While this information is presented in good faith and believed to be accurate,
Honeywell disclaims the implied warranties of merchantability and fitness for a
particular purpose and makes no express warranties except as may be stated
in its written agreement with and for its customer.
In no event is Honeywell liable to anyone for any indirect, special or
consequential damages. The information and specifications in this document
are subject to change without notice.
This document was prepared using Information Mapping methodologies and
formatting principles.
Information Mapping is a trademark of Information Mapping Inc.
Windows is a registered trademark of Microsoft Inc.
Modbus is a registered trademark of MODICON, Inc.
The omission of a name from this list is not to be interpreted that the name is
not a trademark.
About This Document
Abstract
This manual describes the installation, configuration, operation, and maintenance of the Recorder.
Warranty
WARRANTY. THE FOLLOWING IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THOSE OF MERCHANTABILITY
AND FITNESS FOR PARTICULAR PURPOSE.
a) Goods/Hardware
Except as otherwise hereinafter provided, Honeywell warrants goods of its manufacture to be free of defective materials
and faulty workmanship and as conforming to applicable specifications and/or drawings. Commencing with date of
shipment, Honeywell's warranty shall run for the period specified on the face hereof or, if none be mentioned, 18
months. If warranted goods are returned to Honeywell during this period of coverage, Honeywell will repair or replace
without charge those items it finds defective.
Experimental devices (designated by the letter "X" or "E" within their part-number identification) are prototype, pre-
production items that have yet to complete all phases of product-release testing; these items are sold "AS IS" WITH NO
WARRANTY.
b) Software
Software, if listed on the face hereof and used within hardware and/or a system warranted by Honeywell, will be
furnished on a medium that’s free of defect in materials or workmanship under normal use for so long as the hardware
and/or system is under warranty. During this period, Honeywell will replace without charge any such medium it finds
defective. As for the quality or performance of any software or data, they are supplied “AS IS” WITH NO WARRANTY.
c) Services
Where hardware and/or a system is installed by Honeywell, such services are warranted against faulty workmanship for
the same period (if any) as applies to the installed items. During this concurrently running period, Honeywell will correct
without charge any workmanship it finds to be faulty.
Contacts
If you encounter any problem with your recorder, please contact your nearest Sales Office. (See the
address list at the end of this manual).
An engineer will discuss your problem with you. Please have your complete model number and serial number available. Model number and serial number are located on the
chassis nameplate.
If it is determined that a hardware problem exists, a replacement instrument or part will be shipped
with instructions for returning the defective unit. Do not return your instrument without authorization
from your Sales Office or until the replacement has been received.
World Wide Web: http://www.honeywell.com
Corporate Industrial Measurement and Control: http://www.honeywell.com/imc/
Telephone: USA & Canada Honeywell: Technical Support: 1800-423-9883
TAC FACS: 1888-423-9883
Service: 1800-525-7439
Symbol Meanings
Symbol What it means
Protective ground terminal. Provided for connection of the protective earth green (green
or green/yellow) supply system conductor.
Functional ground terminal. Used for non-safety purposes such as noise immunity
improvement.
WARNING. Risk of electric shock. This symbol warns the user of a potential shock
hazard where voltages greater than 30 Vrms, 42.4 Vpeak, or 60 Vdc may be accessible.
CAUTION. When this symbol appears on the product, see the user manual for more
information. This symbol appears next to the required information in the manual.
CE conformity
This product conforms with the protection requirements of the following European Council
Directives: 89/336/EEC, the EMC directive, and 73/23/EEC, the low voltage directive. Do
not assume this product conforms with any other “CE Mark” Directive(s).
Attention
The emission limits of EN 61326-1 are designed to provide reasonable protection against harmful
interference when this equipment is operated in an industrial environment. Operation of this equipment in a
residential area may cause harmful interference. This equipment generates, uses, and can radiate radio
frequency energy and may cause interference to radio and television reception when the equipment is used
closer than 30 meters to the antenna(e). In special cases, when highly susceptible apparatus is used in close
proximity, the user may have to employ additional mitigating measures to further reduce the electromagnetic
emissions of this equipment.
3.3 POWER UP ....................................................................................................................................... 3-3
3.4 SELECTING AND INTERPRETING RUN MODE DISPLAY................................................... 3-4
5.7 COMMUNICATION FIRMWARE UPGRADE ........................................................................... 5-8
5.8 RELAY STATE AND CONTROL.................................................................................................. 5-8
5.9 COPY LINE OPERATION.............................................................................................................. 5-9
5.10 USER ACTUATION......................................................................................................................... 5-9
i
TABLE OF CONTENTS
6. KITS LIST .................................................................................................................................................. 6-1
to 7.24........................................................................................................................................................ 7-10
to 11.13 ............................................................................................................................................................ 11-16
This recorder is a precision measuring instrument that offers many features.
• Up to 64 analog input channels,
• Compact size: 320 mm (12.60 '') depth,
310 mm front face height x 387 mm width (12.21 '' x 15.24 ''),
278 mm x 348 mm (10.95 '' x 13.70 '') cutout,
• 250 mm chart in either roll or fanfold presentation,
• Universal power supply: 100 to 240 V ac/dc,
• IP55 front panel protection,
• Universal input with a wide choice of actuation/range,
• Option linear input,
• High accuracy: 0.05 % via field calibration,
• Easy interactive product configuration,
• Large, clear operator display,
• Fast scanning rate:
• Configurable alphanumeric chart documentation,
• Up to 64 alarm setpoints with a wide choice of alarm types,
• Event alarm: End of chart paper, sensor burnout, clock battery low, etc.,
• Up to 64 customer messages of 64 characters each,
• Standard chart illumination,
• Product configuration, service diagnostic, software upgrading via PC interface,
• Chart zoning configurable,
• Complies with IEC348 and EN61010-1 safety requirements,
• EC mark: Conformity with 73/23/EEC low voltage directive and 89/336 EEC, EMC directives,
• CSA approval (certified) LR57938
OPTIONS:
• Up to 48 alarm relay outputs,
• Up to 48 digital inputs,
• Keylock,
• 32 Maths functions,
• Communication board,
• Up to 8 4/20 mA current outputs,
• PCMCIA board driver.
2 channels = 105 ms 24 channels = 1260 ms 48 channels = 2520 ms
4 channels = 210 ms 28 channels = 1470 ms 52 channels = 2730 ms
8 channels = 420 ms 32 channels = 1680 ms 56 channels = 2940 ms
12 channels = 630 ms 36 channels = 1890 ms 60 channels = 3150 ms
16 channels = 840 ms 40 channels = 2100 ms 64 channels = 3360 ms
20 channels = 1050 ms 44 channels = 2310 ms 52 channels = 2730 ms
1-2
1. OVERVIEW
y
p
y
V
VIV
_ _ _ _
_ _-_
p
)
p
)
1.2 MODEL SELECTION GUIDE
This table helps you to identify correctly the unit in front of you. Please refer to the product label and verify
that you have the right unit.
Select the desired key number. The mark to the right shows the selection available. A complete model
number has the requested number of digits from each table as follows:
Instructions
Select the desired Key Number. The arrow to the right marks the selection available.
A dot denotes unrestricted availabilit
A com
lete Model Number must have the designated number of digits in each table.
. A letter denotes restricted availability.
Ke
KEY NUMBER
250 mm Strip Chart RecorderD25
TABLE I - Lower Rack Analog Inputs SelectionAvailability
Input Card 1None0 _ _ _ _ _ _ _
Input Card 2None_ 0 _ _ _ _ _ _
Input Card 3None_ _ 0 _ _ _ _ _
Input Card 4None_ _ _ 0 _ _ _ _
Input Card 5None_ _ _ _ 0 _ _ _
Input Card 6None_ _ _ _ _ 0 _ _
Input Card 7None_ _ _ _ _ _ 0 _
Input Card 8None_ _ _ _ _ _ _ 0
Number
D25
(Slot A)4 Linear Inputs (Channel 1 to 4)L _ _ _ _ _ _ _
(Slot B)4 Linear Inputs (Channel 5 to 8)_ L _ _ _ _ _ _
(Slot C)4 Linear Inputs (Channel 9 to 12)_ _ L _ _ _ _ _
(Slot D)4 Linear Inputs (Channel 13 to 16)_ _ _ L _ _ _ _
(Slot E)4 Linear Inputs (Channel 17 to 20)_ _ _ _ L _ _ _
(Slot F)4 Linear Inputs (Channel 21 to 24)_ _ _ _ _ L _ _
(Slot G)4 Linear Inputs (Channel 25 to 28)_ _ _ _ _ _ L _
(Slot H)4 Linear Inputs (Channel 29 to 32)_ _ _ _ _ _ _ L
6 Digital Inputs (Digital 1 to 6)
None_ 0 _ _ _ _ _ _
4 Linear Inputs (Channel 37 to 40)_ L _ _ _ _ _ _
Slot K4 Universal Inputs (Channel 37 to 40)_ U _ _ _ _ _ _
6 Alarm Relay Outputs (Alarm 7 to 12)_ A _ _ _ _ _ _
6 Digital Inputs (Digital 7 to 12)
None_ _ 0 _ _ _ _ _
4 Linear Inputs (Channel 41 to 44)_ _ L _ _ _ _ _
Slot L4 Universal Inputs (Channel 41 to 44)_ _ U _ _ _ _ _
6 Alarm Relay Outputs (Alarm 13 to 18)_ _ A _ _ _ _ _
6 Digital Inputs (Digital 13 to 18)
None
4 Linear Inputs (Channel 45 to 48)
Slot M4 Universal Inputs (Channel 45 to 48)
6 Alarm Relay Outputs (Alarm 19 to 24)
6 Digital Inputs (Digital 19 to 24)
None
4 Linear Inputs (Channel 49 to 52)
Slot N4 Universal Inputs (Channel 49 to 52)
6 Alarm Relay Outputs (Alarm 25 to 30)
6 Digital Inputs (Digital 25 to 30)
None_ _ _ _ _ 0 _ _
4 Linear Inputs (Channel 53 to 56)_ _ _ _ _ L _ _
Slot P4 Universal Inputs (Channel 53 to 56)_ _ _ _ _ U _ _
6 Alarm Relay Outputs (Alarm 31 to 36)_ _ _ _ _ A _ _
6 Digital Inputs (Digital 31 to 36)
None_ _ _ _ _ _ 0 _
4 Linear Inputs (Channel 57 to 60)_ _ _ _ _ _ L _
Slot Q4 Universal Inputs (Channel 57 to 60)_ _ _ _ _ _ U _
6 Alarm Relay Outputs (Alarm 37 to 42)_ _ _ _ _ _ A _
6 Digital Inputs (Digital 37 to 42)_ _ _ _ _ _ D _
4 Current Outputs (Output 1 to 4)
None_ _ _ _ _ _ _ 0
4 Linear Inputs (Channel 61 to64)_ _ _ _ _ _ _ L
Slot R4 Universal Inputs (Channel 61 to 64)_ _ _ _ _ _ _ U
6 Alarm Relay Outputs (Alarm 43 to 48)_ _ _ _ _ _ _ A
6 Digital Inputs (Digital 43 to 48)_ _ _ _ _ _ _ D
4 Current Outputs (Output 5 to 8)
D _ _ _ _ _ _ _
_ D _ _ _ _ _ _
_ _ D _ _ _ _ _
_ _ _ 0 _ _ _ _
_ _ _ L _ _ _ _
_ _ _ U _ _ _ _
_ _ _ A _ _ _ _
_ _ _ D _ _ _ _
_ _ _ _ 0 _ _ _
_ _ _ _ L _ _ _
_ _ _ _ U _ _ _
_ _ _ _ A _ _ _
_ _ _ _ D _ _ _
_ _ _ _ _ D _ _
_ _ _ _ _ _ C _
_ _ _ _ _ _ _ C
Availability
D25
1-4
(
(
)
p
TABLE III - OptionsSelection
CommunicationsNone0 _ _
Universal Communication
RS232/422/485) ASCII/Modbus RTU
Ethernet Interface2 _ _
PCMCIANone_ 0 _
PCMCIA Interface
MathNone_ _ 0
Math Package
TABLE IV - Door and Case Options
Grey Door, Glass Window, with Latch, Standard Case0
Grey Door, Glass Window, with Key Lock, Standard Case1
Grey Door, Plastic Window, with Latch, Standard Case2
Grey Door, Plastic Window, with Key Lock, Standard Case3
Grey Door, Glass Window, with Latch, Black CaseA
Grey Door, Glass Window, with Key Lock, Black CaseB
Grey Door, Plastic WIndow, with Latch, Black CaseC
Grey Door, Plastic Window, with Key Lock, Black CaseD
Black Door, Glass Window, with Latch, Black CaseE
Black Door, Glass Window, with Key Lock, Black CaseF
(Note 6)
1. OVERVIEW
D25
1 _ _
d
_ A _
_ _ A
Grey Door, Plastic Window, Latch and Black Portable Case4
TABLE V - Miscellaneous
None
None_ 0 _ _
Test Report (Calibration Certificate)
Certificate of Conformance
None_ _ 0 _
Product Configuration
Product Configuration with User Defined Actuation
User Defined Actuation
None_ _ _ 0
CSA Approval/NRTL/C
TABLE VI - Specials
None00
Special ST #
TABLE VII - Language/Prompts/Manuals
Product Information on CD
EnglishE
FrenchF
GermanG
Italian Prom
SpanishS
Consult Ft. Washington
ts/English ManualI
(Note 5)
(Note 3)
(Note 3)
(Note 3)
(Note 4)
0 _ _ _
_ A _ _
_ B _ _
_ _ A _
_ _ B _
_ _ U _
_ _ _ C
XX
0
c
1-5
1. OVERVIEW
RESTRICTIONS
Restriction
LetterTableTable
c
d
Available Only WithNot Available With
SelectionSelection
V
_ _ _ _ _ _ _ L, _ _ _ _ _ _ _ U,
II
_ _ _ _ _ _ _ A, _ _ _ _ _ _ _ D,
_ _ _ C
_ _ _ _ _ _ _ C
DPR 250
Notes:
A 250 ohm resistor is required for ma input actuation's. Order the required
1.
quantity using Part Number 46181080-503. See Parts Price Book for pricing.
Consult Customer Services for pricing and availability.
2.
Customer must complete "Configuration Worksheets" and attach to order or
3.
send to Customer Service. (Reference Product Manual)
NRTL/C indicates product safety compliance approval by a Nationally Recognized
4.
Testing Laboratory of which UL and CSA are both OSHA accredited NRTL's.
Not available with Portable Case option.
It is recommended that the Product Configuration (Table V) option be ordered
5.
when ordering the Calibration Certificate otherwise the certificate will be based
on the factory default configuration.
PCMCIA Flash Memory Cards must be ordered separately.
6.
PCMCIA Memory Cards are ATA Type II compatible and stored data is
accessible using SDA software (P/N 045501) or TrendManager Pro V5, TMPCON5.
To avoid the risk of electrical shock that could cause personal injury, follow all safety notices in
!
! POWER SUPPLY
Ensure the source voltage matches the voltage of the power supply before turning on the power. (In the
rear of the recorder, near to the connector of the power supply)
! PROTECTIVE GROUNDING
Make sure to connect the protective grounding to prevent an electric shock before turning on the power.
Do not operate the instrument when protective grounding or fuse might be defective.
To avoid a potential shock hazard, never cut off the internal or external grounding wire or disconnect the
protective grounding terminal
! NECESSITY OF PROTECTIVE GROUNDING
To avoid a potential shock hazard, never cut off the internal or external protective grounding wire or
disconnect the wiring of protective grounding terminal.
! FUSE
To prevent a fire, make sure to use the fuse with specified standard (current voltage, type). Before
replacing the fuse, turn off the power and disconnect the power source. Do not use a different fuse or
short-circuit the fuse holder.
! DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE
Do not operate the instrument in the presence of flammable liquids or vapours. Operation of any
electrical instrument in such an environment constitutes a safety hazard.
! NEVER TOUCH THE INTERIOR OF THE INSTRUMENT
Inside this instrument there are areas of high voltage; therefore, never touch the interior if the power
supply is connected. This instrument has an internal changeable system; however, internal inspection
and adjustments should be performed by qualified personnel only.
! If the equipment is used in a manner not specified by the manufacturer, the protection provided by the
equipment may be impaired.
! Do not replace any component (or part) not explicitly specified as replaceable by your supplier.
! INSTALL INDOOR ONLY
this documentation.
Protective earth terminal. Provided for connection of the protective earth supply system
conductor.
Failure to comply with these instructions could result in death or serious injury
2-2
2.2 UNPACKING
Remove the accessories and check them against the figure below.
2. INSTALLATION
1. Ribbon cartridge
2. Fuse (Spare) (Use only 3.15 A T. fuses for
Europe or 3.2 A T. fuses for U.S.)
3. Roll (R) and fanfold (Z) chart
NOTE: In the event that any items are missing, please contact your nearest sales office.
4. Mounting brackets with nuts
5. Product manual or CD
6. Front label
7. Recorder
2-3
2. INSTALLATION
2.3 PANEL MOUNTING THE RECORDER
2.3.1 Recommendations
This recorder is designed to operate under specific conditions. If you need more information, refer to the
product specification sheet.
2.3.2 External dimensions and cut-out
Prepare panel cut-out as detailed below:
Note: Maximum panel thickness 40 mm (1.5 '')
CAUTION
!
The maximum temperature inside the cabinet should not exceed the ambient conditions specific for the
recorders. The recorder must be mounted into a panel to limit operator access to the rear terminals.
Failure to comply with these instructions may result in product damage
2-4
2.3.3 Installing the recorder
To install the recorder, follow the figures below:
1. Remove rear cover and wire access holes.
2. Insert recorder through the panel cutout
3. Attach mounting brackets to the sides of the recorder
4. Tighten the mounting screws
2. INSTALLATION
2-5
2. INSTALLATION
2-6
2.4 WIRING THE RECORDER
2.4.1 Recommendations
• All wiring must be in accordance with local electrical codes and should be carried out by
authorized experienced personnel.
• The ground terminal must be connected before any other wiring (and disconnected
last).
• A switch in the main supply is recommended near the equipment.
• If an external fuse is used to protect the electrical circuit to the recorder, the fuse
should match the recorder fuse rating (fuse type) as well as for the fuse holder.
• Sensor wiring should be run as far as possible from power wiring. (motors, contactors,
alarms, etc.)
• To reduce stray pick-up, we recommend the use of a twisted pair sensor wiring.
• EMI effects can be further reduced by the use of shielded cable sensor wiring. The
shield must be connected to the ground terminal.
• The use of spade terminals on all wiring is recommended.
2. INSTALLATION
2-7
2.5 TERMINAL CONNECTIONS
2. INSTALLATION
2-8
2. INSTALLATION
Note: Terminal (A) is only used for RTD. (See diagrams above)
CAUTION
!
Unwired configured channel terminals should be shorted.
Failure to comply with these instructions may result in product damage
2-9
2. INSTALLATION
2.5.1 Digital input signals. (DI)
If an optional digital input board is installed, connect the wiring as shown in Figure 2-1.
Slot location X = J to P
Figure 2-1 Digital input signal wiring (DI)
If 2 digital input boards are fitted, repeat the above procedure for the second board.
Note: Use dry contacts, voltage free, designed to switch 5 mA at 5 V.
Up to 36 digital inputs allowed.
2-10
2. INSTALLATION
2.5.2 Relay outputs. (DO)
If an optional relay board is installed, connect the wiring as shown in Figure 2-2.
Slot location X = J to P
Figure 2-2 Relay output wiring (DO)
All the relays are factory configured de-energized in alarm. The contacts are factory configured normally closed by a jumper per output on the alarm relay board.
If you need to change this function for normally opened output:
• Turn off power.
• Remove the rear terminal cover plate and remove the relay board, see page 2-11.
• Move the jumper from the location NC (for normally closed) to the location NO (for normally
opened).
• Up to 36 alarm outputs allowed.
2-11
2.5.2.1 Removing the alarm card to change NC to NO contacts
(A) Turn off power.
2. INSTALLATION
2-12
2. INSTALLATION
Use ground strap to avoid electrostatic damage to board.
CAUTION
!
Use ground strap to avoid electrostatic damage to board.
Failure to comply with these instructions may result in product damage
2-13
2. INSTALLATION
All the relays are factory configured de-energized in alarm. The contacts are factory configured normally
closed by a jumper for each output on the alarm relay board.
If you need to change this function:
• Move the jumper from the location NC (for normally closed) to the location NO (for normally
opened)
2-14
2.6 FITTING THE CHART
2. INSTALLATION
2-15
2. INSTALLATION
2.6.1 Chart cassette
Open the chart cassette as shown below and install the chart using the figure on the cassette.
1 = First action - Press in on both tabs to release chart cassette
2 = Second action - Pull out on the tabs to remove cassette
2-16
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