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OWNER'S MANUAL
FOR USE WITH L.P. GAS (LIQUIFIED PETROLEUM GAS) IN CANADA - PROPANE GAS
ANSI Z21.89b-2006/CSA 1.18b–2006 |
|
CONTENTS |
|
SAFETY............................................................. |
2 |
INSTALLATION ................................................ |
3 |
L.P. GAS CYLINDER........................................ |
4 |
OPD EQUIPPED CYLINDER............................ |
5 |
HOSE & REGULATOR..................................... |
5 |
LEAK TESTING ................................................ |
6 |
VENTURI TUBE ................................................ |
6 |
LIGHTING ......................................................... |
7 |
OPERATION ..................................................... |
8 |
COOKING TECHNIQUES................................. |
9 |
RECIPES......................................................... |
10 |
MAINTENANCE.............................................. |
12 |
TROUBLE SHOOTING................................... |
13 |
WARRANTY.................................................... |
14 |
Please record your model and serial number here.
Model number
Serial number
Date of purchase
THIS INSTRUCTION MANUAL CONTAINS IMPORTANT INFORMATION NECESSARY FOR THE PROPER ASSEMBLY AND SAFE USE OF THE APPLIANCE. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS BEFORE ASSEMBLING AND USING THE APPLIANCE. FOLLOW ALL WARNINGS AND INSTRUCTIONS WHEN USING THE APPLIANCE
KEEP THIS MANUAL FOR FUTURE REFERENCE.
IF INSTRUCTIONS OR PARTS ARE MISSING CONTACT
ONWARD MANUFACTURING AT 1-800-474-5776.
1-800-265-2150 |
31845 |
info@omcbbq.com |
01/07 |
1
SAFETY
Your new Grillpro gas smoker is a safe, convenient appliance when assembled and used properly. However, as with all gas-fired products, certain safeguards must be observed. Failure to follow these safeguards may result in damage or injury. If you have questions concerning assembly or operation, consult your dealer, gas appliance serviceman, your gas company or our direct customer service line at 800-265-2150.
DANGER: FOR YOUR SAFETY
•If you smell gas:
1.Shut off gas to the appliance.
2.Extinguish any open flame.
3.Open lid.
4.If odor continues, immediately call your gas supplier or your fire department.
Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury or death
DANGER: FOR YOUR SAFETY
1.Never operate this appliance unattended.
2.Never operate this appliance within 10ft (3m) of any structure, combustible material or other gas cylinder.
3.Never operate this appliance with in 25ft (7.5m) of any flammable liquid.
4.If fire should occur, keep away from the appliance and immediately call your fire department. Do not attempt to extinguish an oil or grease fire with water.
Failure to follow these instructions could result in fire, explosion or burn hazard, which could cause property damage, personal injury or death
ELECTRICAL CAUTION
1.If any accessory is used on this appliance that requires an external electrical power source, the accessory when installed must be electrically grounded in accordance with local codes. In the absence of local codes, the following standards apply:
(U.S.A.) ANSI/NFPA No. 70-Latest Edition
and
(CANADA) CSA C22.1 Canadian Electrical Code
2.Do not cut or remove the grounding prong from the plug.
3.Keep the electrical supply cord and fuel supply hose away from any heated surface.
WARNING
Fuels used in gas or oil-fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
“This warning is issued pursuant to California Health and Safety Code Sec. 25249.6”
2
INSTALLATION
1.In the U.S.A., this appliance must be installed in accordance with the local code and the relevant national code.
ANSI Z223.1/NFPA 54-National Fuel Gas Code, ANSI/NFPA 58-Storage and Handling of Liquefied
Petroleum Gases
and Latest Local Codes where Applicable
In Canada, this appliance must be installed in accordance with the local code and the relevant CGA standards:
CAN/CSA-B149.1 LP Gas/Propane Installation Code, CAN/CSA B149.2-Propane Storage and Handling
and Latest Local Codes where Applicable
2.The appliance must be located away from combustible surfaces by at least 3m/10ft from each side, and 3m/10ft from the rear.
3.Do not operate this appliance under any overhead roof construction or foliage.
4.This appliance is for OUTDOOR USE ONLY, DO NOT operate in garage, shed, balcony or other such enclosed areas.
5.DO NOT restrict the flow of air to the appliance.
6.Keep the area surrounding the appliance free of combustible materials, gasoline, and all flammable liquids and vapours.
7.This appliance is not intended to be installed in, or on, recreational vehicles and/or boats.
8.Do not leave the appliance unattended. Keep children and pets away from the appliance at all times.
9.The use of alcohol, prescription or nonprescription drugs may impair the consumer’s ability to properly assemble or safely operate the appliance.
10.This appliance is not intended for and should never be used as a heater.
11.The appliance will be hot during and after use. Protect yourself with insulated oven gloves or mitts.
12.It is important when installing the burner to make sure it is correctly centered and aligned with the orifice of the valve. This is critical to the safe operation of the appliance.
LP GAS CYLINDER PLACEMENT
12.Cylinders must be installed according to assembly instructions. Do not store a spare cylinder under or near this appliance.
13.The regulator hose when extended and attached to the tank may become a tripping hazard. Care should be taken when walking around the appliance.
3
LP GAS CYLINDER
QCC®-1 QUICK CLOSING COUPLING
All models are designed to be used with an LP gas cylinder equipped with the new QCC®-1 Quick Closing Coupling system.
The QCC®-1 system incorporates new safety features required by the American National Standards Institute (ANSI) and the Canadian Standards Steering Committee.
•Gas will not flow until a positive connection has been made.
•A thermal element will shut off the flow of gas between 240° and 300° F.
•When activated, a Flow Limiting Device will limit the flow of gas to 10 cubic feet per hour.
NIPPLE WITH FLOW |
SHUT OFF |
LIMITING DEVICE |
VALVE |
HEAT |
|
SENSITIVE |
CYLINDER |
HAND WHEEL |
|
REGULATOR |
CHECK VALVE |
The LP Gas Cylinder is not included with the Gas Smoker. Be sure to purchase one with the QCC® valve. This valve is recognized by the external threads on the inlet port of the valve. QCC® equipped cylinders are available from your Gas Grill Dealer.
Any attempt to connect the regulator, by use of adapters or any other means, to any other valve could result in damage, fire or injury and may negate the important safety features designed into the QCC®-1 system.
SPECIFICATION:
1.Constructed and marked in accordance with the
Specifications for LP Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable; and
2.The LP gas cylinder used for this appliance must not
have a capacity larger than 20 lb. (9 kg). Approximately 18" (46cm) high
12" (31cm) diameter
3.All LP gas cylinders used with this appliance should be inspected at every filling and re qualified by a licensed service outlet at the expiry date (10 years), in accordance with the DOT (USA) and CTC (Canada) codes for LP Gas Cylinders.
4.All LP gas cylinders used with this appliance must be provided with a shutoff valve terminating in a cylinder valve outlet No. 510, specified in the Standard for Compressed Gas Cylinder Valve Outlet and Inlet Connection (USA) ANSI/CGA-V-1-1977 (Canada) CSA B96.
The cylinder supply system must be arranged for vapor withdrawal.
The cylinder must include a collar to protect the cylinder valve.
The cylinder must be installed as per assembly instructions.
Never fill the cylinder beyond 80% full. A fire causing death or serious injury may occur.
The cylinder valve must include a safety relief device having direct communication with the vapor space of the cylinder.
HANDLING:
1.Government regulations prohibit shipping full LP gas cylinders. You must take your new cylinder to a LP gas dealer for filling.
2.A filled LP gas cylinder is under very high pressure. Always handle carefully and transport in the upright position. Protect the valve from accidental damage.
3.Do not tip the LP gas cylinder while connecting it to the regulator. Fasten the cylinder securely during transport, use and storage.
4.If the cylinder is tipped after it is connected to the regulator, shut off the gas, disconnect the regulator and have it checked before using again.
STORAGE:
1.Store the LP gas cylinder outdoors in a well ventilated place.
2.Do not store the LP gas cylinder in direct sunlight, near a source of heat or combustion.
3.If you intend to store the grill indoors, disconnect and remove the LP gas cylinder first. Disconnected cylinders must have a dust cap installed and must not be stored in a building, garage or any other enclosed area.
4.Keep out of the reach of children.
5.When the LP gas cylinder is connected to the gas grill, the gas grill and LP gas cylinder must be stored outside in a well ventilated place.
6.Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
OPERATION:
1.Never connect your gas grill to an LP gas cylinder without the regulator provided, and NEVER TO AN UNREGULATED LP GAS SUPPLY. The gas regulator supplied with the appliance must be used.
2.Always leak test the LP gas cylinder to regulator connection when connecting the LP gas cylinder to the appliance. See "Leak Testing".
3.Do not operate appliance if the smell of LP gas is present. Extinguish all flame and determine source of LP gas before proceeding. Do not ignite the appliance until the LP gas leak has been found and sealed.
4.Always shut off LP gas cylinder valve when the appliance is not in use
4
OPD EQUIPPED CYLINDER HOSE & REGULATOR
OVERFILL PREVENTION DEVICE
Effective January 1, 1998, the standard for outdoor gas appliances, ANSI Z21.58/CAN/CGA-1.6, requires that appliances are to be used with cylinders equipped with an Overfill Prevention Device (OPD).
The OPD is designed to reduce the potential for the overfilling of propane cylinders, thus reducing the possibility of relief valve discharges of raw propane. The new OPD causes a slower purge/fill operation. Some consumers have been advised by filling stations that these cylinders are “defective”. This is not a defect. Some propane filling stations may not be aware of this new device and its effect on the purge/fill operation.
New OPDs coming onto the market have new technology that allows for much greater BTU outputs which will decrease the amount of time it takes to purge a cylinder.
IDENTIFICATION
To identify these cylinders, the new OPD hand wheel has been standardized to the shape shown.
All models are equipped with a hose and regulator with a QCC®-1 Quick Closing Coupling.
1.The QCC® coupling contains a magnetic Flow Limiting Device which will limit the flow of gas should there be a leak between the regulator and the appliance valve. This device will activate if the cylinder valve is opened while the appliance valves are open. Be sure the appliance valves are off before the cylinder valve is opened to prevent accidental activation.
2.The QCC® coupling incorporates a heat sensitive hand
wheel that will cause the back check module in the QCC® cylinder valve to close when exposed to temperatures between 240° and 300°F. Should this occur, do not attempt to reconnect the nut. Remove hose/regulator assembly and replace with a new one.
3.The pressure regulator is set at 11 inches WC (water column) and is for use with LP gas only. The hose and hose couplings comply with CGA Standard CAN 1.83. No modifications or substitutions should be attempted.
4.Protect the hose from dripping grease and do not allow the hose to touch any hot surface, including the base casting of the Smoker.
5.Inspect seal in the QCC® cylinder valve when replacing LP gas cylinder or once per year whichever is more frequent. Replace seal if there is any indication of cracks, creases, or abrasion.
6.Inspect hose before each use of the smoker. If the hose is cracked, cut, abraded or damaged in any way, the appliance must not be operated.
7.For repair or replacement of hose/regulator assembly, contact customer service at 1-800-265-2150 or
INFO@OMCBBQ.com.
CONNECTION
1. Be sure cylinder valve and appliance valves are "off".
SHUT OFF NIPPLE WITH FLOW VALVE LIMITING DEVICE
CYLINDER
HEAT SENSITIVE HAND WHEEL
CHECK VALVE
REGULATOR
2.Place full LP gas cylinder in LP tank well and secure base as per assembly instructions.
3.Center the nipple in the cylinder valve and hold in place. Using other hand, turn the hand wheel clockwise until there is a positive stop. Do not use tools. Hand tighten only. When making the connection, hold the regulator in a straight line with the cylinder valve, so as not to cross thread the connection.
4.Leak test connections. See "Leak Testing".
5.Refer to lighting instructions. To avoid activating the
Flow Limiting Device when lighting, open cylinder valve slowly with the appliance valves off. If the Flow Limiting Device is accidentally activated, turn off cylinder valve and appliance valves, wait 10 seconds to allow the device to reset, open cylinder valve slowly, then open the appliance valve.
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