................ 30
Multiple Dust Ports .................................... 31
Two Machines on Same Branch Line ....... 31
Calculating Duct Resistance ..................... 31
Example Materials List .............................. 33
System Grounding ....................................... 34
SECTION 5: OPERATIONS ........................... 35
Remote Control ............................................ 35
General ........................................................ 35
SECTION 6: ACCESSORIES ......................... 36
SECTION 7: MAINTENANCE ......................... 38
Emptying Drum ............................................ 38
Cleaning Filter .............................................. 38
Rinsing Filter ................................................ 38
Removing/Replacing Filter ........................... 39
SECTION 8: SERVICE ................................... 41
Troubleshooting ........................................... 41
SECTION 9: WIRING ...................................... 42
Wiring Safety Instructions ............................ 42
G0440 Wiring Diagram ................................ 43
G0441 Wiring Diagram ................................ 44
G0440/G0441 Electrical Components ......... 45
SECTION 10: PARTS ..................................... 46
G0440 Main ................................................. 46
G0441 Main ................................................. 48
WARRANTY AND RETURNS ........................ 53
INTRODUCTION
We are proud to provide a high-quality owner’s
manual with your new machine!
We
instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documentation is available for your machine.
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Machine Description
The Model G0440/G0441 is a 2-stage cyclone
wood dust collector capable of collecting dust
from multiple machines running simultaneously.
Cyclonic action separates the heavy dust and
chips from the fine particles and drops them into
the steel collection drum. Any remaining fine dust
travels past the impeller and is trapped by the
pleated cartridge filter. With the use of the cable
and pulley system on the outside of the filter
assembly, the caked dust is brushed down into
the collection bag.
The machine is controlled by the remote magnetic
switch mounted to it or by the IR remote controller—each control includes timer options.
Contact Info
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Email: techsupport@grizzly.com
Grizzly Documentation Manager
and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Manufacture Date
Serial Number
-2-
Model G0440/G0441 (Mfg. Since 03/12)
Identification
To reduce your risk of
serious injury, read this
entire manual BEFORE
Inlet
Port
Remote
Magnetic Switch
Optional
Stand
Blower
Housing
Motor
Canister
Filter Assembly
Figure 1. Identification (Model G0441 shown with optional stand).
Model G0440/G0441 (Mfg. Since 03/12)
Vacuum
Hose
Collection
Drum
using machine.
-3-
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0440 2 HP CYCLONE DUST COLLECTOR
Product Dimensions:
Weight.............................................................................................................................................................. 287 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 59 x 38 x 93-1/2 in.
Footprint (Length x Width)............................................................................................................... 32-1/2 x 32-7/8 in.
Shipping Dimensions:
Carton #1
Type........................................................................................................................................... Cardboard Box
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 314 lbs.
Length x Width x Height............................................................................................................. 54 x 28 x 35 in.
Must Ship Upright......................................................................................................................................... Yes
Carton #2
Type........................................................................................................................................... Cardboard Box
Content......................................................................................................................................... Canister Filter
Weight...................................................................................................................................................... 38 lbs.
Length x Width x Height............................................................................................................. 49 x 18 x 18 in.
Must Ship Upright.......................................................................................................................................... No
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 220V
Full-Load Current Rating........................................................................................................................................ 14A
Minimum Circuit Size.............................................................................................................................................. 20A
Connection Type......................................................................................................................... Permanent Hardwire
Switch Type......................................................................... Remote Control Magnetic Switch w/Overload Protection
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Motors:
Main
Type.................................................................................................. TEFC Capacitor-Start Induction (Class F)
Horsepower................................................................................................................................................ 2 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 14A
Speed................................................................................................................................................ 3450 RPM
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Model G0440/G0441 (Mfg. Since 03/12)
Main Specifications:
Operation
Bag Information
Canister Information
Impeller Information
Dust Collector Type.......................................................................................................... Two-Stage (Cyclone)
Approved Dust Types................................................................................................................................ Wood
Filter Type............................................................................................................................... Pleated Cartridge
Airflow Capacity............................................................................................................ 1354 CFM @ 2.5 in. SP
Max Static Pressure (at 0 CFM)............................................................................................................. 10.4 in.
Main Inlet Size............................................................................................................................................. 7 in.
Inlet Adapter Included.................................................................................................................................... No
Machine Collection Capacity At One Time....................................................................................... 3 Machines
Maximum Material Collection Capacity................................................................................................ 4.7 cu. ft.
Filtration Rating............................................................................................................................ 0.2 – 2 Micron
Filter Surface Area................................................................................................................................ 96 sq. ft.
No of Lower Bags............................................................................................................................................. 1
Lower Bag Diameter............................................................................................................................ 15-3/4 in.
No of Canister Filters........................................................................................................................................ 1
Canister Filter Diameter....................................................................................................................... 15-3/4 in.
Canister Filter Length.......................................................................................................................... 46-3/4 in.
Collection Drum Size......................................................................................................................... 35 Gallons
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size........................................................................................................................................ 14-1/2 in.
Construction
Lower Bag...................................................................................................................................... Clear Plastic
Canister............................................................................................................................ Spun Bond Polyester
Frame....................................................................................................................... Steel Sheet Metal (14 ga.)
Impeller....................................................................................................................................................... Steel
Paint........................................................................................................................................... Powder Coated
Blower Housing......................................................................................................................... 11 Gauge Steel
Body.......................................................................................................................................... 14 Gauge Steel
Collection Drum..................................................................................................................................... Steel
Other
Optional Stand......................................................................................................................................... H7499
Other Specifications:
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ............................................................................................................. 3 Hours
Serial Number Location .................................................................................................................................. ID Label
Sound Rating ............................................................................................................................................. 83 – 85 dB
ISO 9001 Factory .................................................................................................................................................... No
CSA Certified ......................................................................................................................................................... Yes
Awards ....................................................................................................... American Woodworker Editor's Pick 2006
Model G0440/G0441 (Mfg. Since 03/12)
-5-
G0441 Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0441 3 HP CYCLONE DUST COLLECTOR
Product Dimensions:
Weight.............................................................................................................................................................. 347 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................. 60-1/4 x 38-1/2 x 109 in.
Footprint (Length x Width)............................................................................................................... 32-7/8 x 32-7/8 in.
Shipping Dimensions:
Carton #1
Type........................................................................................................................................... Cardboard Box
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 354 lbs.
Length x Width x Height............................................................................................................. 53 x 28 x 34 in.
Must Ship Upright......................................................................................................................................... Yes
Carton #2
Type........................................................................................................................................... Cardboard Box
Content......................................................................................................................................... Canister Filter
Weight...................................................................................................................................................... 46 lbs.
Length x Width x Height............................................................................................................. 49 x 22 x 22 in.
Must Ship Upright.......................................................................................................................................... No
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 220V
Full-Load Current Rating........................................................................................................................................ 22A
Minimum Circuit Size.............................................................................................................................................. 30A
Connection Type........................................................................................... Permanent (Hardwire to Shutoff Switch)
Switch Type......................................................................... Remote Control Magnetic Switch w/Overload Protection
Motors:
Main
Horsepower................................................................................................................................................ 3 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 22A
Speed................................................................................................................................................ 3450 RPM
Type.................................................................................................. TEFC Capacitor-Start Induction (Class F)
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type......................................................................................................... External
-6-
Model G0440/G0441 (Mfg. Since 03/12)
Main Specifications:
Operation
Bag Information
Canister Information
Impeller Information
Dust Collector Type.......................................................................................................... Two-Stage (Cyclone)
Approved Dust Types................................................................................................................................ Wood
Filter Type............................................................................................................................... Pleated Cartridge
Airflow Capacity............................................................................................................ 1654 CFM @ 2.0 in. SP
Max Static Pressure (at 0 CFM)............................................................................................................. 14.2 in.
Main Inlet Size............................................................................................................................................. 8 in.
Inlet Adapter Included.................................................................................................................................... No
Machine Collection Capacity At One Time....................................................................................................... 3
Maximum Material Collection Capacity................................................................................................ 7.4 cu. ft.
Filtration Rating............................................................................................................................ 0.2 – 2 Micron
Filter Surface Area.............................................................................................................................. 113 sq. ft.
No of Lower Bags............................................................................................................................................. 1
Lower Bag Diameter............................................................................................................................ 19-3/4 in.
No of Canister Filters........................................................................................................................................ 1
Canister Filter Diameter................................................................................................................... 19-11/16 in.
Canister Filter Length.......................................................................................................................... 46-1/4 in.
Collection Drum Size......................................................................................................................... 55 Gallons
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size........................................................................................................................................ 15-1/2 in.
Construction
Lower Bag...................................................................................................................................... Clear Plastic
Canister............................................................................................................................ Spun Bond Polyester
Frame....................................................................................................................... Steel Sheet Metal (14 ga.)
Impeller....................................................................................................................................................... Steel
Paint........................................................................................................................................... Powder Coated
Blower Housing......................................................................................................................... 11 Gauge Steel
Body.......................................................................................................................................... 14 Gauge Steel
Collection Drum..................................................................................................................................... Steel
Other
Optional Stand......................................................................................................................................... H7509
Other Specifications:
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ............................................................................................................. 3 Hours
Serial Number Location .................................................................................................................................. ID Label
Sound Rating ............................................................................................................................................. 83 – 85 dB
ISO 9001 Factory .................................................................................................................................................... No
CSA Certified ......................................................................................................................................................... Yes
Awards ....................................................................................................... American Woodworker Editor's Pick 2006
Model G0440/G0441 (Mfg. Since 03/12)
-7-
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS.
You can be shocked, burned, or killed by touching
live electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making adjustments, changing tooling, or servicing
machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
-8-
Model G0440/G0441 (Mfg. Since 03/12)
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
Model G0440/G0441 (Mfg. Since 03/12)
-9-
Additional Safety for Dust Collectors
INTENDED USE. This dust collector is designed
for collecting wood dust and chips from woodworking machines. DO NOT use it to collect
metal, dirt, drywall, asbestos, lead paint, silica, liquids, aerosols, biohazards, or explosive materials.
Collecting the wrong materials can result in serious inhalation hazards, fire, or machine damage.
HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a NIOSH-approved respirator to
reduce your risk.
WEAR A RESPIRATOR. Fine dust that is too
small to be caught in the filter will be blown into
the ambient air during operation. To reduce your
risk of respiratory damage from this fine dust,
always wear a NIOSH approved respirator during
operation and for a short time after. Also, never
collect dust from any type of hazardous material.
IMPELLER HAZARDS. All objects collected by
this machine can strike the rotating impeller. DO
NOT place hands, hair, clothing, or tools near the
open inlet during operation. The powerful suction
could easily pull them into the impeller, which will
cause serious personal injury or damage to the
machine. Always keep small animals and children
away from open dust collection inlets.
DISCONNECTING POWER SUPPLY. Turn the
switch OFF, disconnect the dust collector from
the power supply, and allow the impeller to come
to a complete stop before leaving the machine
unattended or doing any service, cleaning, maintenance, or adjustments.
REGULAR CLEANING. Regularly check/empty
the collection bags or drum to avoid the buildup
of fine dust that can increase the risk of fire. Make
sure to regularly clean the surrounding area where
the machine is operated—excessive dust buildup
on overhead lights, heaters, electrical panels, or
other heat sources will increase the risk of fire.
SUSPENDED DUST PARTICLES AND IGNITION
SOURCES. DO NOT operate the dust collector in
areas where explosion risks are high. Areas of
high risk include, but are not limited to, areas near
pilot lights, open flames, or other ignition sources.
AVOIDING SPARKS. Avoid collecting steel fragments or stones. These items can produce sparks
when they strike the impeller, which can smolder in wood dust for a long time before a fire is
detected. If you accidentally cut into wood containing tramp metal (nails, staples, spikes, etc.),
immediately turn OFF the dust collector, disconnect it from power, and wait for the impeller to
stop—then empty the collection container into an
approved airtight metal container.
OPERATING LOCATION. To reduce respiratory exposure to fine dust, locate permanently
installed dust collectors away from the working
area or in another room. DO NOT place the dust
collector where it can be exposed to rain or moisture—exposure to water creates a shock hazard
and will reduce the life of the machine.
FIRE SUPPRESSION. Only operate the dust collector in locations that contain a fire suppression
system or have a fire extinguisher nearby.
STATIC ELECTRICITY. Plastic dust lines generate high amounts of static electricity as dust chips
pass through them. Although rare, sparks caused
by static electricity can cause explosions or fire.
To reduce this risk, make sure all dust lines are
thoroughly grounded by using a grounding wire.
EMPTYING DUST. When emptying dust from the
collection container, wear a respirator and safety
glasses. Empty dust away from ignition sources
and into an approved container.
DUST ALLERGIES. Dust from certain woods will
cause an allergic reaction. Always make sure you
know what type of wood dust you are exposed to
in the event that this happens.
-10 -
Model G0440/G0441 (Mfg. Since 03/12)
SECTION 2: POWER SUPPLY
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
or equipment damage
may occur if machine is
not properly grounded
and connected to power
Availability Circuit Requirements
Electrocution, fire, shock,
supply.
Full-Load Current Rating
G0440 Full-Load Current Rating ....... 14 Amps
G0441 Full-Load Current Rating ....... 22 Amps
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
G0440 Circuit Requirements
Nominal Voltage .............................. 220V/240V
Cycle .......................................................... 60 Hz
Phase ........................................... Single-Phase
Circuit Rating ...................................... 20 Amps
Model G0440/G0441 (Mfg. Since 03/12)
G0441 Circuit Requirements
Nominal Voltage .............................. 220V/240V
Cycle .......................................................... 60 Hz
Phase ........................................... Single-Phase
Circuit Rating ...................................... 40 Amps
-11-
Since this machine must be permanently connected to the power supply, an extension cord
cannot be used.
Connection Type
A permanently connected (hardwired) power supply is typically installed with wires running through
mounted and secured conduit. A disconnecting
means, such as a locking switch (see following
figure), must be provided to allow the machine
to be disconnected (isolated) from the power
supply when required. This installation must be
performed by an electrician in accordance with all
applicable electrical codes and ordinances.
process. DO NOT connect to power until
In the event of a malfunction or breakdown,
grounding provides a path of least resistance
for electrical current to reduce the risk of electric
shock. A permanently connected machine must
be connected to a grounded metal permanent wiring system; or to a system having an equipmentgrounding conductor. All grounds must be verified
and rated for the electrical requirements of the
machine. Improper grounding can increase the
risk of electric shock!
Locking
Disconnect Switch
Power
Source
Ground
Grounding Instructions
Machine
ConduitConduit
Ground
Serious injury could occur if you connect
machine to power before completing setup
instructed later in this manual.
Extension Cords
Figure 1. Typical setup of a permanently
connected machine.
-12-
Model G0440/G0441 (Mfg. Since 03/12)
SECTION 3: SETUP
This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.
Keep children and pets away
from plastic bags or packing
materials shipped with this
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during the entire setup process!
call us immediately at (570) 546-9663.
Unpacking
If items are damaged
Save all packaging materials until
This machine and its components are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
SUFFOCATION HAZARD!
machine.
Needed for Setup
The following are needed to complete the setup
process, but are not included with your machine:
Description Qty
• Assistants for Lifting Help ........................... 2
• Optional Power Lifting Equipment .............. 1
• Wrench or Socket
• Wrench or Socket
• Phillips Screwdriver #2 ............................... 1
• Mounting Hardware (Page 18) ... As Needed
• Medium-Strength Thread Locking
Compound ........................................1 Bottle
1
⁄2 " ................................. 2
9
⁄16" ................................ 2
Model G0440/G0441 (Mfg. Since 03/12)
-13-
G0440 Inventory
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
B
C
A
Inventory (Figure 2) Qty
A. Intake Cylinder ........................................... 1
B. Cyclone Funnel .......................................... 1
C. Intake Barrel ............................................... 1
D. Canister/Drum Collection Bags .........1 Each
E. Gray Flexible Hose 7" X 32" ...................... 1
F. Motor/Blower Housing Assembly ............... 1
G. Collection Drum Lid .................................... 1
H. Collection Drum .......................................... 1
I. Collection Drum Seal ................................. 1
J. Clear Flexible Hose 9" x 8" ........................ 1
K. Hose Clamps 9" ......................................... 2
L. Outlet Port .................................................. 1
M. Filter L-Braces ............................................ 2
N. Foam Tape Roll 3 x 6mm .......................... 1
O. Hose Clamps 7" ......................................... 3
P. Hardware Box
3
—Phillips Head Screws #10-24 x
⁄8" .......... 6
—Hex Nuts #10-24 ..................................... 6
—Drum Latches ......................................... 3
—Roll of Foam Tape 3 x 15mm ................. 1
Q. Hardware Box
5
—Hex Bolts
—Hex Bolts
—Flat Washers
—Fender Washers
—Hex Nuts
⁄16"-18 x 1" ............................ 22
5
⁄16"-18 x 3⁄4" ........................... 24
5
⁄16" .................................. 64
5
5
⁄16"-18 .................................... 22
⁄16" ............................... 4
R. Hardware Box
—Casters ................................................... 4
3
—Hex Nuts
—Lock Washers
—Flat Washers
⁄8"-16 ....................................... 4
3
⁄8" .................................... 4
3
⁄8" ..................................... 8
S. Wall Mount Brace ....................................... 1
T. Barrel Gaskets ............................................ 2
U. Brace Gaskets ............................................ 2
V. Outlet Gasket ............................................. 1
W. Canister Filter Assembly ............................ 1
1
X. Hose Clamps 1
Y. Vacuum Hose 1
Z. Collection Drum Vacuum Ring ................... 1
⁄4" ...................................... 2
1
⁄4" x 98" ............................ 1
AA. Cyclone Vacuum Tube ............................... 1
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E
D
G
J
K
L
N
P
Q
O
R
S
U
T
V
X
Z
Y
Figure 2. Model G0440 inventory.
Model G0440/G0441 (Mfg. Since 03/12)
F
H
I
M
W
AA
G0441 Inventory
The following is a description of the main components shipped with your machine. Lay the components out to inventory them.
B
C
A
Inventory: (Figure 3) Qty
A. Intake Cylinder ........................................... 1
B. Cyclone Funnel .......................................... 1
C. Intake Barrel ............................................... 1
D. Canister/Drum Collection Bags .........1 Each
E. Gray Flexible Hose 8" x 20" ....................... 1
F. Motor/Blower Housing Assembly ............... 1
G. Upper Collection Drum ............................... 1
H. Muffler ........................................................ 1
I. Gray Flexible Hose 8" x 5" ......................... 1
J. Lower Collection Drum ............................... 1
K. Clear Flexible Hose 9" x 13"....................... 1
L. Hose Clamps 9" ......................................... 2
M. Collection Drum Lid .................................... 1
N. Collection Drum Seal ................................. 1
O. Outlet Port .................................................. 1
P. Filter L-Braces ............................................ 2
Q. Foam Tape Roll 3 x 6mm .......................... 1
R. Hose Clamps 8" ......................................... 5
S. Hardware Box
3
—Phillips Head Screws #10-24 x
⁄8" ........ 12
—Hex Nuts #10-24 ................................... 12
—Drum Latches ......................................... 3
—Roll of Foam Tape 3 x 15mm ................. 1
T. Hardware Box
5
—Hex Bolts
—Hex Bolts
—Flat Washers
—Fender Washers
—Hex Nuts
⁄16"-18 x 1" ............................ 24
5
⁄16"-18 x 3⁄4" ........................... 24
5
⁄16" .................................. 68
5
5
⁄16"-18 .................................... 24
⁄16" ............................... 4
U. Hardware Box
—Casters ................................................... 4
3
—Hex Nuts
—Lock Washers
—Flat Washers
⁄8"-16 ....................................... 4
3
⁄8" .................................... 4
3
⁄8" ..................................... 8
V. Wall Mount Brace ....................................... 1
W. Barrel Gaskets ............................................ 2
X. Brace Gaskets ............................................ 2
Y. Outlet Gasket ............................................. 1
Z. Canister Filter Assembly ............................ 1
1
AA. Hose Clamps 1
AB. Vacuum Hose 1
⁄4" ...................................... 2
1
⁄4" x 98" ............................ 1
AC. Collection Drum Vacuum Ring ................... 1
AD. Cyclone Vacuum Tube ............................... 1
E
D
G
H
I
K
L
N
O
Q
S
T
U
X
W
Y
AA
AC
AB
Figure 3. Model G0441 inventory.
F
J
M
P
R
V
Z
AD
Model G0440/G0441 (Mfg. Since 03/12)
-15-
Site Considerations
Weight Load
Refer to the
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the maintenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract
Machine Data Sheet for the weight
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
59"
321⁄2"
38"
The physical environment where the machine is
operated is important for safe operation and longevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
the environment is subject to vibration, shocks,
or bumps.
Electrical Installation
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or
apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed safely.
or impede the operator must be eliminated.
601⁄4"
327⁄8"
381⁄2"
-16 -
G0440
931⁄2"
581⁄2"
327⁄8"
Figure 4. Minimum working clearances.
G0441
109"
327⁄8"
Model G0440/G0441 (Mfg. Since 03/12)
62"
Wall Mounting
Before mounting, make sure you locate your dust
collector away from any open flames or potential
ignition sources, as fine dust can easily ignite.
If you are mounting your dust collector to a wood
framed wall, you must build and install the wall
mounting boards described below to support the
heavy weight of the dust collector.
If you are mounting your dust collector to a concrete or masonry wall, skip to Page 18.
Materials Needed for Standard Wood Framed Walls
• 2x12 Board 36" Long for Wall Mounting ..... 1
• 2x6 Board 36" Long for Wall Mounting ...... 1
• Level 4' ....................................................... 1
• Pencil .......................................................... 1
• Measuring Tape .......................................... 1
• Lag Bolts
• Flat Washers
• Lag Bolts
• Flat Washers
• Drill ............................................................. 1
• Drill Bit
• Drill Bit
• Stud Finder ................................................. 1
3
⁄8" x 5" (board/wall) .................. 16
3
⁄8" (board/wall) ................... 16
1
⁄2 " x 2" (machine/board) ...........8*
1
⁄2 " (machine/board) ............8*
1
⁄4" (for 3⁄8" predrill) .......................... 1
3
⁄8" (for 1⁄2 " predrill) ......................... 1
Wood Framed Walls, G0440
= Lag Bolts
= Lag Bolts, Countersunk
36"
1
3
⁄2"
2x12 Board
1
⁄2"
3
813⁄4"
1
⁄2"
12
2x6 Board
Ground
Wall StudWall Stud Wall Stud
Figure 5. G0440 wall mounting board layout.
Wood Framed Walls, G0441
= Lag Bolts
= Lag Bolts, Countersunk
36"
*Two of these fastener sets will be used
in mounting the intake barrel brace during assembly.
To mount the motor/impeller housing to a
wood framed wall:
1. Secure the wall mounting boards to your wall,
using the applicable layout diagrams for your
machine and wall type (see Figures 5–6).
Model G0440/G0441 (Mfg. Since 03/12)
1
3
⁄2"
2x12 Board
1
⁄2"
813⁄4"
3
or
1
⁄8"
97
for
12
1
⁄2"
Double
Barrel
2x6 Board
Ground
Wall StudWall Stud Wall Stud
Figure 6. G0441 wall mounting board layout.
-17-
2. Copy the mounting hole layout pattern from
the motor housing (see Figures 7–8) to your
wall mounting board, making sure the Top
Row Mounting Hole Height is correct for
your dust collector.
Use these measurements for hole
placement when mounting the
Model G0440.
Top Row Mounting Hole Height
201⁄2"
1
10
80"
Floor
⁄4"
73⁄4"
G0440 Motor Housing
Top Row Mounting Hole Height = 80"
101⁄4"
Figure 7. G0440 wall mounting layout.
Use these measurements for hole
placement when mounting the
Model G0441.
20"
10"10"
80"
73⁄4"
G0441 Motor Housing
or
5
⁄8"
95
Single-Barrel Top Row
Mounting Hole Height = 80"
Floor
Double-Barrel Top Row
Mounting Hole Height = 95"
Figure 8. G0441 wall mounting layout.
1
3. Tighten
⁄2" lag bolts into the mounting locations so they do not poke out more than
from the mounting board to the top of the
head, but leave them out enough to slide the
housing over. This will prepare you for the
mounting instructions described in Assembly
on Page 19.
Ø0.55"
Ø0.55"
1
⁄2"
Wall Stud Centers
Figure 9. Board fastened to wall and ready for
G0440 motor/blower housing assembly.
Materials Needed for Concrete/ Masonry Wall
• Concrete Anchor Stud 1⁄2 " x 23⁄4" ...............8*
• Hex Nuts
• Flat Washers
• Hammer Drill .............................................. 1
• Masonry Drill Bit
• Level 4' ....................................................... 1
• Pencil .......................................................... 1
• Measuring Tape .......................................... 1
*Two of these fastener sets will be used
in mounting the intake barrel brace during
assembly.
To mount the motor/impeller housing to a
concrete or masonry wall:
1. Copy the mounting hole layout pattern from
the motor housing to your wall, making sure
the Top Row Mounting Hole Height (see
Figures 7–8) is correct for your dust collector.
2. Mount the anchor studs to the wall in the
mounting hole locations for the motor/impeller housing. This will prepare you for the
mounting instructions described in Assembly
on Page 19.
1
⁄2 " .............................................. 8*
1
⁄2 " ........................................8*
1
⁄2 " ................................... 1
-18-
Model G0440/G0441 (Mfg. Since 03/12)
Assembly
get help from other people
HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
To assemble dust collector:
3. Attach the intake cylinder to the bottom of the
housing, as shown in Figure 11, using (4)
5
⁄16"-18 x 3⁄4" hex bolts and (4) 5⁄16" flat wash-
ers.
Note: Because this part of the dust collector
will not be accessible after assembly, consider using medium strength thread locking
compound on the bolts that secure the intake
cylinder to the motor/blower housing assembly. This added measure will ensure that the
fasteners will not come loose from vibration.
1. With the help of assistants or power lifting
equipment, secure the motor/blower housing
assembly onto the hardware you mounted in
the Wall Mounting section.
2. Attach the 3 x 6mm foam tape to the top of
the intake cylinder, as shown in Figure 10.
Foam Tape
Intake
Cylinder
Figure 10. Foam tape stuck on intake cylinder.
Motor
Housing
Intake
Cylinder
Figure 11. Attaching intake cylinder to the
bottom of motor housing.
4. Temporarily attach the intake barrel to the
housing with a barrel gasket in between, as
5
shown in Figure 12, using (4)
5
hex bolts and (4)
⁄16" flat washers—and only
⁄16"-18 x 3⁄4"
snug the bolts, rather than fully tighten them.
Gasket Here
Model G0440/G0441 (Mfg. Since 03/12)
Intake Barrel
Figure 12. Securing blower on intake barrel.
-19-
5. Place the intake barrel brace in position
and mark the location of the mounting holes
(shown in Figure 13) with a small pencil, nail,
or push pin.
Mounting
Hole
Locations
Figure 13. Intake barrel brace positioned to
mark the mounting holes.
6. Remove the intake barrel you temporarily attached in Step 4, drill holes where you
marked in Step 5, and loosely install the wall
mount brace to the wall with the remaining
fasteners from the Wall Mounting procedure.
5
7. Use the (12)
5
⁄16" flat washers to re-install the intake bar-
⁄16"-18 x 3⁄4" hex bolts and (12)
rel to the housing with a barrel gasket in
between, as shown in Figure 12 on the previous page.
Note: When installing the two bolts above
the intake port, use duct tape on the bottom
of your wrench to hold the bolts in place, as
shown in Figure 14, to start the bolts easier.
8. Attach the cyclone funnel to the intake barrel
with a barrel gasket between them, as shown
5
in Figure 15, using (12)
5
⁄16" flat washers, and (12) 5⁄16"-18 hex
(24)
⁄16"-18 x 1" hex bolts,
nuts; also secure the wall mounting brace to
the lip of the intake barrel/funnel assembly
with the same hardware.
Note: At the places where you see 3 holes in
a row, only use the center hole for this step.
The two outside holes are only designed for
use with the optional stand.
Barrel
Gasket Here
Figure 15. Cyclone funnel attached to intake
barrel.
9. Tighten the wall mounting brace to the wall.
10. Attach the cyclone vacuum tube to the
5
cyclone funnel with (4)
5
and (4)
⁄16" flat washers (see Figure 16).
⁄16"-18 x 3⁄4" hex bolts
Figure 14. Using tape on wrench in tight spot.
-20-
Figure 16. Cyclone vacuum tube and hose
attachment.
Model G0440/G0441 (Mfg. Since 03/12)
11. Attach the outlet port and filter L-braces to
the blower housing with the outlet gasket
between the outlet port and the housing, as
5
shown in Figures 17–18, using (8)
5
1" hex bolts, (16)
5
⁄16"-18 hex nuts.
⁄16" flat washers, and (8)
⁄16"-18 x
Note: On the G0441, one of the braces
attaches directly to the housing with the fol-
5
lowing extra hardware: (2)
5
bolts, (4)
⁄16" flat washers, and (2) 5⁄16"-18 hex
⁄16"-18 x 1" hex
nuts.
12. Mount the filter to the L-braces with the brace
gaskets between them, as shown in Figure
5
19, using (4)
5
⁄16" fender washers.
⁄16"-18 x 3⁄4" hex bolts and (4)
Brace Gasket Here
Figure 19. Mounting filters to the braces.
13. Model G0440:
Figure 17. Model G0440 outlet port and filter
L-braces installed.
a. Apply the 3 x 15mm foam tape to
the edges of the outlet port and the
canister adapter, as shown in Figure 20.
Foam
Tape
Figure 20. Foam tape applied to the outlet port
and canister adapter (Model G0440).
Outlet Gasket Here
Figure 18. Model G0441 outlet port and filter
L-braces installed.
Model G0440/G0441 (Mfg. Since 03/12)
-21-
b. Connect the gray flexible hose from
the outlet port to the canister adapter
and secure it in place with the two 7"
hose clamps, as shown in Figure 21.
b. Attach the 8" x 5" gray flexible hose
between the canister adapter and
the muffler with two 8" hose clamps,
then attach the 8" x 20" gray flexible
hose between the muffler and the
outlet port with the remaining two 8"
hose clamps (see Figure 23).
Note: It may be necessary to reposition the
canister L-braces down one bolt hole or
shorten the length of the longer piece of flexible hose to accommodate the bend in the
hose.
Muffler
Hose
Clamps
Figure 21. Gray hose properly installed (Model
G0440).
Model G0441:
a. Apply the 3 x 15mm foam tape to
the lips of the outlet port, canister
adapter, and both ends of the muffler, as shown in Figure 22.
Foam
Tape
Figure 23. Muffler properly positioned between
the two gray flexible hoses (Model G0441).
14. Attach the casters to the bottom of the lower
collection drum, as shown in Figure 24, using
3
the (4)
and (4)
⁄8"-16 hex nuts, (8) 3⁄8" flat washers,
3
⁄8" lock washers included in the box
with the casters.
Foam
Tape
Figure 22. Foam tape applied to upper
components (Model G0441).
-22-
Figure 24. Casters attached to the lower
collection drum.
Model G0440/G0441 (Mfg. Since 03/12)
Note—For the Model G0441 Only: If you
plan to keep your machine under an 8' ceiling, skip Step 15.
15. Model G0441: Connect the upper and lower
collection drums together and secure them
with the included metal clamp and provided
fasteners, as shown in Figure 25.
Fasteners
Figure 26. Installing drum latches on collector
drum.
17. Place the collection drum vacuum ring on the
bottom of the collection drum (see Figure 27).
Note: During operation, this ring and the
vacuum connection to the cyclone funnel will
prevent the collection bag from collapsing.
Figure 25. Installing metal clamp around
collection drum.
16. Install the drum latches, as shown in Figure
3
26, with the (6) #10-24 x
⁄8" Phillips head
screws and (6) #10-24 hex nuts included in
the box with the drum latches. Make sure the
hex nuts are on the outside of the drum so
that they will not snag the plastic collection
bag.
Note—For the Model G0441 Only: If you
are using the collection drum at full height,
use the extra (6) #10-24 Phillips head screws
and hex nuts provided to plug the lower latch
mounting holes.
Figure 27. Inserting collection drum vacuum
ring.
Model G0440/G0441 (Mfg. Since 03/12)
-23-
18. Insert the rubber seal over the top lip of the
collection drum rim. Pay special attention
to the direction of the seal, as shown in the
Figure 28.
Tip: To keep the seal in place, you can use
an adhesive applied to the rubber seal at
approximately 1" intervals.
Seal
Optional
Adhesive
Drum
Rim
Figure 28. Installing canister seal.
20. Move the collector drum under the dust col-
lector and connect it to the cyclone funnel
with the clear flexible hose and the two 9"
hose clamps, as shown in Figure 30.
Figure 30. Drum attached to cyclone funnel with
clear 9" hose.
19. Insert the larger of the plastic collection bags
into the collection drum, place the lid on the
collection drum and hook the latch over the
lid, as shown in Figure 29, then clamp it in
place.
Figure 29. Latch hooked over lid for clamping.
21. Connect the vacuum hose to the cyclone fun-
nel and collection drum vacuum tubes with
1
⁄4" hose clamps (see Figure 31).
(2) 1
Figure 31. Connecting the vacuum hose.
-24-
Model G0440/G0441 (Mfg. Since 03/12)
22. Fit the plastic canister collection bag over
the bottom of the canister filter and clamp in
place with the metal bag clamp, as shown in
Figure 32.
Bag
Clamp
Figure 32. Plastic collection bag clamped in
place under filter.
Test Run
Once the assembly is complete, test run your
machine to make sure it runs properly and is
ready for regular operation.
If, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review the
Troubleshooting on Page 41.
If you still cannot remedy a problem, contact our
Tech Support at (570) 546-9663 for assistance.
To test run the machine:
1. Make sure you have read the safety instruc-
tions at the beginning of the manual and that
the machine is setup properly.
23. Mount the switch on the funnel, as shown in
Figure 33, with the (2)
5
⁄16" flat washers, and (2) 5⁄16"-18 hex nuts.
(4)
Figure 33. Switch mounted to funnel.
5
⁄16"-18 x 1" hex bolts,
2. Make sure all tools and objects used during
setup are cleared away from the machine.
3. Press the ON/OFF button to turn the machine
ON.
4. Listen to and watch for abnormal noises or
actions. The machine should run smoothly
with little or no vibration or rubbing noises.
— Strange or unusual noises should be inves-
tigated and corrected before operating the
machine further. Always disconnect the
machine from power when investigating or
correcting potential problems.
5. Press the TIMER button and cycle through
each of the times to make sure the lights illuminate on the switch.
6. Press the TIMER on the remote control and
cycle through each of the times in the same
manner as Step 5.
Model G0440/G0441 (Mfg. Since 03/12)
7. Press the ON/OFF button on the remote con-
trol to make sure it is working properly.
-25-
SECTION 4: DESIGNING THE
You have many choices regarding main line and
branch line duct material. For best results, use
metal duct for the main line and branch lines, then
use short lengths of flexible hose to connect each
machine to the branch lines.
Plastic duct is also a popular material for home
shops. However, be aware that there is a fire or
explosion hazard if plastic duct material is used
for dust collection without being grounded against
static electrical charge build-up. This topic will be
discussed later in this section. Another problem
with using plastic is that it is less efficient per foot
than metal.
electrical buildup that can
The popularity of plastic duct is due to the fact
that it is an economical and readily available
product. It is also simple to assemble and easily
sealed against air loss. The primary disadvantage
of plastic duct for dust collection is the inherent
danger of static electrical build-up.
SYSTEM
General
Always guard against static electrical build up by
grounding all dust collection lines.
The Model G0440/G0441 works great as a central
system for a small shop or a dedicated dust collector for large production machines.
When installing the dust collector be sure to put
it in an out of the way location such as a corner
or separate room. The dust collector is capable of
collecting dust from up to three machines running
simultaneously. Grizzly offers a complete line of
dust collection accessories for setting up a stationary system. Additionally, Grizzly offers a complete guide book entitled Dust Collection Basics.
Whatever system you choose, always make sure
there are no open flames or pilot lights in the
same room as the dust collector. There is a risk of
explosion if dust is dispersed into the air.
Duct Material
Plastic duct generates static
cause fire or shock. Properly
ground it to reduce this risk.
Plastic Duct
-26-
Figure 34. Examples of plastic ducting
components.
Model G0440/G0441 (Mfg. Since 03/12)
There are a number of options when it comes to
metal duct, but metal duct that is specially manufactured for dust collection is the best choice.
When selecting your metal duct, choose high
quality metal duct with smooth welded internal
seams that will minimize airflow resistance. This
type of duct usually connects to other ducts
or elbows with a simple, self-sealing clamp, is
very quick and easy to assemble, and can be
readily dismantled and re-installed. This is especially important if you ever need to change things
around in your shop or add more tools.
Avoid inferior metal duct that requires you to cut it
to length and snap it together. This type of duct is
time consuming to install because it requires you
to seal all the seams with silicone and screw the
components on the ends with sheet metal screws.
Another disadvantage is the rough internal seams
and crimped ends that unavoidably increase static
pressure loss.
There are also many kinds of pure plastic flexible
hose, such as non-perforated drainage type hose
and dryer vent hose. Drainage type hose, while
being economical, does not quite have the flexibility required for dust collection. The inside of the
duct is also deeply corrugated and can increase
the static pressure loss by as much as 50% over
smooth wall duct. Dryer vent hose, while being
completely flexible, is non-resistant to abrasion
and has a tendency to collapse in a negative
pressure system. We DO NOT recommend using
dryer vent hose in your dust collection system.
If using flex-hose, you should choose one of the
many types that are designed specifically for the
movement of solid particles, i.e. dust, grains,
and plastics. However, the cost of specifically
designed flexible duct can vary greatly. Grizzly
offers polyethylene hose, which is well suited for
the removal of particulate matter, especially sawdust, since it is durable and completely flexible.
Polyethylene is also very economical and available in a wide variety of diameters and lengths for
most applications.
Flexible hose is generally used for short runs,
small shops and at rigid duct-to-tool connections.
There are many different types of flex hose on
the market today. These are manufactured from
materials such as polyethylene, PVC, cloth hose
dipped in rubber and even metal, including steel
and aluminum.
The superior choice here is metal flex hose that is
designed to be flexible, yet be as smooth as possible to reduce static pressure loss.
Metal Duct
Advantages of metal duct is its conductivity and
that it does not contribute to static electrical
charge build-up. However, static charges are still
produced when dust particles strike other dust
particles as they move through the duct. Since
metal duct is a conductor, it can be grounded quite
easily to dissipate any static electrical charges.
Figure 35. Examples of metal pipe and
components.
Flexible Duct
Model G0440/G0441 (Mfg. Since 03/12)
Figure 36. Example of flexible metal duct.
-27-
System Design
For the next step, sketch how you will connect
your machines to the dust collector. Consider
these general guidelines for an efficient system:
1.
should be placed nearest to the dust collector
2. Ideally, you should design the duct system to
have the shortest possible main line and sec-
layouts.
For most small-to-medium sized shops, you can
design and build the dust collection system yourself without hiring engineers or consultants. We
have included some basic information here to get
you started on a basic design.
If you have a large shop or plan to design a complicated system, we recommend doing additional
research beyond this manual or seeking the help
of an expert.
When designing a successful dust collection system, planning is the most important step. In this
step, sketch a basic layout of your shop, including
space requirements of different machines.
Before you get out your pencil and paper, we recommend you visit our FREE
,
at
Our
and easily design and print a basic shop layout.
Don't worry, non-Grizzly brand machines can be
substituted with Grizzly machines for layout purposes.
After you're finished, make sure to
save your layout for later modification.
Your sketch only needs the basic details of the
shop layout, similar to
ing all your current/planned machines and your
planned placement of the dust collector
Step 1. Decide Who Will Design
Step 2. Sketch Your Shop Layout
Workshop Planner
http://www.grizzly.com/workshopplanner.
Step 3. Sketch a Basic Duct Layout
Machines that produce the most saw dust
(i.e. planers and sanders).
ondary branch ducts. See the figures below
for ideas of efficient versus inefficient duct
Branch
Line
Ducts
Main
Line Duct
GOOD
Dust
Collector
Workshop Planner will allow you to quickly
Note:
the figure below, includ-
Figure 37. Basic sketch of shop layout.
-28-
Dust
Collector
Figure 38. Efficient duct layout.
.
BAD
Figure 39. Inefficient duct layout.
Model G0440/G0441 (Mfg. Since 03/12)
Dust
Collector
3. Directional changes should be kept to a mini-
mum. The more directional change fittings
4.
5.
6.
and less costly it will be.
Since each machine produces a different amount
of sawdust, the requirements for the minimum
amount of CFM to move that sawdust is unique
to the machine (for example, a planer produces
more sawdust than a table saw). Knowing this
required CFM is important to gauging which size
of duct to use.
Refer to the
below for a close estimation of
the airflow each machine requires. Keep in mind
that machines that generate the most sawdust
should be placed closest to the dust collector.
If the machine has multiple dust ports, the total
CFM required is the sum of all ports.
If the machine does not have a built-in dust port,
use
to determine which size of
dust port to install.
Table Saw
PlanerShaper
Write the required CFM for each machine on your
sketch, as shown in the figure below.
you use directly increases the overall resistance to airflow.
the following table
Gradual directional changes are more effi-
cient than sudden directional changes (i.e.
use the largest corner radius possible when
changing hose or pipe direction).
Each individual branch line should have a
blast gate immediately after the branch to
control suction from one machine to another.
The simpler the system, the more efficient
Step 4. Determine Required CFMs
figure
Machine Average Dust Port Size
Table Saw ......................................................4"
Miter/Radial-Arm Saw ....................................2"
Jointer (6" and smaller) .................................4"
Jointer (8"-12") ............................................... 5"
Thickness Planer (13" and smaller) ...............4"
Thickness Planer (14"-20") ............................ 6"
Shaper ........................................................... 4"
Router (mounted to table) ..............................2"
Bandsaw ........................................................4"
Lathe ..............................................................4"
Disc Sander (12" and smaller) .......................2"
Disc Sander (13-18") ......................................4"
Belt Sander (6" and smaller) .........................2"
Belt Sander (7"-9") ........................................3"
Edge Sander (6" x 80" and smaller) ..............4"
Edge Sander (6" x 80" and larger) ................5"
Drum Sander (24" and smaller) ............... 2 x 4"
Drum Sander (24" and larger) ................. 4 x 4"
Widebelt Sander (18" and smaller) ................5"
Widebelt Sander (24"-37" single head) ...2 x 6"
Widebelt Sander (24"-51" double head) ..5 x 4"
Figure 41. Dust port size and quantity per
average machine.
Machine
Dust Port Size
2"
2.5"
3"
4"
Figure 40. Approximate required airflow for
Model G0440/G0441 (Mfg. Since 03/12)
5"
6"
7"
8"
9"
10"
machines, based on dust port size.
Approximate
Required CFM
100
150
250
400
600
850
1200
1600
2000
2500
400
Sander
850400
Dust
Collector
600
-29-
Planer/
Moulder
Miter
Saw
100
250
Figure 42. CFM requirements labeled for each
Jointer
400
machine.
The general rule of thumb for a main line duct is
that the velocity of the airflow must not fall below
3500 FPM.
For small/medium sized shops, using the inlet size
of the dust collector as the main line duct size
will usually keep the air velocity above 3500 FPM
and, depending on your system, will allow you to
keep multiple branches open at one time.
Mark your drawing, as shown in the figure below,
but using the inlet size for your dust collector as
the main line.
The general rule of thumb for a branch line duct is
that the velocity of the airflow must not fall below
4000 FPM.
For small/medium sized shops, using the dust
port size from the machine as the branch line duct
size will achieve the correct velocity in most appli-
cations. However, if the dust port on the machine
is smaller than 4", make the branch line 4" and
neck the line down right before the dust port.
Note: Systems with powerful dust collectors work
better if multiple blast gates are left open. This
also allows you to run two machines at once.
Experiment with different combinations of blast
gates open/closed to find the best results for your
system.
Write your determined branch line sizes on your
drawing, as shown in the following figure.
The general rule of thumb for a branch line duct is
that the velocity of the airflow must not fall below
4000 FPM.
For small/medium sized shops, using the dust
port size from the machine as the branch line duct
size will achieve the correct velocity in most applications. However, if the dust port on the machine
is smaller than 4", make the branch line 4" and
neck the line down right before the dust port.
Note: Systems with powerful dust collectors work
better if multiple blast gates are left open. This
also allows you to run two machines at once.
Experiment with different combinations of blast
gates open/closed to find the best results for your
system.
Plan the drop downs for each machine, using
blast gates wherever possible to control airflow.
Determining Main Line Duct Size
Miter
Saw
100
Planer/
Moulder
Jointer Sander
400
5" 6" 7"
850400
Collector
Dust
Jointer Sander
400
Table Saw
400
4" 6"
400
600
PlanerShaper
Miter
Saw
100
Planer/
Moulder
4"
4"
5" 6" 7"
4" 4" 5"
250
Figure 44. Branch line duct sizes labeled.
Planning Drop Downs
850
Dust
Collector
250
400
Table Saw
600
PlanerShaper
Figure 43. Main line size labeled on sketch.
Determining Branch Line Duct Size
-30-
Rigid Pipe
(Main Line)
Clamp
Flex Pipe
Figure 45. Drop down setup.
Model G0440/G0441 (Mfg. Since 03/12)
Y Branch
To Planer
Elbow
Rigid Pipe
Blast Gate
In most small/medium shops it is only necessary
to calculate the line with the longest duct length or
the most fittings (operating under the assumption
that if the line with the highest resistance works,
the others will be fine).
To calculate the static pressure of any given
line in the system, follow these steps:
1.
the
2.
pressure loss given in the previous table.
Adding duct work, elbows, branches and any
other components to a duct line increases airflow
resistance (static pressure loss). This resistance
can be minimized by using rigid (smooth) pipe and
gradual curves, as opposed to flexible pipe and
90˚ elbows.
To help you think about this resistance, imagine
riding a bicycle in a tunnel that is an exact replica
of your duct work. If the inside of the tunnel is very
bumpy (flexible pipe) and has a lot of sharp turns
(90˚ elbows), it will take a lot more effort to travel
from one end to the other.
The purpose of calculating the resistance is to
determine if it is low enough from the machine to
the dust collector to meet the given CFM requirement for the machine. Use the
to
calculate the resistance of duct work.
Multiple Dust Ports
If your machine has multiple dust ports, add the
total CFM given for each dust port size from
the table
Determine Required CFMs
closest
CFM
branch size
dust ports with matching duct sizes.
If two machines will connect to the same branch
line and both will operate at the same time, then
add the required CFM for each machine together
and
to determine the correct branch size
If both machines will never run at the same time,
reference the machine with the biggest dust port
in the table below and add blast gates after the
provided in the earlier subsection,
, then find the
in the table below to determine the correct
. Split the branch line just before the
Two Machines on Same Branch Line
find the closest total CFM in the table below
.
Duct
Dia.
2" 0.091 0.122 0.35 0.453
2.5" 0.08 0.107 0.306 0.397
3" 0.071 0.094 0.271 0.352
4" 0.057 0.075 0.215 0.28
5" 0.046 0.059 0.172 0.225
6" 0.037 0.047 0.136 0.18
7" 0.029 0.036 0.106 0.141
8" 0.023 0.027 0.08 0.108
9" 0.017 0.019 0.057 0.079
Approximate
Static Pressure
Loss Per Foot of
Rigid Pipe
Main
Lines
at 3500
FPM
Branch
Lines
at 4000
FPM
Approximate
Static Pressure
Loss Per Foot
of Flex Pipe
Main
Lines
at 3500
FPM
Branch
Lines
at 4000
FPM
Total CFM Branch Line Size
400 4"
500 4"
600 5"
700 5"
800 6"
900 6"
1000 6"
Calculating Duct Resistance
Model G0440/G0441 (Mfg. Since 03/12)
following tables
Fitting
Dia.
3" 0.47 0.235 0.282 0.188
4" 0.45 0.225 0.375 0.225
5" 0.531 0.266 0.354 0.236
6" 0.564 0.282 0.329 0.235
7" 0.468 0.234 0.324 0.216
8" 0.405 0.203 0.297 0.189
Figure 46. Static pressure loss tables.
Make a list of each size duct in the line,
including the length, and multiply those numbers by the static pressure value given in
previous table.
List each type of elbow or branch and multiply
the quantity (if more than one) by the static
90˚
Elbow
45˚
Elbow
45˚
Wye(Y)
90˚
Wye(Y)
-31-
4. Total your list as shown in the example below
Always account for a seasoned filter,
so you don't end up with a system that only
works right when the filter is clean.
Note: When calculating static pressure loss
to determine if multiple lines can be left open
at the same time, only include the main line
3. Add the additional factors from the following
table to your list.
5. Compare the total static pressure loss for that
DATA SHEET
12.0 13.0
— If the CFM for your static pressure loss
moving machine closer to dust collector to
eliminate duct length, and 5) reducing 90˚
elbows or replacing them with 45˚ elbows.
line to the closest CFM given in Figure 50 for
your dust collector on Page 34.
Additional Factors Static Pressure
Seasoned (well used)
1"
Dust Collection Filter
Entry Loss at Large
2"
Machine Hood
Figure 47. Additional factors affecting static
pressure.
to come up with your overall static pressure
loss number for that line.
Note:
Main Line
6" Rigid Pipe (0.037) at 20' ................ 0.740
Branch Line
4" Rigid Pipe (0.075) at 10' ................ 0.750
4" Flex Pipe (0.28) at 5' ........................ 1.400
Elbows/Branches
6" 45˚ Y-Branch ................................ 0.329
4" 45˚ Elbow ........................................ 0.225
Example: A typical Data Sheet Performance
Curve is illustrated in Figure 49. Find 4.4 on
the Static Pressure axis (the amount of total
static pressure loss calculated in Figure 48),
then refer to the closest value on the CFM
axis—approximately 1120 CFM.
The 1120 CFM for the static pressure loss of
the line connected to the router is well above
the 220 CFM requirement of that machine.
Performance Curve
2500
2250
2000
1750
1500
1250
1000
750
500
250
0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0
CFM
1354
4.4 SP
Loss
STATIC PRESSURE (Inch/H2O)
Figure 49. CFM for static pressure loss of line
connected to a dust collector & router.
Closest
CFM
(1120)
Additional Factors
Seasoned Filter ................................ 1.000
Total Static Pressure Loss ................ 4.444
Figure 48. Totaling static pressure numbers.
— If the CFM for your static pressure loss
is above the requirement of the machine
connected to the end of that branch line,
then dust collection will most likely be
successful. Congratulations! You've just
designed your own dust system. Refer to
the Accessories section on Page 36 to
start buying the components necessary to
make your system a reality.
is below the requirement of the machine,
then that line will not effectively collect
the dust. You must then modify some of
the factors in that line to reduce the static
pressure loss. Some of the ways to do
this include 1) installing larger duct, 2)
reducing amount of flexible duct used,
3) increasing machine dust port size, 4)
-32-
Model G0440/G0441 (Mfg. Since 03/12)
G0440 Performance Curve
After the system is designed, create a materials
list of all the items you will need to build your dust
collection system. This will make it easy when it
comes time to purchase the materials.
Below is an example of some items that might be
needed. Refer to
for dust collection
components available through g rizzly.com.
2500
2250
2000
1750
1500
1250
1000
750
500
250
0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0
CFM
2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS
Max CFM Max SP HP Volts Inlet Impeller
1354 10.4 2 HP 220V 7" 14-1/2"
Restrictor Plate
Diameter (inch)
Static Pressure
(Inch/H2O)
CFM 1354 1266 1070 829 586 338
The airflow test probe is located 1.5x duct diameter upstream from
the air inlet. Test pipe length is a minimum of 10x duct diameter.
1354
STATIC PRESSURE (Inch/H2O)
7" 6" 5" 4" 3" 2"
2.5 3.2 5.1 7.8 9.2 10.0
Example Materials List
Accessories
Description Model Quantity
6" Rigid Pipe at 20' G7364 4
4" Rigid Pipe at 10' G6162 2
4" Flex Hose at 5' H7215 6
6" 45° Y-Branch G7353 6
4" 45° Elbow G6167 6
Figure 50. G0440 performance curve chart and
data.
G0441 Performance Curve
2500
2250
2000
1654
1750
1500
1250
1000
750
500
250
0
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0
CFM
2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS
Max CFM Max SP HP Volts Inlet Impeller
1654 14.2 3 HP 220V 8" 15-1/2"
Restrictor Plate
(inch)
Static Pressure
(Inch/H2O)
CFM 1654 1594 1466 1250 884 625 442
The airflow test probe is located 1.5x duct diameter upstream from
the air inlet. Test pipe length is a minimum of 10x duct diameter.
STATIC PRESSURE (Inch/H2O)
Dia. 8"Dia. 7"Dia. 6"Dia. 5"Dia. 4"Dia. 3"Dia.
2"
2.0 2.5 4.2 7.2 10.8 12.7 13.8
Figure 51. G0441 performance curve chart and
data.
Model G0440/G0441 (Mfg. Since 03/12)
-33-
System Grounding
Since plastic hose is abundant, relatively inexpensive, easily assembled and air tight, it is a
very popular material for conveying dust from
woodworking machines to the dust collector. We
recommend using flexible hose (flex-hose) to connect the woodworking machine to the dust collector. However, plastic flex-hose and plastic duct are
an insulator, and dust particles moving against the
walls of the plastic duct create a static electrical
build up. This charge will build until it discharges
to a ground. If a grounding medium is not available to prevent static electrical build up, the
electrical charge will arc to the nearest grounded
source. This electrical discharge may cause an
explosion and subsequent fire inside the system.
To protect against static electrical build up inside
a non-conducting duct, a bare copper wire should
be placed inside the duct along its length and
grounded to the dust collector. You must also
confirm that the dust collector is continuously
grounded through the electrical circuit to the electric service panel.
If you connect the dust collector to more than one
machine by way of a non-conducting branching
duct system and blast gates, the system must still
be grounded as mentioned above. We recommend inserting a continuous bare copper ground
wire inside the entire duct system and attaching
the wire to each grounded woodworking machine
Be sure that you extend the bare copper wire down
all branches of the system. Do not forget to connect the wires to each other with wire nuts when
two branches meet at a “Y” or “T” connection.
Ensure that the entire system is grounded. If using
plastic blast gates to direct air flow, the grounding wire must be jumped (see the figure below)
around the blast gate without interruption to the
grounding system.
We also recommend wrapping the outside of all
plastic ducts with bare copper wire to ground the
outside of the system against static electrical build
up. Wire connections at Y’s and T’s should be
made with wire nuts.
Attach the bare ground wire to each stationary
woodworking machine and attach to the dust
collector frame with a ground screw as shown
in the
continuously grounded to the grounding terminal
in your electric service panel.
Plastic Blast
Gate
Metal Duct
Copper
Ground Wire
-34-
Always guard against static electrical build up by
grounding all dust collection lines.
Figure 52. Ground jumper wire when using
plastic blast gates and metal duct.
figure below. Ensure that each machine is
External
Ground Wire
Internal
Ground Wire
Flex-Hose
Figure 53. Flex-hose grounded to machine.
Model G0440/G0441 (Mfg. Since 03/12)
Ground
Screw
SECTION 5: OPERATIONS
To reduce your risk of
serious injury, read this
entire manual BEFORE
To reduce risk of eye injury from flying
using machine.
chips or lung damage from breathing dust,
always wear safety glasses and a respirator
when operating this machine.
Remote Control
The remote control for the Model G0440/G0441
is IR (infrared) rather than RF (radio frequency) to
prevent accidental startups by other common RF
items, such as garage door openers.
Because this remote system is IR, you must point
the remote control directly at the switch to make
it operate.
If you plan on placing your dust collector in a different room or outside of your shop, you must
mount the switch in the shop and wire it through
the wall to the dust collector to make use of the
remote control.
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable
for accidents caused by lack of training.
General
Operating the Model G0440/G0441 is simple and
straightforward. Turn the dust collector ON, then
turn the machine ON. When you are finished with
the machine operation, turn the machine OFF,
then turn the dust collector OFF.
Blast gates can be used at the start of each branch
line to control the air flow from the woodworking
machine to the dust collector. If a machine is not
being used, keep the blast gate closed to maintain
higher levels of efficiency throughout the system.
Model G0440/G0441 (Mfg. Since 03/12)
-35-
ACCESSORIES
order online at www.grizzly.com or call 1-800-523-4777
Installing unapproved accessories may
SECTION 6: ACCESSORIES
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
H7499 —Stand for G0440
H7509—Stand for G0441
Mounting your dust collector to a stand
expands your layout options, and helps protect the dust collector from getting banged
up. Also greatly decreases overall noise
and vibration that is an inherent part of wall
mounting.
H5294—4" Metal Duct Machine Addition Kit
H5296—5" Metal Duct Machine Addition Kit
H5298—6" Metal Duct Machine Addition Kit
Save over 20% with this great machine addition kit. Includes: (2) blast gates, (1) machine
adapter, (10) pipe clamps, (2) pipe hangers,
(2) 5' straight pipes, (2) adjustable nipples, (1)
branch, and (1) 60˚ elbow.
Figure 54. Cyclone mounted on stand.
Figure 55. Metal Duct Machine Addition Kit.
H7215—4" x 5' Rigid Metal Flex Hose
H7216—5" x 5' Rigid Metal Flex Hose
H7217—6" x 5' Rigid Metal Flex Hose
H7218—7" x 5' Rigid Metal Flex Hose
H7219—8" x 5' Rigid Metal Flex Hose
This flex hose provides just enough flexibility
to make difficult connections while still keeping the inside wall as smooth as possible to
minimize static pressure loss.
Figure 56. Rigid Metal Flex Hose.
-36-
Model G0440/G0441 (Mfg. Since 03/12)
G6163—4" Clamp
order online at www.grizzly.com or call 1-800-523-4777
G7343—5" Clamp
G7361—6" Clamp
H5228—7" Clamp
H5238—8" Clamp
H5253—9" Clamp
These clamps feature lever latches and foam
seals, and secure around the rolled ends of fittings and pipe.
W1039 —Universal Adapter
This seven step adapter provides a multitude
of dust collection reducing options. Simply
cut away unneeded steps with a hacksaw.
Outside diameter step sizes include 1", 2",
1
2.5", 3", 4", 5", and 6". Wall thickness is
⁄8".
Figure 57. Dust collection pipe clamp.
G2752—4" Rolling Floor Sweep
G2753—4" Bench Dust Collection Attachment
G2754—4" Floor Dust Collection Attachment
These attachments are indispensable for collecting dust at machines without a port. The rolling
floor sweep is also a convenient way to keep the
shop floor or workbench top clean! Designed for
use with 4" flexible hose (not included).
G2753
G2752
Figure 59. W1039 Universal Adapter.
G0572—Hanging Air Cleaner w/Remote
Unfortunately, not even the best dust collection systems get all the dust. This is why it is
extremely important to have one or two air
cleaners to claim the fine dust suspended
in the air. This model features a convenient
remote control, three speeds, an automatic
shutoff timer, and a 2-stage filter system (5
micron outer and 1 micron inner). Easily the
best value in its class!
G2754
Figure 60. G0572 Hanging Air Cleaner.
Figure 58. Dust collection attachments.
Model G0440/G0441 (Mfg. Since 03/12)
-37-
SECTION 7: MAINTENANCE
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious personal injury.
Emptying Drum
Empty the collection drum when it is no more
3
⁄4 full. If the drum is overfilled, dust will be
than
sucked into the inlet cylinder and pass through to
the filter.
How quickly the drum fills up is based on the type
of work being done at that time.
Cleaning Filter
Your new cyclone dust collector has a gentle
brush system inside the filter for cleaning. This
brush system is controlled by the red and black
handles shown in Figure 61.
Red
Handle
Hook
A machine that produces fine dust, such as a
sander or table saw, will slowly fill the drum.
A machine that produces curly shavings, such as
a planer or jointer, will quickly fill the drum.
Until you are familiar with long it takes the cyclone
to fill the drum, check it regularly to get an idea of
how often it needs to be emptied.
Black
Handle
Figure 61. Brush handles for cleaning the filter.
To clean the filter, pull the red handle down all the
way, then pull the black handle down and hook it
in place.
Always make sure to leave the red handle in the
up position to ensure that the brushes return to
their proper position and do not restrict the filter.
Rinsing Filter
For a thorough cleaning, the filter can be removed
and rinsed off. However, make sure to clean the
filter with the brush system first. Allow the filter to
air dry, but never leave the filter in the sun to dry
or it could become damaged. Refer to Removing /
Replacing Filter on the next page for detailed
instructions in removing the canister filter.
-38-
Model G0440/G0441 (Mfg. Since 03/12)
Removing/Replacing
Filter
The filter inside the canister assemblies can be
removed from the assembly so that it can be
replaced or rinsed off.
Removing/installing the filter requires removing
the canister filter assembly from the dust collector and disassembling it. Follow the instructions
below to perform this procedure.
When replacing the filter for the G0440 ask for
part number P0440032V2-4. For the G0441, ask
for part number P04410032V2- 4 from Grizzly at
800-523-4777.
4. Remove the canister assembly from the
dust collector and place it right-side up on a
stable, flat surface.
5. Remove the six hex bolts, hex nuts, and flat
washers from the rim of the canister base, as
shown in Figure 63.
Tools Needed Qty
Open-End Wrench 10mm .................................. 1
Wrench or Socket 12mm ................................... 2
To replace the canister filter:
1. DISCONNECT MACHINE FROM POWER!
2. Remove the bag clamp and collection bag
from the canister assembly.
3. Pull the black handle all the way down and
secure the cable into the handle hook at the
bottom of the canister assembly, as shown in
Figure 62, to hold it in place during the following steps.
Hook
Canister
Base
Figure 63. Removing the hex nuts and flat
washers from the rim of the canister base.
6. With help from another person to steady the
canister assembly, turn it upside down and
remove the two hex bolts, hex nuts, and flat
washers from the cross support (see Figure
64), then remove the canister base from the
assembly.
Black
Handle
Figure 62. Black handle cable secured in the
handle hook.
Model G0440/G0441 (Mfg. Since 03/12)
Remove These
Figure 64. Cross support fasteners.
-39-
7. Carefully lift the filter out of the canister
assembly, as shown in Figure 65.
Figure 65. Removing the filter from the canister
assembly.
8. Before re-inserting a filter into the assembly,
make sure that the filter brush base is aligned
with two of the fastener holes around the
base of the assembly (see Figure 66). This
will allow the canister base to align with the
fastener holes around the brush base.
9. Re-insert a filter into the canister assembly.
Note: Make sure the bristles of the brush are
straight to ensure efficient cleaning of the
filter when needed.
10. Re-attach the canister base in the reverse
order that you removed it.
11. Re-attach the canister assembly to the dust
collector, then re-install a fresh collection bag
with the bag clamp.
Figure 66. Filter brush base aligned with
assembly fastener holes.
-40-
Model G0440/G0441 (Mfg. Since 03/12)
SECTION 8: SERVICE
Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
the
serial number and manufacture date of your machine before calling.
replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather
Troubleshooting
Symptom Possible Cause Possible Solution
Motor will not
start, or it
growls on start up.
Motor runs
slower than
normal.
Loud,
repetitious
noise, or
excessive
vibration
coming from
dust collector.
Dust collector
does not
adequately
collect dust
or chips; poor
performance.
1. Power supply fuse or circuit breaker
has tripped.
2. Toggle switch is broken inside.
3. Start capacitor is at fault.
4. Motor fan cover is dented.
5. Motor is at fault.
1. Poor electrical connection.
2. Low power source voltage.
3. Motor is at fault.
1. Dust collector is not on a flat surface
and wobbles.
2. Impeller fan is damaged and unbalanced.
3. The motor mounting is loose.
4. Impeller is loose on the motor shaft.
5. Motor fan cover is dented, causing the
motor fan to hit the cover while spinning.
1. Dust collection drum is full.
2. Filter is dirty.
3. Restriction in the duct line.
4. The dust collector is too far away from
the point of suction, or there are too
many sharp bends in the ducting.
5. The lumber is wet and not flowing
through the dust lines smoothly.
6. There is a leak in the ducting, or a
series of small leaks, or too many
open ports.
7. There are not enough open branch
lines at one time, thereby causing a
velocity drop in the main line.
8. The ducting and ports are incorrectly
sized.
9. The machine dust collection design is
inadequate.
10. The dust collector is too small for the
dust collection system.
1. Disconnect power, and inspect circuit for
electrical shorts and repair; replace circuit breaker
2. Disconnect power, and check/replace switch.
3. Replace start capacitor.
4. Replace motor fan cover (and fan, if damaged).
5. Replace motor.
1. Inspect the power supply for loose, corroded,
or overheated electrical connections and repair.
2. Have the power source voltage checked;
reduce the length of extension cord.
3. Replace the motor.
1. Stabilize the dust collector.
2. Unplug dust collector, and inspect the impeller
for dents, bends, loose fins; replace.
3. Re-tighten all fasteners on the dust collector.
4. Replace the motor and impeller as a set if the
motor shaft and the impeller hub is damaged.
5. Replace motor fan cover.
1. Empty collection drum.
2. Clean filter.
3. Remove dust line from dust collector inlet and
unblock the restriction in the duct line. A plumbing
snake may be necessary.
4. Relocate the dust collector closer to the point of
suction, and rework ducting without sharp bends.
Refer to System Design, beginning on Page 27.
5. Process lumber with less than 20% moisture
content.
6. Rework the ducting to eliminate all leaks. Close
dust ports for lines not being used. Refer to
System Design on Page 27 for more solutions.
7. Open 1 or 2 more blast gates to different branch
lines to allow the velocity in the main line to
increase.
8. Reinstall correctly sized ducts and fittings. Refer to
System Design on Page 27 for more solutions.
9. Use a dust collection nozzle on a stand.
10. Install a larger dust collector to power your dust
collection system.
Model G0440/G0441 (Mfg. Since 03/12)
-41-
SECTION 9: WIRING
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical components!
MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
This includes the installation of unapproved aftermarket parts.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires disconnected or connected during any wiring task to
ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.
MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.
EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information
included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
-42-
Model G0440/G0441 (Mfg. Since 03/12)
G0440 Wiring Diagram
220V Motor
Ground
Hot
Hot
A1
1-PHASE
220 VAC
DISCONNECT
SWITCH
(as recommended)
1L1 5L3
3L2
NHD C-12D
13NO
A2
Start
125VAC
300MFD
Capacitor
Run
50µF
250VAC
Capacitor
OL_NO AC
OUT
220V
Circuit Board
1
2
AC
IN
2T1 6T3
4T2
Ground
14
13
11
NHD NTH-14
2T1 4T2 6T3
98 97A296
12
220V Magnetic Contactor
Switch and Overload Relay
Model G0440/G0441 (Mfg. Since 03/12)
14NO
O R
95
ON/OFF
Switch
READ ELECTRICAL SAFETY
-43-
ON PAGE 42!
G0441 Wiring Diagram
220V Motor
Ground
Hot
Hot
A1
1-PHASE
220 VAC
DISCONNECT
SWITCH
(as recommended)
1L1 5L3
3L2
NHD C-18D
13NO
A2
Start
125VAC
600MFD
Capacitor
Run
60µF
300VAC
Capacitor
OL_NO AC
OUT
220V
Circuit Board
1
2
AC
IN
-44-
98 97A296
14NO
O R
95
2T1 6T3
Ground
21
NHD NTH-25
2T1 4T2 6T3
4T2
25
24
23
220V Magnetic Contactor
Switch and Overload Relay
READ ELECTRICAL SAFETY
ON PAGE 42!
ON/OFF
Switch
Model G0440/G0441 (Mfg. Since 03/12)
G0440/G0441 Electrical Components
CONNECTION
1
2
220V
Motor Wiring
Figure 67. Motor wiring. Figure 68. Motor wiring schematic.
Magnetic Switch
Contactor
Overload
Relay
Junction Box
Figure 69. G0441 magnetic switch assembly.
Model G0440/G0441 (Mfg. Since 03/12)
Circuit Board
READ ELECTRICAL SAFETY
ON PAGE 42!
-45-
g
SECTION 10: PARTS
G0440 Main
3V3-4
3V3-3
1-2
1-7
65
66
67
68
69
1-1
1-9
1-4
3V3-1
3V3-2
DUTY
OUTPUT
HEAT
HZ
WEIGHT
VOLT
CLASS
AMP
DATE
RPM
SER. NO.
PHASE
Grizzly Cyclone Induction Motor
Manufactured for Grizzly in Taiwan
1-3
4
1-5
1-8
1-10
1-6
1
8
7
6
17
2
14A
15
18V2
16
13
12
78
10
5
20
19
9
77
11
95
21
22
46
47
46
23
64
45
79
28-1
28
31
29
80
30
84
82
81
26
27
26
83
79
25
24
61
40
42
35
41
37
38
36
39
3V3
60
96
Connections:
62V2
94
43
61
63
48
44V2
32V3-1
49
48
32V3
32V2-2
-46-
73
74
72V2
70
71
59
54
50
53
55
57
58
59
56
93
92
51V2
86
91
52V2
89
32V2-4
52V2A
32V2-3
85
90
88
87
Model G0440/G0441 (Mfg. Since 03/12)
32V2-3
32V2-5
34V2
G0440 Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P0440001 MOTOR 2HP 220V 1-PH 39 P0440039 BARREL GASKET 584MM DIA.
1-1 P0440001-1 MOTOR FAN COVER 40 P0440040 INTAKE BARREL 20"
1-2 P0440001-2 MOTOR FAN 41 P0440041 HEX BOLT 5/16-18 X 3/4
1-3 P0440001-3 CAPACITOR COVER 42 P0440042 FLAT WASHER 5/16
1-4 P0440001-4 S CAPACITOR 300M 125V 1-3/4 X 3-3/8 43 P0440043 BARREL GASKET 584MM DIA.
1-5 P0440001-5 R CAPACITOR 50M 250V 1-5/8 X 3-1/2 44V2 P0440044V2 CYCLONE FUNNEL 20" V2.08.10
1-6 P0440001-6 JUNCTION BOX 45 P0440045 HEX BOLT 5/16-18 X 1
1-7 P0440001-7 BALL BEARING 6205ZZ 46 P0440046 FLAT WASHER 5/16
1-8 P0440001-8 BALL BEARING 6203ZZ 47 P0440047 HEX NUT 5/16-18
1-9 P0440001-9 CONTACT PLATE 48 P0440048 HOSE CLAMP 9"
1-10 P0440001-10 CENTRIFUGAL SWITCH 3450 49 P0440049 CLEAR FLEX PIPE 9" x 200MM
2 P0440002 MOTOR CORD 12G 3C 50 P0440050 COLLECTION DRUM LID V2.08.06
3V3 P0440003V3 REMOTE MAG SWITCH 220V V3.01.12 51V2 P0440051V2 DRUM SEAL TYPE-T 2.1M V2.11.09
3V3-1 P0440003V3-1 CONTACTOR NHD C-12D 220V 52V2A P0440052V2A COLLECTION DRUM ASSY 35GAL V2.08.10
3V3-2 P0440003V3-2 OL RELAY NHD NTH-14 11-14A 52V2 P0440052V2 COLLECTION DRUM 35GAL V2.08.10
3V3-3 P0440003V3-3 CIRCUIT BOARD 220V W/TRANSFORMER 53 P0440053 DRUM LID LATCH ASSEMBLY
3V3-4 P0440003V3-4 ON/OFF SWITCH 110V/220V 54 P0440054 PHLP HD SCR 10-24 X 3/8
4 P0440004 REMOTE CONTROLLER 55 P0440055 HEX NUT 10-24
5 P0440005 HEX BOLT 3/8-16 X 1-1/2 56 P0440056 CASTER 2"
6 P0440006 FLAT WASHER 3/8 57 P0440057 HEX NUT 3/8-16
7 P0440007 LOCK WASHER 3/8 58 P0440058 LOCK WASHER 3/8
8 P0440008 HEX NUT 3/8-16 59 P0440059 FLAT WASHER 3/8
9 P0440009 BLOWER COVER 60 P0440060 HEX BOLT 5/16-18 X 1
10 P0440010 HEX BOLT 3/8-16 X 1 61 P0440061 FLAT WASHER 5/16
11 P0440011 FENDER WASHER 3/8 62V2 P0440062V2 SWITCH MOUNTING BRACKET V2.01.12
12 P0440012 LOCK WASHER 3/8 63 P0440063 HEX NUT 5/16-18
13 P0440013 HEX NUT 3/8-16 64 P0440064 WALL MOUNTING BRACE
14A P0440014A IMPELLER 14-1/2" V2.02.06 65 P0440065 MOTOR SPEC LABEL
15 P0440015 IMPELLER FENDER WASHER 3/8 66 P0440066 MOTOR WARNING LABEL
16 P0440016 HEX BOLT 3/8-16 X 1 LH 67 P0440067 GLASSES/RESPIRATOR LABEL
17 P0440017 FOAM TAPE 3 X 6 X 1600MM 68 P0440068 READ MANUAL LABEL
18V2 P0440018V2 BLOWER HOUSING 14.5" IMP V2.02.06 69 P0440069 HANDS/INLET LABEL
19 P0440019 FLAT WASHER 5/16 70 P0440070 RETURN RED HANDLE LABEL
20 P0440020 HEX BOLT 5/16-18 X 3/4 71 P0440071 ELECTRICITY LABEL
21 P0440021 OUTLET GASKET 306 X 226MM 72V2 P0440072V2 MACHINE ID LABEL CSA V2.01.12
22 P0440022 OUTLET PORT 73 P0440073 MODEL NO/HP/GRIZZLY LABEL (LARGE)
23 P0440023 HEX BOLT 5/16-18 X 1 74 P0440074 MODEL NO/HP/GRIZZLY LABEL (SMALL)
24 P0440024 FLAT WASHER 5/16 77 P0440077 EXT TOOTH WASHER 3/8
25 P0440025 HEX NUT 5/16-18 78 P0440078 MOTOR MOUNT GASKET
26 P0440026 HOSE CLAMP 7" 79 P0440079 FOAM TAPE 3 X 15 X 600MM
27 P0440027 GRAY FLEX PIPE 7" X 800MM 80 P0440080 CYCLONE VACUUM TUBE
28 P0440028 FILTER L-BRACE (LH) 81 P0440081 FLAT WASHER 5/16
28-1 P0440028-1 BRACE GASKET 155 X 37MM 82 P0440082 HEX BOLT 5/16-18 X 3/4
29 P0440029 FILTER L-BRACE (RH) 83 P0440083 TUBE PLUG 1-1/4"
30 P0440030 HEX BOLT 5/16-18 X 3/4 84 P0440084 FOAM TAPE 3 X 6 X 300MM
31 P0440031 FLAT WASHER 5/16 85 P0440085 VACUUM HOSE 1-1/4" X 98"
32V3 P0440032V3 CANISTER ASSEMBLY (BEIGE) V3.07.12 86 P0440086 COLLECTION DRUM VACUUM TUBE
32V3-1 P0440032V3-1 CANISTER CAGE ASSY (BEIGE) V3.07.12 87 P0440087 FLAT WASHER 5/16
32V2-2 P0440032V2-2 FOAM TAPE 3 X 25 X 1400MM V2.11.09 88 P0440088 HEX BOLT 5/16-18 X 3/4
32V2-3 P0440032V2-3 FOAM TAPE 3 X 35 X 1255MM V2.11.09 89 P0440089 HOSE CLAMP 1-1/4"
32V2-4 P0440032V2-4 CAN FILTER 386MM W/FOAM TAPE V2.11.09 90 P0440090 TUBE PLUG 1-1/4"
32V2-5 P0440032V2-5 BAG CLAMP 445MM V2.11.09 91 P0440091 FOAM TAPE 3 X 6 X 300MM
34V2 P0440034V2 PLASTIC BAG 470 X 600MM V2.11.09 92 P0440092 COLLECTION DRUM VACUUM RING
35 P0440035 FOAM TAPE 3 X 6 X 1600MM 93 P0440093 DRUM COLLECTION BAG 640 X 1000MM
36 P0440036 INTAKE CYLINDER 10" 94 P0440094 JUNCTION BOX
37 P0440037 FLAT WASHER 5/16 95 P0440095 JUNCTION BOX CORD 12G 3C 12"
38 P0440038 HEX BOLT 5/16-18 X 3/4 96 P0440096 GROUNDING WIRE 12G 6" (GREEN)
Model G0440/G0441 (Mfg. Since 03/12)
-47-
G0441 Main
3V3-4
3V3-3
1-2
1-7
71
1-1
1-9
3V3-1
3V3-2
OUTPUT
HZ
VOLT
AMP
RPM
PHASE
1-4
Grizzly Cyclone Induction Motor
DUTY
HEAT
WEIGHT
CLASS
DATE
SER. NO.
Manufactured for Grizzly in Taiwan
Connections:
77
95
72
73
74
75
1-3
1-5
3V3
96
76
1-8
1-10
66
94
1-6
2
4
67
53V2A
68V2
40
42
38
37
41
17
25
43
50
1
7
14A
24
35
46
69
48
49
114
13
12
5
8
86
6
20
19
9
84
15
16
10
11
18A
26
27A-1
21
85
22
26
85
36
23
29
83
39
26
27A-2
26
46
70
45
101
28-1
30
31
28
104
85
103
102
32V3-1
47
46
105
44V2
32V3
32V2-2
100
48
32V2-3
32V2-4
32V2-3
79
80
-48-
78V2
57
60
58
54
113
59
63
64
65
62
52
56
55
61
53V2
51V3
112
106
32V2-5
110
111
34V2
109
108
107
Model G0440/G0441 (Mfg. Since 03/12)
G0441 Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P0441001 MOTOR 3HP 220V 1-PH 43 P0441043 BARREL GASKET 584MM DIA.
1-1 P0441001-1 MOTOR FAN COVER 44V2 P0441044V2 CYCLONE FUNNEL 20" V2.08.10
1-2 P0441001-2 MOTOR FAN 45 P0441045 HEX BOLT 5/16-18 X 1
1-3 P0441001-3 CAPACITOR COVER 46 P0441046 FLAT WASHER 5/16
1-4 P0441001-4 S CAPACITOR 600M 125V 1-3/4 X 3-3/4 47 P0441047 HEX NUT 5/16-18
1-5 P0441001-5 R CAPACITOR 60M 300V 1-5/8 X 3-1/2 48 P0441048 HOSE CLAMP 9"
1-6 P0441001-6 JUNCTION BOX 49 P0441049 CLEAR FLEX PIPE 9" X 340MM
1-7 P0441001-7 BALL BEARING 6205ZZ 50 P0441050 COLLECTION DRUM LID V2.08.06
1-8 P0441001-8 BALL BEARING 6203ZZ 51V3 P0441051V3 DRUM SEAL TYPE-R 2M V3.01.12
1-9 P0441001-9 CONTACT PLATE 52 P0441052 UPPER DRUM 25GAL
1-10 P0441001-10 CENTRIFUGAL SWITCH 3450 53V2A P0441053V2A COLLECTION DRUM ASSY 55GAL V2.11.09
2 P0441002 MOTOR CORD 12G 3C 53V2 P0441053V2 COLLECTION DRUM 35GAL V2.08.10
3V3 P0441003V3 REMOTE MAG SWITCH 220V V3.01.12 54 P0441054 DRUM CLAMP
3V3-1 P0441003V3-1 CONTACTOR NHD C-18D 220V 55 P0441055 HEX BOLT 5/16-18 X 3
3V3-2 P0441003V3-2 OL RELAY NHD NTH-25 21–25A 56 P0441056 HEX NUT 5/16-18
3V3-3 P0441003V3-3 CIRCUIT BOARD 220V W/TRANSFORMER 57 P0441057 DRUM LID LATCH ASSEMBLY
3V3-4 P0441003V3-4 ON/OFF SWITCH 110/220V 58 P0441058 PHLP HD SCR 10-24 X 3/8
4 P0441004 REMOTE CONTROLLER 59 P0441059 HEX NUT 10-24
5 P0441005 HEX BOLT 3/8-16 X 1-1/2 60 P0441060 PHLP HD SCR 10-24 X 3/8
6 P0441006 FLAT WASHER 3/8 61 P0441061 HEX NUT 10-24
7 P0441007 LOCK WASHER 3/8 62 P0441062 CASTER 2"
8 P0441008 HEX NUT 3/8-16 63 P0441063 HEX NUT 3/8-16
9 P0441009 BLOWER COVER 64 P0441064 LOCK WASHER 3/8
10 P0441010 HEX BOLT 3/8-16 X 1-1/2 65 P0441065 FLAT WASHER 3/8
11 P0441011 FLAT WASHER 3/8 66 P0441066 HEX BOLT 5/16-18 X 1
12 P0441012 LOCK WASHER 3/8 67 P0441067 FLAT WASHER 5/16
13 P0441013 HEX NUT 3/8-16 68V2 P0441068V2 SWITCH MOUNTING BRACKET V2.01.12
14A P0441014A IMPELLER 15-1/2" V2.02.06 69 P0441069 HEX NUT 5/16-18
15 P0441015 IMPELLER FENDER WASHER 3/8 70 P0441070 WALL MOUNT BRACKET
16 P0441016 HEX BOLT 3/8-16 X 1 LH 71 P0441071 MOTOR SPEC LABEL
17 P0441017 FOAM TAPE 3 X 6 X 1600MM 72 P0441072 MOTOR WARNING LABEL
18A P0441018A BLOWER HOUSING 15-1/2" IMP V2.02.06 73 P0441073 GLASSES/RESPIRATOR LABEL
19 P0441019 FLAT WASHER 5/16 74 P0441074 READ MANUAL LABEL
20 P0441020 HEX BOLT 5/16-18 X 3/4 75 P0441075 HANDS/INLET LABEL
21 P0441021 OUTLET GASKET 326 X 226MM 76 P0441076 RETURN RED HANDLE LABEL
22 P0441022 OUTLET PORT 77 P0441077 ELECTRICITY LABEL
23 P0441023 HEX BOLT 5/16-18 X 1 78V2 P0441078V2 MACHINE ID LABEL CSA V2.01.12
24 P0441024 FLAT WASHER 5/16 79 P0441079 MODEL NO/HP/GRIZZLY LABEL (LARGE)
25 P0441025 HEX NUT 5/16-18 80 P0441080 MODEL NO/HP/GRIZZLY LABEL (SMALL)
26 P0441026 HOSE CLAMP 8" 83 P0441083 MUFFLER 8"
27A-1 P0441027A-1 GREY FLEX PIPE 8" X 500MM V2.04.08 84 P0441084 EXT TOOTH WASHER 3/8
27A-2 P0441027A-2 GREY FLEX PIPE 8" X 120MM V2.04.08 85 P0441085 FOAM TAPE 3 X 15 X 700MM
28 P0441028 FILTER L-BRACE (RH) 86 P0441086 MOTOR MOUNT GASKET
28-1 P0441028-1 BRACE GASKET 240 X 32MM 94 P0441094 JUNCTION BOX
29 P0441029 FILTER L-BRACE (LH) 95 P0441095 JUNCTION BOX CORD 12G 3C 12"
30 P0441030 HEX BOLT 5/16-18 X 3/4 96 P0441096 GROUNDING WIRE 12G 6" (GREEN)
31 P0441031 FLAT WASHER 5/16 100 P0441100 COLLECTION DRUM EXT KIT
32V3 P0441032V3 CANISTER ASSEMBLY (BEIGE) V3.07.12 101 P0441101 CYCLONE VACUUM TUBE
32V3-1 P0441032V3-1 CANISTER CAGE ASSY (BEIGE) V3.07.12 102 P0441102 FLAT WASHER 5/16
32V2-2 P0441032V2-2 FOAM TAPE 3 X 25 X 1400MM V2.11.09 103 P0441103 HEX BOLT 5/16-18 X 3/4
32V2-3 P0441032V2-3
32V2-4 P0441032V2-4 CANISTER FILTER 486MM V2.11.09 105 P0441105 FOAM TAPE 3 X 6 X 300MM
32V2-5 P0441032V2-5 BAG CLAMP 545MM V2.11.09 106 P0441106 VACUUM HOSE 1-1/4" X 98"
34V2 P0441034V2 PLASTIC BAG 570 X 600MM V2.11.09 107 P0441107 COLLECTION DRUM VACUUM TUBE
35 P0441035 FOAM TAPE 3 X 6 X 1600MM 108 P0441108 FLAT WASHER 5/16
36 P0441036 INTAKE CYCLINDER 10" 109 P0441109 HEX BOLT 5/16-18 X 3/4
37 P0441037 HEX BOLT 5/16-18 X 3/4 110 P0441110 HOSE CLAMP 1-1/4"
38 P0441038 FLAT WASHER 5/16 111 P0441111 TUBE PLUG 1-1/4"
39 P0441039 BARREL GASKET 584MM DIA. 112 P0441112 FOAM TAPE 3 X 6 X 300MM
40 P0441040 INTAKE BARREL 20" 113 P0441113 COLLECTION DRUM VACUUM RING
41 P0441041 HEX BOLT 5/16-18 X 3/4 114 P0441114 DRUM COLLECTION BAG 640 X 1200MM
42 P0441042 FLAT WASHER 5/16
FOAM TAPE 3 X 35 X 1460MM V2.11.09
104 P0441104 TUBE PLUG 1-1/4"
Model G0440/G0441 (Mfg. Since 03/12)
-49-
-50-
Model G0440/G0441 (Mfg. Since 03/12)
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement ____ Friend ____ Catalog
____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Handy
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics
3. What is your annual household income?
____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000
____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group?
____ 20-29 ____ 30-39 ____ 40-49
____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5 ____ 6-9 ____10+
____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rie
____ Shop Notes
____ Shotgun News
____ Today’s Homeowner
____ Wood
____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Woodwork
____ Woodworker West
____ Woodworker’s Journal
____ Other:
7. Do you think your machine represents a good value? _____Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____ Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
WARRANTY AND RETURNS
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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