Grieve Corporation 2216E Installation Manual

2216e

Temperature controllers

Installation and Operation handbook

ENG

Installation and Operation Handbook Contents

MODEL 2216E

TEMPERATURE CONTROLLER

INSTALLATION AND OPERATION HANDBOOK

1. Chapter 1 OPERATION .................................................................................. 1-1

1.1 FRONT PANEL LAYOUT ........................................................................................................1-1

1.2 GETTING STARTED ...............................................................................................................1-3

1.2.1 Viewing The Process Value and Setpoint .........................................................................................................1-3

1.2.2 To Adjust The Setpoint ..........................................................................................................................................1-3

1.2.3 Viewing The Display Units ..................................................................................................................................... 1-4

1.2.4 Use Of The “SCROLL” Button ............................................................................................................................... 1-4

1.2.5 Use Of The ‘PAGE’ Button .....................................................................................................................................1-5

1.3 PARAMETER LISTS ...............................................................................................................1-6

1.4 MANUAL OR AUTOMATIC CONTROL ...................................................................................1-7

1.4.1 Selecting Auto/Manual Operation...................................................................................................................... 1-7

1.4.2 How To Manually Adjust Output Power...........................................................................................................1-8

1.5 SUMMARY ...........................................................................................................................1-8

1.6 SETPOINT 1 OR SETPOINT 2.................................................................................................1-9

1.6.1 To Select Setpoint 1 or Setpoint 2.....................................................................................................................1-9

1.7 RAMP DWELL FUNCTION ...................................................................................................1-10

1.7.1 To Set up a Ramp/Time Program......................................................................................................................1-10

1.7.2 To Run the Program.............................................................................................................................................. 1-11

1.7.3 Power Failure During Program Run ..................................................................................................................1-11

1.8 LOCATION OF PARAMETERS - BLOCK DIAGRAM................................................................1-12

1.9 NAVIGATION DIAGRAM (Part A) ........................................................................................1-13

1.10 PARAMETER TABLES ..........................................................................................................1-15

1.10.1 HOME Display .........................................................................................................................................................1-15

1.10.2 Alarm List .................................................................................................................................................................1-16

1.10.3 Autotune List...........................................................................................................................................................1-17

1.10.4 PID List ......................................................................................................................................................................1-17

1.10.5 Setpoint List.............................................................................................................................................................1-18

1.10.6 Input List................................................................................................................................................................... 1-19

1.10.7 On/Off List ...............................................................................................................................................................1-19

1.10.8 Output List ...............................................................................................................................................................1-20

1.10.9 Communications List............................................................................................................................................. 1-20

1.10.10 Access List .........................................................................................................................................................1-20

1.11 ALARMS.............................................................................................................................1-21

1.11.1 Types of Alarm Used in the 2200......................................................................................................................1-21

1.12 ALARM RELAY OUTPUT .....................................................................................................1-22

1.12.1 SETTING ALARM LEVELS ......................................................................................................................................1-23

1.12.2 ALARM INDICATION AND ACKNOWLEDGEMENT....................................................................................... 1-24

1.12.3 DIAGNOSTIC ALARMS ..........................................................................................................................................1-25

2. Chapter 2 INSTALLATION.............................................................................. 2-1

2.1 INSTRUMENT LAYOUT .........................................................................................................2-1

2.1.1 Outline Dimensions Model 2216e ...................................................................................................................... 2-2

2.2 Introduction ........................................................................................................................2-3

2.2.1 Controller Labels ......................................................................................................................................................2-3

2.3 MECHANICAL INSTALLATION...............................................................................................2-3

2.3.1 Unplugging and Plugging-in the Controller..................................................................................................... 2-3

2.4 WIRING................................................................................................................................2-4

2.4.1 Wire Sizes ................................................................................................................................................................... 2-4

2216e Controller Part Number HA026639 Issue 4 (CN22918) 1

Contents Installation and Operation Handbook

2.4.2 Wiring Connections .................................................................................................................................................2-4

2.4.3 Sensor Input Connections...................................................................................................................................... 2-5

2.4.4 Outputs 1 and 2 Connections...............................................................................................................................2-5

2.5 PDS MODES ........................................................................................................................ 2-6

2.6 SNUBBERS .......................................................................................................................... 2-6

2.7 TYPICAL SINGLE LOOP WIRING DIAGRAM .......................................................................... 2-7

2.8 LOGIC DRIVE FAN OUT ....................................................................................................... 2-8

2.9 COMMUNICATION CONNECTIONS...................................................................................... 2-8

2.9.1 Wiring of EIA-485 Serial Communication Links ...............................................................................................2-9

2.10 DEVICENET WIRING TO SERIES 2200E CONTROLLERS.........................................................2-10

2.10.1 DeviceNet Terminal Functions.......................................................................................................................... 2-10

2.10.2 Wiring Interconnections for DeviceNet Communications ........................................................................ 2-11

3. Chapter 3 ACCESS LEVELS................................................................................ 1

3.1 THE DIFFERENT ACCESS LEVELS ............................................................................................. 1

3.2 SELECTING AN ACCESS LEVEL ............................................................................................. 3-2

3.2.1 Access list header .....................................................................................................................................................3-2

3.2.2 Password entry ..........................................................................................................................................................3-2

3.2.3 Level Selection ..........................................................................................................................................................3-3

3.2.4 Configuration password..........................................................................................................................................3-3

3.2.5 Configuration level ..................................................................................................................................................3-3

3.2.6 Returning to Operator Level .................................................................................................................................3-4

3.3 EDIT LEVEL.......................................................................................................................... 3-4

3.3.1 Setting operator access to a parameter............................................................................................................ 3-4

3.3.2 Hiding or revealing a complete list.....................................................................................................................3-4

3.3.3 Promoting a parameter ..........................................................................................................................................3-4

4. Chapter 4 TUNING....................................................................................... 4-1

4.1 WHAT IS TUNING? .............................................................................................................. 4-1

4.2 AUTOMATIC TUNING .......................................................................................................... 4-2

4.2.1 Heating and Cooling Output Cycle Times.........................................................................................................4-2

4.3 HOW TO TUNE.................................................................................................................... 4-3

4.3.1 Typical automatic tuning cycle .............................................................................................................................4-3

4.3.2 Calculation of the cutback values.......................................................................................................................4-3

4.4 MANUAL TUNING ............................................................................................................... 4-4

4.4.1 Setting the cutback values.....................................................................................................................................4-5

4.4.2 Integrating action and manual reset ..................................................................................................................4-6

4.4.3 Automatic droop compensation (Adc) ..............................................................................................................4-6

5. Chapter 5 CONFIGURATION ......................................................................... 5-1

5.1 Selecting Configuration Level ............................................................................................. 5-2

5.2 Selecting a Configuration Parameter.................................................................................. 5-3

5.3 Leaving Configuration Level ............................................................................................... 5-3

5.4 STEPS INVOLVED IN CONFIGURING A CONTROLLER........................................................... 5-3

5.5 Navigation Diagram (PART A) ............................................................................................ 5-4

5.6 navigation diagram (PART B).............................................................................................. 5-5

5.7 CONfIGURATION PARAMETER TABLES ................................................................................ 5-6

5.8 CONFIGURATION of digital communications.....................................................................5-14

5.8.1 To Configure the Function, and Baud Rate ................................................................................................... 5-14

5.8.2 To Set Instrument Address ................................................................................................................................. 5-15

5.9 DeviceNet ..........................................................................................................................5-15

5.9.1 The EDS File ............................................................................................................................................................ 5-15

5.9.2 ODVA Compliance ................................................................................................................................................5-15

6. Chapter 6 USER CALIBRATION ......................................................................... 1

6.1 WHAT IS THE PURPOSE OF USER CALIBRATION?................................................................... 1

2 Part Number HA026639 Issue 4 (CN22918) 2216e Controller

Installation and Operation Handbook Contents

6.2 USER CALIBRATION ENABLE ...................................................................................................2

6.3 SINGLE POINT CALIBRATION ..................................................................................................3

6.4 TWO POINT CALIBRATION......................................................................................................4

6.5 CALIBRATION POINTS AND CALIBRATION OFFSETS ...............................................................5

7. Chapter 7 ALARM CONFIGURATION ............................................................. 7-1

7.1 DEFINITION OF ALARMS AND EVENTS.................................................................................7-1

7.1.1 Types Of Alarms ....................................................................................................................................................... 7-1

7.2 DIGITAL OUTPUT FUNCTIONS .............................................................................................7-3

7.3 STEP1 - CONFIGURING THE FOUR ‘SOFT’ ALARMS ..............................................................7-4

7.4 STEP 2 - ATTACHING AN ALARM TO A PHYSICAL OUTPUT..................................................7-5

7.5 STEP 3 - GROUPING ALARMS ON A SINGLE OUTPUT ...........................................................7-6

7.6 STEP 4 - REMOVING ALARMS FROM AN OUTPUT................................................................7-6

8. Chapter 8 MOTORISED VALVE CONTROL .................................................... 8-1

8.1 PARAMETERS FOR MOTORISED VALVE CONTROL ...............................................................8-1

8.2 COMMISSIONING THE MOTORISED VALVE CONTROLLER....................................................8-1

8.2.1 Adjusting the minimum on-time ‘Ont.H’.........................................................................................................8-1

8.3 MOTORISED VALVE APPLICATIONS .....................................................................................8-2

8.3.1 Auto Tuning............................................................................................................................................................... 8-2

8.3.2 Valve Positioner Set-up Table.............................................................................................................................. 8-2

9. Chapter 9 LOAD CURRENT MONITORING AND DIAGNOSTICS...................... 9-1

9.1 LOAD CURRENT MONITORING AND DIAGNOSTICS .............................................................9-1

9.2 EXAMPLE WIRING DIAGRAM (MODE 1 & 2 OPERATION) .....................................................9-2

9.3 OPERATION .........................................................................................................................9-3

9.3.1 To Read Load Current (mode 2 only)................................................................................................................9-3

9.3.2 To Display Load Current Continuously in the Lower Readout (mode 2 only) ......................................9-3

9.3.3 Display Modes...........................................................................................................................................................9-3

9.3.4 How Heater Alarms Are Displayed .....................................................................................................................9-4

9.4 TO SET THE ALARM TRIP LEVELS .........................................................................................9-5

9.5 RELAY OUTPUTS ..................................................................................................................9-5

9.6 TO CONFIGURE PDS LOAD CURRENT DIAGNOSTICS............................................................9-6

9.6.1 To Configure the Logic Module for PDS modes 1 or 2................................................................................ 9-6

9.6.2 To Configure Low and High Current Trip Alarms .......................................................................................... 9-7

9.6.3 To Attach Soft Alarms To A Relay Output .......................................................................................................9-8

9.6.4 The Scaling Factor ...................................................................................................................................................9-9

9.6.5 To Adjust The Scaling Factor ................................................................................................................................9-9

10. Chapter 10 RETRANSMISSION.................................................................... 10-1

10.1 What is retransmission ......................................................................................................10-1

10.2 To configure retransmission ..............................................................................................10-2

10.3 scaling retransmitted output signals.................................................................................10-3

10.3.1 To Range Retransmitted Output OP...............................................................................................................10-3

10.3.2 To Range Retransmitted Setpoint SP or Process Variable PV..............................................................10-4

10.3.3 To Range Retransmitted Error Err................................................................................................................ 10-4

11. Appendix A UNDERSTANDING THE ORDERING CODE ................................ 11-1

12. Appendix B SAFETY and EMC INFORMATION............................................. 12-1

13. Appendix C RoHS ...................................................................................... 13-1

2216e Controller Part Number HA026639 Issue 4 (CN22918) 3

Contents Installation and Operation Handbook

4 Part Number HA026639 Issue 4 (CN22918) 2216e Controller

Installation and Operation Handbook Operation

1. Chapter 1 OPERATION

1.1 FRONT PANEL LAYOUT

Setpoint 2

Manual mode

Output 1

active

OP2

OP1

20.00

SP2 REM

MAN

Page

Button

Figure 1-1 Model 2216e front panel layout

Scroll

Button

Down

Button

HOLD

2216e

Output 2

Upper readout

Lower readout

Remote Setpoint

Setpoint rate limit active

Up

Button

2216e Controller Part Number HA026639 Issue 4 (CN22918) 1-1

Operation Installation and Operation Handbook

Button or indicator Name Explanation

OP1 Output 1

OP2 Output 2

SP2 Setpoint 2

REM Remote Setpoint

MAN Manual light

RUN Run light

Page button Press to select a new list of parameters.

Scroll button Press to select a new parameter in a list.

Down button Press to decrease a value in the lower readout.

Up button Press to increase a value in lower readout.

When lit, it indicates that heating output is on.

When lit, it indicates that cooling output is on.

When lit, this indicates that Setpoint 2 has been selected.

When lit, this indicates that the PDS remote Setpoint input has been selected. ‘REM’ is also used to indicate that user comms is active.

When lit, it indicates that manual mode has been selected

When lit, it indicates that Setpoint rate limit is active.

Figure 1-2 Controller buttons and indicators

☺ For Valve Positioning, please refer to Appendix D ‘Motorised Valve Control

1-2 Part Number HA026639 Issue 4 (CN22918) 2216e Controller

Installation and Operation Handbook Operation

1.2 GETTING STARTED

Thank you for selecting the 2216e controller.

This section shows the principle of operation.

1.2.1 Viewing The Process Value and Setpoint

Install and wire up the controller in accordance with Chapter 2 and switch on. Following a 3 second selftest sequence, this is the display you will see,

Output 1

OP1

OP2

20.0

SP2

Rem

23.0

Figure 1-3 The “Home Display”

Output 2

Actual Temperature (Process Value)

Required Temperature (Setpoint)

☺ The display may flash an alarm message. Refer to the Parameter Tables later in this

chapter for a complete list and meaning of the messages.

1.2.2 To Adjust The Setpoint

After 2 seconds the lower readout will ‘blink’ indicating that the new value has been accepted.

For everyday use you may not need to do anymore than this.

OP1

OP2

20.0

SP2

Rem

140.0

Press and hold to decrease temperature

Figure 1-4 The lower readout shows the setpoint



Press and hold to



increase temperature

2216e Controller Part Number HA026639 Issue 4 (CN22918) 1-3

Operation Installation and Operation Handbook

1.2.3 Viewing The Display Units

Figure 1.5 Pressing

0.5 sec.

20.0

140.0

23.0



C

Momentarily press either



or will flash the display units for 0.5 secs

button

Display Units



C Degrees Centigrade



F Degrees Farenheit



K Degrees Kelvin

No units - Linear inputs

☺ If you get lost, pressing and together will return you to the Home display

1.2.4 Use Of The “SCROLL” Button

Pressing the scroll button will display the output power level. Continued pressing will display further parameters in the operator scroll list.

Figure 1-6 Upper readout is parameter name. Lower is value

OP

100.0

m-A

Auto

2nd press

Output

Actual output level %

3rd press

Manual/Auto

Actual state

Keep pressing to return to the Home display or select further parameters (if available)

1-4 Part Number HA026639 Issue 4 (CN22918) 2216e Controller

Installation and Operation Handbook Operation

1.2.5 Use Of The ‘PAGE’ Button

The “PAGE” button accesses parameter LISTS.

Parameters are settings in the instrument which, generally, can be changed by the user to suit the process. Examples are: Alarms, Self Tune, etc. They are found under headings called LISTS and a full set is given later in this chapter.

0.2 sec.

20.0

14.00

20.0 1400

2nd press

23.0



C

LiSt

AL

1st press

3rd press

atun

LiSt

Keep pressing to select more list headings

Figure 1-7 Press to choose a parameter list

☺ The actual list headings may be longer or shorter than indicated above and you can

customise this for the operator’s convenience in EDIT level, Chapter 3.

2216e Controller Part Number HA026639 Issue 4 (CN22918) 1-5

Operation Installation and Operation Handbook

1.3 PARAMETER LISTS

Press to choose a LIST - “ALARMS” is a good one. This list allows you to set the alarm trip levels. The parameters which appear in the list will vary according to the configuration of your controller.

0.2 sec.

20.0

140.0

23.0



C

2nd press

larm

A List

AL

LiSt



There are 4 alarms in the controller. The first character is the alarm number. The following three letters indicate alarm type as follows:

-FSL F

-FSH F

-dHi D

-dLo D

-dEv Dev

-Lcr L

-Hcr H

Disabled alarms will not be displayed. Chapter 7 gives a full description of alarms.

Figure 1-8 Choose a list. Press to select a parameter

1st press

ull Scale Low

ull Scale High

eviation High

eviation Low

iation Band

ow current

igh current

1---

50.0

2---

200.0

Keep pressing

1. to scroll through further parameters

2. to return to list header

Now press the SCROLL button

Alarm 1

or to change

trip level

2nd press

Alarm 2

or to change trip level

1-6 Part Number HA026639 Issue 4 (CN22918) 2216e Controller

☺ If, at any time, no key is pressed within 45 seconds, the display will always return to the

“HOME” display.

A complete description of the parameter lists is given on page 1-14.

Installation and Operation Handbook Operation

1.4 MANUAL OR AUTOMATIC CONTROL

The controller can be used in two modes:

Automatic mode - in which the output power is automatically adjusted to hold the temperature at the required value. The controller normally operates in this mode.

Manual mode - in which the output is manually adjusted by the Operator. In this mode the ‘MAN’ light will be on.

One other mode is available:

Remote setpoint - The setpoint is generated as an input signal from a master 2000 series controller. In this mode the REM light is on.

1.4.1 Selecting Auto/Manual Operation

2 sec.

23.0

20.0

140.0

OP

100.0

m-A

mAn

Keep pressing to return to “HOME” display

Figure 1-9 Auto/Manual select



C

1st press

2nd press

O

utput

Actual output level %

3rd press

anual/Auto

M

or to select

Auto automatic mode Man manual mode

2216e Controller Part Number HA026639 Issue 4 (CN22918) 1-7

Operation Installation and Operation Handbook

1.4.2 How To Manually Adjust Output Power

☺ Manual mode is generally used for test and commissioning purposes, take care not

to leave the controller in this mode since damage or personal injury could occur.

Press and hold to decrease power

Figure 1-10 The “Home Display” in manual mode

20.0

50.0

OP1

OP2



Press and hold to



increase power

Actual Temperature (Process Value)

Output Power Demand

Manual Indicator on

1.5 SUMMARY

To step through list headers press the Page button until the required header is obtained

To step through parameters within a particular list press the Scroll button until the required parameter is obtained

To change the value (or state) of a parameter press the Raise button or the Lower button

The remainder of this chapter provides a complete list of all parameters available.

1-8 Part Number HA026639 Issue 4 (CN22918) 2216e Controller

Installation and Operation Handbook Operation

1.6 SETPOINT 1 OR SETPOINT 2

The instrument has the facility to select two setpoints. This may be useful where it is required to switch control between two different setpoints, for example, from an operating to a standby condition, thus avoiding the necessity to change the setpoint manually each time.

1.6.1 To Select Setpoint 1 or Setpoint 2

This may be done in two ways:-

1. By an external switch or relay contact wired to a digital input

2. Through the front panel using the SP list

20.0

140.0

When setpoint 2 is selected the SP2 beacon illuminates.

Press to select SP list

Figure 1-11 To Select Setpoint 1 or 2

Setpoint List

SP

LiSt

SSEL

SP 1

Press scroll button to SSEL

or

Press between SP 1 and SP 2

to change

2216e Controller Part Number HA026639 Issue 4 (CN22918) 1-9

Operation Installation and Operation Handbook

1.7 RAMP DWELL FUNCTION

The ramp dwell function is selected by turning the setpoint rate limit parameter SPrr to a value. It can be set to RUN in two ways:-

1. Through the front panel using the SP list

2. By an external switch or relay contact wired to a digital input (Module 2 only) configured for reset

(rset). When closed the program will reset. When open the program will run. To run the program from the initial reset state, it is necessary to first close the switch then open it.

The controller will then ramp from setpoint 1 to setpoint 2 at a rate set by the SPrr parameter.

When the controller reaches setpoint 2 it can remain at this level for a timed period, using the dwel parameter.

At the end of the dwell period the action of the controller is determined by the End Type parameter End.t.

1.7.1 To Set up a Ramp/Time Program

Set setpoint 1 to the value at which to start the ramp. Set setpoint 2 to the value which you wish to ramp to. This is described in the previous section.

Now press until SPrr is displayed

or

Press

amp rate in units per minute

r

to set the SP

Press scroll button to dwEl

or

Press time in minutes

to set the dwell

Press scroll button to End.t

or

Press action required at the end of the dwell time

to choose the

SPrr

20.0

dwel

60.0

End.t

rESt

Figure 1-12 Ramp/Dwell Program

In Run mode the controller will ramp from SP 1 to SP 2 at 20.0 units per minute

In Run mode the controller will dwell at SP 2 for 60 minutes

In Run mode the controller will reset at the end of the dwell time. Other choices are:-

HoLd StbY dwel

The program will go into Hold The program will go into standby The program will dwell for an unlimited period

1-10 Part Number HA026639 Issue 4 (CN22918) 2216e Controller

Installation and Operation Handbook Operation

1.7.2 To Run the Program

From the previous view, press scroll button to ProG

Press run

or

to choose

Prog

run

To reset the controller to start conditions, select rSEt

In Full access level the Status of the program can be read as follows:-

From the previous view, press scroll button to StAt

StAt

rmp

The status may be any one of the following:

rmp

dwel

End

OFF

Ramping from SP1 to SP2

Dwelling at SP2

The program is complete. If End.t = rSEt, End will flash briefly

before changing to OFF

The program is in the reset state

A program may also be reset or run using an external switch contact if a digital input, in Module 2, has been configured. See Configuration section.

Figure 1-13 To Run the Ramp/Dwell Program

1.7.3 Power Failure During Program Run

1. During Ramp. After return of power, the working setpoint will servo to the current PV value, and

the ramp continues to SP2 followed by the timed dwell.

2. During Dwell. After return of power the working setpoint will servo to PV, the ramp continues to

SP2 followed by full programmed dwell. In effect this causes the program to restart.

☺ Use the Hide, Reveal and Promote features to customise the display for a programmer. See Chapter

3.

2216e Controller Part Number HA026639 Issue 4 (CN22918) 1-11

Operation Installation and Operation Handbook

r

1.8 LOCATION OF PARAMETERS - BLOCK DIAGRAM

The controller consists of a number of internal function blocks connected together to create a temperature controller. Each function block has a number of parameters found in lists to which the user has access. The block diagram shows location of these parameters within the controller.

Display Parameters

PLANT INPUTS

Remote SP

TCs PRT Pyrometer mA. mV, Volts

Control Parameters

iP List

Input

PV

SP List

Timer

SP1/SP2

Setpoint

SP

Erro

These are available in configuration level only

AL List

Alarm 1

Alarm 2

Alarm 3

Alarm 4

Alarms

OR

Other alarms

logic input on module 2 (if configured)

Logic Input

Module 2 Logic I/P

Figure 1-14 Controller Block Diagram

Functions listed in 2A conf list

OP1

20.0

23.0

Atun List

Autotune

PID

PiD List

Digital Comms

Normal

OP2

Heat

Cool

Retrans-mission

OP PV Err SP

HOME List

For example Output power Setpoint Auto/Manual

OP List

OP1

OP2

cms List

Digital Comms

Relay

Retransmission

PLANT OUTPUTS

Relay, Logic, triac, mA, Volts

RS232 RS484 RS422

Relay, Logic, triac

mA, Volts

1-12 Part Number HA026639 Issue 4 (CN22918) 2216e Controller

Installation and Operation Handbook Operation

1.9 NAVIGATION DIAGRAM (Part A)

Home

List

20.0

Alarm

List

AL

LiSt

Autotune

List

Atun

LiSt

4

VPOS

100.0

OP

100.0

WSP

20.0

SP

20.0

AmPS

5

m-A

Auto

diSP

stnd

CID

1.0

9

5

1---

100.0

2--

20.00

3--

0.0

4--

0.0

HY

1.0

Lbt

OFF

2

TunE

OFF

Adc

OFF

The navigation diagram shows a full list of possible parameters. However, some may not appear because they are dependent upon the particular controller variant.

Figure 1.15a Navigation diagram

PID List

Pid

LiSt

Pb

50

Ti

300

td

50.0

rES

0.0

Lcb

Auto

Hcb

Auto

rEL.C

1.00

(1)

Setpoint List

SP

LiSt

SSEL

SP 1

8

L-r

SP 1

20.0

SP 2

0.0

8

rm.SP

8

Loc.t

SP1.L3

0.0

SP1.H3

1.

SP2.L3

0.0

SP2.H3

1.

8

Loc.L

8

Loc.H

DwEl

0.0

End.t

rset

ProG

rset

StAt

OFF

SPrr

OFF

2216e Controller Part Number HA026639 Issue 4 (CN22918) 1-13

Operation Installation and Operation Handbook

6

NAVIGATION Diagram (Part B)

Input List

.

iP

LiSt

FiLt

1.0

OFST

0.0

7

CAL

FACT

7

CAL.S

Lo

7

AdJ

0.0

CJC

21.0

mV

1.17

Figure 1.15b Navigation diagram

Output

List

oP

LiSt

OP.Lo

0.0

OP.Hi

100.0

Sb.OP

100.0

CYC.H

20.0

ont.H

1.0

CYC.C

5.0

ont.C

1.0

M

r

20.0

On Off

(1)

List

OnOF

LiSt

hYS.H

1.0

Comms

List

CmS

LiSt

Addr

1

hYS.C

1.0

HC.db

0.0

Notes:

1. Either the PID list or the On/Off list will be present depending upon the type of control in use.

2. The last three characters depend upon the type of alarm configured

3. Absolute setpoint limits are set in configuration, see Chapter 5.

4. VPOS only for VP. Refer to VP Chapter 8.

5. Amps is Mode 2 PDS.

6. mtr used for VP version. Refer to VP Chapter 8.

7. Beware! Used for calibration. See chapter 6.

8. Is only available if using PDS comms in the HA slot.

9. WSP is available if using ramp to setpoint.

Access

List

ACCS

LiSt

coDE

PASS

Goto

OPEr

ConF

0

Return to Home Display

Complete lists or individual parameters normally hidden in Operator level. To see all the available parameters you must select Full level. See Chapter 3, Access Levels

Only displayed when option selected

1-14 Part Number HA026639 Issue 4 (CN22918) 2216e Controller

Installation and Operation Handbook Operation

1.10 PARAMETER TABLES

The tables which follow list all parameters that are available in Full operator level.

Name Parameter

UK USA

Display mnemonic

Brief description of

Factory configured value

Description

parameter or function

1.10.1 HOME Display

Name Parameter

UK USA

Home List Home Measured Value and

vPoS

OP wSP

SP

AmPS

m-A diSP

Cid

Additional parameters may appear in the Home display if the ‘promote’ feature has been used (see Edit Level, Chapter 3).

Description

Setpoint(SP) Valve positioner output power

utput Level

% O

Working setpoint

Setpoint

Heater current (PDS modes 2 and 5)

uto/manual select

A Configure lower readout of home display

Customer ID

Default Value Min

SP=25°C SP=75°F

Auto Auto StD StD

0 0 0 9999

Value

0.0 100.0

-100.0 100.0

-999 9999

0 100 Amps

Max Value

as

Units Customer

display

%of mtr

%

as display

Setting

None StD AmPS OP stat vPoS

2216e Controller Part Number HA026639 Issue 4 (CN22918) 1-15

Operation Installation and Operation Handbook

1.10.2 Alarm List

Name Parameter

UK USA

AL 1---

2---

3---

4---

In place of dashes, the last three characters indicate the alarm type, as follows:

-FSH

-FSL

-DEv

-dHi

-dLo

-Lcr

-Hcr Hy

Hy.EV

Lbt

Description

Alarm List

set point value

Alarm 1

set point value

Alarm 2

set point value

Alarm 3

set point value

Alarm 4

ull Scale High alarm

F

ull Scale Low alarm

F

iation band alarm

Dev

eviation High alarm

D

eviation Low alarm

D

Low current alarm

High current alarm

Hysteresis

Hysteresis for event alarms. See Note 1

oop break time

L

Default Value Min

Value

0 0

-999 9999

0 9999

0 100 0 100 0 9999

0 9999

OFF OFF 0 9999

Max Value

Units Customer

as display

Amps

as display

secs

Setting

1-16 Part Number HA026639 Issue 4 (CN22918) 2216e Controller

Installation and Operation Handbook Operation

1.10.3 Autotune List

Atun tunE Adc

Autotune List

enable

Self tune

utomatic droop

A

ompensation (Manual

c Reset) enable (only present if ti set to OFF)

OFF OFF OFF On MAn MAn MAn CALC

1.10.4 PID List

Name Parameter

UK USA

Pid Pb

Description

PID List

roportional band

P

Default Value Min

Value

20.0 30 1 9999

Max Value

Units Customer

Setting

as display

ti td rES

Lcb Hcb rEL.C

ntegral time

I

erivative time

D

Manual res (appears when ti set to OFF)

C

Rel (set 1)

et

utback low

utback high

ative cool gain

360 360 OFF 9999 60 60 OFF 9999

0.0 0.0 0.00 100.0

Auto Auto 0 9999 Auto Auto 0 9999

1.00 1.00 0.01 9.99

seconds

%

as display

2216e Controller Part Number HA026639 Issue 4 (CN22918) 1-17

Operation Installation and Operation Handbook

1.10.5 Setpoint List

Name Parameter

UK USA

SP SSEL L-r

SP1 SP2 rm.SP Loc.t SP1.L SP1.H SP2.L SP2.H Loc.L

Loc.H

SPrr dwEl EnD.t

ProG

Stat

Description

Set Point List

ect SP1 or SP2

Sel

ocal or remote

L setpoint select

etpoint 1 value

S

etpoint 2 value

S

emote setpoint

R

al trim

Loc

etpoint 1 low limit

S

etpoint 1 high limit

S

etpoint 2 low limit

S

etpoint 2 high limit

S

al setpoint trim low

Loc limit

al setpoint trim

Loc

igh limit

h

etpoint rate limit

S

Dwell time

End type

Program control

Status of program

Default Value Min

SP1 SP1 SP1 SP2 Loc Loc Loc rmt

25 70 25 70 0 0 0 0 0 32 1000 2100 0 32 1000 2100

-210 -346

1200 2192

OFF Off OFF OFF rES rset rset

rset rset run

OFF rmp

Value

As display range

Units per minute

0.1 to 999.9 minutes

hoLd Stby dwel

rset

dwel end Off

Max Value

Units Customer

Setting

1-18 Part Number HA026639 Issue 4 (CN22918) 2216e Controller

Installation and Operation Handbook Operation

1.10.6 Input List

Name Parameter

UK USA

iP *FiLt

OFSt

Description

Input list

er time

Input filt constant

PV Offset

Default Value Min

Value

1.6 1.6 0.0 off 999.9

-999 9999

Max Value

Units Customer

secs

as

Setting

display

The next 5 parameters will appear if User calibration has been enabled in configuration level. To perform a user calibration refer to Ch 6.

CAL

CAL.S

Adj~

The following two parameters are always present in Full Access level but not in Operator level

CJCo

mV

FACt will re-instate factory settings and disable User Calibration. Default setting FACt USEr will re-instate any previously set User Calibration offsets and make available User Calibration

parameters as follows:

ibration select

User cal

Adj

ust calibrated

reference source

old Junction

C

ompensation

c temperature

illivolt input

M

none none

Hi Lo none

* A minimum filter time constant of one second is recommended to provide sufficient noise immunity.

~ Do not make adjustments to the AdJ parameter unless you wish to offset the controller

calibration.

1.10.7 On/Off List

OnOf

This set of parameters only appear if On/Off control has been configured

hYS.H

hYS.C

HC.db

On/off list

eat hysteresis

H

ool hysteresis

C

eat/Cool dead band

H

0 0 0 9999

1 1 0 9999

as display

2216e Controller Part Number HA026639 Issue 4 (CN22918) 1-19

Operation Installation and Operation Handbook

1.10.8 Output List

Name Parameter

Description

Default Value Min

Value

Max Value

Units Customer

Setting

UK USA

Output list Note; If On/Off control is configured only Sb.OP, ont.H and ont.C will

oP

appear in the following list

Lo

OP.Lo

OP.Hi

Sb.OP

1

CYC.H

w (power) output

limit

Hi

gh (power) output

limit

O

utput setting when in

s

ensor break

H

eat cycle time

0.0 or

-100.0 100.0

-100.0 (cool)

100.0 100.0 -100.0 100.0

0.0 -100.0 100.0

1.0 (logic)

0.2 999.9

%

secs

20 (relay)

ont.H

1

CYC.C

eat output min. on

H time

C

ool cycle time

0.1 0.1 Auto

1.0 (logic)

(50mS)

0.2 999.9

999.9

secs

20 (relay)

1

ont.C

mtr

C

ool output min. on

t

ime

VP motor travel time

1

Are not used for Valve Position Control.

0.1 0.1 Auto

0.0 999.9

(50mS)

999.9

secs

1.10.9 Communications List

cmS Addr

Comms list

Communications

ess

addr

1 1 1 254

1.10.10 Access List

ACCS codE

Access list

Full and Edit level

1 1 0 9999

password

Goto

level 

OPEr OPEr OPEr conF

OPErFuLL Editor conF

ConF

iguration level

Conf

2 2 0 9999

password

1-20 Part Number HA026639 Issue 4 (CN22918) 2216e Controller

Installation and Operation Handbook Operation

1.11 ALARMS

Alarms are used to alert an operator when a pre-set level has been exceeded. They are normally used to switch an output (see 1.12) – usually a relay – to provide external actions to the process.

Soft Alarms are indication only and do not operate an output.

Events are generally defined as conditions, which occur as part of the operation of the plant. They do not

require operator intervention and, therefore, do not cause an alarm message to be displayed. They can be attached to operate an output (relay) in the same way as an alarm.

1.11.1 Types of Alarm Used in the 2200

This section shows graphically the operation of different types of alarm used in the controller. The graphs show changes in PV plotted against time.

Alarm Type

Full Scale High

Deviation High

Setpoint (SP)

Deviation Low

Full Scale Low

Rate of Change

Output State

Full scale low

Deviation low

Deviation high

Deviation band

Full scale high

Rate of change

PV

Process Variable (PV)

Deviation

Band

On On

On

On On On

On

Time

Figure 1-16: Alarm Types

2216e Controller Part Number HA026639 Issue 4 (CN22918) 1-21

Operation Installation and Operation Handbook

A

Hysteresis is the difference between the point at which the alarm switches ON and the point at which it switches OFF.

It is used to prevent relay chatter.

Blocking Alarms only occur after alarm is only indicated the next time it is active. It is used, for example, to ignore start up conditions which are not representative of running conditions.

Latching Alarms see 7.1.1.

Loop Break Alarm. The control loop is considered to be open if the output demand signal increases to

saturation level but the error does not reduce after a set period of time. The time period can be set manually, depending on the response time of the loop, using the parameter Lbt in the Alarm List (section

1.10.2). It is, also set automatically, following an autotune (see chapter 4), to 3 x Ti (integral time). The time period, Lbt, starts from the point at which the output demand reaches saturation. The loop break alarm L.br is displayed (as a diagnostic alarm, see section 1.12.3.) at the end of this period.

the start up phase when the alarm has first entered a safe state. The

1.12 ALARM RELAY OUTPUT

☺ Alarms can operate a specific output (usually a relay). Any individual alarm can operate an

individual relay or any combination of alarms can operate an individual relay. They are either supplied pre-configured in accordance with the ordering code or set up in configuration level.

See Chapter 5 for further information.

larm 1

larm 2

larm 3

Input fail

Sensor break

Figure 1-17: Attaching Alarms to an Output

Relay

nor

NY

ny combination of alarms can operate the relay.

Typical alarms are shown

dIG

SEnS

inv

1-22 Part Number HA026639 Issue 4 (CN22918) 2216e Controller

Installation and Operation Handbook Operation

1.12.1 SETTING ALARM LEVELS

Up to 4 Alarms may be configured. Each alarm is given a name to describe its function - see table below:

If an alarm is not configured it does not appear in the list below.

larm List

AL

LiSt

A

1---

100

In place of dashes, letters indicate alarm type as follows:

ull Scale Low

-FSL F

ull Scale High

-FSH F

-dEv Dev

-dHi D

-dLo D

-Lcr L

-Hcr H

iation Band

eviation High

eviation Low

ow current

igh current

2---

200

3---

Alarm 1

or to change

2nd press

Alarm 2

or to change

3rd press

Alarm 3

0

or to change

4th press

4---

Alarm 4

0

or to change

Press to return to list header

Lb t

OFF

5th press

oop break time

L

or to change

Figure 1-18 To Set Alarm Trip Levels

2216e Controller Part Number HA026639 Issue 4 (CN22918) 1-23

Operation Installation and Operation Handbook

1.12.2 ALARM INDICATION AND ACKNOWLEDGEMENT

When an alarm occurs, the alarm mnemonic (e.g. 1FSH) will be indicated by a double flash in the HOME display. Similarly, if more than one alarm occurs the relevant mnemonics are flashed in the HOME display. The double flash will continue whilst the alarm condition is present and is not acknowledged.

Press

If the alarm condition is still present when the alarm is acknowledged, it will be indicated by a single flash of the alarm mnemonic and this single flash will be repeated for as long as the alarm condition remains. When the alarm condition disappears the indication will also disappear.

If the alarm condition is no longer present when the alarm is acknowledged, the flashing message will disappear immediately on acknowledgement.

If a relay has been attached to the alarm output (see Chapter 7 ‘Alarm Operation’), it will operate when the alarm condition occurs and remain in the operated condition until the alarm is acknowledged AND it is no longer present

and together to acknowledge the alarm.

1-24 Part Number HA026639 Issue 4 (CN22918) 2216e Controller