Grindmaster B-DGP Service Manual

PrecisionBrew
Digital Decanter Brewers
Operator Manual
Grindmaster-Cecilware
4003 Collins Lane, Louisville, KY 40245 USA Phone: 502.425.4776 Toll Free: 800.695.4500 Fax: 502.425.4664 Web: gmcw.com Email: info@gmcw.com
Safety Information..................2
Unpacking ...............................3
Installation...............................3
Adjustments ............................5
Operation ................................8
Cleaning...................................9
Troubleshooting Guide.........10
Parts Diagram and List..........12
Wiring Diagram.....................18
Thank you for purchasing this quality brewer. For your safety and the safety of others, read all warnings and the operator manual before installing or using the product. Properly instruct all operators. Keep training records. For future reference, record serial number here:
Table of Contents
©2016 Grindmaster-Cecilware
Printed in USA
0516 Form # AM-375-11
Part # 390-00016
Grindmaster-Cecilware provides the industry’s BEST warranty. Visit gmcw.com for warranty terms and conditions.
Model B-6
Model B-ID
GB Series Cecilware
®
2
For safe and proper operation, the appliance must be placed in a stable, vertical position.
To reduce risk of serious burns or scalding, do not place hand or other body parts under dispenser or container while product is brewing.
Always unplug unit from power supply before servicing.
Hot liquid in brew basket could cause burns. Remove with care.
Warmers and surfaces are hot and can cause burns.
CAUTION
To reduce risk of electrical shock, do not remove side panels. No user-serviceable parts inside. Repair should be done by authorized service personnel only.
The appliance is not intended for outdoor use.
Do not clean with a water jet or use in an area where a water jet may be used.
Cleaning and maintenance shall be made only by properly trained persons with supervision.
Do not remove decanter or basket while product is brewing.
This appliance is not intended for use by persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
Do not alter or deform the power cord or plug in any way! Altering or deforming the plug may cause electrical shock, damage unit, and will void warranty.
To reduce risk of expolsion or fire, do not use near combustibles.
WARNING
Safety Information
2 American Metal Ware B-Series
Important Safety Information
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
For your safety and the safety of others, read all warnings and the operator manual before installing or using the product.
DANGER: This term warns the user of imminent hazard that will result in serious injury or death. WARNING: This term refers to a potential hazard or unsafe practice, which could result in serious injury or death. CAUTION: This term refers to a potential hazard or unsafe practice, which could result in minor or moderate
injury. NOTICE: This term refers to information that needs special attention or must be fully understood.
Use only on a circuit that is properly protected and capable of the rated load.
Electronically ground the chassis.
Follow national and local electrical codes.
Do not use extension cord.
Do not clean with water jet.
This equipment must be installed in compliance with applicable Federal, State, and/or Local plumbing codes having jurisdiction. This product requires an approved back flow prevention water device, such as a double check valve, to be installed between the machine and the water supply.
NOTICE
B-Series American Metal Ware 3
Unpacking
Unpacking Instructions
Carefully unpack the machine and inspect immediately for shipping damage. The packaging may contain un­attached parts. Your machine was shipped in a carton designed to give it maximum protection in normal handling. It was thoroughly inspected before leaving the factory. In case of damage, contact the shipper, not Grindmaster-Cecilware.
Installation
Mechanical Installation
NOTICE: This brewer should be installed by a
knowledgeable and experienced commercial equipment installer.
1. Inspect unit to see if any damage occurred in shipment.
2. Position brewer on counter. Place on sturdy permanent counter top. Adjust the feet to level the brewer. With bubble level, check to see that the brewer is level on countertop.
Water Hook-up
NOTICE: This equipment must be installed in
compliance with applicable Federal, State, and/or Local plumbing codes having jurisdiction. This product requires an approved back flow prevention water device, such as a double check valve, to be installed between the machine and the water supply. Incoming pressure should be greater than 30 psi and not more than 80 psi.
1. The incoming water supply should have a shut-off valve connected in-line. The end should have a female 1/4" flare fitting. Water supply should be a 1/4" I.D. dedicated line.
2. Prior to installing the brewer, flush out the water line by running approximately 1 gal. of water into a pail. This will ensure no sediment from a new installation can get in the brewer.
3. Make sure your source water is turned off. Connect the water line’s 1/4" female flare fitting to the 1/4" male fitting on the hose connector.
4. Make sure brewer is unplugged. Connect the water line to the brewer with the hose connector.
5. Turn the water valve on, sending water to the brewer. If there are any leaks, tighten connections to stop leakage.
NOTICE: Single head machines may be used without
a pressurized water supply. (See Pour-Over Mode section)
Electrical Hook-up and Start-up Procedure
NOTICE: This equipment must be installed in
compliance with applicable Federal, State, and/or Local electrical codes having jurisdiction. Do not use extension cords. Make sure that the outlet the brewer plugs into is grounded. (Refer to serial tag to verify model number of your machine)
1. Remove front panel.
2. Connect electrical service through rear of machine to terminal block (inside front panel) marked L1, N, and L2. (See Figures A and B)
3. On dual volt units, flip voltage switch (inside front panel next to terminal block) to 120V for 120 Volt service or 240V for 120/208, or 120/240 Volt service. (See Figures A, B, and table next page)
4. Re-install front panel.
5. Turn on (plug-in) electrical service to brewer.
6. Water tank will fill after a 7-second delay. The machine will make a hissing sound when this occurs. On single head models, allow approximately 1.5 minutes for the brewer to fill. On two head models, allow approximately five minutes for the brewer to fill.
NOTICE: If water supply is inadequate or not
connected, display will read “P-O” after 4 minutes of fill time (Refer to Pour-Over Mode section). If Fill Cycle times out and display reads “P-O” before tank is full, turn unit OFF then ON again to reset and continue filling.
7. The tank will begin heating slightly before machine fills.
8. Turn brewer on by pressing ON/OFF switch in front of machine. (Light will illuminate)
9. The brewer settings can be adjusted through the front touch pad. (Refer to Adjustments section)
10. The water will be hot and the brewer will be ready to brew when “READY” light illuminates.
11. Set Brew volume. (Refer to Setting Brew Volume section)
WARNING: Risk of electrical shock or fire.
Wiring connections must be performed by a qualified technician.
Electrical Hook-up and Start-up Procedure (continued)
4 American Metal Ware B-Series
Installation (continued)
Applied Volts Models Watts Amps NEMA Plug Cord AWG Connections
120
B-3, B-3WL, B-3WR 1800 15
5-15P, 5-20P for CUL 3X14
Hot to L1 Neutral to N Ground to ground screw
B-SAP, B-ID 1780 14.9
120/208
B-3, B-3WL, B-3WR 2920 14.1
L14-20P 4X12
Hot to L1 Neutral to N Hot to L2 Ground to ground screw
B-SAP, B-ID, B-DAP, B-DGP 2620 12.6
B-6 5110 24.6
L14-30P 4X10
B-DAP, B-DGP (30A) 4510 21.7
120/240
B-3, B-3WL, B-3WR 3800 15.9
L14-20P 4X12
Hot to L1 Neutral to N Hot to L2 Ground to ground screw
B-SAP, B-ID, B-DAP, B -DGP 3500 14.6
B-6 6600 27.5
L14-30P 4X10
B-DAP, B-DGP (30A) 6000 25
Figure A
For 120V, 15A or 20A Service (2 Wire + Ground)
L1
Connect Neutral (N) to Middle
Connect Hot (L1) to Left Side
Connect Ground to Screw
On Dual Volt Units, Flip Switch to “120V”
NL2
Figure B
For 120/208-240V, 20A Service (3 Wire + Ground)
L1
Connect Neutral (N) to Middle
Connect Hot (L1) to Left Side
Connect Ground to Screw
On Dual Volt Units, Flip Switch to “240V”
N
L2
Connect Hot (L2) to Right Side
POWER REQUIREMENTS: (Refer to serial tag for voltage to be supplied.)
B-Series American Metal Ware 5
Installation (continued)
FACTORY SETTINGS (for each dispense head)
• Tank temperature is set at 200 degrees F.
• Brew time is pre-set at 2:20. (Volume/time to be set on-site)
• Pulse Brew is set for 1 pulse, 20 sec on, 20 sec off.
• Warmer Energy Savings mode is set for 60-minutes. (“OFF” for models without warmers)
• Low Temp / No Brew option is set to “OFF” or disabled.
• Pour over setting override is set to “no” or plumb in.
• Settings lock-out jumper on controller is set in “unlock” position.
Adjustments
Refer to B-Series Programming Chart on page 6.
NOTE: Set each dispense head individually on two head models with two controllers and serial numbers A166225 and lower (without a -P suffix). Tank temperature must be set to the same setting on both heads in order for the unit to operate properly.
Tank Temperature:
Left display controls this.
• Press-and-hold both “up” and “down” arrows for 5 seconds.
• The display will indicate either “d F” or “d C”. (Fahrenheit or Celsius)
• Press up or down arrow to change from one scale to the other.
• Press “BREW” button to accept and proceed to the next setting.
• The display will read temperature value in the scale previously selected.
• Press up or down arrow to change temperature value.
• Press “BREW” button to accept and proceed to the next setting.
Brew Time:
• The display will read “br ”. (brew time)
• Press “BREW” button to proceed to the next setting.
• The display will read the set brew time in minutes and seconds. (ex: 2.20)
• Press up or down arrow to change time value.
• Press “BREW” button to accept and proceed to the next setting.
Pulse Brewing Mode:
• The display will read “P-b”. (pulse brew)
• Press “BREW” button to proceed to the next setting.
• The display will read “OFF” - “1”- ”6”.
• Press up or down arrow to change number of pulses.
• Press “BREW” button to proceed to the next setting.
• The display will read “0.05” - “0.30”.
• Press up or down arrow to change pulse-on time for
each pulse in seconds.
• Press “BREW” button to proceed to next setting.
• The display will read “0.05” - “0.30”.
• Press up or down arrow to change pulse-off time for
each pulse.
• Press “BREW” button to accept and proceed to the
next setting.
Energy Savings Mode (Warmer shut-off):
• The display will read “E-S”. (energy savings)
• Press “BREW” button to proceed to the next setting.
• The display will read “Off” - “10” - “240” in multiples
of 10.
• Press up or down arrow to change time value in
minutes. Must be “OFF” for models without warmers.
• Press “BREW” button to accept and proceed to the
next setting.
Low Temp/No Brew Mode:
• The display will read “Ltn” (Low Temp/No Brew).
• Press “BREW” button to proceed to the next setting.
• Press up or down arrow to change to “ON” or “OFF”.
• Press “BREW” to accept and proceed to the next
setting.
Pour-Over Mode:
Left display controls this.
• The display will read “P-O” (pour-over).
• Press “BREW” button to proceed to the next setting.
• Press up or down arrow to change to “YES” or “NO”.
Plumbed-in units must be set to “NO”.
• Press “BREW” button to accept and exit menu.
Setting Brew Volume:
• Remove brew basket & spray head.
• Make sure “READY” light is on.
• Place empty server under exit nozzle to capture water.
• Press “BREW” button to fill water lines.
• Press “BREW” button again after approximately 10
seconds to stop water flow.
• Empty server then place under exit nozzle.
• Press-and-hold “BREW” button for 5 seconds until
display reads “Pro”, then release.
• Press-and-release “BREW” button to initiate brew.
• The brew valve opens and the time begins to count
up on display.
• Water will flow into decanter.
• When water level reaches desired amount, press-and-
release “BREW” button again.
• Time value will flash in the display.
• Press-and-release “BREW” button within 10 seconds
to set time.
• Reinstall spray head and brew basket.
• Repeat process for each brew head.
Adjustments (continued)
Programming
6 American Metal Ware B-Series
B-Series American Metal Ware 7
Adjustments (continued)
User Lockout
User Lockout is achieved via the position of the LOCK jumper on the board header. Locate the header on the board (shown below) and place the jumper in the desired position. In the Locked position all menus in this document are locked out, and the unit will only allow brewing functions. There are two versions of the header, 10 pin and 2 pin. Both configurations are shown below.
User Lockout Jumper
User Lockout Jumper
Locked
Unlocked
LOCK
LOCK
2 Pin Version
1 LOCK
1 LOCK
Locked
Unlocked
10 Pin Version
Controller Fuse Sizes
Fuses
Controller (pn A530-059) uses (2) 5mm x 20mm 5 Ampere fuses.
Controller (pn A530-056) uses (2) fuses - 1.25” x 0.25” 3AG series 312.
- (1) is a 1 Ampere 3AG-1
- (1) is a 5 Ampere 3AG-5
8 American Metal Ware B-Series
Brewing Procedure:
• Place a new paper filter in the brew basket.
• Put desired amount of ground coffee in brew basket. (3.5 oz (100 grams) maximum)
• Place decanter or airpot under brew basket.
• Be sure lower warmer is on. (if available)
• Press “BREW” button to start brewing. The “READY” light will flash for the entire brew cycle. Water will dispense for the set time of brew, and light will flash after water is dispensed to denote “drip time”. (ex.. Time set for 2:30, water is dispensed for 2:30, and light continues to flash for another 1:15 for total brew cycle of 3:45.)
Do not remove the brew basket while the “READY” light is blinking.
A stop function is added to the “BREW” switch. Pressing the “BREW” switch during a brew cycle will stop the brew. Coffee will need to be emptied from brew basket and brew procedure will need to be started again. After a brew cycle, the tank must reheat and the “READY” light must be lit before starting the next cycle. Reheat (recovery) time is dependent on voltage applied and inlet water temperature. Approximate reheat times for a 64 oz decanter are as follows.
120 Volt supply: 3-4 minutes
120/208 Volt supply: 30-90 seconds
120/240 Volt supply: 0 – 30 seconds
Pulse Brewing Mode:
• When mode is “ON” (number of pulses, pulse on, and pulse off time), and a brew cycle is initiated, water is dispensed for the ON time then stops for the OFF time to define one pulse. This repeats for number of pulses programmed. After pulsing is finished, the water continues to dispense for the remaining set time. During the pulse-off time, the water infuses the coffee and the bed rises to allow for better extraction.
• When mode is “OFF” and a brew cycle is initiated, water is dispensed continually for the entire set time without any delay.
Energy Savings Mode (Warmer Shut-Off): (ONLY FOR MODELS WITH WARMERS)
When set time has elapsed after a brew cycle, the lights above the warmer switches will flash and the warmers will automatically turn off. To stop lights from flashing, press one of the warmer switches. To turn warmers back on, press corresponding warmer switch. The timer will reset when a new brew cycle is initiated. Refer to Adjustments section to adjust time values or simply disable mode. Time values may be adjusted from
OFF to 10 minutes to 240 minutes in increments of 10 minutes.
Low Temp/No Brew Mode:
When set to “ON”, a brew cycle cannot be initiated until tank is hot and “READY” light is ON. When set to “OFF”, a brew cycle may be initiated at any time.
Pour-Over Mode: Note: Not available on B-6, B-DAP, and B-DGP (twin) models.
Brewers are capable of operating without a pressurized water source.
If there is no pressurized water source, brewer can be set-up as a pour-over.
1. If no water is in the tank to begin with, pour about three decanters of fresh water into the basin. (Fig. D next page). A small amount of water should remain in the basin.
2. If tank already has water, pour fresh water into basin (Fig D) until a small amount is in the basin and no longer drains into the tank.
3. Place server under the EMPTY brew basket.
4. Turn power on to machine.
5. Go into Settings Mode and change “P-O” to “YES”.
6. Display will read “P-O”. (Fig C)
7. Wait until Ready light illuminates.
8. Press-and-release Brew button to initiate a brew cycle.
9. Water should stop flowing before READY light stops flashing to create a “short pot”.
10. After tank water recovers and READY light illuminates, brewer is ready to brew coffee. See
Brewing Procedure.
If brewer is in operation (connected to a pressurized water source) and water is shut off for four minutes, display will read “P-O” (Fig C) and brewer can be used as a pour-over:
1. Place server under the EMPTY brew basket.
2. Wait until Ready light illuminates.
3. Press-and-release Brew button to initiate a brew cycle.
4. Water should stop flowing before READY light stops flashing to create a “short pot”.
5. After tank water recovers and READY light illuminates, brewer is ready to brew coffee. See Brew Procedure.
If water pressure problem is resolved, simply press Off then On.
Operation
B-Series American Metal Ware 9
Operation (continued)
Brew Procedure while brewer is in pour over “P-O” mode:
1. Wait until tank water heats up and READY light is on.
2. Place brew basket in place with ground coffee inside filter.
3. Pour a full (64oz) maximum container of fresh water into basin at top/front of brewer. (Fig D)
4. Place container under brew basket.
5. Press-and-release “BREW” button to initiate brew cycle.
Counter:
The brewer is equipped with a counter that displays the total number of brew cycles for each dispense head. After turning the brewer on, the number will scroll across the display two times and then clear.
Cleaning
Cleaning Cabinet
• The outside of the brewer can be cleaned with a damp cloth, a household dusting spray or a stainless steel cleaner. Do not use an abrasive such as Scotchbrite or Brillo pads. These may mar the finish.
• Wipe the underside of the cabinet hood with a clean cloth. Be especially careful when using soap or detergent around the sprayhead. Any soap left on the deflector may impart an unpleasant taste to the first brews.
Cleaning Warmers
The warmer plates are easy to clean and will maintain its appearance longer if cleaned regularly. Coffee stains can be wiped off with a damp cloth. Use detergent or sanitizer for heavy deposits, but refrain from using abrasives.
Cleaning Brew Basket, Airpots And Decanters
Use commercial grade urn cleaner (as directed by manufacturer) and rinse thoroughly.
Figure C
Figure D
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