Greenheck SFD, SFB, SWB User Manual

Document 455308
Seri
300
Model SWB - Series 100, 200 and 300
®
Centrifugal Utility Fans
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage!
Model SWB
Series 300
es
Model SFB
Model SWB
Series 200
Model SWB
Series 100
Model SWD
Table of Contents
General Safety Information .................... 2
Receiving, Unpacking, Storage, Inspection ....... 3
Installation
Discharge Positions ........................ 4
UL/cUL 762 for Restaurant Exhaust ............ 4
Affect of Installation on Performance ............ 5
Pre-Starting Checks
Alignment of Pulleys and Belts ................ 5
Wheels and Wheel Rotation .................. 6
Mounting for Severe Duty Installation ............ 7
Maintenance
Bearing Lubrication Schedule ................. 7
Motor Maintenance (Belt and Direct Drive) ....... 8
Wheel and Fastener Maintenance ............. 8
Belt Maintenance .......................... 8
Model SFD
®
Installation of Motor, Drives and Belt(s) .......... 9
Parts List ................................. 10
Troubleshooting ............................ 11
Our Committment .......................... 12
Centrifugal Utility Fans 1
General Safety Information
Only qualified personnel should install this fan. Personnel should have a clear understanding of these instructions and should be aware of general safety precautions. Improper installation can result in electric shock, possible injury due to coming in contact with moving parts, as well as other potential hazards. Other considerations may be required if seismic activity is present. If more information is needed, contact a licensed professional engineer before moving forward.
1. Follow all local electrical and safety codes, as well as the National Electrical Code (NEC) and the National Fire Protection Agency (NFPA), where applicable. Follow the Canadian Electric Code (CEC) in Canada.
2. The rotation of the wheel is critical. It must be free to rotate without striking or rubbing any stationary objects.
3. Motor must be securely and adequately grounded.
4. Do not spin fan wheel faster than max cataloged fan RPM. Adjustments to fan speed significantly effects motor load. If the fan RPM is changed, the motor current should be checked to make sure it is not exceeding the motor nameplate amps.
5. Do not allow the power cable to kink or come in contact with oil, grease, hot surfaces or chemicals. Replace cord immediately if damaged.
6. Verify that the power source is compatible with the equipment.
7. Never open access doors to a duct while the fan is running.
DANGER
Always disconnect, lock and tag power source before installing or servicing. Failure to disconnect power source can result in fire, shock or serious injury.
CAUTION
When servicing the fan, motor may be hot enough to cause pain or injury. Allow motor to cool before servicing.
CAUTION
Precaution should be taken in explosive atmospheres.
DANGER
Pour écarter les risques d’incendie, de choc électrique ou de blessure grave, veiller à toujours débrancher, verrouiller et étiqueter la source de courant avant l’installation ou l’entretien.
ATTENTION
Lors de toute intervention sur la soufflante, le moteur peut être suffisamment chaud pour provoquer une douleur voire une blessure. Laisser le moteur refroidir avant toute maintenance.
ATTENTION
Faire preuve de précaution dans les atmosphères explosives.
Centrifugal Utility Fans
2
®
Receiving
Upon receiving the product, check to ensure all items are accounted for by referencing the delivery receipt or packing list. Inspect each crate or carton for shipping damage before accepting delivery. Alert the carrier of any damage detected. The customer will make a notation of damage (or shortage of items) on the delivery receipt and all copies of the bill of lading which is countersigned by the delivering carrier. If damaged, immediately contact your Greenheck Representative. Any physical damage to the unit after acceptance is not the responsibility of Greenheck Fan Corporation.
Unpacking
Verify that all required parts and the correct quantity of each item have been received. If any items are missing, report shortages to your local representative to arrange for obtaining missing parts. Sometimes it is not possible that all items for the unit be shipped together due to availability of transportation and truck space. Confirmation of shipment(s) must be limited to only items on the bill of lading.
Storage
Fans are protected against damage during shipment. If the unit cannot be installed and operated immediately, precautions need to be taken to prevent deterioration of the unit during storage. The user assumes responsibility of the fan and accessories while in storage. The manufacturer will not be responsible for damage during storage. These suggestions are provided solely as a convenience to the user.
Indoor -
The ideal environment for the storage of fans and accessories is indoors, above grade, in a low humidity atmosphere which is sealed to prevent the entry of blowing dust, rain or snow. Temperatures should be evenly maintained between 30° to 110°F (-1° to 43°C), wide temperature swings may cause condensation and “sweating” of metal parts. All accessories must be stored indoors in a clean, dry atmosphere.
Remove any accumulations of dirt, water, ice, or snow and wipe dry before moving to indoor storage. To avoid “sweating” of metal parts allow cold parts to reach room temperature. To dry parts and packages use a portable electric heater to remove any moisture build up. Leave coverings loose to permit air circulation and to allow for periodic inspection.
The unit should be stored at least 3½ inches
(89 mm)
off the floor on wooden blocks covered with moisture proof paper or polyethylene sheathing. Aisles between parts and along all walls should be provided to permit air circulation and space for inspection.
Outdoor - Fans designed for outdoor applications may
be stored outdoors, if absolutely necessary. Roads or aisles for portable cranes and hauling equipment are needed.
The fan should be placed on a level surface to prevent water from leaking into the fan. The fan should be elevated on an adequate number of wooden blocks so it is above water and snow levels and has enough blocking to prevent it from settling into soft ground. Locate parts far enough apart to permit air circulation, sunlight and space for periodic inspection. To minimize water accumulation, place all fan parts on blocking supports so rain water will run off.
Do not cover parts with plastic film or tarps as these cause condensation of moisture from the air passing through heating and cooling cycles. Fan wheels should be blocked to prevent spinning caused by strong winds.
Inspection and Maintenance During Storage
While in storage, inspect fans once per month. Keep a record of inspection and maintenance performed.
If moisture or dirt accumulations are found on parts, the source should be located and eliminated. At each inspection, rotate the wheel by hand ten to fifteen revolutions to distribute lubricant in motor and bearings. If paint deterioration begins, consideration should be given to touch-up or repainting. Fans with special coatings may require special techniques for touch-up or repair.
Machined parts coated with rust preventive should be restored to good condition promptly if signs of rust occur. Immediately remove the original rust preventive coating with petroleum solvent and clean with lint­free cloths. Polish any remaining rust from surface with crocus cloth or fine emery paper and oil. Do not destroy the continuity of the surfaces. Thoroughly wipe clean with Tectyl
®
506 (Ashland Inc.) or the equivalent. For hard to reach internal surfaces or for occasional use, consider using Tectyl® 511M Rust Preventive, WD-40® or the equivalent.
Removing From Storage
As fans are removed from storage to be installed in their final location, they should be protected and maintained in a similar fashion until the fan equipment goes into operation.
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Centrifugal Utility Fans
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Installation
Inspect the unit for any damage and report it to the shipper immediately. Also, check to see that all accessory items are accounted for.
Move the fan to the desired location and fasten securely through mounting holes provided in the base angles. The unit must be set level (shimming may be necessary). Flexible duct connections and vibration isolators should be used where noise is a factor.
The motor voltage and ampere rating must be checked for compatibility with the electrical supply prior to final electrical connection. Supply wiring to the fan must be properly fused, and conform to local and national electrical codes.
The discharge is factory set as specified by customer order, however, it can be rotated to other discharge positions in the field if necessary. Removal of the housing bolts allows the discharge to be rotated to the clockwise positions below. For TAD, BD and BAD discharge positions, a portion of the frame angle must be removed.
Clockwise rotation shown. Counterclockwise discharge positions are a mirror image of those shown. Fan rotation is always specified from the drive side of the housing.
Discharge Positions
Installation of UL/cUL 762 Listed Fans for Restaurant Exhaust
The UL/cUL 762 listing for restaurant exhaust is available on model SWB Series 200, sizes 206 - 224, and Series 300, sizes 327 - 349 with a weatherhood.
UL/cUL 762 fans are listed for a maximum operating temperature of 375°F door and 1inch outlet guard is strongly recommended when the fan discharge is accessible. An upblast discharge is recommended. The fan discharge must be a minimum of 40 inches
(1016 mm)
exhaust duct must be fully welded to a distance of 18inches
40 in.**
(1016 mm)
**Per NFPA 96 the fan discharge must be a minimum of 40 in. (1016 mm) above the roof surface.
This drawing is for dimensional information only. See the latest edition of NFPA 96 Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations for detailed installation instructions, materials, duct connections and clearances.
(457mm)
Upblast Discharge
Weatherhood
(191°C)
(25.4mm)
and includes an access
drain connection. An
above the roof line and the
above the roof surface.
SWB Series 200 and 300 models are listed for grease removal (UL/cUL 762) File no. MH11745
Optional Companion Flange
3 Wheel
Diameters
Duct from
kitchen
hood
18 in.*
(457 mm)
*Per NFPA 96 the duct must be of all-welded construction to a minimum distance of 18 inches (457 mm) above the roof surface.
CW BH CW BAU CW TAUCW UB
CW TH CW TAD
CW DB
CW BAD
Centrifugal Utility Fans
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