Grindmaster PIC6, PIC5, PIC33A, PIC3 User Manual

Powdered Beverage Dispensers
PIC3, PIC33A, PIC5, PIC6
Operator Manual
Model PIC5 with Island Option
Safety Information ...............................2
Installation............................................3
Operation .............................................4
Cleaning................................................5
Adjustments..........................................8
Maintenance.........................................9
Preventative Maintenance Checklist.10
Prepare for Shipment.........................11
Draining the Tank ..............................11
Troubleshooting Guide ......................12
Spare Parts ..........................................13
Thank you for purchasing this quality beverage dispenser. For your safety and the safety of others, read all warnings and the operator manual before installing or using the product. Properly instruct all operators. Keep training records. For future reference, record serial number here:
Grindmaster-Cecilware
4003 Collins Lane, Louisville, KY 40245 USA Phone: 502.425.4776 Toll Free: 800.695.4500 Fax: 502.425.4664 Web: gmcw.com Email: info@gmcw.com
©2016 Grindmaster-Cecilware
Printed in USA
0916 Form # CC-335-06
Part # 390-00078
Grindmaster-Cecilware provides the industry’s BEST warranty. Visit gmcw.com for warranty terms and conditions.
Model PIC3
Lifting hazard. Single person lift could cause injury. Use assistance when moving or lifting. For safe and proper operation the appliance has to be placed in a stable, vertical position. The appliance is not to be used by persons with reduced physical, sensory or mental capabilities, or lack of
experience and knowledge, unless they have been given supervision or instruction. Be sure to provide supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
Children must be supervised to ensure they do not play with the appliance. The appliance is only to be installed in locations where it can be overseen by trained personnel. Contents can cause severe burns if handled improperly.
CAUTION
To avoid damaging unit, turn on power and wait for tank to fill with water before turning on heater. Use only on an electrical circuit that is properly protected and capable providing adequate power.
Do not use extension cord. Do not pour liquid into tray. Failure to comply will damage the dispenser and void the warranty. NSF requires installation of 4” legs for PIC 5 and 6.
NOTICE
The appliance is not intended for outdoor use. Do not clean with pressurized water or use in an area where pressurized water may be used. Cleaning and maintenance shall be made only by properly trained persons with supervision. Risk of electrical shock. Disconnect from power before servicing.
WARNING
Safety Information
2 Grindmaster
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Powdered Beverage Dispensers
Important Safety Information
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
For your safety and the safety of others, read all warnings and the operator manual before installing or using the product.
DANGER: This term warns the user of imminent hazard that will result in serious injury or death. WARNING: This term refers to a potential hazard or unsafe practice, which could result in serious injury or death. CAUTION: This term refers to a potential hazard or unsafe practice, which could result in minor or moderate
injury. NOTICE: This term refers to information that needs special attention or must be fully understood.
Unpacking Instructions
Carefully unpack the beverage dispenser and inspect immediately for shipping damage. Your dispenser was shipped in a carton designed to give it maximum protection in normal handling. It was thoroughly inspected before leaving the factory. In case of damage, contact the shipper. After the machine has been unpacked and placed on a counter, pull out the stainless steel drip tray. It should contain the following:
• 1/4” Flare Water Inlet Fitting.
Water Inlet Connection:
NOTICE: This equipment is to be installed to comply
with the applicable Federal, State, or local plumbing codes having jurisdiction. In addition:
1. A quick disconnect water connection or enough extra coiled tubing (at least 2x the depth of the unit) so that the machine can be moved for cleaning underneath.
2. An approved backflow prevention device, such as a double check valve to be installed between the machine and the water supply.
The dispenser is equipped with a ¼" Flare Water Inlet fitting which is located on the left side in the back of the base (when looking at the machine from the front).
Water pipe connecting and fixtures directly connected to a potable water supply shall be sized, installed, and maintained in accordance with Federal, State, and Local codes. HIGHLY RECOMMENDED: A WATER SHUT-OFF VALVE and A WATER FILTER, preferably a combination Charcoal/Phosphate Filter, to remove odors and inhibit lime and scale build up in the machine. Note: In areas with extremely hard water, a water softener must be installed in order to prevent mineral deposits that could result in malfunctioning of the equipment and in order not to void the warranty.
1. Install legs if equipped (PIC5 and PIC6).
2. Install drip tray in front of machine.
3. Connect the 1/4" male flare fitting to the inlet valve on the back of the machine.
4. Flush the water line to purge any debris from the supply line.
5. Connect a 1/4" water line to the 1/4" male flare connection and turn the water supply on. a. Minimum water pressure to the machine: 20 psi b. Maximum water pressure to the machine: 100 psi
6. Plug the power cord into a proper electrical outlet.
7. Turn the power switch to the “ON” position and allow the water tank to fill. The machine will make a subtle hissing sound when this occurs. Allow 3-5 minutes for fill time depending on inlet water pressure.
8. After the water tank has filled, allow 15-60 minutes for the water to reach operating temperature. (Green ready light will illuminate when tank is up to preset temperature.)
9. Remove the powder hoppers, rotate the dispense elbow to the “up” position, and fill with desired powder product. IMPORTANT: Check to make sure that the auger inside the hopper is correctly installed prior to filling. Reinstall powder hoppers. Turn dispense elbow down toward the mixing funnel.
10. Peel protective film off photo merchandiser cover.
11. Install flavor decals as needed. (Place one on each hopper, and place the corresponding decal on the dispense section of the front door of the unit)
Note: If water supply is allowed to run dry, watchdog timer circuit may disable fill circuit. If this occurs, ensure adequate water supply for machine, then reset machine by turning power switch “off” for 1 second and then turning the power switch back “ON”. Watchdog timer might engage on initial fill on PIC 5 and PIC 6.
If you need help, call Grindmaster-Cecilware Technical Service Department, (502) 425-4776 or (800) 695-4500 (USA & Canada only) 8 AM - 6 PM EST.
Prior authorization must be obtained from Grindmaster-Cecilware for all warranty claims.
Powdered Beverage Dispensers Grindmaster
®
3
Installation
CAUTION: Lifting hazard. Single person lift could
cause injury. Use assistance when moving or lifting.
How to Dispense a Cup of Cappuccino:
Models with Manual Dispense Switches
• Place a cup under selected drink dispense nozzle.
• Push and hold brew button until cup is 2/3 full, then release button.
Models with Portion Control
• Place a cup under selected drink dispense nozzle.
• Push appropriate switch, then release to dispense one preset serving. (See Portion Control Adjustment to set portion size)
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Powdered Beverage Dispensers
Operation
Your new dispenser is easy to operate and maintain. Before you place it in service, please have all personnel familiarize themselves with these instructions. Keep this manual in a convenient place for ready reference.
Dispense Switch
CAUTION: Cup must rest flat on tray with a 1/4” (6 mm) clearance between cup and spout.
Contents can cause severe burns if handled improperly.
NOTE: Portion may be canceled by push and release of the switch during dispensing.
Dispense Switch
Powdered Beverage Dispensers Grindmaster
®
5
NOTICE: All sanitizing agents in the food zone must
comply with 21 CFR 178.1010. Sanitize all food dispensing units periodically. All parts to be sanitized must be cleaned first. Cleaning and sanitizing frequency must follow state and local health department regulations.
Daily maintenance:
1. Empty drip pan as needed and wash daily in a dish detergent.
2. Rinse the whipper chambers by placing the rinse switch (located to the right of the dispensing valves when the door is open) in the ON position. Dispense one to two cupfuls until the water is clear. Short bursts of dispensing may also help clean the chambers. When complete, return the rinse switch to the OFF position.
3. Remove the hoppers and refill with product.
Weekly maintenance: Cleaning the Chambers - Disassembly
1. Open the door and remove the mixing funnel shroud by pulling forward while turning one quarter turn to the right. Lift off and remove.
2. Remove the mixing funnel by lifting the neck of the funnel out of the whipper chamber, then tilt to the left. With one hand on the water inlet fitting on the back panel, pull the funnel out of the white ring.
3. Remove the whipper chamber by rotating it 1/8 turn to the right, then pull to remove.
4. Remove the whipper blade by grasping the whipper blade with two fingers and firmly pulling to remove.
5. Wash, rinse, sanitize, and allow parts to air dry.
Sanitizing
1. Prepare a sanitizing solution in accordance with local health department regulations. You may also refer to the US Food and Drug Administration regulation 21 CFR 178.1010 “Sanitizing Solutions” and US Environmental Protection Agency 40 CFR
18.940 “Tolerance exemptions for active and inert ingredients for use in antimicrobial formulations (Food-contact surface sanitizing solutions)”.
2. Follow the instructions provided with the sanitizing agent.
3. Let all sanitized parts drain and dry naturally. DO NOT WIPE THEM DRY.
Cleaning the Chambers - Reassembly
1. Replace the whipper blade by lining up the flat inside the blade with the flat side of the motor shaft. Push blade firmly into place.
2. Replace whipper chamber by positioning the medium-sized opening up and tilting 1/8 turn to the right. Put whipper chamber over whipper blade and turn to the left until it locks into place.
3. Replace the mixing funnel by positioning the large opening up and tilt it slightly to the left. Insert the water inlet pipe into the water inlet fitting on the back panel then rotate the funnel to the right until the neck of the funnel seats inside the whipper chamber opening.
4. Replace the shroud by placing it on the mixing funnel with the opening to the right. Turn the shroud to the left until the opening in the shroud rests inside the opening in the back panel.
Cleaning
Flats
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Powdered Beverage Dispensers
Cleaning (continued)
Daily Cleaning
Empty drip pan as needed and wash daily in a dish detergent.
Rinse out the whipper chambers by placing the rinse switch (located to the
right of the dispensing valves when the door is open) in the ON position Dispense one to two cupfuls until the water is clear. Short bursts of dispensing may also help clean the chambers. When complete, return the rinse switch to the OFF position.
Remove the hoppers and refill with product.
Weekly Cleaning
Cleaning the Chambers - Disassembly Cleaning the Chambers - Reassembly
Open the door and remove the
mixing funnel shroud by pulling forward while turning one quarter turn to the right. Lift off and remove.
Replace the whipper blade by
lining up the flat inside the blade with the flat side of the motor shaft. Push blade firmly into place.
Remove the mixing funnel by
lifting the neck of the funnel out of the whipper chamber, then tilt to the left. With one hand on the water inlet fitting on the back panel, pull the funnel out of the white ring.
Replace whipper chamber by positioning the medium-sized
opening up and tilting 1/8 turn to the right. Put whipper chamber over whipper blade and turn to the left until it locks into place.
Remove the whipper chamber by rotating it 1/8 turn to the right,
then pull to remove.
Replace the mixing funnel by
positioning the large opening up and
tilt it slightly to the left. Insert the water inlet pipe into the water inlet fitting on the back panel then rotate the funnel to the right until the neck of the funnel seats inside the whipper chamber opening.
Remove the whipper blade by
grasping the whipper blade with two fingers and firmly pulling to remove.
Replace the shroud by placing
it on the mixing funnel with the opening to the right. Turn the shroud to the left until the opening in the shroud rests inside the opening in the back panel.
NOTICE: PARTS IN CONTACT WITH FOOD MUST BE WASHED, RINSED, SANITIZED, AND AIR DRIED.
1.
3.
2.
1.
2.
3.
4.
5.
1.
2.
3.
4.
Flats
Powdered Beverage Dispensers Grindmaster
®
7
Cleaning Hoppers - Disassembly Cleaning Hoppers - Reassembly
NOTICE: Do not wash hopper without first
disassembling.
IMPORTANT: All components must be completely dry prior to reassembly.
Open door and rotate elbow on hopper to the UP position to prevent
spillage.
Place driveshaft bearing inside hopper with threads going through hole in
the rear of the hopper.
Remove the hopper from the cabinet.
Secure the bearing by attaching the palnut to
the bearing outside rear hopper opening. Use one hand inside the hopper to push the bearing outward while turning the palnut clockwise.
Remove the hopper cover and empty hopper
contents.
Install the auger spring driveshaft and
the auger spring by inserting the flat
end of the spring into the hole in the auger spring driveshaft.
Pull off the elbow.
Insert assembly into lower front hopper
opening, making sure the threaded end of
the auger spring driveshaft completely inserts into the plastic driveshaft bearing in the rear of the hopper. The driveshaft bearing threads should be accessible from the outside rear of the hopper.
Remove the auger pinwheel by pulling it forward while stretching out the sides of the hopper.
Place the washer over the
driveshaft bearing threads
followed by securing the drivelink onto the driveshaft bearing by turning counterclockwise. Secure the auger spring with one hand while attaching the drivelink with the other.
Remove the drivelink and washer at the rear of the
hopper by holding the auger spring with one hand at the front of the hopper while turning the drivelink clockwise with the other hand.
Replace the auger pinwheel making sure the pins are securely positioned inside the locator holes in the hopper.
Remove the auger spring and auger spring
driveshaft by pulling
out through the lower front opening of the hopper.
Replace the elbow in the UP position.
Remove the palnut at the rear of the hopper by turning
it counterclockwise then remove the driveshaft bearing from the inside of the hopper.
Fill the hopper with product and
replace the cover.
Reinstall hopper into the machine, making sure it is properly positioned inside the
notches under the hopper.
All parts in contact with food must be washed, rinsed,
sanitized, and air dried.
Turn the elbow down toward the mixing funnel, making sure it is lined up over the
funnel opening.
1.
2.
3.
4.
5.
1.
2.
3.
4.
6.
9.
8.
7.
5.
6.
7.
8.
9.
10.
PULL
Elbow
Driveshaft
Bearing
Auger Spring
Driveshaft
PULL
Cleaning (continued)
8 Grindmaster
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Powdered Beverage Dispensers
Portion Adjustment (Model PIC33)
(If machine is a manual dispense, there are no portion control adjustments to be made.)
1. Place a cup under the selected drink dispense nozzle.
2. Press and hold the size button on the touch pad that you wish to program or set. (Hold button throughout entire procedure). Then press and release the manual (top-off) button ( ) . There will be a 10 second delay before the machine dispenses.
3. Continue pressing the size button until cup is approximately 2/3 full, then release the switch to prevent overfill. The elapsed portion dispense time is saved to memory and will remain until the dispense switch is reprogrammed.
4. Check the portion size by placing an empty cup under the desired dispense nozzle, then press and release the dispense switch. The machine will dispense the preprogrammed portion size.
5. If the portion size is incorrect, repeat above steps until the desired portion size is achieved. Each portion size for each head needs to be set separately.
Drink Strength Adjustment
(Refer to Figure next page) Tools Required: #2 Phillips Screwdriver
1. Dispense a drink to determine if drink is too strong or too weak.
2. Turn off power to machine at power switch.
3. Remove upper front splash cover below dispense heads in front of machine.
4. Using a flat head screwdriver, adjust individual dispense heads by rotating appropriate adjustment knob. (See Figure next page). Turn on power to machine and dispense a drink to determine if drink strength is acceptable, turn off power to machine and repeat adjustment steps until desired drink strength is achieved.
NOTE: Clockwise rotation will result in a stronger drink and counterclockwise will result in a weaker drink.
Water Flow Rate Adjustment
NOTE: ONLY if necessary; to adjust flow rate, remove:
- Left upper panel for PIC2-3.
- Left upper panel for Left #1 - #3 heads for PIC5-6.
- Right upper panel for #4 - #6 heads for PIC5-6. Use flat head screwdriver and turn knob on respective dump valve.
NOTICE: Water flow rate is factory preset at
approximately 0.80 ounces per second. Do not adjust flow rate above the factory setting to prevent funnel overflow.
*
Adjustments
WARNING: Risk of Electric Shock! Always turn
off power to machine while servicing or making internal adjustments to machine.
WARNING: Risk of Electric Shock! Always turn
off power to machine while servicing or making internal adjustments to machine.
Powdered Beverage Dispensers Grindmaster
®
9
Adjustments (continued)
CONTROL BOARD FOR PIC2/3/5/6
Two controllers used for PIC5, PIC6. Thermostat dial is not used on PIC5, PIC6 right controller. On Right Controller: Left dial operates #4 head, middle dial operates #5 head, and right dial operates #6 head.
Maintenance
Lighting Assembly Replacement
1. Remove the front graphic and graphic cover by grasping the edges.
2. Disconnect the wires connecting the LED board to the door harness.
3. Using a 1/4” nut driver, remove the three lock nuts holding the board to the metal bracket.
4. Remove old LED board and wipe thermal paste from bracket using an alcohol pad.
5. Spread a thin layer of silver-based thermal compound onto the back of the new LED board.
6. Place the board into position on the bracket and tighten the lock nuts to secure the board.
7. Reconnect the LED board wires to the door harness and replace the graphic and graphic cover.
WARNING: Risk of Electric Shock! Always turn
off power to machine while servicing or making internal adjustments to machine.
Remove protective film from this side of thermal pad, and press board in place on lighting bracket
Feed wires through hole before pressing board to lighting bracket
TEKCARB GNITHGIL NO ECALP
3 2
EDIS SIHT MORF MLIF EVITCETORP EVOMER
NI DRAOB SSERP DNA DAP LAMREHT FO
1
EROFEB
ELOH HGUORHT SERIW DEEF
TEKCARB GNITHGIL OT DRAOB GNISSERP
10 Grindmaster
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Powdered Beverage Dispensers
A preventative maintenance visit should be performed every 6 to 12 months, depending on usage. The following procedures should be performed during a preventative maintenance visit.
Preventative Maintenance Checklist
(Every 6 to 12 months)
Parts Required: One PM parts kit (PIC2 - Qty2 - 62707 or Qty1 - 60933, PIC3 - Qty1 - 60933, PIC5 - Qty2 - 60933,
PIC6 - Qty2 - 60933).
Tools Required: 11/32 nut driver, needle nose pliers, phillips head screwdriver, food grade lubricant. The following procedures should be performed by a qualified service technician.
1. Document model and serial number of equipment above.
2. Disconnect unit from power supply and turn power off. Then remove all access panels.
3. Shut off the water supply valve to the machine.
4. Open front door of unit and remove product hoppers. Clean hoppers following procedures on the decal on panel behind hoppers or as stated in instruction manual.
5. Remove the plenum chamber access panel, if so equipped (located below hoppers on newer units). Wipe out exposed plenum.
6. Locate the tank drain hose. It is located behind the bottom access panel. It is a white silicone tube that has a 3/8” stainless steel barb plug and a black 5/8” hose clamp on it.
7. PIC 2, 3, and 33A: Using a 5 gallon, heat resistant container, route the drain hose into the container. PIC 5 and 6 contain over 5 gallons of hot water and require a minimum 6 gallon heat resistant container. Remove the clamp, pinch the tube and remove the plug. Drain all of the water out of the tank into the container (about 3.5 gallons). CAUTION:
the water from the tank is very hot (180°F plus). May cause burns and/or personal injury. Hot water may splash. Do not attempt to stop flow of hot water once it begins flowing through drain hose. Replace the drain hose plug and secure the clamp back onto the drain hose. Place the drain hose back inside the machine, to its original location. Carefully empty the drain bucket. Do not refill the unit at this time. Delime tank if needed.
8. Remove the mixing funnel shroud and mixing funnel from each chamber. Remove and discard the o-ring on the mixing funnel. Set the shroud and funnel aside.
9. Remove each whipper chamber and whipper blade. Check for wear and replace if necessary. Then remove and discard the small whipper shaft o-rings from each dispense head.
10. Remove the two screws from each whipper base and save the screws. Discard the old whipper base and slinger washer, and replace with the new parts in the PM kit.
11. Clean the whipper motor shaft and clean all dried product in this area under where the whipper base was located.
12. Install the new slinger washer onto the whipper motor shaft, and up to hopper mounting bracket.
13. Lubricate inside of whipper base with a food grade lubricant. Then install whipper base over the whipper motor shaft and check alignment of holes. If alignment is off, rotate base 180° to make sure holes line up. Hold base securely, and carefully tighten mounting screws.
14. Check whipper motor shaft to ensure it can turn freely using fingers. If shaft is hard to turn, remove screws, rotate base 180°, and re-tighten
.
15. Install the new, red, small o-rings, along with the whipper blades, and whipper chambers. Clean the funnel shrouds and funnels. Install each new funnel o-ring and lubricate. Then install funnel and shroud. When complete, put the plenum chamber access panel back in place, if so equipped.
16. Remove plenum through side access hole and remove the plenum hose(s) from the blower to the plenum chamber. Clean the plenum and either clean or replace the hose(s) (part# 61123, not in kit). Re-install clean parts.
17. Remove the dump valves located behind side access panels, by loosening the dump valve bracket nuts with the 11/32 nut driver and lifting bracket up. Then pull dump valve from grommet and then remove the grommets from the tank with needle nose pliers and discard. Then remove the o-rings from the dump valves and discard. Replace with new tank grommets and new o-rings for each valve. Re-install the dump valves and secure back onto the tank. Tighten nuts on dump valve bracket.
18. Locate power supply and verify proper electrical supply to unit.
19. Find the water supply line. Turn on water supply, and verify adequate water flow.
20. Turn power supply back on. Then turn main power switch to “on”.
21. Verify water tank in unit is filling. After the tank is full, verify that the heating cycle has started.
22. Allow unit to fill and shut off. Check around dump valves and any tubing for signs of water leaks.
23. Replace all access panels and reinstall hoppers inside the unit. Verify nut on back of hopper is secure.
24. Verify each dispense head is operating properly and that the settings are correct. Adjust if necessary.
25. Check for proper product temperature and check mix ratio for proper setting, and adjust if necessary.
26. Review proper care, cleaning and maintenance procedures with store personnel.
WARNING: Risk of electric shock! Always turn off power to machine while servicing or making
internal adjustments to machine. Use care when handling hot liquids.
Powdered Beverage Dispensers Grindmaster
®
11
Important: Always completely empty water tank and POWDER HOPPERS prior to shipping unit. (See
Draining the Tank and Cleaning Hoppers sections).
NEVER SHIP UNIT WITH POWDER IN HOPPER OR WATER IN TANK - THIS WILL CAUSE IRREPARABLE DAMAGE.
Draining the Tank
NOTE: PIC 2 & PIC 3 contain 3-1/2 gallons of hot water.
PIC 5 and PIC 6 contain 5-1/2 gallons of hot water.
1. Prepare a heat resistant container to drain the tank water into.
2. Unplug the machine.
3. Remove the drain tray and front access panel.
4. Locate the silicone drain hose on the left side wall. Put the end of the drain hose into the container. Secure the end of the drain hose (i.e. with tape) into the container.
5. Pinch hose with fingers and remove the hose clamp and plug.
6. Allow the tank to drain completely.
NOTE: It may be necessary to pinch the hose and stop the water before container is full. Carefully re-install plug, then empty container. Repeat steps 4-6 to completely drain tank.
7. Once the tank is empty, securely replace the plug and clamp on the end of the hose. Reposition the drain hose inside the hose clip.
8. Reassemble the front access panel and drain tray.
Prepare for Shipment
CAUTION: Draining of the tank should be
performed by a qualified service technician. The tank contains very hot water. May cause severe burns.
12 Grindmaster
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Powdered Beverage Dispensers
Troubleshooting Guide
Before you call for help, please read the following:
WARNING: To reduce the risk of electrical shock, unplug the dispenser power cord before repairing or replacing
any internal components of the unit. Before any attempt to replace a component be sure to check all electrical connections for proper contact.
If you still need help, call Grindmaster-Cecilware Technical Service Department, (502) 425-4776 or (800) 695-4500 (USA & Canada only) (Monday through Friday 8 AM - 6 PM EST). Please have the model and serial number ready so that accurate information can be given.
Prior authorization must be obtained from Grindmaster-Cecilware for all warranty claims.
Grindmaster-Cecilware provides the industry’s BEST warranty. Visit our website at GMCW.com for warranty terms and conditions.
Problem Probable Cause Corrective Active
No powder dispensed • Rinse switch turned to “RINSE ON” position • Flip rinse switch to “RINSE OFF” position into mixing funnel • Powder hopper dispense outlet clogged • Refer to Cleaning of Hoppers section
• No or low powder level in hopper • Refill hopper
• Hopper drivelink not engaged with motor • Remove and reinstall hopper and ensure engagement with motor
• Hopper elbow is not directed into the mixing
• Turn down dispense elbow; line it up with mixing funnel
Machine will not • Power turned “OFF” to machine • Ensure power switch is in “ON” position, machine is dispense any product plugged in and water is turned on (water or powder) • Dispense cycle watchdog timer has tripped • Reset machine by flipping power switch “OFF” then
“ON” once (the maximum run time per head is limited to 40 seconds before watchdog timer disables the dispense heads)
• Faulty transformer • Contact factory for assistance
• Faulty control board • Contact factory for assistance
Product not whipping • Whipper blade broken or missing • Verify blade is in place. Replace if broken or missing Water overflows mixing • Water flow too fast • Contact factory for assistance funnel • Dump valves to be adjusted
• Whipper chamber outlet restricted • Remove obstruction
• Whipper blade broken or missing • Verify blade is in place. Replace if broken or missing
Drink is too weak or • Refer to Drink Strength Adjustment section strong Drink is too hot or cold • Refer to Thermostat Adjustment section in Service
Manual.
No hot water from • Check for flashing lights on controller • Refer to Controller Diagnostics section in Service dispense head Manual
• Water level in tank is below water probe • Ensure that water supply to machine is “ON” and reset power to machine
• Thermostat not adjusted • See Thermostat Adjustment section in Service Manual
• Faulty heater relay • Replace heater relay
• Dump tube from water tank is kinked • Check tubing for obstructions
• Water shorting out probe connections • Dry connections on tank
Water tank boils water • Check for flashing lights on controller • Refer to Controller Diagnostics section in Service
Manual
• Thermostat adjustment set too high • Refer to Thermostat Adjustment section in Service Manual
• Faulty heater relay • Replace heater relay (see Service Manual)
No water dispensed • Water supply to machine turned “OFF” • Turn “ON” water supply to machine from dispense nozzle • Check for flashing lights on controller • Refer to Controller Diagnostics section in Service
Manual
• Faulty dump valve • Replace dump valve (see Service Manual)
Water overflows from • Leaky inlet water valve • Replace inlet water valve water tank • Faulty level probe connection • Check level probe connections
• Faulty level probe due to mineral build-up • Replace probe
• Inlet water pressure too high • Install pressure regulator to water inlet
(greater than 120 psi)
Machine inadvertently • Wet wiring connections on harness or • Allow connections to dry dispenses from controller dispense heads Drink is cold and ready • Check for flashing lights on controller • Refer to Controller Diagnostics section in Service light is on Manual
Powdered Beverage Dispensers Grindmaster
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13
Spare Parts
12
6
9
17
3
2
11
4
14
15
7
10
8
16
1
13
13
(PIC 5 & 6 only)
62915
62914
PIC 2 / PIC 3 / PIC 5 / PIC 6
Item # 200V “J” 100V “J” 230V/50 “E” 240V/60 “Q” 120V/60 “Std” Description
1 70271 61167 70271 05096 05096 Red Lamp
2 61109 61165
61109
61102 61102 Dump Valve
3 61105 61104
61105
61104
61104
Inlet Valve
4 61117 61116-01 6111 7 61116-01 61116-01 Whipper Motor
6 61128 61128 61128 61128 61128 Thermistor
7 61131 61131 61131 61131 61131 Heater Relay
8 61194 61194 61194 61194 61194 Starter
9 PIC 2 & 3 - 345-00013, PIC4 - 345-00014, PIC5 - 345-00015,, PIC6 - 345-00016 LED Assembly
10 61482 61482 61470 61481 61481 Transformer
11
61618 61618 61618 61618 61618
Auger Motor Assy - 145 RPM
65057 65057 65057 65057 65057
Auger Motor Assy - 30 RPM
65046 65046 65046 65046 65046
Auger Motor - 220 RPM
65047 65047 65047 65047 65047
Auger Mtr Shaft - 220 RPM
12 61107 61626 61107 61107
61626 - 1650 W 61280 - 1400 W
Heating Element
13
62914, 62915 (PIC5/6)
Brew Dispense Switch
14
Rinse: 61847 Power: 61466
Rinse: 61847 Power: 61847
Rinse: 61847,
63191 (CAP1)
Power: 61466
Rinse: 61847 Power: 61466
Rinse: 61847,
63191 (CAP1)
Power: 61487
Switch - Power/Rinse
15
62305 62305 62305 62305 62305
Hi Limit Thermostat
16 61125 61168 61125 62436 62436 Green Lamp
17
PIC 2: 62429; PIC 2A: 62430; PIC 23A: 62433; PIC 3: 62431; PIC 3A: 62432; PIC 33A: 62415
Touchpads
14 Grindmaster
®
Powdered Beverage Dispensers
Spare Parts (continued)
61372 - PIC2,3,5,6 60967 - PIC1
61221
62395
61458
61461
61523
60741
61127
61834
61315
61316
61437
61223
61278, 61302, 61224
PIC 2/3
Model Drip Tray Drip Grid
PIC 2 / PIC 3 62336 61892
PIC 2 / PIC 3 E & J 61198 61892
PIC 5 62833 62921
PIC 6 62866 62922
Part # Description
60741 Whipper O-ring Red 61127 Funnel O-ring Blue 61221 Whipper Funnel 61223 Hopper Elbow 61278 .406” Pitch Auger 61302 .718” Pitch Auger 61224 .531” Pitch Auger Standard 61315 Hopper Lid 61316 Pinwheel Agitator 61372 Single Pinwheel Hopper Assy 61437 Knurl Screw 61458 Whipper Blade 61461 Button Restrictor 61523 Whipper Blade Assembly 61834 Decal, Flavor Tags 62395 Whipper Chamber
Powdered Beverage Dispensers Grindmaster
®
15
Spare Parts (continued)
61243 Dump Valve Grommet
61458 Whipper Blade
61365 O-ring for Dump Valve
61334 Slinger Washer
61523 Whipper Base Assy.
61524 Whipper Chamber Assy.
61127 O-ring for Funnel
61800 PIC 2/3/5/6 Controller
NOTE: PIC5 & 6 use
2 controllers
62300 PIC2A, PIC3A, & PIC4A
61115 PIC controller AC motors ­old machines
Grindmaster-Cecilware
4003 Collins Lane, Louisville, KY 40245 USA Phone: 502.425.4776 Toll Free: 800.695.4500 Fax: 502.425.4664 Web: gmcw.com Email: info@gmcw.com
©2016 Grindmaster-Cecilware
Printed in USA
0916 Form # CC-335-06
Part # 390-00078
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