1.1 What Instrument Do I Have?...........................................................................................................................................3
1.2 3504 and 3508 Ordering Code ......................................................................................................................................... 6
1.4 How to Install the Controller ........................................................................................................................................ 12
1.6 Standard Connections................................................................................................................................................... 16
1.7 Plug in I/O Module Connections ...................................................................................................................................22
1.8 Digital Communications Connections ........................................................................................................................... 29
2.1 Quick Start - New Controller (Unconfigured) ............................................................................................................... 39
2.2 To Re-enter Quick Start Mode ...................................................................................................................................... 48
2.3 Normal Operation ........................................................................................................................................................ 49
2.4 The Operator Buttons................................................................................................................................................... 51
2.5 To Set The Required Temperature (Setpoint) ............................................................................................................... 53
2.6 To Select Manual Operation ......................................................................................................................................... 54
2.8 Message Centre ............................................................................................................................................................ 57
2.9 Introduction to Configuration using iTools................................................................................................................... 69
2.11 User Pages Editor.......................................................................................................................................................... 73
2.12 Recipe Editor in iTools .................................................................................................................................................. 75
2.13 Program Editor ............................................................................................................................................................. 77
2.15 User Text ...................................................................................................................................................................... 83
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3500 Series User Guide Part No HA027987 Issue 7.0 May-06 2
3. CHAPTER 3 SAFETY AND EMC INFORMATION ........................................................................................... 88
3.1 GENERAL .......................................................................................................................................................................88
3.2 Service and repair .........................................................................................................................................................89
3.4 Installation Requirements for EMC................................................................................................................................93
4.1 Control Options ............................................................................................................................................................94
4.3 Standard Digital I/O ......................................................................................................................................................95
4.4 All Analogue and PV Inputs...........................................................................................................................................95
4.7 Digital Input Modules ...................................................................................................................................................99
4.8 Digital Output Modules.................................................................................................................................................99
4.13 Digital communications ..............................................................................................................................................100
4.19 General specification ..................................................................................................................................................102
Issue status of this manual
Issue 7 section 4.19 - ‘With Ethernet or DeviceNet module fitted product is only suitable for industrial environments,
(class A emissions)’.
3508 and 3504 Process Controllers
1. Chapter 1 Installation
1.1 What Instrument Do I Have?
Thank you for choosing this Controller.
The 3508 controller is supplied in the standard 1/8 DIN size
(48 x 96mm front panel). The 3504 controller is supplied in
the standard ¼ DIN size (96 x 96mm front panel). They are
intended for permanent installation, for indoor use only, in
an electrical panel which encloses the rear housing,
terminals and wiring on the back.
Whenever the symbol
☺appears in this handbook it indicates a helpful hint
3508 Controller 3504 Controller
3500 Series User Guide Part No HA027987 Issue 7.0 May-06 3
3500 Series User Guide Part No HA027987 Issue 7.0 May-06 4
1.1.1 Contents of Package
When unpacking your controller please check that the following items have been included.
1.1.1.1 3508 or 3504 Controller Mounted in its Sleeve
The 3504 contains up to six plug-in hardware modules; the 3508 has up to three. Additionally digital communications
modules can be fitted in two positions.
The modules provide an interface to a wide range of plant devices and those fitted are identified by an ordering code
printed on a label fixed to the side of the instrument. Check this against the description of the code given in section
1.2 to ensure that you have the correct modules for your application. This code also defines the basic functionality of
the instrument which may be:-
• Controller only
• Programmer and controller
• Control type – Standard PID, valve positioner
• Digital communications type
• Options
Label
showing:-
Instrument
Order
Code
1.1.1.2 Panel Retaining Clips
Two clips are required to secure the instrument sleeve in the panel. These are supplied fitted to the sleeve.
1.1.1.3 Accessories Pack
For each input a 2.49Ω resistor is supplied for mA measurement. This will need to be fitted across the respective input
terminals
1.1.1.4 This User Guide
Issue 6 of this guide applies to instrument software versions, V2.30+, and explains:-
• How to install the controller
• Physical wiring to the plant devices
• First switch on - ‘out of the box’.
• Principle of operation using the front panel buttons
• Introduction to configuration through iTools PC software
• Ethernet adaptor if Ethernet communications has been ordered
1.1.2 Accessories
The following accessories may be ordered:-
Engineering Manual This may also be downloaded from www.eurotherm.co.uk HA027988
2.49Ω Precision resistor SUB35/ACCESS/249R.1
Configuration IR Clip ITools/None/30000IR
Configuration Clip ITools/None/30000CK
10In,10Out IO Expander 2000IO/VL/10LR/XXXX
20In,20Out IO Expander 2000IO/VL/20LR/20LR
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3500 Series User Guide Part No HA027987 Issue 7.0 May-06 6
1.2 3504 and 3508 Ordering Code
The controller may have been ordered in accordance with the hardware code listed below. Alternatively, it may have
been ordered by quoting the ‘Quick Code’ listed in section 1.4. If ordered to the quick code the controller will be
configured in the factory. If it is not ordered using the quick code then it will be necessary to configure the controller
when it is first switched on. This is described in Chapter 2.
Hardware/Options Coding
Model
Number
3504 3504 Standard
3508 3508 Standard
CC Standard
F Profibus
(1) Provides Valve Position
option in Heat/Cool
applications. Single channel
VP included as standard.
This code describes a two loop 3504 with 50 programs. Additionalmodules for dual relay, analogue control, analogue input and EIA232
communications. English language and manuals with silver fascia.
Function Supply
Model Number
Function
Voltage
Number of
Loops
Supply Voltage
VH 100-240Vac
VL 20-29Vac/dc
Loops
1 One loop
2 Two loops
Application
XX Standard
ZC Zirconia
VP Dual Valve Position (1)
Application Programs Recipes Toolkits Fascia
Programs
X No programs
1 1 prog 20 segments
10 10 prog 500 segments
25 25 prog 500 segments
50 50 prog 500 segments
X No recipe
1 1 recipe
4 4 recipes
8 8 recipes
Recipes
XXX Std 30 wires
60 60 wires
120 120 wires
250 250 wires
G Eurotherm green
S Silver
Toolkit Wires
Fascia
Input and Output Modules
I/O Slot 1 I/O Slot 2 I/O Slot 3 I/O Slot 4
IO Slots 1, 2, 3, 4 (2), 5 (2), 6 (2)
XX None fitted
R4 Change over relay
R2 2 pin relay
RR Dual relay
T2 Triac
TT Dual triac
D4 DC control
DO Dual DC output 4-20mA
OP/24Vdc. Slots 1, 2 and 4 only
AM Analogue input (not slot 2 or 5)
D6 DC retransmission
TL Triple logic input
TK Triple contact input
TP Triple logic output
VU Potentiometer input
MS 24Vdc transmitter PSU
G3 Transducer PSU 5 or 10Vdc
LO Isolated single logic output
(2). I/O slots 4, 5 and 6 are only available on the 3504
(3). Only available with the Profibus Controller
(2)
I/O Slot 5
XX Not Fitted
A2 232 Modbus
Y2 2-wire 485 Modbus
F2 4-wire 485 Modbus
AE 232 EI-Bisynch
YE 2-wire 485 EI-Bisynch
FE 4-wire 485 EI-Bisynch
ET Ethernet 10base
PB Profibus (3)
PD Profibus with D type
DN Devicenet
XX Not Fitted
A2 232 Modbus
Y2 2-wire 485 Modbus
F2 4-wire 485 Modbus
EX IO Expander
(2)
I/O Slot
6 (2)
H Comms Slot
connector (3)
J Comms Slot
H Comms
Slot
J Comms
Slot
XX None
IT Standard iTools (CD
ENG English
FRA French
GER German
SPA Spanish
ITA Italian
ENG English
FRA French
GER German
SPA Spanish
ITA Italian
XXX None
Config
Tools
Config Tools
only)
Product Language
Manuals Language
Product
Language
Manuals
Language
XXXXX Standard
WL005 Extended 5 year
XXXXX None
CERT1 Cert of conformity
CERT2 Factory input
Warranty Calibration
Certificate
Warranty
Calibration Certificate
calibration per
input
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1.3 Configuration Code (Quick Start Code)
Loop 1
Config Loop 1
STD Standard
CFG Factory
Loop 1 units
C Centigrade
F
% Percent
H %RH
P PSI
B Bar
M mBar
X None
Units
Config
config (1)
configured
Fahrenheit
1. If standard config is selected an instrument without
configuration will be supplied.
Loop 1
Function
PX
FX
VX
NX
PP
PN
FF
VV
PF
PV
Loop 1 PV Loop 1
Range Lo
Loop 1 Function
Single Chan. PID
Single Chan. VP with Feedback
Single Chan. VP without Feedback
Single Chan. On/Off
Dual Chan. PID
Dual Chan. PID/OnOff
Dual Chan. VP with Feedback
Dual Chan. VP without Feedback
Dual Chan. PID/VP with Feedback
Dual Chan. PID/VP without
Loop 1
Range Hi
X
J
K
T
L
N
R
S
B
P
C
Z
A
Y
W
G
V
Q
Loop 1 PV
Unconfigured
J Thermocouple
K Thermocouple
T Thermocouple
L Thermocouple
N Thermocouple
R Thermocouple
S Thermocouple
B Thermocouple
Platinell II
C Thermocouple
Pt 100
4-20mA Linear
0-20mA Linear
0-5Vdc Linear
1-5Vdc Linear
0-10Vdc Linear
Custom Curve
Loop 1 Range Low
XXXXX
Loop 1 Range High
XXXXX
Enter value with
decimal point
Enter value with
decimal point
Loop 2
Loop 2
Units
C
F
%
H
P
B
M
X
(2). If C or F units are selected they must be the same for both loops.
If C or F are not selected for Loop 1 they cannot be selected for Loop 2
Loop 2
Function
Loop 2 Units
Centigrade (2)
Fahrenheit (2)
Percent
%RH
PSI
Bar
mBar
None
Loop 2 PV Loop 2
XX
Single Loop Only
PX
Single Chan. PID
FX
Single Chan. VP with Feedback
VX
Single Chan. VP without Feedback
NX
Single Chan. On/Off
PP
Dual Chan. PID
PN
Dual Chan. PID/OnOff
FF
Dual Chan. VP with Feedback
VV
Dual Chan. VP without Feedback
PF
Dual Chan. PID/VP with Feedback
PV
Dual Chan. PID/VP without
Range Lo
Loop 2 Function
Loop 2
Range Hi
Loop 2 PV
X
Unconfigured
J
J Thermocouple
K
K Thermocouple
T
T Thermocouple
L
L Thermocouple
N
N Thermocouple
R
R Thermocouple
S
S Thermocouple
B
B Thermocouple
P
Platinell II
C
C Thermocouple
Z
Pt 100
A
4-20mA Linear
Y
0-20mA Linear
W
0-5Vdc Linear
G
1-5Vdc Linear
V
0-10Vdc Linear
Q Custom Curve
Loop 2 Range Low
XXXXX
Loop 2 Range High
XXXXX
Enter value with
decimal point
Enter value with
decimal point
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Alarms and Input/Outputs
Alarm 1 Alarm 2 Alarm 3 Alarm 4 Logic
Alarm 1
XXX
1_ _ Loop 1
2_ _ Loop 2
_FH
_FL
_DH
_DL
_DB
Alarm 2
XXX
1_ _ Loop 1
2_ _ Loop 2
_FH
_FL
_DH
_DL
_DB
Unconfigured
Full scale high
Full scale low
Deviation high
Deviation low
Deviation band
Unconfigured
Full scale high
Full scale low
Deviation high
Deviation low
Deviation band
Alarm 3
XXX
Unconfigured
1_ _ Loop 1
2_ _ Loop 2
_FH
Full scale high
_FL
Full scale low
_DH
Deviation high
_DL
Deviation low
_DB
Deviation band
Alarm 4
XXX
Unconfigured
1_ _ Loop 1
2_ _ Loop 2
_FH
Full scale high
_FL
Full scale low
_DH
Deviation high
_DL
Deviation low
_DB
Deviation band
LA
Logic
LB
Logic LA
XX
1_ Loop 1
2_ Loop 2
_B
_M
_H
_C
_R
_S
A_ Alarm
_A
_1
_2
P_ Programmer
_R
_H
_A
_1
_2
Relay
AA
Unconfigured
Sensor Break
Manual Select
Control Ch1 OP
Control Ch2 OP
Remote SP
Setpoint 2 Enable
Acknowledge All Alarms
Alarm 1 OP
Alarm 2 OP
Run
Hold
Reset
Prg Ch1 Event 1
Prg Ch1 Event 2
I/O Slot 1 I/O Slot 2 I/O Slot 3 I/O Slot
Logic LB
XX
Unconfigured
1_ Loop 1
2_ Loop 2
_B
Sensor Break
_M
Manual Select
_H
Ch1 OP
_C
Ch2 OP
_R
Remote SP
_S
Setpoint 2 Enable
A_ Alarm
_A
Acknowledge All Alarms
_1
Alarm 1 OP
_2
Alarm 2 OP
P_ Programmer
_R
Run
_H
Hold
_A
Reset
_1
Prg Event 1
_2
Prg Event 2
4 (3)
I/O Slot
5 (3)
Relay AA
XX
Unconfigured
1_ Loop 1
2_ Loop 2
_H
Control Ch1 OP
_C
Control Ch2 OP
_B
Sensor Break
SB
Sensor Break
(any loop)
A_ Alarm
_A
Any Alarm Active
_N
New Alarm
Active
_1
Alarm 1 OP
_2
Alarm 2 OP
P_ Programmer
_1
Prg Event 1
_2
Prg Event 2
I/O Slot
6 (3)
(3). I/O slots 4, 5 and 6 are only available on the 3504.
XXX
Unconfigured
1_ _ Loop 1
2_ _ Loop 2
Changeover Relay
_HX
Control Ch1 OP
_CX
Control Ch2 OP
_BX
Sensor Break
2-Pin Relay
_HX
Control Ch1 OP
_CX
Control Ch2 OP
_BX
Sensor Break
Single Logic
_HX
Control Ch1 OP
_CX
Control Ch2 OP
Single Triac
_HX
Control Ch1 OP
_CX
Control Ch2 OP
Dual Relay
_HC
Ch1 OP & Ch2
_VT
VP Ch1
_VR
VP Ch2
P12
Prg Event 1 & 2
P34
Prg Event 3 & 3
P56
Prg Event 5 & 6
P78
Prg Event 7 & 8
A12
Alarm 1 & 2 OP
A34
Alarm 3 & 4 OP
Slot Functions 1 – 6 CH1 = Heat, CH2 = Cool
HHX
Ch1 OP for loops 1 & 2
CCX
Ch2 OP for loops 1 & 2
SBR
Sensor Break both loops
Dual Triac
_HC
Ch1 OP & Ch2
_VT
VP Ch1
_VR
VP Ch2
P12
Prg Ch1 Event 1 & 2
P34
Prg Ch1 Event 3 & 3
P56
Prg Ch1 Event 5 & 6
P78
Prg Ch1 Event 7 & 8
A12
Alarm 1 & 2 OP
A34
Alarm 3 & 4 OP
HHX
Ch1 OP for loops 1 & 2
CCX
Ch2 OP for loops 1 & 2
DC Control
_H_
Ch1 OP
_C_
Ch2 OP
DC Retransmission *
_T_
PV Retransmission
_S_
SP Retransmission
Analogue Input *
2PV
Loop 2 PV
_R_
Remote SP
Potentiometer Input *
_RS
Remote SP
_VF
VP Feedback Ch1
_VG
VP Feedback Ch2
Triple Logic Input
_ _ _
Select function below
for each channel
X
Unconfigured
M
Loop 1 Manual
N
Loop 2 Manual
Q
Loop 1 Remote SP
V
Loop 2 Remote SP
S
Loop 1 Setpoint 2
T
Loop 2 Setpoint 2
E
Acknowledge All Alarms
P
Program Run
R
Program Reset
H
Program Hold
* For range, select from Table A
below
Table 1
A 4-20mA Linear
Y 0-20mA Linear
W 0-5Vdc Linear
G 1-5Vdc Linear
V 0-10Vdc Linear
Triple Logic OP
_ _ _
Select function below
for each channel
X
Unconfigured
F
Loop 1 Ch1 OP
G
Loop 1 Ch2 OP
K
Loop 2 Ch1 OP
L
Loop 2 Control Ch2 OP
A
Alarm 1 OP
B
Alarm 2 OP
C
Alarm 3 OP
D
Alarm 4 OP
1
Program Event 1
2
Program Event 2
3
Program Event 3
4
Program Event 4
5
Program Event 5
6
Program Event 6
7
Program Event 7
8
Program Event 8
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3500 Series User Guide Part No HA027987 Issue 7.0 May-06 12
1.4 How to Install the Controller
This instrument is intended for permanent installation, for indoor use only, and to be enclosed in an electrical panel.
Select a location where minimum vibrations are present and the ambient temperature is within 0 and 50
122oF).
The instrument can be mounted on a panel up to 15mm thick.
To assure IP65 and NEMA 4 front protection, use a panel with smooth surface texture.
Please read the safety information, at the end of this guide, before proceeding and refer to the EMC Booklet part
number HA025464 for further information. This and other relevant manuals may be downloaded from
www.eurotherm.co.uk.
o
C (32 and
1.4.1 Dimensions
96mm
(3.78in)
48mm
(1.89in)
Latching ears
96mm
(3.78in)
150mm (5.91in)
Panel
retaining clips
Panel
retaining clips
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1.4.2 To Install the Controller
1.4.2.1 Panel Cut-out
1. Prepare the panel cut-out to the size shown in the
diagram
2. Insert the controller through the cut-out.
3. Spring the panel retaining clips into place. Secure the
controller in position by holding it level and pushing
both retaining clips forward.
4. Peel off the protective cover from the display
1.4.2.2 Recommended Minimum Spacing
5. The recommended minimum spacing between
controllers shown here should not be reduced to allow
sufficient natural air flow
1.4.3 Unplugging the Controller
The controller can be unplugged from its sleeve by easing the latching ears outwards and pulling it forward out of the
sleeve. When plugging it back into its sleeve, ensure that the latching ears click back into place to maintain the IP65
sealing.
92 mm - 0.0 + 0.8
3.62 in -0.00, +0.03
3504
10mm
(0.4 in)
45 mm - 0.0 + 0.6
1.77 in -0.00, +0.02
3508
38mm
(1.5 in)
(Not to scale)
92 mm -
0.0 + 0.8
3.62 in -
0.00, +0.03
1.5Electrical Connections
3508
Live or 24V
Neutral or 24V
MODULE 1 MODULE 2 MODULE 3
Polarising Keys (1)
One per module
(1) Polarising keys are intended to prevent modules which are not supported in this controller from being fitted into
the controller. An example might be an unisolated module (coloured red) from a 2400 controller series. When
pointing towards the top, as shown, the key prevents a controller, fitted with an unsupported module, from being
plugged into a sleeve which has been previously wired for isolated modules. If an unisolated module is to be fitted, it
is the users responsibility to ensure that it is safe to install the controller in the particular application. When this has
been verified the polarising key may be adjusted with a screwdriver to point in the down direction.
(2) High or low voltage versions are orderable. Ensure you have the correct version
Ground
Logic I/O A
Logic I/O B
COMMS MODULE 1COMMS MODULE 1
Logic I/O Com
T/C RTD mV mA
(2)
PV Input
Power
Supply
(2)
Digital
Inputs/
Outputs
Fixed Relay
(form C)
3504
PV Input
(2)
(2)
Power
Supply
Digital
Input/
Outputs
Fixed Relay
(form C)
Live or 24V
Neutral or 24V
COMMS MODULE H COMMS MODULE J
Ground
Logic I/O A
Logic I/O B
Logic I/O Com
MODULE 4 MODULE 5 MODULE 6
MODULE 1 MODULE 2
MODULE 3
Polarising Keys (1)
One per module
T/C RTD mV mA
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1.5.1 Wire Sizes
The screw terminals accept wire sizes from 0.5 to 1.5 mm (16 to 22AWG). Hinged covers prevent hands or metal
making accidental contact with live wires. The rear terminal screws should be tightened to 0.4Nm (3.5lb in).
1.6 Standard Connections
These are connections which are common to all instruments in the range.
1.6.1 PV Input (Measuring Input)
Notes:
1. Do not run input wires together with power cables
2. When shielded cable is used, it should be grounded at one point only
3. Any external components (such as zener barriers, etc) connected between sensor and input terminals may cause
errors in measurement due to excessive and/or un-balanced line resistance or possible leakage currents
4. Not isolated from logic I/O A and logic I/O B
1.6.1.1 Thermocouple or Pyrometer Input
VI
V+
V-
Use the correct type of thermocouple compensating cable, preferably shielded, to extend wiring
T/C
1.6.1.2 RTD Input
VI
V+
V-
RTD
For 2-wire
this is a
local link
The resistance of the three wires must be the same
The line resistance may cause errors if it is greater than 22Ω
Note: the RTD wiring is not the same as 2400 series instruments. It is the same as 26/2700 series
1.6.1.3 Linear Input V, mV and High Impedance V
VI
V+
V-
+80mV
0 – 2V
0 – 10V
mV range +40mV or +80mV
High level range 0 – 10V
High Impedance mid level range 0 – 2V
A line resistance for voltage inputs may cause measurement errors
1.6.1.4 Linear Input mA
VI
V+
V-
0 – 20mA
4- 20mA
Connect the supplied load resistor equal to 2.49Ω for mA input
The resistor supplied is 1% accuracy 50ppm
A resistor 0.1% accuracy 15ppm resistor can be ordered as a separate item
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1.6.2 Digital I/O
These terminals may be configured as logic inputs, contact inputs or logic outputs in any combination. It is possible
to have one input and one output on either channel.
!
1.6.2.1 Logic Inputs
The Digital IO is not isolated from the PV input
LA
LB
LC
Input 1
Input 2
Common
Voltage level logic inputs, 12V, 5-40mA
Active > 10.8V
Inactive < 7.3V
1.6.2.2 Contact Closure Inputs
LA
LB
LC
Input 1
Input 2
Common
Contact open > 1200Ω
Contact closed < 480Ω
1.6.3 Digital (Logic) Outputs
LA
LB
LC
Output 1
Output 2
Common
The logic outputs are capable of driving SSR or thyristors up to 9mA, 18V
It is possible to parallel the two outputs to supply 18mA, 18V.
Note : The Digital IO terminals are not isolated from the PV.
The fixed digital logic outputs may be used to power remote 2 wire transmitters. The fixed digital I/O are, however,
not isolated from the PV input circuit, so this does not allow the use of 3 or 4 wire transmitters. An isolated module
must be used for the 3 and 4 wire types.
1.6.4 Digital (Logic) Outputs used to power a remote 2 wire transmitter.
Output 1
Output 2
4- 20mA
LA
LB
LC
VI
V+
V-
2 Wire
Transmitter
2.49Ω
The parallel logic outputs supply >20mA, 18V.
Note : The Digital IO terminals are not isolated from the PV.
Connect the supplied load resistor equal to 2.49Ω for mA input
1.6.5 Digital (Logic) Outputs used to power a remote 3 wire transmitter.
2.49Ω
3 Wire
Transmitter
A
-
Isolated Transmitter Option
module +24V >20mA
B
4- 20mA
VI
V+
V-
1.6.6 Digital (Logic) Outputs used to power a remote 4 wire transmitter.
2.49Ω
4 Wire
Transmitter
A
-
Isolated Transmitter Option
module +24V >20mA
B
VI
4- 20mA
3500 Series User Guide Part No HA027987 Issue 7.0 May-06 19
V+
V-
3500 Series User Guide Part No HA027987 Issue 7.0 May-06 20
High voltage transients may occur when switching inductive loads such as some contactors or solenoid valves.
For this type of load it is recommended that a ‘snubber’ is connected across the contact of the relay switching the
load. The snubber typically consists of a 15nF capacitor connected in series with a 100Ω resistor and will also prolong
the life of the relay contacts.
!
When the relay contact is open and it is connected to a load, the snubber passes a current (typically 0.6mA
at 110Vac and 1.2mA at 240Vac. It is the responsibility of the installer to ensure that this current does not hold on the
power to an electrical load. If the load is of this type the snubber should not be connected.
See also section 1.7.9.
1.6.8 Power Supply Connections
L
N
100 to
240Vac
50/60Hz
1. Before connecting the instrument to the power line, make sure that the line voltage
corresponds to the description on the identification label
2. For supply connections use 16AWG or larger wires rated for at least 75
3. Use copper conductors only
4. For 24V the polarity is not important
5. It is the Users responsibility to provide an external fuse or circuit breaker.
24
24
24V ac
or dc
For 24 V ac/dc fuse type T rated 4A 250V
For 100/240Vac fuse type T rated 1A 250V
Safety requirements for permanently connected equipment state:
• a switch or circuit breaker shall be included in the building installation
• it shall be in close proximity to the equipment and within easy reach of the operator
• it shall be marked as the disconnecting device for the equipment
Note: a single switch or circuit breaker can supply more than one instrument
o
C
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3500 Series User Guide Part No HA027987 Issue 7.0 May-06 22
1.7 Plug in I/O Module Connections
Plug in I/O modules can be fitted in three positions in the 3508 and six positions in 3504. The positions are marked
Module 1, 2, 3, 4, 5, 6. With the exception of the Analogue Input module, any other module listed in this section, can
be fitted in any of these positions. To find out which modules are fitted check the ordering code printed on a label on
the side of the instrument. If modules have been added, removed or changed it is recommended that this is recorded
on the instrument code label.
The function of the connections varies depending on the type of module fitted in each position and this is shown
below. All modules are isolated.
1.7.1 I/O Modules
I/O Module Typical
usage
Note: The order code and terminal number is pre-fixed by the module number.
Module 1 is connected to terminals 1A, 1B, 1C, 1D; module 2 to 2A, 2B, 2C, 2D, etc.
Relay (2 pin)
and
Dual Relay
2A, 264Vac
max
1mA 1V min
Heating,
cooling,
alarm,
program
event,
valve raise,
valve lower
H/W
Code
R2 and
RR
Connections and examples of use
Isolated output 240Vac CATII
Contactor
Relay
Panel lamp
etc
Contactor
Relay
Panel lamp
etc
Voltage
supply
First relay
A
B
C
D
Second relay
(dual relay only)
I/O Module Typical
_ _ _
usage
Change Over
Relay
(2A, 264Vac
max)
1mA 1V min
Heating,
cooling,
alarm,
program
event, valve
raise, valve
lower
Triple Logic
and
Isolated
Single Logic
Heating,
cooling,
program
events
Output
(18Vdc at
8mA max.)
Triac
and Dual
Triac
Heating,
cooling,
valve raise,
valve lower
(0.7A, 30 to
264Vac
combined
rating)
H/W
Code
R4
Isolated output 240Vac CATII
TP and
LO
Isolated output 240Vac CATII
T2
and TT
Isolated output 240Vac CATII
Note 1: Dual relay modules may be used in place of dual triac.
Note 2:- The combined current rating for the two triacs must not exceed 0.7A.
Single Logic Output
connections are:-
D – Common
A – Logic Output
Connections and examples of use
Contactor,
Relay
, Panel lamp
etc
Voltage
supply
+
+
+
Voltage
supply
SSR or
thyristor
unit
Motorised
valve
+
-
Output A
Output B
Output C
Common
Raise
Lower
A
B
C
D
A
+
B
C
D
First triac
A
B
C
D
Second triac
3500 Series User Guide Part No HA027987 Issue 7.0 May-06 23
3500 Series User Guide Part No HA027987 Issue 7.0 May-06 24
I/O Module Typical
usage
DC Control
(10Vdc,
20mA max)
Heating,
cooling
e.g. to a
4-20mA
process
actuator
DC Retransmission
(10Vdc,
20mA max)
Logging of
PV, SP,
output
power, etc.,
(0 to 10Vdc,
0 to 20mA)
Triple Logic
Input
Triple
Contact
Input
Events
e.g. Program
Run, Reset,
Hold
Events
e.g. Program
Run, Reset,
Hold
H/W
Code
D4
D6
TL
TK
Connections and examples of use
Isolated output 240Vac CATII
Isolated output 240Vac CATII
Isolated output 240Vac CATII
Contact
inputs
<100 ON
>28K OFF
Isolated output 240Vac CATII
Actuator
0-20mA
or
0-10Vdc
To other
controllers
0-20mA
or
0-10Vdc
Logic inputs
<5V OFF
>10.8V ON
Limits:
-3V, +30V
External
Switches or
Relays
Input 1
Input 2
Input 3
Common
A
B
A
B
Input 1
Input 2
Input 3
Common
+
-
+
-
A
B
C
D
A
B
C
D
I/O Module Typical
usage
24V
Transmitter
Supply
(20mA)
Potentiometer
input
100Ω to
15KΩ
To power an
external
transmitter
Valve
position
feedback
Remote
setpoint
Transducer
G3
Power
Supply
Configurable
5V or 10Vdc
Minimum
load
resistance
300Ω
H/W
Code
MS
Isolated output 240Vac CATII
VU
Isolated output 240Vac CATII
Isolated output 240Vac CATII
Connections and examples of use
10Vdc power
supply
Internal
switch to
connect Rcal
V+
V-
C
D
A
+
B
-
C
D
Input
Controller
Input if an analogue input module is used in the appropriate slot
Transmitter
This may be fitted either in the
transducer or in the controller
-
+0.5V
0V
Transducer
A
V+
Calibration resistor Rcal
V-
B
A
B
A
B
C
D
3500 Series User Guide Part No HA027987 Issue 7.0 May-06 25
3500 Series User Guide Part No HA027987 Issue 7.0 May-06 26
I/O Module Typical
usage
Analogue
Input
(T/C & RTD)
Modules
1, 3, 4 & 6
only
(mV, V and
mA)
Second PV
input
Remote
setpoint
H/W
Code
AM
3-wire RTD
For 2-wire
this is a
local link
Isolated output
240Vac CATII
Connections and examples of use
mV (40mV or 80mV)
Voltage
-3 to 10V or –1.4 to 2V
Current 0 to 20mA
Or (4 to 20mA)
A
B
C
D
+
mVolt
source
-
+
Volt
source
-
+
Current
source
-
Thermocouple
2.49Ω
resistor
supplied
A
B
+
-
C
D
A
B
C
D
A
B
C
D
A
B
C
D
I/O Module Typical
usage
Dual DC
Output
(each
channel can
be 4-20mA
or 24Vdc
power
supply)
Analogue
Input
(T/C & RTD)
Modules
1, 3, 4 & 6
only
Control
output 12
bit
resolution
Can only be
fitted in slots
1, 2 and 4
Zirconia
Probe
H/W
Code
DO
AM
Connections and examples of use
Output 1
Output 2
The temperature sensor of the zirconia probe can be connected to the Fixed PV
input, terminals V+ and V-, or to an Analogue Input module, terminals C & D. The
Volt Source connected to an Analogue Input module, terminals A & D.
Fixed PV (or an Analogue Input
Isolated output 240Vac CATII
+
-
+
-
+
-
Module)
A
B
4-20mA
C
D
V+ or C
V- or D
20V – 30V
+
Zirconia
Volt
source
-
Analogue Input Module
A
B
C
D
3500 Series User Guide Part No HA027987 Issue 7.0 May-06 27
3500 Series User Guide Part No HA027987 Issue 7.0 May-06 28
1.7.2 Zirconia Probe Construction
Hot End
Ceramic Insulator
Outer Electrode
Inner Electrode
Zirconia
Sensor
Outer metallic shell of the probe
Screen
-
Zirc. mV
+
+
Thermocouple
-
1.7.3 Zirconia Probe Screening Connections
The zirconia sensor wires should be screened and connected to the outer shell of the probe if it is situated in an area
of high interference.
+
Outer Electrode
Inner Electrode
Screen
Zirc. mV
+
T.C.
-
-
+
-
Screened Cable
+
-
A
B
C
D
A
B
C
D
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