Grieve Corporation 3504 Installation Manual

User guide
3500
E
UROTHERM
ENG
3508 and 3504 Process Controllers
Contents
1. CHAPTER 1 INSTALLATION...........................................................................................................................3
1.1 What Instrument Do I Have?...........................................................................................................................................3
1.2 3504 and 3508 Ordering Code ......................................................................................................................................... 6
1.3 Configuration Code (Quick Start Code) ..........................................................................................................................8
1.4 How to Install the Controller ........................................................................................................................................ 12
1.5 Electrical Connections .................................................................................................................................................. 15
1.6 Standard Connections................................................................................................................................................... 16
1.7 Plug in I/O Module Connections ...................................................................................................................................22
1.8 Digital Communications Connections ........................................................................................................................... 29
2. CHAPTER 2: GETTING STARTED..................................................................................................................39
2.1 Quick Start - New Controller (Unconfigured) ............................................................................................................... 39
2.2 To Re-enter Quick Start Mode ...................................................................................................................................... 48
2.3 Normal Operation ........................................................................................................................................................ 49
2.4 The Operator Buttons................................................................................................................................................... 51
2.5 To Set The Required Temperature (Setpoint) ............................................................................................................... 53
2.6 To Select Manual Operation ......................................................................................................................................... 54
2.7 Alarm Indication........................................................................................................................................................... 55
2.8 Message Centre ............................................................................................................................................................ 57
2.9 Introduction to Configuration using iTools................................................................................................................... 69
2.10 Device panel................................................................................................................................................................. 72
2.11 User Pages Editor.......................................................................................................................................................... 73
2.12 Recipe Editor in iTools .................................................................................................................................................. 75
2.13 Program Editor ............................................................................................................................................................. 77
2.14 Graphical Wiring Editor ................................................................................................................................................ 80
2.15 User Text ...................................................................................................................................................................... 83
2.16 Loop Naming ................................................................................................................................................................ 87
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3500 Series User Guide Part No HA027987 Issue 7.0 May-06 2
3. CHAPTER 3 SAFETY AND EMC INFORMATION ........................................................................................... 88
3.1 GENERAL .......................................................................................................................................................................88
3.2 Service and repair .........................................................................................................................................................89
3.3 Installation Safety Requirements ..................................................................................................................................90
3.4 Installation Requirements for EMC................................................................................................................................93
4. CHAPTER 4 TECHNICAL SPECIFICATION..................................................................................................... 94
4.1 Control Options ............................................................................................................................................................94
4.2 Display ..........................................................................................................................................................................94
4.3 Standard Digital I/O ......................................................................................................................................................95
4.4 All Analogue and PV Inputs...........................................................................................................................................95
4.5 PV Input........................................................................................................................................................................96
4.6 Analogue Input Module ................................................................................................................................................98
4.7 Digital Input Modules ...................................................................................................................................................99
4.8 Digital Output Modules.................................................................................................................................................99
4.9 Analogue Output Modules ............................................................................................................................................99
4.10 Transmitter PSU ............................................................................................................................................................99
4.11 Transducer PSU.............................................................................................................................................................99
4.12 Potentiometer Input ...................................................................................................................................................100
4.13 Digital communications ..............................................................................................................................................100
4.14 Master communications .............................................................................................................................................. 100
4.15 Alarms ........................................................................................................................................................................100
4.16 Setpoint programmer.................................................................................................................................................. 100
4.17 I/O Expander ............................................................................................................................................................... 101
4.18 Advanced functions ....................................................................................................................................................101
4.19 General specification ..................................................................................................................................................102
Issue status of this manual
Issue 7 section 4.19 - ‘With Ethernet or DeviceNet module fitted product is only suitable for industrial environments, (class A emissions)’.
3508 and 3504 Process Controllers
1. Chapter 1 Installation
1.1 What Instrument Do I Have?
Thank you for choosing this Controller.
The 3508 controller is supplied in the standard 1/8 DIN size (48 x 96mm front panel). The 3504 controller is supplied in the standard ¼ DIN size (96 x 96mm front panel). They are intended for permanent installation, for indoor use only, in an electrical panel which encloses the rear housing, terminals and wiring on the back.
Whenever the symbol
appears in this handbook it indicates a helpful hint
3508 Controller 3504 Controller
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1.1.1 Contents of Package
When unpacking your controller please check that the following items have been included.
1.1.1.1 3508 or 3504 Controller Mounted in its Sleeve
The 3504 contains up to six plug-in hardware modules; the 3508 has up to three. Additionally digital communications modules can be fitted in two positions.
The modules provide an interface to a wide range of plant devices and those fitted are identified by an ordering code printed on a label fixed to the side of the instrument. Check this against the description of the code given in section
1.2 to ensure that you have the correct modules for your application. This code also defines the basic functionality of the instrument which may be:-
Controller only
Programmer and controller
Control type – Standard PID, valve positioner
Digital communications type
Options
Label showing:-
Instrument Order Code
1.1.1.2 Panel Retaining Clips
Two clips are required to secure the instrument sleeve in the panel. These are supplied fitted to the sleeve.
1.1.1.3 Accessories Pack
For each input a 2.49 resistor is supplied for mA measurement. This will need to be fitted across the respective input terminals
1.1.1.4 This User Guide
Issue 6 of this guide applies to instrument software versions, V2.30+, and explains:-
How to install the controller
Physical wiring to the plant devices
First switch on - ‘out of the box’.
Principle of operation using the front panel buttons
Introduction to configuration through iTools PC software
Ethernet adaptor if Ethernet communications has been ordered
1.1.2 Accessories
The following accessories may be ordered:-
Engineering Manual This may also be downloaded from www.eurotherm.co.uk HA027988
2.49 Precision resistor SUB35/ACCESS/249R.1
Configuration IR Clip ITools/None/30000IR
Configuration Clip ITools/None/30000CK
10In,10Out IO Expander 2000IO/VL/10LR/XXXX
20In,20Out IO Expander 2000IO/VL/20LR/20LR
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1.2 3504 and 3508 Ordering Code
The controller may have been ordered in accordance with the hardware code listed below. Alternatively, it may have been ordered by quoting the ‘Quick Code’ listed in section 1.4. If ordered to the quick code the controller will be configured in the factory. If it is not ordered using the quick code then it will be necessary to configure the controller when it is first switched on. This is described in Chapter 2.
Hardware/Options Coding
Model
Number
3504 3504 Standard
3508 3508 Standard
CC Standard
F Profibus
(1) Provides Valve Position option in Heat/Cool applications. Single channel VP included as standard.
Example (order code)
3504/CC/VH/2/XX/50/X/S/R2/D4/AM/XX/XX/XX/A2/XX/XX/ENG/ENG/XXXXX/XXXXX
This code describes a two loop 3504 with 50 programs. Additionalmodules for dual relay, analogue control, analogue input and EIA232 communications. English language and manuals with silver fascia.
Function Supply
Model Number
Function
Voltage
Number of
Loops
Supply Voltage
VH 100-240Vac
VL 20-29Vac/dc
Loops
1 One loop
2 Two loops
Application
XX Standard
ZC Zirconia
VP Dual Valve Position (1)
Application Programs Recipes Toolkits Fascia
Programs
X No programs
1 1 prog 20 segments
10 10 prog 500 segments
25 25 prog 500 segments
50 50 prog 500 segments
X No recipe
1 1 recipe
4 4 recipes
8 8 recipes
Recipes
XXX Std 30 wires
60 60 wires
120 120 wires
250 250 wires
G Eurotherm green
S Silver
Toolkit Wires
Fascia
Input and Output Modules
I/O Slot 1 I/O Slot 2 I/O Slot 3 I/O Slot 4
IO Slots 1, 2, 3, 4 (2), 5 (2), 6 (2)
XX None fitted
R4 Change over relay
R2 2 pin relay
RR Dual relay
T2 Triac
TT Dual triac
D4 DC control
DO Dual DC output 4-20mA
OP/24Vdc. Slots 1, 2 and 4 only
AM Analogue input (not slot 2 or 5)
D6 DC retransmission
TL Triple logic input
TK Triple contact input
TP Triple logic output
VU Potentiometer input
MS 24Vdc transmitter PSU
G3 Transducer PSU 5 or 10Vdc
LO Isolated single logic output
(2). I/O slots 4, 5 and 6 are only available on the 3504
(3). Only available with the Profibus Controller
(2)
I/O Slot 5
XX Not Fitted
A2 232 Modbus
Y2 2-wire 485 Modbus
F2 4-wire 485 Modbus
AE 232 EI-Bisynch
YE 2-wire 485 EI-Bisynch
FE 4-wire 485 EI-Bisynch
ET Ethernet 10base
PB Profibus (3)
PD Profibus with D type
DN Devicenet
XX Not Fitted
A2 232 Modbus
Y2 2-wire 485 Modbus
F2 4-wire 485 Modbus
EX IO Expander
(2)
I/O Slot
6 (2)
H Comms Slot
connector (3)
J Comms Slot
H Comms
Slot
J Comms
Slot
XX None
IT Standard iTools (CD
ENG English
FRA French
GER German
SPA Spanish
ITA Italian
ENG English
FRA French
GER German
SPA Spanish
ITA Italian
XXX None
Config
Tools
Config Tools
only)
Product Language
Manuals Language
Product
Language
Manuals
Language
XXXXX Standard
WL005 Extended 5 year
XXXXX None
CERT1 Cert of conformity
CERT2 Factory input
Warranty Calibration
Certificate
Warranty
Calibration Certificate
calibration per input
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1.3 Configuration Code (Quick Start Code)
Loop 1
Config Loop 1
STD Standard
CFG Factory
Loop 1 units
C Centigrade
F
% Percent
H %RH
P PSI
B Bar
M mBar
X None
Units
Config
config (1)
configured
Fahrenheit
1. If standard config is selected an instrument without
configuration will be supplied.
Loop 1
Function
PX
FX
VX
NX
PP
PN
FF
VV
PF
PV
Loop 1 PV Loop 1
Range Lo
Loop 1 Function
Single Chan. PID
Single Chan. VP with Feedback
Single Chan. VP without Feedback
Single Chan. On/Off
Dual Chan. PID
Dual Chan. PID/OnOff
Dual Chan. VP with Feedback
Dual Chan. VP without Feedback
Dual Chan. PID/VP with Feedback
Dual Chan. PID/VP without
Loop 1
Range Hi
X
J
K
T
L
N
R
S
B
P
C
Z
A
Y
W
G
V
Q
Loop 1 PV
Unconfigured
J Thermocouple
K Thermocouple
T Thermocouple
L Thermocouple
N Thermocouple
R Thermocouple
S Thermocouple
B Thermocouple
Platinell II
C Thermocouple
Pt 100
4-20mA Linear
0-20mA Linear
0-5Vdc Linear
1-5Vdc Linear
0-10Vdc Linear
Custom Curve
Loop 1 Range Low
XXXXX
Loop 1 Range High
XXXXX
Enter value with decimal point
Enter value with decimal point
Loop 2
Loop 2
Units
C
F
%
H
P
B
M
X
(2). If C or F units are selected they must be the same for both loops.
If C or F are not selected for Loop 1 they cannot be selected for Loop 2
Loop 2
Function
Loop 2 Units
Centigrade (2)
Fahrenheit (2)
Percent
%RH
PSI
Bar
mBar
None
Loop 2 PV Loop 2
XX
Single Loop Only
PX
Single Chan. PID
FX
Single Chan. VP with Feedback
VX
Single Chan. VP without Feedback
NX
Single Chan. On/Off
PP
Dual Chan. PID
PN
Dual Chan. PID/OnOff
FF
Dual Chan. VP with Feedback
VV
Dual Chan. VP without Feedback
PF
Dual Chan. PID/VP with Feedback
PV
Dual Chan. PID/VP without
Range Lo
Loop 2 Function
Loop 2
Range Hi
Loop 2 PV
X
Unconfigured
J
J Thermocouple
K
K Thermocouple
T
T Thermocouple
L
L Thermocouple
N
N Thermocouple
R
R Thermocouple
S
S Thermocouple
B
B Thermocouple
P
Platinell II
C
C Thermocouple
Z
Pt 100
A
4-20mA Linear
Y
0-20mA Linear
W
0-5Vdc Linear
G
1-5Vdc Linear
V
0-10Vdc Linear
Q Custom Curve
Loop 2 Range Low
XXXXX
Loop 2 Range High
XXXXX
Enter value with decimal point
Enter value with decimal point
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Alarms and Input/Outputs
Alarm 1 Alarm 2 Alarm 3 Alarm 4 Logic
Alarm 1
XXX
1_ _ Loop 1
2_ _ Loop 2
_FH
_FL
_DH
_DL
_DB
Alarm 2
XXX
1_ _ Loop 1
2_ _ Loop 2
_FH
_FL
_DH
_DL
_DB
Unconfigured
Full scale high
Full scale low
Deviation high
Deviation low
Deviation band
Unconfigured
Full scale high
Full scale low
Deviation high
Deviation low
Deviation band
Alarm 3
XXX
Unconfigured
1_ _ Loop 1
2_ _ Loop 2
_FH
Full scale high
_FL
Full scale low
_DH
Deviation high
_DL
Deviation low
_DB
Deviation band
Alarm 4
XXX
Unconfigured
1_ _ Loop 1
2_ _ Loop 2
_FH
Full scale high
_FL
Full scale low
_DH
Deviation high
_DL
Deviation low
_DB
Deviation band
LA
Logic
LB
Logic LA
XX
1_ Loop 1
2_ Loop 2
_B
_M
_H
_C
_R
_S
A_ Alarm
_A
_1
_2
P_ Programmer
_R
_H
_A
_1
_2
Relay
AA
Unconfigured
Sensor Break
Manual Select
Control Ch1 OP
Control Ch2 OP
Remote SP
Setpoint 2 Enable
Acknowledge All Alarms
Alarm 1 OP
Alarm 2 OP
Run
Hold
Reset
Prg Ch1 Event 1
Prg Ch1 Event 2
I/O Slot 1 I/O Slot 2 I/O Slot 3 I/O Slot
Logic LB
XX
Unconfigured
1_ Loop 1
2_ Loop 2
_B
Sensor Break
_M
Manual Select
_H
Ch1 OP
_C
Ch2 OP
_R
Remote SP
_S
Setpoint 2 Enable
A_ Alarm
_A
Acknowledge All Alarms
_1
Alarm 1 OP
_2
Alarm 2 OP
P_ Programmer
_R
Run
_H
Hold
_A
Reset
_1
Prg Event 1
_2
Prg Event 2
4 (3)
I/O Slot
5 (3)
Relay AA
XX
Unconfigured
1_ Loop 1
2_ Loop 2
_H
Control Ch1 OP
_C
Control Ch2 OP
_B
Sensor Break
SB
Sensor Break (any loop)
A_ Alarm
_A
Any Alarm Active
_N
New Alarm Active
_1
Alarm 1 OP
_2
Alarm 2 OP
P_ Programmer
_1
Prg Event 1
_2
Prg Event 2
I/O Slot
6 (3)
(3). I/O slots 4, 5 and 6 are only available on the 3504.
XXX
Unconfigured
1_ _ Loop 1
2_ _ Loop 2
Changeover Relay
_HX
Control Ch1 OP
_CX
Control Ch2 OP
_BX
Sensor Break
2-Pin Relay
_HX
Control Ch1 OP
_CX
Control Ch2 OP
_BX
Sensor Break
Single Logic
_HX
Control Ch1 OP
_CX
Control Ch2 OP
Single Triac
_HX
Control Ch1 OP
_CX
Control Ch2 OP
Dual Relay
_HC
Ch1 OP & Ch2
_VT
VP Ch1
_VR
VP Ch2
P12
Prg Event 1 & 2
P34
Prg Event 3 & 3
P56
Prg Event 5 & 6
P78
Prg Event 7 & 8
A12
Alarm 1 & 2 OP
A34
Alarm 3 & 4 OP
Slot Functions 1 – 6 CH1 = Heat, CH2 = Cool
HHX
Ch1 OP for loops 1 & 2
CCX
Ch2 OP for loops 1 & 2
SBR
Sensor Break both loops
Dual Triac
_HC
Ch1 OP & Ch2
_VT
VP Ch1
_VR
VP Ch2
P12
Prg Ch1 Event 1 & 2
P34
Prg Ch1 Event 3 & 3
P56
Prg Ch1 Event 5 & 6
P78
Prg Ch1 Event 7 & 8
A12
Alarm 1 & 2 OP
A34
Alarm 3 & 4 OP
HHX
Ch1 OP for loops 1 & 2
CCX
Ch2 OP for loops 1 & 2
DC Control
_H_
Ch1 OP
_C_
Ch2 OP
DC Retransmission *
_T_
PV Retransmission
_S_
SP Retransmission
Analogue Input *
2PV
Loop 2 PV
_R_
Remote SP
Potentiometer Input *
_RS
Remote SP
_VF
VP Feedback Ch1
_VG
VP Feedback Ch2
Triple Logic Input
_ _ _
Select function below for each channel
X
Unconfigured
M
Loop 1 Manual
N
Loop 2 Manual
Q
Loop 1 Remote SP
V
Loop 2 Remote SP
S
Loop 1 Setpoint 2
T
Loop 2 Setpoint 2
E
Acknowledge All Alarms
P
Program Run
R
Program Reset
H
Program Hold
* For range, select from Table A below
Table 1
A 4-20mA Linear
Y 0-20mA Linear
W 0-5Vdc Linear
G 1-5Vdc Linear
V 0-10Vdc Linear
Triple Logic OP
_ _ _
Select function below for each channel
X
Unconfigured
F
Loop 1 Ch1 OP
G
Loop 1 Ch2 OP
K
Loop 2 Ch1 OP
L
Loop 2 Control Ch2 OP
A
Alarm 1 OP
B
Alarm 2 OP
C
Alarm 3 OP
D
Alarm 4 OP
1
Program Event 1
2
Program Event 2
3
Program Event 3
4
Program Event 4
5
Program Event 5
6
Program Event 6
7
Program Event 7
8
Program Event 8
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1.4 How to Install the Controller
This instrument is intended for permanent installation, for indoor use only, and to be enclosed in an electrical panel.
Select a location where minimum vibrations are present and the ambient temperature is within 0 and 50 122oF).
The instrument can be mounted on a panel up to 15mm thick.
To assure IP65 and NEMA 4 front protection, use a panel with smooth surface texture.
Please read the safety information, at the end of this guide, before proceeding and refer to the EMC Booklet part number HA025464 for further information. This and other relevant manuals may be downloaded from www.eurotherm.co.uk.
o
C (32 and
1.4.1 Dimensions
96mm
(3.78in)
48mm
(1.89in)
Latching ears
96mm
(3.78in)
150mm (5.91in)
Panel
retaining clips
Panel
retaining clips
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1.4.2 To Install the Controller
1.4.2.1 Panel Cut-out
1. Prepare the panel cut-out to the size shown in the diagram
2. Insert the controller through the cut-out.
3. Spring the panel retaining clips into place. Secure the controller in position by holding it level and pushing both retaining clips forward.
4. Peel off the protective cover from the display
1.4.2.2 Recommended Minimum Spacing
5. The recommended minimum spacing between controllers shown here should not be reduced to allow sufficient natural air flow
1.4.3 Unplugging the Controller
The controller can be unplugged from its sleeve by easing the latching ears outwards and pulling it forward out of the sleeve. When plugging it back into its sleeve, ensure that the latching ears click back into place to maintain the IP65 sealing.
92 mm - 0.0 + 0.8
3.62 in -0.00, +0.03
3504
10mm (0.4 in)
45 mm - 0.0 + 0.6
1.77 in -0.00, +0.02
3508
38mm
(1.5 in)
(Not to scale)
92 mm -
0.0 + 0.8
3.62 in -
0.00, +0.03
1.5 Electrical Connections
3508
Live or 24V Neutral or 24V
MODULE 1 MODULE 2 MODULE 3
Polarising Keys (1)
One per module
(1) Polarising keys are intended to prevent modules which are not supported in this controller from being fitted into the controller. An example might be an unisolated module (coloured red) from a 2400 controller series. When pointing towards the top, as shown, the key prevents a controller, fitted with an unsupported module, from being plugged into a sleeve which has been previously wired for isolated modules. If an unisolated module is to be fitted, it is the users responsibility to ensure that it is safe to install the controller in the particular application. When this has been verified the polarising key may be adjusted with a screwdriver to point in the down direction.
(2) High or low voltage versions are orderable. Ensure you have the correct version
Ground Logic I/O A Logic I/O B
COMMS MODULE 1 COMMS MODULE 1
Logic I/O Com
T/C RTD mV mA
(2)
PV Input
Power Supply
(2)
Digital
Inputs/
Outputs
Fixed Relay
(form C)
3504
PV Input
(2)
(2)
Power Supply
Digital
Input/
Outputs
Fixed Relay
(form C)
Live or 24V Neutral or 24V
COMMS MODULE H COMMS MODULE J
Ground Logic I/O A Logic I/O B Logic I/O Com
MODULE 4 MODULE 5 MODULE 6
MODULE 1 MODULE 2
MODULE 3
Polarising Keys (1)
One per module
T/C RTD mV mA
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1.5.1 Wire Sizes
The screw terminals accept wire sizes from 0.5 to 1.5 mm (16 to 22AWG). Hinged covers prevent hands or metal making accidental contact with live wires. The rear terminal screws should be tightened to 0.4Nm (3.5lb in).
1.6 Standard Connections
These are connections which are common to all instruments in the range.
1.6.1 PV Input (Measuring Input)
Notes:
1. Do not run input wires together with power cables
2. When shielded cable is used, it should be grounded at one point only
3. Any external components (such as zener barriers, etc) connected between sensor and input terminals may cause errors in measurement due to excessive and/or un-balanced line resistance or possible leakage currents
4. Not isolated from logic I/O A and logic I/O B
1.6.1.1 Thermocouple or Pyrometer Input
VI
V+
V-
Use the correct type of thermocouple compensating cable, preferably shielded, to extend wiring
T/C
1.6.1.2 RTD Input
VI
V+
V-
RTD
For 2-wire this is a local link
The resistance of the three wires must be the same
The line resistance may cause errors if it is greater than 22
Note: the RTD wiring is not the same as 2400 series instruments. It is the same as 26/2700 series
1.6.1.3 Linear Input V, mV and High Impedance V
VI
V+
V-
+80mV
0 – 2V
0 – 10V
mV range +40mV or +80mV
High level range 0 – 10V
High Impedance mid level range 0 – 2V
A line resistance for voltage inputs may cause measurement errors
1.6.1.4 Linear Input mA
VI
V+
V-
0 – 20mA
4- 20mA
Connect the supplied load resistor equal to 2.49 for mA input
The resistor supplied is 1% accuracy 50ppm
A resistor 0.1% accuracy 15ppm resistor can be ordered as a separate item
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1.6.2 Digital I/O
These terminals may be configured as logic inputs, contact inputs or logic outputs in any combination. It is possible to have one input and one output on either channel.
!
1.6.2.1 Logic Inputs
The Digital IO is not isolated from the PV input
LA
LB
LC
Input 1
Input 2
Common
Voltage level logic inputs, 12V, 5-40mA
Active > 10.8V Inactive < 7.3V
1.6.2.2 Contact Closure Inputs
LA
LB
LC
Input 1
Input 2
Common
Contact open > 1200 Contact closed < 480
1.6.3 Digital (Logic) Outputs
LA
LB
LC
Output 1
Output 2
Common
The logic outputs are capable of driving SSR or thyristors up to 9mA, 18V It is possible to parallel the two outputs to supply 18mA, 18V.
Note : The Digital IO terminals are not isolated from the PV.
The fixed digital logic outputs may be used to power remote 2 wire transmitters. The fixed digital I/O are, however, not isolated from the PV input circuit, so this does not allow the use of 3 or 4 wire transmitters. An isolated module must be used for the 3 and 4 wire types.
1.6.4 Digital (Logic) Outputs used to power a remote 2 wire transmitter.
Output 1
Output 2
4- 20mA
LA
LB
LC
VI
V+
V-
2 Wire
Transmitter
2.49
The parallel logic outputs supply >20mA, 18V.
Note : The Digital IO terminals are not isolated from the PV.
Connect the supplied load resistor equal to 2.49 for mA input
1.6.5 Digital (Logic) Outputs used to power a remote 3 wire transmitter.
2.49
3 Wire
Transmitter
A
-
Isolated Transmitter Option
module +24V >20mA
B
4- 20mA
VI
V+
V-
1.6.6 Digital (Logic) Outputs used to power a remote 4 wire transmitter.
2.49
4 Wire
Transmitter
A
-
Isolated Transmitter Option
module +24V >20mA
B
VI
4- 20mA
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V+
V-
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1.6.7 Relay Output
AA
AB
AC
Relay rating, min: 1V, 1mAdc. Max: 264Vac 2A resistive
Relay shown in de-energised state
Isolated output 240Vac CATII
1.6.7.1 General Note About Inductive Loads
High voltage transients may occur when switching inductive loads such as some contactors or solenoid valves.
For this type of load it is recommended that a ‘snubber’ is connected across the contact of the relay switching the load. The snubber typically consists of a 15nF capacitor connected in series with a 100 resistor and will also prolong the life of the relay contacts.
!
When the relay contact is open and it is connected to a load, the snubber passes a current (typically 0.6mA at 110Vac and 1.2mA at 240Vac. It is the responsibility of the installer to ensure that this current does not hold on the power to an electrical load. If the load is of this type the snubber should not be connected.
See also section 1.7.9.
1.6.8 Power Supply Connections
L
N
100 to 240Vac
50/60Hz
1. Before connecting the instrument to the power line, make sure that the line voltage corresponds to the description on the identification label
2. For supply connections use 16AWG or larger wires rated for at least 75
3. Use copper conductors only
4. For 24V the polarity is not important
5. It is the Users responsibility to provide an external fuse or circuit breaker.
24
24
24V ac or dc
For 24 V ac/dc fuse type T rated 4A 250V
For 100/240Vac fuse type T rated 1A 250V
Safety requirements for permanently connected equipment state:
a switch or circuit breaker shall be included in the building installation
it shall be in close proximity to the equipment and within easy reach of the operator
it shall be marked as the disconnecting device for the equipment
Note: a single switch or circuit breaker can supply more than one instrument
o
C
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3500 Series User Guide Part No HA027987 Issue 7.0 May-06 22
1.7 Plug in I/O Module Connections
Plug in I/O modules can be fitted in three positions in the 3508 and six positions in 3504. The positions are marked Module 1, 2, 3, 4, 5, 6. With the exception of the Analogue Input module, any other module listed in this section, can be fitted in any of these positions. To find out which modules are fitted check the ordering code printed on a label on the side of the instrument. If modules have been added, removed or changed it is recommended that this is recorded on the instrument code label.
The function of the connections varies depending on the type of module fitted in each position and this is shown below. All modules are isolated.
1.7.1 I/O Modules
I/O Module Typical
usage
Note: The order code and terminal number is pre-fixed by the module number.
Module 1 is connected to terminals 1A, 1B, 1C, 1D; module 2 to 2A, 2B, 2C, 2D, etc.
Relay (2 pin)
and
Dual Relay
2A, 264Vac max
1mA 1V min
Heating, cooling, alarm, program event, valve raise, valve lower
H/W
Code
R2 and
RR
Connections and examples of use
Isolated output 240Vac CATII
Contactor
Relay
Panel lamp
etc
Contactor
Relay
Panel lamp
etc
Voltage supply
First relay
A
B
C
D
Second relay
(dual relay only)
I/O Module Typical
_ _ _
usage
Change Over Relay
(2A, 264Vac max)
1mA 1V min
Heating, cooling, alarm, program event, valve raise, valve lower
Triple Logic
and
Isolated Single Logic
Heating, cooling, program events
Output
(18Vdc at 8mA max.)
Triac
and Dual Triac
Heating, cooling, valve raise, valve lower
(0.7A, 30 to 264Vac combined rating)
H/W
Code
R4
Isolated output 240Vac CATII
TP and LO
Isolated output 240Vac CATII
T2
and TT
Isolated output 240Vac CATII
Note 1: Dual relay modules may be used in place of dual triac.
Note 2:- The combined current rating for the two triacs must not exceed 0.7A.
Single Logic Output connections are:-
D – Common
A – Logic Output
Connections and examples of use
Contactor,
Relay
, Panel lamp
etc
Voltage supply
+
+
+
Voltage supply
SSR or thyristor unit
Motorised
valve
+
-
Output A
Output B
Output C
Common
Raise
Lower
A
B
C
D
A
+
B
C
D
First triac
A
B
C
D
Second triac
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3500 Series User Guide Part No HA027987 Issue 7.0 May-06 24
I/O Module Typical
usage
DC Control
(10Vdc, 20mA max)
Heating, cooling
e.g. to a
4-20mA process actuator
DC Re­transmission
(10Vdc, 20mA max)
Logging of PV, SP, output power, etc.,
(0 to 10Vdc,
0 to 20mA)
Triple Logic Input
Triple Contact Input
Events
e.g. Program Run, Reset, Hold
Events
e.g. Program Run, Reset, Hold
H/W
Code
D4
D6
TL
TK
Connections and examples of use
Isolated output 240Vac CATII
Isolated output 240Vac CATII
Isolated output 240Vac CATII
Contact inputs
<100 ON >28K OFF
Isolated output 240Vac CATII
Actuator
0-20mA
or
0-10Vdc
To other
controllers
0-20mA
or
0-10Vdc
Logic inputs
<5V OFF
>10.8V ON
Limits:
-3V, +30V
External
Switches or
Relays
Input 1
Input 2
Input 3
Common
A
B
A
B
Input 1
Input 2
Input 3
Common
+
-
+
-
A
B
C
D
A
B
C
D
I/O Module Typical
usage
24V Transmitter Supply
(20mA)
Potentiometer input
100 to 15K
To power an external transmitter
Valve position feedback
Remote setpoint
Transducer
G3
Power Supply
Configurable 5V or 10Vdc
Minimum load resistance 300
H/W
Code
MS
Isolated output 240Vac CATII
VU
Isolated output 240Vac CATII
Isolated output 240Vac CATII
Connections and examples of use
10Vdc power supply
Internal switch to connect Rcal
V+
V-
C
D
A
+
B
-
C
D
Input
Controller
Input if an analogue input module is used in the appropriate slot
Transmitter
This may be fitted either in the
transducer or in the controller
-
+0.5V
0V
Transducer
A
V+
Calibration resistor Rcal
V-
B
A
B
A
B
C
D
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I/O Module Typical
usage
Analogue Input
(T/C & RTD)
Modules 1, 3, 4 & 6 only
(mV, V and mA)
Second PV input
Remote setpoint
H/W
Code
AM
3-wire RTD
For 2-wire this is a local link
Isolated output
240Vac CATII
Connections and examples of use
mV (40mV or 80mV)
Voltage
-3 to 10V or –1.4 to 2V
Current 0 to 20mA
Or (4 to 20mA)
A
B
C
D
+
mVolt
source
-
+
Volt
source
-
+
Current
source
-
Thermocouple
2.49
resistor
supplied
A
B
+
-
C
D
A
B
C
D
A
B
C
D
A
B
C
D
I/O Module Typical
usage
Dual DC Output
(each channel can be 4-20mA or 24Vdc power supply)
Analogue Input
(T/C & RTD)
Modules 1, 3, 4 & 6 only
Control output 12 bit resolution
Can only be fitted in slots 1, 2 and 4
Zirconia Probe
H/W
Code
DO
AM
Connections and examples of use
Output 1
Output 2
The temperature sensor of the zirconia probe can be connected to the Fixed PV input, terminals V+ and V-, or to an Analogue Input module, terminals C & D. The Volt Source connected to an Analogue Input module, terminals A & D.
Fixed PV (or an Analogue Input
Isolated output 240Vac CATII
+
-
+
-
+
-
Module)
A
B
4-20mA
C
D
V+ or C
V- or D
20V – 30V
+
Zirconia
Volt
source
-
Analogue Input Module
A
B
C
D
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1.7.2 Zirconia Probe Construction
Hot End
Ceramic Insulator
Outer Electrode
Inner Electrode
Zirconia Sensor
Outer metallic shell of the probe
Screen
-
Zirc. mV
+ +
Thermocouple
-
1.7.3 Zirconia Probe Screening Connections
The zirconia sensor wires should be screened and connected to the outer shell of the probe if it is situated in an area of high interference.
+
Outer Electrode
Inner Electrode
Screen
Zirc. mV
+
T.C.
-
-
+
-
Screened Cable
+
-
A
B
C
D
A
B
C
D
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