Greenheck SQ, BSQ User Manual

Document 472058
Models SQ and BSQ
®
Centrifugal Inline Fans
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage!
Model SQ Direct Drive
Model SQ is a direct drive centrifugal inline exhaust fan. These fans are specifically designed for inline applications. Performance capabilities range up to 5,000cfm
(8,500 m (498 Pa) of static pressure. SQ fans
are available in thirteen sizes with nominal wheel diameter ranging from 6 to 16 inches (152 to 406 mm) (060 to 160 unit sizes). Each fan shall bear a permanently affixed manufacturers engraved metal nameplate containing the model number and individual serial number.
3
/hr) and up to 2.0 in.wg
General Safety Information
Only qualified personnel should install this fan. Personnel should have a clear understanding of these instructions and should be aware of general safety precautions. Improper installation can result in electric shock, possible injury due to coming in contact with moving parts, as well as other potential hazards. Other considerations may be required if seismic activity is present. If more information is needed, contact a licensed professional engineer before moving forward.
1. Follow all local electrical and safety codes, as well as the National Electrical Code (NEC) and the National Fire Protection Agency (NFPA), where applicable. Follow the Canadian Electric Code (CEC) in Canada.
2. The rotation of the wheel is critical. It must be free to rotate without striking or rubbing any stationary objects.
3. Motor must be securely and adequately grounded.
4. Do not spin fan wheel faster than max cataloged fan RPM. Adjustments to fan speed significantly effects motor load. If the fan RPM is changed, the motor current should be checked to make sure it is not exceeding the motor nameplate amps.
5. Do not allow the power cable to kink or come in contact with oil, grease, hot surfaces or chemicals. Replace cord immediately if damaged.
6. Verify that the power source is compatible with the equipment.
7. Never open access doors to a duct while the fan is running.
Model BSQ Belt Drive
Model BSQ is a belt drive centrifugal inline exhaust fan. These fans are specifically designed for inline applications. Performance capabilities range up to 27,200 cfm (46,200 m
4.0 in. wg (996 Pa) of static pressure. BSQ fans are available in fourteen sizes with nominal wheel diameter
ranging from 7 to 42 inches (178 to 1067 mm) (070 to 420 unit sizes). Each fan shall bear a permanently affixed manufacturers engraved metal nameplate containing the model number and individual serial number.
DANGER
Always disconnect, lock and tag power source before installing or servicing. Failure to disconnect power source can result in fire, shock or serious injury.
CAUTION
When servicing the fan, motor may be hot enough to cause pain or injury. Allow motor to cool before servicing.
CAUTION
Precaution should be taken in explosive atmospheres.
DANGER
Pour écarter les risques d’incendie, de choc électrique ou de blessure grave, veiller à toujours débrancher, verrouiller et étiqueter la source de courant avant l’installation ou l’entretien.
ATTENTION
Lors de toute intervention sur la soufflante, le moteur peut être suffisamment chaud pour provoquer une douleur voire une blessure. Laisser le moteur refroidir avant toute maintenance.
ATTENTION
Faire preuve de précaution dans les atmosphères explosives.
3
/hr) and up to
Centrifugal Inline Fans 1
s
1
Receiving
Upon receiving the product check to ensure all items are accounted for by referencing the delivery receipt or packing list. Inspect each crate or carton for shipping damage before accepting delivery. Alert the carrier of any damage detected. The customer will make a notation of damage (or shortage of items) on the delivery receipt and all copies of the bill of lading which is countersigned by the delivering carrier. If damaged, immediately contact your Greenheck Representative. Any physical damage to the unit after acceptance is not the responsibility of Greenheck Fan Corporation.
Unpacking
Verify that all required parts and the correct quantity of each item have been received. If any items are missing, report shortages to your local representative to arrange for obtaining missing parts. Sometimes it is not possible that all items for the unit be shipped together due to availability of transportation and truck space. Confirmation of shipment(s) must be limited to only items on the bill of lading.
Handling
Move fan to desired location and determine position of access panels, discharge and motor. Make sure the inlet and outlet have at least 2½ times the wheel diameter (duct diameter) before any obstructions like an elbow or transition. Attach the fan to a suitable framework as specified; hanging or base vibration isolators are recommended. See the SQ & BSQ Fan Dimensions table on page 3 for physical dimensions, utilizing Figures 1 and 2. Mounting dimensions and vibration isolator centerline information is provided on pages 4 and 5. The motor’s amperage and voltage ratings must be checked for compatibility to supply voltage prior to final electrical connection. Electrical lead-in wires are then connected to the factory supplied safety disconnect switch. All wiring must conform to local and national codes.
Fan Storage
Fans are protected against damage during shipment. If the unit cannot be installed and operated immediately, precautions need to be taken to prevent deterioration of the unit during storage. The user assumes responsibility of the fan and accessories while in storage. The manufacturer will not be responsible for damage during storage. These suggestions are provided solely as a convenience to the user.
Indoor Storage
The ideal environment for the storage of fans and accessories is indoors, above grade, in a low humidity atmosphere which is sealed to prevent the entry of blowing dust, rain or snow. Temperatures should be evenly maintained between 30° to 110°F (-1° to 43°C) (wide temperature swings may cause condensation and “sweating” of metal parts). All accessories must be stored indoors in a clean, dry atmosphere.
Remove any accumulations of dirt, water, ice or snow
and wipe dry before moving to indoor storage. To avoid “sweating” of metal parts allow cold parts to reach room temperature. To dry parts and packages use a portable electric heater to get rid of any moisture buildup. Leave coverings loose to permit air circulation and to allow for periodic inspection.
The unit should be stored at least 3½ in. (89 mm) off the floor on wooden blocks covered with moisture proof paper or polyethylene sheathing. Aisles between parts and along all walls should be provided to permit air circulation and space for inspection.
Outdoor Storage
Fans designed for outdoor applications may be stored outdoors, if absolutely necessary. Roads or aisles for portable cranes and hauling equipment are needed.
The fan should be placed on a level surface to prevent water from leaking into the fan. The fan should be elevated on an adequate number of wooden blocks so that it is above water and snow levels and has enough blocking to prevent it from settling into soft ground. Locate parts far enough apart to permit air circulation, sunlight and space for periodic inspection. To minimize water accumulation, place all fan parts on blocking supports so that rain water will run off.
Do not cover parts with plastic film or tarps as these cause condensation of moisture from the air passing through heating and cooling cycles.
Fan wheels should be blocked to prevent spinning caused by strong winds.
Inspection and Maintenance During Storage
While in storage, inspect fans once per month. Keep a record of inspection and maintenance performed.
If moisture or dirt accumulations are found on parts, the source should be located and eliminated. At each inspection, rotate the wheel by hand ten to fifteen revolutions to distribute lubricant on motor. If paint deterioration begins, consideration should be given to touch-up or repainting. Fans with special coatings may require special techniques for touch-up or repair.
Machined parts coated with rust preventive should be restored to good condition promptly if signs of rust occur. Immediately remove the original rust preventive coating with petroleum solvent and clean with lint-free cloths. Polish any remaining rust from surface with crocus cloth or fine emery paper and oil. Do not destroy the continuity of the surfaces. Thoroughly wipe clean with Tectyl® 506 (Ashland Inc.) or the equivalent. For hard to reach internal surfaces or for occasional use, consider using Tectyl® 511M Rust Preventive, WD-40 or the equivalent.
®
Removing From Storage
As fans are removed from storage to be installed in their final location, they should be protected and maintained in a similar fashion until the fan equipment goes into operation.
Centrifugal Inline Fans2
SQ & BSQ Fan Dimensions
Model A B C *D E *F *G *H Damper SQ Weight^ BSQ Weight^ SQ 60-75 12 SQ 80-95 15 BSQ 70-80 15
(305) 13 (330) 12 (305) 8 (381) 16 (406) 15 (381) 11 (381) 21 (533) 15 (381) 11
BSQ 90 15 (381) 21 (533) 15 (381) 117⁄8 (302) 1 (25) 151⁄2 (394) 14 (356) 121⁄2 (318) 12 (305) - 84 (38) SQ-BSQ 100 17 (432) 21 (533) 17 (432) 137⁄8 (352) 1 (25) 151⁄2 (394) 14 (356) 121⁄2 (318) 14 (356) 56 (25) 83 (38) SQ-BSQ 120 19 (483) 21 (533) 19 (483) 157⁄8 (403) 1 (25) 177⁄8 (454) 16 (406) 121⁄2 (318) 16 (406) 67 (30) 97 (44) SQ-BSQ 130 (HP) 21 (533) 21 (533) 21 (533) 177⁄8 (454) 1 (25) 177⁄8 (454) 16 (406) 121⁄2 (318) 18 (457) 67 (35) 97 (44) SQ-BSQ 140 (HP) 23 (584) 22 (559) 23 (584) 197⁄8 (505) 1 (25) 177⁄8 (454) 16 (406) 121⁄2 (318) 20 (508) 104 (47) 111 (50) SQ-BSQ 160 (HP) 26 (660) 26 (660) 26 (660) 227⁄8 (581) 1 (25) 201⁄2 (521) 17 (432) 137⁄8 (340) 23 (584) 160 (73) 208 (94) BSQ 180 (HP) 28 (711) 28 (711) 28 (711) 237⁄8 (606) 11⁄2 (38) 243⁄8 (619) 18 (457) 133⁄4 (349) 24 (610) 26 (12) 245 (111) BSQ 200 (HP) 32 (813) 32 (813) 32 (813) 277⁄8 (708) 11⁄2 (38) 28 (711) 20 (508) 16 (406) 28 (711) 26 (12) 314 (142 BSQ 240 (HP) 39 (991) 34 (864) 39 (991) 347⁄8 (886) 11⁄2 (38) 327⁄8 (835) 22 (559) 19 (483) 35 (889) 26 (12) 415 (188) BSQ 300 (HP) 46 (1168) 38 (965) 46 (1168) 417⁄8 (1064) 11⁄2 (38) 34 (864) 22 (559) 18 (457) 42 (1067) 26 (12) 537 (244) BSQ 360 (HP) 52 (1321) 42 (1067) 52 (1321) 477⁄8 (1216) 11⁄2 (38) 34 (864) 22 (559) 18 (457) 48 (1219) 26 (12) 686 (311) BSQ 420 (HP) 58 (1473) 50 (1270) 58 (1473) 537⁄8 (1368) 11⁄2 (38) 34 (864) 22 (559) 18 (457) 54 (1372) 26 (12) 789 (358)
All dimensions in inches (millimeters) and weight is shown in pounds (kilograms). *May be greater depending on motor. ^Weight shown is largest cataloged Open Drip Proof motor.
7
8 (225) 1 (25) --
7
8 (302) 1 (25)
7
8 (302) 1 (25) 151⁄2 (394) 14 (356) 121⁄2 (318) 12 (305) - 76 (34)
---
-
9 (229) 26 (12) -
12 (305) 41 (19) -
E
Filter Option Dimensions
40
(18)
74
(34)
88
(40)
114
(52)
120
(54)
174
(79)
246
117
(53)
120
(54)
144
(79)
140
(64)
181
(82)
294
344
441
573
759
957
Filter
Size
10 x 12
(254 x 305)
14 x 25
(356 x 635)
16 x 20
(406 x 508)
16 x 25
(406 x 635)
20 x 20
(508 x 508)
20 x 25
(508 x 635)
20 x 20
(508 x 508)
14 x 25
(356 x 635)
16 x 20
(406 x 508)
16 x 25
(406 x 635)
20 x 20
(508 x 508)
20 x 25
(508 x 635)
20 x 20
(508 x 508)
20 x 25
(508 x 635)
12 x 25
(305 x 635)
16 x 25
(406 x 635)
20 x 25
(508 x 635)
16 x 25
(406 x 635)
20 x 25
(508 x 635)
16 x 25
(406 x 635)
20 x 25
(508 x 635)
16 x 25
(406 x 635)
20 x 25
(508 x 635)
Model A B C D WT.
1
8
12
(305)
15
(381)
17
(432)
19
(483)
21
(533)
23
(584)
26
(660)
15
(381)
17
(432)
19
(483)
21
(533)
23
(584)
26
(660)
28
(711)
32
(813)
39
(991)
46
(1168)
52
(1321)
58
(1473)
87⁄8
(225)1 (25)
117⁄8
(302)1 (25)
137⁄8
(352)1 (25)
157⁄8
(403)1 (25)
177⁄8
(454)1 (25)
197⁄8
(505)1 (25)
227⁄8
(581)1 (25)
117⁄8
(302)1 (25)
137⁄8
(352)1 (25)
157⁄8
(403)1 (25)
177⁄8
(454)1 (25)
197⁄8
(505)1 (25)
227⁄8
(581)1 (25)
237⁄8
(606)
277⁄8
(708)
347⁄8
(886)
417⁄8
(1064)
477⁄8
(1216)
537⁄8
(1368)
11⁄2
(38)
11⁄2
(38)
11⁄2
(38)
11⁄2
(38)
11⁄2
(38)
11⁄2
(38)
(112)
(133)
(156)
(200)
(260)
(344)
(434)
1185
(538)
SQ 60-75
SQ 80-95
SQ 100
SQ 120
SQ 130
SQ 140
SQ 160
BSQ 70-80-90
BSQ 100
BSQ 120
BSQ 130 (HP)
BSQ 140 (HP)
BSQ 160 (HP)
BSQ 180 (HP)
BSQ 200 (HP)
BSQ 240 (HP)
BSQ 300 (HP)
BSQ 360 (HP)
BSQ 420
Note: 24-inch side clearance is recommended for accessing and removing filters. All dimensions in inches (millimeters) and weight (WT.) in pounds (kilograms).
22
(562)
5
45
(1159)
1
47
(1200)
3
52
(1326)
3
46
(1178)
3
52
(1330)
3
51
(1305)
5
50
(1286)
1
47
(1200)
3
52
(1326)
3
46
(1178)
3
52
(1330)
3
51
(1305)
1
55
(1399)
11
66
(1694)
7
68
(1749)
1
72
(1832)
1
79
(2013)
1
93
(2365)
8
4
16
8
8
8
8
4
16
8
8
8
16
16
8
8
4
8
Filter
Quantity
1
1
2
2
2
2
4
1
2
2
2
2
4
4
3
3
4
4
8
10
5
5
10
D
F
E
G
C
H
B
Figure 1:
SQ Dimensions
D
A
C
B
Figure 2:
BSQ Dimensions
Figure 3: Model SQ - Filter Options
D
C
A
D
B
C
Figure 4: Model BSQ - Filter Options
D
C
Optional cover varies
with motor size.
Recommend 24 in.
clearance.
A
D
C
B
A
Centrifugal Inline Fans 3
Mounting: SQ /BSQ
All SQ and BSQ fan models can be mounted horizontally, vertically or at an angle. For ease of installation, knockouts are provided at each location where mounting brackets are shown in Figures 5, 6 and
7. Optional brackets are universally adjustable to mount in any of these locations.
Hanging rails
by others
A
G
B
E
A
F
G
B
A
E
A
C
F
A
C
C
Figure 5 Horizontal Hanging or Base Mount
A
F
E
C
With either a hanging or base mount the motor may be located on either side. The base mount allows top access panels only.
B
Figure 6 Horizontal Hanging or Base Mount
A
F
E
B
With a hanging mount, the motor may be located on either top or bottom. The base mount allows top motor location only. Both options provide access panels on two sides.
A
D
Hanging rails
D
B
by others
G
G
B
B
Figure 7 Vertical Hanging or Base Mount
D
Mounting brackets are turned 90° for vertical mounting. Access panels are located on the two sides adjacent to the motor.
Mounting Dimensional Data
Model A B C D E F G SQ 60-75 10 SQ 80-95 13 BSQ 70-90 185⁄8 (473) 201⁄8 (511) 183⁄4 (476) 117⁄8 (302) 485⁄16 (1227) 273⁄8 (695) SQ-BSQ 100 185⁄8 (473) 221⁄8 (562) 203⁄4 (527) 137⁄8 (352) 447⁄8 (1140) 24 (610) SQ-BSQ 120 185⁄8 (473) 24 (610) 223⁄4 (578) 16 (406) 493⁄8 (1254) 281⁄8 (714) SQ-BSQ 130 185⁄8 (473) 261⁄8 (664) 243⁄4 (629) 177⁄8 (454) 44 (1118) 23 (584) SQ-BSQ 140 195⁄8 (498) 281⁄8 (714) 263⁄4 (679) 197⁄8 (505) 501⁄16 (1272) 28 (711) SQ-BSQ 160 231⁄2 (597) 31 (787) 293⁄4 (756) 227⁄8 (581) 495⁄8 (1260) 235⁄8 (600) BSQ 180 25 BSQ 200 291⁄8 (740) 37 (940) 333⁄4 (857) 263⁄4 (679) 643⁄16 (1630) 321⁄4 (819) BSQ 240 315⁄8 (803) 441⁄4 (1124) 403⁄4 (1035) 337⁄8 (860) 661⁄2 (1689) 321⁄8 (816) BSQ 300 35 (889) 51 (1295) 473⁄4 (1213) 407⁄8 (1038) 691⁄8 (1756) 313⁄8 (797) BSQ 360 383⁄4 (974) 571⁄4 (1454) 531⁄2 (1359) 463⁄4 (1187) 76 (1930) 3411⁄16 (881) BSQ 420 471⁄8 (1197) 63 (1600) 597⁄8 (1521) 597⁄8 (1521) 901⁄2 (2299) 401⁄2 (1029)
All dimensions in inches (millimeters).
5
8 (270) 17 (432) 153⁄4 (400) 87⁄8 (225) 193⁄4 (502) 7 (178)
1
4 (337) 20 (508) 183⁄4 (476) 117⁄8 (302) 43 (1092) 273⁄8 (695)
1
2 (648) 331⁄2 (851) 299⁄16 (751) 223⁄4 (578) 529⁄16 (1335) 241⁄2 (622)
B
D
Hanging rails not included.
Supplied by
others.
Hanging rails not included.
Supplied by
others.
Centrifugal Inline Fans4
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