Greenheck RBU Installation Manual

PN 455700
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Models RBU/RBUMO/RDU
Propeller Upblast Roof Fans
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety
Installation, Operation and Maintenance Manual
information. Failure to comply with instructions could result in personal injury and/or property damage!
Propeller Upblast Roof Fans Direct Drive and Belt Drive
Upblast propeller fans are designed to discharge contaminants up and away from the building for most commercial jobs and many industrial applications. These roof exhaust fans are produced with either belt or direct drives and with steel or aluminum blades. Drive frames and panels are constructed to match the level of duty and motor size.
Inspection
Fans are thoroughly inspected and test run at the factory prior to shipment. However, damage may occur during handling and shipping. Consequently, it is important that the unit be carefully inspected for visible and concealed damage before beginning installation. Report any damage to the shipper immediately. In addition, assure all accessory items are accounted for.
Fig. 1
Lifting Lugs
Installation
Lifting
Attach a suitable chain or strap to the four windband mounting brackets, which are designed to be used as lifting lugs (Fig. 1).
Do not lift the fan by the motor, belt tube, damper frame, windband or accessories.
Carefully lift the fan to the roof curb and install fasteners in all holes provided in the unit base. The windband does not need to be removed for the lifting operation.
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Propeller Upblast Roof Fans
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Electrical Connections
Before electrical connections are made, the supply
For Models RBUMO with high temperature option - UL Listed
voltage, phase and ampere capacity must be checked for compatibility with the fan motor. In addition, the supply wiring must be properly fused and conform to local and national electrical codes.
The supply wires are then connected to an optional safety disconnect switch (if ordered) or wired directly to the motor.
For belt drive units in Emergency Smoke Removal installations, the electrical supply must be kept out of
the airstream. They may also require an isolated power supply so that if power is cut to the building in the event of a fire, the fan will continue to operate. Check the local and national electrical codes for emergency smoke removal fans.
Listed Power Ventilator For Smoke Control Systems 76Y9
Models RBUMO with High Temperature Option, UL Listed will bear the label shown above. For fan sizes 42, 48, 54 and 60 Figs. 2A and 2B apply (pg. 3)
ELECTRICAL - If fan motor is NOT thermally protected, remote overload protection must be installed having adequate rating as to voltage, frequency, horsepower, and full load current per phase. Where connected to a circuit protected by fuses, use time delay fuses. For supply connection use wires rated for at least 90ºC (194ºF).
INSTALLATION - When connecting electrical power to this fan, do not restrict motor movement. Motor must have sufficient movement for possible future belt or wheel adjustment. 454975
Disconnect Wiring Options Note: Conduit and wiring by others
IMPORTANT
Disconnect Installation
RBU with NEMA-3R
Typical Installation
Wire on inside of unit
Not recommended for high temperature exhaust
Disconnect Installation
RBUMO with NEMA-3R
High Temperature Installation
Wire on outside of unit
Disconnect Installation
RBUMO with NEMA-3R
RBU on a GPI Curb with NEMA-3R
Propeller Upblast Roof Fans
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RBUMO with GPI and NEMA-3R
No Tray
RBUMO with GPI and NEMA-3R
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WARNING!
Disconnect and secure to the “off” position all electrical power to the fan prior to inspection or service.
Caution must be used when working around the fusible link damper lifters. They may release the dampers unexpectedly.
Models RBU, RBUMO and RDU may have fusible link damper lifters and all RBUMO models with high temperature options have fusible link damper lifters under spring tension. RBUMO fans UL listed as “Power Ventilators For Smoke Control Systems” in sizes 42, 48, 54 and 60 have extra heavy duty fusible link damper lifters under high spring tension that, for safety reasons, must be pinned to prevent accidental release. See Fig. 2 below for details on how to secure the lifter arms.
FAILURE TO COMPLY WITH THESE SAFETY
PRECAUTIONS MAY RESULT IN SERIOUS
INJURY OR DEATH!
WARNING!
These fans have extra heavy duty fusible link damper lifters under very high spring tension that must be pinned so they can not be accidentally tripped when servicing the fan. The fusible link damper lifters are located under the butterfly damper blades. Fig. 3. Fig. 2A shows where the two safety pins will be located when shipped from the factory.
When maintenance is being performed on the fan, the pins MUST be moved from Fig. 2A position to Fig. 2B position. Fig. 2A shows where the two safety pins are placed when the fan is in service.
Fan sizes 20, 24, 30 and 36 do not have the ability to be pinned when servicing due to differences in lifter designs.
IN ALL CASES, EXTREME CARE MUST BE TAKEN
WHEN WORKING AROUND THE DAMPER LIFTER
ASSEMBLIES OR SERIOUS BODILY INJURY
OR DEATH MAY RESULT.
Fig. 2
Safety Pin Storage Location
Fig. 2A
To Prevent Closure While Servicing Fan
Fig. 2B
Prestarting Checks
Check all fasteners and set screws for tightness. This is especially important for bearing set screws.
The propeller should rotate freely and not rub on the fan panel venturi. Rotation direction of the propeller should be checked by momentarily turning the unit on. Rotation should be in the same direction as the rotation decal affixed to the unit or as shown in Fig. 4. For 3-phase installations, fan rotation can be reversed by simply interchanging any two of the three electrical leads. For single phase installations, follow the wiring diagram located on the motor.
Fig. 3
Butterfly Damper Blades
Rotation
Fig. 4
For Belt Drive Fans
The adjustable motor pulley is preset at the factory for the specified fan RPM. Fan speed can be increased by closing or decreased by opening the adjustable pulley. Two or three groove variable pitch pulleys must be adjusted an equal number of turns open. Any increase in fan speed represents a substantial increase in horsepower required from the motor. Always check motor load amperage and compare to name plate rating when changing fan speed.
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Propeller Upblast Roof Fans
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