Greenheck IG Installation Manual

Indirect Gas-Fired Make-Up Air
Model IG
• 800 to 7,000 cfm • Up to 400,000 BTU/hr
May
2004
Multiple Furnace Control Options
Optional Evaporative Cooling
PRODUCT FEATURES
The Greenheck model IG features a power vented, 80% efficient, ETL listed, indirect gas-fired furnace. Heating is available up to 400,000 BTU/hr (input) with air flow volumes up to 7,000 cfm.
Units are factory assembled and wired to minimize field installation time and costs.
Indirect Gas-Fired Furnaces
• Power vented with post purge cycle
• ETL listed to ANSI standard Z83.8 and CGA 2.6
• 80% thermal efficiency
• Gas control options include up to 8:1 staged turndown and up to 4:1 modulating turndown
• Aluminized steel or stainless steel heat exchanger
• Direct spark ignition system
• Easy access burner controls
• Insulated double wall construction
Control Center
The control center includes the following standard components:
• Magnetic motor starter
with solid state overload protection
• Control transformer with
fusing
• Disconnect switch
• Separately fused motor
• Distribution terminal strip
Premium grade control components are selected to provide you with years of reliable operation. All electrical components are UL Listed, recognized or classified and factory prewired for single point power
connection.
Vibration Isolators
The entire fan and motor assembly is mounted on Neoprene vibration isolators to minimize noise transmission into the building.
Filters
Filter options include 2-inch pleated 30% efficient filters or 2-inch washable aluminum mesh filters.
Integrated Downturn Plenum
Greenheck’s unique indirect furnace design includes an integrated downturned plenum, eliminating the need for an additional section to achieve a downblast discharge.
Durable Construction
Designed for maximum weather resistance, IG housings are constructed of heavy gauge G90 galvanized steel. Insulated double wall construction and lifting lugs are standard.
Reliable Fan Performance
Air performance ratings from Greenheck’s AMCA registered test chamber ensure
accurate data.
Double width, double inlet forward curved wheels for high efficiency and low sound levels are constructed of heavy gauge steel. Wheels are statically and dynamically balanced to ensure vibration free operation.
Access Panels
Large access panels are provided for easy inspection and maintenance of motors, drives, fan wheels, filters, and heater controls.
Factory Wired and Tested
All units are tested prior to shipment to ensure Greenheck’s high level of quality. Units are checked for proper fan, furnace and controls operation.
Model IG
Indirect Gas-Fired Make-Up Air Unit
®
INSTALLATION OPTIONS
®
Kitchen Combination Package
Downblast or Horizontal Discharge
Model IG is available in either downblast (Arrangement DB) or horizontal (Arrangement HZ) discharge. Arrangement DB utilizes Greenheck’s integrated downturned plenum to provide you with the most compact downturn design available.
Venting Options
When your application calls for indoor installation, Greenheck offers multiple venting options:
Basic Indoor Venting Separate 2-Pipe Venting Concentric Venting
The Greenheck combination package (Arrangement DBC) simplifies installation and reduces your field labor costs. This pre-engineered design offers you the benefit of only one roof penetration for both supply and exhaust ducts, while ensuring complete compatibility and interface between the supply fan, exhaust fan, curb and combination extension.
Greenheck combination packages are specifically designed to comply with NFPA 96, which states:
• Exhaust duct must terminate at least 24 in. above the roof deck.
• Exhaust fan discharge must terminate at least 40 in. above the roof deck.
• There must be at least 10 ft. of horizontal separation between the intake and exhaust discharge.
Through WallThrough WallThrough Wall
Through Roof Through Roof Through Roof
Concentric venting uses outdoor air for combustion and vents combustion byproducts outdoors through a vent line, but offers you the benefit of only one roof or wall penetration.
Separate 2-pipe venting uses outdoor combustion air and vents combustion byproducts outdoors through a vent line, requiring separate roof or wall openings for each line.
Basic indoor venting uses indoor air for combustion and vents combustion byproducts outdoors through a vent line in the wall or roof.
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