Grieve Corporation DPR 100 A Installation Manual

DPR 100 A - DPR 100 B

DIGITAL STRIP CHART RECORDER

PRODUCT MANUAL

DPR 100 A - DPR 100 B

DIGITAL STRIP CHART RECORDER

PRODUCT MANUAL

Ref. : US1I-6126

Issue : 21 October 2003

Copyright, Notices, and Trademarks

© Copyright 2000 by Honeywell Inc.

While this information is presented in good faith and believed to be
accurate, Honeywell disclaims the implied warranties of
merchantability and fitness for a particular purpose and makes no
express warranties except as may be stated in its written agreement
with and for its customer.

In no event is Honeywell liable to anyone for any indirect, special or
consequential damages. The information and specifications in this
document are subject to change without notice.

This document was prepared using Information Mapping
methodologies and formatting principles.

Information Mapping is a trademark of Information Mapping Inc.
Windows is a registered trademark of Microsoft Inc.
Modbus is a registered trademark of MODICON, Inc.
The omission of a name from this list is not to be interpreted that the
name is not a trademark.

About This Document

Abstract

This manual describes the installation, configuration, operation, and maintenance of the Recorder.

Warranty

WARRANTY. THE FOLLOWING IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THOSE OF MERCHANTABILITY

AND FITNESS FO R PARTICULAR PURPOSE.

a) Goods/Hardware
Except as otherwise hereinafter provi ded, Honeywell warrants goods of its manufacture to be free of defective mater ials and faulty workmanship

and as conforming to applicable specifications and/or drawings. Commencing with date of shipment, Ho neywell's war ranty shal l run for the period
specified on the face hereof or, if none b e mentioned, 18 months. If warranted goods are returned to Honeywell during this period of coverage,
Honeywell will repair or replace without charge those items it finds defective.

Experimental devices (designated by the letter "X" or "E" within their part-number identification) are prototype, pre-pr oduction items that have yet to

complete all phases of prod uct-release testing; thes e items are sold "AS IS" WITH NO WARRANTY.

b) Software
Software, if listed on the face hereof and used within hardware and/or a system warranted by Honeywell, will be furnished on a medium that’s free

of defect in materials or workmanship under normal use for so long as the hardware and/or system is under warranty. During this period,
Honeywell will replace without charge any such medium it finds defective. As for the quality or performance of any software or data, they are
supplied “AS IS” WITH NO WARRANTY.

c) Services

Where hardware and/or a system is installed by Honeywell, such services are warranted against faulty workmanship for the same period (if any)
as applies to the installed items. During this concurrently r unning period, Ho neywell will correct without charge any workmanship it finds to be
faulty.

Contacts

If you encounter any problem with your recorder, please contact your nearest Sales Office. (See the
address list at the end of this manual).

An engineer will discuss your problem with you. Please have your complete model
number and serial number available. Model number and serial number are located on the
chassis nameplate.

If it is determined that a hardware problem exists, a replacement instrument or part will be shipped
with instructions for returning the defective unit. Do not return your instrument without authorization
from your Sales Office or until the replacement has been received.

Symbol Meanings

Symbol What it means

Protective ground terminal. Provided for connection of the protective earth green (green
or green/yellow) supply system conductor.

Functional ground terminal. Used for non-safety purposes such as noise immunity
improvement.

WARNING. Risk of electric shock. This symbol warns the user of a potential shock
hazard where voltages greater than 30 Vrms, 42.4 Vpeak, or 60 Vdc may be accessible.

CAUTION. When this symbol appears on the product, see the user manual for more
information. This symbol appears next to the required information in the manual.

CE conformity
This product conforms with the protection requirements of the following European Council
Directives: 89/336/EEC, the EMC directive, and 73/23/EEC, the low voltage directive. Do
not assume this product conforms with any other “CE Mark” Directive(s).

Attention

The emission limits of EN 50081-2 are designed to provide reasonable protection against harmful
interference when this equipment is operated in an industrial environment. Operation of this equipment in a
residential area may cause harmful interference. This equipment generates, uses, and can radiate radio
frequency energy and may cause interference to radio and television reception when the equipment is used
closer than 30 meters to the antenna(e). In special cases, when highly susceptible apparatus is used in close
proximity, the user may have to employ additional mitigating measures to further reduce the electromagnetic
emissions of this equipment.

Product model number:

Serial number:

Date code:

Service department telephone
number:

TABLE OF CONTENTS

1. OVERVIEW ............................................................................................................................................... 1-1

1.1 CLEAR AND FULLY DOCUMENTED CHART OF PEN RECORDER........................................ 1-1

1.1.1 Alarms are indicated clearly......................................................................................................... 1-2

1.2 CLEAR AND FULLY DOCUMENTED CHART FOR MULTIPOINT RECORDER................... 1-3

1.2.1 Alarms are indicated clearly......................................................................................................... 1-4

2. INSTALLATION ....................................................................................................................................... 2-1

2.1 WARNING .............................................................................................................................................. 2-1

2.2 UNPACKING.......................................................................................................................................... 2-2

2.3 PANEL MOUNTING THE RECORDER............................................................................................ 2-3

2.3.1 Recommendations........................................................................................................................ 2-3

2.3.2 External dimensions and cut-out.................................................................................................. 2-3

2.3.3 Installing the recorder................................................................................................................... 2-4

2.4 WIRING THE RECORDER ................................................................................................................. 2-5

2.4.1 Recommendations........................................................................................................................ 2-5

2.4.2 Terminal connections................................................................................................................... 2-6

2.5 PREPARING POWER-UP.................................................................................................................... 2-7

2.5.1 Installing the printing system ....................................................................................................... 2-7

2.5.2 Fitting the roll chart.................................................................................................................... 2-12

2.5.3 Fitting the fanfold chart.............................................................................................................. 2-13

2.6 CLEANING THE PANE...................................................................................................................... 2-13

2.7 CARRIAGE CALIBRATION ............................................................................................................. 2-14

2.7.1 Chart certification....................................................................................................................... 2-14

2.7.2 Carriage calibration (or chart calibration) .................................................................................. 2-15

2.8 CHECK LIST........................................................................................................................................ 2-17

2.9 REPLACING THE INK CARTRIDGES........................................................................................... 2-17

3. CONFIGURATION................................................................................................................................... 3-1

3.1 FUNCTION KEYS ................................................................................................................................. 3-1

3.1.1 SETUP ......................................................................................................................................... 3-1

3.1.2 ENTER......................................................................................................................................... 3-1

3.1.3 INCREMENT .............................................................................................................................. 3-1

3.1.4 DECREMENT ............................................................................................................................. 3-2

3.2 MAIN MENU .......................................................................................................................................... 3-2

3.3 ALARMS................................................................................................................................................. 3-2

3.4 SPEED ..................................................................................................................................................... 3-4

3.4.1 SPEED (mm/hour) ....................................................................................................................... 3-4

3.4.2 SPEED (inches/hour) ................................................................................................................... 3-5

3.5 IDENTIFICATION ................................................................................................................................ 3-6

3.6 TIME........................................................................................................................................................ 3-7

3.7 DATE ....................................................................................................................................................... 3-8

4. MODEL SELECTION GUIDE ................................................................................................................4-1

4.1 PRODUCT IDENTIFICATION............................................................................................................ 4-1

5. PRODUCT SPECIFICATION SHEET ................................................................................................... 5-1

5.1 TECHNICAL DATA.............................................................................................................................. 5-1

5.2 ACCURACY ........................................................................................................................................... 5-4

5.3 AVAILABLE RANGES ......................................................................................................................... 5-5

5.4 DIMENSIONS......................................................................................................................................... 5-6

5.5 TERMINAL CONNECTIONS.............................................................................................................. 5-7

i

TABLE OF CONTENTS

6. CONFIGURATION................................................................................................................................... 6-1

6.1 ANALOG INPUT CONFIGURATION................................................................................................ 6-1

6.2 RELAY OUTPUT CONFIGURATION ............................................................................................... 6-2

7. CALIBRATION ......................................................................................................................................... 7-1

7.1 FIELD CALIBRATION......................................................................................................................... 7-1

8. PC CONFIGURATION............................................................................................................................. 8-1

8.1 OVERVIEW............................................................................................................................................ 8-1

8.2 PRODUCT FEATURES ........................................................................................................................ 8-1

8.3 INSTALLATION.................................................................................................................................... 8-1

8.3.1 System Requirements................................................................................................................... 8-1

8.3.2 New installation ........................................................................................................................... 8-2

8.3.3 Upgrade old installation ............................................................................................................... 8-5

8.3.4 Uninstall....................................................................................................................................... 8-6

8.4 USE .......................................................................................................................................................... 8-7

8.4.1 Start up ......................................................................................................................................... 8-7

8.4.2 Menus........................................................................................................................................... 8-7

8.4.3 Modifying fields of parameters.................................................................................................... 8-7

8.4.4 Going from a parameter field to another one ...............................................................................8-7

8.4.5 Leaving a menu............................................................................................................................ 8-8

8.4.6 Saving modifications on a file...................................................................................................... 8-8

8.5 READ AND MODIFY PARAMETERS ............................................................................................... 8-9

8.6 DIAGNOSTIC PARAMETERS.......................................................................................................... 8-11

9. TROUBLESHOOTING ............................................................................................................................ 9-1

9.1 FAILURE SYMPTOMS AND TROUBLESHOOTING PROCEDURES ........................................ 9-1

9.2 TROUBLESHOOTING LIST ............................................................................................................... 9-1

9.2.1 Self test mode pen recorder.......................................................................................................... 9-1

9.2.2 Self test mode multipoint recorder............................................................................................... 9-5

9.2.3 Symptom: The recorder is inoperative ......................................................................................... 9-8

9.2.4 Symptom: The chart is inoperative ..............................................................................................9-8

9.2.5 Symptom: The print carriage is inoperative................................................................................. 9-9

9.2.6 Symptom: The print head is inoperative ...................................................................................... 9-9

9.2.7 Symptom: Printing incorrect color............................................................................................. 9-10

9.2.8 Symptom: Wrong date/time ....................................................................................................... 9-10

9.2.9 Symptom: The alram relay is inoperative ..................................................................................9-10

9.2.10 Symptom: Analog input out of tolerance ...................................................................................9-11

9.2.11 Symptom: Incorrect spacing between points.............................................................................. 9-11

9.2.12 Symptom: No communication with PC loader........................................................................... 9-12

9.2.13 Symptom: Printed traces are unstable ........................................................................................ 9-12

9.2.14 Symptom: Chart illumination failed........................................................................................... 9-12

10. KITS LIST ................................................................................................................................................ 10-1

10.1 ELECTRONIC PARTS ....................................................................................................................... 10-2

10.2 MECHANICAL PARTS ...................................................................................................................... 10-3

10.3 MISCELLANEOUS ............................................................................................................................. 10-4

10.4 CONSUMABLES ................................................................................................................................. 10-5

SAFETY
SALES AND SERVICE

ii

1. OVERVIEW

1.1 CLEAR AND FULLY DOCUMENTED CHART OF PEN RECORDER

Color traces :
Pen 1 = blue

Pen 2 = red
Pen 3 = green

1-1

1.1.1 Alarms are indicated clearly

1. OVERVIEW

1-2

1. OVERVIEW

1.2 CLEAR AND FULLY DOCUMENTED CHART FOR MULTIPOINT RECORDER

Color traces
Channel 1 = purple Channel 4 = green

Channel 2 = red Channel 5 = blue
Channel 3 = black Channel 6 = brow n

1-3

1.2.1 Alarms are indicated clearly

1. OVERVIEW

1-4

2. INSTALLATION

2.1 WARNING

IMPROPER INSTALLATION

To avoid the risk of electrical shock which could cause personal injury, follow all safety

!

! POWER SUPPLY

Ensure the source voltage matches the voltage of the power supply before turning on the power.

! PROTECTIVE GROUNDING

Make sure to connect the protective grounding to prevent an electric shock before turning on the power.

! NECESSITY OF PROTECTIVE GROUNDING

To avoid a potential shock hazard, never cut off the internal or external protective grounding wire or
disconnect the wiring of protective grounding terminal.

! DEFECT OF PROTECTIVE GROUNDING AND FUSE

Do not operate the instrument when protective grounding or fuse might be defective.

! FUSE

To prevent a fire, make sure to use the fuse with specified standard (current voltage, type). Before
replacing the fuse, turn off the power and disconnect the power source. Do not use a different fuse
or short-circuit the fuseholder.

! DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE

Do not operate the instrument in the presence of flammable liquids or vapors. Operation of any
electrical instrument in such an environment constitutes a safety hazard.

! NEVER TOUCH THE INTERIOR OF THE INSTRUMENT

Inside this instrument there are areas of high voltage; therefore, never touch the interior if the
power supply is connected. This instrument has an internal changeable system; however, internal
inspection and adjustments should be done by qualified personnel only.

! EXTERNAL CONNECTION

To ground securely, connect the protective grounding before connecting to measurement or control
unit.

! If the equipment is used in a manner not specified by the manufacturer, the protection provided by

the equipment may be impaired.

! Do not replace any component (or part) not explicitly specified as replaceable by your supplier.

notices in this documentation.

Protective earth terminal. Provided for connection of the protective earth supply system
conductor.

Failure to comply with these instructions could result in death or serious injury

2-1

2.2 UNPACKING

Remove the accessories and check them against the figure below.

2. INSTALLATION

1. Ink cartridge(s) (A) or ink wheel (B)

2. Fuse (Spare) (Use only 1 A T. fuses)

3. Roll (R) or fanfold (Z) chart

4. Mounting brackets with nuts

5. Operator manual

6. Front label

NOTE: In case of missing item, please contact your nearest sales office.

2-2

2. INSTALLATION

2.3 PANEL MOUNTING THE RECORDER

2.3.1 Recommendations

This recorder is designed to operate under specific conditions. If you need more information, refer to
the product specification sheet.

2.3.2 External dimensions and cut-out

Prepare panel cut-out as detailed below:

: Maximum panel thickness 15 mm

Note

!

CAUTION

The maximum temperature inside the cabinet should not exceed the ambient conditions
specific to the recorders. The recorder must be mounted into a panel to limit operator
access to the rear terminals.

Failure to comply with these instructions may result in product damage

2-3

2.3.3 Installing the recorder

To install the recorder, follow the figures below:

Mounting brackets

2. INSTALLATION

Mounting angle limits

2-4

2. INSTALLATION

2.4 WIRING THE RECORDER

2.4.1 Recommendations

# All wiring must be in accordance with local norms and carried out by authorized experienced

personnel.

# The ground terminal must be connected before any other wiring (and disconnected last).

# A switch in the main power supply wiring is required near the equipment.

# If an external fuse is used to protect the line supply to the recorder, the fuse should match the

recorder fuse rating (fuse type) as well as for the fuseholder.

# Sensor wiring should be run as far as possible from power wiring.

# To reduce stray pick-up, we recommend the use of twisted pair sensor wiring.

# EMI effects can be further reduced by the use of shielded cable sensor wiring. The shield must be

connected to the ground terminal:

: Terminal (A) is only used for RTD. (See diagrams above.)

Note

2-5

2.4.2 Terminal connections

2. INSTALLATION

2-6

2.5 PREPARING POWER-UP

2.5.1 Installing the printing system

Remove the chart cassette from the chassis as shown below:

2. INSTALLATION

2-7

If you have a pen recorder, proceed as shown below:

Open the front display after having removed the chart cassette.

2. INSTALLATION

Insert the pen cartridges.

2-8

2. INSTALLATION

Inserted pen cartridges

!

CAUTION

Do not move the print head mechanism when the recorder is working.

Failure to comply with these instructions may result in product damage

2-9

If you have a multipoint recorder, proceed as shown below:

Open the front scale after having removed the chart cassette.

2. INSTALLATION

Insert the ink wheel.

: The ink wheel should be inserted and rotated counter-clockwise until ratchet engages.

Note

2-10

2. INSTALLATION

!

CAUTION

Do not move the print head mechanism when the recorder is working.

Failure to comply with these instructions may result in product damage

2-11

2. INSTALLATION

2.5.2 Fitting the roll chart

Open the chart cassette as shown below and install the chart using the figure on the cassette.

Note 1

If required, the chart cassette can be cleaned with a damp cotton cloth.

Note 2

Note 3

: To maintain print quality, the print carriage guide rods should be cleaned at six-monthly

intervals with a dry cotton cloth. Lubricant should NOT be used.

: On completion, close the front scale(s) before reinserting the chart cassette in the printing

position.

: After a change of paper it is recommended to check the chart with calibration and to adjust it

if necessary (Refer to section 2.7 CARRIAGE CALIBRATION).

2-12

2. INSTALLATION

2.5.3 Fitting the fanfold chart

• Open the chart cassette as shown below and install the chart using the figure on the cassette.

• Place the fanfold chart in the upper compartment with the folds in the vertical plane and the slots

on the right hand side.

• Pull out 4 folds of paper and then close the rear metal cover.

Note 1

If required, the chart cassette can be cleaned with a damp cotton cloth.

Note 2

Note 3

: To maintain print quality, the print carriage guide rods should be cleaned at six-monthly

intervals with a dry cotton cloth. Lubricant should NOT be used.

: On completion, close the front scale(s) before reinserting the chart cassette in the printing

position.

: After a change of paper it is recommended to check the chart with calibration and to adjust it

if necessary (Refer to section 2.7 CARRIAGE CALIBRATION).

2.6 CLEANING THE PANE

It is recommended to clean the recorder pane with a soft cloth and the following products:

• Light soapy water

• Methylated spirit

2-13

2.7 CARRIAGE CALIBRATION

2.7.1 Chart certification

ON PEN RECORDER

2. INSTALLATION

Figure 2-1

If the trace of one or several pens are not correctly on 0 % or 100 % (see ref. A, fig. 2-1) of the chart,
make a carriage calibration.

ON MULTIPOINT RECORDER

Figure 2-2

If the trace is not correctly on 0 % or 100 % (see ref. B, fig. 2-2) of the chart, make a carriage
calibration.

2-14

2. INSTALLATION

2.7.2 Carriage calibration (or chart calibration)

This operation allows the 0 % and 100 % calibration of the traces on the paper.

• The CALIBRATION mode is "hidden" and can only be accessed by a special combination of
Function Keys when in the RUN mode.

• To enter the CALIBRATION mode, press both

print the channel numbers.

For a one-pen recorder: available channel number is 1 only.
For a two-pen recorder: available channel numbers are 1 and 2.
For a three-pen recorder: available channel numbers are 1, 2 and 3.

For a multipoint recorder: available channel numbers are 1, 2, 3, 4, 5 and 6.

When printing completed, the pointer will be positioned on channel 1.
On a multipoint recorder, the chart calibration is made once for all channels, whatever the channel you
choose.

ENTER

• Press

Now the recorder prints a message indicating that it will calibrate the 0 % of the chart on the chosen
channel.

to confirm your choice (your choice will be highlighted).

and FOR 10 SECONDS and the recorder will

NOTICE

The sensor MUST either be disconnected, or the input voltage shall not change of more than
25 % of the span during the whole operation.

Then press

ENTER

to start the 0 % calibration.

2-15

2. INSTALLATION

Now the pointer will take up the current 0 % calibration position. If necessary, the

be used to position the pen to 0 %. The chart will advance by one line each time the
pressed and the recorder will reprint its mechanical references and be positioned on its new value.

ENTER

• Press

to confirm the new 0 % carriage calibration.

Now the recorder prints a message indicating that the 100 % of the span will be calibrated:

and keys can

or keys are

• To adjust the carriage calibration keep the input terminals open or keep the sensor connected, but
be sure that the voltage given by this sensor have not changed from more than 25 % of the span
since the 0 % calibration.

ENTER

• Then press

to start the 100 % calibration.

Now the pointer will take up the current 100 % calibration position. If necessary, the

can be used to position the pen to 100 %. The chart will advance each time the

and keys

or keys are

pressed.

ENTER

• Press

to confirm the new 100 % calibration.

Calibration is now complete and the recorder will reprint the calibration menu.

• At this point, if necessary, the recorder will print again the channel numbers to allow you to select
another channel to calibrate.

SETUP

• To return to RUN mode, the

key should be pressed for a few seconds.

: If the difference between the 100 % and 0 % reference signals is under 25 %, then only the

Note
carriage calibration is made; otherwise the operation will be considered as a full "field calibration".
In case of faulty operation, you would have to provide again a complete field calibration (note that, if
you have a PC LOADER, you can find back the factory calibration only by changing the configured
range and coming back to the previous one).

2-16

2.8 CHECK LIST

1 Have you connected the ground terminal?

2 Have you connected the sensor(s) correctly? (Wire type, polarity, etc.)

3 Have you tightened all terminal screws?

4 Have you installed the ink cartridge(s) or wheel?

(See figures on pages 2-8 to 2-13.)

5 Have you installed the chart correctly?

(See figures on pages 2-14 and 2-15.)

2. INSTALLATION

6 Have you closed the front scale?

7 Have you fitted the chart cassette in the recorder?

8 Have you programmed the right scale with your PC Loader?

2.9 REPLACING THE INK CARTRIDGES

• Remove the chart cassette. The print carriage stops to allow you to replace the ink cartridges.

• Open the front scale.

• For the pen recorders:

- Pull the ink cartridge forward and remove from its housing.

- The new ink cartridge must be fully pushed home.

• For the multipoint recorder:

- Hold the print carriage with the left hand and pull the ink wheel to the right and remove from
its support.

- The new ink wheel should be inserted and rotated counter-clockwise until ratchet engages.

• Close the front scale.

• Reinsert the chart cassette in printing position.

: When pen recorders are not used for long periods of time, it is recommended that the ink

Note

cartridges be removed and capped.

2-17

2. INSTALLATION

2-18

3.1 FUNCTION KEYS

3. CONFIGURATION

3.1.1 SETUP

SETUP

The key has three functions.

• Entering CONFIGUR ATI ON main menu from the RUN mode.

• Exiting CONFIGU R AT I ON main menu to normal RUN mode.

• Exiting CONFIGURATION sub-menus (ALARMS, SPEED, ID, TIME, DATE) to return to the main

menu.

3.1.2 ENTER

ENTER

The key allows confirmation of your choice of a sub-menu or a parameter.

3.1.3 INCREMENT

The

• Advancing chart in run mode. The chart advances unt i l the key is released.

key has 2 functions:

• Moving the pointer in confi guration mode.

The

Note

key has no effect. If you w ant to move the pointer to t he l eft, use the

key moves the pointer to the right and pl aces i t at the sub-menu or parameter to be changed.

: When the pointer is placed eit her on t he l ast sub-menu or on the last parameter t o t he ri ght, this

key.

3-1

3. CONFIGURATION

3.1.4 DECREMENT

The
Note: When the pointer is pl aced ei t her on the first sub-menu or on the first parameter to the left, this

key has no effect. If you w ant to move the pointer to t he ri ght , use the

3.2 MAIN MENU

The recorder automatically prints any m odi fication to the configurat i on.

• To access the main menu, press

The recorder will print the main menu:

key moves the pointer to the lef t and places it at the sub-menu or param et er to be changed.

key.

SETUP

for a few seconds.

When printing completed, the pointer will be positioned at the ALARMS sub-menu. If there is no
action, the recorder returns to the RU N mode after a few minutes.

• Press

wish to modify.

• Note 1

• Note 2

return to RUN mode.

to move the pointer to the right and place on the desired sub-menu or parameter you

: To return to the normal RUN m ode, press the
: When existing configuration mode, the recorder will reprint its mechanical references and

SETUP

key for a few seconds.

3.3 ALARMS

• When the pointer is positioned at ALARMS:

3-2

• Press

3. CONFIGURATION

ENTER

to confirm your choice and the recorder prints the ALARMS sub-menu:

The printed numbers refer to ALARMS numbers. F or ex am pl e, the digit 1 represents alarm number 1.

• Press

• Press

or to point to the desired al arm num ber.

ENTER

to confirm your choice. (Your choice will be highlighted)

The pen carriage moves to indicate the posit i on of the alarm setpoint on the scale.

• Pressing

• Press

or modifies the pen position from initial position to the new required position.

ENTER

to confirm the new value. The content of ALARMS sub-menu will be reprinted.

IMPORTANT

: Unless modified by PC and configuration software, t he standard alarm configuration is

shown below.

• For a One-pen recorder: Alarm numbers are 1 and 2.

• For a Two-pen recorder: Alarm numbers are 1, 2, 3 and 4.

• For a Three-pen recorder: Alarm numbers are 1 to 6.

• For a Multipoint recorder: Alarm numbers are 1 to 6.

:

Note

• The alarm type (High or Low) is pre-configured but may be m odi f ied via PC and configuration
software.

PEN RECORDER MULTIPOINT RECORDER

ALARM

NUMBER

TYPE PEN ALARM

TYPE CHANNEL

NUMBER

1 Low Pen 1 1 High Channel 1
2 High Pen 1 2 High Channel 2
3 Low Pen 2 3 High Channel 3
4 High Pen 2 4 High Channel 4
5 Low Pen 3 5 High Channel 5
6 High Pen 3 6 High Channel 6

3-3

Alarm type and set point are printed each t i m e the recorder is powered.

3. CONFIGURATION

High Alarm ON

High Alarm OFF

Low Alarm ON

Low Alarm OFF

• The operation can be repeated for other ALARMS or the ALARMS sub-menu can be left by pressing

SETUP

the

key for a few seconds, so that you will return to the main menu.

3.4 SPEED

This menu permits configuration of chart speed #1. Selection of units (mm/ or inches per hour) and
chart speed #2 are pre-configured as defined in your order.

3.4.1 SPEED (mm/hour)

• When the pointer is positi oned at SPEED 1:

• Press

ENTER

and the recorder prints current speed #1:

When printing completed, the pointer will be positioned at the leading digit, in this case 0.

• Press

or to select the position of digit to be changed.
For example, position the poi nt er on the digit 3. The minim um speed i s 10 m m /h and maximum speeds
are 6000 mm/h for pen recorders and 1500 mm/h for the multipoint.

ENTER

• Press

to confirm your choice of position and the recorder will print the choice of values

which can be selected. (Your choice will be highlighted).

3-4

3. CONFIGURATION

In this example, the pointer will be positioned at the current value, in this case 3.

• Press

• Press

• At this point, if necessary, the position of t he nex t digit to be changed can be made and follow ed

by selection of value.

• To return to the main menu, the

3.4.2 SPEED (inches/hour)

• When the pointer is positi oned at SPEED 1:

or to move the pointer t o t he desi red v al ue, for example 1.

ENTER

to confirm the change and the new speed of 160 mm/h will be printed.

SETUP

key should be pressed for a few seconds.

• Press

ENTER

and the recorder prints current speed #1:

When printing completed, the pointer will be positioned at the leading digit, in this case 0.

• Press

or to select the posit i on of digit to be changed, for exam pl e 0 . T he m i nimum speed is

0.5 inch/h and the maximum speeds are 240 inch/h for the pen recorders and 60 inch/h for the
multipoint.

ENTER

• Press

to confirm your choice and the recorder print s choi ce of value which can be selected.

(Your choice will be highlighted)

• Press

• Press

or to move the pointer t o t he desi red v al ue, for example 2.

ENTER

to confirm your choice and the new speed of 20.75 inch/h will be printed.

• At this point, if necessary, the position of t he nex t digit to be changed can be made and follow ed
by selection of value.

• To return to the main menu, the

SETUP

key should be pressed for a few seconds.

: Choices available for least signi f i cant digit are 0 or 5 only.

Note

3-5

3. CONFIGURATION

3.5 IDENTIFICATION

This menu permits configuration of a speci fic ID (1 to 99) for t he recorder.

• When the pointer is positioned at ID (IDENTIF I CAT I O N OR ADDRESS NUMBER):

ENTER

• Press

and the recorder prints the current identifi cation number:

When printing completed, the pointer will be positioned at the leading digit, in this case 1.

• Select the digit t o be changed by pressing

ENTER

• Press

to confirm your selection (Your choice will be highlighted) and the recorder prints

or , for example 7.

choice of values which may be select ed.

When printing completed, the pointer will be positioned to the current value, in this case 7.

• Press

• Press

or to position the pointer to the desired value, for exampl e 4 .

ENTER

to confirm your choice and the new identification 14 will be printed.

• At this point, the sel ection of the next digit requi ri ng m odi fication can be made.

• To return to the main menu, the

SETUP

key should be pressed for a few seconds.

3-6

3.6 TIME

• When the pointer is positi oned at T I M E:

3. CONFIGURATION

ENTER

Press

to confirm your choice and the recorder prints t he current time:

When printing completed, the pointer will be positioned at the leading digit, in this case 2.

• Press

or to choose the position you w i sh to modify, for example 1.

: It is recommended that t he l east significant position i n m inute units be set last to ensure a

Note

precise time configuration.

ENTER

• Press

to confirm your choice (Your choice will be highlighted) and the recorder prints choice

of values which may be selected.

When printing completed, the pointer will be positioned at the current value, in this case 1.

• Press

• Press

or to choose another value, for ex am pl e 2 .

ENTER

to confirm your choice and the new time of 22:47 will be printed.

Note

: The internal recorder clock is corrected/modi f i ed w hen

ENTER

is pressed.

• A this point, if necessary , the position of the next di git to be changed can be made, followed by
selection of value.

SETUP

• To return to the main menu, the

key should be pressed for a few seconds.

3-7

3.7 DATE

• When the pointer is positi oned at DATE:

3. CONFIGURATION

ENTER

• Press

to confirm your choice and the recorder prints the current date:

When printing completed, the pointer will be positioned at the leading position, in this case 1.

• Press

• Press

or to choose the position you w i sh to modify, in this ex am pl e 8.

ENTER

to confirm your choice. (Your choice will be highlighted)

The recorder prints the range of values which may be select ed.

When printing completed, the pointer will be positioned at the current value, in this case 8.

• Press

• Press

or to choose another value, for ex am pl e 9 .

ENTER

to confirm your choice and the new date will be printed: 19 FEB 93.

• At this point, if necessary, the position of t he nex t digit to be changed can be made and follow ed
by selection of value.

• To return to the main menu, the

SETUP

key should be pressed for a few seconds.

3-8

4. MODEL SELECTION GUIDE

g

p

_ _ _ _ _

-

_ _ _ _ _ _

-

_

-_-

-_-_-

_ _ _ _ _

-

V

_ _ _

_ _

g

g

p

3

g

g

g

4.1 PRODUCT IDENTIFICATION

Instructions

Select the desired Key Number. The arrow to the right marks the selections available.
Make one selection each from Tables I throu
A com

lete Model Number must have the designated number of digits in each table.

h IX.

Key Numbers

I II III IV V VI VII

_ _

_

III IX

KEY NUMBER Selection Availability

Description

1 Pen
Recor der De

Deg. C 1 Scale to Input 1 DA101

. F DA111
2 Pen Deg. C 2 Scales to Inputs 1 and 2 DA102
Recor der De
3 Pen Deg. C 3 Scales to In
Recor der De

. F DA112

uts 1, 2, and

DA103

. F DA113
3 Channel Deg. C 1 Scale 0 to 100 Linear DB103
Recor der De

. F DB113
6 Channel Deg. C 1 Scale 0 to 100 Linear DB106
Recor der De

. F DB116

4-1

4. MODEL SELECTION GUIDE

g

0

0

0

0

0

0

0

p

0

0

0

0

p

5

5

5

5

3

t

0

0

0

0

(

)

0

0

6

Availability
DB1 _ _
DA1 _ _

0101010101
1122333366

TABLE I RANGE/SCALE

Table 1 Specify 6 digits
Format 1 per Input
None 0

T/C Deg. C De

J -50 to 150 -100 to 300 A
J 0 to 400 0 to 800 B

J 0 to 800 0 to 1500 C
K 0 to 400 0 to 800 D
K 0 to 800 0 to 1500 E
K 0 to 1200 0 to 2400 F

Upscale K 0 to 1400 0 to 2500 X
Burnout N 0 to 400 0 to 800 G

N 0 to 800 0 to 1500 H
N 0 to 1200 0 to 2400 I
N 0 to 1400 0 to 2500 Y
S 0 to 1600 0 to 3000 J
R 0 to 1600 0 to 3000 Q
T -100 to 200 -150 to 400 K

0 to 150 0 to 300 L

T

T 50 to 150 100 to 300 M

-50 to 50 -60 to 140 7
RTD Pt -50 to 150 -100 to 300 N
Burnout 100 0 to 100 0 to 200 P
Fixed -200 to 200 -300 to 400 R
Upscale 0 to 400 0 to 800 S

. F

TABLE I RANGE/SCALE, continued

Linear

mV 0 to 1

0 to 2
0 to 10
Linear U

scale 10 to 5

0 to 5

Scale Burnout 0 to 10

0 to 1
0 to 2
0 to 5
10 to 5
0 to 10

T
U
V

W

Z

Only V 0 to 1 0 to 1 1

scale 0 to

U
Burnout 1 to

V Burnou

0 to 1

0 to
1 to

0 to 1

2

4

Fixed Down

Note 4, 6

mA Burnout 0 to 2
Fixed 4 to 2

0 to 2
4 to 2

5

Downscale 4 to 20 SQRT 4 to 20 SQRT 8

Special Range 9

4-2

4. MODEL SELECTION GUIDE

)

r

A _ _

)

rB _ _

)

rC _ _

)

rD _ _

rE _ _

rF _ _

rG _ _

rH _ _

_

_

_

_

_

_

_

_

_

_

_

_

_

_

p

_

_

(

)

_

_

_

_

_

_

_

_

_

_

_

_

_

_

_

_

_

_

_

_

_

_

_ _ A

_ _

_ _

_ _

_ _

p

_ _

_ _

_ _

_ _

_ _

_ _

Availability
DB1 _ _
DA1 _ _

0101010101
1122333366

TABLE II CHART SPEED Selection

Multivoltage 50 Hz (85 to 264 V

Multivoltage 50 Hz (85 to 264 V
Units Multivoltage 60 Hz (85 to 250 V
FrequencyMultivoltage 60 Hz (85 to 250 V

24 Vac/dc 50 Hz mm/h

24 Vac/dc 60 Hz inch/h

48 Vac/dc 50 Hz mm/h

48 Vac/dc 60 Hz inch/h

mm/hr Inch/hr

10 0.5 _ A _
20 0.75
30 1
50 2

60 3
100 4
120 5

150 6

Preset 180 7 _ I _
S

eed 1 200 8

Note 5

Preset 60 3
S

eed 2 100 4

240 10
300 15
360 20
600 25
720 30

1200 40
1500 60
1800 90
3600 120
4800 180
6000 240

5 0.2 _ _ 0
10 0.5
20 0.75
30 1
50 2

120 5
150 6
180 7
200 8
240 10

Chart
Speed

mm/h
inch/h
mm/h
inch/h

B
C
D
E
F
G
H

J
K
L

M
N

P

Q
R

S
T

U

V

B
C
D
E
F
G
H

I

J

K

4-3

4. MODEL SELECTION GUIDE

_ _ M

5

_ _

p

2

_ _ P

_ _ Q

T

2

(

)

5

ccccccccc

c

DB1 _ _ Availability
DA1 _ _

TABLE II CHART SPEED, continued Selection

mm/hr Inch/hr

300 15 _ _ L
360 20

Preset 600 2

eed

S

TABLE III ALARMS (Note 1)

None 0
6 Relays - 2 Configured (Channel #1) 1
2 Relays - 2 Configured (Channel #1) 2
6 Relays - 4 Configured (Channels #1 and #2) 4
6 Relays - 6 Configured (2 on Each Channel) 5
6 Relays - (One High Alarm SP on Each Channel) 6

720 30

1200 40

1500 60

0101010101
1122333366

N

_ _ R

TABLE I V LOGIC INPU

None 0
2 Remote L1: Print Inhibit Switch A
Contacts L2: Change Speed 1 to Speed 2
2 Remote L1: Print Inhibit Switch B
Contacts L2: Event Marks
2 Remote L1: Print Inhibit Switch C
Contacts L2: Event Trace
2 Remote L1: Event Trace 1
Contacts L2: Event Trace

TABLE V CHART CASSETTE

Standard Chart: 0-100 Linear Roll R
(50 divisions) Fan Fold Z

TABLE VI DOOR AND CASE

Dark Gray Door with Latch, Plastic Window 1
Dark Gray Door Key Lock, Plastic Window 2
Portable Case

Note 2

D

dddddddddd

4-4

4. MODEL SELECTION GUIDE

r

r

(

)

_ _ _

(

)

(

)

DB1 _ _ Availability
DA1 _ _

TABLE VII OPTIONS

None 0 _ _ _ _
Pen Offset A _ _ _ _
Rear Cove
Pen Offset and Rear Cover P _ _ _ _
UL/CSA Approval R _ _ _ _
UL/CSA Approval and Rear Cove
UL/CSA Approval and Pen Offset T _ _ _ _

UL/CSA Approval, Pen Offset and Rear Cover
None _ 0 _ _ _

Power Supply for Transmitter 24 Vdc (50 mA max)
None _ _ 0_ _
Chart Illumination _ _ C _ _
Certificate of Conformance (F2474) _ _ D _ _
Certificate of Calibration _ _ E _ _
Certificate of Conformance & Chart Illumination _ _ F _ _

Certificate of Calibration & Chart Illumination

TABLE VII OPTIONS (Continued) Selection

None _ _ _ 0 0
Remote Compensation Box Input (60 deg C All Inputs) _ _ _ 0 E
Mounting of Scale Ordered Separately
Mounting of Scale Ordered Separately
Remote Compensation Box Input (60 deg C All Inputs) _ _ _ H E
Mounting of Scale Ordered Separately

Note 4
Note 4

Note 4

Plus

Plus

Selection

G _ _ _ _

S _ _ _ _

U _ _ _ _

_ B _ _ _

_ _ G _ _

H 0

0101010101
1122333366

1122333366

TABLE VIII Specials

None 0 0 0
ST Number (Consult Honeywell IM&C Representative) X X X

TABLE IX Manuals

English EN
French FR
German GE
Italian IT
Spanish SP
Swedish SW
Dutch DU
English: U.S. Format

US

4-5

4. MODEL SELECTION GUIDE

d

Note 1: Alarm output: "N.C." contact. Can be changed to "N.O." Alarms are configured 1 High and 1 Low on each

channel except for Selection 6 which is configured as High Alarm on each channel. The Alarm Setpoint
Value can be changed from the front key panel.

Note 2: Portable case with dark gray door, plastic window, latch, rear main switch. IEC main plug connector

and rear cover. (Not available with UL/CSA Approval.)
Note 3: Consult Factory.
Note 4: For chart range and scale configuration different than what is specified in Table I, specify Table VII

option _ _ _ H0 and complete the following table. For mV, V, and mA the input signal can be selected

within the range actuation limits (minimum range is 20%). For T/C and RTD ranges the chart range

and scale can be selected within the range actuation limits (minimum chart range is 20%). Refer to

the DPR 100 A/B scales list for available scales. The information in the table is to be entered in the

free form section of the order. Multipoint units come with a single scale.
Note 5: Speed 1 can be changed from the front key panel.

Note 6: The units are built with Universal input and are delivered with 250 ohm resistors to convert input

current signal 4-20 mA into 1-5 volts dc.***

Table for Table VII Option _ _ _ H0

Pen # Multipoint Input* Burnout** Chart Scale

(DA1XX) Channel # Signal Range Eng. Unit** Range Item #

(DB1XX)
11
22
33

4
5
6

* For mV, V, and mA, the input signal can be scaled within the actuation limits (minimum input scaling is 20%).
** Burnout is factory set as indicated in Table I. Burnout on 4-20 mA and the 0-10 volt range is fixed at downscale
burnout. All other ranges burnout can be set per customer request except RTD's which is fixed at upscale
burnout.
*** Engineering Units is 5 characters maximum.

RESTRICTIONS
Restriction Letter Available Only With Not Available With

Table Selection Table Selection

R _ _ _ _ , S _ _ _ _

c VII T _ _ _ _ , U _ _ _ _

G _ _ _ _ , P _ _ _ _

50 deg C maximun temperature limit

4-6

5.1 TECHNICAL DATA

Technical data

Analog inputs

Pen recorder 1, 2 or 3 continuous traces. Pen 1 also prints all chart documentation.
Multipoint recorder 1 up 6 channels. Inputs are scanned by relays, galvanically isolated and

Signal source Thermocouple with individual cold junction compensation.

Field calibration A channel field calibration - 0% and 100% span - may be made to certify

Burnout T/C, mV, Volt, factory set to upscale (configurable to downscale or none).

5. PRODUCT SPECIFICATION SHEET

individually configurable to any listed actuation.

Line resistance up to 1000 ohms T/C, mV, mA, Volt
RTD Pt 100 3-wire connections, lead resistance per wire 40 Ω balanced.

input sensor loop.

RTD: inherent upscale.
mA: inherent downscale

Scanning time

Input impedance 10 Mohm for T/C, mV inputs,

Stray rejection

Logic inputs (option)

Actions

Scales

Pen
Mpt

Recording span

Scaling Per input, an analog scale is printed on the chart with the engineering unit.

mV, V, mA : 330 ms
Pen:
2 seconds at 10-60 mm/h (T/C or RTD)
1 second at 60-300 mm/h (T/C or RTD)

0.33 second at > 330 mm/h or if one linear input is selected
Multipoint:

5 seconds for 6 channels

> 1 Mohm for volt inputs.
Series mode ≥ 60 dB.

Common mode at 250 Vac ≥ 130 db.

Up to 2-dry contact input s (1.5 mA – 12Vdc)
Change chart speed 1 to speed 2

Print inhibit
Event marking :

- Pen : pen 1 used as operation marker on the right side of the chart
– Mpt : 2 traces maximum on the right side of the chart. (L
= red)

1 = purple, L2

1 analog scale per pen in accordance with the input range

1 analog scale, 0 to 100 linear.

Each input can be configured differently.

Pen offset Distance between pens: 2 mm

Chart definition: 1 step = 0.2 mm

Pen carriage speed 1 second full scale

5-1

5. PRODUCT SPECIFICATION SHEET

Technical data

Chart length

Pen trace

Pen
Multipoint

Chart speed 1 or 2 chart speeds, fully configurable, selected by a logic input.

Speed setting Pen: 10 to 6000 mm/h (.5 to 240"/h).

Stepping chart motor Resolution 0.12 mm

Alarms (Option)

Pen 1, 2, 3 or Mpt 3 CH
Mpt (6CH)
Hysteresis
Outputs

Rating contact

Power supply

To transmitters
Power consumption

Clock timer

Format
Power interruption
Accuracy

Packaging

Weight
Front face

Depth
Front window
Front protection
Lock
Cut out
Construction
Optional

Mounting Panel mounting ± 30° from horizontal.
Wiring Rear screw terminals. Terminal modules are plugged on the instrument.

Fanfold 18 m (as DIN 16230)
Roll 24 m

1400 m per pen
250 m per color

Speed 1: fully adjustable per step of 1 mm/h, within limit
Speed 2: choice as per the model selection guide

Mpt: 10 to 1500 mm/h (.5 to 60"/h)).

2 alarm setpoints per channel, (factory set* 1 low, 1 high)
1 alarm setpoint per channel, (factory set* high)

0.5 % to 99 % of scale (factory set at 0.5 %)
Up to 6 alarm relays output contacts
1 SPST normally closed contact (may be configured into normally open
contact)
2 A, 250 VAC on resistive loads

* Other selections configured by PC

85 to 264 Vac, 50/60 Hz or 24 or 48 Vac/dc (+10 –15 % nominal)
24 Vdc, 50 mA max. (optional) (75 mA available from 100V)
3 pens: 30 VA max.
Mpt: 30 VA max.

Year, month, hour, minute can be set
Battery back-up time of 10 years with 3 years off power

-5

± 10

Pen: 3.5 kg
Mpt: 3.5 kg
144 x 144 mm according to DIN 43718
245 mm/9.7" behind panel, including terminals and line protection cover.
Polycarbonate
IP54 (IEC 529) – optionally IP55
Latch or key (DIN 43832-N)
DIN 138 x 138 mm
Silicon - free
Chart illumination
Rear terminal cover

5-2

5. PRODUCT SPECIFCATION SHEET

Technical data

Writing

Pen
Multipoint

Noise immunity This product is in conformity with the protection requirements of the

Safety protection

Electrical insulation

Input to input
Input to ground

Input to line voltage
Line voltage to ground
Alarm relay to ground
Logic input to ground

Temperature

Ambient 0 to 50° C (32 to 122°C) with fan fold paper.

1 cartridge per pen, fibre tip, 1400 m of trace per color (blue, red,
green).
1 print wheel, 6 colors, 250 m of trace per color (purple, red, black,
green, blue, brown).

following European council directives:

• 73/23/EEC – Low Voltage directive

• 89/336/EEC – EMC Directive

Conformity of this product with any other “CE Mark” Directive(s) shall
not be assumed.

EMC Classification:

• EN 50081-2-1993 Electromagnetic Compatibility – General
Emission Standard, Part 2: Industrial Environment.

EN 50082-2-1995 Electromagnetic Compatibility – General Immunity
Standard, Part 2: Industrial Environment

Complies with IEC 414, 348 and 1010-1 installation category 2 for
personal protection.
Designed to meet UL and CSA C22.2, N142 standard (CSA approved)

Test voltage 280 Vac for 1 min (except for RTD input).
Test voltage 2.1 kVdc for 1 min.

Test voltage 2.1 kVdc for 1 min.
Test voltage 2.1 kVdc for 1 min.
Test voltage 2.1 kVdc for 1 min.
Test voltage 500 Vdc for 1 min.

0 to 60° C (32 to 140°C) with roll paper.
Optionally 0 to 60° C (32 to 140° F)

Storage -40 to 70° C (32 to 158° F)

10 to 90 % RH non condensing

Humidity
Roll

Fan fold
Vibrations Frequency:

10 to 90 % RH non-condensing
15 to 80 % RH non condensing

10 to 60 Hz – amplitude 0.07 mm
60 to 150 Hz- acceleration 1g

5-3

5. PRODUCT SPECIFICATION SHEET

5.2 ACCURACY

Accuracy

Reference conditions

Temperature
Humidity
Line voltage nominal
Source resistance
Series mode
Common mode
Frequency nominal

Accuracy A/D converter accuracy: 0.25 % of selected input range * (IEC873).

Rated limits and associated drifts

Parameter Rated limits Influence on accuracy
Temperature 0 to 50° C

Supply voltage 85 to 264 V No influence
Source resistance T/C, mV

RTD

Humidity 10 to 90 % RH at 25°

Long-term stability 0.1 % per year
Vibrations 1.25 mm at 0 t 14 Hz

Extreme conditions
Operating

Temperature 0 to 60° C (32 to 140° F)
Humidity 10 to 90 % RH non-condensing

Storage

Temperature -40 to 70° C (-40 to 158° F)
Humidity 5 to 95 % RH non-condensing

* Refer to "Available ranges" table for exceptions

23° C ±2° C (73° F ±3° F)
65 % ±5 % RH
±1 %
0 Ω
0 V
0 V
±1 %

For a 4/20 mA input, you must add the resistor accuracy.
Cold junction accuracy: 0.5° C
Chart resolution: 0.2 mm

0.1 % per 10° C of

(32 to 122° F)

Cold junction

0.3° C/10° C

6 µV per 100 Ω of line

resistance, 1000 Ω

0.1° C per Ω in each
wire balanced leads,

40 Ω max.

0.1 % max.

C

1 g at 14 to 250 Hz

change

max.

5-4

5. PRODUCT SPECIFICATION SHEET

5.3 AVAILABLE RANGES

Available ranges

Thermocouples

° C ° F

J -50 to 150

0 to 400
0 to 800

K 0 to 400

0 to 800
0 to 1200
0 to 1400

N (Nicrosil Nisil) 0 to 400

0 to 800
0 to 1200
0 to 1400

R 0 to 1600 0 to 3000
S 0 to 1600 0 to 3000
T -100 to 200

0 to 150
50 to 150

Note: Provision to accept T/C input for remote compensation box at

fixed temperature of 50° C or 60° C.

RTD's Pt100

(Alpha = 0.00385)

MV and Volt 0 to 10 mV

0 to 20 mV

0 to 50 mV
10 to 50 mV
0 to 100 mV

mA

* Accuracy = 1° C or 1.8° F

0 to 20 mA or 4 to 20 mA linear

4 to 20 mA SQRT
Input resistor 250 ohms required

-50 to 50*

-50 to 150*
0 to 100*

-200 to 200

0 to 400

-100 to 300
0 to 800

0 to 1500

0 to 800

0 to 1500
0 to 2400
0 to 2500

0 to 800

0 to 1500
0 to 2400
0 to 2500

-150 to 400
0 to 300

100 to 300

-60 to 140*

-100 to 300*
0 to 200*

-300 to 400
0 to 800

0 to 1 V
0 to 5 V
1 to 5 V

0 to 10 V

5-5

5.4 DIMENSIONS

DIMENSIONS

5. PRODUCT SPECIFICATION SHEET

5-6

5.5 TERMINAL CONNECTIONS

5. PRODUCT SPECIFICATION SHEET

5-7

5. PRODUCT SPECIFCATION SHEET

5-8

6. CONFIGURATION

6.1 ANALOG INPUTS CONFIGURATION

The analog input boards are hardware configured at the factory to match the specifi ed actuation type.
This hardware configuration only requires change i f a m aj or change i n actuation type is required via the
configuration jack connector.

• Configure the range(s) via t he j ack connector
(See section 9 : PC Confi guration, paragraph 9.5 "Read and modif y parameters")

• Check if the new range(s) need a hardware change on t he anal og i nput board (See figure
below)

• If so, remove power from the recorder.

• Remove the analog input term i nal bl ock.

• Change the switch position(s) with a small screw driver. (See figure below)

Push the switch completely on the high or low position.

• During the initialisation of the recorder, the relays will be in the de-energized state. (Alarm
state)

Analog input hardware configuration

6-1

6. CONFGURATION

6.2 Analog input hardware configuration RELAY OUTPUT CONFIGURATION

All the relays are factory confi gured to be de-energized under alarm conditions.
Each relay is factory set for NC ( norm al l y cl osed) operation by a jumper on the alarm board.
If you need to reverse this operation. (See figure below)

• 5 Remove the alarm relay board. (See CK 110)

• 5 Move the jumper from the NC location (normally cl osed) to the NO location ( norm al l y open).

Jumpers configuration

6-2

7. CALIBRATION

7.1 FIELD CALIBRATION

This menu allows the 0% and 100% calibration of each input.

!

CAUTION

The recorder should have been powered for at least 15 minutes and requires provision of
accurate signal source to match actuation/range.

Failure to comply with these instructions may result in product damage

• Verify the alignment of the 0% actuation range limit with the 0% on the chart. If wrong
alignment, undo the securing screws of the scale, reposition the scale and tighten the screws.

• The CALIBRATION menu is "hidden" and can only be accessed by a special combination of
Function Keys while in the RUN mode.

To enter the CALIBRATION mode, press both

• recorder will print the channel numbers :

! and " FOR 10 SECONDS and the

For a one-pen recorder : available channel number is 1 only.
For a two-pen recorder : available channel numbers are 1 and 2.
For a three-pen recorder : available channel numbers are 1, 2 and 3.

For a multipoint recorder : available channel numbers are 1, 2, 3, 4, 5 and 6.

When printing completed, the pointer will be positioned on channel 1.

• Press

• Press ENTER to confirm your choice. (Your choice will be highlighted)

Now the recorder prints a message indicating that a reference source corresponding to the 0 % of the
range on the chosen channel should be connected :

! or " to select the channel number you wish to calibrate.

7-1

7. CALIBRATION

NOTICE

The source MUST correspond to the 0 and 100 % actuation input limits (total input
range) for the channel and take into account the effect of cold junction temperature and
thermocouple actuations.

• If you need to adjust the carriage calibration and analog calibration, connect your 0 % reference
signal.
Then press ENTER to start the 0 % calibration.

Now the pointer will take up the current 0 % calibration position. If necessary, the

keys can be used to position the pen to 0 %. Chart will advance by one line each time the

! or " keys are pressed. Each time the ! or " keys are pressed, the recorder will

reprint its mechanical references and be positioned on its new value.

• Press ENTER to confirm the new 0 % calibration.

It can take some seconds for the A/D converter to be calibrated.

Now the recorder prints a message indicating that a reference source corresponding to 100 %
of the range on the chosen channel should be connected :

• If you need to adjust the carriage calibration and analog calibration, connect your 100 %
reference signal.

Then press ENTER to start the 100 % calibration.

Now the pointer will take up the current 100 % calibration position. If necessary, the

" keys can be used to position the pen to 100 %. Chart will advance by one line each time

the

! or " keys are pressed.

• Press ENTER to confirm the new 100 % calibration.
Calibration is now complete and the recorder will reprint the calibration menu.

• At this point, if necessary, the position of the next channel to be changed can be made and
followed by selection of value.

• To return to RUN mode, the SETUP key should be pressed for a few seconds.

Note: If the difference between the 100 % and 0 % reference signals is under 25 % of the full

span, then the analog calibration is canceled, only a carriage calibration has been made
during this operation.

Extended values for thermocouple K and N are :
K 1400 oC = 55.824 mV
N 1400 oC = 51.067 mV
N 2500 oF = 50.026 mV

! and "

! and

7-2

8. PC CONFIGURATION

8.1 OVERVIEW

You have just received your application software package. This tool has been designed to modify,
upload/download and store the recorder configuration.

8.2 PRODUCT FEATURES

The main functions of this software are :

• Reading the configuration of your recorder.

• Preparing or modifying the configuration from your PC.

• Downloading configuration from your PC to the recorder.

• Retrieving configuration stored on hard disk.

• Saving configuration on hard disk.

• Diagnostics.

8.3 INSTALLATION

8.3.1 System Requirements

A PC AT Compatible personal computer with

• A Serial Communication card: RS232 as serial port 1

• A hard disk

• A color or B/W monitor

• A mouse optional

• Upto 625 KB RAM Free

8-1

8. PC CONFIGURATION

8.3.2 New Installation

Insert the PC Loader CD into the CD drive. The setup is launched automatically. Run Setup.exe in case
the setup does not launch automatically. If you don’t have Administrator privilege, the setup will
prompt to select Administrator user or enter the Administrator Password. Otherwise it will give
“Kernel.error”.(This is necessary to update the Registry Settings properly).

8-2

8. PC CONFIGURATION

Please ensure you have adequate disk space on C:\ and click Next> to proceed with the installation.
Please note that PCLoader can only be installed in C:\ .

The progress of the installation is displayed.

8-3

Click Finish to complete the installation

8. PC CONFIGURATION

8-4

8. PC CONFIGURATION

8.3.3 Upgrade old installation

Insert the PC Loader CD into the CD drive. The setup is launched automatically. Run Setup.exe in case
the setup does not launch automatically. If you don’t have Administrator privilege, the setup will
prompt to select Administrator user or enter the Administrator Password. Otherwise it will give
“Kernel.error”.(This is necessary to update the Registry Settings properly).

If an older/similar version of PCLoader is already installed, the installation wizard will prompt you with
the following options.

Select Overwrite to directly overwrite the older version and upgrade to the new version without
running the set up twice.

Note: If any recorder configuration files are saved in the older PCLoader version you will be prompted

“Setup has found .cnf file. Do you want to retain them?”

Select “Yes” to retain the configuration files in their respective directories inside C:\PCLoader directory
and to continue installation.
Select “No” to delete the configuration files along with the other files and to continue installation.

8-5

8. PC CONFIGURATION

8.3.4 Uninstall

Select Start>Settings>ControlParel\Add & Remove Programs, then select PCLoader
or
Insert the PC Loader CD into the CD drive. The setup is launched automatically. Run Setup.exe in case
the setup does not launch automatically.

Select Remove to uninstall the older version of PCLoader. You will be asked to confirm you want to
delete the old files.

Note: If any recorder configuration files are saved in the older PCLoader version you will be prompted

“Setup has found .cnf file. Do you want to retain them?”

Select “Yes” to retain the configuration files in their respective directories inside C:\PCLoader directory
and to delete non-configuration files.
Select “No” to delete the configuration files along with the other files.

To install the new version see New Installation.

If you don’t have Administrator privilege, the setup will prompt to select Administrator user or enter
the Administrator Password. Otherwise it will give “Kernel.error”.(This is necessary to update the
Registry Settings properly).

8-6

8.4 USE

8.4.1 Startup

8. PC CONFIGURATION

To launch PCLoader, double-click the PCLoader icon
Start>Programs>PCLoader>DPR100.

8.4.2 Menus

The software is based on the use of menu bars. To confirm a menu, you have three methods :

• Placing the cursor on the chosen menu, then press ENTER

• Pressing the highlighted key letter of the menu's name.

• Using the mouse.

8.4.3 Modifying fields of parameters

Some menus may allow the modification of parameter's values. There are two kinds of
modifications
according to the type of parameters.

• Selective modification : When placing the index on the chosen parameter, you can modify it by

pressing the
type.

• Modifying with the alphanumeric keyboard : in this case, position the cursor on the chosen
parameter and type the required value.

! or " keys to scroll through allowed values. Most modifications are of this

on your Desktop or alternately, select

8.4.4 Going from a parameter field to another one

• Press

• Press

Each time the cursor points to a field, a "help" message is displayed on the bottom line of the
screen.

$ or ENTER to access to the next field.

% to access to the previous field.

8-7

8. PC CONFIGURATION

8.4.5 Leaving a menu

To leave a menu, you have two options :

• To leave the present menu and validate your screen modifications in the PC memory
(RAM), press F10 key.

• To leave the present menu without saving modifications, press ESC key.

8.4.6 Saving modifications on a file

Use the corresponding menu to save your modification on a file

NOTICE

After powering up or if the set-up key has been pressed, the recorder cannot communicate
during the initialization.

8-8

8.5 "READ AND MODIFY" PARAMETERS

ANALOG INPUTS

SENSOR

ACTUATION

BURN OUT

ENG. LIST

RANGE MIN*

RANGE MAX*

SCALE MIN*

Defines the sensor type for the
selected channel.

Defines the actuation (and range)
for the selected channel. Provides
selection of actuation, range and
engineering units for all directly
connected temperature sensors
and non-linear temperature
transmitters. The actuations
offered will depend on the sensor
selected. Provides selection of
input range for linear transmitters.

Defines the type of burnout per
channel.

Represents the engineering units
of the input channel. Modification
is possible for linear and special
inputs.
Establishes in absolute units the
value corresponding to 0 % of the
selected linear input.
Establishes in absolute units the
value corresponding to 100 % of
the selected linear input.
Defines the 0 % of the paper
scale. Defines in engineering
units the value corresponding to
the range min for linear inputs.

DESCRIPTION HOW TO MODIFY THE

8. PC CONFIGURATION

CURRENT VALUE

Select the desired type by

the

! or " keys.

The transition of RTD or NO Input
in another sensor type requires a
new calibration of cold junction,
and is only possible for the users
who have the access code which
authorize it. The cold junction
calibration will be made in the
diagnostic mode.
Select the desired actuation by

! or " keys.

the
For SQUARE ROOT extraction,
the formula is :
PV=[(S-Smin)(HV2 -LV2)/(Smax­Smin) +LV2]1/2

HV = range max
LV = range min
Smin =min sensor input value
Smax = max sensor input value
S = current sensor input value

Select the desired type by
the [ or ] keys. For RTD, the type
is fixed at UPSCALE.
For 0-20 mA and 4-20 mA
ranges, the type is fixed at
DOWNSCALE.
Type the desired units and then
press ENTER

Type the desired value and then
press ENTER

Type the desired value and then
press ENTER

Type the desired value and then
press ENTER

8-9

8. PC CONFIGURATION

ANALOG INPUTS

SCALE MAX*

FILTER

Defines the 100 % of the paper
scale. Defines in engineering
units the value corresponding to
the range max for linear inputs.
Defines the filter (in seconds) to
be applied on the inputs.

* NOTE : (Range max - range min) must correspond at least to 20 % of (actuation max-

actuation min) for linear inputs.
(Scale max - scale min) must correspond at least to 20 % of (range max-range
min) for other inputs.

ANALOG ALARMS

CHANNEL

SETPOINT

TYPE

HYSTERESIS

Identifies the input channel to be
assigned to each alarm.

Identifies the setpoint value for each
alarm.
Identifies the alarm type, ie NONE,
HIGH or LOW.

The value chosen will estqblish the
switching hysteresis of the alarm and
output relay.
Alarms switch "on" at the configured
setpoint vqlue. The value at which an
alarm will switch "off" depends upon
the hysteresis.
The hysteresis value will be added to
low alarm setpoints, or subtracted
from high alarm setoints.
Alarm hysteresis is expressed in
percent of the total input range.

DESCRIPTION HOW TO MODIFY THE

LOGIC INPUTS

LOGIC INPUTS 1

LOGIC INPUTS 2

Specifies the action of logic
input #1.

Specifies the action of logic
input #2.

DESCRIPTION HOW TO MODIFY THE

Type the desired value and then
press ENTER

Type the desired value (from 0
to 99) and then press ENTER

CURRENT VALUE

Select the desired channel by

the

! or " keys.

Type the desired value and
then press enter
Select the desired type by the

! or " keys.

Type the desired value and
then
press ENTER

CURRENT VALUE

Select the desired action by

the

! or " keys.

Select the desired action by

the

! or " keys.

8-10

UNIT

SPEED 1

SPEED 2

DISTANCE BETWEEN

TWO PRINTINGS

PEN OFFSET (One, two

ot three pen recorder)

ADDRESS NUMBER

POWER LINE
FREQUENCY

8. PC CONFIGURATION

PRINTER PARAMETERS

DESCRIPTION HOW TO MODIFY THE

CURRENT VALUE

Defines the chart speed units. Select the desired units by

the

! or " keys.

Defines the value of chart speed

1.

Defines the value of chart speed

2.

Defines the gap between routine
printing of time, date, speed and
ranges.
Enable/disable pen offset
correction.

MISCELLANEOUS

DESCRIPTION HOW TO MODIFY THE

Identification of the recorder
and/or chart.
Selects 50 or 60 Hz supply
frequency.

Select the desired speed by

the

! or " keys.

Select the desired speed by

the

! or " keys.

Select the desired gap by the

! or " keys.

Select the desired value by

the

! or " keys.

CURRENT VALUE

Type the desired number and then
press ENTER
Select the desired frequency by

the

! or " keys.

8.6 “DIAGNOSTIC” PARAMETERS

A/D CONVERTER RESULTS

MEASURE

COLD JUNCTION

OR THIRD WIRE

Process value. /

Defines the cold junction temperature
or the third wire voltage.

DESCRIPTION HOW TO MODIFY THE

VOLTAGE

CURRENT VALUE

/

8-11

COLD

JUNCTION

TEMPERATURE

- The temperature displayed is a
default value proposed as the cold junction
temperature

- If unit is delivered in T/C from the factory,
the unit does not need further C/J calibration

LOGIC INPUT & RELAY OUTPUT STATUS

LOGIC INPUT STATUS

RELAY COIL STATUS

DATE

TIME

8. PC CONFIGURATION

COLD JUNCTION CALIBRATION

DESCRIPTION HOW TO MODIFY THE

CURRENT VALUE

Type the desired value and
then press ENTER

DESCRIPTION HOW TO MODIFY THE

CURRENT VALUE

Status of the logic input. /

Status of the relay coil. /

READ DATE & TIME FROM RECORDER

DESCRIPTION HOW TO MODIFY THE

CURRENT VALUE

Date read from the recorder. /

Time read from the recorder. /

DATE

TIME

RECORDER TYPE

SOFTWARE VERSION

MODIFY DATE & TIME ON RECORDER

DESCRIPTION HOW TO MODIFY THE

CURRENT VALUE

Date

Time

Type the desired value and
then press ENTER

DEVICE SPECIFICATIONS

DESCRIPTION HOW TO MODIFY THE

CURRENT VALUE

Type of the recorder. Select the desired type by

pressing the

Software version of the recorder. /

8-12

! or " keys.

9. TROUBLESHOOTING

9.1 FAILURE SYMPTOMS AND TROUBLESHOOTING PROCEDURES

! Compare the symptoms with those listed below to identify the possible cause and take the

corrective action.

! If the recorder is not restored to normal condition by the following check, please contact your

nearest service office.

!

!

WARNING

Ensure power disconnected before removing any boards from the recorder. Avoid
touching components unless you are protected against electrostatic discharge as many
boards have CMOS components which may be damaged.

Failure to comply with these instructions could result in death or serious injury

9.2 TROUBLESHOOTING LIST

Before any operation, for mechanical trouble execute an auto-test control. (For complete information
see CK 114)

9.2.1 SELF-TEST MODE PEN RECORDER

! To access self-test mode, press the SETUP key when powering up.
! The self-test involves the DIAGNOSTIC and the RUNNING IN.
! As soon as the self-test begins, the DIAGNOSTIC starts and the RUNNING IN follows

automatically. (See fig. 10-2)

1 DIAGNOSTIC :

! Duration : 5 mn approximately,
! To show the quality of mechanical adjustments and motor torque margins,
! To be significant, this operation has to be made in normal conditions :

20 0C +/-50C, 60 %RH +/-15 %, mounted horizontally with new pen cartridge(s).

2 RUNNING IN :

! Duration : 2 hours,
! Mechanical burn-in.

NOTE : - The cassette detection is made only at the beginning of the diagnostic.

- The self-test is made with the recorder cassette with a 3 m minimum length of chart.

9.2.1.1 Diagnostic pen recorder

9.2.1.1.1 Control of the pen 1 adjustment

! The figure 10-2 ref. 1 shows the check-test for the height pen 1 adjustment.
! The scale extends from 1 to 9, a correct adjustment is between 4 and 9.

9-1

9. TROUBLESHOOTING

9.2.1.1.2 Mechanical limits

! The figure 10-2 ref. 2 shows the test of mechanical extremes.

The vertical line(s) on the right must be over the 100 % chart.
The vertical line(s) on the left must be under the 0 % chart.

9.2.1.1.3 Printing of the mechanical 0 % and 100 %

! The figure 10-2 ref. 3 shows the adjustment of the recorder. If the recorder is calibrated,

the vertical lines must be written at the same place as the 0 % and the 100 % chart.

9.2.1.1.4 Chart advance and print test

! The figure 10-2 ref. 4 shows the test for chart advance with a diagram written every 20

mm.

9.2.1.1.5 Printing of information message

! The figure 10-2 ref. 5 shows the message.
! Time and date,
! Software version,
! Chart identification number

9.2.1.1.6 Test for motor torque margins and mechanical slacks

! The figure 10-2 ref. 6 is composed of 3 identical patterns for the pens 2 and 3 and the

graph for pen 1 is discontinuous on the two first patterns.

! The first pattern for each channel is executed in subvoltage condition and the movements

are accelerated.

9.2.1.1.7 Check adjustment

! For each channel a adjustment check is executed at the end of the diagnostic. See figure

10-1 ref. 7.

9.2.1.2 Running in pen recorder (See fig. 10-1)

! For 2 hours
! Consumption : 3 m of chart paper
! The recorder prints a message every 65 mm, indicating the number of remaining cycles.

(Total 36 cycles)

! For each cycle we show the carriage check adjustment result: on the left channel one,

on the middle channel two and on the right channel three.
For each channel on the right the set value (22 or 23) and on the left the relative error,
values between – 3 and +3 included are correct.

! At the end the recorder executes a new DIAGNOSTIC, then indicates an end message

with recapitulation of defective check adjustment.

9-2

9. TROUBLESHOOTING

9.2.1.3 APPENDIX

7

RUNNING IN

Figure 9-1

9-3

9. TROUBLESHOOTING

6

5

4

3

2

1

D

I
A
G
N

O

S
T

I
C

Figure 9-2

9-4

9. TROUBLESHOOTING

9.2.2 SELF-TEST MODE MULTIPOINT RECORDER

! To access self-test mode, press the SETUP key when powering up.
! The self-test involves the DIAGNOSTIC and the RUNNING IN.
! As soon as the self-test begins, the DIAGNOSTIC starts and the RUNNING IN follows

automatically. (See fig. 10-3 )

1 DIAGNOSTIC :

! During 5 mn approximately,
! To show the quality of mechanical adjustments and motor torque margins,
! To be significant, this operation has to be made in normal conditions,

20 0C +/-50C, 60 %RH +/-15 %, mounted horizontally with new print wheel.

2 RUNNING IN :

! During 2 hours,
! Mechanical burn-in.

NOTE : - The cassette detection is made only at the beginning of the diagnostic.

- The self-test is made with the recorder cassette with a 1 m minimum length of chart.

9.2.2.1 Diagnostic multipoint recorder

9.2.2.1.1 Mechanical limits

! The figure 10-3 ref. 1 shows the test of mechanical extremes.

The vertical lines on the right must be over the 100 % chart.
The vertical lines on the left must be under the 0 % chart.

9.2.2.1.2 Printing of the mechanical 0 % and 100 %

! The figure 10-3 ref. 2 shows the adjustment of the recorder.
! If the recorder is calibrated, the vertical lines must be written at the same place as the 0 % and

the 100 % chart.

9.2.2.1.3 Checking the colors adjustment

! The figure 10-3 ref. 3 shows the check-test for the colors adjustment.
! The scale extends from 0 to 8.
! Be careful with the writing of black and brown dashes. From a certain abscissa, the brown

dash is higher than the black one.

! The adjustment is correct when the brown dash becomes higher between 2 and 4 included.

9-5

9. TROUBLESHOOTING

9.2.2.1.4 Printing of information message

! The figure 10-3 ref. 4 shows the message.
! Time and date,
! Software version,
! Chart identification number.

9.2.2.1.5 Checking the answer of the pen tip

! The figure 10-3 ref. 5 shows the printing test.
! See 2 horizontal lines written in 6 colors.

9.2.2.1.6 Test for motor torque margins and mechanical slacks

! The figure 10-3 ref. 6 is composed with 3 serrated parts and each of them cut with a

black line in the middle.

! The first serrated part and the beginning of the black line are executed with subvoltage

and movements are accelerated. (Coil included)

9.2.2.1.7 Chart advance and print test

! The figure 10-3 ref. 6 shows the test for chart advance with a diagram written every

20 mm.

9.2.2.1.8 Check adjustment

! A adjustment check for carriage and colors is executed at the end of the diagnostic.
! For the carriage we have on the right the set value 22 or 23 and on the left the relative

error, value between - 3 and +3 included are correct.

! For the color we have on the right the set value (20 or 21) and on the left the relative

error, value between – 3 and +3 included are correct.

9.2.2.2 Running in multipoint recorder

! For 2 hours
! Consumption : 1 m of chart paper
! The recorder prints a message every cycle, indicating the number of remaining cycles,

(22 cycles at all),

! The 2 different graphs are the following (See figure 10-3)
! For of each cycle, the adjustment is controlled for carriage and colors.

We show the check adjustment result, on the left the carriage control and on the right
the color control.

! At the end the recorder executes a new DIAGNOSTIC, then indicates an end message

with recapitulation of

! defective check adjustment.

9-6

9.2.2.3 APPENDIX

9. TROUBLESHOOTING

8

7

R
U
N
N

I
N
G

I
N

Figure 9-3

9-7

9. TROUBLESHOOTING

9.2.3 SYMPTOM : The recorder is inoperative

POSSIBLE CAUSE CORRECTIVE ACTION

"Switch error" is printed on the chart. Check "sensor", "actuation" configuration and

switch position on the input card.

Loss of line power Use an AC voltmeter to check whether power

is
being applied to the supply terminals L1 and
L2/N.

Blown line fuse Replace line fuse. Ensure that fuse is correct

for

supply voltage.
The fuse connection is not correct. Clean the fuse connection.
Check voltage on power supply.

Power supply module (Refer to CK 113)

If voltage is not correct, replace power supply

module.

9.2.4 SYMPTOM : The chart is inoperative

POSSIBLE CAUSE CORRECTIVE ACTION

"Switch error" is printed on the chart. Check "sensor", "actuation", configuration and

switch position on your input card.
Print inhibit is activated by digital input. Check the "print action" configuration in the

digital input matrix and status of digital nputs.
Chart is incorrectly installed. Install chart correctly

(See figures on pages 2-14 and 2-15)
Chart is torn. Advance chart beyond torn section.
Chart drive gear train is damaged. Replace chart cassette assembly.
Power supply Check voltage on power supply.

(Refer to CK 113)*

If voltage is not correct, replace power supply

module.
Chart drive logic If no other action is fixed, replace mother

board. (Refer to CK 112)*

* CK *** refers to kit instructions

9-8

9. TROUBLESHOOTING

9.2.5 SYMPTOM : The print carriage is inoperative

POSSIBLE CAUSE CORRECTIVE ACTION

Carriage drive cable tension is incorrect. Check and adjust drive cable tension.

(Refer to CK 126)

Bad connection Check wiring connections.

(Refer to pages 2-5 to 2-7)
Carriage drive cable is broken . Replace carriage drive cable. (Refer to CK 126)
Carriage drive motor Make an auto-test. (Refer to CK 114)

Replace carriage drive motor. (Refer to CK

119)
Carriage drive motor logic Replace mother board. (Refer to CK 112)
Power supply Check voltage on power supply.

(Refer to CK 113)
If voltage is not correct, replace power supply
module.

9.2.6 SYMPTOM : The print head is inoperative

POSSIBLE CAUSE CORRECTIVE ACTION

Pen recorder

Pen cartridge missing Fit pen cartridge. (Refer to pages 2-9 to 2-11)
Pen cartridge wrongly fitted Install cartridge correctly and push fully home.
Trace instead of alphanumeric printing Check wiring connections, replace motor 2

and finally replace carriage.

One pen does not move - Check wiring.

- Check carriage drive cable.

- Replace the motor corresponding to that pen.

- Replace mother board.

Multipoint recorder

Ink barrel missing Fit ink barrel (Refer to pages 2-12 and 2-13)
Ink barrel drive motor According to the auto-test result (Refer to CK

114), replace ink drive motor (Refer to page 1-

9)
Print head logic Replace mother board (Refer to CK 112)
Ink barrel drive motor logic Replace mother board (Refer to CK 112)

9-9

9. TROUBLESHOOTING

9.2.7 SYMPTOM : Printing incorrect color (only for the multipoint recorder)

POSSIBLE CAUSE CORRECTIVE ACTION

Ink barrel is incorrectly installed. Check ink barrel installation. (Refer to pages 2-

12 and 2-13)

Wiring is disconnected. Check wiring connections

(Refer to pages 2-5 to 2-7)

Color change motor According to the auto-test result.

(Refer to CK 114)
Replace color change motor. (Refer to CK 119)

Power supply Check voltage on power supply.

(Refer to CK 113)
If voltage is not correct, replace power supply
module.

Color change motor logic Replace mother board (Refer to CK 112)

9.2.8 SYMPTOM : Wrong date/time

POSSIBLE CAUSE CORRECTIVE ACTION

Date and time are lost Replace battery and contact your local office.

(Refer to CK 112)

9.2.9 SYMPTOM : The alarm relay is inoperative or does not have the desired effect

POSSIBLE CAUSE CORRECTIVE ACTION
Configuration is incorrect. - Check the jumper selection on relay board

- Check the "relay" parameter in the alarm

matrix.
The connectors are incorrectly fitted. Connect and refit. (Refer to pages 2-5 to 2-7)
Alarm relay board Replace the board (Refer to CK 110)

9-10

9. TROUBLESHOOTING

9.2.10 SYMPTOM : Analog input records outside specified accuracy tolerance

POSSIBLE CAUSE CORRECTIVE ACTION

Recorder configured for wrong sensor or
actuation.
"Range" not correct. Check "range" configuration.
"Scale" not correct. Check "scale" configuration.
Recorder not configured for the correct supply
frequency.
The analog card is not correctly fitted. Reconnect it.
Open circuit Check sensor, leads and input terminals.
Bad contact or bad setting on the switches of
input board
Environmental conditions outside rated limits. Ensure that ambient temperature and relative

The electromagnetic environment is disturbed. Connect shielding cables and add the square

Analog input card Calibrate each channel in case of input card

Check "sensor" and "actuation" configuration.

Check "frequency" (50/60 Hz) configuration.

Check the switch position. Push the switches
completely on the high or low position.

humidity are within limits given in the product
specification sheet.

of
screening recapture. (46210075-501)

replacement.
Replace analog input card. (Refer to CK 110)

9.2.11 SYMPTOM : Too much space between points (Multipoint recorder only)

POSSIBLE CAUSE CORRECTIVE ACTION

Check the chart speed
It could be too high for the application.

Reconfigure chart speed.

9-11

9. TROUBLESHOOTING

9.2.12 SYMPTOM : No communication with PC loader

POSSIBLE CAUSE CORRECTIVE ACTION

User error See section 9
Ground wiring not connected. It is mandatory to connect the ground wiring.
If you choose pen recorder instead of
multipoint recorder, you have a
communication error.
Interface is not operative. Replace mother board.
No response from device. Check wiring

Incompatible version of PC Windows
Operating System

9.2.13 SYMPTOM : The printed traces are unstable

POSSIBLE CAUSE CORRECTIVE ACTION
The chart paper is not in accordance with our
specifications.
Verify the 0 % and the 100 % printer
calibration.
The printer motor is loosing steps. Clean the bar on which the printing carriage

Select correct type of recorder.

( Connection, ...) of switched PC loader

Replace PC loader box.

Use compatible version of Windows Operating

System.

Fit correct chart.

Reconfigure.

moves with a dry piece of cloth.

9.2.14 SYMPTOM : The chart illumination failed

POSSIBLE CAUSE CORRECTIVE ACTION

Wiring disconnected Check wiring connections.

(Refer to pages 2-5 to 2-7)
Fluorescent tube connectors are not properly
seated.
Fluorescent tube Replace fluorescent tube.

Power supply Check voltage on power supply.

Check fluorescent tube connectors.

(Refer to CK 111)

(Refer to CK 111)

(Refer to CK 113)

If voltage is not correct, replace power supply

module.

9-12

10. KITS LIST

10-1

10.1 ELECTRONIC PARTS

K I T S L I S T P A R T #

-UNIVERSAL INPUT CARD
(3 ANALOG WITH 2 DIGITAL INPUTS)

- Solid state relays

- Alarm board
Note : These kits do not include t he rear t erm i nal bl ock.

Kit to add or replace fluorescent light module

Mother board ass'y

Universal power supply with 2 4 V DC output :

- 85 to 264 V (Europe)

- 24 VAC/DC (Europe)

- 48 VAC/DC (Europe)

- 85 to 264 V (U.S.)

Upgrade software kit - Pen
Upgrade software kit – Multipoi nt

10. KITS LIST

46187151-501
46187109-501

46187064-501

46187101-507

46187114-501
46187114-502
46187114-503
46187114-504

46187120-501
46187120-502

10-2

10.2 MECHANICAL PARTS

K I T S L I S T P A R T #

Kit bezel with door ass'y ( Lat ch)
Kit bezel with door ass'y ( Key l ock)

Scale mounting plate - P en
Scale mounting plate – Mul tipoint

Print module :

- 1 pen

- 2 pen

- 3 pen

- Multipoint

Capstan assembly with motor - Pen
Capstan assembly with motor - M ul tipoint
Drive cable - Pen
Drive cable – Multipoint

Motor assembly (except color and carriage mult i poi nt)
Motor assembly (color and carriage multi poi nt only)

Rear cover

Portable case

Chart cassette - Roll
Chart cassette - Fan fold - Pen
Chart cassette - Fan fold - Multipoint

Reroll tube assembly

Color opto gear kit – Multipoint

Fuse cap

FF Cassette Front Cover

10. KITS LIST

46187088-501
46187088-502

46187052-501
46187052-502

46187005-511
46187005-521
46187005-531
46187005-561

46187012-501
46187012-502
46187156-501
46187156-506

46210026-501
46210026-502

46187099-501

46187074-501

46187087-501
46187039-501
46187039-502

46180048-501

46187041-501

46182885-501

46187007-501

10-3

10.3 MISCELLANEOUS

K I T S L I S T P A R T #

M I S C E L L A N E O U S

Scale - Pen
Scale- Multipoint
Blank scale – Pen

Fluorescent tube replacement
Terminal bloc - Analog input
Terminal bloc - Alarm output

Slot cover

Battery

PC Loader – Interface
Fuse :

- Line voltage 1 Amp (Europe)

- Line voltage 1 Amp (USA)

- 24/48 V AC/DC 3.2 Amp (Europe)

- 24/48 V AC/Dc 3.2 Amp (USA)

Panel mounting kit
Process label :

- Pen 1-2-3

- Multipoint 6 pt s

Miscellaneous kit*

*Miscellaneous kit 46187250-501 - contents

1. European standard fuse

2. US standard fuse

3. European fuse holder

4. US fuse holder

5. Display lens

6. Ground back shield

7. Screw for ground back shield

8. Washer

9. Display metal bracket

10. Screw for display metal bracket

11. Hinge pin

12. Slot cover

13. Lable holder

14. Pen label

15. Multipoint label

16. Kit instructions

17. Plastic bags and packaging

10. KITS LIST

46187158-item
46187159-item

46187057-002

46187085-501
46187009-513
46187010-506

46187027-100

46182069-501

46187121-001

46182886-504
46182886-503
46182886-502
46182886-501

46187086-502

46187084-503
46187084-506

46187250-501

10-4

10. KITS LIST

10.4 CONSUMABLES

Use this page (or copy) to order your consumabl es.

Description/Part. Reference Quantities

Pen 1 Blue (See note) 46187001-001 5
Pen 2 Red 46187001-002 5
Pen 3 Green 46187001-003 5
Ink cartridge Multipoint (6 colours) 46180501-001 2
Chart Roll

Fanfold

Fuse- Universal Power Supply
85 to 264 Vac

Fuse - Power Supply 24 Vac/dc or
48 Vac/dc

Front label 1-2-3 channel s
250 Ω Shunt resistor

Note: As pen 1 prints all messages, it will require replacement before pens 2 or 3.

It is recommended to order 3 times the quality of pen 1.

40 divisions
50 divisions
60 divisions
65 divisions
70 divisions
75 divisions
100 divisions
Special
40 divisions
50 divisions
60 divisions
65 divisions
70 divisions
75 divisions
100 divisions
Special

6 channels

46187044-040
46187044-050
46187044-060
46187044-065
46187044-070
46187044-075
46187044-100
on request
46187045-040
46187045-050
46187045-060
46187045-065
46187045-070
46187045-075
46187045-100
on request
46182886-504
46182886-503

46182886-502
46182886-501
46187084-503
46187084-506

46181080-504

(Europe: 5×20)
(US: 6.3×32)

(Europe: 5×20)
(US: 6.3×32)

25

25

10

For the best product performance Honeywell recommends the use of Honeywell charts and
pens, use of other manufacturer’s charts and pens may degrade product performance.

Minimum

Order Qty

5
25
25
25
25
25

100

5
25
25
25
25
25

100

10
10

10

5

6

10-5

10. KITS LIST

10-6

SAFETY

SAFETY

SAFETY

SAFETY
SAFETY

SAFETY

SAFETY

Sales and Service

For application assistance, current specifications, pricing, or name of the nearest Authorized Distributor,
contact one of the offices below.

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CHEE ROAD

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