Greenheck HB User Manual

Document number 469620
®
HB series
Installation, Operation, and Maintenance Instructions
This manual is the property of the owner, and is required for future maintenance. Please leave it with the owner when the job is complete.
RECEIVING AND HANDLING
Upon receiving dampers, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for.
Dampers must be kept dry and clean. Indoor storage and protection from dirt, dust and the weather is highly recommended. Do not store at temperatures in excess of 100°F(37ºC).
Due to continuing research, Greenheck reserves the right to change specifications without notice.
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.
SAFETY WARNING:
Instructions
The following instructions should be followed when trying to adjust counterbalance weights on HB series dampers. This is not intended to be used to modification for use as pressure relief damper.
Heavy Duty/Industrial backdraft damper are adjusted for the specified flow direction at the factory. The external counterbalance is adjusted for “easy operation”. These instructions address adjustment of the blade counterbalance for the following:
• Damper mounting orientation and/or flow direction has changed in the field
• Damper requires excessive start-open pressure or does not close
• Blade seal has been removed in the field
• Counterbalance settings have been erroneously “adjusted” in the field
Single section wide dampers will have external blade
counterbalance on one (linkage) side of damper. Dampers with two sections will have linkage on both sides of damper assembly. Arms are usually mounted on every other axle, starting at the bottom, until the magnitude of the counterbalance requires arms on every axle. The steel airfoil models HB-230 and HB-330 will require more counterbalance weights than model HB-120 with single thickness blade or models HB-110 and HB­240 with aluminum blades. The longer arms are angled so they will nest when installed on every axle. Greenheck policy is to distribute counterbalance evenly among blades to minimize linkage loading and to improve blade closure.
Damper Maintenance
Greenheck's dampers are designed to be trouble free and hassle free under normal operation. Dampers are to be installed square and straight so as to prevent binding during operation. The following annual damper maintenance suggestions will help to insure proper damper operation and increase the life expectancy of the damper.
Foreign Matter Over the course of time, dirt and grime may collect on damper surfaces. The damper
surfaces should be cleaned to prevent hindrance to airflow.
Moving Parts Make sure that parts such as linkage, bearings, blades, etc. that are intended to move
freely, can do so.
Bearings. Plastic and pressfit ball bearings (without grease fittings) do not require
lubrication. Ball bearings with grease fittings should be lubricated as follows:
Maximum Duct Temperature
°F °C Lubricant Minimum Frequency
250 121 NLGI Grade 2 lithium
12-hydrostearate grease
Closure Remove foreign materials that may be interfering with blade closure or effective sealing
of the blades with each other or with the frame. Inspect blade seals yearly and replace as necessary.
Operation While operating the damper through its full cycle, check to see that the blades open and
close properly. If there is a problem, check for loose linkage.
Counterbalance Adjustment Instructions
1. Adjust FULL OPEN blade stop first. On most models, a bolt with a spacer is used through the top linkage clevis arm. Open and close damper to verify there is no interference between axles and the nested counterweight arm.
twice a year
2. Place damper in the installed mounting position and flow direction.
3. Adjust blade counterbalance at full open position first. Fan (flow) must not be operating. Rotate damper blades open. the crankarms or counterweight arms are generally 180° from the damper blade centerline. On very small dampers with aluminum blades, the crankarm may be inclined towards damper outlet, due to the torque of the linkage. Adjust counterweight plate center distance until blades will start to close from full open position. Moving plate(s) out will increase counterbalance. It may be necessary to add or delete a plate. Counterweight plate quantity per arm should not vary by more than one and the distance outward from the axle centerline should not vary more than 1/2 inch among counterweight arms.
4. Close damper. Blades should close completely (you can feel the blade edge seals make contact) without slamming. NOTE: Counterweight arms are welded to the axles as shipped. Arm adjustment will require weld to be removed and to be rewelded after modification.
• If closing too hard, loosen arm fastener to the axle
and rotate top of arm towards upstream of air entering side. Retighten fastener.
• If not closing, loosen the arm fastener to the axle and
rotate top of arm towards downstream or discharge. Retighten fastener.
Counterbalance weight assembly
(square axle units)
Counterbalance arm assembly
(long & short arm)
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