GrillPro DeluxeCharcoal Smoker Manual Instructions

16"
41cm
31816
Deluxe
Charcoal Smoker
De Luxe
Fumoir / Barbecue
De Lujo
Ahumador / Asador
Manual, Instructions & Parts List
Manuel de directives et liste des pièces
Manual de instrucciones
y lista de las piezas
16"
41cm
Deluxe Charcoal Smoker
De Luxe Fumoir / Barbecue
De Lujo Ahumador / Asador
Warning
Important Safety Warnings
We want you to assemble and use your smoker BBQ as safely as possible.
When you see this safety alert symbol please pay particular attention to the information which follows it.
Read all safety warnings and instructions carefully before assembling and operating the smoker BBQ.
• Only use this smoker on a hard, evel, non-combustible, stable
l surface. Never use on a wooden surface or one that could burn.
• Always use a drip pan/ash guard
under Smoker to protect surface from heat damage and/or discoloration and to catch ashes, embers and drippings. Place a thin layer of water in drip pan/ash guard to help extinguish falling ashes and embers. A drip pan/ash guard is designed for use with a smoker for easy clean up of drippings that can cause discoloration of surface and to catch falling ashes and embers.
• Proper clearance of ten feet between
the smoker and any combustible material (bushes, trees, wooden decks, wooden fences, buildings, etc.) or construction should be maintained at all times when smoker is in use. Do not place smoker under a roof overhang or other enclosed area.
• For household use only. Do not
use this Smoker for other than its intended purpose.
• For outdoor use only. Do not operate
Smoker indoors or in an enclosed area.
• Water bowl should always be used
when using smoking action. Do not allow liquid in water bowl to completely evaporate. Check water bowl ever if level is low (a sizzling sound may indicate a need for water). Follow instructions in “Adding Water During Cooking” section of this manual.
• Always keep water in the water bowl
even after food is removed from Smoker grease in water bowl can catch on fire.
• Do not move Smoker when water
bowl contain hot liquids.
y 2 hours and add water
ater will evaporate and
. W
• Do not leave Smoker unattended hen in use.
w
Use extreme caution when adding
charcoal/wood. Follow instructions in “Adding Charcoal/Wood During Cooking” section of this manual.
• Never move Smoker whilst it is in use.
• Do not store or use Smoker near
gasoline or other flammable liquids, gases or where flammable vapors may be present.
• We do not recommend the use of
lighting fluid. If you choose to use charcoal lighting fluid, only use lighting fluid approved for lighting charcoal. Carefully read instructions on the charcoal lighting fluid and charcoal prior to use.
• Do not use self-starting charcoal.
Use only high grade plain charcoal or charcoal/wood mixture.
• Do not use gasoline, kerosene or
alcohol for lighting charcoal. Use of any of these or similar products can cause an explosion possibly leading to severe bodily injury.
• Never add charcoal lighting fluid
to hot or even warm charcoal.
• During grilling, grease from meat
may drip into the charcoal and cause a grease fire. If this should happen, r suffocate the flame. Do not use water to extinguish gr
Use caution since flames can flar
when fresh air suddenly comes in contact with fire. When opening the dome lid, keep hands, face and body safe from hot steam and flame flar ups. Remove the dome lid by tilting it toward you to allow heat and steam to escape away fr
eplace dome lid to
ease fir
om your face.
es.
e-up
e-
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1 800 GRILPRO
GRILLPRO
WATERLOO, ONTARIO CANADA
N2V 1K3
®
16"
41cm
Deluxe Charcoal Smoker
De Luxe Fumoir / Barbecue
De Lujo Ahumador / Asador
• Use caution when assembling and operating our Smoker to avoid scrapes or cuts from
y sharp edges of metal parts.
• Check support brackets to make sure they are
secure and notches are upright before each use.
• Place Smoker in an area where children and
pets cannot come into contact with unit. Close supervision is necessary when Smoker is in use.
• Use caution when lifting or moving Smoker to
prevent strains and back injuries.
• In windy weather, place Smoker in an outdoor
area that is protected from the wind.
• Do not wear loose clothing or allow hair to
hang freely while using Smoker.
• Use caution when reaching into or under
Smoker. Always wear oven mitts or gloves to protect your hands from burns. Avoid touching hot surfaces.
• We advise that a fire extinguisher be on hand.
Refer to your local authority to determine proper size and type of fire extinguisher.
• Any accessory attachments not included with
this unit are not recommended and may lead to personal injury or property damage.
• Extinguished coals and ashes should be laced a safe distance from all structures
p and combustible materials.
• With a garden hose, completely wet the
surface beneath and around Smoker to extinguish any ashes, coals or embers which may have fallen during the cooking or cleaning pr
• Store the Smoker out of reach of children,
indoors in a dry location when not in use.
• Do not attempt to service Smoker other
than normal maintenance as explained in “After-Use Safety and Proper Care & Maintenance” sections of this manual.
• Properly dispose of all packaging material.
ocess.
Use caution and
common sense when using your smoker BBQ.
Failure to adhere to
the safety warnings and guidelines in this manual could result in bodily injury or property damage.
Please keep this
manual for future reference.
• Never leave coals and ashes in Smoker unattended.
e Smoker can be left unattended,
Befor
emaining coals and ashes must be r
r
om Smoker. Use caution to protect yourself
fr and property. Place remaining coals and ashes in a non-combustible metal container and completely saturate with water coals and water to remain in metal container 24 hours prior to disposing.
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emoved
. Allow
1 800 GRILPRO
GRILLPRO
WATERLOO, ONTARIO CANADA
N2V 1K3
®
16"
41cm
Deluxe Charcoal Smoker
De Luxe Fumoir / Barbecue
De Lujo Ahumador / Asador
Smoking
Operating Instructions
Place the Smoker outdoors on a hard, level and non-combustible surface away from roof overhangs or any combustible material. Never use on wooden or other surfaces that could burn. Place the Smoker away from open windows or doors to prevent smoke from entering your house. In windy weather, place the Smoker in an outdoor area that is protected from the wind.
Read all safety warnings and instructions carefully before operating your smoker.
Caution:
efore each use, check handles and
B support brackets to make sure they are securely fastened.
1. Remove dome lid and upper body from lower body.
Always use high quality charcoal.
2. Carefully place 10-15 pounds of
coal in the charcoal bowl.
char Proceed to Step 5.
3. If using lighter fluid, saturate charcoal with lighting fluid and wait 2 to 3 minutes for fluid to soak in. Store charcoal lighting fluid safely away from Smoker.
4. Carefully light the charcoal and allow to burn until covered with light ash prior to closing door and placing dome lid on Smoker. This will allow charcoal lighting fluid to burn off.
Warning:
Failure to do this could trap fumes from charcoal lighting fluid in Smoker and may
esult in a flash-fir
r door is opened or dome lid is removed.
Refer to “Flavoring Wood”
5. section of this manual for the recommended amount of flavoring wood. Use long cooking tongs to
efully place flavoring wood on
car top of hot charcoal.
6. Place empty water bowl inside Smoker body on the lower suppor bowl so rim is r on notched out step of all three support brackets.
e or explosion when
t brackets. Position water
esting secur
ely
8. Carefully, fill water bowl with arm water or marinade to 1"
w below the rim. A full pan holds
-6 quarts of water and will last
5 for approximately 3-4 hours. Do not over fill or allow water to overflow from water bowl. ( U.S. quarts )
9. Place a cooking grill on the lower
support brackets directly above the water bowl.
10. Place food on the cooking grill in
a single layer with space between each piece. This will allow smoke and moist heat to circulate evenly around all pieces of food.
11. Place the other cooking grill
on the upper support brackets. Make sure the rim is resting securely on the notched-out step of all three support brackets. Place food on the cooking grill.
12. Allow food to cook. After 3-4
hours of cooking, check water level and “Add Water During Cooking” section of this manual.
13. Always use a meat thermometer
to ensure food is fully cooked
emoving from Smoker
before r
14. After cooking, allow Smoker
to cool completely then follow instructions in the “After-Use Safety and Proper Car Maintenance” sections of this manual.
.
e &
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7. Place the upper body on lower making sur
,
body is still in place.
e the water bowl
1 800 GRILPRO
GRILLPRO
WATERLOO, ONTARIO CANADA
N2V 1K3
®
16"
41cm
Grilling & Searing
Deluxe Charcoal Smoker
De Luxe Fumoir / Barbecue
De Lujo Ahumador / Asador
1. Remove dome lid and upper body from lower body.
2. Always use high quality charcoal. Carefully place 5-6 pounds of charcoal in the charcoal pan. Proceed to Step 6.
3. If using lighting fluid wait 2 to 3 minutes for fluid to soak in. Store charcoal lighting fluid safely away from smoker.
4. Carefully light the charcoal and allow to burn until covered with a light ash prior to placing dome lid on Smoker. This will allow charcoal lighting fluid to burn off.
Warning:
Failure to do this could trap fumes from charcoal
ighting fluid in grill and may result in a flash-fire
l or explosion when dome lid is removed.
5. Place a cooking grill on the lower body.
6. Place food on the cooking grill in a single layer with space between each piece.
7. For best results, the dome lid should be placed on the lower body when grilling food.
8. Always use a meat thermometer to ensure food is fully cooked before removing smoker.
9. After cooking, allow grill to cool completely then follow instructions in the “After - Use Safety and Proper Care & Maintenance” sections of this manual.
Warning:
When grilling, drippings from meat may cause flame flare-ups. Use extreme caution when removing the dome lid. Do not use water to extinguish a grease fire.
Flavoring Wood
To obtain your favorite smoke flavor, experiment by using chunks, sticks or chips of flavor­producing wood such as hickory, pecan, apple,
y or mesquite. Most fruit or nut tr
cherr can be used for smoke flavoring. Do not use
esinous woods such as pine as it will pr
r an unpleasant taste.
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ee wood
oduce
Wood chunks or sticks 3" to 4" long and 1/2" to 1" thick work best. Unless the wood is still green, soak the wood in water for 20 minutes or wrap each piece in foil and tear several small holes in the foil to pr
event the wood fr
pr A lot of wood is not required to obtain a good smoke flavor. A recommended amount is 3-4 wood chunks or sticks. Experiment by using
e wood for stronger smoke flavor or less
mor wood for milder some flavor.
oduce more smoke and
ning too quickly.
om bur
1 800 GRILPRO
GRILLPRO
WATERLOO, ONTARIO CANADA
N2V 1K3
®
16"
41cm
Deluxe Charcoal Smoker
De Luxe Fumoir / Barbecue
De Lujo Ahumador / Asador
Adding charcoal / wood during cooking
eep legs and feet out from under the upper body
dditional flavoring wood should not have to
A be added during the cooking process, however, it may be necessary when cooking very larger pieces of meat. Follow the instructions and cautions below to avoid injury while adding wood and/or charcoal.
Additional char or increase cooking temperature.
coal may be required to maintain
Note:
Dry wood burns hotter than charcoal so you may want to increase the ration of wood to charcoal to increase the cooking temperature. Hardwood such as oak, hickory, mesquite, fruit and nut wood are an excellent fuel because of their burning rate. When using wood as fuel, make sure the wood is seasoned and dry. Do not use resinous wood such as pine as it will produce and unpleasant taste.
1. Remove dome lid by tilting it toward you to allow heat and steam to escape away from your face. Use caution since flames can flare-up when fresh air suddenly comes in contact with fire.
2. Wearing oven mitts, remove food from cooking grills, then upper body from lower body.
Warning:
The water in water bowl will be extremely hot. When lifting upper body fr
eme caution and make sur
use extr bowl is secur suppor
ely in place on the thr
t brackets.
om lower body
e the water
ee lower
,
K to avoid being scalded by hot liquids spilling from water bowl. Be extremely careful not to tilt or jar the Smoker so that hot water does not spill out of water bowl.
3. Set the upper body with the water bowl aside on a har
Stand back a safe distance and use long
4. cooking tongs to lightly brush off ashes on hot coal. Use tongs to add charcoal and/or wood, being careful not to stir-up ashes and sparks.
d, level non-combustible surface.
Warning:
Never add charcoal lighting fluid to hot or even warm coals!
5. Replace upper body with the water bowl on lower body.
Warning:
The water in water bowl will be extremely hot. When lifting Smoker body from ground, use extreme caution and make sure the water bowl is securely in place on the three lower support brackets. Keep legs and feet out from under Smoker body to avoid being scalded by hot liquids spilling from water bowl. Be extremely careful not to tilt or jar Smoker so hot water does not spill out of water bowl.
6.
Replace food on cooking grills then place the dome lid on upper body
.
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1 800 GRILPRO
GRILLPRO
WATERLOO, ONTARIO CANADA
N2V 1K3
®
16"
41cm
Deluxe Charcoal Smoker
De Luxe Fumoir / Barbecue
De Lujo Ahumador / Asador
Adding Water During Cooking
heck the water level in water bowl if the complete cooking
C process take longer than 3 hours. A low water level can be detected by listening for the sound of water sizzling. Water can be added to the water bowl through the top of Smoker or side door. Use caution and follow instructions carefully.
Option 1: Adding Water Through Top of Smoker
1. Lift the dome lid off the the Smoker body by tilting the dome lid towar away from your face. Use caution since flames can flare-up when fresh air suddenly come in contact with fire. Inspect water level in pan.
2. If water level is low, add water to water bowl. If food is on top cooking grill only, water may be added to the water bowl by moving food aside on cooking grill and pouring water down through the cooking grill. Fill water bowl to 1" below the rim. Pour slowly to avoid splashing or overfilling.
d you to allow heat and stream to escape
Option 2: Adding Water Through the Side Door
. Stand back and carefully open side door. Use caution
1
since flames can flare-up when fresh air suddenly comes in contact with fire. Inspect the water level in pan.
2. If water level is low, add water bowl. Stand back and carefully add water using a funnel or a container with a spout. Fill water bowl to 1" below the rim. Pour slowly to avoid splash or over
Close side door and allow food to continue cooking.
3.
filling.
If using both cooking grills, wear oven mitts to remove food and the top cooking grill. Move food aside on the lower cooking grill and pour water into water bowl through the lower cooking grill. Pour slowly to avoid splashing or overfilling.
3. Set the top cooking grill on the upper support brackets and place food back on the cooking grill.
4. Place the dome lid on upper body.
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1 800 GRILPRO
GRILLPRO
WATERLOO, ONTARIO CANADA
N2V 1K3
®
16"
41cm
Deluxe Charcoal Smoker
De Luxe Fumoir / Barbecue
De Lujo Ahumador / Asador
Cooking Tips
Variations in flavor can be achieved by adding
• wine, soft drinks, herbs, spices, bits of citrus peel, fruit juice, onion or marinades to the water bowl.
During the smoking process, avoid the
• temptation to lift dome lid to check food. Lifting the dome lid allows heat to escape, making additional cooking time necessary.
• Brush poultry and naturally lean meats with cooking oil, butter or margarine before cooking.
• Meat should be completely thawed before cooking.
When cooking more than one piece of meat,
• the cooking time is determined by the largest single piece being cooked.
• The meat bastes itself while cooking in the Smoker. No basting or turning is necessary after the meat is placed on the grill. For added variety, barbecue sauce or marinade may be applied on meat before placing on grill.
• There is very little difference in temperature and cooking time between top and bottom grill levels. When cooking different types or cuts of meat at the same time, place the meat that requires the least cooking time on the top cooking grill so that it may be easily removed first. If only one cooking grill is required, use the upper grill level for the best result.
• Always use a meat thermometer to determine if food is done. Many variables (outside cooking temperatur the number of times the dome lid is removed, proximity of food to heat source, etc.) will
fect actual cooking times. When using a
af meat thermometer, place probe mid-way into the thickest part of the meat, making sure that it does not touch any fat or bone. Allow five minutes for the thermometer to properly regulate temperature.
e, amount of charcoal,
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1 800 GRILPRO
GRILLPRO
WATERLOO, ONTARIO CANADA
N2V 1K3
®
16"
41cm
De Luxe Fumoir / Barbecue
De Lujo Ahumador / Asador
After-Use Safety
Warning
• Always allow Smoker and all components to cool completely before handling.
Deluxe Charcoal Smoker
With a garden hose, completely wet surface beneath
• and around the Smoker to extinguish any ashes, coals or embers which may have fallen during the cooking or cleaning process.
• Never leave coals and ashes in Smoker unattended.
• Before grill can be left unattended, remaining coals and ashes must be r caution to protect yourself and property. Place remaining coals and ashes in a non combustible metal container and completely saturate with water. Allow coals and water to remain in metal container 24 hours prior to disposing.
emoved from Smoker. Use
Proper Care & Maintenance
• Wash cooking grills, water and charcoal pans with hot soapy water, rinse well and dry. Lightly coat cooking grills with vegetable oil or vegetable cooking spray.
• Clean inside and outside of Smoker by wiping off with a damp cloth. After cleaning, apply a light coat of vegetable oil or vegetable cooking spray to the interior surface of the dome lid, smoker body, cooking grills and water bowl. This simple process will help reduce interior rusting. Do not apply oil to the charcoal pan.
Note:
Smoke will accumulate and leave a residue in the dome lid of your unit that may drip onto food during cooking. T off dome lid after each use.
o minimize accumulation of residue, wipe
• Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.
Cover and store Smoker in a protected area, out of
each of children.
r
• If rust appears on the exterior surface of your Smoker, clean and buff the affected area with steel wool or fine grit emery cloth. Touch-up with a good high­temperature resistant paint.
• Never apply paint to the interior surface. Rust spots on the interior surface can be buffed, cleaned, then lightly coated with vegetable oil or vegetable cooking spray to minimize rusting.
• Always keep your Smoker covered when not in use to protect against excessive rusting.
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1 800 GRILPRO
GRILLPRO
WATERLOO, ONTARIO CANADA
N2V 1K3
®
16"
41cm
Deluxe Charcoal Smoker
De Luxe Fumoir / Barbecue
De Lujo Ahumador / Asador
Parts & Accessories
Part List Description Quantity
A Dome Handle 1
B Dome 1
C Heat Indicator 1
D Cooking Grid 2
E Grid Support 6
F Side Handle 2
G Upper Body 1
H Water Bowl 1
I Lower Body 1
J Leg 3
K Charcoal Bowl 1
L Door 1
M Insert Bracket 3
Hardware Description Quantity
B1 Round Head Bolt 20
W1 Washer 20
N1
B2 Hex Head Bolt 4
W2 Small Washer 4
N2 Small Nut 4
Nut 19
Figure. 1
Lower Body
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Figure. 2
1 800 GRILPRO
GRILLPRO
WATERLOO, ONTARIO CANADA
N2V 1K3
®
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