Grizzly G0440HEP User guide

READ THIS FIRST

Model G0440HEP

***IMPORTANT UPDATE***

For Machines Mfd. Since 12/20,

Manual Insert Revised 11/17,

and Owner's Manual Revised 02/19

For questions or help with this product contact Tech Support at [phone] or [e-mail]

The following changes were made since the owner's manual was printed:

• The frame now has square holes for carriage bolts.

• The dust collection drum now has a handle for easy hood raising.

• The dust collector cannot be wall-mounted.

• There is now a pressure gauge for determining when to clean or replace the filters.

Aside from this information, all other content in the owner's manual applies and MUST be read and under­stood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.

For questions or help, contact our Tech Support at [phone] or [e-mail].

Revised Specifications

Product Dimensions:

Width (side-to-side) x Depth (front-to-back) x Height
Footprint (Length x Width)

..................................................................................................... 33 x 33 in.

Revised Needed for Setup

Description Qty

• Assistants or Lifting Equipment . . As Needed

• Wrenches or Sockets 9⁄16" ........................... 2

• Wrenches or Sockets 1⁄2" ............................ 2

• 90° Square ................................................. 1

• Scrap Cardboard ........................ As Needed

• Thread Locking Compound ........ As Needed

• Silicon Sealant ............................ As Needed

• Duct Tape ................................... As Needed

• Phillips Head Screwdriver #2 ..................... 1

• Flat Head Screwdriver 1⁄4" .......................... 1

• Wrench or Socket 5.5mm ........................... 1

• Mounting Hardware .................... As Needed

........................................62-1/2 x 33 x 96-1/2 in.

COPYRIGHT © MAY, 2021 BY GRIZZLY INDUSTRIAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#CS21884 PRINTED IN TAIWAN

62½"

Revised Site Considerations

33"

961⁄2"

Figure 1. Revised clearances.

Reading Pressure

Anchoring to Floor

Number of Mounting Holes ............................ 4

Diameter of Mounting Hardware

Anchoring machinery to the floor prevents tipping
or shifting and reduces vibration that may occur
during operation, resulting in a machine that runs
slightly quieter and feels more solid.

If the stand and machine will be installed in
a commercial or workplace setting, or if the
machine is permanently connected (hardwired) to
the power supply, local codes may require that it
be anchored to the floor.

If not required by any local codes, fastening the
stand to the floor is an optional step. If you choose
not to do this, we recommend placing your stand
on machine mounts, as these provide an easy
method for leveling and they have vibration­absorbing pads.

..................1⁄2"

Gauge

The included pressure gauge for the Model
G0440HEP provides an easy way to check if the
filters require cleaning or replacement.

When the gauge displays more than 6 Aq (see

Figure 2), clean the filters according to Cleaning
Filters and Rinsing Filter on Page 38 of the

owner's manual.

6.0 Aq

Anchoring to Concrete Floors

Lag shield anchors with lag screws (see below)
are a popular way to anchor machinery to a con­crete floor, because the anchors sit flush with the
floor surface, making it easy to unbolt and move
the stand and machine later, if needed. However,
anytime local codes apply, you MUST follow the
anchoring methodology specified by the code.

Lag Screw

Flat Washer

Stand or Machine Base

Concrete

Lag Shield Anchor

Drilled Hole

Figure 2. Location of 6 Aq on pressure gauge.

Older filters do not get as clean as new ones, so
the pressure will not drop as substantially after
the first cleaning. When the air pressure no longer
drops below 6 Aq with cleaning, replace the filters.

-2-

Figure 3. Popular method for anchoring

machinery to a concrete floor.

G0440HEP Update (Mfd. Since 12/20)

Revised Parts Breakdown

232AV2

9V2

226V2

117

122V2

19

64

6

47

227

6

6

227

65

117

30

69

119V2

31

47

19

47

19

120V2

121V2

32

29

115V2

118V2

29

29

29

44V2

52AV2

117

97

6

70

40V2

68

117

117

67

66

227

117

6

227

227

6

98

50V2

6

227

G0440HEP Update (Mfd. Since 12/20)

26

25

28

99

63

27

52V2

-3-

Revised Parts List

REF PART # DES CRIP TION REF PART # DES CRIP TION

6 P0440HEP006 FLAT WASHER 3/8 65 P0440HEP065 PRESSURE GAUGE W/MOUNTING BRACKET
9V2 P0440HEP009V2 BLOWER COVER V2.12.20 66 P0440HEP066 CYCLONE FUNNEL ADAPTER
19 P0440HEP019 FLAT WASHER 5/16 67 P0440HEP067 FLAT WASHER 3 / 8 THIN
25 P0440HEP025 RIVET 68 P0440HEP068 HEX BOLT 3/ 8-16 X 11
26 P0440HEP026 COLL ECTI O N DRUM HANDLE PLAS TI C 69 P0440HEP069 HEX NUT M3- . 5
27 P0440HEP027 PHLP HD SCR 5/16-18 X 3/4 70 P0440HEP070 DRUM LI D S PRI NG
28 P0440HEP028 ACORN NUT 5 / 16 -18 97 P0440HEP097 COLLE CTI ON L I D HANDLE
29 P0440HEP029 CARRI AGE BOLT 5/16-18 X 3/4 98 P0440HEP098 DRUM LI D CO NNECTI NG PLATE
30 P0440HEP030 HANDLE HOOK BASE 99 P0440HEP099 DRUM WINDOW
31 P0440HEP031 AIR HOSE 1145MM 115V2 P0440HEP115V2 MOUNTING BRACKET V2.12.20
32 P0440HEP032 STRAIN RELI EF TYPE-3 M16-2 117 P0440HEP117 LOCK NUT 3/8-16
40V2 P0440HEP040V2 INTAKE BARREL 20" V2.12.20 118V2 P0440HEP118V2 UPPER STAND BRACE V2.12.20
44V2 P0440HEP044V2 CYCLONE FUNNEL 20" V2.12. 20 119V2 P0440HEP119V2 UPPER STAND LEG V2.12.20
47 P0440HEP047 HEX NUT 5/16-18 120V2 P0440HEP120V2 LOWER BRACKET BRACE V2.12.20
50V2 P0440HEP050V2 COLLECTI ON DRUM LID V2.12.20 121V2 P0440HEP121V2 LOWER STAND LEG V2.12.20
52AV2 P0440HEP052AV2 COLLECTION DRUM ASSY 35GAL V2.12. 20 122V2 P0440HEP122V2 STAND SWITCH BRACKET V2. 12.20
52V2 P0440HEP052V2 COLLECTI ON DRUM 35GAL V2.12.20 226V2 P0440HEP226V2 FILTER ADAPTER V2. 12.20
63 P0440HEP063 FENDER WA SHE R 5/ 16 227 P0440HEP227 HEX BOLT 3/8-16 X 1
64 P0440HEP064 HANDLE HOOK 232AV2 P0440HEP232AV2 HEPA FILTER KIT V2.12.20

-4-

G0440HEP Update (Mfd. Since 12/20)

(Replaces Page 2 in Manual Insert)

Inventory

The following is a description of the main compo­nents shipped with your machine. Lay the compo­nents out to inventory them.

NOTICE

If you cannot find an item on this list, care­fully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpack­ing or they are pre-installed at the factory.

Inventory (Figure 4) Qty

A. Intake Cylinder ........................................... 1

Cyclone Funnel .......................................... 1

B.

Intake Barrel ............................................... 1

C.

Drum Collection Bag .................................. 1

D.

Motor/Blower Housing Assembly ............... 1

E.

Collection Drum .......................................... 1

F.

Flexible Hose 9" x 10" ................................ 1

G.

Hose Clamps 9" ......................................... 2

H.

Collection Drum Lid .................................... 1

I.

Collection Drum Seal ................................. 1

J.

Foam Tape Roll 3 x 6 x 1800mm .............. 1

K.

Foam Tape Roll 3 x 6 x 300mm ................ 1

L.

Barrel Gaskets ............................................ 2

M.

Filter Adapter Gaskets ............................... 2

N.

Hose Clamps 1 1⁄4" ...................................... 2

O.

Vacuum Hose 1 1⁄4" x 98" ............................ 1

P.

Cyclone Vacuum Tube ............................... 1

Q.

Collection Drum Vacuum Ring ................... 1

R.

Vacuum Hose Clips .................................... 2

S.

Collection Lid Handle ................................. 1

T.

Air Hose 45" ............................................... 1

U.

Casters ....................................................... 4

V.

Drum Lid Connecting Plates ...................... 2

W.

Drum Lid Springs ....................................... 2

X.

Pressure Gauge w/Mounting Bracket ......... 1

Y.

Strain Relief M16-2 ..................................... 1

Z.

Cyclone Funnel Adapter ............................. 1

AA.

Filter Adapter .............................................. 1

AB.

Collection Drum Plastic Handle .................. 1

AC.

HEPA Canister Filter Assembly ................. 1

AD.

Filter Collection Bag ................................... 1

AE.

Foam Tape Roll 5 x 50mm ......................... 1

AF.

Hose Clamp 7" ........................................... 1

AG.

A

S

AB

B

C

D

E

F

M

V

Y

AE

G

I

J

N

QP

T

W

Z

AC

AF

K

AA

H

AG

R

L

O

U

X

AD

G0440HEP Update (Mfd. Since 12/20)

Figure 4. Model G0440HEP inventory.

-5-

(Replaces Page 3 in Manual Insert)

Stand Box Contents (Figure 5) Qty

AH. Lower Stand Legs ...................................... 4

Upper Stand Legs ...................................... 4

AI.

Upper Stand Braces ................................... 4

AJ.

Lower Stand Braces ................................... 4

AK.

Collector Mounting Brackets ...................... 4

AL.

Handle Hook ............................................... 1

AM.

Handle Hook Base ..................................... 1

AN.

Hardware (Not Shown) Qty

AO. Carriage Bolts 5⁄16"-18 x 3⁄4" ....................... 56

AP. Hex Bolts 5⁄16"-18 x 1" ................................ 20

Hex Bolts 5⁄16"-18 x 3⁄4" ............................... 20

AQ.

Hex Bolts 3⁄8"-16 x 3⁄4" .................................. 3

AR.

Hex Bolts 3⁄8"-16 x 1" ................................. 29

AS.

Hex Bolts 3⁄8"-16 x 11" ................................. 2

AT.

Phillips Head Screws 5⁄16"-18 x 3⁄4"............... 2

AU.

Flat Washers 5⁄16" .................................... 116

AV.

Flat Washers

AW.

Flat Washers

AX.

Lock Washers

AY.

Fender Washers

AZ.

Hex Nuts

BA.

Hex Nuts

BB.

Lock Nuts

BC.

Acorn Nuts

BD.

3

⁄8" ....................................... 60

3

⁄8" (Thin) ............................... 8

3

⁄8" ........................................ 4

5

5

⁄16"-18 ....................................... 76

3

⁄8"-16 ........................................ 15

3

⁄8"-16 ....................................... 15

5

⁄16" ................................... 2

⁄16"-18 ...................................... 2

AL

AJ

AH

AM

AI

AK

AN

Figure 5. Contents of stand box.

-6-

G0440HEP Update (Mfd. Since 12/20)

(Replaces Pages 6–11 in Manual Insert)

The machine must be fully assembled before it
can be operated. Before beginning the assembly
process, refer to

and gather
all
goes smoothly, first clean any

cov­ered or coated in heavy-duty rust preventative (if
applicable).

Assembly

Needed for Setup

listed items. To ensure the assembly process

parts that are

HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
get help from other people
and use a forklift (or other
lifting equipment) rated for
weight of this machine.

To assemble dust collector:

Install M16-2 strain relief in hole in filter

1.

adapter.

3. Connect upper stand legs with lower stand

braces with (16) 5⁄16"-18 x 3⁄4" carriage bolts,

5

⁄16" flat washers, and 5⁄16"-18 hex nuts (see

Figure 7).

Note: Only finger tighten hardware.

Note: Be sure to build frame using bolt holes

indicated in Figures 7–10 and 19. Machine
will not fit correctly on frame if wrong holes
are used and you will need to rebuild frame.

Upper
Stand

Leg

x 16

Lower Stand

Brace

Figure 7. Initial assembly of upper stand legs

connected to lower stand braces.

Attach filter adapter to top of filter assem-

2.

bly with (8)

3

⁄8"-16 x 1" hex bolts, (8) 3⁄8" flat

washers, and (1) filter adapter gasket (see
Figure 6).

Note: Before attaching hardware in this step,

3

separate

⁄8" flat washers into two piles: one

for thin and one for thick. Do not use thin
washers until specified in Step 35.

Filter Assembly

Gasket

Filter

Adapter

x 8

Figure 6. Attaching filter adapter to filter

assembly.

G0440HEP Update (Mfd. Since 12/20)

Note: If you have also purchased Model

T32962 Collection Drum Extension Kit to
expand your collection capacity from 35 to
55 gallons, attach lower stand braces at
locations on upper legs shown in Figure 8
instead.

Upper
Stand

Leg

x 16

Lower Stand

Brace

Figure 8. Lower stand braces attached to stand

assembly for 55 gallon collection capacity.

-7-

4. Attach upper stand braces to top of assembly
from Step 3, with (16) 5⁄16"-18 x 3⁄4" carriage

5

bolts,

⁄16" flat washers, and 5⁄16"-18 hex nuts

(see Figure 9).

Note: Only finger tighten hardware.

x 16

Place intake cylinder on floor and apply 3 x

6.

6 x 1800mm foam tape to intake cylinder top
rim, between mounting holes and inside edge
(see Figure 12).

Foam Tape

Upper

Stand
Brace

Figure 9. Upper stand braces attached to stand

assembly.

Note: For 55 gallon collection capacity, attach

as shown in Figure 10 instead.

x 16

Upper
Stand
Brace

Figure 12. Foam tape applied to intake cylinder

rim.

7. Place the motor/blower housing on a large

piece of cardboard to prevent scratches.

Attach intake cylinder to bottom of housing,

8.

as shown in Figure 13, with (4)

5

hex bolts and

⁄16" flat washers.

5

⁄16"-18 x 3⁄4"

Note: Because this part of dust collector is

not accessible after assembly is complete,
consider using thread locker on bolts that
secure intake cylinder to motor/blower hous­ing assembly to ensure that fasteners will not
come loose with vibration.

Intake

Cylinder

Motor/Blower

Housing

Figure 10. Upper stand braces attached to stand

assembly for 55 gallon collection capacity.

5.

Square stand, as shown in Figure 11, then

tighten all hardware.

Figure 11. Example of squaring stand assembly

before tightening stand hardware.

-8-

x 4

Figure 13. Intake cylinder attached to bottom of

motor housing.

G0440HEP Update (Mfd. Since 12/20)

its parts. To reduce this

We strongly recommend using general­purpose silicone sealant on all mating
surfaces during assembly process. For
components assembled with rubber gasket
between them, apply sealant evenly on both
sides of gasket before assembly.

9. Attach cyclone funnel to intake barrel, with

barrel gasket between them, with (12) 5⁄16"-18

hex bolts, (24)

x 1"

5

⁄16"-18 hex nuts (see Figure 14).

5

⁄16" flat washers, and (12)

11. Place large piece of cardboard on ground to

prevent scraping parts on bare floor during
next steps.

With help of another person, lay stand assem-

12.

bly on its side on cardboard and slide collec­tor assembly into stand assembly, as shown
in Figure 16.

Fasten collector assembly to stand with (8)

13.

5

⁄16"-18 x 3⁄4" carriage bolts, 5⁄16" flat washers,

5

⁄16"-18 hex nuts, as shown in Figure 16.

and

Note: At places where you see 3 holes close

together, only use center hole for this step. 2
outside holes will be used in next step.

Barrel Gasket

x 12

Figure 14. Cyclone funnel attached to intake

barrel.

10. Attach (4) collector mounting brackets to
intake assembly, as shown in Figure 15, with

5

⁄16"-18 x 1" hex bolts, (16) 5⁄16" flat wash-

(8)
ers, and (8)

5

⁄16"-18 hex nuts.

x 8

Figure 16. Collector assembly fastened to stand

(35 gallon capacity shown).

14. Lift assembly upright and rotate it so inlet/

outlet directions are suitable for your shop.

HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of

x 8

Figure 15. Collector mounting brackets and

securing fasteners.

G0440HEP Update (Mfd. Since 12/20)

risk, use a forklift (or other
lifting equipment) rated for
weight of this machine.

-9-

15. Place remaining barrel gasket on top of

intake barrel.

Using two punches or Phillips screwdrivers,

16.

align mounting holes, as shown in Figure 17,
and lower assembly onto intake barrel.

18. Using forklift or assistants, raise assembly up

and attach lower stand legs to upper stand

5

legs, as shown in Figure 19, with (16)

3

⁄4" carriage bolts, 5⁄16" flat washers, and 5⁄16"-

x

⁄16"-18

18 hex nuts.

Barrel Gasket

Here

Figure 17. Example of aligning mounting holes.

Note: In next step, when installing two bolts

above intake port, use duct tape on bottom of
wrench to hold bolts in place. This will enable
you to start the bolts more easily.

Attach assembly to intake barrel, as shown

17.

in Figure 18, with (12) 5⁄16"-18 x 3⁄4" hex bolts

5

⁄16" flat washers.

and

x 16

Figure 19. Attaching lower legs to the initial

stand assembly (35 gallon collection capacity

shown).

19.

Attach filter adapter gasket to blower hous-

ing (see Figure 20), then secure HEPA filter

3

assembly using (8)

3

⁄8" flat washers, and (8) 3⁄8"-16 hex nuts.

⁄8"-16 x 1" hex bolts, (16)

Rubber Gasket

x 8

HEPA Filter

Assembly

x 12

Figure 18. Example of securing blower on intake

barrel.

-10 -

Figure 20. Example of attaching HEPA filter

assembly to blower housing.

20. Push (1) end of air hose through strain relief

hole in filter adapter.

Apply 3 x 6 x 300mm foam tape to mating

21.

surface of cyclone vacuum port.

G0440HEP Update (Mfd. Since 12/20)

22. Attach vacuum tube to cyclone funnel with (4)

5

⁄16"-18 x 3⁄4" hex bolts and 5⁄16" flat washers

(see Figure 21).

x 4

Vacuum Port

Figure 21. Cyclone vacuum tube and hose

attachment.

Attach vacuum hose to cyclone vacuum port

23.

and secure with (1

Attach casters to bottom of lower collection

24.

) 1 1⁄4" hose clamp.

drum, as shown in Figure 22, with (4) 3⁄8"-16

3

hex nuts, (8)

⁄8" flat washers, and (4) 3⁄8" lock

washers included in box with casters.

25. For 55 gallon collection capacity only:

Connect upper and lower collection drums
with metal clamp, hex bolt, and nut provided
with Model T32962, as shown in Figure 23.

x 4

Figure 22. Casters attached to lower collection

drum.

Figure 23. Installing metal clamp around

collection drum.

26. Place collection drum vacuum ring on bottom
of collection drum (see Figure 24).

Note: During operation, this ring and vacuum

connection to cyclone funnel will prevent col­lection bag from collapsing.

G0440HEP Update (Mfd. Since 12/20)

Figure 24. Inserting collection drum vacuum

ring.

-11-

27. Attach plastic collection drum handle to col-

5

lection drum using (2)

5

head screws,

⁄16" fender washers, and 5⁄16"-18

⁄16"-18 x 3⁄4" Phillips

acorn nuts (see Figure 25).

Drum Lid

Drum Seal

(Hidden by Lid)

Collection

Drum

32

. Install drum lid connecting plates with (2) 3⁄8"-

16 x 1" hex bolts, (4)

3

⁄8"-16 lock nuts (see Figure 27).

3

⁄8" flat washers, and (2)

Connecting Plate

(1 of 2)

x 2

Plastic Collection

Drum Handle

x 2

Figure 25. Drum lid and handles installed on

collection drum.

28. Install larger plastic collection bag into drum.

Apply 5 x 50mm foam tape to underside of

29.

drum lid where it will contact collection drum.

Place collection drum lid seal and lid on top

30.
of collection drum (see Figure 25).

. Position cyclone funnel adapter and drum lid

31

together with (2)

3

⁄8"-16 x 11" hex bolts, (2)

drum lid springs, and (4) 3⁄8" flat washers, as
shown in Figure 26.

Cyclone Funnel

x 2

Adapter

Figure 27. Installing drum lid connecting plates

on drum lid.

33. Attach collection lid handle to cyclone funnel

adapter and drum lid connecting plates with

3

⁄8"-16 x 1" hex bolts, (8) 3⁄8" flat washers,

(4)
and (4)

3

⁄8"-16 lock nuts (see Figure 28).

Cyclone

x 4

Funnel

Adapter

Drum Lid

Handle

Connecting Plate

(1 of 2)

Figure 28. Collection lid handle attached to

connecting plate and adapter.

Drum Lid

Springs

Figure 26. Installing cyclone funnel adapter.

-12-

. While holding assembly in place, move col-

34

lection drum assembly under cyclone assem­bly. Press cyclone funnel adapter and springs
down to fit under cyclone funnel.

G0440HEP Update (Mfd. Since 12/20)

35. Align mounting holes of cyclone funnel and
cyclone funnel adapter then attach with (4)

3

⁄8"-16 x 1" hex bolts, (8) 3⁄8" thin flat washers,

and (4)

3

⁄8"-16 lock nuts (see Figure 29).

39. Attach handle hook base to lower stand

3

brace above handle with (2)

3

bolts, (4)

⁄8" flat washers, and (2) 3⁄8"-16 lock

⁄8"-16 x 1" hex

nuts (see Figure 31).

Cyclone

Funnel

Cyclone

Adapter

Funnel

x 4

Figure 29. Cyclone funnel attached to adapter.

. Remove collection drum from under lid, and

36

secure hex bolts from Step 31 with (2)

3

⁄8"-16

lock nuts.

IMPORTANT: DO NOT overtighten. Only

tighten lock nuts until they are flush with bot­tom of hex bolts.

. Move collection drum back under lid.

37

. Connect bottom of cyclone funnel to collec-

38

tion drum lid with 9" flexible hose and (2) 9"
hose clamps (see Figure 30).

Handle Hook Bracket

x 2

Lower Stand Brace

Figure 31. Handle hook bracket attached to

lower stand brace.

40. Attach handle hook to base with (1) 3⁄8"-16 x

3

1" hex bolt, (2)

⁄8" flat washers, and (1) 3⁄8"-16

lock nut (see Figure 32).

Note: Do not tighten nut completely to allow

hook to move.

Handle Hook

Bracket

Handle Hook

Cyclone

Funnel

Drum Lid

Figure 30. Cyclone funnel connected to drum lid

with flexible hose (35 gallon capacity shown and

stand removed for clarity).

G0440HEP Update (Mfd. Since 12/20)

Figure 32. Handle hook attached to hook

bracket.

41.

Connect vacuum hose to collection drum

vacuum port with (1

) 1 1⁄4" hose clamp (see

Figure 33).

Figure 33. Connecting vacuum hose.

-13-

42. Secure vacuum hose inside upper and lower
stand legs with (2) U-shaped clips (see

Figure 34).

Figure 34. Securing vacuum hose to stand legs.

Mount switch on stand, as shown in Figure

43.
35, with (3)

washers, and (3)

3

⁄8"-16 x 3⁄4" hex bolts, (6) 3⁄8" flat

3

⁄8"-16 hex nuts.

Note: Hand-held remote control uses IR

(infrared) to communicate with control box
receiver port, and must have direct line-of­sight to control box face. Locate control box
with this in mind.

Place pressure gauge in hole on switch

44.
bracket from front (see Figure 35).

45. Secure pressure gauge to bracket with pres-

sure gauge mounting bracket, (2) pre-installed
M3-.5 x 42 slotted set screws, and (2) pre­installed M3-.5 hex nuts (see Figure 36).

Connect other end of air hose to output on

46.

back of pressure gauge (see Figure 36).

Note: Output is marked with plus sign (+).

Pressure

Gauge

x 2

Pressure Gauge

Air Hose

Mounting Bracket

Figure 36. Pressure gauge secured to bracket

with air hose connected.

47. Slip filter collection bag around opening

under canister filter and secure with metal
bag clamp (see Figure 37).

Pressure Gauge

Hole

x 3

Figure 35. Example of switch mounted to stand.

-14-

Bag Clamp

Filter

Collection Bag

Figure 37. Example of filter collection bag

secured to filter.

48. Once Test Run from Page 25 of owner's

manual is complete, use 7" dust clamp to
secure woodworking machine dust hose to
inlet port.

G0440HEP Update (Mfd. Since 12/20)

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.

The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.

In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will
then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of
the carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

To
you can
applicable information for

take advantage of this warranty, you must register it at https://www.grizzly.com/forms/warranty, or

scan the QR code below to be automatically directed to our warranty registration page. Enter all

the product.

WARRANTY

MODEL G0440HEP

2 HP DUAL-FILTRATION HEPA

CYCLONE DUST COLLECTOR

MANUAL INSERT

(For owner's manual revised October, 2013)

The Model G0440HEP is the same machine as the Model G0440 except for the dual-filtration HEPA filter
system and the included stand. Except for the differences noted in this insert, all other content in the Model
G0440/G0441 owner's manual applies to this machine.

: To reduce the risk of serious injury, you MUST read and understand this insert—and

the entire Model G0440/G0441 manual—BEFORE assembling, installing, or operating this machine!

If you have any further questions about this manual insert or the differences between the Model G0440HEP
and the Model G0440, contact our Technical Support at [phone] or email [e-mail].

COPYRIGHT © FEBRUARY, 2015 BY GRIZZLY INDUSTRIAL, INC. REVISED NOVEMBER, 2017 (AB)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

(FOR MODELS MANUFACTURED SINCE 11/17) #BB17222 PRINTED IN TAIWAN

V2.11.17

Inventory

The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.

If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.

Inventory (Figure 1) Qty

A. Intake Cylinder ........................................... 1

B. Cyclone Funnel .......................................... 1

C. Intake Barrel ............................................... 1

D. Canister/Drum Collection Bags ......... 1 Each

E. Motor/Blower Housing Assembly ............... 1

F. Collection Drum Lid .................................... 1

G. Collection Drum .......................................... 1

H. Hose Clamps 9" ......................................... 2

I. Clear Flexible Hose 9" x 8" ........................ 1

J. Collection Drum Seal ................................. 1

K. Foam Tape Roll 3 x 6mm .......................... 1

L. Hardware Box (Drum)

—Phillips Head Screws #10-24 x

—Hex Nuts #10-24 ..................................... 6

—Drum Latches ......................................... 3

—Roll of Foam Tape 5 x 50mm ................. 1

M. Hardware Box (Casters)

—Casters ................................................... 4

3

—Hex Nuts
—Lock Washers
—Flat Washers

⁄8"-16 ....................................... 4

3

⁄8" .................................... 4

3

⁄8" ...................................... 8

N. Hardware Box

5

—Hex Bolts
—Hex Bolts
—Flat Washers
—Hex Nuts

⁄16"-18 x 1" ............................ 20

5

⁄16"-18 x 3⁄4" ........................... 20

5

⁄16" ................................... 52

5

⁄16"-18 .................................... 12

O. Barrel Gaskets ............................................ 2

P. Outlet Gaskets ............................................ 2

Q. HEPA Canister Filter Assembly ................. 1

R. Filter Adapter .............................................. 1

1

S. Hose Clamps 1
T. Vacuum Hose 1

⁄4" ...................................... 2

1

⁄4" x 98" ............................ 1

U. Collection Drum Vacuum Ring ................... 1

V. Cyclone Vacuum Tube ............................... 1

3

⁄8" .......... 6

A

B

C

E

D

F

I

G

J

H

N

Q

O

K

L

M

P

R

S

-2-

T

U

Figure 1. Model G0440HEP inventory.

Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0440HEP (Mfd. Since 11/17)

V

Stand Box Contents (Figure 2) Qty

A. Lower Stand Legs ...................................... 4

B. Upper Stand Legs ...................................... 4

C. Upper Stand Braces ................................... 4

D. Lower Stand Braces ................................... 4

E. Collector Mounting Brackets ...................... 4

F. Hardware Bags

3

—Hex Bolts
—Flat Washers
—Lock Nuts
—Hex Bolts
—Hex Bolts
—Flat Washers
—Flat Washers
—Lock Nuts
—Lock Nuts
—Hex Nuts

⁄8"-16 x 1" ............................... 8

3

⁄8" ................................... 16

3

⁄8"-16 ..................................... 8

5

⁄16"-18 x 1" ............................. 8

3

⁄8"-16 x 3⁄4" ............................ 67

5

⁄16" .................................. 16

3

⁄8" ................................. 134

5

⁄16"-18 .................................... 8

3

⁄8"-16 ................................... 64

3

⁄8"-16 ...................................... 3

—Vacuum Hose Clips ................................ 2

NOTICE

If you cannot find an item on this list, care­fully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpack­ing or they are pre-installed at the factory.

A

B

C

E

D

Figure 2. Contents of stand box.

F

Model G0440HEP (Mfd. Since 11/17)

-3-

MACHINE DATA

SHEET

Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]

MODEL G0440HEP 2 HP DUAL‐FILTRATION HEPA

CYCLONE DUST COLLECTOR

Product Dimensions:

Weight.............................................................................................................................................................. 410 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 55-1/4 x 33 x 92 in.

Footprint (Length x Width)..................................................................................................................... 55-1/4 x 33 in.

Shipping Dimensions:

Carton #1

Type............................................................................................................................ Cardboard Box on Pallet

Content................................................................................................................................................. Machine

Weight.................................................................................................................................................... 300 lbs.

Length x Width x Height............................................................................................................. 54 x 28 x 33 in.

Carton #2

Type........................................................................................................................................... Cardboard Box

Content............................................................................................................................ HEPA Filter Cartridge

Weight...................................................................................................................................................... 83 lbs.

Length x Width x Height............................................................................................................. 45 x 19 x 31 in.

Carton #3

Type........................................................................................................................................... Cardboard Box

Content............................................................................................................................... HEPA Filter Adapter

Weight...................................................................................................................................................... 19 lbs.

Length x Width x Height............................................................................................................. 33 x 14 x 11 in.

Carton #4

Type........................................................................................................................................... Cardboard Box

Content...................................................................................................................................................... Stand

Weight...................................................................................................................................................... 74 lbs.

Length x Width x Height............................................................................................................... 36 x 14 x 7 in.

Electrical:

Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz

Full-Load Current Rating........................................................................................................................................ 14A

Minimum Circuit Size.............................................................................................................................................. 20A

Connection Type........................................................................................... Permanent (Hardwire to Shutoff Switch)

Switch Type......................................................................... Remote Control Magnetic Switch w/Overload Protection

-4-

Motors:

Main

Horsepower................................................................................................................................................ 2 HP

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 14A

Speed................................................................................................................................................ 3450 RPM

Type.................................................................................................. TEFC Capacitor-Start Induction (Class F)

Power Transfer ............................................................................................................................... Direct Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0440HEP (Mfd. Since 11/17)

Main Specifications:

Operation

Dust Collector Type.......................................................................................................... Two-Stage (Cyclone)

Approved Dust Types................................................................................................................................ Wood

Filter Type.......................................................................................................................... Cartridge and HEPA

Airflow Performance..................................................................................................... 1354 CFM @ 2.5 in. SP

Max Static Pressure (at 0 CFM)............................................................................................................. 10.4 in.

Main Inlet Size............................................................................................................................................. 7 in.

Inlet Adapter Included.................................................................................................................................... No

Machine Collection Capacity At One Time....................................................................................................... 2

Maximum Material Collection Capacity................................................................................................ 4.7 cu. ft.

Filtration Rating................................................................................................................ 99.97% @ 0.3 Micron

Filter Surface Area................................................................................................................................ 96 sq. ft.

Bag Information

Number of Lower Bags..................................................................................................................................... 1

Lower Bag Diameter............................................................................................................................ 15-3/4 in.

Canister Information

Number of Canister Filters................................................................................................................................ 1

Canister Filter Diameter....................................................................................................................... 15-3/4 in.

Canister Filter Length.......................................................................................................................... 46-3/4 in.

Collection Drum Size......................................................................................................................... 35 Gallons

Impeller Information

Impeller Type...................................................................................................................................... Radial Fin

Impeller Size........................................................................................................................................ 14-1/2 in.

Construction

Lower Bag...................................................................................................................................... Clear Plastic

Canister............................................................................................................................ Spun Bond Polyester

Frame....................................................................................................................... Steel Sheet Metal (14 ga.)

Impeller....................................................................................................................................................... Steel

Paint Type/Finish....................................................................................................................... Powder Coated

Blower Housing......................................................................................................................... 11-Gauge Steel

Body.......................................................................................................................................... 14-Gauge Steel

Collection Drum.......................................................................................................................................... Steel

Other Specifications:

Country of Origin .............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ............................................................................................................. 4 Hours

Serial Number Location .................................................................................................................................. ID Label

Sound Rating ............................................................................................................................................. 78 – 82 dB

ISO 9001 Factory .................................................................................................................................................. Yes

Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes

Model G0440HEP (Mfd. Since 11/17)

-5-

Assembly

The HEPA cyclones are assembled largely the
same way as the regular cyclones but with the
HEPA filter components being installed in place of
the regular canister filter assembly. To assemble
your HEPA cyclone, open the Assembly section
in the Owner's Manual and follow those steps only
when specified below.

There are two options to consider when assem­bling your HEPA cyclone. You can assemble it
with the included stand, or if shop space is limited,
you can mount it to the wall by purchasing the
optional T27325 Wall-Mount Adapter Kit.

Figure 3. Initial assembly of upper stand legs

connected to lower stand braces.

2. Attach the upper stand braces to the assem-

3

bly, using (16)
flat washers, and (16)

⁄8"-16 x 3⁄4" hex bolts, (32) 3⁄8"

3

⁄8"-16 lock nuts (see

Figure 4).

To ensure the integrity of the HEPA filtration
system and prevent fine dust from leaking
out before it reaches the filters, we strongly
recommend using a general-purpose sili­cone sealant on all mating surfaces dur­ing the assembly process. For those com­ponents assembled with a rubber gasket
between them, apply the sealant evenly on
both sides of the gasket before assembly.

Assembling with Stand

Tools Needed: Qty

Wrenches or Sockets
Wrenches or Sockets

90° Square ........................................................ 1

Strong Helpers for Lifting ...........................2 or 3

To assemble the dust collector:

1. Connect the upper stand legs with the lower

braces using (16)

3

⁄8" flat washers, and (16) 3⁄8"-16 lock nuts

(see Figure 3)—only finger-tighten for now.

9

⁄16" .................................. 2

1

⁄2" ................................... 2

3

⁄8"-16 x 3⁄4" hex bolts, (32)

Higher

Mounting

Position

Lower

Mounting

Position

Figure 4. Upper braces to stand assembly.

3. Flip stand assembly upside down and install

3

the lower legs using (24)

3

bolts, (48)

⁄8" flat washers, and (24) 3⁄8"-16

⁄8"-16 x 3⁄4" hex

lock nuts (see Figure 5).

-6-

Figure 5. Lower legs on stand assembly.

Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0440HEP (Mfd. Since 11/17)

4. Square up the stand, as shown in Figure 6,
and tighten all the bolts.

90° Square

Intake

Cylinder

Motor/Blower

Housing

Thread

Locker

Figure 6. Squaring stand assembly before

tightening stand hardware.

5. Place foam seal tape on the intake barrel,
intake cylinder, cyclone barrel, and outlet
port, as shown in Figure 7.

Foam Tape

Figure 7. Seal tape stuck on necessary

components.

6. Place the motor/blower housing on a large
piece of cardboard to prevent scratches.

7. Attach the intake cylinder to the bottom of the

5

housing, as shown in Figure 8, using (4)

3

18 x
(4)

⁄4" hex bolts, (4) 5⁄16" flat washers, and

5

⁄16"-18 lock nuts.

⁄16"-

Note: Because this part of the dust collector

is not accessible after assembly, consider
using Medium Strength Blue Thread Locker
(Grizzly Model T21854) on the bolts that
secure the intake cylinder to the motor/blower
housing assembly to ensure that the fasten­ers won't come loose with vibration.

Figure 8. Intake cylinder attached to the bottom

of motor housing.

8. Attach the intake barrel to the blower hous-

5

ing, as shown in Figure 9, with (12)

3

⁄4" hex bolts, (12) 5⁄16" flat washers, and (12)

5

⁄16"-18 lock nuts.

⁄16"-18 x

Intake
Barrel

Figure 9. Securing blower on intake barrel.

9. Attach the cyclone funnel to the intake barrel,

5

as shown in Figure 10, with (12)

5

hex bolts, (24)

⁄16" flat washers, and (12) 5⁄16"-

⁄16"-18 x 1"

18 lock nuts.

Note: At the places where you see 3 holes in

a row, only use the center hole for this step.
The two outside holes will be used in the next
step.

Model G0440HEP (Mfd. Since 11/17)

-7-

Cyclone

Funnel

Figure 10. Cyclone funnel attached to intake

barrel.

10. Attach the (4) collector mounting brackets to
the intake assembly, as shown in Figure 11,

5

using (8)

⁄16"-18 x 1" hex bolts, (16) flat wash-

ers, and (8) lock nuts.

Collector

Mounting

Bracket

Figure 11. Collector mounting brackets attached

to intake assembly.

11. Lay the stand assembly on its side, on a large
piece of cardboard to prevent scratches, and
slide the collector assembly into the stand
assembly.

12. Fasten the collector assembly to the stand

3

with (8)
washers, and (8)

⁄8"-16 x 1" hex bolts, (16) 3⁄8" flat

3

⁄8"-16 lock nuts, as shown

in Figure 12.

Figure 12. Collector assembly fastened to the

stand.

13. Pivot the dust collector upright by having

two or three strong helpers lift the motor end
while one person keeps the stand end from
sliding or rocking.

Figure 13. Lifting the assembly upright.

14. Pull off the front cover of the switch box,

remove the remote control and spare grom­mets, and push the front cover back on.

15. Mount the switch on the stand, as shown in

3

Figure 14, with (3)

3

⁄8"-16 lock nuts, and (6) 3⁄8" flat washers.

⁄8"-16 x 3⁄4" hex bolts, (3)

-8-

Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0440HEP (Mfd. Since 11/17)

Figure 14. Switch mounted to stand.

18. Attach rubber gasket to top of HEPA filter

housing (see Figure 16), then secure filter

5

adapter to housing using (8)

5

bolts and (8)

⁄16" flat washers.

⁄16" x 1" hex

Filter Adapter

Filter

Housing

x 8

Rubber
Gasket

16. Secure the vacuum hose inside the upper

and lower stand legs with the (2) U-shaped
clips (see Figure 15).

Figure 15. Securing the vacuum hose to the

stand legs.

17. Complete Step 10 from the G0440 Owner's
Manual (see Page 20).

Figure 16. Attaching filter adapter to filter

housing.

19. Attach rubber gasket to blower housing (see
Figure 17), then secure HEPA filter assem-

3

bly using (8)
nuts, and (16)

⁄8" x 1" hex bolts, (8) 3⁄8" hex

3

⁄8" flat washers.

Rubber Gasket

x 8

HEPA Filter

Assembly

Figure 17. Attaching HEPA filter assembly to

blower housing.

20. Follow assembly Steps 14–21 on Pages
22–24 in Owner's Manual to assemble collec-

tion drum.

Model G0440HEP (Mfd. Since 11/17)

-9-

21. Slip plastic collection bag around opening

under canister filter, and secure with metal
bag clamp (see Figure 18 below).

Plastic

Collection

Bag Clamp

Bag

Assembling with Wall-Mount Option

1. Follow Steps 1–5 in Assembly section,

beginning on Page 19 of Owner's Manual.
In Step 5, replace original intake barrel
brace with the extended brace provided with
T27325 Wall-Mount Adapter Kit for HEPA
Upgrade (see Figure 20).

Figure 18. Installing collection bag under HEPA

filter.

22. Double-check that all nuts and bolts are

tightened. Congratulations, the assembly is
complete. Proceed to Test Run on Page 25
in the Owners Manual.

Figure 20. Included with T27325 wall-mount kit.

2. Follow Steps 6–10 in Assembly section,
beginning on Page 20 of the Owner's Manual.

3. Attach adapter gasket and wall-mount adapt-

3

er using (8)
and (16)

⁄8" x 1" hex bolts, (8) 3⁄8" hex nuts,

3

⁄8" flat washers (see Figure 21).

Adapter

Gasket

x 8

Wall-Mount

Adapter

Figure 19. G0440HEP filter system completely

installed.

-10 -

Figure 21. Attaching wall-mount adapter.

Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0440HEP (Mfd. Since 11/17)

4. Attach rubber gasket to top of HEPA filter
housing (see Figure 22), then secure filter

5

adapter to housing using (8)

5

bolts and (8)

⁄16" flat washers.

⁄16" x 1" hex

Filter Adapter

Filter

Housing

x 8

Rubber
Gasket

Figure 22. Attaching filter adapter to filter

housing (wall-mount).

5. Attach rubber gasket to wall-mount adapter
(see Figure 23), then secure HEPA filter

3

assembly using (8)
hex nuts, and (16)

⁄8" x 1" hex bolts, (8) 3⁄8"

3

⁄8" flat washers.

7. Slip plastic collection bag around opening

under canister filter, and secure with metal
bag clamp (see Figure 24).

Plastic

Collection

Bag Clamp

Bag

Figure 24. Installing collection bag under HEPA

filter assembly.

x 8

HEPA Filter

Assembly

Rubber

Gasket

Figure 23. Attaching HEPA filter assembly to

wall-mount adapter.

6. Follow assembly Steps 14–2 on Pages
22–24 in Owner's Manual to assemble col-

lection drum.

8. Double-check that all nuts and bolts are

tightened. Congratulations, the assembly is
complete.

Model G0440HEP (Mfd. Since 11/17)

Figure 25. G0440HEP wall-mount filter system

completely installed.

-11-

Main

3-4

124

11

124

3-3

11

1-2

1-7

1-9

118

11

117

1-1

3-1
3-2

119

117

1-4

95

1-3

4

3

125

1-5

1-8

1-10

11

115

117

11

1-6

36

13

12

78

10

39

44

19

9

11

20

77

46

47

93

5

45

46

80

52A

231

8

6

84

82

81

T27325 Wall-Mount
Adapter Kit (Sold Separately)

222

62

2

220

21

226

23
24

6

83

232A

227

224

221

21

8

6

21

6

227

229

221

223

228

230-3

230-2

230

228-1

230-1

1

8

7

6

17

41

35

38

18

37

43

50

14

15

16

19

116

48

49

48

2

40

42

60

61

-12-

96

94

11

124

11

117

122

11

123

120

121

11

124

59

54

53

55

57

58

59

56

230-5

92

221

230-4

225

86

52

51

89

91

85

90

88

87

Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0440HEP (Mfd. Since 11/17)

34

Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0440HEP001 MOTOR 2HP 220V 1-PH 54 P0440HEP054 PHLP HD SCR 10-24 X 3/8
1-1 P0440HEP001-1 MOTOR FAN COVER 55 P0440HEP055 HEX NUT 10-24
1-2 P0440HEP001-2 MOTOR FAN 56 P0440HEP056 CASTER 2"
1-3 P0440HEP001-3 CAPACITOR COVER 57 P0440HEP057 HEX NUT 3/8-16
1-4 P0440HEP001-4 S CAPACITOR 300M 125V 1-3/4 X 3-3/8 58 P0440HEP058 LOCK WASHER 3/8
1-5 P0440HEP001-5 R CAPACITOR 50M 250V 1-5/8 X 3-1/2 59 P0440HEP059 FLAT WASHER 3/8
1-6 P0440HEP001-6 JUNCTION BOX 60 P0440HEP060 HEX BOLT 5/16-18 X 1
1-7 P0440HEP001-7 BALL BEARING 6205ZZ 61 P0440HEP061 FLAT WASHER 5/16
1-8 P0440HEP001-8 BALL BEARING 6203ZZ 62 P0440HEP062 SWITCH MOUNTING BRACKET
1-9 P0440HEP001-9 CONTACT PLATE 77 P0440HEP077 EXT TOOTH WASHER 3/8
1-10 P0440HEP001-10 CENTRIFUGAL SWITCH 3450 78 P0440HEP078 MOTOR MOUNT GASKET
2 P0440HEP002 MOTOR CORD 12G 3C 80 P0440HEP080 CYCLONE VACUUM TUBE
3 P0440HEP003 REMOTE MAG SWITCH 220V 81 P0440HEP081 FLAT WASHER 5/16
3-1 P0440HEP003-1 CONTACTOR NHD C-12D 220V 82 P0440HEP082 HEX BOLT 5/16-18 X 3/4
3-2 P0440HEP003-2 OL RELAY NHD NTH-14 11-14A 83 P0440HEP083 TUBE PLUG 1-1/4"
3-3 P0440HEP003-3 CIRCUIT BOARD 220V W/TRANSFORMER 84 P0440HEP084 FOAM TAPE 3 X 6 X 300MM
3-4 P0440HEP003-4 ON/OFF SWITCH 110V/220V 85 P0440HEP085 VACUUM HOSE 1-1/4" X 98"
4 P0440HEP004 REMOTE CONTROLLER 86 P0440HEP086 COLLECTION DRUM VACUUM TUBE
5 P0440HEP005 HEX BOLT 3/8-16 X 1-1/2 87 P0440HEP087 FLAT WASHER 5/16
6 P0440HEP006 FLAT WASHER 3/8 88 P0440HEP088 HEX BOLT 5/16-18 X 3/4
7 P0440HEP007 LOCK WASHER 3/8 89 P0440HEP089 HOSE CLAMP 1-1/4"
8 P0440HEP008 HEX NUT 3/8-16 90 P0440HEP090 TUBE PLUG 1-1/4"
9 P0440HEP009 BLOWER COVER 91 P0440HEP091 FOAM TAPE 3 X 6 X 300MM
10 P0440HEP010 HEX BOLT 3/8-16 X 1 92 P0440HEP092 COLLECTION DRUM VACUUM RING
11 P0440HEP011 FLAT WASHER 3/8 93 P0440HEP093 DRUM COLLECTION BAG 640 X 1000MM
12 P0440HEP012 LOCK WASHER 3/8 94 P0440HEP094 JUNCTION BOX
13 P0440HEP013 HEX NUT 3/8-16 95 P0440HEP095 JUNCTION BOX CORD 12G 3C 12"
14 P0440HEP014 IMPELLER 14-1/2" 96 P0440HEP096 GROUNDING WIRE 12G 6" (GREEN)
15 P0440HEP015 IMPELLER FENDER WASHER 3/8 115 P0440HEP115 MOUNTING BRACKET
16 P0440HEP016 HEX BOLT 3/8-16 X 1 LH 116 P0440HEP116 LOCK NUT 5/16-18
17 P0440HEP017 FOAM TAPE 3 X 6 X 1600MM 117 P0440HEP117 LOCK NUT 3/8-16
18 P0440HEP018 BLOWER HOUSING 118 P0440HEP118 UPPER STAND BRACE
19 P0440HEP019 FLAT WASHER 5/16 119 P0440HEP119 UPPER STAND LEG
20 P0440HEP020 HEX BOLT 5/16-18 X 3/4 120 P0440HEP120 LOWER STAND BRACE
21 P0440HEP021 OUTLET GASKET 306 X 226MM 121 P0440HEP121 LOWER STAND LEG
23 P0440HEP023 HEX BOLT 5/16-18 X 1 122 P0440HEP122 STAND SWITCH BRACKET
24 P0440HEP024 FLAT WASHER 5/16 123 P0440HEP123 VACUUM HOSE CLIP 2-1/2"
34 P0440HEP034 PLASTIC BAG 470 X 600MM 124 P0440HEP124 HEX BOLT 3/8-16 X 3/4
35 P0440HEP035 FOAM TAPE 3 X 6 X 1600MM 125 P0440HEP125 HEX BOLT 3/8-16 X 1
36 P0440HEP036 INTAKE CYLINDER 10" 220 P0440HEP220 INTAKE BARREL BRACE, EXTENDED
37 P0440HEP037 FLAT WASHER 5/16 221 P0440HEP221 FLAT WASHER 1/4
38 P0440HEP038 HEX BOLT 5/16-18 X 3/4 222 P0440HEP222 WALL MOUNT ADAPTER
39 P0440HEP039 BARREL GASKET 584MM DIA. 223 P0440HEP223 TAP SCREW M4 X 12
40 P0440HEP040 INTAKE BARREL 20" 224 P0440HEP224 PHLP HD SCR 1/4-20 X 3/4
41 P0440HEP041 HEX BOLT 5/16-18 X 3/4 225 P0440HEP225 HEX NUT 1/4-20
42 P0440HEP042 FLAT WASHER 5/16 226 P0440HEP226 FILTER ADAPTER
43 P0440HEP043 BARREL GASKET 584MM DIA. 227 P0440HEP227 HEX BOLT 3/8-16 X 1
44 P0440HEP044 CYCLONE FUNNEL 20" 228 P0440HEP228 PULL WIRE RAIL COVER
45 P0440HEP045 HEX BOLT 5/16-18 X 1 228-1 P0440HEP228-1 PULL WIRE
46 P0440HEP046 FLAT WASHER 5/16 229 P0440HEP229 HEX BOLT 1/4-20 X 3/4
47 P0440HEP047 HEX NUT 5/16-18 230 P0440HEP230 HEPA FILTER HOUSING
48 P0440HEP048 HOSE CLAMP 9" 230-1 P0440HEP230-1 HEPA OUTER FILTER
49 P0440HEP049 CLEAR FLEX PIPE 9" X 200MM 230-2 P0440HEP230-2 HEPA FILTER 289 X 595 X 292MM
50 P0440HEP050 COLLECTION DRUM LID 230-3 P0440HEP230-3 HEPA FILTER CAGE 289 X 595, GREEN
51 P0440HEP051 DRUM SEAL TYPE-T 2.1M 230-4 P0440HEP230-4 BAG CLAMP 445MM
52A P0440HEP052A COLLECTION DRUM ASSY 35GAL 230-5 P0440HEP230-5 HEPA FILTER BOTTOM PLATE
52 P0440HEP052 COLLECTION DRUM 35GAL 231 P0440HEP231 DRUM LID PVC RUBBER SEAL 2M
53 P0440HEP053 DRUM LID LATCH ASSEMBLY 232A P0440HEP232A HEPA FILTER KIT

Model G0440HEP (Mfd. Since 11/17)

-13-

G0440HEP Labels & Cosmetics

304

303

305

302

306

307

308

310

309

311

312

313

314

301

315

REF PART # DESCRIPTION REF PART # DESCRIPTION

301 P0440HEP301 REMOTE CONTROL LABEL 309 P0440HEP309 ELECTRICITY LABEL 1.4W X 1.2H
302 P0440HEP302 CONTROL PANEL LABEL 310 P0440HEP310 EAR PROTECTION LABEL 1.5W X 2.5H
303 P0440HEP303 MODEL NUMBER LABEL 311 P0440HEP311 MACHINE ID LABEL CSA
304 P0440HEP304 HANDS/DUST COLLECTOR OUTLET LABEL 312 P0440HEP312 GRIZZLY GREEN TOUCH-UP PAINT
305 P0440HEP305 READ MANUAL LABEL 2W X 3.3H 313 P0440HEP313 RETURN RED HANDLE LABEL
306 P0440HEP306 GLASSES/RESPIRATOR DC LABEL 314 P0440HEP314 GRIZZLY PUTTY TOUCH-UP PAINT
307 P0440HEP307 MOTOR WARNING LABEL 315 P0440HEP315 GRIZZLY.COM LABEL
308 P0440HEP308 MOTOR SPEC LABEL

-14-

Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0440HEP (Mfd. Since 11/17)

MODEL G0440/G0441

2 HP & 3 HP

CYCLONE DUST COLLECTORS

OWNER'S MANUAL

(For models manufactured since 03/12)

Model G0441 Shown

With Optional Stand

COPYRIGHT © APRIL, 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED OCTOBER, 2013 (TS)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR7027 PRINTED IN TAIWAN

V6 .10.13

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Machine Description ...................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

G0440 Machine Data Sheet .......................... 4

G0441 Machine Data Sheet .......................... 6

SECTION 1: SAFETY ....................................... 8

Safety Instructions for Machinery .................. 8

Additional Safety for Dust Collectors ........... 10

SECTION 2: POWER SUPPLY ...................... 11

Availability .................................................. 11

Full-Load Current Rating ........................... 11

Circuit Requirements ................................. 11

G0440 Circuit Requirements ..................... 11

G0441 Circuit Requirements ..................... 11

Connection Type ....................................... 12

Grounding Instructions .............................. 12

Extension Cords ........................................ 12

SECTION 3: SETUP ....................................... 13

Unpacking .................................................... 13

Needed for Setup ......................................... 13

G0440 Inventory .......................................... 14

G0441 Inventory .......................................... 15

Site Considerations ...................................... 16

Wall Mounting .............................................. 17

Materials Needed for Standard Wood

Framed Walls ............................................ 17

Materials Needed for Concrete/Masonry

Wall ............................................................ 18

Assembly ..................................................... 19

Test Run ...................................................... 25

SECTION 4: DESIGNING THE SYSTEM ....... 26

General ........................................................ 26

Duct Material ................................................ 26

Metal Duct ................................................. 27

Flexible Duct .............................................. 27

System Design ............................................. 28

Step 1. Decide Who Will Design ............... 28

Step 2. Sketch Your Shop Layout ............. 28

Step 3. Sketch a Basic Duct Layout .......... 28

Step 4. Determine Required CFMs ........... 29

Determining Main Line Duct Size .............. 30

Determining Branch Line Duct Size .......... 30

Planning Drop Downs ................................ 30

Multiple Dust Ports .................................... 31

Two Machines on Same Branch Line ....... 31

Calculating Duct Resistance ..................... 31

Example Materials List .............................. 33

System Grounding ....................................... 34

SECTION 5: OPERATIONS ........................... 35

Remote Control ............................................ 35

General ........................................................ 35

SECTION 6: ACCESSORIES ......................... 36

SECTION 7: MAINTENANCE ......................... 38

Emptying Drum ............................................ 38

Cleaning Filter .............................................. 38

Rinsing Filter ................................................ 38

Removing/Replacing Filter ........................... 39

SECTION 8: SERVICE ................................... 41

Troubleshooting ........................................... 41

SECTION 9: WIRING ...................................... 42

Wiring Safety Instructions ............................ 42

G0440 Wiring Diagram ................................ 43

G0441 Wiring Diagram ................................ 44

G0440/G0441 Electrical Components ......... 45

SECTION 10: PARTS ..................................... 46

G0440 Main ................................................. 46

G0441 Main ................................................. 48

WARRANTY AND RETURNS ........................ 53

INTRODUCTION

We are proud to provide a high-quality owner’s
manual with your new machine!

We

instruc­tions, specifications, drawings, and photographs
contained inside. Sometimes we make mistakes,
but

also

means that

you receive
will be slightly different than what is shown in
the manual

If you find this to be the case, and the difference
between the manual and machine leaves you
confused about a procedure
for an updated version. W

manuals

and

www.grizzly.com

Alternatively, you can call our Technical Support
for help. Before calling, please write down the

Manufacture Date

stamped
into the machine ID label (see below). This infor­mation helps us determine if updated documenta­tion is available for your machine.

We stand behind our machines. If you have
any questions or need help, use the information
below to contact us. Before contacting, please get
the serial number and manufacture date of your
machine. This will help us help you faster.

We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.

Machine Description

The Model G0440/G0441 is a 2-stage cyclone
wood dust collector capable of collecting dust
from multiple machines running simultaneously.

Cyclonic action separates the heavy dust and
chips from the fine particles and drops them into
the steel collection drum. Any remaining fine dust
travels past the impeller and is trapped by the
pleated cartridge filter. With the use of the cable
and pulley system on the outside of the filter
assembly, the caked dust is brushed down into
the collection bag.

The machine is controlled by the remote magnetic
switch mounted to it or by the IR remote control­ler—each control includes timer options.

Contact Info

Manual Accuracy

made every effort to be exact with the

our policy of continuous improvement

sometimes the machine

.

, check our website

e post current

manual updates for free on our website at

.

and Serial Number

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: [phone]

Email: [e-mail]

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [e-mail]

Manufacture Date

Serial Number

-2-

Model G0440/G0441 (Mfg. Since 03/12)

Identification

Inlet
Port

Remote

Magnetic Switch

Optional

Stand

Blower

Housing

Motor

Canister

Filter Assembly

Figure 1. Identification (Model G0441 shown with optional stand).

Model G0440/G0441 (Mfg. Since 03/12)

Vacuum

Hose

Collection

Drum

To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.

-3-

MACHINE DATA

SHEET

Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]

MODEL G0440 2 HP CYCLONE DUST COLLECTOR

Product Dimensions:

Weight.............................................................................................................................................................. 287 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 59 x 38 x 93-1/2 in.

Footprint (Length x Width)............................................................................................................... 32-1/2 x 32-7/8 in.

Shipping Dimensions:

Carton #1

Type........................................................................................................................................... Cardboard Box

Content................................................................................................................................................. Machine

Weight.................................................................................................................................................... 314 lbs.

Length x Width x Height............................................................................................................. 54 x 28 x 35 in.

Must Ship Upright......................................................................................................................................... Yes

Carton #2

Type........................................................................................................................................... Cardboard Box

Content......................................................................................................................................... Canister Filter

Weight...................................................................................................................................................... 38 lbs.

Length x Width x Height............................................................................................................. 49 x 18 x 18 in.

Must Ship Upright.......................................................................................................................................... No

Electrical:

Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 220V

Full-Load Current Rating........................................................................................................................................ 14A

Minimum Circuit Size.............................................................................................................................................. 20A

Connection Type......................................................................................................................... Permanent Hardwire

Switch Type......................................................................... Remote Control Magnetic Switch w/Overload Protection

-4-

Motors:

Main

Type.................................................................................................. TEFC Capacitor-Start Induction (Class F)

Horsepower................................................................................................................................................ 2 HP

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 14A

Speed................................................................................................................................................ 3450 RPM

Power Transfer ............................................................................................................................... Direct Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Model G0440/G0441 (Mfg. Since 03/12)

Main Specifications:

Operation

Bag Information

Canister Information

Impeller Information

Dust Collector Type.......................................................................................................... Two-Stage (Cyclone)

Approved Dust Types................................................................................................................................ Wood

Filter Type............................................................................................................................... Pleated Cartridge

Airflow Capacity............................................................................................................ 1354 CFM @ 2.5 in. SP

Max Static Pressure (at 0 CFM)............................................................................................................. 10.4 in.

Main Inlet Size............................................................................................................................................. 7 in.

Inlet Adapter Included.................................................................................................................................... No

Machine Collection Capacity At One Time....................................................................................... 3 Machines

Maximum Material Collection Capacity................................................................................................ 4.7 cu. ft.

Filtration Rating............................................................................................................................ 0.2 – 2 Micron

Filter Surface Area................................................................................................................................ 96 sq. ft.

No of Lower Bags............................................................................................................................................. 1

Lower Bag Diameter............................................................................................................................ 15-3/4 in.

No of Canister Filters........................................................................................................................................ 1

Canister Filter Diameter....................................................................................................................... 15-3/4 in.

Canister Filter Length.......................................................................................................................... 46-3/4 in.

Collection Drum Size......................................................................................................................... 35 Gallons

Impeller Type...................................................................................................................................... Radial Fin

Impeller Size........................................................................................................................................ 14-1/2 in.

Construction

Lower Bag...................................................................................................................................... Clear Plastic

Canister............................................................................................................................ Spun Bond Polyester

Frame....................................................................................................................... Steel Sheet Metal (14 ga.)

Impeller....................................................................................................................................................... Steel

Paint........................................................................................................................................... Powder Coated

Blower Housing......................................................................................................................... 11 Gauge Steel

Body.......................................................................................................................................... 14 Gauge Steel

Collection Drum..................................................................................................................................... Steel

Other

Optional Stand......................................................................................................................................... H7499

Other Specifications:

Country Of Origin ............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ............................................................................................................. 3 Hours

Serial Number Location .................................................................................................................................. ID Label

Sound Rating ............................................................................................................................................. 83 – 85 dB

ISO 9001 Factory .................................................................................................................................................... No

CSA Certified ......................................................................................................................................................... Yes

Awards ....................................................................................................... American Woodworker Editor's Pick 2006

Model G0440/G0441 (Mfg. Since 03/12)

-5-

G0441 Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]

MODEL G0441 3 HP CYCLONE DUST COLLECTOR

Product Dimensions:

Weight.............................................................................................................................................................. 347 lbs.

Width (side-to-side) x Depth (front-to-back) x Height............................................................. 60-1/4 x 38-1/2 x 109 in.

Footprint (Length x Width)............................................................................................................... 32-7/8 x 32-7/8 in.

Shipping Dimensions:

Carton #1

Type........................................................................................................................................... Cardboard Box

Content................................................................................................................................................. Machine

Weight.................................................................................................................................................... 354 lbs.

Length x Width x Height............................................................................................................. 53 x 28 x 34 in.

Must Ship Upright......................................................................................................................................... Yes

Carton #2

Type........................................................................................................................................... Cardboard Box

Content......................................................................................................................................... Canister Filter

Weight...................................................................................................................................................... 46 lbs.

Length x Width x Height............................................................................................................. 49 x 22 x 22 in.

Must Ship Upright.......................................................................................................................................... No

Electrical:

Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 220V

Full-Load Current Rating........................................................................................................................................ 22A

Minimum Circuit Size.............................................................................................................................................. 40A

Connection Type.......................................................................................................................... Permanent Hardwire

Switch Type......................................................................... Remote Control Magnetic Switch w/Overload Protection

Motors:

Main

Type.................................................................................................. TEFC Capacitor-Start Induction (Class F)

Horsepower................................................................................................................................................ 3 HP

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 22A

Speed................................................................................................................................................ 3450 RPM

Power Transfer ............................................................................................................................... Direct Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

-6-

Model G0440/G0441 (Mfg. Since 03/12)

Main Specifications:

Operation

Bag Information

Canister Information

Impeller Information

Dust Collector Type.......................................................................................................... Two-Stage (Cyclone)

Approved Dust Types................................................................................................................................ Wood

Filter Type............................................................................................................................... Pleated Cartridge

Airflow Capacity............................................................................................................ 1654 CFM @ 2.0 in. SP

Max Static Pressure (at 0 CFM)............................................................................................................. 14.2 in.

Main Inlet Size............................................................................................................................................. 8 in.

Inlet Adapter Included.................................................................................................................................... No

Machine Collection Capacity At One Time....................................................................................................... 3

Maximum Material Collection Capacity................................................................................................ 7.4 cu. ft.

Filtration Rating............................................................................................................................ 0.2 – 2 Micron

Filter Surface Area.............................................................................................................................. 113 sq. ft.

No of Lower Bags............................................................................................................................................. 1

Lower Bag Diameter............................................................................................................................ 19-3/4 in.

No of Canister Filters........................................................................................................................................ 1

Canister Filter Diameter................................................................................................................... 19-11/16 in.

Canister Filter Length.......................................................................................................................... 46-1/4 in.

Collection Drum Size......................................................................................................................... 55 Gallons

Impeller Type...................................................................................................................................... Radial Fin

Impeller Size........................................................................................................................................ 15-1/2 in.

Construction

Lower Bag...................................................................................................................................... Clear Plastic

Canister............................................................................................................................ Spun Bond Polyester

Frame....................................................................................................................... Steel Sheet Metal (14 ga.)

Impeller....................................................................................................................................................... Steel

Paint........................................................................................................................................... Powder Coated

Blower Housing......................................................................................................................... 11 Gauge Steel

Body.......................................................................................................................................... 14 Gauge Steel

Collection Drum..................................................................................................................................... Steel

Other

Optional Stand......................................................................................................................................... H7509

Other Specifications:

Country Of Origin ............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ............................................................................................................. 3 Hours

Serial Number Location .................................................................................................................................. ID Label

Sound Rating ............................................................................................................................................. 83 – 85 dB

ISO 9001 Factory .................................................................................................................................................... No

CSA Certified ......................................................................................................................................................... Yes

Awards ....................................................................................................... American Woodworker Editor's Pick 2006

Model G0440/G0441 (Mfg. Since 03/12)

-7-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are not approved safety glasses.

Always discon-

-8-

Model G0440/G0441 (Mfg. Since 03/12)



WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or

coverlong hair.Wear non-slip footwearto avoid
accidentalslips,whichcouldcauselossofwork­piececontrol.

hAzARdOus dusT. Dust created while using
machinery may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazardsassociatedwitheachworkpiecematerial,
andalwayswearaNIOSH-approvedrespiratorto
reduceyourrisk.

hEARING PROTECTION. Always wear hear­ing protection when operating or observing loud

machinery. Extended exposure to this noise

withouthearing protection can cause permanent

hearingloss.

REMOVE AdJusTING TOOLs. Tools left on

machinery can become dangerous projectiles

uponstartup.Neverleavechuckkeys,wrenches,

or any other tools on machine. Always verify

removalbeforestarting!

INTENdEd usAGE. Only use machine for its

intendedpurposeand nevermakemodifications

not approved by Grizzly. Modifying machine or

using it differently than intended may result in

malfunctionormechanicalfailurethatcanleadto

seriouspersonalinjuryordeath!

AWKWARd POsITIONs. Keep proper footing

andbalanceatalltimeswhenoperatingmachine.

Donotoverreach!Avoidawkwardhandpositions

that make workpiece control difficult or increase

the

riskofaccidentalinjury.

ChILdREN & BYsTANdERs. Keepchildrenand

bystandersatasafedistancefromtheworkarea.

Stopusingmachineiftheybecomeadistraction.

FORCING MAChINERY.Donot forcemachine.
Itwill do the job safer and betterat the rate for
whichitwasdesigned.

NEVER sTANd ON MAChINE. Serious injury
may occur if machine is tipped or if the cutting
toolisunintentionallycontacted.

sTABLE MAChINE. Unexpectedmovementdur­ing operation greatly increases risk of injury or
lossofcontrol.Beforestarting,verifymachineis
stableandmobilebase(ifused)islocked.

usE RECOMMENdEd ACCEssORIEs.Consult
thisowner’smanualorthemanufacturerforrec­ommended accessories. Using improper acces­sorieswillincreasetheriskofseriousinjury.

uNATTENdEd OPERATION. To reduce the
risk of accidental injury, turn machine off and
ensure all moving parts completely stop before
walking away. Never leave machine running
whileunattended.

MAINTAIN WITh CARE.Followallmaintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is
leadingtoseriouspersonalinjuryordeath.

ChECK dAMAGEd PARTs. Regularly inspect
machine for any condition that may affect safe
operation.Immediatelyrepairorreplacedamaged
ormis-adjustedpartsbeforeoperatingmachine.

MAINTAIN POWER CORds. When disconnect­ing cord-connected machines from power, grab
andpulltheplug—NOTthecord.Pullingthecord
may damage the wires inside. Do not handle
cord/plugwithwethands.Avoidcorddamageby
keepingitawayfromheatedsurfaces,hightraffic
areas,harshchemicals,andwet/damplocations.

 improperly maintained could malfunction,

GuARds & COVERs.Guardsandcoversreduce

accidental contact with moving parts or flying

debris. Make sure they are properly installed,

undamaged,andworkingcorrectly.

Model G0440/G0441 (Mfg. Since 03/12)

EXPERIENCING dIFFICuLT I Es. If at any time
youexperiencedifficultiesperformingtheintend­edoperation,stopusingthemachine!Contactour
TechnicalSupportat(570)546-9663.

-9-

Additional Safety for Dust Collectors

INTENDED USE. This dust collector is designed

for collecting wood dust and chips from wood-

working machines. DO NOT use it to collect

metal, dirt, drywall, asbestos, lead paint, silica, liq-

uids, aerosols, biohazards, or explosive materials.

Collecting the wrong materials can result in seri-

ous inhalation hazards, fire, or machine damage.

HAZARDOUS DUST. Dust created while using

machinery may cause cancer, birth defects, or

long-term respiratory damage. Be aware of dust

hazards associated with each workpiece material,

and always wear a NIOSH-approved respirator to

reduce your risk.

WEAR A RESPIRATOR. Fine dust that is too

small to be caught in the filter will be blown into

the ambient air during operation. To reduce your

risk of respiratory damage from this fine dust,

always wear a NIOSH approved respirator during

operation and for a short time after. Also, never

collect dust from any type of hazardous material.

IMPELLER HAZARDS. All objects collected by

this machine can strike the rotating impeller. DO

NOT place hands, hair, clothing, or tools near the

open inlet during operation. The powerful suction

could easily pull them into the impeller, which will

cause serious personal injury or damage to the

machine. Always keep small animals and children

away from open dust collection inlets.

DISCONNECTING POWER SUPPLY. Turn the

switch OFF, disconnect the dust collector from

the power supply, and allow the impeller to come

to a complete stop before leaving the machine

unattended or doing any service, cleaning, main-

tenance, or adjustments.

REGULAR CLEANING. Regularly check/empty

the collection bags or drum to avoid the buildup

of fine dust that can increase the risk of fire. Make

sure to regularly clean the surrounding area where

the machine is operated—excessive dust buildup

on overhead lights, heaters, electrical panels, or

other heat sources will increase the risk of fire.

SUSPENDED DUST PARTICLES AND IGNITION
SOURCES. DO NOT operate the dust collector in

areas where explosion risks are high. Areas of
high risk include, but are not limited to, areas near
pilot lights, open flames, or other ignition sources.

AVOIDING SPARKS. Avoid collecting steel frag­ments or stones. These items can produce sparks
when they strike the impeller, which can smol­der in wood dust for a long time before a fire is
detected. If you accidentally cut into wood con­taining tramp metal (nails, staples, spikes, etc.),
immediately turn OFF the dust collector, discon­nect it from power, and wait for the impeller to
stop—then empty the collection container into an
approved airtight metal container.

OPERATING LOCATION. To reduce respira­tory exposure to fine dust, locate permanently
installed dust collectors away from the working
area or in another room. DO NOT place the dust
collector where it can be exposed to rain or mois­ture—exposure to water creates a shock hazard
and will reduce the life of the machine.

FIRE SUPPRESSION. Only operate the dust col­lector in locations that contain a fire suppression
system or have a fire extinguisher nearby.

STATIC ELECTRICITY. Plastic dust lines gener­ate high amounts of static electricity as dust chips
pass through them. Although rare, sparks caused
by static electricity can cause explosions or fire.
To reduce this risk, make sure all dust lines are
thoroughly grounded by using a grounding wire.

EMPTYING DUST. When emptying dust from the
collection container, wear a respirator and safety
glasses. Empty dust away from ignition sources
and into an approved container.

DUST ALLERGIES. Dust from certain woods will
cause an allergic reaction. Always make sure you
know what type of wood dust you are exposed to
in the event that this happens.

-10 -

Model G0440/G0441 (Mfg. Since 03/12)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrican or
qualified service personnel in accordance with all
applicable codes and standards.

For your own safety and protection of

Note: The circuit requirements listed in this man­ual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where mul­tiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.

A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power sup­ply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a 220V
power supply circuit that has a verified ground and
meets the following requirements:

This machine is prewired to operate on a 220V
power supply circuit that has a verified ground and
meets the following requirements:

The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.

The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.

If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over­loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the requirements in the following section.

Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power

Availability Circuit Requirements

property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.

supply.

Full-Load Current Rating

G0440 Full-Load Current Rating ....... 14 Amps

G0441 Full-Load Current Rating ....... 22 Amps

Model G0440/G0441 (Mfg. Since 03/12)

G0440 Circuit Requirements

Nominal Voltage .............................. 220V/240V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Circuit Rating ...................................... 20 Amps

G0441 Circuit Requirements

Nominal Voltage .............................. 220V/240V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Circuit Rating ...................................... 40 Amps

-11-

Since this machine must be permanently con­nected to the power supply, an extension cord
cannot be used.

Connection Type

A permanently connected (hardwired) power sup­ply is typically installed with wires running through
mounted and secured conduit. A disconnecting
means, such as a locking switch (see following

Figure

to be disconnected (isolated) from the power
supply when required. This installation must be
performed by an electrician in accordance with all
applicable electrical codes and ordinances.

In the event of a malfunction or breakdown,
grounding provides a path of least resistance
for electrical current to reduce the risk of electric
shock. A permanently connected machine must
be connected to a grounded metal permanent wir­ing system; or to a system having an equipment­grounding conductor. All grounds must be verified
and rated for the electrical requirements of the
machine. Improper grounding can increase the
risk of electric shock!

), must be provided to allow the machine

Locking

Disconnect Switch

Power

Source

Ground

Grounding Instructions

Machine

ConduitConduit

Ground

Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.

Extension Cords

Figure 1. Typical setup of a permanently

connected machine.

-12-

Model G0440/G0441 (Mfg. Since 03/12)

SECTION 3: SETUP

Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover any damage, please call us immediately

at [phone]

Save the containers and all packing materials for
possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi­tion of your shipment, inventory the contents.

Keep children and pets away
from plastic bags or packing
materials shipped with this

Unpacking

This machine presents
serious injury hazards
to untrained users. Read
through this entire manu­al to become familiar with
the controls and opera­tions before starting the
machine!

Wear safety glasses dur­ing the entire setup pro­cess!

for advice.

This machine and its com­ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.

SUFFOCATION HAZARD!

machine. Discard immediately.

Needed for Setup

The following are needed to complete the setup
process, but are not included with your machine:

Description Qty

• Assistants for Lifting Help ........................... 2

• Optional Power Lifting Equipment .............. 1

• Wrench or Socket

• Wrench or Socket

• Phillips Screwdriver #2 ............................... 1

• Mounting Hardware (Page 18) ... As Needed

• Medium-Strength Thread Locking

Compound ........................................1 Bottle

1

⁄2 " ................................. 2

9

⁄16" ................................ 2

Model G0440/G0441 (Mfg. Since 03/12)

-13-

G0440 Inventory

The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.

If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.

B

C

A

Inventory (Figure 2) Qty

A. Intake Cylinder ........................................... 1

B. Cyclone Funnel .......................................... 1

C. Intake Barrel ............................................... 1

D. Canister/Drum Collection Bags ......... 1 Each

E. Gray Flexible Hose 7" X 32" ...................... 1

F. Motor/Blower Housing Assembly ............... 1

G. Collection Drum Lid .................................... 1

H. Collection Drum .......................................... 1

I. Collection Drum Seal ................................. 1

J. Clear Flexible Hose 9" x 8" ........................ 1

K. Hose Clamps 9" ......................................... 2

L. Outlet Port .................................................. 1

M. Filter L-Braces ............................................ 2

N. Foam Tape Roll 3 x 6mm .......................... 1

O. Hose Clamps 7" ......................................... 3

P. Hardware Box

3

—Phillips Head Screws #10-24 x

⁄8" .......... 6

—Hex Nuts #10-24 ..................................... 6

—Drum Latches ......................................... 3

—Roll of Foam Tape 3 x 15mm ................. 1

Q. Hardware Box

5

—Hex Bolts
—Hex Bolts
—Flat Washers
—Fender Washers
—Hex Nuts

⁄16"-18 x 1" ............................ 22

5

⁄16"-18 x 3⁄4" ........................... 24

5

⁄16" .................................. 64

5

5

⁄16"-18 .................................... 22

⁄16" ............................... 4

R. Hardware Box

—Casters ................................................... 4

3

—Hex Nuts
—Lock Washers
—Flat Washers

⁄8"-16 ....................................... 4

3

⁄8" .................................... 4

3

⁄8" ..................................... 8

S. Wall Mount Brace ....................................... 1

T. Barrel Gaskets ............................................ 2

U. Brace Gaskets ............................................ 2

V. Outlet Gasket ............................................. 1

W. Canister Filter Assembly ............................ 1

1

X. Hose Clamps 1
Y. Vacuum Hose 1

Z. Collection Drum Vacuum Ring ................... 1

⁄4" ...................................... 2

1

⁄4" x 98" ............................ 1

AA. Cyclone Vacuum Tube ............................... 1

-14-

E

D

G

J

K

L

N

P

Q

O

R

S

U

T

V

X

Z

Y

Figure 2. Model G0440 inventory.

Model G0440/G0441 (Mfg. Since 03/12)

F

H

I

M

W

AA

G0441 Inventory

The following is a description of the main compo­nents shipped with your machine. Lay the compo­nents out to inventory them.

B

C

A

Inventory: (Figure 3) Qty

A. Intake Cylinder ........................................... 1

B. Cyclone Funnel .......................................... 1

C. Intake Barrel ............................................... 1

D. Canister/Drum Collection Bags ......... 1 Each

E. Gray Flexible Hose 8" x 20" ....................... 1

F. Motor/Blower Housing Assembly ............... 1

G. Upper Collection Drum ............................... 1

H. Muffler ........................................................ 1

I. Gray Flexible Hose 8" x 5" ......................... 1

J. Lower Collection Drum ............................... 1

K. Clear Flexible Hose 9" x 13"....................... 1

L. Hose Clamps 9" ......................................... 2

M. Collection Drum Lid .................................... 1

N. Collection Drum Seal ................................. 1

O. Outlet Port .................................................. 1

P. Filter L-Braces ............................................ 2

Q. Foam Tape Roll 3 x 6mm .......................... 1

R. Hose Clamps 8" ......................................... 5

S. Hardware Box

3

—Phillips Head Screws #10-24 x

⁄8" ........ 12

—Hex Nuts #10-24 ................................... 12

—Drum Latches ......................................... 3

—Roll of Foam Tape 3 x 15mm ................. 1

T. Hardware Box

5

—Hex Bolts
—Hex Bolts
—Flat Washers
—Fender Washers
—Hex Nuts

⁄16"-18 x 1" ............................ 24

5

⁄16"-18 x 3⁄4" ........................... 24

5

⁄16" .................................. 68

5

5

⁄16"-18 .................................... 24

⁄16" ............................... 4

U. Hardware Box

—Casters ................................................... 4

3

—Hex Nuts
—Lock Washers
—Flat Washers

⁄8"-16 ....................................... 4

3

⁄8" .................................... 4

3

⁄8" ..................................... 8

V. Wall Mount Brace ....................................... 1

W. Barrel Gaskets ............................................ 2

X. Brace Gaskets ............................................ 2

Y. Outlet Gasket ............................................. 1

Z. Canister Filter Assembly ............................ 1

1

AA. Hose Clamps 1
AB. Vacuum Hose 1

⁄4" ...................................... 2

1

⁄4" x 98" ............................ 1

AC. Collection Drum Vacuum Ring ................... 1

AD. Cyclone Vacuum Tube ............................... 1

E

D

G

H

I

K

L

N

O

Q

S

T

U

X

W

Y

AA

AC

AB

Figure 3. Model G0441 inventory.

F

J

M

P

R

V

Z

AD

Model G0440/G0441 (Mfg. Since 03/12)

-15-

Site Considerations

Weight Load

Physical Environment

Place this machine near an existing power source.

Shadows, glare, or strobe effects that may distract

Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the main­tenance and service described in this manual.

See below for required space allocation.

Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.

The physical environment where the machine is
operated is important for safe operation and lon­gevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20–95% (non-condensing); or the
environment is subject to vibration, shocks, or
bumps.

Electrical Installation

Make sure all power cords are protected from
traffic, material handling, moisture, chemicals,
or other hazards. Make sure to leave access to
a means of disconnecting the power source or
engaging a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate
enough that operations can be performed safely.

or impede the operator must be eliminated.

-16 -

G0440

321⁄2"

931⁄2"

327⁄8"

59"

38"

581⁄2"

Figure 4. Minimum working clearances.

601⁄4"

327⁄8"

G0441

109"

327⁄8"

Model G0440/G0441 (Mfg. Since 03/12)

381⁄2"

62"

Wall Mounting

Before mounting, make sure you locate your dust
collector away from any open flames or potential
ignition sources, as fine dust can easily ignite.

If you are mounting your dust collector to a wood
framed wall, you must build and install the wall
mounting boards described below to support the
heavy weight of the dust collector.

If you are mounting your dust collector to a con­crete or masonry wall, skip to Page 18.

Materials Needed for Standard Wood
Framed Walls

• 2x12 Board 36" Long for Wall Mounting ..... 1

• 2x6 Board 36" Long for Wall Mounting ...... 1

• Level 4' ....................................................... 1

• Pencil .......................................................... 1

• Measuring Tape .......................................... 1

• Lag Bolts

• Flat Washers

• Lag Bolts

• Flat Washers

• Drill ............................................................. 1

• Drill Bit

• Drill Bit

• Stud Finder ................................................. 1

3

⁄8" x 5" (board/wall) .................... 1

3

⁄8" (board/wall) ................... 16

1

⁄2 " x 2" (machine/board) ...........8*

1

⁄2 " (machine/board) ............8*

1

⁄4" (for 3⁄8" predrill) .......................... 1

3

⁄8" (for 1⁄2 " predrill) ......................... 1

Wood Framed Walls, G0440

= Lag Bolts
= Lag Bolts, Countersunk

36"

1

3

⁄2"

2x12 Board

1

⁄2"

3

813⁄4"

1

⁄2"

12

2x6 Board

Ground

Wall StudWall Stud Wall Stud

Figure 5. G0440 wall mounting board layout.

Wood Framed Walls, G0441

= Lag Bolts
= Lag Bolts, Countersunk

36"

*Two of these fastener sets will be used

in mounting the intake barrel brace dur­ing assembly.

To mount the motor/impeller housing to a
wood framed wall:

1. Secure the wall mounting boards to your wall,

using the applicable layout diagrams for your
machine and wall type (see Figures 5–6).

Model G0440/G0441 (Mfg. Since 03/12)

1

3

⁄2"

2x12 Board

1

⁄2"

813⁄4"

3

or

1

⁄8"

97

for

12

1

⁄2"

Double

Barrel

2x6 Board

Ground

Wall StudWall Stud Wall Stud

Figure 6. G0441 wall mounting board layout.

-17-

2. Copy the mounting hole layout pattern from
the motor housing (see Figures 7–8) to your
wall mounting board, making sure the Top
Row Mounting Hole Height is correct for
your dust collector.

Use these measurements for hole

placement when mounting the

Model G0440.

Top Row Mounting Hole Height

201⁄2"

1

10

80"

Floor

⁄4"

73⁄4"

G0440 Motor Housing

Top Row Mounting Hole Height = 80"

101⁄4"

Figure 7. G0440 wall mounting layout.

Use these measurements for hole

placement when mounting the

Model G0441.

20"

10"10"

80"

73⁄4"

G0441 Motor Housing

or

5

⁄8"

95

Single-Barrel Top Row
Mounting Hole Height = 80"

Floor

Double-Barrel Top Row
Mounting Hole Height = 95"

Figure 8. G0441 wall mounting layout.

1

3. Tighten

⁄2" lag bolts into the mounting loca­tions so they do not poke out more than
from the mounting board to the top of the
head, but leave them out enough to slide the
housing over. This will prepare you for the
mounting instructions described in Assembly
on Page 19.

Ø0.55"

Ø0.55"

1

⁄2"

Wall Stud Centers

Figure 9. Board fastened to wall and ready for

G0440 motor/blower housing assembly.

Materials Needed for Concrete/
Masonry Wall

• Concrete Anchor Stud 1⁄2 " x 23⁄4" ...............8*

• Hex Nuts

• Flat Washers

• Hammer Drill .............................................. 1

• Masonry Drill Bit

• Level 4' ....................................................... 1

• Pencil .......................................................... 1

• Measuring Tape .......................................... 1

*Two of these fastener sets will be used

in mounting the intake barrel brace during
assembly.

To mount the motor/impeller housing to a
concrete or masonry wall:

1. Copy the mounting hole layout pattern from

the motor housing to your wall, making sure
the Top Row Mounting Hole Height (see
Figures 7–8) is correct for your dust collec­tor.

2. Mount the anchor studs to the wall in the

mounting hole locations for the motor/impel­ler housing. This will prepare you for the
mounting instructions described in Assembly
on Page 19.

1

⁄2 " .............................................. 8*

1

⁄2 " ........................................ 8*

1

⁄2 " ................................... 1

-18-

Model G0440/G0441 (Mfg. Since 03/12)

Assembly

get help from other people

HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,

and use a fork lift (or other
lifting equipment) rated for
weight of this machine.

To assemble dust collector:

3. Attach the intake cylinder to the bottom of the

housing, as shown in Figure 11, using (4)

5

⁄16"-18 x 3⁄4" hex bolts and (4) 5⁄16" flat wash-

ers.

Note: Because this part of the dust collector

will not be accessible after assembly, con­sider using medium strength thread locking
compound on the bolts that secure the intake
cylinder to the motor/blower housing assem­bly. This added measure will ensure that the
fasteners will not come loose from vibration.

1. With the help of assistants or power lifting

equipment, secure the motor/blower housing
assembly onto the hardware you mounted in
the Wall Mounting section.

2. Attach the 3 x 6mm foam tape to the top of
the intake cylinder, as shown in Figure 10.

Foam Tape

Intake

Cylinder

Figure 10. Foam tape stuck on intake cylinder.

Motor

Housing

Intake

Cylinder

Figure 11. Attaching intake cylinder to the

bottom of motor housing.

4. Temporarily attach the intake barrel to the

housing with a barrel gasket in between, as

5

shown in Figure 12, using (4)

5

hex bolts and (4)

⁄16" flat washers—and only

⁄16"-18 x 3⁄4"

snug the bolts, rather than fully tighten them.

Gasket Here

Model G0440/G0441 (Mfg. Since 03/12)

Intake Barrel

Figure 12. Securing blower on intake barrel.

-19 -

5. Place the intake barrel brace in position
and mark the location of the mounting holes
(shown in Figure 13) with a small pencil, nail,
or push pin.

Mounting

Hole

Locations

Figure 13. Intake barrel brace positioned to

mark the mounting holes.

6. Remove the intake barrel you temporar­ily attached in Step 4, drill holes where you
marked in Step 5, and loosely install the wall
mount brace to the wall with the remaining
fasteners from the Wall Mounting proce­dure.

5

7. Use the (12)

5

⁄16" flat washers to re-install the intake bar-

⁄16"-18 x 3⁄4" hex bolts and (12)

rel to the housing with a barrel gasket in
between, as shown in Figure 12 on the previ­ous page.

Note: When installing the two bolts above

the intake port, use duct tape on the bottom
of your wrench to hold the bolts in place, as
shown in Figure 14, to start the bolts easier.

8. Attach the cyclone funnel to the intake barrel

with a barrel gasket between them, as shown

5

in Figure 15, using (12)

5

⁄16" flat washers, and (12) 5⁄16"-18 hex

(24)

⁄16"-18 x 1" hex bolts,

nuts; also secure the wall mounting brace to
the lip of the intake barrel/funnel assembly
with the same hardware.

Note: At the places where you see 3 holes in

a row, only use the center hole for this step.
The two outside holes are only designed for
use with the optional stand.

Barrel

Gasket Here

Figure 15. Cyclone funnel attached to intake

barrel.

9. Tighten the wall mounting brace to the wall.

10. Attach the cyclone vacuum tube to the

5

cyclone funnel with (4)

5

and (4)

⁄16" flat washers (see Figure 16).

⁄16"-18 x 3⁄4" hex bolts

Figure 14. Using tape on wrench in tight spot.

-20-

Figure 16. Cyclone vacuum tube and hose

attachment.

Model G0440/G0441 (Mfg. Since 03/12)

11. Attach the outlet port and filter L-braces to
the blower housing with the outlet gasket
between the outlet port and the housing, as

5

shown in Figures 17–18, using (8)

5

1" hex bolts, (16)

5

⁄16"-18 hex nuts.

⁄16" flat washers, and (8)

⁄16"-18 x

Note: On the G0441, one of the braces

attaches directly to the housing with the fol-

5

lowing extra hardware: (2)

5

bolts, (4)

⁄16" flat washers, and (2) 5⁄16"-18 hex

⁄16"-18 x 1" hex

nuts.

12. Mount the filter to the L-braces with the brace
gaskets between them, as shown in Figure

5

19, using (4)

5

⁄16" fender washers.

⁄16"-18 x 3⁄4" hex bolts and (4)

Brace Gasket Here

Figure 19. Mounting filters to the braces.

13. Model G0440:

Figure 17. Model G0440 outlet port and filter

L-braces installed.

a. Apply the 3 x 15mm foam tape to

the edges of the outlet port and the
canister adapter, as shown in Figure 20.

Foam

Tape

Figure 20. Foam tape applied to the outlet port

and canister adapter (Model G0440).

Outlet Gasket Here

Figure 18. Model G0441 outlet port and filter

L-braces installed.

Model G0440/G0441 (Mfg. Since 03/12)

-21-

b. Connect the gray flexible hose from

the outlet port to the canister adapter
and secure it in place with the two 7"
hose clamps, as shown in Figure 21.

b. Attach the 8" x 5" gray flexible hose

between the canister adapter and
the muffler with two 8" hose clamps,
then attach the 8" x 20" gray flexible
hose between the muffler and the
outlet port with the remaining two 8"
hose clamps (see Figure 23).

Note: It may be necessary to reposition the

canister L-braces down one bolt hole or
shorten the length of the longer piece of flex­ible hose to accommodate the bend in the
hose.

Muffler

Hose

Clamps

Figure 21. Gray hose properly installed (Model

G0440).

Model G0441:

a. Apply the 3 x 15mm foam tape to

the lips of the outlet port, canister
adapter, and both ends of the muf­fler, as shown in Figure 22.

Foam

Tape

Figure 23. Muffler properly positioned between

the two gray flexible hoses (Model G0441).

14. Attach the casters to the bottom of the lower
collection drum, as shown in Figure 24, using

3

the (4)
and (4)

⁄8"-16 hex nuts, (8) 3⁄8" flat washers,

3

⁄8" lock washers included in the box

with the casters.

Foam

Tape

Figure 22. Foam tape applied to upper

components (Model G0441).

-22-

Figure 24. Casters attached to the lower

collection drum.

Model G0440/G0441 (Mfg. Since 03/12)

Note—For the Model G0441 Only: If you

plan to keep your machine under an 8' ceil­ing, skip Step 15.

15. Model G0441: Connect the upper and lower

collection drums together and secure them
with the included metal clamp and provided
fasteners, as shown in Figure 25.

Fasteners

Figure 26. Installing drum latches on collector

drum.

17. Place the collection drum vacuum ring on the
bottom of the collection drum (see Figure 27).

Note: During operation, this ring and the

vacuum connection to the cyclone funnel will
prevent the collection bag from collapsing.

Figure 25. Installing metal clamp around

collection drum.

16. Install the drum latches, as shown in Figure

3

26, with the (6) #10-24 x

⁄8" Phillips head
screws and (6) #10-24 hex nuts included in
the box with the drum latches. Make sure the
hex nuts are on the outside of the drum so
that they will not snag the plastic collection
bag.

Note—For the Model G0441 Only: If you

are using the collection drum at full height,
use the extra (6) #10-24 Phillips head screws
and hex nuts provided to plug the lower latch
mounting holes.

Figure 27. Inserting collection drum vacuum

ring.

Model G0440/G0441 (Mfg. Since 03/12)

-23-

18. Insert the rubber seal over the top lip of the

collection drum rim. Pay special attention
to the direction of the seal, as shown in the

Figure 28.

Tip: To keep the seal in place, you can use

an adhesive applied to the rubber seal at
approximately 1" intervals.

Seal

Optional

Adhesive

Drum

Rim

Figure 28. Installing canister seal.

20. Move the collector drum under the dust col-

lector and connect it to the cyclone funnel
with the clear flexible hose and the two 9"
hose clamps, as shown in Figure 30.

Figure 30. Drum attached to cyclone funnel with

clear 9" hose.

19. Insert the larger of the plastic collection bags

into the collection drum, place the lid on the
collection drum and hook the latch over the
lid, as shown in Figure 29, then clamp it in
place.

Figure 29. Latch hooked over lid for clamping.

21. Connect the vacuum hose to the cyclone fun-

nel and collection drum vacuum tubes with

1

⁄4" hose clamps (see Figure 31).

(2) 1

Figure 31. Connecting the vacuum hose.

-24-

Model G0440/G0441 (Mfg. Since 03/12)

22. Fit the plastic canister collection bag over

the bottom of the canister filter and clamp in
place with the metal bag clamp, as shown in
Figure 32.

Bag

Clamp

Figure 32. Plastic collection bag clamped in

place under filter.

Test Run

Once the assembly is complete, test run your
machine to make sure it runs properly and is
ready for regular operation.

If, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review the
Troubleshooting on Page 41.

If you still cannot remedy a problem, contact our
Tech Support at [phone] for assistance.

To test run the machine:

1. Make sure you have read the safety instruc-

tions at the beginning of the manual and that
the machine is setup properly.

23. Mount the switch on the funnel, as shown in
Figure 33, with the (2)

5

⁄16" flat washers, and (2) 5⁄16"-18 hex nuts.

(4)

Figure 33. Switch mounted to funnel.

5

⁄16"-18 x 1" hex bolts,

2. Make sure all tools and objects used during

setup are cleared away from the machine.

3. Press the ON/OFF button to turn the machine

ON.

4. Listen to and watch for abnormal noises or

actions. The machine should run smoothly
with little or no vibration or rubbing noises.

— Strange or unusual noises should be inves-

tigated and corrected before operating the
machine further. Always disconnect the
machine from power when investigating or
correcting potential problems.

5. Press the TIMER button and cycle through

each of the times to make sure the lights illu­minate on the switch.

6. Press the TIMER on the remote control and

cycle through each of the times in the same
manner as Step 5.

Model G0440/G0441 (Mfg. Since 03/12)

7. Press the ON/OFF button on the remote con-

trol to make sure it is working properly.

-25-

SECTION 4: DESIGNING THE

You have many choices regarding main line and
branch line duct material. For best results, use
metal duct for the main line and branch lines, then
use short lengths of flexible hose to connect each
machine to the branch lines.

Plastic duct is also a popular material for home
shops. However, be aware that there is a fire or
explosion hazard if plastic duct material is used
for dust collection without being grounded against
static electrical charge build-up. This topic will be
discussed later in this section. Another problem
with using plastic is that it is less efficient per foot
than metal.

electrical buildup that can

The popularity of plastic duct is due to the fact
that it is an economical and readily available
product. It is also simple to assemble and easily
sealed against air loss. The primary disadvantage
of plastic duct for dust collection is the inherent
danger of static electrical build-up.

SYSTEM

General

Always guard against stat­ic electrical build up by
grounding all dust collec­tion lines.

The Model G0440/G0441 works great as a central
system for a small shop or a dedicated dust col­lector for large production machines.

When installing the dust collector be sure to put
it in an out of the way location such as a corner
or separate room. The dust collector is capable of
collecting dust from up to three machines running
simultaneously. Grizzly offers a complete line of
dust collection accessories for setting up a sta­tionary system. Additionally, Grizzly offers a com­plete guide book entitled Dust Collection Basics.

Whatever system you choose, always make sure
there are no open flames or pilot lights in the
same room as the dust collector. There is a risk of
explosion if dust is dispersed into the air.

Duct Material

Plastic duct generates static

cause fire or shock. Properly
ground it to reduce this risk.

Plastic Duct

-26-

Figure 34. Examples of plastic ducting

components.

Model G0440/G0441 (Mfg. Since 03/12)

There are a number of options when it comes to
metal duct, but metal duct that is specially manu­factured for dust collection is the best choice.
When selecting your metal duct, choose high
quality metal duct with smooth welded internal
seams that will minimize airflow resistance. This
type of duct usually connects to other ducts
or elbows with a simple, self-sealing clamp, is
very quick and easy to assemble, and can be
readily dismantled and re-installed. This is espe­cially important if you ever need to change things
around in your shop or add more tools.

Avoid inferior metal duct that requires you to cut it
to length and snap it together. This type of duct is
time consuming to install because it requires you
to seal all the seams with silicone and screw the
components on the ends with sheet metal screws.
Another disadvantage is the rough internal seams
and crimped ends that unavoidably increase static
pressure loss.

There are also many kinds of pure plastic flexible
hose, such as non-perforated drainage type hose
and dryer vent hose. Drainage type hose, while
being economical, does not quite have the flex­ibility required for dust collection. The inside of the
duct is also deeply corrugated and can increase
the static pressure loss by as much as 50% over
smooth wall duct. Dryer vent hose, while being
completely flexible, is non-resistant to abrasion
and has a tendency to collapse in a negative
pressure system. We DO NOT recommend using
dryer vent hose in your dust collection system.

If using flex-hose, you should choose one of the
many types that are designed specifically for the
movement of solid particles, i.e. dust, grains,
and plastics. However, the cost of specifically
designed flexible duct can vary greatly. Grizzly
offers polyethylene hose, which is well suited for
the removal of particulate matter, especially saw­dust, since it is durable and completely flexible.
Polyethylene is also very economical and avail­able in a wide variety of diameters and lengths for
most applications.

Flexible hose is generally used for short runs,
small shops and at rigid duct-to-tool connections.
There are many different types of flex hose on
the market today. These are manufactured from
materials such as polyethylene, PVC, cloth hose
dipped in rubber and even metal, including steel
and aluminum.

The superior choice here is metal flex hose that is
designed to be flexible, yet be as smooth as pos­sible to reduce static pressure loss.

Metal Duct

Advantages of metal duct is its conductivity and
that it does not contribute to static electrical
charge build-up. However, static charges are still
produced when dust particles strike other dust
particles as they move through the duct. Since
metal duct is a conductor, it can be grounded quite
easily to dissipate any static electrical charges.

Figure 35. Examples of metal pipe and

components.

Flexible Duct

Model G0440/G0441 (Mfg. Since 03/12)

Figure 36. Example of flexible metal duct.

-27-

System Design

For the next step, sketch how you will connect
your machines to the dust collector. Consider
these general guidelines for an efficient system:

1.

should be placed nearest to the dust collector

2. Ideally, you should design the duct system to

have the shortest possible main line and sec-

layouts.

For most small-to-medium sized shops, you can
design and build the dust collection system your­self without hiring engineers or consultants. We
have included some basic information here to get
you started on a basic design.

If you have a large shop or plan to design a com­plicated system, we recommend doing additional
research beyond this manual or seeking the help
of an expert.

When designing a successful dust collection sys­tem, planning is the most important step. In this
step, sketch a basic layout of your shop, including
space requirements of different machines.

Before you get out your pencil and paper, we rec­ommend you visit our FREE Workshop Planner
available on our website at

Our
and easily design and print a basic shop layout.
Don't worry, non-Grizzly brand machines can be
substituted with Grizzly machines for layout pur­poses.

After you're finished, make sure to

save your layout for later modification.

Your sketch only needs the basic details of the
shop layout, similar to
ing all your current/planned machines and your
planned placement of the dust collector

Step 1. Decide Who Will Design

Step 2. Sketch Your Shop Layout

Step 3. Sketch a Basic Duct Layout

Machines that produce the most saw dust

(i.e. planers and sanders).

ondary branch ducts. See the figures below
for ideas of efficient versus inefficient duct

Branch

Line

Ducts

GOOD

Dust

Collector

www.grizzly.com.

Workshop Planner will allow you to quickly

Note:

the Figure below, includ-

Figure 37. Basic sketch of shop layout.

-28-

Dust

Collector

Main

Line Duct

Figure 38. Efficient duct layout.

.

BAD

Figure 39. Inefficient duct layout.

Model G0440/G0441 (Mfg. Since 03/12)

Dust

Collector

3. Directional changes should be kept to a mini-

mum. The more directional change fittings

4.

5.

6.

and less costly it will be.

Since each machine produces a different amount
of sawdust, the requirements for the minimum
amount of CFM to move that sawdust is unique
to the machine (for example, a planer produces
more sawdust than a table saw). Knowing this
required CFM is important to gauging which size
of duct to use.

Refer to the

below for a close estimation of
the airflow each machine requires. Keep in mind
that machines that generate the most sawdust
should be placed closest to the dust collector.
If the machine has multiple dust ports, the total
CFM required is the sum of all ports.

If the machine does not have a built-in dust port,
use

to determine which size of

dust port to install.

Table Saw

PlanerShaper

Write the required CFM for each machine on your
sketch, as shown in the figure below.

you use directly increases the overall resis­tance to airflow.

the following table

Gradual directional changes are more effi-

cient than sudden directional changes (i.e.
use the largest corner radius possible when
changing hose or pipe direction).

Each individual branch line should have a

blast gate immediately after the branch to
control suction from one machine to another.

The simpler the system, the more efficient

Step 4. Determine Required CFMs

Figure

Machine Average Dust Port Size

Table Saw ......................................................4"

Miter/Radial-Arm Saw ....................................2"

Jointer (6" and smaller) .................................4"

Jointer (8"-12") ............................................... 5"

Thickness Planer (13" and smaller) ............... 4"

Thickness Planer (14"-20") ............................ 6"

Shaper ...........................................................4"

Router (mounted to table) ..............................2"

Bandsaw ........................................................ 4"

Lathe ..............................................................4"

Disc Sander (12" and smaller) .......................2"

Disc Sander (13-18") ......................................4"

Belt Sander (6" and smaller) .........................2"

Belt Sander (7"-9") ........................................3"

Edge Sander (6" x 80" and smaller) ..............4"

Edge Sander (6" x 80" and larger) ................5"

Drum Sander (24" and smaller) ...............2 x 4"

Drum Sander (24" and larger) ................. 4 x 4"

Widebelt Sander (18" and smaller) ................ 5"

Widebelt Sander (24"-37" single head) ...2 x 6"
Widebelt Sander (24"-51" double head) ..5 x 4"

Figure 41. Dust port size and quantity per

average machine.

Machine

Dust Port Size

2" 98

2.5" 150

3" 220

4" 395

Figure 40. Approximate required airflow for

Model G0440/G0441 (Mfg. Since 03/12)

5" 614

6" 884

7" 1203

8" 1570

9" 1990

10" 2456

machines, based on dust port size.

Approximate

Required CFM

395

Sander

790395

Dust

Collector

614

-29-

Planer/

Moulder

Miter

Saw

98

220

Figure 42. CFM requirements labeled for each

Jointer

395

machine.

The general rule of thumb for a main line duct is
that the velocity of the airflow must not fall below
3500 FPM.

For small/medium sized shops, using the inlet size
of the dust collector as the main line duct size
will usually keep the air velocity above 3500 FPM
and, depending on your system, will allow you to
keep multiple branches open at one time.

Mark your drawing, as shown in the figure below,
but using the inlet size for your dust collector as
the main line.

The general rule of thumb for a branch line duct is
that the velocity of the airflow must not fall below
4000 FPM.

For small/medium sized shops, using the dust
port size from the machine as the branch line duct
size will achieve the correct velocity in most appli-
cations. However, if the dust port on the machine
is smaller than 4", make the branch line 4" and
neck the line down right before the dust port.

Note: Systems with powerful dust collectors work
better if multiple blast gates are left open. This
also allows you to run two machines at once.
Experiment with different combinations of blast
gates open/closed to find the best results for your
system.

Write your determined branch line sizes on your
drawing, as shown in the following Figure.

The general rule of thumb for a branch line duct is
that the velocity of the airflow must not fall below
4000 FPM.

For small/medium sized shops, using the dust
port size from the machine as the branch line duct
size will achieve the correct velocity in most appli­cations. However, if the dust port on the machine
is smaller than 4", make the branch line 4" and
neck the line down right before the dust port.

Note: Systems with powerful dust collectors work
better if multiple blast gates are left open. This
also allows you to run two machines at once.
Experiment with different combinations of blast
gates open/closed to find the best results for your
system.

Plan the drop downs for each machine, using
blast gates wherever possible to control airflow.

Determining Main Line Duct Size

Miter

Saw

98

Planer/

Moulder

Jointer Sander

395

5" 6" 7"

790395

Collector

Dust

Jointer Sander

395

395

Table Saw

395

4" 6"

614

PlanerShaper

Miter

Saw

98

Planer/

Moulder

4"

4"

5" 6" 7"

4" 4" 5"

220

Figure 44. Branch line duct sizes labeled.

Planning Drop Downs

790

Dust

Collector

220

395

Table Saw

614

PlanerShaper

Figure 43. Main line size labeled on sketch.

Determining Branch Line Duct Size

-30-

Rigid Pipe
(Main Line)

Clamp

Flex Pipe

Figure 45. Drop down setup.

Model G0440/G0441 (Mfg. Since 03/12)

Y Branch

To Planer

Elbow

Rigid Pipe

Blast Gate

In most small/medium shops it is only necessary
to calculate the line with the longest duct length or
the most fittings (operating under the assumption
that if the line with the highest resistance works,
the others will be fine).

To calculate the static pressure of any given
line in the system, follow these steps:

1.

the

2.

pressure loss given in the previous table.

Adding duct work, elbows, branches and any
other components to a duct line increases airflow
resistance (static pressure loss). This resistance
can be minimized by using rigid (smooth) pipe and
gradual curves, as opposed to flexible pipe and
90˚ elbows.

To help you think about this resistance, imagine
riding a bicycle in a tunnel that is an exact replica
of your duct work. If the inside of the tunnel is very
bumpy (flexible pipe) and has a lot of sharp turns
(90˚ elbows), it will take a lot more effort to travel
from one end to the other.

The purpose of calculating the resistance is to
determine if it is low enough from the machine to
the dust collector to meet the given CFM require­ment for the machine. Use the

to

calculate the resistance of duct work.

Multiple Dust Ports

If your machine has multiple dust ports, add the
total CFM given for each dust port size from
the table

Determine Required CFMs

closest
CFM
branch size
dust ports with matching duct sizes.

If two machines will connect to the same branch
line and both will operate at the same time, then
add the required CFM for each machine together
and
to determine the correct branch size

If both machines will never run at the same time,
reference the machine with the biggest dust port
in the table below and add blast gates after the

provided in the earlier subsection,

, then find the

in the table below to determine the correct

. Split the branch line just before the

Two Machines on Same Branch Line

find the closest total CFM in the table below

.

Duct

Dia.

2" 0.091 0.122 0.35 0.453

2.5" 0.08 0.107 0.306 0.397
3" 0.071 0.094 0.271 0.352
4" 0.057 0.075 0.215 0.28
5" 0.046 0.059 0.172 0.225
6" 0.037 0.047 0.136 0.18
7" 0.029 0.036 0.106 0.141
8" 0.023 0.027 0.08 0.108
9" 0.017 0.019 0.057 0.079

Approximate

Static Pressure

Loss Per Foot of

Rigid Pipe

Main

Lines

at 3500

FPM

Branch

Lines

at 4000

FPM

Approximate

Static Pressure

Loss Per Foot

of Flex Pipe

Main

Lines

at 3500

FPM

Branch

Lines

at 4000

FPM

Total CFM Branch Line Size

400 4"
500 4"
600 5"
700 5"
800 6"
900 6"

1000 6"

Calculating Duct Resistance

Model G0440/G0441 (Mfg. Since 03/12)

following tables

Fitting

Dia.

3" 0.47 0.235 0.282 0.188
4" 0.45 0.225 0.375 0.225
5" 0.531 0.266 0.354 0.236
6" 0.564 0.282 0.329 0.235
7" 0.468 0.234 0.324 0.216
8" 0.405 0.203 0.297 0.189

Figure 46. Static pressure loss tables.

Make a list of each size duct in the line,

including the length, and multiply those num­bers by the static pressure value given in
previous table.

List each type of elbow or branch and multiply

the quantity (if more than one) by the static

90˚

Elbow

45˚

Elbow

45˚

Wye(Y)

90˚

Wye(Y)

-31-

4. Total your list as shown in the example below

Always account for a seasoned filter,
so you don't end up with a system that only
works right when the filter is clean.

Note: When calculating static pressure loss

to determine if multiple lines can be left open
at the same time, only include the main line

3. Add the additional factors from the following-

table to your list.

5. Compare the total static pressure loss for that

DATA SHEET

12.0 13.0

—If the CFM for your static pressure loss is

below the requirement of the machine, then
that line will not effectively collect the dust.

loss. Some of the ways to do this include 1)
installing larger duct, 2) reducing amount of

dust port size, 4) moving machine closer to
dust collector to eliminate duct length, and

with 45˚ elbows.

line to the closest CFM given in Figure 50 for
your dust collector on Page 34.

Additional Factors Static Pressure

Seasoned (well used)

1"

Dust Collection Filter

Entry Loss at Large

2"

Machine Hood

Figure 47. Additional factors affecting static

pressure.

to come up with your overall static pressure
loss number for that line.

Note:

Main Line

6" Rigid Pipe (0.037) at 20' ................ 0.740

Branch Line

4" Rigid Pipe (0.075) at 10' ................ 0.750

4" Flex Pipe (0.28) at 5' ........................ 1.400

Elbows/Branches

6" 45˚ Y-Branch ................................ 0.329

4" 45˚ Elbow ........................................ 0.225

Example: A typical Data Sheet Performance

Curve is illustrated in Figure 49. Find 4.4 on

the Static Pressure axis (the amount of total
static pressure loss calculated in Figure 48),
then refer to the closest value on the CFM
axis—approximately 1120 CFM.

The 1120 CFM for the static pressure loss of

the line connected to the router is well above
the 220 CFM requirement of that machine.

Performance Curve

2500
2250
2000
1750
1500
1250
1000

750
500
250

0

0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0

CFM

1354

4.4 SP
Loss

STATIC PRESSURE (Inch/H2O)

Figure 49. CFM for static pressure loss of line

connected to a dust collector & router.

Closest

CFM

(1120)

Additional Factors

Seasoned Filter ................................ 1.000

Total Static Pressure Loss ................ 4.444

Figure 48. Totaling static pressure numbers.

— If the CFM for your static pressure loss

is above the requirement of the machine
connected to the end of that branch line,
then dust collection will most likely be
successful. Congratulations! You've just
designed your own dust system. Refer to
the Accessories section on Page 36 to
start buying the components necessary to
make your system a reality.

You must then modify some of the factors
in that line to reduce the static pressure

flexible duct used, 3) increasing machine

5) reducing 90˚ elbows or replacing them

-32-

Model G0440/G0441 (Mfg. Since 03/12)

G0440 Performance Curve

After the system is designed, create a materials
list of all the items you will need to build your dust
collection system. This will make it easy when it
comes time to purchase the materials.

Below is an example of some items that might be
needed. Refer to

for dust collection

components available through g rizzly.com.

2500
2250
2000
1750
1500
1250
1000

750
500
250

0

0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0

CFM

2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS
Max CFM Max SP HP Volts Inlet Impeller

1354 10.4 2 HP 220V 7" 14-1/2"

Restrictor Plate
Diameter (inch)

Static Pressure
(Inch/H2O)

CFM 1354 1266 1070 829 586 338

The airflow test probe is located 1.5x duct diameter upstream from
the air inlet. Test pipe length is a minimum of 10x duct diameter.

1354

STATIC PRESSURE (Inch/H2O)

7" 6" 5" 4" 3" 2"

2.5 3.2 5.1 7.8 9.2 10.0

Example Materials List

Accessories

Description Model Quantity

6" Rigid Pipe at 20' G7364 4
4" Rigid Pipe at 10' G6162 2

4" Flex Hose at 5' H7215 6

6" 45° Y-Branch G7353 6

4" 45° Elbow G6167 6

Figure 50. G0440 performance curve chart and

data.

G0441 Performance Curve

2500

2250

2000

1654

1750

1500

1250

1000

750

500

250

0

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0

CFM

2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS
Max CFM Max SP HP Volts Inlet Impeller

1654 14.2 3 HP 220V 8" 15-1/2"

Restrictor Plate
(inch)

Static Pressure
(Inch/H2O)

CFM 1654 1594 1466 1250 884 625 442

The airflow test probe is located 1.5x duct diameter upstream from
the air inlet. Test pipe length is a minimum of 10x duct diameter.

STATIC PRESSURE (Inch/H2O)

Dia. 8"Dia. 7"Dia. 6"Dia. 5"Dia. 4"Dia. 3"Dia.

2"

2.0 2.5 4.2 7.2 10.8 12.7 13.8

Figure 51. G0441 performance curve chart and

data.

Model G0440/G0441 (Mfg. Since 03/12)

-33-

System Grounding

Since plastic hose is abundant, relatively inex­pensive, easily assembled and air tight, it is a
very popular material for conveying dust from
woodworking machines to the dust collector. We
recommend using flexible hose (flex-hose) to
connect the woodworking machine to the dust
collector. However, plastic flex-hose and plastic
duct are an insulator, and dust particles moving
against the walls of the plastic duct create a static
electrical build up. This charge will build until it
discharges to a ground. If a grounding medium
is not available to prevent static electrical build
up, the electrical charge will arc to the nearest
grounded source. This electrical discharge may
cause an explosion and subsequent fire inside
the system.

To protect against static electrical build up inside
a non-conducting duct, a bare copper wire should
be placed inside the duct along its length and
grounded to the dust collector. You must also
confirm that the dust collector is continuously
grounded through the electrical circuit to the elec­tric service panel.

If you connect the dust collector to more than one
machine by way of a non-conducting branching
duct system and blast gates, the system must still
be grounded as mentioned above. We recom­mend inserting a continuous bare copper ground
wire inside the entire duct system and attaching
the wire to each grounded woodworking machine

Be sure that you extend the bare copper wire
down all branches of the system. Do not forget
to connect the wires to each other with wire nuts
when two branches meet at a “Y” or “T” connec­tion.

Ensure that the entire system is grounded. If using
plastic blast gates to direct air flow, the ground­ing wire must be jumped (see the

below)
around the blast gate without interruption to the
grounding system.

We also recommend wrapping the outside of all
plastic ducts with bare copper wire to ground the
outside of the system against static electrical build
up. Wire connections at Y’s and T’s should be
made with wire nuts.

Attach the bare ground wire to each stationary
woodworking machine and attach to the dust
collector frame with a ground screw as shown in
the
continuously grounded to the grounding terminal
in your electric service panel.

Figure

Plastic Blast

Gate

Metal Duct

Copper

Ground Wire

-34-

Always guard against stat­ic electrical build up by
grounding all dust collec­tion lines.

Figure 52. Ground jumper wire when using

plastic blast gates and metal duct.

Figure below. Ensure that each machine is

External

Ground Wire

Internal

Ground Wire

Flex-Hose

Figure 53. Flex-hose grounded to machine.

Model G0440/G0441 (Mfg. Since 03/12)

Ground

Screw

SECTION 5: OPERATIONS

To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.

Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.

Remote Control

The remote control for the Model G0440/G0441
is IR (infrared) rather than RF (radio frequency) to
prevent accidental startups by other common RF
items, such as garage door openers.

Because this remote system is IR, you must point
the remote control directly at the switch to make
it operate.

If you plan on placing your dust collector in a dif­ferent room or outside of your shop, you must
mount the switch in the shop and wire it through
the wall to the dust collector to make use of the
remote control.

Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.

NOTICE

If you have never used this type of machine
or equipment before, WE STRONGLY REC­OMMEND that you read books, trade maga­zines, or get formal training before begin­ning any projects. Regardless of the con­tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.

General

Operating the Model G0440/G0441 is simple and
straightforward. Turn the dust collector ON, then
turn the machine ON. When you are finished with
the machine operation, turn the machine OFF,
then turn the dust collector OFF.

Blast gates can be used at the start of each branch
line to control the air flow from the woodworking
machine to the dust collector. If a machine is not
being used, keep the blast gate closed to maintain
higher levels of efficiency throughout the system.

Model G0440/G0441 (Mfg. Since 03/12)

-35-

ACCESSORIES

SECTION 6: ACCESSORIES

Some aftermarket accessories can be
installed on this machine that could cause
it to function improperly, increasing the risk
of serious personal injury. To minimize this
risk, only install accessories recommended
for this machine by Grizzly.

NOTICE

Refer to the newest copy of the Grizzly
Catalog for other accessories available for
this machine.

H5294—4" Metal Duct Machine Addition Kit
H5296—5" Metal Duct Machine Addition Kit
H5298—6" Metal Duct Machine Addition Kit

Save over 20% with this great machine addi­tion kit. Includes: (2) blast gates, (1) machine
adapter, (10) pipe clamps, (2) pipe hangers,
(2) 5' straight pipes, (2) adjustable nipples, (1)
branch, and (1) 60˚ elbow.

H7499 —Stand for G0440
H7509—Stand for G0441

Mounting your dust collector to a stand
expands your layout options, and helps pro­tect the dust collector from getting banged
up. Also greatly decreases overall noise
and vibration that is an inherent part of wall
mounting.

Figure 55. Metal Duct Machine Addition Kit.

H7215—4" x 5' Rigid Metal Flex Hose
H7216—5" x 5' Rigid Metal Flex Hose
H7217—6" x 5' Rigid Metal Flex Hose
H7218—7" x 5' Rigid Metal Flex Hose
H7219—8" x 5' Rigid Metal Flex Hose

This flex hose provides just enough flexibility
to make difficult connections while still keep­ing the inside wall as smooth as possible to
minimize static pressure loss.

Figure 54. Cyclone mounted on stand.

-36-

Figure 56. Rigid Metal Flex Hose.

Model G0440/G0441 (Mfg. Since 03/12)

G6163—4" Clamp
G7343—5" Clamp
G7361—6" Clamp
H5228—7" Clamp
H5238—8" Clamp
H5253—9" Clamp

These clamps feature lever latches and foam
seals, and secure around the rolled ends of fit­tings and pipe.

W1039 —Universal Adapter

This seven step adapter provides a multitude
of dust collection reducing options. Simply
cut away unneeded steps with a hacksaw.
Outside diameter step sizes include 1", 2",

1

2.5", 3", 4", 5", and 6". Wall thickness is

⁄8".

Figure 57. Dust collection pipe clamps.

G2752—4" Rolling Floor Sweep
G2753—4" Bench Dust Collection Attachment
G2754—4" Floor Dust Collection Attachment

These attachments are indispensable for collect­ing dust at machines without a port. The rolling
floor sweep is also a convenient way to keep the
shop floor or workbench top clean! Designed for
use with 4" flexible hose (not included).

G2752

G2753

Figure 59. W1039 Universal Adapter.

G0572—Hanging Air Cleaner w/Remote

Unfortunately, not even the best dust collec­tion systems get all the dust. This is why it is
extremely important to have one or two air
cleaners to claim the fine dust suspended
in the air. This model features a convenient
remote control, three speeds, an automatic
shutoff timer, and a 2-stage filter system (5
micron outer and 1 micron inner). Easily the
best value in its class!

G2754

Figure 58. Dust collection attachments.

Model G0440/G0441 (Mfg. Since 03/12)

Figure 60. G0572 Hanging Air Cleaner.

-37-

SECTION 7: MAINTENANCE

Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person­al injury.

Emptying Drum

Empty the collection drum when it is no more

3

than
sucked into the inlet cylinder and pass through to
the filter.

How quickly the drum fills up is based on the type
of work being done at that time.

⁄4 full. If the drum is overfilled, dust will be

Cleaning Filter

Your new cyclone dust collector has a gentle
brush system inside the filter for cleaning. This
brush system is controlled by the red and black
handles shown in Figure 61.

Red

Handle

Hook

A machine that produces fine dust, such as a
sander or table saw, will slowly fill the drum.

A machine that produces curly shavings, such as
a planer or jointer, will quickly fill the drum.

Until you are familiar with long it takes the cyclone
to fill the drum, check it regularly to get an idea of
how often it needs to be emptied.

Black

Handle

Figure 61. Brush handles for cleaning the filter.

To clean the filter, pull the red handle down all the
way, then pull the black handle down and hook it
in place.

Always make sure to leave the red handle in the
up position to ensure that the brushes return to
their proper position and do not restrict the filter.

Rinsing Filter

For a thorough cleaning, the filter can be removed
and rinsed off. However, make sure to clean the
filter with the brush system first. Allow the filter to
air dry, but never leave the filter in the sun to dry
or it could become damaged. Refer to Removing /
Replacing Filter on the next page for detailed
instructions in removing the canister filter.

-38-

Model G0440/G0441 (Mfg. Since 03/12)

Removing/Replacing

Filter

The filter inside the canister assemblies can be
removed from the assembly so that it can be
replaced or rinsed off.

Removing/installing the filter requires removing
the canister filter assembly from the dust collec­tor and disassembling it. Follow the instructions
below to perform this procedure.

When replacing the filter for the G0440 ask for
part number P0440032V2-4. For the G0441, ask
for part number P04410032V2-4 from Grizzly at
800-523-4777.

4. Remove the canister assembly from the

dust collector and place it right-side up on a
stable, flat surface.

5. Remove the six hex bolts, hex nuts, and flat

washers from the rim of the canister base, as
shown in Figure 63.

Tools Needed Qty

Open-End Wrench 10mm .................................. 1

Wrench or Socket 12mm ................................... 2

To replace the canister filter:

1. DISCONNECT MACHINE FROM POWER!

2. Remove the bag clamp and collection bag

from the canister assembly.

3. Pull the black handle all the way down and

secure the cable into the handle hook at the
bottom of the canister assembly, as shown in
Figure 62, to hold it in place during the fol­lowing steps.

Hook

Canister

Base

Figure 63. Removing the hex nuts and flat

washers from the rim of the canister base.

6. With help from another person to steady the

canister assembly, turn it upside down and
remove the two hex bolts, hex nuts, and flat
washers from the cross support (see Figure

64), then remove the canister base from the
assembly.

Black

Handle

Figure 62. Black handle cable secured in the

handle hook.

Model G0440/G0441 (Mfg. Since 03/12)

Remove These

Figure 64. Cross support fasteners.

-39-

7. Carefully lift the filter out of the canister
assembly, as shown in Figure 65.

Figure 65. Removing the filter from the canister

assembly.

8. Before re-inserting a filter into the assembly,
make sure that the filter brush base is aligned
with two of the fastener holes around the
base of the assembly (see Figure 66). This
will allow the canister base to align with the
fastener holes around the brush base.

9. Re-insert a filter into the canister assembly.

Note: Make sure the bristles of the brush are

straight to ensure efficient cleaning of the
filter when needed.

10. Re-attach the canister base in the reverse

order that you removed it.

11. Re-attach the canister assembly to the dust

collector, then re-install a fresh collection bag
with the bag clamp.

Figure 66. Filter brush base aligned with

assembly fastener holes.

-40-

Model G0440/G0441 (Mfg. Since 03/12)

SECTION 8: SERVICE

Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel­ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical
Support at [phone].

Troubleshooting

Symptom Possible Cause Possible Solution

Motor will not
start, or it
growls on start up.

Motor runs
slower than
normal.

Loud,
repetitious
noise, or
excessive
vibration
coming from
dust collector.

Dust collector
does not
adequately
collect dust
or chips; poor
performance.

1. Power supply fuse or circuit breaker
has tripped.

2. Toggle switch is broken inside.

3. Start capacitor is at fault.

4. Motor fan cover is dented.

5. Motor is at fault.

1. Poor electrical connection.

2. Low power source voltage.

3. Motor is at fault.

1. Dust collector is not on a flat surface
and wobbles.

2. Impeller fan is damaged and unbalanced.

3. The motor mounting is loose.

4. Impeller is loose on the motor shaft.

5. Motor fan cover is dented, causing the
motor fan to hit the cover while spinning.

1. Dust collection drum is full.

2. Filter is dirty.

3. Restriction in the duct line.

4. The dust collector is too far away from
the point of suction, or there are too
many sharp bends in the ducting.

5. The lumber is wet and not flowing
through the dust lines smoothly.

6. There is a leak in the ducting, or a
series of small leaks, or too many
open ports.

7. There are not enough open branch
lines at one time, thereby causing a
velocity drop in the main line.

8. The ducting and ports are incorrectly
sized.

9. The machine dust collection design is
inadequate.

10. The dust collector is too small for the
dust collection system.

1. Disconnect power, and inspect circuit for
electrical shorts and repair; replace circuit breaker

2. Disconnect power, and check/replace switch.

3. Replace start capacitor.

4. Replace motor fan cover (and fan, if damaged).

5. Replace motor.

1. Inspect the power supply for loose, corroded,
or overheated electrical connections and repair.

2. Have the power source voltage checked;
reduce the length of extension cord.

3. Replace the motor.

1. Stabilize the dust collector.

2. Unplug dust collector, and inspect the impeller
for dents, bends, loose fins; replace.

3. Re-tighten all fasteners on the dust collector.

4. Replace the motor and impeller as a set if the
motor shaft and the impeller hub is damaged.

5. Replace motor fan cover.

1. Empty collection drum.

2. Clean filter.

3. Remove dust line from dust collector inlet and
unblock the restriction in the duct line. A plumbing
snake may be necessary.

4. Relocate the dust collector closer to the point of
suction, and rework ducting without sharp bends.
Refer to System Design, beginning on Page 27.

5. Process lumber with less than 20% moisture
content.

6. Rework the ducting to eliminate all leaks. Close
dust ports for lines not being used. Refer to
System Design on Page 27 for more solutions.

7. Open 1 or 2 more blast gates to different branch
lines to allow the velocity in the main line to
increase.

8. Reinstall correctly sized ducts and fittings. Refer to
System Design on Page 27 for more solutions.

9. Use a dust collection nozzle on a stand.

10. Install a larger dust collector to power your dust
collection system.

Model G0440/G0441 (Mfg. Since 03/12)

-41-

SECTION 9: WIRING

These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Study this section carefully. If there are differences between
your machine and what is shown in this section, call Technical Support at [phone] for assistance
BEFORE making any changes to the wiring on your machine.

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con­nected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical com­ponents!

MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire.
This includes the installation of unapproved after­market parts.

WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires dis­connected or connected during any wiring task to
ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this man­ual when connecting your machine to a power
source.

WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.

MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.

CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.

EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information
included in this section, contact our Technical
Support at [phone].

The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.

-42-

Model G0440/G0441 (Mfg. Since 03/12)

G0440 Wiring Diagram

220V Motor

Ground

Hot

Hot

A1

1-PHASE

220 VAC

DISCONNECT

SWITCH

(as recommended)

1L1 5L3

3L2

NHD C-12D

13NO

A2

Start

125VAC

300MFD

Capacitor

Run

50µF

250VAC

Capacitor

OL_NO AC

OUT

220V

Circuit Board

AC
IN

2T1 6T3

4T2

Ground

14

13

11

NHD NTH-14

2T1 4T2 6T3

98 97A296

12

220V Magnetic Contactor

Switch and Overload Relay

Model G0440/G0441 (Mfg. Since 03/12)

14NO

O R

95

ON/OFF

Switch

READ ELECTRICAL SAFETY

-43-

ON PAGE 42!

G0441 Wiring Diagram

220V Motor

Ground

Hot

Hot

A1

1-PHASE

220 VAC

DISCONNECT

SWITCH

(as recommended)

1L1 5L3

3L2

NHD C-18D

13NO

A2

Start

125VAC

600MFD

Capacitor

Run

60µF

300VAC

Capacitor

OL_NO AC

OUT

220V

Circuit Board

AC
IN

-44-

98 97A296

14NO

O R

95

2T1 6T3

Ground

21

NHD NTH-25

2T1 4T2 6T3

4T2

25

24

23

220V Magnetic Contactor

Switch and Overload Relay

READ ELECTRICAL SAFETY

ON PAGE 42!

ON/OFF

Switch

Model G0440/G0441 (Mfg. Since 03/12)

G0440/G0441 Electrical Components

CONNECTION

1

2

220V

Motor Wiring

Figure 67. Motor wiring. Figure 68. Motor wiring schematic.

Magnetic Switch

Contactor

Overload

Relay

Junction Box

Figure 69. G0441 magnetic switch assembly.

Model G0440/G0441 (Mfg. Since 03/12)

Circuit Board

READ ELECTRICAL SAFETY

ON PAGE 42!

-45-

g

SECTION 10: PARTS

G0440 Main

3V3-4

3V3-3

1-2

1-7

65

66

67

68

69

1-1

1-9

1-4

3V3-1
3V3-2

DUTY

OUTPUT

HEAT

HZ

WEIGHT

VOLT

CLASS

AMP

DATE

RPM

SER. NO.

PHASE

Grizzly Cyclone Induction Motor

Manufactured for Grizzly in Taiwan

1-3

4

1-5

1-8

1-10

1-6

1

8

7

6

17

2

14A

15

18V2

16

13

12

78

10

5

20

19

9

77

11

95

21

22

46

47

46

23

64

45

79

28-1

28

31

29

80

30

84

82

81

26

27

26

83

79

25

24

61

40

42

35

41

37
38

36

39

3V3

60

96

Connections:

62V2

94

43

61

63

48

44V2

32V3-1

49

48

32V3

32V2-2

-46-

73

74

72V2

70

71

59

54

50

53

55

57

58

59

56

93

92

51V2

86

52V2

89

91

32V2-4

52V2A

32V2-3

85

90

88

87

Model G0440/G0441 (Mfg. Since 03/12)

32V2-3

32V2-5

34V2

G0440 Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0440001 MOTOR 2HP 220V 1-PH 39 P0440039 BARREL GASKET 584MM DIA.
1-1 P0440001-1 MOTOR FAN COVER 40 P0440040 INTAKE BARREL 20"
1-2 P0440001-2 MOTOR FAN 41 P0440041 HEX BOLT 5/16-18 X 3/4
1-3 P0440001-3 CAPACITOR COVER 42 P0440042 FLAT WASHER 5/16
1-4 P0440001-4 S CAPACITOR 300M 125V 1-3/4 X 3-3/8 43 P0440043 BARREL GASKET 584MM DIA.
1-5 P0440001-5 R CAPACITOR 50M 250V 1-5/8 X 3-1/2 44V2 P0440044V2 CYCLONE FUNNEL 20" V2.08.10
1-6 P0440001-6 JUNCTION BOX 45 P0440045 HEX BOLT 5/16-18 X 1
1-7 P0440001-7 BALL BEARING 6205ZZ 46 P0440046 FLAT WASHER 5/16
1-8 P0440001-8 BALL BEARING 6203ZZ 47 P0440047 HEX NUT 5/16-18
1-9 P0440001-9 CONTACT PLATE 48 P0440048 HOSE CLAMP 9"
1-10 P0440001-10 CENTRIFUGAL SWITCH 3450 49 P0440049 CLEAR FLEX PIPE 9" x 200MM
2 P0440002 MOTOR CORD 12G 3C 50 P0440050 COLLECTION DRUM LID V2.08.06
3V3 P0440003V3 REMOTE MAG SWITCH 220V V3.01.12 51V2 P0440051V2 DRUM SEAL TYPE-T 2.1M V2.11.09
3V3-1 P0440003V3-1 CONTACTOR NHD C-12D 220V 52V2A P0440052V2A COLLECTION DRUM ASSY 35GAL V2.08.10
3V3-2 P0440003V3-2 OL RELAY NHD NTH-14 11-14A 52V2 P0440052V2 COLLECTION DRUM 35GAL V2.08.10
3V3-3 P0440003V3-3 CIRCUIT BOARD 220V W/TRANSFORMER 53 P0440053 DRUM LID LATCH ASSEMBLY
3V3-4 P0440003V3-4 ON/OFF SWITCH 110V/220V 54 P0440054 PHLP HD SCR 10-24 X 3/8
4 P0440004 REMOTE CONTROLLER 55 P0440055 HEX NUT 10-24
5 P0440005 HEX BOLT 3/8-16 X 1-1/2 56 P0440056 CASTER 2"
6 P0440006 FLAT WASHER 3/8 57 P0440057 HEX NUT 3/8-16
7 P0440007 LOCK WASHER 3/8 58 P0440058 LOCK WASHER 3/8
8 P0440008 HEX NUT 3/8-16 59 P0440059 FLAT WASHER 3/8
9 P0440009 BLOWER COVER 60 P0440060 HEX BOLT 5/16-18 X 1
10 P0440010 HEX BOLT 3/8-16 X 1 61 P0440061 FLAT WASHER 5/16
11 P0440011 FENDER WASHER 3/8 62V2 P0440062V2 SWITCH MOUNTING BRACKET V2.01.12
12 P0440012 LOCK WASHER 3/8 63 P0440063 HEX NUT 5/16-18
13 P0440013 HEX NUT 3/8-16 64 P0440064 WALL MOUNTING BRACE
14A P0440014A IMPELLER 14-1/2" V2.02.06 65 P0440065 MOTOR SPEC LABEL
15 P0440015 IMPELLER FENDER WASHER 3/8 66 P0440066 MOTOR WARNING LABEL
16 P0440016 HEX BOLT 3/8-16 X 1 LH 67 P0440067 GLASSES/RESPIRATOR LABEL
17 P0440017 FOAM TAPE 3 X 6 X 1600MM 68 P0440068 READ MANUAL LABEL
18V2 P0440018V2 BLOWER HOUSING 14.5" IMP V2.02.06 69 P0440069 HANDS/INLET LABEL
19 P0440019 FLAT WASHER 5/16 70 P0440070 RETURN RED HANDLE LABEL
20 P0440020 HEX BOLT 5/16-18 X 3/4 71 P0440071 ELECTRICITY LABEL

21 P0440021 OUTLET GASKET 306 X 226MM 72V2 P0440072V2 MACHINE ID LABEL CSA V2.01.12
22 P0440022 OUTLET PORT 73 P0440073 MODEL NO/HP/GRIZZLY LABEL (LARGE)
23 P0440023 HEX BOLT 5/16-18 X 1 74 P0440074 MODEL NO/HP/GRIZZLY LABEL (SMALL)
24 P0440024 FLAT WASHER 5/16 77 P0440077 EXT TOOTH WASHER 3/8
25 P0440025 HEX NUT 5/16-18 78 P0440078 MOTOR MOUNT GASKET
26 P0440026 HOSE CLAMP 7" 79 P0440079 FOAM TAPE 3 X 15 X 600MM
27 P0440027 GRAY FLEX PIPE 7" X 800MM 80 P0440080 CYCLONE VACUUM TUBE
28 P0440028 FILTER L-BRACE (LH) 81 P0440081 FLAT WASHER 5/16
28-1 P0440028-1 BRACE GASKET 155 X 37MM 82 P0440082 HEX BOLT 5/16-18 X 3/4
29 P0440029 FILTER L-BRACE (RH) 83 P0440083 TUBE PLUG 1-1/4"
30 P0440030 HEX BOLT 5/16-18 X 3/4 84 P0440084 FOAM TAPE 3 X 6 X 300MM
31 P0440031 FLAT WASHER 5/16 85 P0440085 VACUUM HOSE 1-1/4" X 98"
32V3 P0440032V3 CANISTER ASSEMBLY (BEIGE) V3.07.12 86 P0440086 COLLECTION DRUM VACUUM TUBE
32V3-1 P0440032V3-1 CANISTER CAGE ASSY (BEIGE) V3.07.12 87 P0440087 FLAT WASHER 5/16
32V2-2 P0440032V2-2 FOAM TAPE 3 X 25 X 1400MM V2.11.09 88 P0440088 HEX BOLT 5/16-18 X 3/4
32V2-3 P0440032V2-3 FOAM TAPE 3 X 35 X 1255MM V2.11.09 89 P0440089 HOSE CLAMP 1-1/4"
32V2-4 P0440032V2-4 CAN FILTER 386MM W/FOAM TAPE V2.11.09 90 P0440090 TUBE PLUG 1-1/4"
32V2-5 P0440032V2-5 BAG CLAMP 445MM V2.11.09 91 P0440091 FOAM TAPE 3 X 6 X 300MM
34V2 P0440034V2 PLASTIC BAG 470 X 600MM V2.11.09 92 P0440092 COLLECTION DRUM VACUUM RING
35 P0440035 FOAM TAPE 3 X 6 X 1600MM 93 P0440093 DRUM COLLECTION BAG 640 X 1000MM
36 P0440036 INTAKE CYLINDER 10" 94 P0440094 JUNCTION BOX
37 P0440037 FLAT WASHER 5/16 95 P0440095 JUNCTION BOX CORD 12G 3C 12"
38 P0440038 HEX BOLT 5/16-18 X 3/4 96 P0440096 GROUNDING WIRE 12G 6" (GREEN)

Model G0440/G0441 (Mfg. Since 03/12)

-47-

G0441 Main

3V3-4

3V3-3

1-2

1-7

71

1-1

1-9

3V3-1
3V3-2

OUTPUT

HZ
VOLT
AMP

RPM

PHASE

1-4

DUTY
HEAT
WEIGHT
CLASS

DATE
SER. NO.

Grizzly Cyclone Induction Motor

Manufactured for Grizzly in Taiwan

Connections:

77

95

73

75

1-3

3V3

72

74

76

1-5

1-8

1-10

96

94

66

1-6

2

4

67

68V2

53V2A

40

37

42

38

41

17

25

43

50

1

7

14A

24

35

46

69

48

49

114

13

12

5

8

86

6

20

19

9

84

15

16

10

11

18A

26

27A-1

21

85

22

26

85

36

23

29

83

39

26

27A-2

26

46

70

45

101

28-1

30
31

28

104

85

103

102

32V3-1

47

46

105

44V2

32V3

32V2-2

100

48

32V2-3

32V2-4

32V2-3

79

80

-48-

78V2

57

60

58

54

113

59

63

64

65

62

52

56

55

61

53V2

51V3

112

106

32V2-5

110

111

34V2

109

108

107

Model G0440/G0441 (Mfg. Since 03/12)

G0441 Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0441001 MOTOR 3HP 220V 1-PH 43 P0441043 BARREL GASKET 584MM DIA.
1-1 P0441001-1 MOTOR FAN COVER 44V2 P0441044V2 CYCLONE FUNNEL 20" V2.08.10
1-2 P0441001-2 MOTOR FAN 45 P0441045 HEX BOLT 5/16-18 X 1
1-3 P0441001-3 CAPACITOR COVER 46 P0441046 FLAT WASHER 5/16
1-4 P0441001-4 S CAPACITOR 600M 125V 1-3/4 X 3-3/4 47 P0441047 HEX NUT 5/16-18
1-5 P0441001-5 R CAPACITOR 60M 300V 1-5/8 X 3-1/2 48 P0441048 HOSE CLAMP 9"
1-6 P0441001-6 JUNCTION BOX 49 P0441049 CLEAR FLEX PIPE 9" X 340MM

1-7 P0441001-7 BALL BEARING 6205ZZ 50 P0441050 COLLECTION DRUM LID V2.08.06
1-8 P0441001-8 BALL BEARING 6203ZZ 51V3 P0441051V3 DRUM SEAL TYPE-R 2M V3.01.12
1-9 P0441001-9 CONTACT PLATE 52 P0441052 UPPER DRUM 25GAL
1-10 P0441001-10 CENTRIFUGAL SWITCH 3450 53V2A P0441053V2A COLLECTION DRUM ASSY 55GAL V2.11.09
2 P0441002 MOTOR CORD 12G 3C 53V2 P0441053V2 COLLECTION DRUM 35GAL V2.08.10
3V3 P0441003V3 REMOTE MAG SWITCH 220V V3.01.12 54 P0441054 DRUM CLAMP
3V3-1 P0441003V3-1 CONTACTOR NHD C-18D 220V 55 P0441055 HEX BOLT 5/16-18 X 3
3V3-2 P0441003V3-2 OL RELAY NHD NTH-25 21–25A 56 P0441056 HEX NUT 5/16-18
3V3-3 P0441003V3-3 CIRCUIT BOARD 220V W/TRANSFORMER 57 P0441057 DRUM LID LATCH ASSEMBLY
3V3-4 P0441003V3-4 ON/OFF SWITCH 110/220V 58 P0441058 PHLP HD SCR 10-24 X 3/8
4 P0441004 REMOTE CONTROLLER 59 P0441059 HEX NUT 10-24
5 P0441005 HEX BOLT 3/8-16 X 1-1/2 60 P0441060 PHLP HD SCR 10-24 X 3/8
6 P0441006 FLAT WASHER 3/8 61 P0441061 HEX NUT 10-24
7 P0441007 LOCK WASHER 3/8 62 P0441062 CASTER 2"
8 P0441008 HEX NUT 3/8-16 63 P0441063 HEX NUT 3/8-16
9 P0441009 BLOWER COVER 64 P0441064 LOCK WASHER 3/8
10 P0441010 HEX BOLT 3/8-16 X 1-1/2 65 P0441065 FLAT WASHER 3/8
11 P0441011 FLAT WASHER 3/8 66 P0441066 HEX BOLT 5/16-18 X 1
12 P0441012 LOCK WASHER 3/8 67 P0441067 FLAT WASHER 5/16
13 P0441013 HEX NUT 3/8-16 68V2 P0441068V2 SWITCH MOUNTING BRACKET V2.01.12
14A P0441014A IMPELLER 15-1/2" V2.02.06 69 P0441069 HEX NUT 5/16-18
15 P0441015 IMPELLER FENDER WASHER 3/8 70 P0441070 WALL MOUNT BRACKET
16 P0441016 HEX BOLT 3/8-16 X 1 LH 71 P0441071 MOTOR SPEC LABEL
17 P0441017 FOAM TAPE 3 X 6 X 1600MM 72 P0441072 MOTOR WARNING LABEL
18A P0441018A BLOWER HOUSING 15-1/2" IMP V2.02.06 73 P0441073 GLASSES/RESPIRATOR LABEL
19 P0441019 FLAT WASHER 5/16 74 P0441074 READ MANUAL LABEL
20 P0441020 HEX BOLT 5/16-18 X 3/4 75 P0441075 HANDS/INLET LABEL
21 P0441021 OUTLET GASKET 326 X 226MM 76 P0441076 RETURN RED HANDLE LABEL
22 P0441022 OUTLET PORT 77 P0441077 ELECTRICITY LABEL
23 P0441023 HEX BOLT 5/16-18 X 1 78V2 P0441078V2 MACHINE ID LABEL CSA V2.01.12
24 P0441024 FLAT WASHER 5/16 79 P0441079 MODEL NO/HP/GRIZZLY LABEL (LARGE)
25 P0441025 HEX NUT 5/16-18 80 P0441080 MODEL NO/HP/GRIZZLY LABEL (SMALL)
26 P0441026 HOSE CLAMP 8" 83 P0441083 MUFFLER 8"
27A-1 P0441027A-1 GREY FLEX PIPE 8" X 500MM V2.04.08 84 P0441084 EXT TOOTH WASHER 3/8
27A-2 P0441027A-2 GREY FLEX PIPE 8" X 120MM V2.04.08 85 P0441085 FOAM TAPE 3 X 15 X 700MM
28 P0441028 FILTER L-BRACE (RH) 86 P0441086 MOTOR MOUNT GASKET
28-1 P0441028-1 BRACE GASKET 240 X 32MM 94 P0441094 JUNCTION BOX
29 P0441029 FILTER L-BRACE (LH) 95 P0441095 JUNCTION BOX CORD 12G 3C 12"
30 P0441030 HEX BOLT 5/16-18 X 3/4 96 P0441096 GROUNDING WIRE 12G 6" (GREEN)
31 P0441031 FLAT WASHER 5/16 100 P0441100 COLLECTION DRUM EXT KIT
32V3 P0441032V3 CANISTER ASSEMBLY (BEIGE) V3.07.12 101 P0441101 CYCLONE VACUUM TUBE
32V3-1 P0441032V3-1 CANISTER CAGE ASSY (BEIGE) V3.07.12 102 P0441102 FLAT WASHER 5/16
32V2-2 P0441032V2-2 FOAM TAPE 3 X 25 X 1400MM V2.11.09 103 P0441103 HEX BOLT 5/16-18 X 3/4
32V2-3 P0441032V2-3 FOAM TAPE 38 X 35 X 1460MM V2.11.09 104 P0441104 TUBE PLUG 1-1/4"
32V2-4 P0441032V2-4 CANISTER FILTER 486MM V2.11.09 105 P0441105 FOAM TAPE 3 X 6 X 300MM
32V2-5 P0441032V2-5 BAG CLAMP 545MM V2.11.09 106 P0441106 VACUUM HOSE 1-1/4" X 98"
34V2 P0441034V2 PLASTIC BAG 570 X 600MM V2.11.09 107 P0441107 COLLECTION DRUM VACUUM TUBE
35 P0441035 FOAM TAPE 3 X 6 X 1600MM 108 P0441108 FLAT WASHER 5/16
36 P0441036 INTAKE CYCLINDER 10" 109 P0441109 HEX BOLT 5/16-18 X 3/4
37 P0441037 HEX BOLT 5/16-18 X 3/4 110 P0441110 HOSE CLAMP 1-1/4"
38 P0441038 FLAT WASHER 5/16 111 P0441111 TUBE PLUG 1-1/4"

39 P0441039 BARREL GASKET 584MM DIA. 112 P0441112 FOAM TAPE 3 X 6 X 300MM
40 P0441040 INTAKE BARREL 20" 113 P0441113 COLLECTION DRUM VACUUM RING
41 P0441041 HEX BOLT 5/16-18 X 3/4 114 P0441114 DRUM COLLECTION BAG 640 X 1200MM
42 P0441042 FLAT WASHER 5/16

Model G0440/G0441 (Mfg. Since 03/12)

-49-

-50-

Model G0440/G0441 (Mfg. Since 03/12)

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.

1. How did you learn about us?
____ Advertisement ____ Friend ____ Catalog
____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Handy
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics

3. What is your annual household income?
____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000
____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group?
____ 20-29 ____ 30-39 ____ 40-49
____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years

6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5 ____ 6-9 ____ 10+

____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rie
____ Shop Notes
____ Shotgun News
____ Today’s Homeowner
____ Wood

____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Woodwork
____ Woodworker West
____ Woodworker’s Journal
____ Other:

7. Do you think your machine represents a good value? _____Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____ Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

_________________________________________________________________________________

_________________________________________________________________________________

FOLD ALONG DOTTED LINE

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY AND RETURNS

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.