INSTRUCTION MANUAL
HYDRAULIC IMPACT WRENCH
Models 48330FWE/48329FWF
999 2417.0 © 1997 Greenlee Textron 9/97
H8508
Read and understand this material before operating
or servicing this equipment. Failure to understand how
to safely operate this tool could result in an accident
causing serious injury or death.
Table of Contents
OPERATION
Safety Information.................................................................................3 – 4
Description ..................................................................................................2
Identification ................................................................................................5
Specifications - Tool....................................................................................6
Specifications - Hydraulic Power Source....................................................7
Recommended Hydraulic Fluids .................................................................8
Hoses and Fittings ......................................................................................9
Hose Connections.......................................................................................9
Operation ..................................................................................................10
MAINTENANCE
Maintenance Schedule .............................................................................13
SERVICE
Troubleshooting ................................................................................14 – 18
Disassembly......................................................................................19 – 20
Assembly...........................................................................................20 – 22
PARTS
48330FWE / 48329FWF Impact Wrench..........................................23 – 27
APPENDICES
Appendix A - SAE J1273 May 1986 .................................................28 – 29
H8508 Hydraulic Impact Wrench
Description
Purpose
The lightweight 48330 Impact Wrench comes equipped with a standard 7/16-inch
hex quick-change chuck for use with wood bits, or adapts to 1/2-inch square
drive for use with sockets. The 48329 utilizes a standard 1/2 inch square drive.
These tools are used to tighten nuts, install lag screws, or as a wood drill in
most any utility or construction application. The trigger spool design contains
a center spool which can be rotated to allow the impact wrench to be used
with either an Open-Center or Closed-Center hydraulic system. The 48330
and 48329 also come equipped with a reversing spool, allowing the wrench
to be operated in forward or reverse. The handle is heat-insulated for operator
comfort and safety.
This instruction manual is intended to familiarize operators and maintenance
personnel with the safe operation and maintenance procedures for the H8508
Hydraulic Impact Wrench.
Additional or replacement manuals may be obtained from your Greenlee
Fairmont dealer. When tool is received, complete the following record:
SERIAL NUMBER: ____________________________
DATE OF PURCHASE:_________________________
WHERE PURCHASED: ________________________
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
H8508 Hydraulic Impact Wrench
IMPORTANT SAFETY INSTRUCTIONS
SAFETY
ALERT
Immediate hazards which, if not avoided, WILL result in
severe personal injury or death.
SYMBOL
The symbol above is used to call your attention
to instructions concerning your personal safety.
Watch for this symbol. It points out important safety
precautions. It means “ATTENTION! Become alert!
Your personal safety is involved!” Read the
message that follows and be alert to the possibility
of personal injury or death.
Safety is a critical factor in the design of Greenlee equipment. The best program starts with a safety-conscious
operator. The information highlighted in this bulletin describes operating practices for the benefit of the workers
who will use our equipment in their daily jobs. Comments from users are appreciated.
A person who has not read and does not understand all
operating instructions is not qualified to operate this tool.
Failure to read and understand safety instructions may result
in injury or death.
Hazards or unsafe practices which, if not avoided,
COULD result in severe personal injury or death.
Hazards or unsafe practices which, if not avoided, COULD
result in minor personal injury or property damage.
Electric shock hazard:
This tool is not insulated. When
using this unit near energized
electrical lines, use only certified
non-conductive hoses and proper
personal protective equipment.
Failure to observe this warning could
result in severe injury or death.
SA VE THESE INSTRUCTIONS
Additional copies of this manual and decals are available upon request at no charge.
Greenlee Textron / Subsidiary of Textron Inc.
• Keep all parts of the body away from rotating parts
when the tool is in operation. Contact with moving
parts can result in severe injury.
• Do not change accessories, inspect, adjust or
clean tool when it is connected to a power source.
Accidental start-up can result in serious injury.
• Maintain a firm grip on tool, using both hands at all
times. Serious injury can result if an operator does
not control the tool.
• Do not lock trigger in the power-ON position.
Operator can not stop tool when trigger is locked.
Failure to observe these warnings can result in
severe injury or death.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
H8508 Hydraulic Impact Wrench
IMPORTANT SAFETY INSTRUCTIONS
• Use only impact style bits. Bits not designed for
impact applications can break and cause severe
injury.
• Use only sockets approved for impact use. Accessories not designed for impact applications can
break and cause severe injury.
• Inspect drill bits and sockets before use. Discard
damaged bits and sockets. Damaged accessories
can break and cause severe injury.
Tool and drill bit may be hot during
and after operation. Contact with hot
surfaces can result in serious injury.
Skin injection hazard:
High pressure oil easily punctures
skin causing serious injury, gangrene
or death. If injured seek medical
help immediately to remove oil.
Do not use fingers or hands to
check for leaks.
Depressurize hydraulic system
before servicing.
Do not reverse hydraulic flow. Operation with
hydraulic flow reversed can cause too malfunction. Always connect supply (pressure) hose and
return (tank) hose to proper tools ports.
Failure to observe this warning could result in
severe injury or death.
• Wear protective gloves when handling, removing
and installing drill bits. Drill bits can cut even when
stationary.
• Inspect hydraulic hoses and couplings every
operating day. Repair or replace if leakage,
cracking, wear or damage is evident. Damaged
hoses or couplings can fail resulting in injury or
property damage.
• Use this tool for manufacturer’s intended purpose
only. Use other than that which is described in this
manual can result in injury or property damage.
• Make sure all bystanders are clear of the work
area when handling, starting and operating the
tool. Nearby personnel can be injured by flying or
falling debris or by flying parts in the event of a
tool malfunction.
Wear eye protection when using
this tool.
Failure to wear eye protection can
result in serious eye injury from
flying debris or hydraulic oil.
Do not disconnect tool, hoses or fittings while
the power unit is running or if the hydraulic fluid
is hot. Exposure to hot hydraulic fluid can cause
serious burns.
SA VE THESE INSTRUCTIONS
Additional copies of this manual are available upon request at no charge.
Greenlee Textron / Subsidiary of Textron Inc.
Procedure for disconnecting tool, removing
hydraulic lines, fittings or components:
1. Stop the power source.
2. Depressurize the hydraulic system.
3. Disconnect hydraulic hoses from tool.
Remove lines, fittings or components slowly
to release any trapped pressure.
Note: Keep all decals clean and legible. Replace
decals when necessary with new decals listed
in the Parts List of this manual.
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Identification
H8508 Hydraulic Impact Wrench
Figure 1
Model 48330 Shown
6
8
1
7
2
5
9
1. Serial Number 6. Hydraulic Gear Motor
2. Trigger 7. Quick-Change Chuck
3. Reversing Spool 8. Adapter, 1/2"
4. Open-Center/Closed-Center Spool & Indicator 9. Pressure Port “P”
5. Trigger Spool 10. Tank Port “T”
10
4
3
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Specifications—Tool
Length ....................................................................................... 8.19 in. (20.8 cm)
Width......................................................................................... 4.19 in. (10.6 cm)
Height 48330/48329 .............................................................. 10.56 in. (26.8 cm)
Weight
48330.......................................................................................7.1 lbs (3.2 kg)
48329.......................................................................................6.9 lbs (3.1 kg)
RPM Range 48330/48329 ................................................................. 4400 - 9700
Output Torque............................................................400 foot-pounds (188 Kglm)
Tool - Pressure Port..........................................................3/4 16 UNF SAE O-ring
Tool - Return Port .............................................................3/4 16 UNF SAE O-ring
Drive Size
48330................................ 7/16" Hex quick-change chuck, 1/2" Square Drive
48329................................................................................... 1/2" Square Drive
Type of Hydraulic System..................................... Open-Center or Closed-Center
H8508 Hydraulic Impact Wrench
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
H8508 Hydraulic Impact Wrench
Specifications—Hydraulic Power Source
• Power source flow must not exceed 12 gpm (45.41 lpm).
• Limit relief pressure to 2000 psi (137.9 bar).
Failure to observe these warnings could result in overpressurizing the
system, resulting in severe injury to operator or bystanders.
Any hydraulic power source used with this tool must meet the following requirements:
Flow
Minimum ................................................................................4 gpm (15.1 lpm)
Recommended ...................................................... 5 - 8 gpm (18.9 - 30.3 lpm)
Maximum .............................................................................12 gpm (45.4 lpm)
Operating Pressure
Minimum .............................................................................1000 psi (96.6 bar)
Maximum ..........................................................................2000 psi (137.9 bar)
Pressure Relief Setting ...........................................................2000 psi (137.9 bar)
Back Pressure
Maximum*.............................................................................200 psi (13.8 bar)
Filtration ................................................................................. 10 Micron (Nominal)
Type of Hydraulic System ......................................Open-Center or Closed-Center
* 200 psi is the maximum agreed standard back pressure for the Hydraulic
Tool Manufacturers Association (HTMA). Greenlee Fairmont tools will
operate satisfactorily at this standard.
1. Maximum fluid temperature must not exceed 140°F (60°C) at the maximum
expected ambient temperature. A sufficient oil cooling capacity is needed to
limit the fluid temperature.
2. Maximum flow must not exceed 12 gpm (45.4 lpm). Install a flow meter in
the return line to test the rate of flow in the system before working the tool.
3. Pressure relief valve must not exceed 2000 psi (137.9 bar) @ 10 gpm
(37.8 lpm). The pressure relief valve must be located in the supply circuit
between the pump and tool to limit pressure to the tool.
Figure 2 shows a typical hydraulic power source being used with the tool.
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
H8508 Hydraulic Impact Wrench
Figure 2
Hydraulic Schematic
FILTER
(10 MICRON)
RELIEF
VALVE
RESERVOIR
PUMP
POWER SOURCE
2000 PSI
CONTROL
Recommended Hydraulic Fluids
VALVE
COOLER
FLOW METER
T
P
TOOL
Electric shock hazard:
When using this unit near energized electrical lines, select
and maintain the hydraulic fluid to meet the minimum
dielectric standards required by your safety department.
Failure to observe this warning could result in severe injury
or death.
Any non-detergent hydraulic fluid which meets the following specifications or
HTMA specifications may be used.
S.U.S. @ 100°F (38°C)..........................................................................140 to 225
@ 210°F (99°C)............................................................................ 40 minimum
Flash Point .......................................................................340°F (170°C) minimum
Pour Point ......................................................................... -30°F (-34°C) minimum
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
H8508 Hydraulic Impact Wrench
Hoses and Fittings
Hoses and fittings used with this tool must comply
with SAE Standard J1273 (See Appendix A)
recommended practice for “Selection, Installation
and Maintenance of Hose and Hose Assemblies.”
Failure to observe this warning could result in
severe injury.
Hose assemblies and quick-connect couplers are
available from Greenlee Fairmont as accessories.
SEE BULLETIN ON GREENLEE FAIRMONT NO-DRIP
COUPLERS AND HOSES. CONTACT AUTHORIZED
GREENLEE FAIRMONT DISTRIBUTOR.
Hose Connections
Always stop power source before connecting or
disconnecting tool.
Failure to observe this warning can result in severe
injury death.
Connecting Hoses (See Figures 1 and 2)
1. Stop the power source.
2. Connect the return (tank) hose from the power
source (port T) to the tool (T port).
Note: Return (tank) hose connection should
always be connected before supply
(pressure) hose connection to prevent
pressure build-up inside the tool.
3. Connect the supply (pressure) hose from the
power source (port P) to the tool (P port).
Disconnecting Hoses (See Figures 1 and 2)
1. Stop the power source.
2. Disconnect the supply (pressure) hose from the
power source (port P) to the tool (P port).
Note: Supply (pressure) hose connection should
always be disconnected before return
(tank) hose connection to prevent pressure
build-up inside the tool.
3. Disconnect the return (tank) hose from the
power source (port T) to the tool (T port).
4. To prevent contamination, always install dust
caps over the hydraulic ports of the tool when
disconnected.
Greenlee Textron / Subsidiary of Textron Inc.
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Operation
H8508 Hydraulic Impact Wrench
Impact Bits
Greenlee recommends using Greenlee Impact Style Bits.
Some impact bits with a long spiral or wide flute
spacing may not be acceptable to use with this
tool. These bits can whip or bend under sideload.
Do not use bits exhibiting these characteristics
with the H8508 Impact Wrench.
Failure to observe this warning can result in
severe injury or death.
UPC No. Hole Dia. Overall Length Hex Shank Weight
78-3310- Inch mm Inch mm Inch mm lbs. g
37868 9/16 14.3 18 457 7/16 11.1 0.9 409
37869 11/16 17.5 18 457 7/16 11.1 1.1 499
37870 13/16 20.6 18 457 7/16 11.1 1.4 636
37871 15/16 23.8 18 457 7/16 11.1 1.5 681
37872 1-1/16 27.0 18 457 7/16 11.1 1.7 772
37873 9/16 14.3 22 559 7/16 11.1 1.2 545
37874 11/16 17.5 22 559 7/16 11.1 1.5 681
37875 13/16 20.6 22 559 7/16 11.1 1.8 817
37876 15/16 23.8 22 559 7/16 11.1 2.1 953
37877 1-1/16 27.0 22 559 7/16 11.1 2.2 998
1. Inspect the drill bit to be installed. Discard the bit if
cracks, chips or gouges are evident.
2. Inspect the quick change chuck (7). Remove any
dirt or other contamination that may have accumulated in the chuck (7).
3. Slide and hold quick-change chuck (7) away from
tool and remove drive shank (8).
4. Insert desired bit into hex socket of tool and release
chuck (7).
5. To remove drill bit, slide and hold quick-change
chuck (7) away from tool and remove bit.
1/2 Inch Socket Drive Adapter and Sockets
(See Figure 1)
1. Inspect quick-change chuck (7). Remove any dirt or
other contamination that may have accumulated in
the chuck.
2. To insert 1/2 inch socket drive adapter, slide and
hold quick-change chuck (7) away from tool. Insert
socket drive adapter into chuck and release chuck.
3. USE SOCKETS APPROVED FOR IMPACT
WRENCH USE ONLY. Inspect 1/2 inch drive socket
to be installed. DISCARD SOCKET IF CRACKS,
CHIPS OR GOUGES ARE EVIDENT. Install socket
on socket drive adapter.
4. To remove socket drive adapter, remove socket
from adapter. Slide and hold quick-change chuck
(7) away from tool. Remove socket drive adapter.
Setting Tool for Open-Center or
Closed-Center Operation
All H8508 models are equipped to allow the tool to be
used with either an Open-Center or Closed-Center
hydraulic power system.
Closed-Center Hydraulic System
Hold the tool as you would when operating, observe
rear of trigger spool, turn center spool in trigger spool
(Figure 1, Item 4) clockwise until spool stops. The tool is
now ready for Closed-Center operation.
Open-Center Hydraulic System
Hold the tool as you would when operating, observe
rear of trigger spool (Fig. 1, Item 4), turn center spool in
trigger spool counterclockwise until spool backs out to
snap-ring. The tool is now ready for Open-Center
operation.
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Operation (cont’d)
H8508 Hydraulic Impact Wrench
Electric shock hazard:
This tool is not insulated. When
using this unit near energized
electrical lines, use only certified
non-conductive hoses and proper
personal protective equipment.
Failure to observe this warning could
result in severe injury or death.
• Keep all parts of the body away from rotating parts
when the tool is in operation. Contact with moving
parts can result in severe injury.
• Do not change accessories, inspect, adjust or
clean tool when it is connected to a power source.
Accidental start-up can result in serious injury.
• Maintain a firm grip on tool, using both hands at all
times. Serious injury can result if an operator does
not control the tool.
• Do not lock trigger in the power-ON position.
Operator can not stop tool when trigger is locked.
Failure to observe these warnings can result in
severe injury or death.
Tool and drill bit may be hot during
and after operation. Contact with hot
surfaces can result in serious injury.
Wear eye protection when using
this tool.
Failure to wear eye protection can
result in serious eye injury from
flying debris or hydraulic oil.
Do not reverse hydraulic flow. Operation with
hydraulic flow reversed can cause too malfunction. Always connect supply (pressure) hose and
return (tank) hose to proper tools ports.
Failure to observe this warning could result in
severe injury or death.
• Use only impact style bits. Bits not designed for
impact applications can break and cause severe
injury.
• Use only sockets approved for impact use. Accessories not designed for impact applications can
break and cause severe injury.
• Inspect drill bits and sockets before use. Discard
damaged bits and sockets. Damaged accessories
can break and cause severe injury.
• Wear protective gloves when handling, removing
and installing drill bits. Drill bits can cut even when
stationary.
• Inspect hydraulic hoses and couplings every
operating day. Repair or replace if leakage,
cracking, wear or damage is evident. Damaged
hoses or couplings can fail resulting in injury or
property damage.
• Make sure all bystanders are clear of the work
area when handling, starting and operating the
tool. Nearby personnel can be injured by flying or
falling debris or by flying parts in the event of a
tool malfunction.
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Operation (cont’d)
H8508 Hydraulic Impact Wrench
Pre-Operation (See Figure 1)
1. Stop the power source. Disconnect tool from power
source.
2. Set Open-Center/Closed-Center spool (4) to correspond to the power source hydraulic system, that
the tool will be connected to. See Operation Setting Tool for Open-Center/Closed-Center
Operation.
3. Slide desired 1/2" square drive socket onto 1/2"
drive on tool (8) or insert desired bit in quick-change
chuck.
4. Connect the hydraulic hoses from the power source
to the tool. Start the power source.
5. It is recommended that the power source be allowed to run (idle) for a few minutes to warm the
hydraulic reservoir fluid. Actuating the tool intermittently will reduce the time required to warm the
fluid to an efficient operating temperature.
Operation (See Figure 1)
1. Set reversing spool (3) to desired position (forward
or reverse).
Note: Never shift the reversing spool (3) while the
tool is operating. Always allow the tool to
come to a complete stop before changing
drill direction. Shifting the spool while the
tool is operating may cause internal
tool damage.
2. Grasp the trigger handle. Place your opposite hand
on the top of the tool. This will allow leverage to be
applied while operating.
3. To start the wrench, squeeze the trigger (2).
4. To stop the wrench, release the trigger (2).
5. After the tool has stopped rotating, lay the wrench
on a flat surface.
6. When the tool is not in use, stop the power source
to reduce heat and wear on the tool components.
Greenlee Textron / Subsidiary of Textron Inc.
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Maintenance Schedule
Inspect hydraulic hoses and couplings every operating day. Repair or replace if leakage, cracking, wear
or damage is evident. Damaged hoses or couplings
can fail resulting in injury or property damage.
Note: Keep all decals clean and legible. Replace
decals when necessary with new decals listed
in the Parts List of this manual.
H8508 Hydraulic Impact Wrench
The service life of the tool will be maximized by proper
care and maintenance. The maintenance schedule
below is recommended.
H8508 Impact Wrench
Daily:
1. Wipe all tool surfaces clean of grease, dirt and
foreign material.
2. Inspect the hydraulic system hoses and fittings for
signs of leaks, cracks, wear, or damage. Replace if
necessary.
3. To prevent contamination, always install dust caps
over the hydraulic ports when disconnected.
Monthly:
• Perform a detailed inspection of the system hoses
and fittings as stated in Appendix A - S.A.E. Standard J1273, May 1986. Replace the hoses and/or
fittings if necessary.
Quarterly:
• Remove the hammer case cap, anvil, impact
mechanism assembly, spacer, washers and thrust
bearing. Clean the grease from the inside of the
handle cavity and all impact components. Apply a
coat of grease (Mobile Grease HP) to thrust
washers (48319), thrust bearing (48318), hammers
(48345), hammer pins (48346) and anvil (48347) or
(48397). Pack the hammer frame center space
before pushing the anvil into the grease pocket.
Reassemble components and tighten hammer case
cap (48516) securely. If wrench is used under
severe operating conditions or hard-duty cycle,
mechanism may need to be greased more often.
Semi-Annually:
• Drain the hydraulic system fluid. Flush out the
hydraulic system and fill with new, clean fluid.
However, if the fluid turns dark or becomes milky
colored, it should be changed as soon as possible.
Greenlee Textron / Subsidiary of Textron Inc.
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Troubleshooting
H8508 Hydraulic Impact Wrench
Before You Begin
1. Tool must be connected to the correct power source
system. See Tool Specification for type of hydraulic
system required. Verify the power source hydraulic
system.
2. Verify that the pressure and return hoses are
connected properly to the tool and power source
ports.
3. Power source reservoir must be filled to FULL level
with hydraulic fluid.
4. Start the power source. All power source shut-off
devices must be engaged or opened (clutch engaged, separate on/off valves open, etc.).
5. After verifying all of the above, check the tool to see
if it operates.
If the tool does not operate, it will be necessary to
pinpoint the tool, hoses or power source as the
problem area. The following steps will help to
determine the problem area.
Determining the Problem Area
1. Stop the power source. Disconnect the existing tool
from the hoses and power source.
2. Connect a known, properly operating tool to the
hoses and power source. See the tool’s operator’s
manual for correct hook-up procedure. Start the
power source.
If the known, properly operating tool operates, the
problem is in the disconnected tool. See the troubleshooting charts in this operator’s manual.
If the known, properly operating tool does not
operate, the problem is likely to be in the hoses or
the power source. Proceed to Step 3.
3. Stop the power source. Disconnect the existing
hoses from the known, properly operating tool and
power source.
4. Connect a different set of hoses to the known,
properly operating tool and power source. Start the
power source.
If the known, properly operating tool operates with
the different set of hoses, the problem is in the
disconnected hoses.
If the known, properly operating tool does not
operate, the problem is in the power source.
See your power source operator’s manual for
troubleshooting.
Greenlee Textron / Subsidiary of Textron Inc.
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Troubleshooting (cont’d)
H8508 Hydraulic Impact Wrench
PROBLEM POSSIBLE REMEDY
Tool inoperative. Tool connected to improper power See Tool Specifications for type of
source hydraulic system. hydraulic system required. Verify
No hydraulic fluid in system or Check fluid level. Fill to FULL mark.
fluid level low. Check system for leaks.
Incorrect hydraulic fluid viscosity. Use fluid viscosity recommended.
Tool components loose. Tighten component hardware.
Dirt, contaminants, etc., in tool Disassemble tool and clean
components. components.
Tool components worn or damaged. Disassemble tool. Replace worn or
Hose connections to power source Depressurize hydraulic system.
reversed. Reverse hose connections.
Tool operates erratically. Hydraulic fluid cold. Viscosity of fluid may be too high at
PROBABLE CAUSE
power source hydraulic system.
See Recommended Hydraulic Fluids.
damaged components.
start of tool operation. Allow fluid to
warm to operating temperature.
Actuating tool intermittently will reduce
time required to warm fluid to an
efficient operating temperature.
Air in system. Check pump suction line for damage
or loose clamps. Tighten clamps or
replace components, if necessary.
Fill reservoir.
Tool components sticking or Check for dirt or gummy deposits.
binding. Clean components. Check for worn
or damaged components. Replace
components.
Dirt, contaminants, etc., in tool Disassemble tool and clean
components. components.
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Troubleshooting (cont’d)
H8508 Hydraulic Impact Wrench
PROBLEM POSSIBLE REMEDY
Tool impacts slowly. Power source components not Refer to power source operator’s
adjusted correctly. manual for recommended speed,
Hydraulic fluid cold. Viscosity of fluid may be too high at
Hydraulic fluid level low. Check fluid level. Fill to FULL mark.
Hydraulic fluid viscosity too heavy. Use fluid viscosity recommended.
Tool components loose. Tighten component hardware.
Dirt, contaminants, etc., in tool Disassemble tool. Clean
components. components.
Tool components worn or damaged. Disassemble tool. Replace worn or
PROBABLE CAUSE
flow, and pressure settings.
start of tool operation. Allow fluid to
warm to operating temperature.
Actuating tool intermittently will reduce
time required to warm fluid to an
efficient operating temperature.
Check system for leaks.
See Recommended Hydraulic Fluids.
damaged components.
Damaged hose couplings. Inspect couplings. Replace if
damaged.
Tool operates too fast. Power source components not Refer to power source operator’s
adjusted correctly. manual for recommended speed,
flow, and pressure settings.
Tool components sticking or binding. Check for dirt or gummy deposits.
Clean components. Check for worn
or damaged components. Replace
components.
Greenlee Textron / Subsidiary of Textron Inc.
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Troubleshooting (cont’d)
H8508 Hydraulic Impact Wrench
PROBLEM POSSIBLE REMEDY
Tool feels hot. Hydraulic fluid level low. Check fluid level. Fill to FULL mark.
Hydraulic fluid viscosity too light. Use fluid viscosity recommended.
Hydraulic fluid dirty. Drain reservoir, flush and fill with
Tool control valve stuck in partial Free valve so it returns to neutral
power-ON position. position.
Power source components not Refer to power source operator's
adjusted correctly. manual for recommended speed,
Dirt, contaminants, etc., in tool Disassemble tool. Clean
components. components.
Worn or damaged O-rings or gaskets. Replace worn or damaged O-rings
Tool components worn or damaged. Disassemble tool. Replace worn or
PROBABLE CAUSE
Check system for leaks.
See Recommended Hydraulic Fluids.
clean fluid. Change filter.
flow, and pressure settings.
or gaskets.
damaged components.
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Troubleshooting (cont’d)
H8508 Hydraulic Impact Wrench
PROBLEM POSSIBLE REMEDY
Tool leaks hydraulic fluid. Tool components loose. Tighten component hardware.
Worn or damaged O-rings or gaskets. Replace worn or damaged O-rings
Tool components worn or damaged. Disassemble tool. Replace worn or
Tool trigger plunger sticks or Check for dirt or gummy deposits. Clean components.
works hard.
Trigger binding (trigger bent, trigger Inspect, adjust trigger where binding
pivot pin too tight, etc.). occurs.
Power source works, but tool Inappropriate hydraulic system. Check type of hydraulic power source.
lacks power or does not operate. Open-Center or Closed-Center.
Power source works, but tool Relief valve setting in tool not correct. Return tool to factory for service.
lacks power and/or impacts
slowly.
PROBABLE CAUSE
or gaskets.
damaged components.
Tool appears to operate Impact mechanism dry. Grease has Regrease impact mechanism.
normally but lacks impact been thrown off. See maintenance schedule (page 9).
power or does not drill
Incorrect grease or overpacked. Regrease impact mechanism.
See maintenance schedule (page 9).
Grease leaks at anvil Heavy duty cycle, heat caused Normal, mechanism may require
bushing, wrench warm. grease to liquify. grease more often, see maintenance
schedule (page 9).
Greenlee Textron / Subsidiary of Textron Inc.
18
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Disassembly
H8508 Hydraulic Impact Wrench
COMPLETE DISASSEMBLY OF THE TOOL IS NOT
RECOMMENDED. RETURN THE TOOL TO YOUR
NEAREST AUTHORIZED GREENLEE FAIRMONT
DISTRIBUTOR OR TO THE FACTORY.
Skin injection hazard:
Oil under pressure easily punctures
skin causing serious injury, gangrene
or death. If injured, seek medical
attention immediately.
Do not use fingers or hands to
check for leaks.
Depressurize hydraulic system
before servicing.
Do not disconnect tool, hoses or fittings while
the power unit is running or if the hydraulic fluid
is hot. Exposure to hot hydraulic fluid can cause
serious burns.
Procedure for disconnecting tool, removing hydraulic
lines, fittings or components:
1. Stop the power source.
2. Depressurize the hydraulic system.
3. Disconnect hydraulic hoses from tool.
Remove lines, fittings or components slowly to
release any trapped pressure.
Quick-Change Chuck (See Figure 7)
1. Remove adapter (61) from retaining sleeve (50).
2. Press on thrust ring (52) to expose thrust ring lock
(51). Remove thrust ring lock (51) thrust ring (52)
and spring (53). Slide retaining sleeve (50) off anvil
(49) and remove the two steel balls (54).
3. Remove the second thrust ring lock (51) if anvil (49)
needs to be removed from hammer case cap (55).
Note: To prevent the loss of any steel balls,
it is recommended to perform this step
over a clean, empty container to catch any
components that may fall free.
Note: If either thrust ring (51) becomes sprung
or out-of-round during disassembly, discard
and replace with a new ring.
Hammer Case Components
1. Using flats provided on hammer case cap (55)
unscrew cap and remove from tool.
The remaining impact mechanism parts can now be
removed from tool (items 46, 47 & 48).
2. Remove spacer (45), thrust bearing (43) and thrust
washers (44) from hammer case cavity.
Motor (See Figures 6 and 7)
1. Remove socket head cap screws (16) and pull
motor cap (6) from handle (1). Remove gasket (15).
If necessary, remove dowel pins (14).
2. Pull idler shaft (13) with gear (10) from handle.
Remove gear (10) from idler shaft (13). If necessary, remove drive pin (12) and retaining clip (11)
from idler shaft (13).
3. Remove retaining clip (11) gear (10) and Woodruff
key (9) from drive shaft (8). Push drive shaft (8)
toward hammer case cavity and remove from
handle (1).
The disassembly procedure is divided into sections of
the tool. Complete disassembly of the tool is seldom
necessary. Disassemble only the areas necessary to
correct the problem. See Exploded View and Parts List
for identification of parts as they are removed.
Disassembly should be done on a flat, clean surface.
Some parts may fall free during disassembly. To
prevent part loss or damage, keep the tool as close to
the working surface as possible.
Inspect all parts as they are disassembled and mating
parts in the tool that are not removed for signs of
damage, wear, cracks, etc. Replace any parts which
appear to be damaged.
When disassembling tool for service it is recommended
that O-rings, back-up rings and gaskets be replaced.
Greenlee Textron / Subsidiary of Textron Inc.
Bearing Replacement
Note: If bearings in motor cap (6) or bearings in
handle (1) are damaged or worn, Greenlee
Fairmont recommends replacing the component
as an assembly with the bearings already
pressed in or return it to Greenlee Fairmont for
repair.
19
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
H8508 Hydraulic Impact Wrench
Disassembly (cont’d)
Trigger and Control Spool - 48696
(See Figures 5 and 7)
1. Remove spring pin (42) from trigger spool (29) by
pressing or tapping with a hammer and punch.
Note: Support trigger (41) so pressing or tapping
does not bend trigger spool (29).
2. Remove washer (39), spring (38), snap ring (37),
and washer (36). Trigger spool (29) may now be
pushed out of handle (1). Push spool toward trigger
side of tool.
3. Remove snap ring (33). Open-Center/ClosedCenter spool (31) may now be removed to service
O-ring (34).
4. Ball (32) is loose in this assembly. Take caution to
catch ball when it falls free.
Reversing Spool
1. Remove reversing spool (19) by loosening and
removing cap (24) on left side of tool and pulling
spool (19) out right side of tool.
Note: For tool orientation (left and right) grip tool
as you would use it and view tool looking at
motor cap (6). See Figure 12.
Note: Attempting to push the reversing spool (19)
the opposite way through the bore will
cause damage to O-rings (25 & 26) and
could allow particles of O-ring to get into
motor.
2. Remove plug (22), spring (21) and poppet (20).
3. Repeat procedure for right side of reversing
spool (19).
Note: If set screws (23 & 60) have not been
disturbed and internal components are
returned to the same side of spool (19),
the relief valve setting may not have been
affected and tool will perform properly
when assembled.
Note: Relief valve setting may require checking
when tool is reassembled.
Assembly
Inspection
1. Motor Cap (6) and Handle (1). Mating surfaces,
gear cavities, oil passageways, etc.; must be
smooth and free of grooves or nicks. If either
component has grooves or nicks, replace the
component as an assembly with the bearings
already pressed in.
2. Drive Shaft (8), Idler Shaft (13) and Gears (10). All
surfaces, including gear teeth, must be smooth and
free of grooves or nicks. If any component is
damaged, replace the component.
3. Bearing (3 & 7). Hold motor cap or handle assembly
in one hand or place on a flat surface. Insert drive
shaft (8) or idler shaft (13) into bearing. Spin the
shaft. The shaft should turn smoothly. If any roughness is noted, Greenlee Fairmont recommends
replacing the component as an assembly with the
bearings already pressed in.
4. Bearing (56) in hammer case cap (55). Slide anvil
(49) into bearing (56). Turn anvil (49). The anvil
should turn smoothly. If any roughness is noted,
check anvil surface. If problem is the bearing
surface, replace hammer case cap assembly as an
assembly with the bearing already pressed in.
5. Thrust bearing (43) and thrust washers (44). Turn
bearing on washer surfaces. Bearing should roll
smoothly. If any roughness is felt, replace the
components.
6. Trigger Spool (29). All surfaces must be free of
grooves or nicks. If the component has grooves or
nicks, replace the component.
7. Reversing Spool (19). All surfaces must be free of
grooves or nicks. If the component has grooves or
nicks, replace the component.
8. Hammer Frame (46), Anvil (49), Hammers (47) and
Pins (48). All surfaces must be free of grooves,
nicks, or cracks. If any component has grooves,
nicks, or cracks, replace the component.
9. O-rings. Always replace O-rings in components that
have been disassembled with new O-rings during
assembly. A packing kit is available that includes all
O-rings and gaskets.
10. Gasket (15). Always replace gaskets when motor
cap or hammer case is removed from handle
assembly.
Greenlee Textron / Subsidiary of Textron Inc.
20
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
H8508 Hydraulic Impact Wrench
Figure 3
Torque Sequence
57
1
3
4
2
86
When assembling parts, refer to Exploded View and
Parts List for correct orientation and placement of parts.
Clean grease and oil from all parts (take care to protect
eyes), then dry thoroughly. Do not expose O-rings or
other packing components to cleaning agent for long
periods of time.
Inspect all parts as they are assembled for signs of
damage, wear, cracks, etc. Do not install any parts
which appear to be damaged.
Apply hydraulic fluid or O-ring lubricant to all O-rings
and all metal surfaces which O-rings must slide over.
When installing an O-ring over a sharp edge, use a
rolling action to avoid damage to O-ring.
Wherever assembled parts cause metal-to-metal contact,
coat the surfaces with hydraulic fluid or O-ring lubricant.
Motor (See Figures 6 and 7)
1. Install new O-ring (4) from the motor cap end of the
handle (1) using an O-ring tool. Be careful, not to
damage O-ring during installation.
2. Lubricate drive shaft (8) and slide into opening in
handle (1) through the O-rings and back-up ring
from impact mechanism side of tool.
3. Install Woodruff key (9) and one gear (10) onto
drive shaft (8), guiding keyway in gear (10) over
Woodruff key (9). Fasten gear to drive shaft with
retaining clip (11).
4. Install drive pin (12) into idler shaft (13), if removed.
Slide remaining gear (10) onto idler shaft (13),
guiding keyway in gear (10) over drive pin (12).
Install idler shaft and gear into handle (1), meshing
the two gears (10) together. Use retaining clip (11)
to restrain lateral movement of idler shaft.
5. Install dowel pins (14) into handle (1) if removed.
Install new gasket (15).
6. Install motor cap (6) onto handle (1).
7. Secure motor cap (6) to handle (1) with cap screws
(16). Torque cap screws (16) to 80 inch-pounds.
Follow torque sequence shown in Figure 3.
Reversing Spool (See Figure 4)
1. Install O-ring (25) onto reversing spool (19).
Replace O-ring (26) in handle (1).
2. Install O-ring (30) on plug (22). At O-ring end of
spool (19) install poppet (20), spring (21) and plug
(22). Secure assembly with cap (24).
3. Slide reversing spool assembly into handle (1), as
shown in Figure 11.
4. Install poppet (20), spring (21) and plug (22) into
opposite end of spool (19). Secure with cap (24).
Use two wrenches on cap (24) and tighten to
23 foot-pounds.
Trigger, Trigger Spool, and
Open-Center/Closed-Center Spool
(See Figures 5 and 7)
48330/48329
1.
Install O-ring (34) on Open-Center/Closed-Center
spool (31). Install ball (32) in trigger spool (29)
cavity. Install Open-Center/Closed-Center spool (31)
into trigger spool (29). Secure with snap-ring (33).
2. Install O-ring (35) onto trigger spool assembly.
Replace O-ring (27) and back-up ring (28) in
handle (1).
3. Slide trigger spool assembly as shown in Figure 13
into handle (1) from trigger side of tool.
4. Slide washer (36) onto trigger spool (29) and secure
with snap-ring (37).
5. Slide spring (38) and washer (39) onto trigger
spool (29).
6. Secure trigger (41) to trigger spool (29) with spring
pin (42).
7. Secure link (40) to handle (1) and trigger (41) with
spring pins (42).
Note: Support trigger (41) so pressing or tapping
on spring pins (42) does not bend trigger
spool (29).
Greenlee Textron / Subsidiary of Textron Inc.
21
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Assembly (cont’d)
H8508 Hydraulic Impact Wrench
Hammer Case Components
Note: Use Mobil Grease HP for assembly of
impact mechanism.
1. Apply grease to thrust bearing (43) and work into
needle rollers. Apply light film of grease to thrust
washers (44), stack thrust washers and thrust
bearing properly and place over drive shaft (8).
2. Place spacer (45) over drive shaft (8) with flange
part of spacer up.
Impact Mechanism
1. Before assembly, grease surfaces of hammer frame
(46), hammers (47) hammer pin (48) and anvil (49).
2. Install the two hammers (47) 180° from each other,
into hammer frame (46). Install pins (48) into
hammer frame and through the hammers, then slide
assembly onto spline of drive shaft (8).
3. Pack hammer frame (46) center space with grease.
Install anvil (49) into hammer frame (46) and
through hammers (47).
4. Install O-ring (62) over threads on hammer case
cap (55).
5. Slide hammer case cap assembly (55 & 56) over
anvil (49) and using flats on cap (55) screw into
handle (1), tighten securely.
Note: Apply lubrication to threads.
Quick-Change Chuck
1. Slide thrust ring lock (51) over anvil (49) to groove
closest to hammer case cap (55).
2. Insert two balls (54) into holes in anvil (49). Slide
retaining sleeve (50) onto anvil (49) “Open” side up.
Insert spring (53) and thrust ring (52) into retaining
sleeve (50). Depress thrust ring (52) and install
thrust ring lock (51) on anvil (49). This will secure
retaining sleeve (50) to anvil (49). Insert drive shank
(61) into chuck.
Note: If either thrust ring (51) becomes sprung or
out-of-round during disassembly, discard
and replace with a new ring.
26
Figure 4
Remove Spool This
Direction
20
Install Spool This
Direction
30
25
60
24
23
22
19
21
Greenlee Textron / Subsidiary of Textron Inc.
22
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Exploded View
H8508 Hydraulic Impact Wrench
Figure 5
Spool shown in Open-Center Position
29
35
18
32
31
33
34
Figure 6
17
16
5959
Greenlee Textron / Subsidiary of Textron Inc.
58
23
C
O
57
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Exploded View (cont’d)
Figure 7
H8508 Hydraulic Impact Wrench
61
50
51
53
52
54
54
49
51
56
55
62
42
41
39
46
40
47
48
8
45
44
43
15
3
4
5
14
10
6
9
11
12
11
13
7
10
27
28
33
31
34
38
32
37
36
35
29
1
Greenlee Textron / Subsidiary of Textron Inc.
24
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Parts List
H8508 Hydraulic Impact Wrench
KEY UPC NO. PART NO. DESCRIPTION QTY.
1 49268 HANDLE ASSY. (includes nos. 3, 4, & 5)..... 1
3 41591 F016728 Bearing ......................................................2
4* F15305 O-Ring .......................................................1
5* 49243 Bearing ......................................................1
6 48307 MOTOR CAP.............................................1
7 41591 F016728 Bearing ......................................................2
8 49242 Drive Shaft.................................................1
9 41592 F016729 Key ............................................................1
10 41630 F017105 11-Tooth Gear ...........................................2
11 41621 F017010 Snap Ring..................................................2
12 41593 F016730 Drive Pin ....................................................1
13 40168 104110K Idler Shaft ..................................................1
14 41624 F017014 Dowel Pin ..................................................2
15* 48363 Gasket .......................................................1
16 41889 F021674 Socket Hd Cap Screw ...............................8
17 48328 Eye ............................................................1
18 43701 F021676 Socket Hd Cap Screw ...............................1
- 48382 REVERSING SPOOL ASSY. ....................1
19 48361 Reversing Spool ........................................1
20 48515 Poppet .......................................................2
21 48543 Spring ........................................................2
22 48621 Plug ...........................................................2
23 905 0765.7 Set Screw ..................................................2
24 48380 Cap ............................................................2
60 48622 Set Screw ..................................................2
25* 42050 F023449 O-Ring .......................................................1
26* 48889 O-Ring .......................................................1
27* 48539 F011743 O-Ring .......................................................1
28* 43312 F021451 Back-up Ring .............................................1
29 48696 Spool-Trigger.............................................1
30* 42047 F023379 O-Ring .......................................................2
31 48697 OC/CC Spool.............................................1
32 43829 F021411 Ball ............................................................1
33 48540 F021711 Snap Ring..................................................1
34* 41331 F010777 O-Ring .......................................................1
35* 41491 F015261 O-Ring .......................................................1
36 48310 Washer ......................................................1
37 41648 F017595 Snap Ring..................................................1
38 48311 Spring ........................................................1
39 48312 Washer ......................................................1
40 48313 Link ............................................................1
41 48360 Trigger .......................................................1
42 48542 F015810 Spring Pin ..................................................3
43 48318 Thrust Bearing ...........................................1
44 48319 Thrust Washer ...........................................2
45 48364 Spacer .......................................................1
- 48516 HAMMER CASE CAP ASSY.
55 48320 Hammer Case Cap....................................1
56 48517 Bearing ......................................................1
57 43550 158055 Decal - Safety............................................1
58 48512 Decal - Pressure/Flow ...............................1
59 48513 Decal - Greenlee Textron ..........................2
62* 41803 F020780 O-Ring .......................................................1
Greenlee Textron / Subsidiary of Textron Inc.
25
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Parts List (cont’d)
For Model 48330 Only
KEY UPC NO. PART NO. DESCRIPTION QTY.
- 48343 IMPACT MECHANISM
46 48344 Hammer Frame .........................................1
47 48345 Hammer.....................................................2
48 48346 Hammer Pin ..............................................2
49 48347 Anvil - Quick Change ................................1
50 48348 Retaining Sleeve .......................................1
51 48349 Thrust Ring Lock .......................................2
52 48350 Thrust Ring................................................1
53 48351 Sleeve Spring............................................1
54 48352 Ball ............................................................2
61 41515 F015321 Adapter......................................................1
For Model 48329 Only
H8508 Hydraulic Impact Wrench
KEY UPC NO. PART NO. DESCRIPTION QTY.
- 48398 IMPACT MECHANISM
46 48344 Hammer Frame .........................................1
47 48345 Hammer.....................................................2
48 48346 Hammer Pin ..............................................2
49 48397 Anvil - 1/2" Sq. Drive .................................1
* 48538 Seal Kit
Greenlee Textron / Subsidiary of Textron Inc.
26
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
H8508 Hydraulic Impact Wrench
Parts List
Optional Accessories
PART NO. DESCRIPTION QTY.
49004 Kit—Relief Pressure Check ................................................1
Trigger Guard 48518
KEY UPC NO. PART NO. DESCRIPTION QTY.
1 48399 Bracket ......................................................1
2 43701 F021676 #10-32 x 3/8"
3 48327 Trigger Guard ............................................1
4 41875 F021610 #10-32 x 1/2" Button Head Hex Cap Screw
2
1
2
3
4
48518 TRIGGER GUARD GROUP......................1
Socket Button Head Cap Screw ...............2
1/2" Square Drive Impact Socket Set (not shown)
KEY UPC NO. PART NO. DESCRIPTION QTY.
41769 F020028 1/2 INCH SQUARE DRIVE
IMPACT SOCKET SET.............................1
41535 F015424 Impact Socket, 5/8 ....................................1
41536 F015426 Impact Socket, 3/4 ....................................1
41537 F015427 Impact Socket, 13/16 ................................1
41538 F015428 Impact Socket, 7/8 ....................................1
41539 F015430 Impact Socket, 1 .......................................1
41540 F015431 Impact Socket, 1-1/16 ...............................1
41515 F015321 Adapter, Adapts Quick Change Chuck
to 1/2" Square Drive..................................1
1/2" Square Socket x 5/8" Hex Socket Adapter (not shown)
KEY UPC NO. PART NO. DESCRIPTION QTY.
41515 F020538 Adapter,
1/2 Square Socket x 5/8 Hex Socket. .......1
Greenlee Textron / Subsidiary of Textron Inc.
27
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Appendix A
H8508 Hydraulic Impact Wrench
SELECTION, INSTALLATION AND MAINTENANCE
OF HOSE AND HOSE ASSEMBLIES
- SAE J1273 MAY 1986*
SAE RECOMMENDED PRACTICE
The following recommendations on selection, installation and maintenance of hose and hose assemblies was
established by the S.A.E. in 1979 and reaffirmed May
1986. Please read these general instructions carefully.
1. SCOPE
Hose (also includes hose assemblies) has a finite life and
there are a number of factors which will reduce its life.
This recommended practice is intended as a guide to
assist system designers and/or users in the selection,
installation, and maintenance of hose. The designers
and users must make a systematic review of each
application and then select, install, and maintain the
hose to fulfill the requirements of the application. The
following are general guidelines and are not necessarily
a complete list.
Improper selection, installation or maintenance may
result in premature failures, bodily injury, or
property damage.
2. SELECTION
The following is a list of factors which must be considered before final hose selection can be made.
2.1 Pressure - After determining the system pressure,
hose selection must be made so that the recommended
maximum operating pressure is equal to or greater than
the system pressure. Surge pressures higher than the
maximum operating pressure will shorten hose life and
must be taken into account by the hydraulic designer.
2.2 Suction - Hoses used for suction applications must
be selected to insure the hose will withstand the negative pressure of the system.
2.3 Temperature - Care must be taken to insure that
fluid and ambient temperatures, both static and transient, do not exceed the limitations of the hose. Special
care must be taken when routing near hot manifolds.
2.4 Fluid Compatibility - Hose selection must assure
compatibility of the hose tube, cover, and fittings with
fluid used. Additional caution must be observed in hose
selection for gaseous applications.
2.5 Size - Transmission of power by means of pressurized fluid varies with pressure and rate of flow. The size
of the components must be adequate to keep pressure
losses to a minimum and avoid damage to the hose due
to heat generation or excessive turbulence.
2.6 Routing - Attention must be given to optimum
routing to minimize inherent problems.
2.7 Environment - Care must be taken to insure that the
hose and fittings are either compatible with or protected
from the environment to which they are exposed.
Environmental conditions such as ultraviolet light,
ozone, salt water, chemicals, and air pollutants can
cause degradation and premature failure and, therefore,
must be considered.
2.8 Mechanical Loads - External forces can significantly
reduce hose life. Mechanical loads which must be
considered include excessive flexing, twist, kinking,
tensile or side loads, bend radius, and vibration. Use of
swivel type fittings or adapters may be required to
insure no twist is put in the hose. Unusual applications
may require special testing prior to hose selection.
2.9 Abrasion - While a hose is designed with a reasonable level of abrasion resistance, care must be taken to
protect the hose from excessive abrasion which can
result in erosion, snagging and cutting of the hose
cover. Exposure of the reinforcement will significantly
accelerate hose failure.
2.10 Proper End Fitting - Care must be taken to insure
proper compatibility exists between the hose and
coupling selected based on the manufacturer’s recommendations substantiated by testing to industry standards such as SAE J517d (November, 1976).
2.11 Length - When establishing proper hose length,
motion absorption, hose length changes due to pressure, as well as hose and machine tolerances must be
considered.
2.12 Specifications and Standards - When selecting
hose, government, industry, and manufacturer’s specifications and recommendations must be reviewed and
applicable.
2.13 Hose Cleanliness - Hose components vary in
cleanliness levels. Care must be taken to insure that the
assemblies selected have an adequate level of cleanliness for the application.
2.14 Electrical Conductivity - Certain applications
require that the hose be non-conductive to prevent
electrical current flow. Other applications require the
hose to be sufficiently conductive to drain off static
electricity. Hose and fittings must be chosen with these
needs in mind.
Greenlee Textron / Subsidiary of Textron Inc.
28
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Appendix A (cont’d)
H8508 Hydraulic Impact Wrench
3. INSTALLATION
After selection of proper hose, the following factors must
be considered by the installer.
3.1 Pre-Installation Inspection - Prior to installation, a
careful examination of the hose must be performed. All
components must be checked for correct style, size,
and length. In addition, the hose must be examined for
cleanliness, I.D. obstructions, blisters, loose cover, or
any other visual defects.
3.2 Follow Manufacturers’ Assembly Instructions.
3.3 Minimum Bend Radius - Installation at less than
minimum bend radius may significantly reduce hose life.
Particular attention must be given to preclude sharp
bending at the hose/fitting juncture.
3.4 Twist Angle and Orientation - Hose installations
must be such that relative motion of machine components produces bending of the hose rather than twisting.
3.5 Securement - In many applications, it may be
necessary to restrain, protect, or guide the hose to
protect it from damage by unnecessary flexing, pressure
surges, and contact with other mechanical components.
Care must be taken to insure such restraints do not
produce additional stress or wear points.
3.6 Proper Condition of Ports - Proper physical installation of the hose requires a correctly installed port
connection while insuring that no twist or torque is put
into the hose.
3.7 Avoid External Damage - Proper installation is not
complete without insuring tensile loads, side loads,
kinking, flattening, potential abrasion, thread damage, or
damage to sealing surfaces are corrected or eliminated.
3.8 System Check Out - After completing the installation, all air entrapment must be eliminated and the
system pressurized to the maximum system pressure
and checked for proper function and freedom from
leaks.
Note: Avoid potential hazardous area while testing.
4. MAINTENANCE
Even with proper selection and installation, hose life
may be significantly reduced without a continuing
maintenance program. Frequency should be determined
by the severity of the application and risk potential.
A maintenance program should include the following as
a minimum.
4.1 Hose Storage - Hose products in storage can be
affected adversely by temperature, humidity, ozone,
sunlight, oils, solvents, corrosive liquids and fumes,
insects, rodents and radioactive material. Storage areas
should be relatively cool and dark, and free of dust, dirt,
dampness and mildew.
4.2 Visual Inspection - Any of the following conditions
requires replacement of the hose:
(a) Leaks at fitting or in hose. (Leaking fluid is a fire
hazard).
(b) Damaged, cut or abraded cover. (Any reinforcement
exposed).
(c) Kinked, crushed, flattened or twisted hose.
(d) Hard, stiff, heat cracked or charred hose.
(e) Blistered, soft degraded or loose cover.
(f) Cracked, damaged, or badly corroded fittings.
(g) Fitting Slippage on hose.
4.3 Visual Inspection - The following items must be
tightened, repaired, or replaced as required:
(a) Leaking port conditions.
(b) Clamps, guards, shields.
(c) Remove excessive dirt buildup.
(d)
System fluid level, fluid type, and any air entrapment.
4.4 Functional Test - Operate the system at maximum
operating pressure and check for possible malfunctions
and freedom from leaks.
Note: Avoid potential hazardous areas while testing.
4.5 Replacement Intervals - Specific replacement
intervals must be considered based on previous service
life, government or industry recommendations, or when
failures could result in unacceptable down time,
damage, or injury risk.
Greenlee Textron / Subsidiary of Textron Inc.
*Reprinted with permission© 1990 from the Society of
Automotive Engineers, Inc. Handbook.
29
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Greenlee Textron / Subsidiary of Textron Inc.
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