Greenheck Vari-Flow Air Management System User Manual

Document 476251

Vari-Flow Air Management System

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Installation, Operation and Maintenance Manual

Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage!

Vari-Flow Air Management System

General Safety Information

Only qualiﬁed personnel should install this unit. Personnel should have a clear understanding of these instructions and should be aware of general safety precautions. Improper installation can result in electric shock, possible injury due to coming in contact with moving parts, as well as other potential hazards. Other considerations may be required if high winds or seismic activity are present. If more information is needed, contact a licensed professional engineer before moving forward.

1. Follow all local electrical and safety codes, as well as the National Electrical Code (NEC), the National Fire Protection Agency (NFPA), where applicable. Follow the Canadian Electrical Code (CEC) in Canada.

2. Do not allow the power cable to kink or come in contact with oil, grease, hot surfaces, or chemicals. Replace cord immediately if damaged.

3. Verify that the power source is compatible with the equipment.

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WARNING

Electrical shock hazard. Can cause equipment damage, personal injury or death. Service must only be performance by personal that are knowledgeable in the operation of the equipment being controlled.

DANGER

Always disconnect power before working on or near a unit. Lock and tag the disconnect switch or breaker to prevent accidental power up.

CAUTION

When servicing the unit, variable frequency drives may be hot enough to cause pain or injury. Allow motor to cool before servicing.

CAUTION

It is the responsibility of the installer to make sure both electrical and gas appliances shut down in the event of a fire or in the event of a power loss to the building when this sequence is required by the authority having jurisdiction.

Vari-Flow Air Management System

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Table of Contents

Receiving and Handling

Receiving and Handling ........................2

Installation

Control Box Mounting ........................3

Resistive Temperature Detector ................3

Pneumatic Static Pressure Kit ...................4

Keypad Mounting .............................4

Touchscreen Mounting .........................5

Electrical Connections

Power for Vari-Flow Control ...................5

Power for Lights ............................5

Variable Frequency Drives (VFD) ................6

Vari-Green® Motor ..........................6

VFD Provided by Others ......................6

Make-Up Air VFD in Vari-Flow Wiring ............7

Make-Up Air VFD in Make-Up Air Wiring .........7

Auto Tempering .............................7

Fire System Microswitch ......................7

Resistive Temperature Detector(s) ..............8

Temperature Sensors ........................8

Keypad ...................................8

Touchscreen ...............................8

Remote Enable .............................8

Shunt Trip .................................9

Electric Gas Valve with Gas Reheat .............9

Spare Fire Relay Contacts ....................9

High Temperature Alarm Contacts ..............9

Airflow Proving .............................9

Wash Interface ..............................9

Vari-Flow Connection Checklist .................10

Sequence of Operation .......................11

System Optimization ..........................12

Controller Setup and Tutorial ................ 13-14

Menus A. B. C. D.

G. H.

Keypad Navigation and Information ..............24

Touchscreen Navigation .................... 25-26

General Information .........................26

Settings ............................... 26-27

Configuration ..............................28

Information ...............................29

Troubleshooting .............................30

Maintenance Log .............................31

Our Commitment .............................32

On/Off Unit ........................15

Setpoint ..........................16

Clock/Scheduler ....................17

Input/Output .......................17

Service ........................18-21

Manufacturer ................... 21-23

Receiving

Upon receiving the product, check to make sure all items are accounted for by referencing the bill of lading to ensure all items were received. Notify the carrier if any damage is noticed. The carrier will make notiﬁcation on the delivery receipt acknowledging any damage to the product. All damage should be noted on all of the copies of the bill of lading which is countersigned by the delivering carrier. If damaged upon arrival, ﬁle a claim with the carrier. Any physical damage to the unit after acceptance is not the responsibility of the manufacturer.

Unpacking

Verify that all required parts and the correct quantity of each item have been received. If any items are missing, report shortages to your local representative to arrange for obtaining missing parts.

Storage

If a kitchen fan control center must be stored prior to installation, it must be protected from dirt and moisture. Indoor storage is highly recommended. For outdoor storage, cover the control package with a tarp to keep it clean, dry, and protected from UV (ultraviolet) radiation damage.

NOTE

Improper storage which results in damage to the unit will void the warranty.

Handling

Make sure the equipment does not suffer any heavy vibration or knocks.

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Installation

Control Box Mounting

1. Locate an area with enough space to mount the control box and fasten to the wall.

NOTE

Control Box may be factory mounted. If so, continue to the next section.

NOTE

If the Vari-Flow system is equipped with static pressure controls it will be located in the Vari-Flow cabinet, therefore this control box should be mounted in the space to be controlled. If the control box is mounted outside of this space, please refer to the Pneumatic Static Pressure Kit Installation Instructions.

4. Insert the compression seal into the hole from the inside of the hood making sure the gasket is placed on the ﬁtting before inserting it into the hole. Place the octagon box and J-box plate provided over the ﬁtting on the top of the hood, keeping the ﬁtting centered in the box. Install the lock washer and 1-1/2inch nut on the threaded portion of the compression seal and tighten securely.

1/4 inch Compression Seal

Gasket

J-Box Plate

Resistive Temperature Detector(s) (RTD) Mounting

NOTE

Resistive temperature detector(s) may be factory installed. If so, continue to the next section.

1. Locate ﬂat area(s) at the top interior of the hood in front of the ﬁlters, towards the front of the hood.

Exhaust Area

Sensor Install

Cut Out Area

Supply Area (optional)

Top View of Exhaust Hood

2. Cut a 3/4-inch diameter hole into the top of the capture tank. Make sure the resistive temperature detector(s) will not interfere with ﬁre system nozzles and is not within 12 inches of light ﬁxtures.

Temperature Sensor

Lock Washer

Nut

Octagon Cover

5. Insert the resistive temperature detector (RTD) into compression seal and tighten to 35 ft-lbs.

6. Place octagon cover onto J-box plate and fasten it.

NOTE

All field installation and wiring of electrical equipment must be done to meet NEC and local codes.

.75 to .875 inch diameter hole

Hood Surface

3. Center the octagon extension over the hole on the hood surface.

Octagon Extension

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Vari-Flow Air Management System

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Pneumatic Static Pressure Kit

- if equipped

NOTE

The Vari-Flow system may not be provided with the static pressure controls, if not move onto the next section.

1. Locate the Dwyer static pressure sensor outside of the building in a secure location free from as many obstructions as possible.

2. Refer to the instruction manual with the static pressure sensor for installation and operation details.

3. Once the static pressure probe is mounted, run vinyl tubing from the probe back to the control panel and coil the excess tubing. Do not kink or trim the tubing.

4. If the control panel is located in the space to be controlled, go to the next section. If the control panel is mounted remotely from the space to be controlled, continue to step 5.

5. Run 1/4 inch virgin poly tubing (by others) from the sensor in the control panel to a secure location in the space to be controlled.

Keypad Mounting

NOTE

The keypad may be factory mounted. If so, continue to the Electrical Connections section.

1. For systems with remote controls or keypad, a 35, 75, or 150 foot RJ25 cable is supplied to connect the keypad to the controls. The cable is plenum rated and does not need to be run through conduit unless required by local codes. If the keypad is to be mounted further away than the cable that is received, additional cable will be needed. Additional cable is available at the lengths mentioned above.

Keypad Mounting Diagram

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Touch Screen Mounting - if equipped

Electrical Connections

NOTE

The touch screen may be factory mounted. If so, continue to the Electrical Connections section.

1. For systems with remote controls or touch screen, two 35, 75, or 150 foot sets of cables are supplied to connect the touch screen to the controls. The cables are plenum rated and do not need to be run through conduit unless required by local codes. If the keypad is to be mounted further away than the cable that is received, additional cable will be needed. Additional cables are available at the lengths mentioned above.

Touch Screen Mounting Diagram

NOTE

All wiring of electrical equipment must be done to meet NEC and local codes.

Power for Vari-Flow Cabinet

• 115 VAC, power for controls (Terminals H and N)

CONTROL INPUT:

115 VAC, 15 AMPS FROM BREAKER

H

N

Power for Lights

• 115 VAC, power for hood lights, one per light circuit (Terminals H1, N1 | H2, N2 | H3, N3 | H4, N4)

• 115 VAC, power to lights, one per light circuit (Terminals B1, W1 | B2, W2 | B3, W3 | B4, W4)

EACH CANOPY LIGHTING CIRCUIT MUST NOT EXCEED 15A TOTAL CURRENT

LIGHT CIRCUIT 1: 115 VAC, 15 AMPS FROM BREAKER

R1

11

H1 W1B1

BK 14GA

H2 B2 N2W2

14

HOOD LIGHT

RELAY 1

LIGHT CIRCUIT 2: 115 VAC, 15 AMPS FROM BREAKER

R2

11

14

HOOD LIGHT

RELAY 2

HOOD LIGHT(S)

WH 14GABK 14GA BK 14GA

WH 14GABK 14GA

G

N1

G

LIGHT CIRCUIT 3: 115 VAC, 15 AMPS FROM BREAKER

R3

11

BK 14GA BK 14GA

H3 B3 N3W3

BK 14GA BK 14GA

H4 B4 N4W4

14

HOOD LIGHT

RELAY 3

LIGHT CIRCUIT 4: 115 VAC, 15 AMPS FROM BREAKER

R4

11

14

HOOD LIGHT

RELAY 4

HOOD LIGHT(S)

WH 14GA

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Variable Frequency Drives (VFD) - if equipped

NOTE

If electrically commutated motors are being used, VFDs will not be needed.

1. Bring power to the input of each VFD from a dedicated power source using conduit to the NEMA-1 enclosure on the bottom of the drive. Each power source shall be of the same voltage as the respective fan and of a high enough amp rating to handle the full load amp draw of the respective fan.

NOTE

The VFD motor overload parameter (E2-01) need to be set to the motor nameplate FLA. Refer to the Quick Start Guide from Yaskawa (pages 83-89) for setting these parameters on the Yaskawa drive.

NOTE

Be sure to use appropriately sized wire for the full load amp draw.

2. To avoid interference between the conductors, separate conduit from the VFD output to the input power of the fan must be used for each fan.

Vari-Green® Fan Wiring - if equipped

• 24 VAC from Vari-Flow to Vari-Green motor control wire, black (Terminal E__-24)

• 0-10 VDC Speed Reference from Vari-Flow to Vari-Green motor control wire, red (Terminal E__S+)

• Common from Vari-Flow to Vari-Green motor control wire, white (Terminal E__S-)

E1-24 E1-S+ E1-S-

24 VAC RUN (BLACK) SPEED REF. + (RED) SPEED REF. - (WHITE)

G

NH

NOTE: POWER FOR THE

VARI-GREEN FAN GOES DIRECTLY T O FAN

VFD-F1-E

MARK: VG

115/1

0.75 HP

VARI-GREEN

VARI-GREEN MOTOR

LINE

This is an example of Exhaust Fan 1 provided with a Vari-Green motor.

R+ RS+

S2

SIG

OFF

L3

L2L1

LINE

Each variable frequency drive must have the

LINE and LOAD wiring in separate conduit

VFD-F1-E

MARK: FAN MARK

VOLT/HP

MODBUS VFD

ADDRESS: X

T2T1

LOAD

T3

VFD Provided by Others, Control Wiring - if equipped

• Fault command from Vari-Flow to VFD provided by

• Run command from Vari-Flow to VFD provided by

• Speed reference from Vari-Flow to VFD provided by

MODBUS VFD

• Line power to VFD

• Load power from VFD to fan

This is an example of Exhaust Fan 1 provided with a VFD by others.

others (Terminal E__-FA, E__-FB)

others (Terminal E__-RA, E__-RB)

others (Terminal E__S+, E__S-)

E1-FA E1-FB E1-RA E1-RB E1-S+ E1-S-

NORMALLY OPEN

FAULT CONTACT

COMMON RUN COMMAND RUN COMMAND SPEED REFERENCE + SPEED REFERENCE -

L3

L2L1 T3T2T1

VFD BY OTHERS

LINE LOAD

VFD-F1-E

MARK: VFD BY

OTHERS VOLT/PH

HP

VFD BY OTHERS

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Make-Up Air VFD in Vari-Flow Wiring - if equipped

• 24 VAC run command from Vari-Flow to make-up air unit (Terminals S__-42, S__-43)

• Tempering status from Vari-Flow to make-up air unit (Terminals S__-44, S__-45)

• Line power to VFD input, bottom left of VFD (Terminals L1, L2, L3)

• Load power from VFD output, bottom right of VFD to make-up air disconnect (Terminals T1, T2, T3)

Make-up air unit requires separate 115 VAC control power circuit.

THIS LAST VFD IN

R+

MODBUS LINE MUST

HAVE THE END OF

R-

LINE RESISTOR

SWITCHED ON

S+

S2

S-

ON

IG

L2L1

L3

VFD-F2-S

MARK: MUA - VFD

VAV

VOLT/PH

HP

MODBUS VFD

ADDRESS: X

T3

T2T1

MODBUS VFDMUA UNIT

Make-Up Air VFD in Make-Up Air Wiring - if equipped

• 24 VAC run command from Vari-Flow to make-up air unit (Terminals S__-42, S__-43)

• Tempering status from Vari-Flow to make-up air unit (Terminals S__-44, S__-45)

• 0-10 VDC speed reference from Vari-Flow to make-up air unit (Terminals S__-46, S__-47)

Power for make-up air goes directly to make-up air unit.

S1-42 S1-43 S1-44 S1-45 S1-46 S1-47

24 VAC RUN 24 VAC COM TEMPERING STATUS TEMPERING STATUS SPEED REFERENCE + SPEED REFERENCE -

NOTE: CONTROL POWER FOR MUA GOES DIRECTLY FROM BREAKER PANEL TO MUA.

MARK: MUA - VFD

VFD IN MUA UNIT

(0-10 VDC)

VFD-F2-S

MUA

VOLT/PH

HP

MUA - VFD IN UNIT

S2-42 S2-43 S2-44 S2-45

LINE

RUN

24 VAC

COM TEMPERING STATUS TEMPERING STATUS

SEPARATE CONTROL POWER TO UNIT REQUIRED

LOAD

DISCONNECT IN UNIT

MAKE UP AIR UNIT CONTROL WIRING MARK: MUA - VFD

VAV F2-S

This is an example of Supply Fan 1 being a

make-up air with VFD in the Vari-Flow.

being a make-up air with VFD in the make-up air unit.

This is an example of Supply Fan 1

Auto Tempering - if equipped

• Auto Heat/Cool enable

(Terminals S1-R, S1-W1, S1-Y1)

S1-42 S1-43 S1-44 S1-45 S1-46 S1-47

S1-R

S1-W1

S1-Y1

24 VAC RUN 24 VAC COM TEMPERING STATUS

TEMPERING STATUS SPEED REFERENCE + SPEED REFERENCE CONTROL COMMON HEAT COOL

NOTE: CONTROL POWER FOR MUA GOES DIRECTLY FROM BREAKER PANEL TO MUA.

This is an example of Supply Fan 1 with auto tempering.

MARK: MUA - VFD

VFD IN MUA UNIT

(0-10 VDC)

VFD-F2-S

VOLT/PH

MUA

HP

MUA - VFD IN UNIT

Fire System Microswitch

• Fire system microswitch common to Vari-Flow (Terminal C1)

• Fire system microswitch normally closed contact to Vari-Flow (Terminal NC1)

C1 NC1

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Resistive Temperature Detectors (RTD)

Wire the two leads of the sensors to be designated terminals in the control panel as shown below. This is determined by the number of temperature sensors on the job (1-10 sensors). The two wires of the sensor are not polarity sensitive. If more than one hood is being controlled, be sure that the appropriate sensor is wired to the appropriate terminals as depicted on the job speciﬁc wiring diagram.

NOTE

The RTD’s should not be exposed to direct flame. The RTD’s are rated up to 250°F

CAUTION

Exposing the sensor to direct flame may render the sensor inoperable and will void the warranty.

Temperature Sensors* - installed in hood

• Temperature Sensor T1 to Vari-Flow (Terminals T1-A, T1-B)

Refer to table (example below) to cross reference the temperature sensor and the hood mark.

T1

T1-A T1-B

T2-A

T3-A

T4-A T4-B

T5-A T5-B

T6-A

T7-A

T8-A

T9-A

T10-A

T3

T5

T7

T9

T2

T4

T6

T8

T10

T2-B

T3-B

T6-B

T7-B

T8-B

T9-B

T10-B

Keypad - if equipped

• Connect provided cable from back of keypad to CAREL® PCO5+ controller (Terminal J10)

CONNECT FACTORY PROVIDED RJ25 CABLE

TO J10 ON PCO5+ AND BACK OF KEYPAD

PCO5+ J10 KEYPAD

35 Foot Cable Provided

75 or 150 Foot Cable is Optional

Touchscreen - if equipped

Power Wiring

• Connect provided 2-wire cable from Vari-Flow (Terminals 24H, 24C) to touch screen (Terminals G, GO)

Control Wiring

• Connect provided 3-wire cable from Vari-Flow (Terminals -, +, GND) to touch screen (Terminals -, +, GND)

Power Wiring

24C 24H

TOUCH

SCREEN

GO

G

Control Wiring

-

+

GND

TOUCH

SCREEN

-

+

GND

Remote Enable - if used

• Connect remote enable common and normally open

from BMS to Vari-Flow (Terminals RE-1A, RE-1B)

A closed contact will turn on all fans. An open contact will turn off all fans.

NOTE: Temperature interlock will override the remote

enable input.

RE-1A RE-1B

NOTE: The Vari-Flow job specific temperature sensor table is found in the wiring diagram located on the VariFlow panel door. This table is an example, do not use for your specific job.

Sensors (Field Wiring) Related Fans

Sensor Hood Mark Exhaust Fans Supply Fans

T1 Hood Mark Name 1 F1-E F11-S T2 Hood Mark Name 2 F2-E F11-S T3 Hood Mark Name 3 F3-E F12-S T4 Hood Mark Name 4 F4-E F12-S T5 Hood Mark Name 5 F5-E F12-S T6 Hood Mark Name 6 F6-E F13-S T7 Hood Mark Name 7 F7-E F13-S T8 Hood Mark Name 8 F8-E F14-S T9 Hood Mark Name 9 F9-E F14-S

T10 Hood Mark Name 10 F10-E F14-S

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Shunt Trip - if used

• 115 VAC from Vari-Flow to shunt trip breaker coil

(provided by others) (Terminals STH, STN)

Voltage across STH, STN when in ﬁre will be 115 VAC Voltage across STH, STN when not in ﬁre will be 0 VAC

STH STN

STB

Electric Gas Valve with Gas Reset - if equipped

• 115 VAC from Vari-Flow to gas solenoid (Terminals SVH, SVN)

Voltage across SVH, SVN when in ﬁre will be 0 VAC Voltage across SVH, SVN when not in ﬁre and turn on will be 115 VAC

SVH SVN

SV1

SV2

Spare Fire Relay Contacts - if equipped

• Power to common (Terminal C3) • Power out, normally open, closed in ﬁre

(Terminal NO3)

• Power out, normally closed, open in ﬁre

(Terminal NC3)

• Power to common (Terminal C4) • Power out, normally open, closed in ﬁre

(Terminal NO4)

• Power out, normally closed, open in ﬁre

(Terminals NC4)

(Can be used for shunt trip, alarms, etc.)

C3 A B

NO3

NC3

121411

R6

A B

C4 NO4 NC4

222421

R6

High Temperature Alarm Contacts - if equipped

• Power to common (Terminal HT-C) • Power out, normally closed, open in high

temperature alarm (Terminal HT-NC)

• Power out, normally open, closed in high

temperature alarm (Terminal HT-NO)

(Can be used for shunt trip, alarms, etc.)

HT-C A B

A: Closed with power at H & N and high temperature alarm inactive, closed with no power

B: Open with power at H & N and high temperature alarm active, open with no power

HT-NC HT-NO

222421

R13

Airﬂow Proving Switch(es) (provided by others) - if equipped

• Common and normally open from supply fan 1 air proving switch to Vari-Flow (Terminals AP-1A, AP-1B)

• Common and normally open from supply fan 2 air proving switch to Vari-Flow (Terminals AP-2A, AP-2B)

• Common and normally open from supply fan 3 air proving switch to Vari-Flow (Terminals AP-3A, AP-3B)

• Common and normally open from supply fan 4 air proving switch to Vari-Flow (Terminals AP-4A, AP-4B)

NOTE: Airﬂow proving switch(es) are not provided with

the Vari-Flow system.

AP-1A AP-1B

AP-2A AP-2B

AP-3A AP-3B

AP-4A AP-4B

AIR PROVING SUPPLY FAN 1

AIR PROVING SUPPLY FAN 2

AIR PROVING SUPPLY FAN 3

AIR PROVING SUPPLY FAN 4

A: Open with power at H & N and fire system armed closed on fire or no power

B: Closed with power at H & N and fire system armed open on fire or no power

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Wash Interface - if equipped

• Wash input from waterwash control panel (WWCP) to

Vari-Flow (Terminals WI-1A, WI-1B)

• Wash output from Vari-Flow to Grease Grabber H

O

2

or WWCP (Terminals WO-1A, WO-1B)

• Low detergent input from Grease Grabber H

O or

2

WWCP to Vari-Flow (Terminals WD-1A, WD-1B)

WASH FAN ENABLE/DISABLE

WI-1A WI-1B

WD-1A WD-1B

WO-1A

WO-1B

WASH DETERGENT

WASH OUTPUT

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Vari-Flow Connection Checklist

Power for Vari-Flow Cabinet

 Connect 115 VAC power for controls (Terminals H, N)  Connect 115 VAC power for hood lights, one per light

circuit (Terminals H1, N1 | H2, N2 | H3, N3 | H4, N4)

 Connect 115 VAC power to lights, one per light circuit

(Terminals B1, W1 | B2, W2 | B3, W3 | B4, W4)

Power to Variable Frequency Drives (VFD)*

 Line power to VFD input, bottom left of VFD

(Terminals L1, L2, L3)

 Load power from VFD output, bottom right of VFD

(Terminals T1, T2, T3)

Vari-Green® Fan Wiring* - if equipped

 24 VAC from Vari-Flow to Vari-Green motor control wire,

black (Terminal E__-24)

 0-10 VDC Speed Reference from Vari-Flow to Vari-Green

motor control wire, red (Terminal E__S+)

 Common from Vari-Flow to Vari-Green motor control wire,

white (Terminal E__S-)

VFD Provided by Others, Control Wiring* - if equipped

 Fault command from Vari-Flow to VFD provided by others

(Terminal E__-FA, E__-FB)

 Run command from Vari-Flow to VFD provided by others

(Terminal E__-RA, E__RB)

 Speed reference from Vari-Flow to VFD provided by others

(Terminal E__S+, E__S-)

 Line power to VFD  Load power from VFD to fan

Make-Up Air VFD in Vari-Flow Wiring* - if equipped

 24 VAC run command from Vari-Flow to make-up air unit

(Terminals S__-42, S__-43)

 Tempering status from Vari-Flow to make-up air unit

(Terminals S__-44, S__-45)

 Line power to VFD input, bottom left of VFD

(Terminals L1, L2, L3)

 Load power from VFD output, bottom right of VFD to make-

up air disconnect (Terminals T1, T2, T3)

Make-Up Air VFD in Make-Up Air Wiring* - if equipped

 24 VAC run command from Vari-Flow to make-up air unit

(Terminals S__-42, S__-43)

 Tempering status from Vari-Flow to make-up air unit

(Terminals S__-44, S__-45)

 0-10 VDC speed reference from Vari-Flow to make-up air

unit (Terminals S__-46, S__-47)

Auto Tempering - if equipped

 Auto Heat/Cool enable

(Terminals S1-R, S1-W1, S1-Y1)

Fire System Microswitch

 Fire system microswitch common to Vari-Flow (Terminal C1)  Fire system microswitch normally closed contact to

Vari-Flow (Terminal NC1)

* Wiring repeated based on the number of

fans of that type. This is based on the job speciﬁc Vari-Flow wiring diagram.

Resistive Temperature Sensors* - installed in hood

 Temperature Sensor T1 (Terminals T1-A, T1-B)

If more than one temperature sensor is used, wire the

following if applicable:

 Temperature Sensor T2 (Terminals T2-A, T2-B)  Temperature Sensor T3 (Terminals T3-A, T3-B)  Temperature Sensor T4 (Terminals T4-A, T4-B)  Temperature Sensor T5 (Terminals T5-A, T5-B)  Temperature Sensor T6 (Terminals T6-A, T6-B)  Temperature Sensor T7 (Terminals T7-A, T7-B)  Temperature Sensor T8 (Terminals T8-A, T8-B)  Temperature Sensor T9 (Terminals T9-A, T9-B)  Temperature Sensor T10 (Terminals T10-A, T10-B)

Keypad - if equipped

 Connect provided RJ25 cable from back of keypad to

CAREL® PCO5+ (Terminal J10).

Touch Screen - if equipped

 Connect provided 2-wire cable from Vari-Flow

(Terminals 24H, 24C) to touch screen (Terminals G, GO)

 Connect provided 3-wire cable from Vari-Flow

(Terminals -, +, GND) to touch screen (Terminals -, +, GND)

Remote Enable- if used

Connect remote enable common and normally open from

BMS to Vari-Flow (Terminals RE-1A, RE-1B)

Shunt Trip - if used

 115 VAC from Vari-Flow to shunt trip breaker coil (provided

by others) (Terminals STH, STN)

Electric Gas Valve with Gas Reset - if equipped

 115 VAC from Vari-Flow to gas solenoid

(Terminals SVH, SVN)

Spare Fire Relay Contacts - if equipped

 Power to common (Terminal C3)  Power out, normally open, closed in ﬁre (Terminal NO3)  Power out, normally closed, open in ﬁre (Terminal NC3)

 Power to common (Terminal C4)  Power out, normally open, closed in ﬁre (Terminal NO4)  Power out, normally closed, open in ﬁre (Terminal NC4)

High Temperature Alarm Contacts - if equipped

 Power to common (Terminals HT-C)  Power out, normally closed, open in high temperature alarm

(Terminal HT-NC)

 Power out, normally open, closed in high temperature alarm

(Terminal HT-NO)

Air Proving Switch(es) (provided by others) - if equipped  Common and normally open from supply fan 1 air proving

switch to Vari-Flow (Terminals AP-1A, AP-1B)

 Common and normally open from supply fan 2 air proving

switch to Vari-Flow (Terminals AP-2A, AP-2B)

 Common and normally open from supply fan 3 air proving

switch to Vari-Flow (Terminals AP-3A, AP-3B)

 Common and normally open from supply fan 4 air proving

switch to Vari-Flow (Terminals AP-4A, AP-4B)

Wash Interface - if equipped

 Wash input from waterwash control panel (WWCP) to

Vari-Flow (Terminals WI-1A, WI-1B)

 Wash output from Vari-Flow to Grease Grabber H

O or

2

WWCP (Terminals WO-1A, WO-1B)

 Low detergent input from Grease Grabber H

O or WWCP to

2

Vari-Flow (Terminals WD-1A, WD-1B)

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Sequence of Operation

Normal Operation

1. Press the fans on/off button on the Vari-Flow keypad or touch screen to turn the fans on (manual mode).

a. Vari-Flow will turn on all exhaust and supply fans. b. The Vari-Flow system starts the fans at idle

speed and automatically adjusts exhaust fan speeds between the low speed setpoint (50% default) and high speed setpoint (100% default) based on actual cooking loads as sensed by the temperature sensors mounted in the hood capture area. This is determined by the low temperature setpoint (90°F default) and high temperature setpoint (115°F default).

c. The Vari-Flow system adjusts the supply speed

based on a weighted average of the exhaust fan speed. *If static pressure sensor is used for supply airﬂow control it will adjust the supply speed based on static pressure.

2. Press the fans button on the Vari-Flow keypad or touch screen again to turn off the fans.

a. The Vari-Flow system may go into auto mode if

conditions 3.a-3.c are met.

3. Temperature interlock mode (auto mode).

a. If the temperature in the hood goes above the

temperature interlock on setpoint (115°F default) and the fans are currently off, the Vari-Flow will automatically turn on the associated exhaust and/or supply fans.

b. If the temperature in the hood goes below the

temperature interlock off setpoint (90°F default) and the fans are not currently turned on manually the fans will turn off after the temperature interlock off delay time setpoint (10 minute default).

c. If the fans were turned on manually and the

user attempts to turn off the fans with the hood temperature not meeting condition b the fan(s) will remain on until such conditions are met.

4. With the fan(s) on via manual or auto mode, the 100% override button will force the exhaust fan(s) that are currently on to full speed for the 100% override off delay setpoint. The supply fan will adjust speed the same as 1.c.

5. Pressing the 100% override button on the Vari-Flow keypad or touch screen again will turn the 100% override off and return the fans to the speed as discussed in 1.b.

6. Pressing the hood lights on/off button on the VariFlow keypad or touch screen will turn on the hood lights.

7. Pressing the hood lights on/off button on the VariFlow keypad/touch screen again will turn off the hood lights.

Fire Operation:

1. With the ﬁre system microswitch wired to terminal C1 and NC1 and the ﬁre system in a ﬁre state, the following will occur:

a. System fault will appear on keypad or touch

screen.

b. Vari-Flow will force the exhaust fan(s) to full

speed. c. Vari-Flow will force the supply fan(s) off. d. Vari-Flow will send 115 VAC signal to shunt trip

breaker coil (breaker provided by others). e. Vari-Flow will force the lights off (if selected with

lights out in ﬁre). f. Vari-Flow will force the electric gas valve off (if

selected with gas valve reset option).

Fault Operation:

1. Temperature sensor fault. a. System fault will appear on keypad or touch

screen.

b. Associated fan(s) will be turned on and forced to

full speed until fault is rectiﬁed.

2. Exhaust VFD fault. a. System fault will appear on keypad or touch

screen.

b. All fans will be turned on and forced to full speed.

It will remain this way until the fault is rectiﬁed.

3. Supply VFD fault. a. System fault will appear on keypad or touch

screen.

b. All fans will be turned on and forced to full

speed (for the event that if the fault clears it will automatically run the fans at full speed). It will remain this way until the fault is rectiﬁed.

4. Supply airﬂow proving fault - if equipped. a. System fault will appear on keypad or touch

screen.

b. Exhaust fans will not turn on until supply airﬂow

has been proven. It will remain this way until the fault is rectiﬁed.

5. Pressure sensor fault - if equipped. a. System fault will appear on keypad or touch

screen.

b. Supply fan speed will automatically be controlled

via weighted average until the fault is rectiﬁed.

6. High temperature alarm - if equipped. a. System fault will appear on keypad or touch

screen.

b. Vari-Flow will send 115 VAC signal to shunt trip

breaker coil (breaker provided by others).

c. Vari-Flow will force the electric gas valve off (if

selected with gas valve reset option).

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System Optimization

Low Temperature Set Point (90°F default)

Record the kitchen ambient temperature ___________ Set the low temperature set point 5°F above the

ambient kitchen temperature

Setting the Low Temperature Set Point

NOTE: If the system is provided with a keypad, press the Prg button ( menu.

1. Go to Setpoints menu.

2. Go to Exhaust Fan Setup on page 16.

3. Adjust the Low Temp Setpoint to the previously recorded value.

High Temperature Set Point (115°F default)

1. Turn the fans on by pressing the ‘FAN’ button on the keypad.

2. Turn on all cooking appliances and allow them to reach normal cooking temperatures.

3. Record the temperature in the hood by looking at the temperature in the main menu. __________

4. Set the high temperature set point 5°F below the previously recorded temperature.

Setting the High Temperature Set Point

NOTE: If the system is provided with a keypad press the Prg button ( menu.

1. Go to Setpoints menu.

2. Go to Exhaust Fan Setup on page 16.

3. Adjust the High Temp Setpoint to the previously recorded value.

4. Press ESC until you reach the keypad indicators on the LCD screen.

) for 5 seconds to enter the main

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Controller Setup and Tutorial

When the user interface is a keypad, the user will need to press the

When the user interface is a touch screen, the user will see the main menu without having to press the button.

Within the programmable logic controller, factory set points can be modified to configure the system for specific functions if necessary. All parameters are shown in this section.

button to enter the main menu.

Keypad Navigation

Escape Allows the user to exit the current menu, jumping to the Main Menu.

Some of the menus require the user to enter a password in order to enter the menu. The service password is 1000 and is entered by pressing the

The DDC controller is located in the unit control panel. The face of the controller has six buttons, allowing the user to view unit conditions and alter parameters. The DDC controller is pre-programmed with easy to use menus.

To change the display contrast, hold the Enter and Escape button while pressing the up and down arrows.

A keypad also connects via the J10 port. A RJ25 cable is needed.

A complete listing of all settings within the Controller U1 are provided in this Installation, Operation and Maintenance Manual.

and buttons.

Up | Down

!

Ì

Exhaust Fan 1 Setup

Temp Speed Low: 90.0°F 50.0% High: 115.0°F 100.0%

Exhaust Fan 1 Setup

Temp Speed Low: 90.0°F 50.0% High: 115.0°F 100.0%

Alarm

Enter

Program Pressing the Program button allows the user to enter the Main Program Menu.

The arrow buttons allow the user to scroll through different screens and adjust parameters.

Button will blink red, indicating an alarm condition. Press to review current alarms. To review previous alarms, access the DATA LOGGER through the main menu.

A. In screens with adjustable parameters, pressing the Enter button moves the cursor

from the upper left corner of the screen to the parameter. The arrow buttons can then

be used to adjust the parameter. B. To move to the next parameter on the same screen, press the Enter button. C. To save the change, press the Enter button until the cursor moves back to the upper

left corner of the screen.

Example of Parameter Adjustment

The cursor always begins in the upper left corner of the display and will be blinking. Press the button to move the cursor down for parameter adjustment.

Once the cursor has reached the desired parameter, press the buttons to adjust the value.

Exhaust Fan 1 Setup

Temp Speed Low: 90.0°F 50.0% High: 115.0°F 100.0%

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When satisﬁed with the adjustment, press the button to save the parameter.

When ﬁnished, make certain the cursor is in the upper left corner. If the cursor is not in the upper left corner, the changes will not be saved. The

cursor must be in the upper left corner to enable screen advancement.

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Main Menu Overview

The Vari-Flow controller will revert to a default main menu loop. This loop includes several screens to view the operating conditions of the unit. Scroll through the menu screens by using the line border are dependent upon an optional accessory and may not always appear.

buttons. Screens with a dashed

TIME DATE UNIT##

Hood 1: ON Speed XXX.X°F XXX.X% *Exp: Offline

VFD: Offline Status: UNIT ON

TIME DATE UNIT##

Supply 1: ON Speed XXX.X% XXX.X% *Exp: Offline

VFD: Offline Status: UNIT ON

If an alarm occurs, the

Alarms

Press DOWN to review current alarm(s).

Press ESC to exit. Press ALARM to reset.

EXHAUST FAN #1 S TATU S:

The temperature on this screen displays real-time conditions from the sensors located in the hood. The speed on this screen displays the real-time conditions of the fan.

The “*Exp: Ofﬂine” only appears if the system is equipped with an expansion controller, but the DDC controller sees it as off the network. The “VFD: Ofﬂine” only appears if the DDC controller is not connected to the drive.

If there are additional exhaust fans, the display on the screen will be the same besides the fan number.

S

UPPLY FAN # 1 STATUS. (IF EQUIPPED)

If equipped with supply fan, this screen will display the airﬂow percentage (left) and the supply fan speed signal.

If there are additional supply fans the display on the screen will be the same besides the fan number.

Example of Alarms

button will glow red on the controller and the remote display (if installed).

To view alarm, press the button once. This will display the most recent alarm. Press the the cause of the alarm has not been ﬁxed. Press the buttons to view any additional occurring alarms.

button again to reset the alarm. If the alarm cannot be cleared,

This is an example of a hood temperature sensor failure.

Hood Temperature Sensor B01 Failure

Alarms

No active alarm

Press ENTER to DATA LOGGER

This screen appears if there are no active alarms. To view all saved alarms, press the

button to enter the DATA LOGGER. For

more information, see the Data Logger menu.

Type List of Possible Alarms Description Type

Exhaust VFD Fault Failure of an exhaust VFD Alarm only Supply VFD Fault Failure of a supply VFD Alarm only Hood Temperature Sensor Failure Failure of a hood temperature sensor Alarm only Hood High Temperature Alarm Indicates a high hood temperature Alarm only Pressure Sensor Failure Indicates a pressure that is out of range Alarm only Supply Airﬂow Indicates a loss of airﬂow in the supply fan Alarm only Fire Alarm Indicates a ﬁre Alarm only VFD Communication Alarm Indicates a loss of communication to the VFD failure Alarm only BMS Communication Alarm Indicates a loss of communication to the BMS Alarm only

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Menus

The controller is equipped with several menus to help guide users with altering program parameters. The following menus can be accessed by pressing the

A. On/Off Unit

The On/Off Unit menu allows the user to view the detailed On/Off status of the controller.

button. To enter the desired menu, press the

button.

On/Off Unit

Unit address: 1 Power By Display: ON Status: UNIT ON

On/Off Exhaust

1: ON 2: ON

On/Off Light Circuits

1: ON 2: ON 3: ON 4: ON

Lights Out in Fire: ON

Status: The controller may be in following On/Off states: a. Unit On: Unit is ON, functioning normally. b. Off by ALARM: Unit is OFF due to an alarm. View alarms by pressing

ALARM button. c. Off by PLAN: Unit is OFF by pLAN network. d. Off by BMS: Unit is OFF by BMS command e. Off by SCHEDULER: Unit is OFF by internal Clock/Scheduler. f. Off by DIGITAL INPUT(ID4): Unit is OFF by digital input 4 (ID4). g. Off by KEYPAD: Unit is commanded OFF by this screen.

THIS SCREEN DISPLAYS THE STATE OF THE EXHAUST FANS AND ALLOWS THE USER TO

TURN THE FAN(S) ON/OFF INDEPENDENTLY.

Exhaust: The number of fans listed is based on the number of fans for the speciﬁc job.

THIS SCREEN DISPLAYS THE STATE OF LIGHTS AND ALLOWS THE USER TO TURN THE

LIGHT CIRCUITS ON/OFF INDEPENDENTLY.

Lights: The number of light circuits listed is based on the number of light circuits for the speciﬁc job.

Note: If “Lights Out in Fire” is set to ON, hood lights will shut off in a ﬁre state.

On/Off Options

Gas Valve: OFF

Wash Setup

Wash: OFF Time: 60m

Override

Start: OFF Full Speed: OFF

Auto Tempering

Auto Tempering: OFF

THIS SCREEN DISPLAYS THE STATE OF THE ELECTRIC GAS VALVE AND ALLOWS THE USER

TO TURN THE GAS VALVE ON/OFF. (IF EQUIPPED)

Note: In the event of a ﬁre, the gas valve will turn off automatically. You are required to manually turn it back on after the ﬁre system has been reset.

THIS SCREEN DISPLAYS THE STATE OF THE WASH BUTTON AND ALLOWS THE USER TO

START A WASH.

Time: The length of time the Vari-Flow is in a wash state and will not allow the fans to run.

THIS SCREEN DISPLAYS THE STATE OF THE FAN 100% BUTTON AND ALLOWS THE USER

TO START THE 100% OVERRIDE.

Note: When start is changed to ON it will immediately turn back to off, the full speed status will change to ON until the override time is met or the 100% button is pressed again. This page is used for a status of the “Fan 100” button.

THIS SCREEN DISPLAYS THE STATE OF THE AUTO TEMPERING BUTTON AND ALLOWS THE

USER TO TURN AUTO TEMPERING ON/OFF.

Auto Tempering: Enables/Disables the make-up air from automatically heating/ cooling based on the inlet air sensor.

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B. Setpoint

The Setpoint menu allows the user to view and adjust temperature related parameters.

Temperature Interlock

Enable: ON Temp On: 115.0°F

Temp Off: 90.0°F Delay Off: 600s

Exhaust Fan 1 Setup

Temp Speed Low: 90.0°F 50.0% High: 115.0°F 100.0%

CFM: XXXX

THIS SCREEN DISPLAYS THE CURRENT SET POINTS FOR THE TEMPERATURE INTERLOCK

FEATURE.

The user can use the default exhaust fan temperature set points or conﬁgure them using the system optimization process. This option satisﬁes IMC 507.2.1.1 (Fan(s) must automatically activate when cooking operations occur.)

• Temp On Set Point: The temperature at which the fan(s) automatically turn on based on the temperature of the associated hood. The default is 115°F and is adjustable.

• Temp Off Set Point: The temperature at which the fan(s) automatically turn off based on the temperature of the associated hood. It must also satisfy the requirement of the Minimum Off Delay Set Point. The default is 90°F and is adjustable.

• Off Delay Set Point: The amount of time the temperature must remain below the Minimum Off Set point before the fan(s) will turn off. The default is 10minutes and is adjustable.

THIS SCREEN DISPLAYS EXHAUST FAN SETUP.

Low Temp: Temperature that the fan will start to increase in speed from the low speed set point.

High Temp: Temperature that the fan will be at the high speed set point. Low Speed: Minimum speed of the fan. High Speed: Maximum speed of the fan.

Depending on the number of exhaust fans, other exhaust fan setup pages will appear.

Supply Fan 1 Setup

Design MaxSpd CFM:XXX Min: 50.0% Max: 100.0% Min Tempering: 66.0%

Override

Duration: 10m

Factory Settings

Smoke Fire Stat Exhaust Fans: 100%

High Temperature Alm

Enable: Off Temp On: 210.0°F Temp Off: 205.0°F

THIS SCREEN DISPLAYS THE SUPPLY FAN SETUP.

Design Max Speed: Design airﬂow of the supply fan. Min: Minimum speed of the supply fan. Max: Maximum speed of the supply fan. Min Tempering: Minimum speed of the supply fan when it is tempering.

Depending on the number of supply fans, other supply fan setup pages will appear.

THESE PARAMETERS DICTATE THE AMOUNT TIME THE THAT THE FAN RUNS AT FULL

SPEED WHEN THE “FAN 100%” BUTTON IS PRESSED.

THIS SCREEN DISPLAYS THE SETTING FOR THE EXHAUST FANS IN THE EVENT OF A FIRE.

Once the ﬁre inspection has been completed, this should not be changed.

THIS SCREEN DISPLAYS THE HIGH TEMPERATURE ALARM SETTINGS.

When enabled and the temperature reaches the Temp On set point the shunt trip output will become active, forcing the electric equipment off. If there is an electric gas valve and it is wired into the VAV system it will also turn that off. Once the temperature is below the Temp Off set point the shunt trip output and gas valve will return to normal state.

Remember that the shunt trip breaker will have to be manually reset as well as the electric gas valve.

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C. Clock/Scheduler

The Clock/Scheduler menu allows the user to view and alter the time and date. The user can also add up to seven schedules for occupancy requirements.

Clock

Date: MM/DD/YY Hour: 15:30 Day: Monday

Clock

DST: Enable Transition time: 60min Start: LAST SUNDAY in MARCH at 2.00 End: LAST SUNDAY in OCTOBER at 3.00

D. Input/Output

Analog Input

Temperature 1 Input B001: 95.0°F

THE CLOCK SCREEN ALLOWS THE USER TO ADJUST THE TIME AND DATE.

THIS SCREEN ALLOWS THE USER TO ADJUST DAYLIGHT SAVINGS TIME SETTINGS.

The Daylight Savings time feature can be adjusted to meet the current daylight savings time requirements.

The Input/Output menu allows the user to quickly view the status of the controller inputs and outputs.

To manually control I/O values, go to the Service menu > Manual management. Similar screens appear for all controller inputs and outputs.

Your controller may not utilize all of the inputs and outputs shown. See unit wiring diagram for your speciﬁc conﬁguration.

Digital Input

Remote On/Off DI 1 STATUS: Closed

Relay Output

Relay 1 STATUS: OFF

Analog Output

Output: 5.00vdc

Similar screens appear for all controller inputs and outputs.

Your controller may not utilize all of the inputs and outputs shown. See unit wiring diagram for your speciﬁc conﬁguration.

Similar screens appear for all controller inputs and outputs.

Your controller may not utilize all of the inputs and outputs shown. See unit wiring diagram for your speciﬁc conﬁguration.

Similar screens appear for all controller inputs and outputs.

Your controller may not utilize all of the inputs and outputs shown. See unit wiring diagram for your speciﬁc conﬁguration.

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G. Service

The Service menu allows the user to access several sub-menus regarding controller information, controller overrides, operating hours, BMS conﬁguration, I/O manual management and Probe Adjustment. The user can also change the default Service Password (1000) by accessing the Service Settings sub-menu. By accessing the BMS Conﬁg sub-menu, the user can adjust BMS protocol settings. (BACnet®, LonWorks®, Modbus)

G. Service

b. Information

Information

Greenheck Fan Code: Ver.: 1.00 03/18/13 Manual: VARI-FLOW_IOM Bios: 6.00 04/01/02 Boot: 4.00 04/01/02

G. Service

c. VFD Status

ENTERING THE INFORMATION SUB-MENU WILL DISPLAY INFORMATION ABOUT THE

CONTROLLER AND THE PROGRAM LOADED ON THE CONTROLLER.

Manual: Reference this Installation, Operation and Maintenance Manual available at www.greenheck.com.

The VFD Status menu is for commissioning and troubleshooting. This menu allows the user to view the Yaskawa VFD current status. If further control is required, the user can also manually control the controller inputs and outputs. To access the VFD Status sub-menu, enter the service password (Default=1000).

YASKAWA V1000 1

Speed: 0.0Hz Ref Frequency: 0.0Hz Volts out: 0.0V Rated Current: 0.0A Amps out: 0.0A Power out: 0.0kW

THIS SCREEN ALLOWS THE USER TO VIEW THE CURRENT STATUS OF THE YASKAWA VFD. THERE WILL BE ADDITIONAL VFD SCREENS BASED ON THE NUMBER OF EXHAUST

AND SUPPLY VFDS PROVIDED WITH THE SYSTEM.

Speed: This is the actual speed of the Yaskawa VFD in Hertz. Ref Frequency: This is the reference speed signal sent to it from the Vari-Flow

Controls.

Volts out: The voltage on the output side of the Yaskawa VFD . Rated Current: This is the maximum rated current of the Yaskawa VFD. Amps out: This is the current amperage that the Yaskawa VFD is providing to the

motor. Power out: This is the current power (kW) that the Yaskawa VFD is providing to

the motor.

G. Service

e. BMS Conﬁg

BMS Conﬁguration

Protocol: BACnet MSTP BACnet Plugin? YES

MODBUS SETUP

Address: 1 Baudrate 9600

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The BMS Conﬁg menu allows the user to view and alter BMS protocol settings. If the BMS protocol is BACnet or Modbus, additional screens allow further conﬁguration. See below for details. To access the BMS Conﬁg sub-menu, enter the service password (Default=1000).

THIS SCREEN ALLOWS THE USER TO SELECT THE BMS PROTOCOL. ALL BMS

PROTOCOLS REQUIRE A COMMUNICATIONS CARD INSTALLED IN THE SERIAL CARD PORT, LOCATED ON THE FACE OF THE CONTROLLER.

If the protocol is BACnet MSTP or BACnet IP/Eth, the user can change common BACnet parameters via the controller. The BACnet Plugin must be set to YES.

THIS SCREEN ALLOWS THE USER TO ADJUST MODBUS PARAMETE RS.

This screen only appears if the selected BMS protocol is set to Modbus.

The address is the Modbus address of the card installed in the SERIAL CARD port located on the face of the controller. (Factory Default Address = 1).

The Baud Rate should be set to the BMS baud rate. (Factory Default Baud Rate is 9600).

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MSTP SETUP

Instance: 77000 Baudrate 38400

MAC Addr: 0 MaxMasters: 127 MaxInfoFrames: 20

THIS SCREEN ALLOWS THE USER TO ADJUST BACNET MSTP PARAMETERS.

This screen only appears if the selected BMS protocol is set to BACnet MSTP and BACnet Plugin = YES.

If a BACnet MSTP card has been installed, the default parameters can be changed via the controller display. Factory settings are shown in the screen to the left.

To view current parameters:

BACnet Read/Write

1. Power on controller and allow several minutes to initialize.

2. Go to BMS Conﬁg menu and view BACnet Read/Write screen.

Function: Read Update? Yes

*Cycle unit power to confirm write command.

3. Change Function to Read and Update? to YES. Current BACnet MSTP parameters should now be displayed in the BACnet MSTP

SETUP screen. If all values appear to be zeros, consult the factory. (Make sure you have allowed several minutes for the controller to initialize).

Values may appear to be zero prior to setting the Function to READ.

To change BACnet MSTP parameters:

1. Power on controller and allow several minutes to initialize.

2. Go to BMS Conﬁg menu and view MSTP SETUP screen.

3. Move cursor to desired parameter by pressing the

4. Once desired parameters have been entered, go to BACnet Read/Write

5. Reboot the controller by cycling power to the unit. Allow several minutes for

6. View MSTP parameters. If changed values did not save, contact the factory.

buttons. Press to select the parameter to change. Press the buttons to adjust the parameter. Press to save adjusted value.

screen. Change Function to Write and Update? to YES.

the controller to initialize.

TCP/IP SETUP

Instance: 77000 IP set by: DHCP

IP: 128.2.104.134 Subnet: 255.255.000.000 Gatewy: 128.2.0.12

THIS SCREEN ALLOWS THE USER TO ADJUST BACNET IP PARAMETERS .

This screen only appears if the selected BMS protocol is set to BACnet IP/Eth and BACnet Plugin = YES.

If a BACnet IP card has been installed, the default parameters can be changed via the controller display. The card is in DHCP mode from the factory. Once communication is established, the user can enter static IP parameters.

TCP/IP SETUP

To view current parameters:

1. Power on controller and allow several minutes to initialize.

DNS 1: 193.168.001.001 DNS 2: 193.168.001.001 Type: IP

2. Go to BMS Conﬁg menu and view BACnet Read/Write screen.

3. Change Function to Read and Update? to YES. Current BACnet IP parameters should now be displayed in the BACnet TCP/IP

SETUP screen. If all values appear to be zeros, consult the factory. (Make sure you have allowed several minutes for the controller to initialize).

*Values may appear to be zero prior to setting the Function to READ.

BACnet Read/Write

To change BACnet TCP/IP parameters:

1. Power on the controller and allow several minutes to initialize.

Function: Read Update? Yes *Cycle unit power to confirm

write command.

2. Go to BMS Conﬁg menu and view TCP/IP SETUP screen.

3. Move cursor to desired parameter by pressing the

4. Once desired parameters have been entered, go to BACnet Read/Write

5. Reboot the controller by cycling power to the unit. Allow several minutes for

6. View TCP/IP parameters. If changed values did not save, contact the factory.

buttons. Press to select the parameter to change. Press the buttons to adjust the parameter. Press to save adjusted value.

screen. Change Function to Write and Update? to YES.

the controller to initialize.

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G. Service

d. Service Settings

a. Balancing b. Probe adjustment c. Thermoregulation d. User Save

The Service Settings menu allows the user to change the default Service Password (1000), save and restore default parameters, and adjust probe values.

Balancing

Exhaust Fan 1 Balance: OFF

Minimum: 50.0 Maximum: 100.0

Analog Input

Input B02 Offset: 0.0°F Value: 70.5°F

Exhaust Fan Setup

Minimum On: 10s Minimum Off: 10s

Supply Fan Airflow Delay: 15s

THIS SCREEN ALLOWS THE USER TO BALANCE THE EXHAUST AND SUPPLY FANS.

There will be additional fans listed based on the number of exhaust and supply fans on this system.

Balance: When it is in the OFF position, fans will work in normal operation. When set to MAX the fan will be forced to full speed. When set to MIN the fan will be forced to minimum speed.

Minimum: Based on the setting of Balance, the user can adjust the minimum speed to meet the requirements for the design of the system.

Maximum: Based on the setting of Balance, the user can adjust the maximum speed to meet the requirements for the design of the system.

Make sure to return the mode of operation to OFF when balancing is complete. If the mode of operation is left in either MIN or MAX, the fan will not turn off.

THE PROBE ADJUSTMENT MENU ALLOWS THE USER TO CALIBRATE SENSOR PROBES

WITH AN OFFSET VALUE.

Similar screens are available for remaining sensor probes.

THIS SCREEN ALLOWS THE USER TO BALANCE THE EXHAUST FAN RUN SETTINGS.

Minimum On: Minimum amount of time the exhaust fan(s) will run if they are turned on.

Minimum Off: Minimum amount of time the exhaust fan(s) will remain off if the fans were turned off, before they can be turned on again.

Supply Fan Airﬂow Delay: This is only valid with the Airﬂow Proving option. The amount of time that the control waits for the supply fan to prove airﬂow before it goes into an airﬂow alarm.

User Default

Save: OFF Restore? OFF Enable Auto Save: ON

Alarm History Reset

This will clear the Alarm history

Continue? OFF

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THIS SCREEN ALLOWS THE USER TO SAVE AND RESTORE THE DEFAULT

PARAMETE RS STORED IN MEMORY

If the user would like to save their settings, move the cursor to the SAVE position and change to ON. This will save all of the current parameters into memory as Service Settings. If the user would like to restore to these values at some point in the future, moving the cursor to the RESTORE position, and selecting ON will restore the controller to the user saved defaults

THIS SCREEN ALLOWS THE USER TO SAVE AND RESTORE THE DEFAULT

PARAMETE RS STORED IN MEMORY.

If the user would like to save their settings, move the cursor to the SAVE position and change to ON. This will save all of the current parameters into memory as Service Settings. If the user would like to restore to these values at some point in the future, moving the cursor to the RESTORE position, and selecting ON will restore the controller to the user saved defaults.

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G. Service

d. Manual Management

a. Analog Inputs b. Digital Inputs c. Relay Outputs d. Analog Outputs

Analog Input

Temperature 1 Manual Control B001 OFF

Manual Position: 0 Value: 80.0°F

Digital Input

Remote On/Off Manual DI 1: OFF

Manual Position: CLOSED DI 1 Status: Closed

The Service Settings menu allows the user to change the default Service Password (1000), save and restore default parameters, and adjust probe values.

NOTE: The manual adjustment of these input and/or outputs should only be adjusted in the event of troubleshooting. Change parameters to the advice of factory personnel.

THE PROBE ADJUSTMENT MENU ALLOWS THE USER TO CALIBRATE SENSOR PROBES

WITH AN OFFSET VALUE.

Manual Control: Allows the user to override the analog input for troubleshooting. Manual Position: The value to force the input to when in an override state. Value: The current value of the analog input.

Similar screens appear for all additional controller analog inputs.

Manual DI: Allows the user to override the digital input for troubleshooting. Manual Position: The value to force the input to when in an override state. Value: The current state of the digital input.

Similar screens appear for all additional controller digital inputs.

Relay Output

Manual Relay 1: OFF Manual Position: OFF Relay 1 Status: OFF

Analog Output

Mode: Auto Manual Value: 0.00vdc Output: 5.00vdc

H. Manufacturer

a. Configuration

Conﬁguration

Temperature Units: °F Force Clock Enable: OFF Clock Mode: 24h Disable Buzzer: OFF Startup Delay: 5s

Manual Relay: Allows the user to override the digital input for troubleshooting. Manual Position: The value to force the output to when in an override state. Value: The current state of the relay output.

Similar screens appear for all additional controller digital inputs.

Manual Control: Allows the user to override the analog output for troubleshooting.

Manual Value: The value to force the input to when in an override state. Output: The current value of the analog output.

Similar screens appear for all additional controller analog inputs.

The Conﬁguration menu allows the user to change the units, enable Scheduling, Holidays, expansion I/O and change Field Card settings. Users are welcome to enable Scheduling and Holidays. However, conﬁguration changes and expansion I/O enabling are to be done under factory advice only!

THIS SCREEN DISPLAYS AND ALLOWS ADJUSTMENT OF THE UNIT SETTINGS.

These settings have been set from the factory to operate the components selected with the control system. When troubleshooting, refer to the wiring diagram sent with the unit (located on the control center door).

Conﬁguration

Enable Unit On/Off By digit input: OFF

By Supervisor: OFF By pLAN network: OFF By Schedule: OFF

®

THIS SCREEN DISPLAYS AND ALLOWS ADJUSTMENT OF THE UNIT ON/OFF SETTINGS.

These settings have been set from the factory to operate the components selected with the control system. When troubleshooting, refer to the wiring diagram sent with the unit (located on the control center door).

Vari-Flow Air Management System

21

Conﬁguration

Unit Control Custom 1: ON

Custom 2: OFF Custom 3: OFF Custom 4: OFF

THIS SCREEN DISPLAYS AND ALLOWS ADJUSTMENT OF THE CUSTOM UNIT SETTINGS.

These settings have been set from the factory to operate the components selected with the control system. When troubleshooting, refer to the wiring diagram sent with the unit (located on the control center door). These items should not be

changed without advice from factory personnel.

Conﬁguration

Analog input filtering Enable: OFF Input 1: 19s Input 2: 19s Input 3: 19s Input 4: 19s Input 5: 19s

Factory settings

Manual Control Reset Enable: OFF

Time: 0m

THIS SCREEN DISPLAYS AND ALLOWS ADJUSTMENT OF THE ANALOG INPUT SETTINGS.

These settings have been set from the factory to operate the components selected with the control system. When troubleshooting, refer to the wiring diagram sent with the unit (located on the control center door). These items should not be

changed without advice from factory personnel.

THIS SCREEN DISPLAYS AND ALLOWS ADJUSTMENT OF THE MANUAL CONTROL RESET

SETTINGS.

These settings have been set from the factory to operate the components selected with the control system. When troubleshooting, refer to the wiring diagram sent with the unit (located on the control center door). These items should not be

changed without advice from factory personnel.

Factory settings

THIS SCREEN DISPLAYS AND ALLOWS ADJUSTMENT OF THE EXHAUST IN FIRE SETTINGS.

These settings have been set from the factory to operate the components selected

Smoke Fire Stat Exhaust Fans: 100%

Scheduler

with the control system. When troubleshooting, refer to the wiring diagram sent with the unit (located on the control center door). These items should not be

changed without advice from factory personnel.

THIS SCREEN DISPLAYS AND ALLOWS ADJUSTMENT OF THE SCHEDULER SETTINGS.

These settings have been set from the factory to operate the components selected

Number of Schedules: 0 Optimized Start: NO Set 1 Adjust: NO Set 2 Adjust: NO

with the control system. When troubleshooting, refer to the wiring diagram sent with the unit (located on the control center door).

Holidays

THIS SCREEN DISPLAYS AND ALLOWS ADJUSTMENT OF THE SCHEDULER SETTINGS.

These settings have been set from the factory to operate the components selected

Number: 0

with the control system. When troubleshooting, refer to the wiring diagram sent with the unit (located on the control center door). These items should not be

changed without advice from factory personnel.

Factory settings

Modbus Master Port: FieldBus 2

BaudRate: 19200 Data: 8,None,2

MODULATING SETUP

Supply Fan Cntrl: REV PID Band: 50.0

THIS SCREEN DISPLAYS AND ALLOWS ADJUSTMENT OF THE VFD COMMUNICATION

SETTINGS.

These settings have been set from the factory to operate the components selected with the control system. When troubleshooting, refer to the wiring diagram sent with the unit (located on the control center door). These items should not be

changed without advice from factory personnel.

THIS SCREEN DISPLAYS AND ALLOWS ADJUSTMENT OF THE SUPPLY FAN SETTINGS.

These settings have been set from the factory to operate the components selected with the control system. When troubleshooting, refer to the wiring diagram sent with the unit (located on the control center door). These items should not be

changed without advice from factory personnel.

Output Period: 500mS

Vari-Flow Air Management System

22

®

H. Manufacturer

b. I/O Conﬁguration

The I/O Conﬁguration menu allows adjustment of all controller inputs and outputs. This menu is similar to the Probe Adjustment menu, except that it additionally allows adjustment of the factory default ‘normal’ states of the digital inputs and the direction of the analog outputs. Additionally, it allows adjustment of the physical location of each I/O. ADJUSTMENT OF I/O PHYSICAL LOCATION MUST ONLY BE DONE UNDER FACTORY GUIDANCE! IMPROPER ADJUSTMENT MAY RESULT IN SYSTEM

Analog Input

Temperature 1 En: ON Ch: 1 Normal PT1000

Offset: 0.0°F Value: 70.5°F

DAMAGE!

This is an example of an analog input conﬁguration screen.

In the I/O conﬁguration screens, the user can alter the physical location and type of each point.

Similar conﬁguration screens appear for the remaining I/O.

Analog Input

Temperature 1 En: ON Ch: 1 Normal PT1000

Offset: 0.0°F Value: 70.5°F

H. Manufacturer

d. Initialization

Initialization

DEFAULT INSTALLATION Erase user settings and install global default values: NO

Factor y Save

Digital Input

Remote On/Off Enable; ON Channel: 1

Action: CLOSED Delay: 0s Status: Open

The Initialization Menu allows the user to save and restore the controllers default parameters. The controller can be restored with either the Manufacturer’s default parameters from shipment, or an unconﬁgured factory default.

THIS SCREEN ALLOWS THE USER TO RESTORE BACK TO THE ORIGINAL FACTORY

DEFAULT PARAMETE RS.

Restoring to the original default parameters will result in a non-customized controller. The user should not restore to these settings unless instructed by the factory.

THIS SCREEN ALLOWS THE USER TO SAVE AND RESTORE THE FACTORY DEFAULT

PARAMETE RS STORED IN MEMORY.

The Factory Settings include the Factory default parameters and the unit setup

Save? OFF Restore? OFF Auto Restore? No

code. If the user would like to restore to these parameters, move the cursor to the Restore position and change to ON.

Relay Output

Enable: ON Channel: 1 Status: OFF

Analog Output Conﬁg

Enable: ON Channel: 1 Action: DIRECT

Minimum: 0.0vdc Maximum: 10.0vdc

User Save

Save? OFF Restore? OFF Auto Restore? No

Factory Delete

CLEAR ALL SAVED DATA FACTORY+USER: OFF

Passwords

Insert new passwords Service (PW1): 0000 Manufacturer (PW2): 0000

®

THIS SCREEN ALLOWS THE USER TO SAVE AND RESTORE THE USER PARAMETERS

STORED IN MEMORY.

The User Settings include the Factory default parameters. If the user would like to restore to these parameters, move the cursor to the Restore position and change to ON.

THIS SCREEN ALLOWS THE USER TO CLEAR ALL SAVED DATA.

THIS SCREEN ALLOWS THE USER TO CHANGE THE SERVICE (PW1) AND MANUFACTURER PASSWORD (PW2).

Vari-Flow Air Management System

23

Keypad Navigation and Information

TEMPERATURE

CLEAN HOOD

TEMPERATURE

INTERLOCK

AUTO TEMPERINGCLEAN HOOD

AUTO TEMPERING

FILL

FILL DETERGENT

DETERGENT

FAN FAN 100%LIGHTS

SYSTEM

FAULT

The following information details the Daily Operations of the Vari-Flow System keypad buttons and their functions.

LIGHTS - Momentarily pressing the ‘LIGHTS’ button will turn on all lights for the respective hood(s) attached to the system. An indicator on the LCD display above the button will display the status of the lights. Pressing the ‘LIGHTS’ button again will turn off the lights for the respective hood(s).

FANS - Momentarily pressing the ‘FAN’ button will turn on all fan(s) (exhaust and supply where applicable) for the respective hood(s) attached to the system. An indicator on the LCD display above the button will display the status of the fans. The fans will start at a minimum speed and vary automatically based on heat load generated by the appliances.

FAN 100% - Momentarily pressing the ‘FAN 100%’ button while the fans are on will send the speed to the fans that are currently on to full speed for 10 minutes (adjustable) or until the Fan 100% button is pressed again. Pressing the Fan 100% button again will take the fans out of 100% operation and return them to standard

CLEAN HOOD, if equipped – Momentarily pressing the ‘CLEAN HOOD’ button will turn off all fan(s) (exhaust and supply where applicable) for the respective hood(s) attached to the system. An indicator on the LCD display below the button will display the status of the cleaning function. It will start a wash procedure for the external wash system.

TEMPERATURE INTERLOCK – If the fans were not manually turned on by pressing the ‘FAN’ button and the temperature in the hood(s) is above the temperature interlock setpoint it will force the respective fan(s) on. An indicator on the LCD display below the button will display the status of the temperature interlock.

AUTO TEMPERING, if equipped – Momentarily pressing the ‘AUTO TEMPERING’ button will enable the make-up air unit to automatically temper the air based on the outside air sensor. An indicator on the LCD display below the button will display the status of the Auto Tempering function.

operating conditions.

Vari-Flow Air Management System

24

®

Touch Screen Navigation

L

ALL LIGHTS

F

ALL FANS

ON/O

AUTO

G

100%

O

CLEANHOODTEMP INTERLOCK

75

5

E

2

3

0

75

5

2

0

S

N

1

2

ALL LIGHTS

L

F

ALL FANSN/O

AUTO

G

TEMP INTERLOCK

10:11:57

:11:57

ALL LIGHTS

INDIVIDUAL

INDIVIDUA

LIGHT ON/OFF

100

75

50

0

25

0

ALL LIGHTS

INDIVIDUAL

INDIVIDUA

LIGHT ON/OFF

1

234

1

EXHAUST FAN

XHAUST FAN

ALL FANS

ON/OFF

FF

INDIVIDUAL

INDIVIDUAL FAN ON/OFF

FAN ON/OF

4

OVERRIDE

TEMPERING

TEMPERIN

ALL LIGHTS ON/OFF - turns all lights on/

off.

INDIVIDUAL LIGHT ON/OFF - directs you to the individual light control screen where you can turn individual lights on or off.

100%

VERRIDE

AUTO

TEMP INTERLOCK

INDICATOR

NDICATOR

CLEAN

HOOD

TEMP INTERLOCK INDICATOR – if the

TEMP INTERLOCK

100

10

75

50

0

5

25

0

INDICATOR

12

SUPPLY FAN

UPPLY FA

fan(s) were not turned on via the fan on/off button(s) and the temperature in the hood is above the temperature interlock setpoint

the TEMP INTERLOCK INDICATOR icon will be lit up. The fan(s) will continue to run until it is below the setpoint for the amount of time in the temperature interlock settings.

ALL FANS

ON/OFF

INDIVIDUAL

INDIVIDUAL FAN ON/OFF

FAN ON/OF

ALL FANS ON/OFF - turns all fans on/off.

FF

INDIVIDUAL FAN ON/OFF - provides

control of each individual fan allowing you to turn individual fans on/off.

100%

OVERRIDE

VERRIDE

100% OVERRIDE - forces the fans that

are currently on to full speed. The fans will return to the speed determined by the hood temperature after the timer has expired

(preset to 10 minutes). Pressing the icon when 100% OVERRIDE is on will also return the fans to the speed determined by the hood temperature.

®

AUTO

TEMPERING

TEMPERIN

AUTO TEMPERING (if equipped) –

enables/disables the make up air unit to automatically heat and/or cool based on the inlet air temperature. When it is enabled

the make-up air until will heat and/or cool as determined by the inlet air sensors (part of the makeup air unit). When it is disabled the make-up air unit’s heat and/or cool functions are disabled.

CLEAN

HOOD

CLEAN HOOD (if equipped) – forces the

Waterwash Control Panel (WWCP) or

Grease Grabber H

O to wash. This will

2

force the fans off during the wash cycle.

HELP – this will display a help menu for this particular page.

NAVIGATION BAR (arrow at bottom of the

screen) – pulls up the hidden NAVIGATION

menu allowing access to ALARMS, HOME, SETTINGS.

Vari-Flow Air Management System

25

2

3

4

INDIVIDUAL

L

F

P

S

G

E

S

G

S

E

AVAILABL

1

0

90

115

50.0

100.0

4

INDIVIDUA

LIGHT ON/OFF

INDIVIDUAL

INDIVIDUAL FAN ON/OFF

FAN ON/OF

Individual light control directs you to the individual light control page where you can turn individual lights on or off.

INDIVIDUAL LIGHT CONTROL

LIGHTS 1

YSTEM 1

SYSTEM 1

LIGHTS 2

YSTEM 2

SYSTEM 2

LIGHTS 3

YSTEM 3

SYSTEM 3

LIGHTS 4

LIGHTS

YSTEM 4

SYSTEM 4

Individual fan control directs you to the individual light control page where you can turn individual fans on or off.

INDIVIDUAL FAN CONTROL

FAN 1

FAN 2

FAN 3

FAN 4

HOOD 4

HOOD 1

1

HOOD 2

HOOD 3

HOOD 2

HOOD3 4HOOD 4

General Information

Any ﬁeld that has a black border with a green ﬁll, indicates it is editable.

If the ﬁeld displays a numerical value, a number keypad will display. After entering the desired value press the Enter button.

If the ﬁeld is an alphanumeric value, a standard keyboard will display. After entering the desired value, press the Enter button.

The ﬁeld may also display a multiple choice. After selecting the desired choice, press the OK button.

Settings

Exhaust Fans allows the user to change the setpoints for the fan.

EXHAUST FAN 1 DETAILS

EXHAUST FAN 1 DETAIL

EXHAUST FAN

XHAUST FAN

ETTINGS HOM

SETTINGS HOME

DESIGN CFM 3000

URRENT CFM

CURRENT CFM 0 LOW TEMP SETPOINT 90 °F HIGH TEMP SETPOINT 115 °F LOW SPEED 50.0 % HIGH SPEED 100.0 %

FAN NAME: HOOD 1

FAN NAME: HOOD

VFD BY OTHERS OR VARI-

REEN MOTOR USED. NO

90

115

50.0

100.0

TEMPERATURE SENSORS ASSIGNED TO THIS FAN

2 3

1 2 3 4

GREEN MOTOR USED. NO FURTHER INFORMATION

FURTHER INFORMATION

.

AVAILABLE.

Navigation icon will display a submenu showing alarms, home and settings.

50

0

5

25

0

FAN

N

SU

Alarm directs you to the alarms page. Home directs you to the HOME page (current page shown). Settings directs you to the main settings page. Pressing to the left or right side of the ALARM - HOME -

SETTINGS will hide those buttons.

SETTINGS, CONFIGURATION & INFORMATION

SETTING

SETTINGS CONFIGURATION INFORMATION

EXHAUST FANS

EXHAUST FAN

SUPPLY FANS

PPLY FAN

LIGHTS

LIGHT

TEMP INTERLOCK

TEMP INTERLOK

FIRE

FIR

ONFIGURATION INFORMATION

BALANCING

BALANCIN

SCHEDULE

HEDUL

BMS

BM

TEMP SENSORS

TEMP SENSOR

TRENDING

TRENDIN

ALARMS

ALARM

INFORMATION

Fan Name: User can adjust the “nickname” of the fan to something such as “HOOD1”.

Design CFM: Set from factory (full speed airﬂow rate). Low Temp Setpoint: Temperature at which the speed

of the fan is at the low speed. High Temp Setpoint: Temperature at which the speed

of the fans is at the high speed. Low Speed: Speed at which the fan is at when at or

below the low temp setpoint. High Speed: Speed at which the fan is at when at or

above the high temp setpoint.

NOTE

The fans will modulate speed when the temperature is between the low and high temp setpoints.

Temperature Sensors Assigned: Shows which temperature sensors are controlling this fan speed.

Back arrow returns you to the previous screen.

Vari-Flow Air Management System

26

®

GS

O

E

S

%

Settings - continued

T

GS

T

S

T

TIME DELAY OFF SETPOINT 10 MINUTES

10

VERRIDE BUTTON TIMER 10 MINUTE

S

10

SYS

GS

Supply Fan allows the user to change the setpoints for

the fan.

UPPLY FAN 1 DETAIL

SUPPLY FAN 1 DETAILS

SUPPLY FAN

UPPLY FAN

SETTINGS HOME

ETTINGS HOM

DESIGN CFM 4800

RRENT CFM 0

CURRENT CFM 0 LOW SPEED 50.0

LOW SPEED 50.0 % HIGH SPEED 100.0

HIGH SPEED 100.0 %

FAN NAME: SUP 1

VFD BY OTHERS OR VARI-

REEN MOTOR USED. NO

GREEN MOTOR USED. NO FURTHER INFORMATION

FURTHER INFORMATION

.

AVAILABLE.

EXHAUST FANS CONTROLLING THIS SUPPLY FAN

1 2 3 4

2 3 4

Temp Interlock: Allows the user to change the setpoints of the temperature interlock setpoints.

TEMPERATURE INTERLOCK SETTINGS

EMPERATURE INTERLOCK SETTIN

TEMPERATURE INTERLOCK ENABLED YES

EMPERATURE INTERLOCK ENABLED YE

TEMPERATURE ON SETPOINT 115 °F

EMPERATURE ON SETPOINT 115 °

TEMPERATURE OFF SETPOINT 90 °F

EMPERATURE OFF SETPOINT 90°F

TIME DELAY OFF SETPOINT 10 MINUTES

100% OVERRIDE BUTTON TIMER 10 MINUTES

0%O

10

Fan Name: User can adjust the “nickname” of the fan to something such as “SUP1”.

Design CFM: Set from factory (full speed airﬂow rate) Current CFM: Current estimated supply airﬂow. Low Speed: Lowest speed the fan can run at. High Speed: Highest speed the fan can run at.

NOTE

The fans will modulate speed based on the exhaust fans assigned to this supply fan.

Exhaust Fans Controlling this Supply Fan: Shows which exhaust fans are controlling this fan speed.

Lights allows the user to adjust the names of the light circuits.

LIGHT SETTINGS

LIGHT SETTIN

LIGHT CIRCUIT 1 NAME: SYSTEM 1

LIGHT CIRCUIT 1 NAME:

LIGHT CIRCUIT 2 NAME: SYSTEM 2

LIGHT CIRCUIT 2 NAME:

LIGHT CIRCUIT 3 NAME:

LIGHT CIRCUIT 3 NAME: SYSTEM 3

LIGHT CIRCUIT 4 NAME: SYSTEM 4

LIGHT CIRCUIT 4 NAME:

TEM 1

TEM 2

TEM 3

TEM 4

Temperature Interlock Enabled: Enables/disables the temperature interlock feature. Used to meet IMC 507.2.1.1. DO NOT CHANGE THIS ONCE THE SYSTEM HAS PASSED INSPECTION.

Temperature On: The temperature at which the fan(s) automatically turn on.

Temperature Off: The temperature at which the fans(s) will turn off once the time delay setpoint is reached.

Time Delay Setpoint: Amount of time the fan(s) need to be below the temperature off setpoint before the fan(s) will shut off.

100% Override Timer: Amount of time the fans are overridden when the 100% override button is pressed.

Fire allows the user to adjust the ﬁre system settings.

FIRE SETTINGS

FIRE SETTIN

LIGHTS OUT IN FIRE NO

LIGHTS OUT IN FIRE N

EXHAUST IN FIRE OFF

EXHAUST IN FIRE

ELECTRIC GAS VALVE PRESENT NO

ELECTRIC GAS VALVE PRESENT N

DO NOT CHANGE THE ABOVE SETTINGS AFTER THE FIRE TEST HAS BEEN

COMPLETED.

MPLETED.

FF

®

Lights Out in Fire: Setting for what the hood lights are

to do in ﬁre. Exhaust in Fire: Setting for what the exhaust fans

should do in a ﬁre. Electric Gas Valve Present: Setting for whether there

is a electric gas valve being controlled by the Vari-Flow.

Vari-Flow Air Management System

27

Conﬁguration

G

1

ON

G

S

eccu

e

Time

e

Off Schedu

y

ily

PM

ily

AM

f Schedu

ily

PM

ily

AM

Off Schedu

ily

PM

ily

AM

O

f Schedu

ily

PM

Balancing allows the user to easily balance the exhaust and supply fans.

EXHAUST FAN 1 BALANCIN

EXHAUST FAN 1 BALANCING

FAN NAME: HOOD

EXHAUST FAN

XHAUST FAN BALANCING

BALANCING

HOME

Mode of Operation:

Normal Operation: Fans operate based off of the fan on/off buttons and temperature interlock.

Balancing Minimum: Forces the fan on and at the speed shown in minimum speed.

Minimum Speed: Adjust the minimum fan speed as

necessary for the design of the system.

Balancing Maximum: Forces the fans on and at the speed shown in the maximum speed.

Maximum Speed: Adjust the maximum fan speed as

necessary for the design of the system.

FAN NAME: HOOD 1

BALANCING MODE FORCES THE FAN TO MINIMUM SPEED

BALANCING MODE FORCES THE FAN TO MINIMUM SPEED OR MAXIMUM SPEED BASED ON THE SELECTION.

OR MAXIMUM SPEED BASED ON THE SELECTION. WHEN BALANCING IS COMPLETED, TURN BACK TO

WHEN BALANCING IS COMPLETED, TURN BACK TO

ORMAL OPERATION.

NORMAL OPERATION.

MODE OF OPERATION NORMAL OPERATI

MODE OF OPERATION NORMAL OPERATION

MINIMUM SPEED 50

MAXIMUM SPEED 100

BMS displays the appropriate BMS information. Occurrence, Time and Enabling can be adjusted.

BMS CONFIGURATION

IF THERE IS NO INFORMATION HERE, THERE IS NO BMS PROTOCOL.

F THERE IS NO INFORMATION HERE, THERE IS NO BMS PROTOCOL.

SEE IOM FOR MORE DETAILS.

EE IOM FOR MORE DETAILS.

NOTE

Make sure to return the mode of operation to “normal operation” when balancing is complete. If the mode of operation is left in either balancing mode the fan will not turn off.

Scheduling allows the user to set an on and off time for each exhaust fan.

SCHEDULING

HEDULIN

Schedule Occurence Time Enable

chedul

Fan 1 On Schedule Daily 06:00 AM

Fan 1 On Schedule

Fan 1 Off Schedule Daily 09:00 PM

Fan 1

Fan 2 On Schedule Daily 06:00 AM

Fan 2 On Schedule

Fan 2 Off Schedule Daily 09:00 PM

an 2 Of Schedule

Fan 3 On Schedule Daily 06:00 AM

Fan 3 On Schedule

Fan 3 Off Schedule Daily 09:00 PM

Fan 3 O

Fan 4 On Schedule Daily 06:00 AM

Fan 4 On Schedule

Fan 4 Off Schedule Daily 09:00 PM

Fan 4

Fan 5 On Schedule Daily 06:00 AM

Fan 5 On Schedule

Fan 5 Off Schedule Daily 09:00 PM

Fan 5

le

Schedules for each exhaust fan are listed. User can adjust the occurrence, time on and time off. In order for the scheduling to be used, the Enable checkbox must be selected.

enc

aily06:00 AM

Dail

aily06:00 AM a