Greenheck SMD, SMDR, SSSMD User Manual

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Document Number 461338
®
SMD-XXX, SMD-XXXV, SESMD-XXX,
SSSMD-XXX,SMDRXXX, SESMDR-XXX,
AND SSSMDR-XXX MODELS
Leakage Rated Smoke Dampers
Vertical or Horizontal Mount
Installation, Operation and Maintenance Instructions
These instructions apply to the installation of SMD-XXX, SESMD-XXX SSSMD-XXX, SMDR-XXX, SESMDR-XXX and SSSMDR-XXX series leakage rated smoke dampers supplied with factory installed damper actuators. Specific requirements in these instructions are mandatory. These instructions meet the requirements of UL 555S and UL classification R13317.
SMD-XXX, SESMD-XXX, SSSMD-XXX, SMDR-XXX, SESMDR-XXX, and SSSMDR-XXX Model Dampers are
intended for installation in accordance with smoke damper requirements established by:
National Fire Protection Association NFPA Standards 92A, 92B, & 105
IBC International Building Codes New York City (MEA listing #260-91-M)
Typical Actuato
OCI Blade Indicator (optional)
California State Fire Marshal (Listing #3230-0981:104)
UL CLASSIFIED (see complete marking on product)” “UL CLASSIFIED to Canadian safety standards (see
complete marking on product)” UL Standard 555S (Classification #R13317)
Receiving and Handling
Upon receiving dampers, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for.
Dampers must be kept dry and clean. Indoor storage
and protection from dirt, dust and the weather is highly
recommended. Do not store at temperatures in excess of
100°F (38°C).
Safety Warning:
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.
This manual is the property of the owner, and is required for future maintenance. Please leave it with the owner when the job is complete.
Due to continuing research, Greenheck reserves the right to change specifications without notice.
Refer to the appropriate Greenheck installation supplements for special requirements:
• Smoke Detector Supplement (463813)
• No Flow Duct Smoke Detector (465915)
• Drive Slip Breakaway Supplement (468769)
• Quick Connect Breakaway Supplement
• Double Flange Mounted Supplement (472664)
Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the shipment date. Any units or parts which prove to be defective during the warranty period will be repaired or replaced at our option. Greenheck shall not be liable for damages resulting from misapplication or misuse of its products. Greenheck will not be responsible for any installation or removal costs. Greenheck will not be responsible for any service work or backcharges without prior written authorization.
Installation Supplements
(468502)
Warranty
Table of Contents
24 in.
Ductwork
Duct Outlet
Smoke Barrier
Sealant
Damper
Sealant
Pre-Installation Guidelines .............................................................................................................................................2
Installation .....................................................................................................................................................................3
• Smoke Damper Requirements ....................................................................................................................................3
• Location of Damper in Ductwork ..............................................................................................................................3
• Attaching Damper to the Duct ...................................................................................................................................3
• Installing Multiple Damper Section Assemblies .......................................................................................................3
• Sealing the Installation ................................................................................................................................................3
• Actuator Connections .................................................................................................................................................3
• Connection and Operation of Open/Close Indicator .................................................................................................3
SMDR-XXX and SSSMDR Blade Orientation................................................................................................................4
Maintenance ...................................................................................................................................................................4
Troubleshooting ..............................................................................................................................................................4
Pre-Installation Guidelines
The basic intent of a proper installation is to secure the smoke damper in, not to, the opening or duct in such a manner as to prevent distortion and disruption of damper operation. The following items will aid in completing the damper installation in a timely and effective manner.
1) Lift or handle damper using sleeve or frame. Do not lift damper using blades or actuators.
2) Damper (rectangular) has label on outside of sleeve indicating a ‘No Screw’ area. Do not install screws into this area as screws may interfere with unexposed blade linkage and prevent damper blades from opening and/or closing.
3) Damper must be installed into duct or opening square (round) and free of twist or other misalignment. Damper must not be squeezed or stretched into duct or opening. Out of square, out of round, racked, twisted or misaligned installations can cause excessive leakage and/or torque requirements to exceed damper/actuator design.
4) Damper and actuator must be kept clean and protected from dirt, dust and other foreign materials prior to and after installation. Examples of such foreign materials include but are not limited to:
a) Mortar dust b) Drywall dust c) Firesafing materials d) Wall texture e) Paint overspray
5) Damper should be sufficiently covered as to prevent overspray if wall texturing or spray painting will be performed within 5 feet of the damper. Excessive dirt or foreign material deposits on damper can cause excessive leakage and/or torque requirements to exceed damper/actuator design.
6) Caulking is not necessary, however, may be applied to optional retaining angles.
7) The Code Authority Having Jurisdiction (AHJ) must evaluate and provide approval of final installation where variations to these instructions are necessary.
Installation - Failure to follow these instructions will void all warranties.
1. SMOKE DAMPER REQUIREMENTS
Smoke dampers are required to close and prevent the passage of air and smoke through ducts or ventilation openings in smoke barriers. Smoke dampers are also applied in engineered smoke control systems to establish air pressure differentials and thereby prevent the spread of smoke.
2. LOCATION OF DAMPER IN DUCTWORK
Place the damper assembly in its proper position relative to the barrier as shown (in Figure 1). The plane of the closed damper blades must be within 24 in. (610mm) of the rated smoke barrier and before any duct inlets or outlets.
2
Fig. 1
3. ATTACHING DAMPER TO THE DUCT
Attach the damper to the duct using #10 sheet metal screws, 1/4 in. (6mm) diameter bolts and nuts, tack or spot welds, or 3/16 in. (5mm) diameter steel pop rivets. Attachments must be made at each flange spaced a maximum of 6 in. (152mm) on centers and a maximum of 2 in. (51mm) from corners on rectangular dampers, and on round dampers as follows: Ducts 22 in. (559mm) in diameter and smaller shall have three attachments. Ducts larger than 22 in. (559mm) in diameter up to and including 36 in., (914mm) have five attachments.
4. INSTALLING MULTIPLE DAMPER SECTION ASSEMBLIES
The damper assembly is not restricted to a maximum number of sections, but must not exceed the section sizes and assembly sizes shown below.
6. ACTUATOR CONNECTIONS
Electrical and/or pneumatic connections to damper actuators should be made in accordance with wiring and piping diagrams developed in compliance with applicable codes, ordinances and regulations.
7. CONNECTION AND OPERATION OF OPEN/CLOSE INDICATOR
OCI - The OCI (open or closed indicator) option contains
a single pole, double throw switch used to indicate the damper blade position. The switch provides a positive open or closed signal when used in conjunction with remote indicator lights. Refer to Fig. 2 for wiring of the OCI option.
Damper model
SMD-201, 202,
203
SMD-201M, 202M 36 x 36
SMD-301, 302
SMD-301M, 302M
SMD-401
SMDR, SESMDR,
SSSMDR
SESMD-201,
SSSMD-201
SMD-301V
SMD-401M
Maximum Single
Section Size
in. (mm)
36 x 48 or 32 x 50
(914 x 1219 or
813 x 1270)
32 x 50
(813 x 1270)
32 x 50
(813 x 1270)
48 x 60
(1219 x 7315)
24
(610)
24 x 30
(610 x 762)
50 x 32
(1270 x 813)
36 x 36
(914 x 914)
Maximum Overall
Size for Multiple
Section Dampers
in. (mm)
144 x 100 or 288 x 50
(3658 x 2540 or
7315 x 1270)
144 x 72 or 288 x 36
(3658 x 1829 or
7315 x 914)
128 x 100 or 256 x 50
(3251 x 2540) or
(6502 x 1270)
128 x 100 or 256 x 50
(3251 x 2540) or
(6502 x 1270)
192 x 120, 48 x 288,
or 384 x 36
(4877 x 1829,
1219 x 7315 or
9754 x 914)
NA
88 x 72
(2235 x 1829)
100 x 32
(2540 x 813)
144 x 72 or 288 x 36
(3658 x 1829 or
7315 x 914)
Fig. 2 OCI Wiring
RATINGS
Integral Switch Type: Single Pole, double throw Electrical: 10 Amps, 1/3 hp, 120 or 240 Vac
1/2 Amp, 120 Vdc; 1/4 Amp 240 Vdc 5 Amps, 120 Vac “L” (lamp load)
1.0 Amps, 24 Vac
1.5 Amps, 24 Vdc
SMDR-XXX and SSSMDR-XXX Blade
Orientation
Axle
30°
The damper sections must be attached together with #10 sheet metal screws, 1/4 in. (6mm) diameter nuts and bolts,
1
/2 in. (13mm) long welds, or 3/16 in. (5mm) diameter steel
pop rivets. On multiple section damper assemblies, the temperature
rating of wiring run in the airstream shall be at least equal to the damper temperature rating plus 50°F (10°C).
5. SEALING THE INSTALLATION
After installing the damper in the ductwork, seal the joint between the damper frame and the duct using Dow Corning RTV 732 sealant, GE1200 series silicone construction adhesive or Component Hardware SLT-5000 silicone sealant. Make sure to press the sealant into the joint to guarantee a proper seal. Use the minimum amount of material required to completely seal the joint. See Figure 1.
Axle
30° Off Horizontal
(Maximum)
30° Off Horizontal
(Maximum)
30°
3
Damper Maintenance
Dampers do not typically require maintenance as long as they are kept dry and clean. If cleaning is necessary, use mild detergents or solvents. If lubrication is desired for components such as axle bearings, jackshaft bearings and jamb seals, do not use oil-based lubricants or any other lubricants that attract contaminants such as dust.
Damper actuator(s) must be maintained, cycled, and tested
Axle
Normal
in accordance with:
• The latest editions of NFPA 90A, 92A, 92B, 105, UL864, AMCA 503-03 and local codes.
• Actuator manufacturer recommendations.
Damper Troubleshooting
The following is a possible cause and correction list for common concerns with the dampers.
Sympton Possible Cause Corrective Action
Damper does not fully open and/or close
RRL or TOR sensor tripped
Damper does not operate
Frame is 'racked' causing blades to bind on jamb seals
Actuator linkage loose Close damper, disconnect power, adjust and tighten
Defective motor Replace
Screws in damper linkage Damper installed too far into wall. Move out to line as
Contaminants on damper Clean with a non-oil based solvent (see Damper
Heat Push reset button located on backside of RRL or TOR
No power supplied to the actuator Add power supply
Adjust frame such that it is square and plumb
linkage
designated on damper label
Maintenance)
Our Commitment
As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice.
Specific Greenheck product warranties are located on greenheck.com within the product area tabs and in the Library under Warranties.
®
Phone: (715) 359-6171 • Fax: (715) 355-2399 • E-mail: gfcinfo@greenheck.com • Website: www.greenheck.com
461338• Smoke Dampers IOM Rev. 14, November 2014 Copyright 2014 © Greenheck Fan Corporation
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