Greenheck High Voltage User Manual
Document 475742
Sure-Aire™ Flow Monitoring System
®
User and Service Manual
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble,
install, operate or maintain the product described. Protect yourself and others by observing all safety
information. Failure to comply with instructions could result in personal injury and/or property damage!
Differential Pressure Controller Features:
• NEMA-4 and IP56 enclosure rating
• Factory calibrated
• 100-240 Vac 50/60 Hz input voltage
• Pressure ranges:
0-8.30 inches W.C.
0-22.14 inches W.C.
0-41.52 inches W.C.
0-83.04 inches W.C.
0-138.40 inches W.C.
• Selectable isolated output transmitter linear to
differential pressure
4-20 mA
2-10 Vdc
• LCD display with user-friendly touch panel interface
• Temperature compensation
• Remote duct temperature sensor
• Programmable elevation
• English or metric readings
• Simple installation
General Information
This instruction manual provides installation, operating,
maintenance, and parts information for Sure-Aire™
Series Differential Pressure Controllers.
WARNING
Improper installation, adjustment, alterations, service
or maintenance can cause injury and property
damage, as well as possible voiding of factory
warranty. No person may install, operate, or maintain
the Sure-Aire Differential Pressure Controller(s)
and transmitters without first being fully trained
and qualified in the installation, operation and
maintenance, and carefully reading and understanding
the contents of this manual. If you have any
questions about these instructions, contact your local
representative.
CAUTION
Risk of electrical shock! More than one disconnect
switch may be required to de-energize the equipment
before servicing.
®
Table of Contents
General Information . . . . . . . . . . . . . . . . . . 1
Differential Pressure Controller Features. . . . . . . . 1
Installation . . . . . . . . . . . . . . . . . . . . . . . 2
Dimensions and Hole Mounting Patterns . . . . . . 2
Wiring and System Components . . . . . . . . . . 2
Label and Order Information . . . . . . . . . . . . 2
Sure-Aire Controller Part Number . . . . . . . . . . 2
Display Setting Options and Setup . . . . . . . . . 3-4
4-20 mA Transmitter Calibration Procedure . . . . . . 5
2-10 Vdc Transmitter Calibration Procedure . . . . . . 6
Temperature Sensor . . . . . . . . . . . . . . . . . . 7
Specifications . . . . . . . . . . . . . . . . . . . . . 7
Maintenance Log. . . . . . . . . . . . . . . Backcover
Our Commitment. . . . . . . . . . . . . . . Backcover
Sure-Aire™ Flow Monitoring System
1
Installation
CONFORMS TO
UL STD 61010-2-030
CERTIFIED TO
CAN/CSA STDC22.2 #61010-2-030
Equipment For Measurement
Schofield, WI 54476 U.S.A.
Description: CNTRL,SURE-AIRE,0-22.14”
Fan Model: QEP Fan Size: 36
K Factor: 1967 Elevation: 1100
P/N: 384800 Sales Order: 6606573
Tag Mark: SF-1
P.O.#0843 Date Code: 8/12
100 to 240 Vac
50/60 Hz
Input Power
Earth Ground
Line
Neutral
3/8 A 250 Vac
MEDIUM LAG
3192905
4 to 20 mA/
2-10 Vdc (+)
4 to 20 mA/
2-10 Vdc (-)
Shield
Temperature
Sensor
Load Resistance
200-900 Ohms
WARNING
When wiring the instrument, you must follow industry
standard practices for control and protection against
electrostatic discharge (ESD). Failure to exercise good
ESD practices may cause damage to the controller.
1. Mount the controller in the vertical plane using four
#8-32 screws. Open the front cover by unscrewing
the two captive thumb screws to gain access to the
four mounting locations pictured at right.
Note: Mount the Sure-Aire controller within 75 feet
of the termination plate on the fan.
2. Use 1/4-inch nylon tubing to connect the
corresponding high and low, 1/4-inch quick connect,
pressure ports of the Sure-Aire controller to the high
and low pressure ports of the termination plate on
the fan.
3. Remove terminal block TB1 and perform wiring for
the pins listed below. For liquid tight applications,
use only 1/2-inch liquid tight conduit.
Terminal Block TB1: Input Power
Pin 1 = Line
Pin 2 = Neutral
Pin 3 = Earth Ground
4. Provide power to the controller to turn it on.
5. Select the desired Output Signal of the controller
for the Building Automation System. Use the touch
screen to select the 4-20 mA or 2-10 Vdc output
signal via the controller’s setup menu. (Refer to
Display Setting Options and Setup section, Output
Signal, pages 3 and 4).
6. Wire TB2 appropriately for the selected Output
Signal in Step 5.
Terminal Block TB2: Transmitter/Temperature
Sensor
Pin 1 = 4-20 mA or 2-10 Vdc (+) (output)
Note: 4 to 20 mA requires a load resistor
200-900 ohms
Pin 2 = 4-20 mA or 2-10 Vdc (-) (output)
Pin 3 = Shield
Pin 4 = Remote Temperature Sensor (input)
Pin 5 = Remote Temperature Sensor (input)
Note: Signal isolator may be required when two or
more output signals share a common connection at
the PLC/controller.
7. If temperature compensation is desired, mount the
provided temperature sensor in contact with the
airstream. Wire the temperature sensor into TB2
and change Temperature Comp to “Yes” via the
controller’s setup menu.
8. When the above steps are completed, make sure the
front cover is properly aligned to the housing and the
two captive thumb screws are securely tightened.
Sure-Aire™ Flow Monitoring System
2
Dimensions and Hole Mounting Pattern
4-5/32 in.
(105.6 mm)
5-3/8 in.
(136.5 mm)
5 in.
(127 mm)
3-9/32 in.
(83.3 mm)
Wiring and System Components
Reset Button
High
Pressure
Port
Low
Pressure
Port
Line
Neutral
Earth Ground
TB1 TB2
Temperature Sensor
Shield
4-20 mA / 2-10 Vdc (-)
4-20 mA / 2-10 Vdc (+)
Label and Order Information
The label providing details pertaining to the purchase
order is located on the inside cover of the controller.
TB1
1
2
3
TB2
1
2
3
4
5
Part Number Description
384799 CNTRL,SURE-AIRE,0-8.3
384800 CNTRL,SURE-AIRE, 0-22.14
384801 CNTRL,SURE-AIRE, 0-41.52
384802 CNTRL,SURE-AIRE, 0-83.04
384803 CNTRL,SURE-AIRE, 0-138.40
®
Display Setting Options and Setup
Menu Options: Current
settings are displayed
in the main display area
of the screen. To review
current settings, press Up
or Down to scroll through
the various controller
settings as outlined
below. Press Home to
return to the main screen.
• Elevation
• X-Mitter (output signal)
• Software Version
• K-Factor
• Sensor Installed
• Differential Pressure Measurement
• Sure-Air Controller Temperature
• Flow Temperature
• Flow Rate Measurement
• Air Density
The following display setting options can be changed in
the Setup menu of the controller:
Measurement System:
Press Edit to change.
Press Prev or Next to
adjust, then press Enter
to store the value.
• English (default)
• Metric
K Factor: Press Edit to
change K Factor. Press
Inc or Dec to adjust, then
press Enter to store the
value.
• 200 to 30,000
Greenheck
Sure-Aire V 1.00
0.0010 CFM
3.96 mA
Setup Up Down Home
Sure-Aire Controller
LCD Touch Display
Greenheck
Sure-Aire V 1.00
Measurement System:
English
Exit Prev Next
Greenheck
Sure-Aire V 1.00
K Factor:
Exit Inc Dec
Edit /
Enter
200
Edit /
Enter
Pressure Units: Press
Edit to change pressure
units. Press Prev or Next
to adjust, then press
Enter to store the value.
• In WC (default)
• Ft WC
• mm WC
• cm WC
• PSI
• In Hg
• mm Hg
• mBar
• PA
• KPA - kilopascals (1kPa = 1000 Pa)
• HPA - hectopascals (1 hPa = 100 Pa)
• Oz In.
Air Flow Units: Press
Edit to change Air Flow
Units. Press Prev or Next
to adjust, then press
Enter to store the value.
• CFM (default)
• m
• m3/min
Main Display Value:
Press Edit to change
Main Display Value.
Press Prev or Next to
adjust, then press Enter
to store the value.
• Flow (default)
• Pressure
• Temperature
• Air Density
• Output Signal
• None
Secondary Display:
Press Edit to change
Secondary Display. Press
Prev or Next to adjust,
then press Enter to store
the value.
• Flow
• Pressure
• Temperature
• Air Density
• Output Signal (default)
• None
3
/hr
Greenheck
Sure-Aire V 1.00
Pressure Unit:
Exit Prev Next
Greenheck
Sure-Aire V 1.00
Air Flow Unit:
Exit Prev Next
Greenheck
Sure-Aire V 1.00
Main Display Value:
Exit Prev Next
Greenheck
Sure-Aire V 1.00
Secondary Display Value:
Output Signal
Exit Prev Next
In WC
Edit /
Enter
CFM
Edit /
Enter
Flow
Edit /
Enter
Edit /
Enter
®
Sure-Aire™ Flow Monitoring System
3
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