Grieve Corporation DPR 100 A Installation Manual

DPR 100 A - DPR 100 B

DIGITAL STRIP CHART RECORDER

PRODUCT MANUAL

DPR 100 A - DPR 100 B

DIGITAL STRIP CHART RECORDER

PRODUCT MANUAL

Ref. : US1I-6126

Issue : 21 October 2003

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

This document was prepared using Information Mapping methodologies and formatting principles.

Information Mapping is a trademark of Information Mapping Inc. Windows is a registered trademark of Microsoft Inc. Modbus is a registered trademark of MODICON, Inc. The omission of a name from this list is not to be interpreted that the name is not a trademark.

About This Document

Abstract

This manual describes the installation, configuration, operation, and maintenance of the Recorder.

Warranty

WARRANTY. THE FOLLOWING IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THOSE OF MERCHANTABILITY

AND FITNESS FO R PARTICULAR PURPOSE.

a) Goods/Hardware Except as otherwise hereinafter provi ded, Honeywell warrants goods of its manufacture to be free of defective mater ials and faulty workmanship

and as conforming to applicable specifications and/or drawings. Commencing with date of shipment, Ho neywell's war ranty shal l run for the period specified on the face hereof or, if none b e mentioned, 18 months. If warranted goods are returned to Honeywell during this period of coverage, Honeywell will repair or replace without charge those items it finds defective.

Experimental devices (designated by the letter "X" or "E" within their part-number identification) are prototype, pre-pr oduction items that have yet to

complete all phases of prod uct-release testing; thes e items are sold "AS IS" WITH NO WARRANTY.

b) Software Software, if listed on the face hereof and used within hardware and/or a system warranted by Honeywell, will be furnished on a medium that’s free

of defect in materials or workmanship under normal use for so long as the hardware and/or system is under warranty. During this period, Honeywell will replace without charge any such medium it finds defective. As for the quality or performance of any software or data, they are supplied “AS IS” WITH NO WARRANTY.

c) Services

Where hardware and/or a system is installed by Honeywell, such services are warranted against faulty workmanship for the same period (if any) as applies to the installed items. During this concurrently r unning period, Ho neywell will correct without charge any workmanship it finds to be faulty.

Contacts

If you encounter any problem with your recorder, please contact your nearest Sales Office. (See the address list at the end of this manual).

An engineer will discuss your problem with you. Please have your complete model number and serial number available. Model number and serial number are located on the chassis nameplate.

If it is determined that a hardware problem exists, a replacement instrument or part will be shipped with instructions for returning the defective unit. Do not return your instrument without authorization from your Sales Office or until the replacement has been received.

Symbol Meanings

Symbol What it means

Protective ground terminal. Provided for connection of the protective earth green (green or green/yellow) supply system conductor.

Functional ground terminal. Used for non-safety purposes such as noise immunity improvement.

WARNING. Risk of electric shock. This symbol warns the user of a potential shock hazard where voltages greater than 30 Vrms, 42.4 Vpeak, or 60 Vdc may be accessible.

CAUTION. When this symbol appears on the product, see the user manual for more information. This symbol appears next to the required information in the manual.

CE conformity This product conforms with the protection requirements of the following European Council Directives: 89/336/EEC, the EMC directive, and 73/23/EEC, the low voltage directive. Do not assume this product conforms with any other “CE Mark” Directive(s).

Attention

The emission limits of EN 50081-2 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment. Operation of this equipment in a residential area may cause harmful interference. This equipment generates, uses, and can radiate radio frequency energy and may cause interference to radio and television reception when the equipment is used closer than 30 meters to the antenna(e). In special cases, when highly susceptible apparatus is used in close proximity, the user may have to employ additional mitigating measures to further reduce the electromagnetic emissions of this equipment.

Product model number:

Serial number:

Date code:

Service department telephone number:

TABLE OF CONTENTS

1. OVERVIEW ............................................................................................................................................... 1-1

1.1 CLEAR AND FULLY DOCUMENTED CHART OF PEN RECORDER........................................ 1-1

1.1.1 Alarms are indicated clearly......................................................................................................... 1-2

1.2 CLEAR AND FULLY DOCUMENTED CHART FOR MULTIPOINT RECORDER................... 1-3

1.2.1 Alarms are indicated clearly......................................................................................................... 1-4

2. INSTALLATION ....................................................................................................................................... 2-1

2.1 WARNING .............................................................................................................................................. 2-1

2.2 UNPACKING.......................................................................................................................................... 2-2

2.3 PANEL MOUNTING THE RECORDER............................................................................................ 2-3

2.3.1 Recommendations........................................................................................................................ 2-3

2.3.2 External dimensions and cut-out.................................................................................................. 2-3

2.3.3 Installing the recorder................................................................................................................... 2-4

2.4 WIRING THE RECORDER ................................................................................................................. 2-5

2.4.1 Recommendations........................................................................................................................ 2-5

2.4.2 Terminal connections................................................................................................................... 2-6

2.5 PREPARING POWER-UP.................................................................................................................... 2-7

2.5.1 Installing the printing system ....................................................................................................... 2-7

2.5.2 Fitting the roll chart.................................................................................................................... 2-12

2.5.3 Fitting the fanfold chart.............................................................................................................. 2-13

2.6 CLEANING THE PANE...................................................................................................................... 2-13

2.7 CARRIAGE CALIBRATION ............................................................................................................. 2-14

2.7.1 Chart certification....................................................................................................................... 2-14

2.7.2 Carriage calibration (or chart calibration) .................................................................................. 2-15

2.8 CHECK LIST........................................................................................................................................ 2-17

2.9 REPLACING THE INK CARTRIDGES........................................................................................... 2-17

3. CONFIGURATION................................................................................................................................... 3-1

3.1 FUNCTION KEYS ................................................................................................................................. 3-1

3.1.1 SETUP ......................................................................................................................................... 3-1

3.1.2 ENTER......................................................................................................................................... 3-1

3.1.3 INCREMENT .............................................................................................................................. 3-1

3.1.4 DECREMENT ............................................................................................................................. 3-2

3.2 MAIN MENU .......................................................................................................................................... 3-2

3.3 ALARMS................................................................................................................................................. 3-2

3.4 SPEED ..................................................................................................................................................... 3-4

3.4.1 SPEED (mm/hour) ....................................................................................................................... 3-4

3.4.2 SPEED (inches/hour) ................................................................................................................... 3-5

3.5 IDENTIFICATION ................................................................................................................................ 3-6

3.6 TIME........................................................................................................................................................ 3-7

3.7 DATE ....................................................................................................................................................... 3-8

4. MODEL SELECTION GUIDE ................................................................................................................4-1

4.1 PRODUCT IDENTIFICATION............................................................................................................ 4-1

5. PRODUCT SPECIFICATION SHEET ................................................................................................... 5-1

5.1 TECHNICAL DATA.............................................................................................................................. 5-1

5.2 ACCURACY ........................................................................................................................................... 5-4

5.3 AVAILABLE RANGES ......................................................................................................................... 5-5

5.4 DIMENSIONS......................................................................................................................................... 5-6

5.5 TERMINAL CONNECTIONS.............................................................................................................. 5-7

TABLE OF CONTENTS

6. CONFIGURATION................................................................................................................................... 6-1

6.1 ANALOG INPUT CONFIGURATION................................................................................................ 6-1

6.2 RELAY OUTPUT CONFIGURATION ............................................................................................... 6-2

7. CALIBRATION ......................................................................................................................................... 7-1

7.1 FIELD CALIBRATION......................................................................................................................... 7-1

8. PC CONFIGURATION............................................................................................................................. 8-1

8.1 OVERVIEW............................................................................................................................................ 8-1

8.2 PRODUCT FEATURES ........................................................................................................................ 8-1

8.3 INSTALLATION.................................................................................................................................... 8-1

8.3.1 System Requirements................................................................................................................... 8-1

8.3.2 New installation ........................................................................................................................... 8-2

8.3.3 Upgrade old installation ............................................................................................................... 8-5

8.3.4 Uninstall....................................................................................................................................... 8-6

8.4 USE .......................................................................................................................................................... 8-7

8.4.1 Start up ......................................................................................................................................... 8-7

8.4.2 Menus........................................................................................................................................... 8-7

8.4.3 Modifying fields of parameters.................................................................................................... 8-7

8.4.4 Going from a parameter field to another one ...............................................................................8-7

8.4.5 Leaving a menu............................................................................................................................ 8-8

8.4.6 Saving modifications on a file...................................................................................................... 8-8

8.5 READ AND MODIFY PARAMETERS ............................................................................................... 8-9

8.6 DIAGNOSTIC PARAMETERS.......................................................................................................... 8-11

9. TROUBLESHOOTING ............................................................................................................................ 9-1

9.1 FAILURE SYMPTOMS AND TROUBLESHOOTING PROCEDURES ........................................ 9-1

9.2 TROUBLESHOOTING LIST ............................................................................................................... 9-1

9.2.1 Self test mode pen recorder.......................................................................................................... 9-1

9.2.2 Self test mode multipoint recorder............................................................................................... 9-5

9.2.3 Symptom: The recorder is inoperative ......................................................................................... 9-8

9.2.4 Symptom: The chart is inoperative ..............................................................................................9-8

9.2.5 Symptom: The print carriage is inoperative................................................................................. 9-9

9.2.6 Symptom: The print head is inoperative ...................................................................................... 9-9

9.2.7 Symptom: Printing incorrect color............................................................................................. 9-10

9.2.8 Symptom: Wrong date/time ....................................................................................................... 9-10

9.2.9 Symptom: The alram relay is inoperative ..................................................................................9-10

9.2.10 Symptom: Analog input out of tolerance ...................................................................................9-11

9.2.11 Symptom: Incorrect spacing between points.............................................................................. 9-11

9.2.12 Symptom: No communication with PC loader........................................................................... 9-12

9.2.13 Symptom: Printed traces are unstable ........................................................................................ 9-12

9.2.14 Symptom: Chart illumination failed........................................................................................... 9-12

10. KITS LIST ................................................................................................................................................ 10-1

10.1 ELECTRONIC PARTS ....................................................................................................................... 10-2

10.2 MECHANICAL PARTS ...................................................................................................................... 10-3

10.3 MISCELLANEOUS ............................................................................................................................. 10-4

10.4 CONSUMABLES ................................................................................................................................. 10-5

SAFETY SALES AND SERVICE

1. OVERVIEW

1.1 CLEAR AND FULLY DOCUMENTED CHART OF PEN RECORDER

Color traces : Pen 1 = blue

Pen 2 = red Pen 3 = green

1-1

1.1.1 Alarms are indicated clearly

1. OVERVIEW

1-2

1. OVERVIEW

1.2 CLEAR AND FULLY DOCUMENTED CHART FOR MULTIPOINT RECORDER

Color traces Channel 1 = purple Channel 4 = green

Channel 2 = red Channel 5 = blue Channel 3 = black Channel 6 = brow n

1-3

1.2.1 Alarms are indicated clearly

1. OVERVIEW

1-4

2. INSTALLATION

2.1 WARNING

IMPROPER INSTALLATION

To avoid the risk of electrical shock which could cause personal injury, follow all safety

! POWER SUPPLY

Ensure the source voltage matches the voltage of the power supply before turning on the power.

! PROTECTIVE GROUNDING

Make sure to connect the protective grounding to prevent an electric shock before turning on the power.

! NECESSITY OF PROTECTIVE GROUNDING

To avoid a potential shock hazard, never cut off the internal or external protective grounding wire or disconnect the wiring of protective grounding terminal.

! DEFECT OF PROTECTIVE GROUNDING AND FUSE

Do not operate the instrument when protective grounding or fuse might be defective.

! FUSE

To prevent a fire, make sure to use the fuse with specified standard (current voltage, type). Before replacing the fuse, turn off the power and disconnect the power source. Do not use a different fuse or short-circuit the fuseholder.

! DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE

Do not operate the instrument in the presence of flammable liquids or vapors. Operation of any electrical instrument in such an environment constitutes a safety hazard.

! NEVER TOUCH THE INTERIOR OF THE INSTRUMENT

Inside this instrument there are areas of high voltage; therefore, never touch the interior if the power supply is connected. This instrument has an internal changeable system; however, internal inspection and adjustments should be done by qualified personnel only.

! EXTERNAL CONNECTION

To ground securely, connect the protective grounding before connecting to measurement or control unit.

! If the equipment is used in a manner not specified by the manufacturer, the protection provided by

the equipment may be impaired.

! Do not replace any component (or part) not explicitly specified as replaceable by your supplier.

notices in this documentation.

Protective earth terminal. Provided for connection of the protective earth supply system conductor.

Failure to comply with these instructions could result in death or serious injury

2-1

2.2 UNPACKING

Remove the accessories and check them against the figure below.

2. INSTALLATION

1. Ink cartridge(s) (A) or ink wheel (B)

2. Fuse (Spare) (Use only 1 A T. fuses)

3. Roll (R) or fanfold (Z) chart

4. Mounting brackets with nuts

5. Operator manual

6. Front label

NOTE: In case of missing item, please contact your nearest sales office.

2-2

2. INSTALLATION

2.3 PANEL MOUNTING THE RECORDER

2.3.1 Recommendations

This recorder is designed to operate under specific conditions. If you need more information, refer to the product specification sheet.

2.3.2 External dimensions and cut-out

Prepare panel cut-out as detailed below:

: Maximum panel thickness 15 mm

Note

CAUTION

The maximum temperature inside the cabinet should not exceed the ambient conditions specific to the recorders. The recorder must be mounted into a panel to limit operator access to the rear terminals.

Failure to comply with these instructions may result in product damage

2-3

2.3.3 Installing the recorder

To install the recorder, follow the figures below:

Mounting brackets

2. INSTALLATION

Mounting angle limits

2-4

2. INSTALLATION

2.4 WIRING THE RECORDER

2.4.1 Recommendations

# All wiring must be in accordance with local norms and carried out by authorized experienced

personnel.

# The ground terminal must be connected before any other wiring (and disconnected last).

# A switch in the main power supply wiring is required near the equipment.

# If an external fuse is used to protect the line supply to the recorder, the fuse should match the

recorder fuse rating (fuse type) as well as for the fuseholder.

# Sensor wiring should be run as far as possible from power wiring.

# To reduce stray pick-up, we recommend the use of twisted pair sensor wiring.

# EMI effects can be further reduced by the use of shielded cable sensor wiring. The shield must be

connected to the ground terminal:

: Terminal (A) is only used for RTD. (See diagrams above.)

Note

2-5

2.4.2 Terminal connections

2. INSTALLATION

2-6

2.5 PREPARING POWER-UP

2.5.1 Installing the printing system

Remove the chart cassette from the chassis as shown below:

2. INSTALLATION

2-7

If you have a pen recorder, proceed as shown below:

Open the front display after having removed the chart cassette.

2. INSTALLATION

Insert the pen cartridges.

2-8

2. INSTALLATION

Inserted pen cartridges

CAUTION

Do not move the print head mechanism when the recorder is working.

Failure to comply with these instructions may result in product damage

2-9

If you have a multipoint recorder, proceed as shown below:

Open the front scale after having removed the chart cassette.

2. INSTALLATION

Insert the ink wheel.

: The ink wheel should be inserted and rotated counter-clockwise until ratchet engages.

Note

2-10

2. INSTALLATION

CAUTION

Do not move the print head mechanism when the recorder is working.

Failure to comply with these instructions may result in product damage

2-11

2. INSTALLATION

2.5.2 Fitting the roll chart

Open the chart cassette as shown below and install the chart using the figure on the cassette.

Note 1

If required, the chart cassette can be cleaned with a damp cotton cloth.

Note 2

Note 3

: To maintain print quality, the print carriage guide rods should be cleaned at six-monthly

intervals with a dry cotton cloth. Lubricant should NOT be used.

: On completion, close the front scale(s) before reinserting the chart cassette in the printing

position.

: After a change of paper it is recommended to check the chart with calibration and to adjust it

if necessary (Refer to section 2.7 CARRIAGE CALIBRATION).

2-12

2. INSTALLATION

2.5.3 Fitting the fanfold chart

• Open the chart cassette as shown below and install the chart using the figure on the cassette.

• Place the fanfold chart in the upper compartment with the folds in the vertical plane and the slots

on the right hand side.

• Pull out 4 folds of paper and then close the rear metal cover.

Note 1

If required, the chart cassette can be cleaned with a damp cotton cloth.

Note 2

Note 3

: To maintain print quality, the print carriage guide rods should be cleaned at six-monthly

intervals with a dry cotton cloth. Lubricant should NOT be used.

: On completion, close the front scale(s) before reinserting the chart cassette in the printing

position.

: After a change of paper it is recommended to check the chart with calibration and to adjust it

if necessary (Refer to section 2.7 CARRIAGE CALIBRATION).

2.6 CLEANING THE PANE

It is recommended to clean the recorder pane with a soft cloth and the following products:

• Light soapy water

• Methylated spirit

2-13

2.7 CARRIAGE CALIBRATION

2.7.1 Chart certification

ON PEN RECORDER

2. INSTALLATION

Figure 2-1

If the trace of one or several pens are not correctly on 0 % or 100 % (see ref. A, fig. 2-1) of the chart, make a carriage calibration.

ON MULTIPOINT RECORDER

Figure 2-2

If the trace is not correctly on 0 % or 100 % (see ref. B, fig. 2-2) of the chart, make a carriage calibration.

2-14

2. INSTALLATION

2.7.2 Carriage calibration (or chart calibration)

This operation allows the 0 % and 100 % calibration of the traces on the paper.

• The CALIBRATION mode is "hidden" and can only be accessed by a special combination of Function Keys when in the RUN mode.

• To enter the CALIBRATION mode, press both

print the channel numbers.

For a one-pen recorder: available channel number is 1 only. For a two-pen recorder: available channel numbers are 1 and 2. For a three-pen recorder: available channel numbers are 1, 2 and 3.

For a multipoint recorder: available channel numbers are 1, 2, 3, 4, 5 and 6.

When printing completed, the pointer will be positioned on channel 1. On a multipoint recorder, the chart calibration is made once for all channels, whatever the channel you choose.

ENTER

• Press

Now the recorder prints a message indicating that it will calibrate the 0 % of the chart on the chosen channel.

to confirm your choice (your choice will be highlighted).

and FOR 10 SECONDS and the recorder will

NOTICE

The sensor MUST either be disconnected, or the input voltage shall not change of more than 25 % of the span during the whole operation.

Then press

ENTER

to start the 0 % calibration.

2-15

2. INSTALLATION

Now the pointer will take up the current 0 % calibration position. If necessary, the

be used to position the pen to 0 %. The chart will advance by one line each time the pressed and the recorder will reprint its mechanical references and be positioned on its new value.

ENTER

• Press

to confirm the new 0 % carriage calibration.

Now the recorder prints a message indicating that the 100 % of the span will be calibrated:

and keys can

or keys are

• To adjust the carriage calibration keep the input terminals open or keep the sensor connected, but be sure that the voltage given by this sensor have not changed from more than 25 % of the span since the 0 % calibration.

ENTER

• Then press

to start the 100 % calibration.

Now the pointer will take up the current 100 % calibration position. If necessary, the

can be used to position the pen to 100 %. The chart will advance each time the

and keys

or keys are

pressed.

ENTER

• Press

to confirm the new 100 % calibration.

Calibration is now complete and the recorder will reprint the calibration menu.

• At this point, if necessary, the recorder will print again the channel numbers to allow you to select another channel to calibrate.

SETUP

• To return to RUN mode, the

key should be pressed for a few seconds.

: If the difference between the 100 % and 0 % reference signals is under 25 %, then only the

Note carriage calibration is made; otherwise the operation will be considered as a full "field calibration". In case of faulty operation, you would have to provide again a complete field calibration (note that, if you have a PC LOADER, you can find back the factory calibration only by changing the configured range and coming back to the previous one).

2-16

2.8 CHECK LIST

1 Have you connected the ground terminal?

2 Have you connected the sensor(s) correctly? (Wire type, polarity, etc.)

3 Have you tightened all terminal screws?

4 Have you installed the ink cartridge(s) or wheel?

(See figures on pages 2-8 to 2-13.)

5 Have you installed the chart correctly?

(See figures on pages 2-14 and 2-15.)

2. INSTALLATION

6 Have you closed the front scale?

7 Have you fitted the chart cassette in the recorder?

8 Have you programmed the right scale with your PC Loader?

2.9 REPLACING THE INK CARTRIDGES

• Remove the chart cassette. The print carriage stops to allow you to replace the ink cartridges.

• Open the front scale.

• For the pen recorders:

- Pull the ink cartridge forward and remove from its housing.

- The new ink cartridge must be fully pushed home.

• For the multipoint recorder:

- Hold the print carriage with the left hand and pull the ink wheel to the right and remove from its support.

- The new ink wheel should be inserted and rotated counter-clockwise until ratchet engages.

• Close the front scale.

• Reinsert the chart cassette in printing position.

: When pen recorders are not used for long periods of time, it is recommended that the ink

Note

cartridges be removed and capped.

2-17

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