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1399-22
Instruction Manual
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Greenlee 1399, 1399-22 Instruction Manual

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INSTRUCTION MANUAL
1399 and 1399-22
999 8253.6 © 2000 Greenlee Textron IM 993 REV 9 2/00
Band Saws
Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.
Table of Contents
Description and Purpose .................................................................................... 2
Safe Operating Practices.................................................................................3-4
Grounding Instructions........................................................................................ 5
Specifications...................................................................................................... 6
Identification........................................................................................................ 7
Setup................................................................................................................... 8
Operation ............................................................................................................9
Maintenance ................................................................................................10-11
Troubleshooting ........................................................................................... 12-13
Wiring Diagrams ..........................................................................................14-15
Exploded Views and Parts Lists:
Appendix A - Blade Selection and Blade Speed Chart .................................... 27
Appendix B - Vertical Work Table Instructions ................................................. 28
Appendix B - Wet Cutting System Instructions............................................29-31
1399 and 1399-22 Band Saws
— Bed and Leg Details...................................................................16-17
— Wheel and Frame Details...........................................................18-20
— Blade Guides and Gear Box Details ..........................................22-23
— Switch and Dash Pot Details
(and optional Wet Cutting System)... 24-26
Description
Purpose
The Greenlee 1399 and 1399-22 Band Saws are portable band saws intended to cut conduit, pipe and other materials. Optional accessories include the following:
• Vertical Work Table — Greenlee Part Number: 503 2237.0 see Appendix B in this manual
• Wet Cutting System — Greenlee Part Number: 503 2322.9 see Appendix C in this manual
This instruction manual is intended to familiarize operators and maintenance personnel with the safe operation and maintenance procedures for the following Greenlee products:
• 1399 Serial Number VY… (115-Volt model)
• 1399-22 Serial Number ZF… (220-Volt model)
This manual should be kept available to all operating and maintenance personnel.
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1399 and 1399-22 Band Saws
IMPORTANT SAFETY INSTR UCTIONS
SAFETY ALERT
Immediate hazards which, if not avoided, WILL result in severe personal injury or death.
SYMBOL
The symbol above is used to call your attention to instructions concerning your personal safety. Watch for this symbol. It points out important safety precautions. It means “ATTENTION! Become alert! Your personal safety is involved!” Read the message that follows and be alert to the possibility of personal injury or death.
Safety is a critical factor in the design of Greenlee equipment. The best program starts with a safety-conscious operator. The information highlighted in this bulletin describes operating practices for the benefit of the workers who will use our equipment in their daily jobs. Comments from users are appreciated.
A person who has not read and does not understand all operating instructions is not qualified to operate this tool.
Failure to read and understand safety instructions could result in injury or death.
Hazards or unsafe practices which, if not avoided, COULD result in severe personal injury or death.
Hazards or unsafe practices which, if not avoided, COULD result in minor personal injury or property damage.
SAVE THESE INSTRUCTIONS
Additional copies of this manual are available upon request at no charge.
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1399 and 1399-22 Band Saws
IMPORTANT SAFETY INSTRUCTIONS
Do not use near flammable or explosive liquids, gases or other materials. The electric motor in this unit will ignite flammable materials. Failure to observe this warning will result in severe injury or death.
Electric shock hazard:
• Do not expose power tools to rain. Electric shock can result.
• Do not use power tools in damp or wet conditions. Electric shock can result.
• Disconnect from power supply before servicing. Electric shock can result.
Failure to observe these warnings can result in severe injury or death.
Wear eye protection when operat­ing this tool.
Failure to observe this warning can result in serious eye injury from flying debris.
• Make sure the tool is OFF before connecting it to a power source. Accidental start-up can result in serious injury.
• Do not inspect, adjust, or service the tool while it is connected to a power source. Accidental start-up can result in serious injury.
• Disconnect from power source when not in use. Accidental start-up can result in injury.
Pinch points. The cutting head, blade wheels
and drive belt can cause injury when making adjustments.
Keep hands away from the blade and cutting area during operation.
• Do not wear loose clothing when operating this tool. Loose clothing can get pulled into the tool.
• Do not operate this tool without the safety guards in place. Using this tool without the guards can result in severe injury.
•
The blade is sharp and can cut even when stationary.
Failure to observe these warnings can result in severe injury or death.
SA VE THESE INSTRUCTIONS
Additional copies of this manual are available upon request at no charge.
• Inspect saw before operating. Replace any worn, damaged, or missing components with Greenlee replacement parts. A worn or damaged compo­nent can fail and strike nearby personnel.
• Stay clear of pieces that may fall when cut is complete. Falling workpieces may strike nearby personnel.
• Do not exceed the rated capacity of this tool. The operator may lose control of oversized workpieces.
• Use this tool for manufacturer’s intended purpose only. Use other than that which is described in this manual can result in injury or property damage.
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1399 and 1399-22 Band Saws
Grounding Instructions
Electric shock hazard.
• Do not modify the plug provided with the tool.
• Connect this tool to a grounded outlet on a 15-amp circuit.
Failure to observe these warnings can result in severe injury or death.
This tool must be grounded. In the event of a malfunc­tion or breakdown, an electrical ground provides a path of least resistance for the electric current. This path of least resistance is intended to reduce the risk of electric shock to the operator.
This tool’s electric cord has a grounding conductor and a grounding plug like the plug illustrated below. Do not modify the plug. Connect the plug to a 15-amp grounded receptacle that is properly installed and grounded in accordance with all national and local codes and ordinances.
This tool is intended for use with a three-wire grounded circuit. A temporary adapter may be used to connect this tool to a two-pole circuit. See figure below. The green-colored ear or lug extending from the adapter must be connected to a permanent ground, such as a properly grounded receptacle box or water pipe. The grounding lug or wire must be held in place by a metallic screw or clamp. A temporary adapter should be used only until a properly grounded receptacle can be in­stalled by a qualified electrician.
Important: The Canadian Electric Code does not permit
the use of a temporary adapter.
If it is necessary to replace the cord, use the wiring diagram provided in the Maintenance and Service section of this manual. The wire functions and corre­sponding insulation colors are as follows:
• hot – black
• neutral – white
• ground – green (or green with a yellow stripe)
GROUNDED
RECEPTACLE
GROUNDED
RECEPTACLES
GROUNDING PIN
METALLIC
SCREW
ADAPTER
GROUNDING PIN
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Specifications
Power Supply.................................................................... U/L-listed type SO cord
Cutting Speeds (feet per minute)........................................................76, 141, 268
Blade Size...............................1/2" x 93" x .025" (12.7 mm x 236 cm x .064 mm)
Dimensions:
Horizontal Cutting Capacities:
Vertical Cutting Capacities:
Net Weight (approx)................................................................................... 220 lbs.
1399 and 1399-22 Band Saws
Motor: 1399: Input .................................... 115 VAC* Single Phase, 60 Hz
Power Output .............................................. 1/2 Horsepower
RPM ..............................................................................1725
1399-22: Input .................................... 220 VAC* Single Phase, 50 Hz
Power Output .............................................. 1/2 Horsepower
RPM ..............................................................................1425
Bed ............................................................. 12" x 30-1/2" (30.5 cm x 77.5 cm)
Floor to Top of Bed ..............................................................22-1/4" (56.5 cm)
Floor Space Required ..........................................19" x 47" (48 cm x 120 cm)
Height (cutting head horizontal) .................................................... 39" (99 cm)
Height (cutting head vertical) ...................................................... 52" (132 cm)
Rectangular @ 90°............................................. 9-1/2" x 11" (24 cm x 28 cm)
Round @ 90°..............................................9-1/2" Diameter (24 cm diameter)
45° Angle........................................................5-1/2" x 5-1/2" (14 cm x 14 cm)
Work Table ......................................................7-5/8" x 10" (19 cm x 25.4 cm)
Throat Height ............................................................................9-1/2" (24 cm)
Throat Depth ........................................................................6-1/4" (15.75 cm)
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Identification
Cutting
Head
1399 and 1399-22 Band Saws
Wing
Screw
Blade Guide
Bracket
Belt Guard Cover
Hand Wheel
Saw Bed
Vise Ratchet Dog
Tip-off
Block
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Setup
1399 and 1399-22 Band Saws
Transportation
The wheel axle is adjustable; the wheels may be lowered or raised. To transport the band saw to a new location:
1. Place one foot on the footpad of the axle. Press down on the footpad to lift the bandsaw onto the wheels. The latch will drop into place.
2. Pull outward on the handle. Use the handle to move the saw to its new location.
3. After arriving at the work location, lift up on the release latch on the back of the saw bed and push the handle back into the saw bed.
Do not lift the cutting head while the wheels are lowered. The band saw can tip over. Failure to observe this warning can result in injury.
4. Press down on the footpad. Lift the latch away from the axle and let the saw down on its feet.
Vise Jaw Angle
The fixed vise jaw may be positioned for straight or angled cutting. To change the position of the vise jaw:
1. Disconnect the power supply and remove the safety hook from the shaft of the handwheel.
2. Raise the cutting head to the vertical position.
3. Loosen the two hex head cap screws on the fixed vise jaw. Remove the locating pins.
4. Position the vise jaw as desired and tighten the remaining cap screws.
5. Loosen the hex head cap screw on the movable vise jaw. Position the movable vise jaw so it is parallel to the fixed vise jaw. Tighten the cap screw.
Speed Selection
The Greenlee 1399 and 1399-22 Band Saws can operate at three speeds: 76, 141, and 268 fpm (feet per minute). To determine the proper blade speed, see Appendix A—Blade Selection and Blade Speed Chart. To change the speed of the blade:
1. Disconnect the saw from the power supply.
2. See the Exploded View—Wheel and Frame Details. Loosen the wing nut (27) on the belt guard (38). Lift the belt guard.
3. Loosen the motor support nut (25) to allow the motor support to pivot.
4. Move the belt to the desired set of pulleys. (Moving the belt to the lowest set of pulleys will produce the slowest speed).
5. Pivot the motor support so that the belt is taut; tighten the motor support nut.
6. Check the tension of the belt; it should move between 1/4" and 1/2".
7. Close the belt guard cover. Tighten the wing nut.
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Operation
1399 and 1399-22 Band Saws
1. Remove the safety hook from the shaft of the
handwheel. Raise the cutting head and lock it in place.
2. Lift the vise ratchet dog and slide the movable vise
jaw so that the vise jaws will accommodate the item. Place the material between the vise jaws and the handwheel to clamp the material into place.
3. Loosen the wing screw and adjust the guide bracket
so that the adjustable roller support is as close as possible to the item to be cut.
twist
Important: The blade guide assembly must be at least 5-3/4 inches from the tip-off block, or blade will not be able to cut completely through the item.
4. Plug saw into an appropriate power supply.
5. Press start switch. Slowly lower the head until the
blade makes contact with the material. The saw will shut off automatically.
6. When the cut is complete, raise the cutting head
and lock it in place. Open the vise and remove the item.
Cutting Suggestions
• Select the proper blade and blade speed for the
material to be cut. See Blade Selection and Blade Speed Chart.
• Set the blade at the proper tension.
• Reduce the feeding pressure for the first two or three
cuts with a new blade.
• Set the adjustable roller support so that it is as close
as possible to the item to be cut.
• Lower the cutting head slowly so that the blade will
begin cutting before the full amount of feed pressure is applied to the blade.
Replacing the Saw Blade
1. Disconnect the saw from the power supply.
Note: If the band saw is equipped with a Wet Cutting
System, see the Exploded View—Switch and Dash Pot Details (and optional Wet Cutting System). Loosen two thumb screws (15) and remove the chip pan and splash guard assembly (1 & 2). Proceed to Step 2.
2. Remove the safety hook from the shaft of the handwheel. Raise the cutting head to the vertical position.
3. See the Exploded View—Blade Guides and Gear Box Details. Loosen the wing nut (48). Remove the blade guard (25).
4. See the Exploded View—Wheel and Frame Details. Loosen the thumb screw (33) on the idler wheel guard (31). Open the guard. Loosen wing nuts (27) and remove the drive wheel guard (37).
5. Twist the wing screw (10) to release blade tension.
6. Uncoil a new 1/2" x 93" blade. Viewing the saw from the operator’s side, the teeth must point toward the motor end. If the teeth do not point in this direction, turn the blade inside out.
7. Install the blade: a. Place the blade between the blade guide ball
bearings and brushes. b. Slide the blade onto the drive and idler wheels. c. Twist the take-up screw until the blade is taut.
When pressed, the blade should have approxi-
mately 1/4" of play.
8. Replace the blade guards and lower the cutting head. Connect the saw to the power supply. Start and stop the saw a few times.
9. Raise the cutting head to the vertical position and check the blade to see that it is riding correctly on the idler wheels. The blade should be within approximately .032" from the flange of the idler wheel. If it does not, see Wheel Pitch Adjustment in the Maintenance section of this manual.
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Maintenance
1399 and 1399-22 Band Saws
Brushes
• Clean the brushes frequently in kerosene or a solvent.
• To use both rows of bristles, remove and install them
on the opposite side of the blade.
• When replacing the brushes, attach them so the bristles are turned in the same direction that the blade travels.
Lubrication
Remove dust and dirt before lubricating.
• Use Marfak Grade “O” Grease or equivalent in the gear case.
• Use light or heavy grease on the vise adjusting screw.
• Lubricate the internal ring gear and pinion with a good
quality, medium grade, fibrous type of grease.
• Lubricate the ball bearings with a good quality ball bearing grease.
• Lubricate the cutting head pivot bar periodically with a few drops of machine oil.
• Follow the motor manufacturer’s instructions for motor lubrication.
Overload Shut-Off and Reset
The motor automatically shuts off if it is overloaded or overheated. If the motor shuts off:
1. Disconnect the saw from the power supply.
The blade and other saw components may be hot. Contact with hot surfaces can cause severe burns. Failure to observe this warning can result in injury.
2. Raise the cutting head to the vertical position.
Examine the saw and the item to determine the cause of the shut-off.
3. Check the saw blade for damage.
4. Lower the cutting head and allow the motor to cool.
5. See the reset instructions on the motor housing.
6. Reposition the item to begin a new cut. Tighten the
vise.
7. Reconnect the saw to the power supply.
Dash Pot
The dash pot assembly slows the downward travel of the cutting head; this prevents the cutting head from falling.
The dash pot is hydraulic. See the Exploded View— Switch and Dash Pot Details. If it becomes necessary to add oil, disassemble the dash pot and add oil to within 1" of the top of the inside tube (46). Use Cities Service “Amplex 05” or equivalent.
Cutting Head Weight Adjustment
The cutting head should exert approximately 10 lbs. of force. To check the amount of force it exerts, disconnect the power supply and attach a hook-type scale to the handwheel. See the Exploded View—Switch and Dash Pot Details. Loosen the cap screw (20) and move the clamp (38) upward to increase the tension (or down­ward to decrease the tension). Tighten the cap screw.
Checking and Adjusting the Blade Guide Ball Bearings
See the Exploded View—Blade Guides and Gear Box Details. Six ball bearing blade guides (32) keep the blade aligned. Periodically remove the blade and check the condition of the ball bearings. Lubricate bearings that do not turn freely and replace bearings that show signs of wear or damage.
The bearings should be snug against the side of the blade. To check for proper adjustment:
1. Disconnect the saw from power supply.
2. Raise the cutting head to the vertical position.
• The blade is sharp and can cut even when stationary. Failure to observe this warning can result in injury.
• The blade and other saw components may be hot. Contact with hot surfaces can cause severe burns. Failure to observe this warning can result in injury.
3. Twist the blade. The bearings should be snug enough to restrict the blade. If the blade twists between the bearings, rotate the eccentric roller axle (34) until the bearing is snug against the blade.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
1399 and 1399-22 Band Saws
Maintenance (cont’d)
Wheel Pitch Adjustment
The blade should run within approximately .032" of the wheel flange. Use a feeler gauge to measure this distance. If it is more than .032", set the blade tension according to the instructions under Replacing the Saw Blade. If the distance is still more than .032", adjust the wheel pitch as follows:
1. Disconnect the saw from power supply.
2. See the Exploded View—Wheel and Frame Details. Twist the wing screw (10) to release blade tension.
• The blade is sharp and can cut even when stationary. Failure to observe this warning can result in injury.
• The blade and other saw components may be hot. Contact with hot surfaces can cause severe burns. Failure to observe this warning can result in injury.
3. Raise the cutting head to the vertical position.
4. Loosen the thumb screw (33) on the hinged idler wheel guard assembly (31). Swing the wheel guard assembly away from the blade.
5. Loosen two cap screws (7) on the wheel adjusting block about 1/2 turn. Tighten the other two cap screws about 1/2 turn.
• Loosen the two cap screws closest to the end of
the saw to decrease the distance.
• Loosen the two cap screws furthest from the end
of the saw to increase the distance.
6. Twist the take-up screw to put tension on the blade.
7. Put the guard back in place and tighten the thumb screw. Lower the cutting head.
8. Connect the saw to the power supply and run the saw for a few moments. Disconnect from power and check the adjustment.
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1399 and 1399-22 Band Saws
Troubleshooting
Improper blade selection and speed are the two most common causes for blade trouble. Verify that the blade and blade speed are appropriate for the material to be cut before proceeding with this troubleshooting guide.
PROBLEM PROBABLE CAUSE POSSIBLE REMEDY
Blade teeth dull quickly. Improper break-in of new blade. Break in a new blade properly by
reducing the feed rate.
Chipped or broken tooth lodged in cut. Inspect blade. Replace if necessary. Remove material from vise and begin a new cut.
Feed rate is too fast, overheating the Reduce feed rate. material and the saw teeth.
(Wet Cutting Systems only): Coolant does not cover saw blade. Increase coolant flow.
Incorrect type of coolant, or incorrect Use a water-based soluble or coolant mixture. emulsifying oil type of coolant.
Coolant is dirty. Replace coolant.
Blade teeth chip, rip out. Improper break-in of new blade. Break in a new blade properly by
reducing the feed rate.
Material not firmly clamped in vise. Stop saw. Twist the handwheel to
tighten the vise.
New blade started in an unfinished cut. After installing a new blade, start a
new cut.
(For Wet Cutting Systems only): Coolant viscosity is too low. Use a higher viscosity coolant.
Blade vibrates. Material not firmly clamped in vise. Stop saw. Twist the handwheel to
tighten the vise.
Blade tension is incorrect. Twist the wing screw (10) to adjust
the blade tension. Blade guide ball bearings are worn. Replace the ball bearings (32). Pitch is set incorrectly. See Wheel Pitch Adjustment in the
Maintenance section of this manual. Incorrect type of coolant, or incorrect Use a water-based soluble or
coolant mixture. emulsifying oil type of coolant. Coolant is dirty. Replace coolant.
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1399 and 1399-22 Band Saws
Troubleshooting (cont’d)
PROBLEM PROBABLE CAUSE POSSIBLE REMEDY
Blade squeals. Feed rate too light. Increase feed rate.
Blade runs low on the wheels, Too little blade tension. Twist the wing screw (10) to adjust or blade slips off of the wheels. the blade tension.
Wheel pitch not set correctly. See Wheel Pitch Adjustment. Blade guide ball bearings squeeze See Checking and Adjusting the Blade
blade too tightly. Guide Ball Bearings.
Blade scored. Blade guide ball bearings squeeze See Checking and Adjusting the Blade
too tightly. Guide Ball Bearings. Blade guide ball bearings are See Checking and Adjusting the Blade
out of alignment. Guide Ball Bearings
Blade stalls in material. Not enough blade tension. Set the blade tension.
Feed rate is too high. Reduce the feed rate.
Premature blade breakage. Blade guides misaligned. See Checking and Adjust Blade Guide
Ball Bearings.
Too much blade tension. Twist the wing screw (10) to adjust
the blade tension.
Blade runs against the wheel flanges. See Wheel Pitch Adjustment in the
Maintenance section of this manual.
Rough cut. Coolant is dirty. Replace the coolant.
Saw does not cut straight. Blade guides are too far from the Adjust blade guide. Cut is inaccurate. material.
Motor has stopped and will Motor has overheated. Allow motor to cool. See the Overload not restart. Shut-off and Reset in the instructions
on the motor.
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Wiring Diagrams
1399 and 1399-22 Band Saws
For 115-volt models preceding serial number 3500420:
1. Connect the white wire from the cord set to the white wires from the power cord and motor cord.
2. Connect the black wire to the ON/OFF toggle switch terminal “E”.
3. Connect the green wire to the grounding screw in the back of the switch box.
BACK SIDE OF
“E”
SWITCH BOX COVER
BLACK WIRE TO
RESET
BUTTON
JUMPER
ON/OFF TOGGLE SWITCH
POWER CORD
BLACK
WIRE
RED WIRE
TO MOTOR
BLACK WIRE
FROM MOTOR
TERMINAL
Note: When replacing the motor (part no. 503 2153.6)
on a 115-volt unit with a serial number preceding 3500420, also install and connect a relay (part no. 918 6348.1) as shown.
SCHEMATIC
OPTIONAL
COOLANT
PUMP
MOTOR
4
2
1
BLACK
115 VOLT
SUPPLY
(ON/OFF)
WHITE
(START)
GREEN
BLACK
RED
BLACK
WHITE
GREEN
WHITE
GREEN
For 115-volt models beginning with serial number 3500420:
1. Connect the white wires from the cord set, motor, and coolant pump (optional) to relay coil terminal “F”.
2. Connect the black wire from the motor to the ON/OFF toggle switch terminal “E”.
3. Connect the green wire from the motor to the grounding screw in the back of the switch box.
WHITE WIRE FROM OPTIONAL COOLANT PUMP
WHITE WIRE
FROM MOTOR
WHITE WIRE
FROM POWER
CORD
WIRE
NUT
(F) COIL
TERMINAL
BLACK WIRE TO
POWER CORD
WHITE
JUMPER
WIRE
THIS JUMPER
WIRE IS NEEDED
IF TERMINALS ARE
SOLDERED TOGETHER
RED
WIRES
NOT USED
BLACK WIRE
FROM MOTOR
“E”
TERMINAL
RELAY
BACK SIDE OF
SWITCH COVER
RESET
BUTTON
TOGGLE SWITCH
BLACK
JUMPER
WIRES
(RESET)
(RELAY)
BLACK
115 VOLT
SUPPLY
WHITE
(ON/OFF)
GREEN
SCHEMATIC
BLACK
WHITE
GREEN
BLACK
WHITE
GREEN
MOTOR
OPTIONAL
COOLANT
PUMP
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1399 and 1399-22 Band Saws
Wiring Diagrams (cont’d)
SCHEMATIC
for 220 volt units beginning with serial no. 3500420
(RESET)
(RELAY)
BLACK
220 VOLT
SUPPLY
WHITE
(ON/OFF)
GREEN
TRANSFORMER
WHITE
BLACK
WHITE
GREEN
MOTOR
GREEN
BLACK
OPTIONAL
COOLANT
PUMP
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1399 and 1399-22 Band Saws
Parts List—Bed and Leg Details
49
50
44
56
57
14
58
47
17
18
19
24
37
50
49
59
25
26
27
13
14
10
6
4
3
8
45
2
1
15 36 14
52
12
15
53
7
9
8
5
40
28
15
16
20 21
11
9
15 36 14
35
61
60
62
39
16
9
26
38
41
42
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
1399 and 1399-22 Band Saws
Parts List—Bed and Leg Details
KEY PART NO. DESCRIPTION QTY.
1 503 2213.3 Hand Wheel........................................................................ 1
2 905 3420.4 Nut, hex, 1 - 8, jam............................................................. 1
3 503 2188.9 Thrust collar ....................................................................... 1
4 503 2115.0 Vise screw .......................................................................... 1
5 503 2214.1 Vise screw nut.................................................................... 1
6 503 2216.8 Vise ratchet ........................................................................ 1
7 503 2217.6 Clamp block........................................................................ 1
8 905 0699.5 Pin, roll, .187 x 1.00 ........................................................... 2
9 905 0523.9 Screw, cap, 5/16 - 18 x 1-1/4 hex head............................. 4
10 503 2218.4 Ratchet dog, vise ............................................................... 1
11 905 3421.2 Pin, roll, .375 x 2.50 ........................................................... 1
12 503 2219.2 Vise jaw, movable .............................................................. 1
13 905 0549.2 Screw, cap, 1/2 - 13 x 2-1/2 hex head............................... 1
14 905 0544.1 Screw, cap, 1/2 - 13 x 1-1/2 hex head............................... 6
15 905 1107.7 Washer, .500 x 1.25 x .084 flat .......................................... 6
16 503 2220.6 Vise jaw, stationary ............................................................ 1
17 905 0547.6 Screw, cap, 1/2 - 13 x 2 hex head ..................................... 1
18 503 2174.9 Pin, locating........................................................................ 2
19 503 2221.4 Nut, clamp .......................................................................... 1
20 503 2222.2 Vise slide block .................................................................. 1
21 503 2223.0 Vise slide block guide ........................................................ 1
24 503 2224.9 Bed ..................................................................................... 1
25 503 2225.7 Tip-off block........................................................................ 1
26 905 0505.0 Washer, lock, .323 x .586 x .078 spring ............................ 4
27 905 0521.2 Screw, cap, 5/16 - 18 x 3/4 hex head ................................ 2
28 503 2371.7 Bracket, dash pot ............................................................... 1
35 503 2227.3 Leg, drive end .................................................................... 1
36 905 2793.3 Washer, lock, .516 x .873 x .125 spring ............................ 4
37 905 3169.8 Screw, thumb, 1/4 - 20 x 1/2.............................................. 2
38 503 2228.1 Axle..................................................................................... 1
39 503 2229.0 Mounting block ................................................................... 2
40 503 2230.3 Leg, idle end....................................................................... 1
41 503 2231.1 Wheel ................................................................................. 2
42 905 2396.2 Nut, hex, 5/8 - 11 lock head............................................... 2
44 503 2232.0 Grip, handle........................................................................ 1
45 503 2233.8 Handle rod.......................................................................... 1
47 503 2317.2 Latch................................................................................... 1
49 503 2234.6 Collar .................................................................................. 3
50 905 1035.6 Screw, set, 1/4 - 20 x 3/16 flat point socket....................... 3
52 503 2235.4 Ratchet dog ........................................................................ 1
53 905 0647.2 Nut, hex, 1/2 - 13 jam......................................................... 1
56 503 2236.2 Stop latch ........................................................................... 1
57 905 3423.9 Washer, flat, .344 x .688 x .065 ......................................... 2
58 905 0654.5 Pin, cotter, .125 x 1.00 ....................................................... 2
59 503 2237.0 Vertical Work Table, (optional) .......................................... 1
60 503 2206.0 Hook, safety ....................................................................... 1
61 503 2205.2 Chain .................................................................................. 1
62 905 1267.7 Screw, self-tapping, #10 - 12 x 5/8 type A panhead ......... 1
63 503 9919.5 Vise face plate, movable (older units only)........................ 1
64 503 9920.9 Vise face plate, stationary (older units only)...................... 1
Repair Kit:
503 2239.7 Wheel and Handle Kit (includes 23, 26, 38, 39, 41, 42, 44-51, 56- 58)
17
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1399 and 1399-22 Band Saws
Exploded View—Wheel and Frame Details
38
16
40
32
32
10
4
5
7
8
6
49
5
9
4
2
47
48
39
32
44
5
45
3
1
43
42
43
41
46
14
23
29
28
30
5
8
14
12
32
36
34
35
12
13
18
22
26
13
11
16
25
27
17
23
12
21
15
20
24
19
37
18
12
15
27
33
31
32
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
1399 and 1399-22 Band Saws
Parts List—Wheel and Frame Details
KEY PART NO. DESCRIPTION QTY.
1 503 2240.0 Frame ................................................................................. 1
2 503 2241.9 Guide wheel slide block ..................................................... 2
3 503 2242.7 Slide block .......................................................................... 1
4 905 3404.2 Screw, cap, 5/16 - 18 x 5/8 hex head ................................ 6
5 905 0505.0 Washer, lock, .323 x .586 x .078 spring ............................ 8
6 503 2243.5 Block, wheel adjusting ....................................................... 1
7 905 0522.0 Screw, cap, 5/16 - 18 x 1 hex head ................................... 4
8 905 1364.9 Washer, flat, .375 x .875 x .062 ......................................... 8
9 503 2244.3 Block, wing screw............................................................... 1
10 503 2245.1 Wing screw......................................................................... 1
11 503 2246.0 Band wheel (idle end) ........................................................ 1
12 905 3406.9 Ball bearing ........................................................................ 4
13 503 2247.8 Spacer ................................................................................ 1
14 503 2248.6 Axle..................................................................................... 2
15 905 3425.5 Nut, hex, 5/8 - 18................................................................ 2
16 905 2989.8 Nut, hex, 5/8 - 18 full.......................................................... 1
17 503 2249.4 Band wheel (drive end) ...................................................... 1
18 503 2250.8 Ring gear............................................................................ 1
19 905 0975.7 Screw, cap, 1/4 - 20 x 1 hex head ..................................... 2
20 905 0504.2 Washer, lock, .259 x .489 x .062 spring
(replaced by 905 1674.5) ................................................... 2
21 503 2251.6 Wheel plate ........................................................................ 1
22 905 0521.2 Screw, cap, 5/16 - 18 x 3/4 hex head ................................ 2
23 905 3405.0 Screw, set, 5/16 - 18 x 3/8 socket ..................................... 3
24 503 2252.4 Motor support (115-volt model only).................................. 1
503 2366.0 Motor support (220-volt model only).................................. 1
25 905 3409.3 Nut, lock, 5/8 - 11 ............................................................... 1
26 905 3426.3 Screw, thumb, 1/4 - 20 x 1.25............................................ 1
27 905 3408.5 Nut, wing, 1/4 - 20 .............................................................. 3
28 503 2153.6 Motor, 1/2 horsepower, 115-volt,
single phase, 60 Hz, 1725 rpm .......................................... 1
503 2365.2 Motor, 1/2 horsepower, 220-volt,
single phase, 50 Hz, 1425 rpm .......................................... 1
29 503 2167.6 Pulley, motor (115-volt models) ......................................... 1
503 2367.9 Pulley, motor (220-volt models) ......................................... 1
30 905 1500.5 Screw, cap, 5/16 - 18 x 1/2 hex head ................................ 4
31 503 2253.2 Wheel guard ....................................................................... 1
32 905 1060.7 Screw, machine, #10 - 32 x .250 round head................... 14
33 905 3169.8 Screw, thumb, 1/4 - 20 x 1/2.............................................. 1
34 503 2254.0 Clamp ................................................................................. 1
35 905 1234.0 Screw, machine, 1/4 - 20 x 1/4 round head....................... 1
36 503 2255.9 Blade guard ........................................................................ 1
37 503 4303.3 Guard, drive wheel ............................................................. 1
38 503 2257.5 Guard, belt (115-volt model only) ...................................... 1
503 2369.5 Guard, belt (220-volt model only) ...................................... 1
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1399 and 1399-22 Band Saws
Parts List—Wheel and Frame Details (cont’d)
KEY PART NO. DESCRIPTION QTY.
39 503 2258.3 Guard, angle wheel ............................................................ 1
40 503 2259.1 Guard, end ......................................................................... 1
41 503 2260.5 Wheel guard, short............................................................. 1
42 905 0863.7 Screw, cap, 3/8 - 16 x 7/8 hex head .................................. 1
43 905 0506.9 Washer, lock, .388 x .673 x .070 steel............................... 2
44 905 0538.7 Screw, cap, 3/8 - 16 x 3 hex head ..................................... 1
45 905 2553.1 Washer, flat, .375 ID x .030 ............................................... 1
46 905 1435.1 Nut, hex, 3/8 - 16................................................................ 1
47 503 2132.3 Spacer ................................................................................ 1
48 503 2256.7 Spacer ................................................................................ 1
49 905 0523.9 Screw, 5/16 - 18 x 1-1/4 hex head..................................... 1
Repair Kit
503 2261.3 Idler Wheel Assembly, Complete (includes items 11 - 15) 503 2262.1 Drive Wheel Assembly, Complete (includes items 12 - 15 and 17 - 20)
20
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
1399 and 1399-22 Band Saws
21
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
1399 and 1399-22 Band Saws
Exploded View—Blade Guides and Gear Box Details
11
12
10
50
30 8
7
49
14
13
16
17
18
34
2
21
22
23
35
36
28
31
30 29
28 36
35
42
48
32
32
33
47
33
24
32
25
34
33
29 30
32
33
10
31
10
9
6
5
1
3
4
16 17
15
19
20
41
42
46
40
39
43
22
38
44
37
35
17
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
45
16
1399 and 1399-22 Band Saws
Parts List—Blade Guides and Gear Bo x Details
KEY PART NO. DESCRIPTION QTY.
1 503 2263.0 Gear case........................................................................... 1
2 503 2158.7 Cover, gear case................................................................ 1
3 905 3427.1 Retaining ring ..................................................................... 1
4 503 2155.2 Plug, expansion.................................................................. 1
5 905 3429.8 Ball bearing ........................................................................ 1
6 503 2156.0 Shaft, pulley ....................................................................... 1
7 503 2157.9 Key ..................................................................................... 1
8 905 3406.9 Ball bearing ........................................................................ 1
9 905 3432.8 Retaining ring ..................................................................... 1
10 905 0610.3 Screw, set, 5/16 - 18 x 3/8 socket ..................................... 3
11 503 2165.0 Pulley.................................................................................. 1
12 503 2166.8 “V” belt (115-volt models) .................................................. 1
503 2368.7 “V” belt (220-volt models) .................................................. 1
13 503 2161.7 Gear, driven ....................................................................... 1
14 905 3433.6 Ball bearing ........................................................................ 2
15 503 2264.8 Drive shaft .......................................................................... 1
16 905 3434.4 Screw, cap, 5/16 - 18 x 7/8 hex head ................................ 3
17 905 0505.0 Washer, lock, .323 x .586 x .078 spring ............................ 3
18 905 1918.3 Screw, cap, 1/4 - 20 x 1-1/2 socket head .......................... 2
19 503 2265.6 Drive pinion ........................................................................ 1
20 905 0699.5 Pin, roll, .187 x 1 ................................................................ 1
21 503 2138.2 Slide block .......................................................................... 1
22 905 1265.0 Screw, cap, 1/4 - 20 x 3/4 socket head ............................. 4
23 503 2266.4 Guide bracket, idle end ...................................................... 1
24 503 2139.0 Wing screw......................................................................... 1
25 503 3886.2 Blade guard ........................................................................ 1
28 503 2140.4 Roller support..................................................................... 2
29 905 2125.0 Washer, flat, .281 x .625 x .065 ......................................... 4
30 905 1674.5 Washer, lock, .259 x .489 x .062 spring ............................ 4
31 905 0520.4 Screw, cap, 1/4 - 20 x 3/4 hex head .................................. 4
32 905 3435.2 Ball bearing ........................................................................ 6
33 905 3423.9 Washer, flat, .344 x .688 x .065 ......................................... 6
34 503 2143.9 Axle, eccentric roller........................................................... 2
35 503 2141.2 Roller axle .......................................................................... 3
36 503 2144.7 Nut, eccentric axle ............................................................. 2
37 503 2269.9 Guide bracket, drive end.................................................... 1
38 503 2270.2 Blade brush angle (long).................................................... 1
39 503 2271.0 Blade brush angle (short)................................................... 1
40 503 2272.9 Blade brush ........................................................................ 2
41 503 2273.7 Weld bolt ............................................................................ 2
42 905 3436.0 Nut, hex, 1/4 - 20................................................................ 2
43 905 3437.9 Screw, machine, #10 - 32 x 1-1/8 round head .................. 4
44 905 0178.0 Washer, lock, .198 x .320 x .040 spring ............................ 4
45 905 1686.9 Nut, hex, #10 - 32............................................................... 4
46 503 2274.5 Blade guard, stationary ...................................................... 1
47 503 2142.0 Axle, roller .......................................................................... 1
48 905 3408.5 Nut, wing, 1/4 - 20 .............................................................. 1
49 905 3495.6 Screw, cap, 1/4 - 20 x 2.00 socket head ........................... 2
50 905 0637.5 Nut, hex, 1/4 - 20................................................................ 2
23
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
1399 and 1399-22 Band Saws
Exploded View—Switch and Dash Pot Details (and optional Wet Cutting System)
18
19
13
12
11
11 10
9
6
10
9 8
7
14
16
15
4
3
25 28
2
1
17
19
18
65
66
17
20
21
67
35
27
5
24
22
32
33
64
59
63
62
53
60
29
26
55
21
61
52
30
34
54
56
51
31
20
57
48
49
50
51
47
58 36
37
38
39
40 41 42 43 44
45
46
24
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
1399 and 1399-22 Band Saws
Parts List—Switch and Dash Pot Details (and optional Wet Cutting System)
KEY PART NO. DESCRIPTION QTY.
503 2322.9 Wet Cutting System (includes items 1 - 22 for 115-volt systems;
220-volt systems also include items 65 - 67) .................... 1
1 503 2280.0 Chip pan (includes item 2) ................................................. 1
2 503 2284.2 Splash guard ...................................................................... 1
3 503 2282.6 Coolant tank (includes cover) ............................................ 1
4 503 2283.4 Screen ................................................................................ 1
5 503 4304.1 Mounting bracket................................................................ 1
6 503 2287.7 Coolant pump ..................................................................... 1
7 503 2292.3 Coolant nozzle ................................................................... 1
8 503 2290.7 Needle valve ...................................................................... 1
9 503 2288.5 Adapter............................................................................... 2
10 503 2291.5 Hose clamp ........................................................................ 2
11 503 2289.3 Coolant hose ...................................................................... 1
12 905 3589.5 Hose strap .......................................................................... 3
13 905 1185.9 Screw, machine, 1/4 - 20 x 1/2 round head....................... 2
14 905 0704.5 Screw, machine, #10 - 32 x 3/8 round head...................... 2
15 905 1369.8 Screw, thumb, 1/4 - 20 x 1/2............................................. 2
16 905 2707.0 Washer, .281 x .625 x .062................................................ 4
17 905 2626.0 Screw, machine, #10 - 32 x 1/2 round head...................... 4
18 905 0178.0 Washer, lock, .198 x .320 x .040 spring ............................ 6
19 905 1686.9 Nut, hex, #10 - 32............................................................... 6
20 905 0521.2 Screw, cap 5/16 - 18 x 3/4 hex head ................................. 5
21 905 0505.0 Washer, lock, .323 x .586 x .078 spring ............................ 5
22 918 6347.3 Cord set, 115-volt............................................................... 1
24 503 2293.1 Switch box .......................................................................... 1
25 503 2295.8 Cover, switch box............................................................... 1
26 503 2191.9 Switch, toggle..................................................................... 1
27 503 2192.7 Switch, push-button (thermal)............................................ 1
28 503 2195.1 Guard, push-button switch ................................................. 1
29 918 6348.1 Relay .................................................................................. 1
30 503 2196.0 Cord and terminal assembly .............................................. 1
31 503 2197.8 Cord and plug, 115-volt...................................................... 1
32 503 2193.5 Lever, shut-off .................................................................... 1
33 503 2194.3 Knob, control ...................................................................... 1
34 905 0629.4 Screw, cap, 1/4 - 20 x 7/8 hex head .................................. 2
35 905 3440.9 Nut ...................................................................................... 2
36 503 2307.5 Piston rod end .................................................................... 1
37 503 2308.3 Outside tube ....................................................................... 1
38 503 2309.1 Clamp ................................................................................. 1
39 503 2310.5 Piston rod ........................................................................... 1
40 503 2311.3 Cup, leather........................................................................ 1
41 503 2312.1 Washer, cup ....................................................................... 1
42 503 2313.0 Spring ................................................................................. 1
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
1399 and 1399-22 Band Saws
Parts List—Switch and Dash Pot Details (and optional Wet Cutting System) (cont’d)
43 905 0852.1 Pin, cotter, .093 x .750 ....................................................... 1
44 503 2314.8 Spring ................................................................................. 1
45 905 3430.1 Washer ............................................................................... 1
46 503 2315.6 Inside tube.......................................................................... 1
47 503 2316.4 Stud, dash pot lower .......................................................... 1
48 503 2299.0 Frame ratchet ..................................................................... 1
49 503 2300.8 Pivot bar ............................................................................. 1
50 503 2302.4 Frame pivot bracket ........................................................... 1
51 905 2402.0 Nut, hex 5/8 - 11................................................................. 1
52 503 3887.0 Spring ................................................................................. 1
53 503 2355.5 Screw, frame spring anchor ............................................... 1
54 503 4307.6 Latch................................................................................... 1
55 503 2305.9 Stud .................................................................................... 1
56 905 2335.0 Washer, flat, .344 x .688 x .065 ......................................... 1
57 503 2306.7 Stud, dash pot upper.......................................................... 1
58 905 1435.1 Nut, hex, 3/8 - 16................................................................ 1
59 503 4305.0 Stop block........................................................................... 1
60 503 4306.8 Lever, release .................................................................... 1
61 905 3860.9 Pin, roll, .375 x 1.50 ........................................................... 1
62 905 2550.7 Collar (includes item 63) .................................................... 1
63 905 3861.7 Screw, set, #10 - 24 x 1/4 socket head ............................. 1
64 905 3862.5 Screw, set, 1/4 - 20 x 3/8 socket head .............................. 1
65 503 2285.0 Transformer (220-volt model only)..................................... 1
66 503 4308.4 Mounting bracket (220-volt only) ....................................... 1
67 905 1294.4 Screw, machine, #10 - 32 x 3/4 flat head
(220-volt model only) ......................................................... 2
Repair Kits
503 2319.9 Switch box assembly (includes items 24 - 35) 503 2320.2 Dash Pot Assembly (includes items 36, 37, 39 - 43, and 46) 503 2321.0 Piston Rod Assembly (includes items 39 - 43)
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
1399 and 1399-22 Band Saws
Appendix A - Blade Selection and Blade Speed Chart
FPM - blade speed in Feet Per Minute
T - blade type in Teeth Per Inch F - feeding pressure: light (L), medium (M), heavy (H)
Type of Material Thickness of Material
Under 1/4" 1/4" - 3/4" 3/4" - 2" 2" - 4" 4" and over
T FPM F T FPM F T FPM F T FPM F T FPM F
Aluminum
Castings 18 800 L 10 800 L 8 600 L 6 300 M 6 300 H Solid Shapes 18 1000 L 10 1000 L 8 800 M 6 800 M 4 600 H Tubing 18 1000 L 10 1000 L 8 800 M 6 800 M 6 600 H
Brass
Castings 18 500 L 14 300 L 12 275 M 10 200 M 8 175 H Tubing (thinwall) 24 300 L 14 275 L 24 250 L 14 200 M 14 175 M
Bronze
Castings 18 275 L 14 200 L 10 175 M 8 100 M 6 50 H Aluminum 18 300 L 14 275 L 10 200 M 8 175 M 6 100 H Manganese 18 300 L 14 275 L 10 250 M 8 200 M 6 175 H
Copper
Beryllium 18 300 L 14 275 L 10 275 L 8 200 M 6 175 H Drawn 18 500 L 10 300 L 8 300 M 8 275 M 6 200 H
Iron
Gray, cast 18 200 M 14 175 M 10 150 H 8 100 H 6 100 H Kirksite (zinc based) 18 300 L 10 275 L 8 200 M 6 200 H 6 175 H Lead 14 1000 L 10 1000 L 8 1000 L 6 1000 L 4 600 M Magnesium 14 1000 L 10 1000 L 8 800 L 6 800 M 4 600 M Nickel 14 175 M 10 175 M 10 150 H 8 100 H 8 50 H Silver 14 275 L 10 200 L 10 175 M 8 125 M 8 100 H Steels - S.A.E.
Carbon #1006 - #1095 18 200 M 14 200 M 10 175 M 8 100 H 6 100 H
Carbon #1112 - #1120 18 275 M 14 200 M 10 175 M 8 100 H 6 100 H
Chrom #5120 - #52100 18 175 M 14 100 M 10 100 H 8 50 H 6 50 H
Chrom. #51200 - #51710 18 100 M 14 100 M 10 50 M 8 50 M 6 50 H
Chrom. Vanadium #6130 - #6150 18 100 M 14 100 M 10 50 H 8 50 H 6 50 H
Manganese #1330- #1350 18 275 M 14 200 M 10 175 H 8 100 H 6 100 H
Manganese #X1330 #X1340 18 275 M 14 200 M 10 175 H 8 100 H 6 100 H
Molybdenum #4023 - # 4130 14 175 M 12 100 M 10 100 H 8 50 H 6 50 H
Molybdenum #4140 - #4820 14 175 M 12 100 M 10 100 H 8 50 H 6 50 H
Nickel #2135 - #2515 18 175 M 14 100 M 10 100 H 8 50 H 6 50 H
Ni. Chrom. #3115 - #3250 18 175 M 14 100 M 10 100 H 8 50 H 6 50 H
Stainless #302 - #416 18 100 H 14 50 H 10 50 H 8 50 H 6 50 H Steels - Misc.
Armor Plate 14 175 M 14 100 M 10 100 H 8 50 H 6 50 H
High speed 18 175 M 14 100 M 10 100 H 8 50 H 6 50 H
Machinery 14 275 M 14 200 M 10 175 H 8 100 H 6 100 H
Cold Rolled 14 275 M 14 200 M 10 175 H 8 100 H 6 100 H
Die Blocks 6 100 H 4 60 H
Pipe 14 275 L 14 275 L 12 175 M 1 0 175 M 10 175 M
Structural 18 275 L 14 275 L 12 175 M 10 175 M 10 175 M
Tubing (thinwall) 24 300 L 18 275 L 18 250 L 14 200 L 12 175 L Misc. Non-Metals
Carbon 14 600 L 10 600 L 8 300 L 6 300 M 6 275 M
Fibre 14 1000 L 10 1000 L 8 600 M 6 600 M 6 300 M
Plastics 14 1000 L 12 1000 L 10 600 M 8 600 M 6 300 H
Rubber, hardened 14 2000 L 10 2000 L 8 1000 L 6 1000 M 6 600 H
Transite 14 275 L 10 175 L 8 50 M 6 50 M 6 50 M
27
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
1399 and 1399-22 Band Saws
Appendix B - Vertical Work Table (optional)
Assembly
1. Disconnect the saw from the power supply.
Keep hands away from the blade and cutting area during operation.
Do not inspect, adjust, or service the tool or raise the cutting head while it is connected to a power source. Accidental starting can result in injury.
Pinch points. The cutting head, blade wheels
and drive belt can cause injury when making adjustments.
Failure to observe this warning can cause severe injury or death.
2. Raise the cutting head.
3. Remove the Caution decal.
4. Position the support as shown. Attach the support to
5. Attach the table to the support with the bolts,
6. Adjust the set screws to level the table.
the saw bed with two 5/16 - 18 x 1" cap screws.
washers, and nuts provided.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
1399 and 1399-22 Band Saws
BLADE
ROLLER
SUPPORT
HEAD FRAME
SAW BED
SWITCH
BOX
DRIVE END
GUIDE
BRACKET
REAR LEG
CORD SET
Appendix C - Wet Cutting System
Assembly
Assembly of the Wet Cutting System will require the following:
• hammer • .104 dia. (#37) drill bit
• slotted screwdriver • .159 dia. (#21) drill bit
• ruler • .201 dia. (#7) drill bit
• adjustable wrench • .375 dia. (3/8") drill bit
• portable electric drill • 1/4 - 20 UNC tap
• #10 - 32 UNF tap
1. Install the cord and strain relief: a. Disconnect the saw from the power supply. b. See the Exploded View—Switch and Dash Pot
Details. Remove the switch box cover. Remove the knock-out from the bottom of the switch box.
c. See Wiring Diagrams. Install the strain relief and
cord set.
Note: On 220-volt models, install the cord from
the transformer.
d. Replace the switch box cover.
11-1/4"
8"
2-3/4"
3/4"
A
B
B
3-5/8"
Figure 1
2. See Figures 2 & 3. Locate and drill: a. Three .201 dia. (#7) holes (labeled “A”).
Thread these holes with the 1/4 - 20 UNC tap. b. Two .104 dia. (#37) holes (labeled “B”). c. Two .159 dia. (#21) holes in the blade roller
support. Thread these holes with the #10 - 32
UNF tap. d. On units preceding serial no. VY - 3500357:
drill four .375 (3/8") holes in the saw bed (two
on each side).
16"
DRILL .104 DIA. (#37) HOLE
(2) HOLES MARKED “B”
(4) HOLES, (2) BOTH SIDES
DRILL 3/8" DIA. HOLE
15-1/4"
DRILL .201 DIA. (#7) HOLE &
A
3" 1"
1-1/2"
A
1-1/2"
TAP 1/4" - 20 UNC THREAD
(3) HOLES MARKED “A”
Figure 2
29
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
1399 and 1399-22 Band Saws
Wet Cutting System (cont’d)
13/16"
1-1/16"
1-3/4"
DRILL
.159 DIA. (#21) HOLE &
TAP #10-32 UNF THREAD
(2) HOLES AS SHOWN
HOSE CLAMP
ADAPTER
NEEDLE VALVE
COOLANT
NOZZLE
Figure 3
3. See Figure 4. Attach the mounting bracket to the saw bed with four 5/16 - 18 x 3/4 hex head cap screws (20) and lockwashers (21). Use the mount­ing holes made in Step 4d.
Note: See the Exploded View: on 220-volt models, assemble the transformer and mounting bracket to the coolant tank mounting bracket prior to attaching to the saw bed.
Figure 4
4. See Figure 5. Assemble the coolant nozzle, needle valve, and adapter. Attach coolant hose to the adapter and secure the hose with the hose clamp.
5. See Figure 6. Attach the coolant nozzle to the blade roller support with two #10 - 32 x 3/8 round head machine screws (14). Secure the coolant hose with three hose straps. Attach two of the hose straps with two 1/4 - 20 x 1/2 round head machine screws (13); attach the third hose strap screw on the drive and guide bracket, as shown.
HOSE
STRAPS
MOUNTING
BRACKET
30
DRIVE END
GUIDE
BRACKET
Figure 6Figure 5
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
1399 and 1399-22 Band Saws
Wet Cutting System (cont’d)
SPLASH
GUARD
CHIP
PAN
Figure 7
7. See Figure 7. Route the coolant hose between the rear legs and through the coolant tank cover. Attach the hose to the coolant pump and secure it with a hose clamp.
8. Add approximately 3 gallons of a water-based soluble or emulsifying oil type of coolant to the tank and place the coolant tank in the mounting bracket.
9. Attach the splash guard to the chip pan with two #10 - 32 x 1/2 round head machine screws (17), lockwashers (18), and hex nuts (19).
10. See Figure 8. Attach the chip pan and splash guard assembly to the saw with two 1/4 - 20 x 1/2 thumb screws (15) and washers (16). Attach one thumb screw at the tank mounting bracket and the other at the hole drilled in Step 4A.
11. Attach the warning plate to the head frame with two drive screws.
12. Connect the coolant pump to the cord set recep­tacle (installed in Step 3c). Connect the saw to the power supply.
13. Connect the coolant pump to the band saw switch (and relay) according to the wiring diagram in the Maintenance section of this manual.
Figure 8
31
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Greenlee Textron / Subsidiary of Textron Inc.
4455 Boeing Drive, Rockford, IL 61109-2988 USA
Customer Service (International): 815/397-7070 • Fax: 815/397-9247
Customer Service (North America): 800/435-0786 • Fax: 800/451-2632, 815/397-1865
Canada Fax: 800/524-2853
Printed in the U.S.A.
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