Grieve Corporation 407M User Manual

Page 1
Model “400” OVENPAK
®
Gas Burner Page 2105
Design and Application Details
OVENPAK® Burners are nozzle-mixing gas burners for many industrial direct-fired applications where clean combustion and high turndown are required. They are simple and versatile for use on a variety of heating applications.
The Model “400” OVENPAK® Burner (shown at right) includes a combustion air blower with non­sparking paddle wheel-type impeller, pilot, spark ignitor, stainless steel discharge sleeve, mixing cone, self-contained internal air and gas proportioning valves, and provision for your flame safeguard sensor.
Right: Model 415 OVENPAK® Gas Burner with optional:
• combustion air filter
• connecting base and linkage assembly
• electrical control motor (by others)
Cross sectional view of a Model “400” OVENPAK® Gas Burner
Principle of operation (illustrated at left)
The OVENPAK® Burner is designed for industrial air heating applications. It is available in two basic versions: 1) packaged with integral combustion air blower, or 2) for use with an external blower. Both versions include a gas and air valve, internally linked together to control the gas-air ratio over the full operating range. The gas flows through the nozzle, then along the inside of the burner cone where combustion air is progressively and tangentially mixed with the gas. This produces a very wide turndown range and a highly stable flame under a variety of operating conditions.
10/92
Page 2
Page 2106 Model “400” OVENPAK® Gas Burners
Design and Application Details
Model “EB” (external blower) OVENPAK® Burners (shown at right), like all OVENPAK® Burner assem­blies, are designed to deliver heat through a patented mixing cone and stainless steel sleeve.
Flanged burner body design on all OVENPAK Burner assemblies simplifies mounting and installa­tion on your application. Burner can be installed in any position that does not conflict with your control motor or flame detector requirements.
Minimal torque requirements permit use of most electric or air operators in conjunction with the op­tional (Maxon supplied) connecting base and linkage assemblies.
Model “EB-MA” OVENPAK® Burner with discharge sleeve and optional manual gas control
®
view into cone of EB version
Model EB-3 OVENPAK® Burner arranged for external blower source with connecting base and linkage assembly to adapt customer's automatic control motor
“400-MA” and “EB-MA” versions
Model “400-MA” versions include a combustion air blower in your choice of the voltages shown on page 2107, but provide constant combustion air volumes. They differ from “standard” versions by use of a slotted adjustable air butterfly locking device as shown in photo at left. Internally, the linkage normally cross-connecting air and gas butterflies is omitted.
In normal operation, the air butterfly is set to the desired air differential pressure, and the fuel only is throttled by a separate control valve. Maximum capacities match those cataloged for “standard” burners of equivalent size. Minimum capacities with full air flow will be higher than those of “standard” burner.
“EB-MRV” versions (photo at right)
“EB-MRV” versions of OVENPAK® Burners permit air/fuel ratio control via a Maxon MICRO-RATIO® control valve throughout the firing range. They differ from standard “EB” burners in that internal gas and air butterflies and the related shafts and linkages are omitted.
In normal operation, air and fuel will be propor­tioned by an external Maxon MICRO-RATIO® Control valve.
Maximum capacities match those cataloged for “EB” burners of equivalent size and differential air pressure. Minimum capacity and air differential pressure will vary with your application.
Model “EB-MRV” OVENPAK® Burner with optional 12" discharge sleeve
Page 3
®
Gas Burners
Page 2107Model “400” OVENPAK
Capacities and Specifications – 60 Hertz
Standard Model “400” OVENPAK® Burner in-
cludes a combustion air blower with motor.
Maximum capacity of Model “400” OVENPAK
®
Burner is affected by the static pressure within the combustion chamber. Data shown assumes firing in the open, or into an airstream with enough oxygen to complete the combustion process. If burner is fired into an oxygen-starved chamber or airstream, capacities may be reduced as much as 25-30%. Do not attempt to operate beyond the duct static pressure range shown. For higher back pressure applications, select from Model “EB” or “EB-MRV” OVENPAK® Burner options.
All gas pressures are differential pressures and are measured at the gas pressure test connection on the backplate of each OVENPAK
®
Burner. Differential
pressures shown are approximate.
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Page 4
Page 2108 Model “400” OVENPAK® Gas Burners
Capacities and Specifications – 60 Hertz
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Page 5
Page 2109Model “400” OVENPAK® Gas Burners
Capacities and Specifications – 50 Hertz
Standard Model “400” OVENPAK
®
Burner includes a combustion air blower
with motor.
Maximum capacity of Model “400”
OVENPAK
®
Burner is affected by the static pressure within the combustion chamber. Data shown assumes firing in the open, or into an airstream with enough oxygen to complete the combustion process. If burner is fired into an oxygen-starved chamber or airstream, capacities may be reduced as much as 25-30%. Do not attempt to operate beyond the duct static pressure range shown. For higher back pressure applica­tions, select from Model “EB” or “EB-MRV” OVENPAK
®
Burner options.
All gas pressures are differential
pressures and are measured at the gas
pressure test connection on the backplate of each OVENPAK® Burner. Differential pressures shown are approximate.
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Page 6
Page 2110 Model “400” OVENPAK® Gas Burners
Capacities and Specifications – 50 Hertz
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Page 7
®
Gas Burners
Capacities and Specifications
External Blower (EB) versions
Page 2111Model “400” OVENPAK
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Page 8
Page 2112 Model “400” OVENPAK® Gas Burners
Capacities and Specifications
External Blower (EB) versions
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Page 9
®
Gas Burners
Accessory Options
Air filter assemblies and silencers
Page 2113Model “400” OVENPAK
Air filter assemblies help to trap airborne particu-
late matter. They are offered with washable replaceable filter elements or with permanent metallic elements (as shown in photograph above). Filters mount onto OVENPAK
®
Burner's blower housing (or silencer housing of burners so equipped) and surround the blower motor and combustion air inlet.
dB(A) sound levels
from actual tests con­ducted at full-rated 60 Hz capacity are shown in table at right. Measurement point is shown in sketch below. (Meter was set to A-scale, slow response.)
Operation on 50 Hz
power results in lower
rotational speed of blower, and so reduces air output, capacity, and resulting noise levels. 50 Hz noise levels should not exceed the above data measured on 60 Hz operation.
Burner
Model
405 407M 408M
408 412M 413M
415 422M
425 432M
435 442M
445 456M 470M 487M
Sound Level dB(A) Standard
Burner
84 83 84 87 81 82 89 88 89 88 87 89 89 90 92 94
with
Silencer
75 77 75 78 73 72 77 79 78 80 78 80 81 83 83 85
Filter silencers help reduce noise levels. They mount onto OVENPAK® Burner's blower housing and enclose the blower motor and combustion air inlet (as shown in above photograph). They can be furnished in conjunction with a permanent or replaceable filter element assembly described above.
6/96
Page 10
Page 2114 Model “400” OVENPAK® Gas Burners
Accessory Options
Universal Joint Arrangements (for all
versions except EB-MRV) allow control of as many as 5 burners by a single control motor. Torque require­ment is 10 in-lbs for EACH burner driven. Primary burner should drive no more than 2 Secondary burners to either side of itself.
Miniature universal joints simplify burner alignment. Aluminum connecting rod can be cut to fit actual burner spacing. ( burner centerlines is 21" – 33" for 422M and smaller,
23.5" – 36" for larger burners.)
1. Primary and secondary burners
2. Any other accessories desired
3. Required quantity of Universal Joint Assemblies
Allowable distance between adjacent
To order, specify:
Auxiliary Switches
Maxon offers 4 types, all cam-actuated by the burner main operating shaft. (If Universal Joint Ar­rangements are used, switch must mount on furthest left burner.) Field installation MAY require burner modification per instructions provided in Product Information Sheet 2000-7/8.
Low Fire Start Switch Assembly (SPDT) opens the circuit when burner leaves minimum position. Also available in Weatherproof and Hazardous Location/ Weatherproof versions.
High and Low Fire Position Switch Assembly
includes 2 SPDT switches. One switch may be field­set to activate at high fire position, while other is set to activate at low fire position. Switch assemblies are also available in a weatherproof version.
Manual Handle Kit permits setting and locking
air and fuel valves at a constant firing rate. See photo below.
Low Fire Start Switch shown
Discharge Sleeve Mounting Gaskets
Standard discharge sleeve gasket provides
adequate sealing in most applications.
High Back Pressure Gasket Kit includes 2 addi­tional gaskets to provide sealing against back pres­sures as shown in sketch below.
Standard
Arrangement
High Back Pressure Kit
With
Page 11
Model “400” OVENPAK® Gas Burners
Accessory Options
Page 2115
Hi/Lo Control Motor Sets for high or low firing.
Optional set includes 2-position unidirectional 11­second 120v 50/60 Hz motor and connecting base with mounting linkage. See table below for dimensions which differ from standard burner.
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2,1-BEM314-504
3-BEM224-514
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52.0136.7157.7
91.0165.7157.7
96.1160.9157.8
96.6160.4257.8
Discharge Sleeves are available in 3 versions:
– Standard sleeve is 8" long, made of #310 SS, and
is suitable for downstream temperatures up to 1000°F (538°C).
– For higher velocities, specify 12" long sleeve made
of #310 SS for downstream temperatures up to 1000°F (538°C).
– For higher downstream temperatures between
1000°F (538°C) and 1500°F (816°C), specify 8" long, #RA 330 SS sleeve.
9/94
Page 12
Page 2116 Model “400” OVENPAK® Gas Burners
Dimensions (in Inches)
Model “400” and “400-MA” OVENPAK® Burners
NOTE: Use of auxiliary switches will add to dimension D.
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804
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534
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544
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18.683.4188.6113.9126.415.652.2157.4196.673.5 3 57.7197.719118.6249.52
44.5
60.626.8
TPNtelnisagleufniaM*
26.678.803.01
60.0188.1196.4105.2144.552.015.2126.5
44.8
91.31
73.4
13.644.826.3
52.0
73.0
18.873.114166.3
52.5178.518196.496.9196.1226.81
18.873.114166.321.9118.7173.4160.71
52.5178.518196.4
18.873.1141
52.5178.51
21.2144.4149.3
52.5178.5118.252.1265.3226.92
21.2144.4149.35.0252.0257.91
52.5178.51
95.313.71
81
18.252.1265.32
42
13.71
13.71
21.91
52.81
5.22
18.7173.4160.71
96.9196.1226.81
57.7173.4160.71
65.9196.1226.81
5.0252.0257.91
525.32
26.92
Pipe threads on this page conform to NPT (ANSI Standard B2.1)
Page 13
Dimensions (in Inches)
Model EB, EB-MA, and EB-MRV OVENPAK
Page 2117Model “400” OVENPAK® Gas Burners
®
Burners
NOTE: Use of auxiliary switches will add to dimension D.
ledoMABCDEFGHJKLMNUVWXYAABB
1-BE
57.3
2-BE 3-BE 4-BE 5-BE 6-BE 7-BE
4/1-144.5
57.496.773.0152.873.0144.483.5
57.52
18.63 83.4188.6113.9126.415.652.2157.4196.626.921.11
60.626.8
26.6
78.813.0191.31
60.0188.1196.415.2144.552.015.2126.5
44.8
73.4
13.644.826.3
52.052.726.873.644.044.5
52.926.0178.8
73.0
65.0
-7.11
5
Refractory Lined Discharge Sleeve
.562 dia. 8 holes
D dia.
22.5˚
45˚
A
BC
renruB
eziS
M314-504
2BE,1BE
M224,514
3BE
M244-524
5BE,4BE
M784-544
7BE,6BE
ABC .aidD
83.831.0160.4136.21
83.80.2149.515.41
83.860.410.8135.61
83.860.610.0235.81
44.5 4
57.766
52.015.88
10/03
Pipe threads on this page conform to NPT (ANSI Standard B2.1)
Page 14
Page 2118 Model “400” OVENPAK® Gas Burners
Accessory Dimensions (in Inches)
Filter with silencer for Model “400” OVENPAK® Burner
ledoMJJLLMMNNPPRRSSTTUU
504
M704
804
M804 M214 M314
514
M224
524
M234
534
M244
544
M654 M074 M784
4.414.21
7.121.519.128.77.424.131.53
4.414.213.914.012.329.926.33
7.121.519.128.77.424.131.53
4.414.213.914.01
7.121.51
2.025.413.8429.526.233.63
6.321.81229.428.019.429.135.833.24
52.025.41614.123.8429.526.233.63
6.32
5.32 6.82
9.522.02422.928.216.929.337.243.44
1.81229.428.01
61
3.914.01
9.12
2.329.926.33
2.32
8.77.424.131.53
1.32
9.42
2.329.926.33
9.135.833.24
Pipe threads on this page conform to NPT (ANSI Standard B2.1)
Page 15
Component Identification
Page 2119Model “400” OVENPAK® Gas Burners
Suggested spare parts
– Spark Ignitor – Discharge Sleeve and Gasket – Flame Rod, if used – Motor – Filter Elements, if used – Impeller – Mixing Cone – Gas/Air Valve Linkage Kit To order parts for an existing OVENPAK® Burner assembly, list:
1. Name(s) of part(s) from above illustration
2. Quantity of each required
3. OVENPAK® Burner nameplate information:
• size and model number of burner
• assembly number
• date of manufacture
• if available, serial number of Maxon fuel shut-off valve in-line to OVENPAK Burner (This serial number is on Maxon valve's nameplate.)
9/03
Nameplate
®
Page 16
Page 2120 Model “400” OVENPAK® Gas Burners
Suggested Maintenance/Inspection Procedures
Discharge sleeve and cone alignment
Centering of the mixing cone provides a small annular opening for the flow of some cooling combus­tion air along the discharge sleeve wall. We SUGGEST periodic inspection from the discharge side of the burner to assure that this alignment is maintained.
Caution: Tightening can lead to cone distortion and greatly reduce cone and discharge sleeve life. Cone should be free to move and allow for thermal expansion.
If re-adjustment is necessary, back out the four lock nuts and re-center mixing cone with adjusting screws handtight. Back each screw out one-half turn before re­locking. This allows for thermal expansion as cone gets hot.
Filters should be inspected regularly and cleaned, using a vacuum to remove loose/dry accumulations, then washing and/or degreasing as appropriate for the filter type used.
To replace flame rod or spark ignitor:
1. Check Table 1 at right for dimension “Y” and cut tip
to length shown.
2. Insert 1/2" NPT collar into burner and snug into
position.
3. Insert insulator through collar into burner.
4. Check table for dimension “X”, position accordingly,
and tighten locking bushing until insulator is held firmly.
WARNING: Over-tightening locking bushing may damage insulator.
NOTE: A full-wave 6000 volt spark ignition transformer
is suggested for use with Maxon burner equipment.
Flame Rod
NOTE: 1/2" x 1" adapter bushing supplied by others
Table 1: Flame rod and spark ignitor dimensions for all Model “400” OVENPAK® Burners manufactured after 1/1/91
rotingIkrapS
ledoMrenruB
XYXYZ
504
M704
1-BE 2-BE
3-BE
4-BE 5-BE
6-BE 7-BE
M804
804
M214 M314
514
M224
524
M234
534
M244
544
M654 M074 M784
3.14.
5.14.
2.14.8.8.015.3
3.14.4.8.219.2
snoisnemiD
4.69.2
doRemalF
snoisnemiD
Manufactured date is stamped on metal nameplate of Model “400” OVENPAK® Burner. For specifics relative to units manufactured prior to 1/1/91, see Product Information Sheet 2100-3.
Page 17
Page 2121Model “400” OVENPAK® Gas Burners
Maxon Pre-Assembled P acka ge
Model “400” OVENP AK® Gas Burner System
Save time and reduce your installation costs with a completely assembled and pre-wired burner and pipe train “package”.
All system components have been carefully se­lected to match the high performance characteristics of the Model “400” OVENPAK® Gas Burner.
The compact design of this “packaged system” makes mounting to your duct fast and easy. Connect to the gas line and bring in electricity. It's wired and piped, ready to go.
425 OVENPAK package system installed and mounted onto a Maxon pre-fabricated heater/duct section
All pre-assembled package systems include a Model “400” OVENPAK® Burner and pipe train. The pipe trains are available with “Block and Bleed” ar­rangement options only.
Additional application flexibility is provided with five different sized systems, all with 40:1 turndown capacity ranges.
Packaged OVENPAK® Burner systems may also be mounted in a pre-fabricated combustion heater/duct section by Maxon. This option is value-engineered to give you the most for your dollar spent.
®
6/03
Page 18
Page 2122 Model “400” OVENPAK
Design / Application Summary
Five Model "400" OVENPAK® pre-assembled package options:
®
KAPNEVO
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ezisniartepiptelnI TPN
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000,005000,008000,005,1000,005,2000,005,3
000,51000,02000,73000,06000,78
snoisnemidepolevnellarevoetamixorppA
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8465
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"52.1"5.1
®
Gas Burners
ediw"42xhgih"04xgnol"24
Pre-assembled pipe train “package” includes the following components:
– Burner gas shut-off cock – Main inlet gas shut-off cock – Pilot gas train consisting of:
• Pilot gas shut-off cock
• Pilot gas pressure regulator (maximum 1 PSIG natural gas inlet pressure)
• Pilot gas solenoid valve, 115/60VAC
– Main gas pressure regulator (maximum 1 PSIG
natural gas inlet pressure)
– Combustion air pressure switch, automatic reset,
NEMA 1, 115/60VAC
– Combination high and low gas pressure switch,
manual reset, NEMA 1, 115/60VAC
– Spark ignition transformer, 6000 volts, NEMA 1, 115/
60VAC
– NEMA type 12 and 13 junction box with terminal
wiring strip
– Normally open vent solenoid valve, 115/60VAC
A complete packaged system also includes:
• Maxon Model “400” OVENPAK® Burner assembly – Connecting base and linkage assembly to adapt
customer-supplied automatic control motor (optional)
– Low fire start switch (mounted to OVENPAK
Burner)
– Air filter assembly
• Maxon main gas shut-off valve, position “L”, 115/ 60VAC
• Maxon main gas “blocking” shut-off valve, position “L”, 115/60VAC00000000
®
Factory pre-wiring includes the following
components for 115 volts 60 hertz AC: – Low fire start switch – Combustion air pressure switch – Combination high and low gas pressure switch – Pilot gas solenoid valve – Normally-open vent solenoid valve (when used) – Spark ignition transformer – Maxon “main” and/or “blocking” gas shut-off valve(s) – NEMA type 12 and 13 junction box with terminal
wiring strip
Field wiring is required:
– To the packaged system's junction box wiring strip – To the Model “400” OVENPAK® Burner's combustion
air blower motor
– Between your flame safeguard relay and the
OVENPAK® Burner's flame sensor NOTE: A flame rod may be furnished by Maxon; UV detector is a part of the control package when supplied by Maxon or may be supplied by others.
– Other field wiring connections may be required if your
control circuit includes high/low temperature limits, automatic temperature controller, and/or other miscellaneous safety limit switches.
Page 19
®
Gas Burners
Page 2123Model “400” OVENPAK
Maxon Packaged Heater/Duct Sections
Reduce your fabrication time with a complete
combustion heater/duct including the prewired and prepiped Model “400” OVENPAK® Burner system package.
Easy installation is provided by flanged duct connection joints. Burner is mounted to a .312" mild steel wall, lined with 6" thick fiber insulation. The other 16 gauge aluminized steel heater/duct walls are ready for your insulation.
Application flexibility is offered by three sizes of ducts. All sizes can be fabricated to have return/inlet opening at any 90° increment position (viewing from the back of the OVENPAK
®
Burner). Continuous welds on all joint seals permit duct section installation on pressure-side or suction-side applications.
6/03
snoisnemidnoitcestcudetamixorppA )sehcnini(
ledoMAB)edisni( CD)edisni( EFGHJ)edisni( K
804-504
514
534-524
2142501638426.2126.625.773
5103621240626.4126.235.984
8163861842726.8126.835.1185
Page 20
Page 2124 Model “400” OVENPAK
®
Gas Burners
Maxon Packaged Heater/Duct Sections
Design and Application Details
Maximum discharge temperature 600°F (316°C) Duct static pressures may range between +2" wc and -5" wc Optimum design parameters permit up to 3000 feet per minute air velocity through return/inlet duct.
semulovriaegrahcsidmumixamdednemmoceR
®
KAPNEVO"004"ledoM
To select your packaged system, specify:
1. Quantity ________
renruB504804514524534
emulovriaegrahcsidmumixaM MFCSni
00050057000,21
2. Model “400” OVENPAK – Arranged for UV detector, or with flame rod – Furnished with blower motor for ___________ AC – With low fire start switch _________ , General Purpose, 115/60 AC With combustion air filter assembly ____________ (optional) With connecting base and linkage assembly ____________ to adapt customer's automatic electric
control motor. Specify/select which one of these electric operators will be used: – Barber-Colman #EA51–58, also with prefix MC, MP or MF – Honeywell #M644, #M744, #M941, or #M944 – Penn/Johnson #M-80 or #M81
3. Arranged into pre-assembled and wired pipe train package, 115/60VAC, – With Block and Bleed arrangement assembly ______________.
4. With _______ 1-1/4" or 1-1/2" Maxon Series __________ Automatic Reset, Manual Reset Shut-Off Valve(s), for natural gas, in top assembly position “L” for 115/60VAC – With electrical terminal block (option) – With 6 second, or 2.5 second opening time (automatic reset valve(s) only) – With ______________ auxiliary signal switch(es) (optional)
NOTE: Specify which switch(es) go in main valve and which switch(es) in blocking valve, if different.
®
Gas Burner Assembly _________, for natural gas
5. With heater/duct section assembly ____________ (optional)
with return/inlet duct positioned on top, right, bottom, or left
Page 21
®
Gas Burners
Page 2125Model “200” OVENPAK
Model “200” OVENPAK
®
Burners
Model “200” OVENPAK® Gas Burners provide a broad range of heat without a combustion blower by firing through-the-wall into your combustion chamber on the suction side of the circulating fan. An internal mixing cone blends air drawn through the burner (by chamber suction) with fuel gas delivered through its central gas nozzle. The Model “200” OVENPAK
® Burner is designed for
applications involving suction-side firing from -
0.2" to -1.6" wc static chamber conditions. They provide: – low initial and operating cost
Model “200” OVENPAK Burner arranged with air inlet guard and optional UV scanner
®
– easy installation – simple adjustment – heavy duty cast iron construction in a
compact burner configuration
Performance data
NOTE: Maximum capacity varies with the range of suction provided at operating temperature
atadecnamrofreP
noitcusrebmahcnoitsubmoC )cw"( 2.0-3.0-4.0-5.0-6.0-7.0-8.0-9.0-0.1-6.1-
yticapacmumixaM )rh/utBs'0001(
yticapacmuminiM )rh/utBs'0001(
emulovrianoitsubmoC )MFCS(deriuqer
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erusserplaitnereffidsagenaporP )cw"(deriuqer
shtgnelemalfetamixorppA fodnednoyeb
)sehcni(eveelsegrahcsid
0010915720630540455260070080001
01213141517181910252
56080959011021031531541481
1.04.07.02.19.17.27.36.40.64.9
------3.05.08.01.15.18.14.28.3 3-09-681-2112-5142-8172-1203-4262-42
Air volumes shown are for burners without damper, or with damper in full-open position. If damper is used to restrict air flow, maximum capacity will be similarly reduced.
Pilot flame issues from the same gas ports as main flame, so proof of pilot gas ignition assures ignition of main gas supply.
Flame sensing can be either by flame rod or UV scanner when natural gas is the fuel, but only with UV scanner if propane is the fuel.
Installation is simple, utilizing the built-in, direct­mounting flange provided.
A complete combustion system utilizing Model “200” OVENPAK® Burners also includes gas train, fuel-throttling valve and control system. Your Maxon representative can help you choose from the broad range of options available.
seiticapacmumixaM laitnereffidsagleufgnidnopserrochtiw)rh/utBs'0001(
snoitidnocerusserpcitatsrebmahcnoitsubmoccificepstaserusserp
Typical pipe train
12/89
Page 22
Page 2126 Model “200” OVENPAK
Design and Application Details
®
Gas Burners
Differential gas pressures in inches water column
(" wc) for both natural gas and propane are those that should be measured by connecting a manometer between test points shown in the photo below.
Model “208” OVENPAK® Burner shown with air damper and flame rod
Suction (shown in inches wc) should be that available at operating temperature. It can be deter­mined by a two-step procedure: First, measure cold suction (chamber to atmosphere). Second, multiply that reading by the correction factor shown in Graph "A" for your desired operating temperature.
For example, if you anticipate running the system at 600°F, follow that dotted line to the right until it intersects curve, then read downward to a correction factor of 0.5. Therefore, if you read a cold suction of 1" wc, your expected suction “at temperature” would be 1" x 0.5 = 0.5" wc.
Dimensions (in inches)
Burner
Assembly
Flame Rod Assembly
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