Greenheck GH, CANOPY HOODS, GK, GXEW Installation Manual

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Canopy Type Kitchen Hoods
Installation, Operation and Maintenance Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Please record the Serial, Model #, and Mark for the hood and other equipment for future reference.
Serial #: _______________________ Model #: ______________________ Mark: _________________
Serial #: _______________________ Model #: ______________________ Mark: _________________
Serial #: _______________________ Model #: ______________________ Mark: _________________
Serial #: _______________________ Model #: ______________________ Mark: _________________
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Serial #: _______________________ Model #: ______________________ Mark: _________________
Serial #: _______________________ Model #: ______________________ Mark: _________________
Serial #: _______________________ Model #: ______________________ Mark: _________________
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Canopy Hood
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Table of Contents
Receiving and Handling .............................................................4
Storage ..........................................................................4
Hood Weights .....................................................................4
Installation ........................................................................5
Hood Installation Overview...........................................................5
Filler Panels .......................................................................5
Hood Hanging Height ...............................................................6
Continuous Capture Plenum..........................................................6
Double Island Style Hood ............................................................6
U-Channel Strips ...................................................................6
Electrical Connections ..............................................................7
Ductwork .........................................................................7
Installation Instructions for the External Supply Plenums................................ 8 - 9
Installation Instructions for the Back Supply Plenum (BSP) ................................10
Installing the Supply Duct Collar .....................................................10
Hanging the Back Supply Unit .......................................................10
Hanging the Hood .................................................................11
Air Diffusers ......................................................................11
Enclosure Panel Installation Instructions ...............................................12
End Skirt Installation Instructions.....................................................13
Backsplash Panel Installation Instructions ......................................... 14 - 15
Duct Collar Installation Instructions for GH, GK and GX Series Hoods .......................16
Exhaust Air Balancing Baffle ........................................................17
Balancing the Kitchen Exhaust.......................................................18
Baffle Filters (GH Series) .................................................. 18 - 21
High Velocity Cartridge Filters (GK Series).................................... 22 - 23
High Efficiency Filters (GX Series) .......................................... 24 - 25
Short Circuit Hoods ..........................................................26
Fire Suppression Wiring Diagrams ................................................ 27 - 28
Overall Wiring Plan View ............................................................29
Wiring for Hood Switch Panels.......................................................30
Circuit Diagram ...................................................................31
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Table of Contents
Maintenance .....................................................................32
Grease Grabber™ Cleaning and Maintenance ...................................... 33 - 34
Filter Cleaning Frequency Chart......................................................35
Troubleshooting Guide ......................................................... 36 - 37
Replacement Parts ............................................................ 38 - 39
Warranty ........................................................................40
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Receiving and Handling
Upon receiving the equipment, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for.
STORAGE
If a kitchen hood must be stored prior to installation it must be protected from dirt and moisture. Indoor storage is recommended. For outdoor storage, cover the hood with a tarp to keep it clean, dry, and protected from UV (Ultra Violet) Radiation damage.
Improper storage which results in damage to the unit will void the warranty.
HOOD
MODEL
GH, GK, GXEW
GH, GX, GXDW
GH, GK, GXFW
GH, GK, GXCW
GH, GK, GXSW
GGEW
GGDW
GGFW
GGCW
GGSW
GH, GK, GXEV
GH, GK, GXFV
GH, GK, GXCV
GH, GK, GXSV
3 ft.
.914 m
30 lbs/ ft.
44.64 kg/m
36 lbs/ft
53.57 kg/m
39 lbs/ft
58.03 kg/m
45 lbs/ft
66.96 kg/m
3.5 ft
1.067 m
32 lbs/ft
47.62 kg/m
38 lbs/ft
56.44 kg/m
40 lbs/ft
59.52 kg/m
48 lbs/ft
71.42 kg/m
44 lbs/ft
65.47 kg/m
41 lbs/ft
61.01 kg/m
47 lbs/ft
69.94 kg/m
49 lbs/ft
72.91 kg/m
57 lbs/ft
84.82 kg/m
53 lbs/ft
78.86 kg/m
HOOD DEPTH (MULTIPLY BY LENGTH) FOR HOOD WEIGHT
4 ft
1.2192 m
35 lbs/ft
52.08 kg/m
41 lbs/ft
61.01 kg/m
44 lbs/ft
65.47 kg/m
51 lbs/ft
71.89 kg/m
48 lbs/ft
71.42 kg/m
44 lbs/ft
65.47 kg/m
50 lbs/ft
74.40 kg/m
53 lbs/ft
78.86 kg/m
60 lb/ft
89.28 kg/m
57 lbs/ft
84.82 kg/m
52 lbs/ft
77.38 kg/m
61 lbs/ft
90.77 kg/m
4.5 ft
1.3716 m
38 lbs/ft
56.54 kg/m
44 lbs/ft
65.47 kg/m
48 lbs/ft
71.42 kg/m
54 lbs/ft
81.35 kg/m
52 lbs/ft
77.38 kg/m
47 lbs/ft
69.94 kg/m
53 lbs/ft
78.86 kg/m
57 lbs/ft
84.82 kg/m
63 lbs/ft
93.74 kg/m
61 lbs/ft
90.77 kg/m
54 lbs/ft
81.35 kg/m
66 lbs/ft
98.21 kg/m
66 lbs/ft
98.21 kg/m
5 ft
1.524 m
40 lbs/ft
59.52 kg/m
46 lbs/ft
68.45 kg/m
52 lbs/ft
77.38 kg/m
57 lbs/ft
84.82 kg/m
56 lbs/ft
83.33 kg/m
49 lbs/ft
72.91 kg/m
55 lbs/ft
81.84 kg/m
61 lbs/ft
90.77 kg/m
66 lbs/ft
98.21 kg/m
65 lbs/ft
96.72 kg/m
56 lbs/ft
83.33 kg/m
68 lbs/ft
101.18 kg/m
69 lbs/ft
102.67 kg/m
5.5 ft
1.6764 m
58 lbs/ft
86.30 kg/m
72 lbs/ft
107.14 kg/m
72 lbs/ft
107.14 kg/m
6 ft
1.8288 m
61 lbs/ft
90.77 kg/m
75 lbs/ft
111.6 kg/m
81 lbs/ft
120.53 kg/m
76 lbs/ft
113.09 kg/m
1.9812 m
6.5 ft
63 lbs/ft
93.74 kg/m
79 lbs/ft
117.55 kg/m
84 lbs/ft
124.99 kg/m
79 lbs/ft
117.55 kg/m
7 ft
2.1336 m
87 lbs/ft
129.46 kg/m
7.5 ft
2.286 m
90 lbs/ft
133.92 kg/m
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Front
1
/2 in. threaded rod by
Bottom
Pallet
Protective Material
HOOD
HOOD
HOOD
RIGHT FILLER PA NEL
BOTTOM FILLER PA NEL
T A CK-WELDED TO HOOD BACK
5/16 IN. X 3/4 IN. BOL T S WITH WASHERS & NUTS
Installation
NOTE: If you have a Back Supply Plenum (BSP), this must be installed before the hood. Please see Page 10.
Fig. 1
For Wall/Single Island Style Hoods, prior to installation, check with local authorities having jurisdiction on clearances to combustible surfaces, etc.
With the hood still inside its packing crate, position the unit beneath its installation location. Carefully remove the packing crate. Place some protective material on the floor next to the crate to avoid damaging the hood as it is tipped on its side; Fig. 1. Tip the hood carefully onto the protective material. If you have filler panels, install them now; Fig. 2. If you have integral filler panels, no additional installation is needed.
Hood Installation Overview
If a Back Supply Plenum is provided, install first. Before raising hood, insert 1/2 in. (12.7 mm) diameter threaded rod (by others) into hanger brackets on hood top. Check the engineering drawings or UL label located on the inside of the hood for proper hood height above finished floor. Install filler panels if needed. Raise and hang hood from adequate roof or ceiling supports All hanger brackets must be used and the hood must be properly supported while lifting to prevent damage or distortion to the hood. The hood must be hung level to operate properly. After hood is secured, make the exhaust duct connections. The fire system distributor must be contacted at this time. After the fire system has been installed, mount the enclosures, then the supply plenums. If an Horizontal Supply Plenum is provided, it should be installed before the enclosures. The hood and accessories are now installed. Finally, make the electrical connections from switches to fans and complete the fire system circuits as required by the job specification.
Filler Panel Installation Instructions
1. Uncrate the hood and lay it on the floor with protective material between the hood and the floor. (Fig. 1)
2. Bolt the filler panels together with 5/16 in. bolts provided in the hardware package.
3. Position the filler panels to the hood back, and tack-weld them into place. (Fig. 2)
4. To allow for ease of cleaning, caulk the external seams with NSF Approved silicone caulk (GE SCS1009, or its equivalent). The caulk is not provided.
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Fig. 2
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HOOD FRONT
ITEM-1B
DOUBLE ISLAND CLIP
ITEM-1A
2. RAISE ALL HOODS INTO APPROPRIATE LOCATION AND
SUPPO
RT PER CONSTRUCTION PLAN
S.
3. FASTEN TOP ANGLES TOGETHER USING 1/4 in. BOLTS & NUTS (BY OTHERS
).
4. FASTEN HOODS TOGETHER USING U-CLIPS, 1/4 in. BOLT
S
5. CAULK ALL SEAMS AS NECESSARY
.
& CAP NUTS AS INDICATED
.
1. REMOVE SUPPORT ANGLE ON OPEN END PANEL
.
H
OOD
ACO
RN N
UT
BOL
T
U-CLIP
CAULK
H
OOD
ACO
RN N
UT
BOL
T
U-CLIP
CAULK
Hood Hanging Height
HOOD FRONT
ITEM-1B
HOOD-1B
DETAIL A
DOUBLE ISLAND CLIP
SILICONE CAULK (GE SCS1009)
HOOD-1A
ITEM-1A
The hood hanging height is critical, hanging the hood at the incorrect height may significantly reduce the ability for the hood to function properly and may be in violation of codes. The hood hanging height (typically, 78 in. (198.12 cm) above the finished floor) is given on the UL label located on the inside of the hood on the end panel. The hood must be hung level to operate properly. The grease trough is pitched to drain into the grease container.
Double Island Style Hoods
Before hanging the hoods, please verify the hood marks to make sure the correct hood is hung on the correct side.
A double island hood is created by installing two wall style hoods back to back. Use the installation procedure described on page 5 for single island hoods; install and level both hoods. After leveling, secure the hoods together by tack-welding and/or bolting the rear mounting brackets. Caulk this joint with NSF Approved silicone caulk (GE SCS1009 or its equivalent). The caulk is not provided.
Continuous Capture Plenum Hoods
Remove the support angles on the open end panels. (see Fig. 3) Use the installation procedure described on page 4 for single island hoods; install and level both hoods. After leveling, secure the hoods together by tack-welding and/or bolting the top angles. Fasten the hoods together using u-clips and bolts, (see Fig. 4). Caulk this joint with NSF Approved silicone caulk (GE SCS1009 or its equivalent). The caulk is not provided.
Installing U-Channel Strip
1. After the hood is hung in position and leveled, apply caulk to the inside edge of the double island clip. (Fig. 5)
2. Position and install the clip by tapping into position along clip (friction fit).
3. Caulk edges to seal out grease and allow for ease of cleaning. Caulk with NSF Approved silicone caulk (GE SCS1009 or its equivalent). The caulk is not provided.
Fig. 5
Fig. 3
Fig. 4
6
Canopy Hood
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Note: The installation of the canopy hoods shall be in accordance with NFPA 96 (latest edition), Standard for Ventilation Control & Fire Protection of Commercial Cooking Operations.
After the hood is installed, remove all protective plastic.
Note: Greenheck does not recommend walking or standing on the hood top as damage can result. If you must walk on the hood top, protect the hood with additional support or planks for flooring.
Electrical Connections
Access for wiring the hood control panel (when applicable) is provided by a junction box located on top of the hood when the control panel is mounted in the hood, or by the switch junction box when the control panel is mounted in the fire protection cabinet. The box is labeled “Control Voltage Wiring to Roof Top Fan Package”. Use minimum 14 AWG copper wire. After all the wiring is completed, install the light bulbs (light bulbs not provided; standard light bulbs up to 100 watt may be used).
Caution: For multiple hood systems that have more than 14 lights total (incandescent or fluorescent), the hood lights must be wired to multiple circuits. Each circuit must have less than 14 lights total.
Standard Greenheck light switches shipped on hoods are rated for 15 amps and shall not have more than 14 lights connected to them. Higher amperage switches are available upon special request.
Ductwork
Exhaust
As specified in NFPA 96, Ch. 7.5 (latest edition), exhaust duct systems must be constructed in the following manner:
Materials. Ducts shall be constructed of and supported by carbon steel not less than 1.37 mm (0.054 in.) (No. 16 MSG) in thickness or stainless steel not less than 1.09 mm (0.043 in.) (No. 18 MSG) in thickness.
Installation: All seams, joints, penetrations, and duct to hood collar connections shall have a liquid-tight external weld. If you have an Automatic Fire Damper please refer to that manual for installation instructions now.
Supply
Supply ductwork (where applicable) should be connected to the hood in a manner approved by the local code authorities.
Note: For hoods with fire dampers in the exhaust and supply duct collars, an access panel for cleaning and inspection shall be provided in the duct. This panel shall be as close to the hood as possible but should not exceed 18 in. (45.72 cm).
For proper installation of duct collars when they are shipped unattached, see page 16.
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HANGER BRACKET
ATTACH HANGING CLIP TO HOOD STANDING SEAM WITH THE SUPPLIED "C" CLAMPS
(OPTIONAL: DRILL AND BOLT A 1/4-20 SS BOLT THROUGH THE CLIP AND HOOD STANDING SEAM)
TOP VIEW HOOD
TOP VIEW SUPPLY PLENUM
2 CLIPS ARE NEEDED
3 CLIPS ARE NEEDED
FOR PLENUMS > 96"
FOR PLENUMS <= 96"
THE THIRD CLIP IS LOCATED IN THE CENTER OF THE PLENUM
LENGTH
OPTION #1
ON THE END OF THE HOOD
HANGING CLIP COULD BE 23.5" FROM END IF THERE IS A UTILITY CABINET
OPTION #1
OPTION #1
OPTION #2
UNI-STRUT SUPPLIED BY OTHERS
OPTIONAL UTILITY CABINET
11.5
23.5
HOOD STANDING SEAM
HANGING CLIP BOLTED TO PLENUM SHELL
HANGING CLIP
HOOD FRONT
"C" CLAMP
SUPPLY PLENUM SHELL
HANGER BRACKET
END VIEW
THREADED ROD
HOOD
ATTACH HANGING CLIP TO HOOD STANDING SEAM WITH THE SUPPLIED "C" CLAMPS
(OPTIONAL: DRILL AND BOLT A 1/4-20 SS BOLT THROUGH THE CLIP AND HOOD STANDING SEAM)
HANGING METHODS FOR SUPPLY PLENUMS ASP, FSP AND VSP
TOP VIEW HOOD
TOP VIEW SUPPLY PLENUM
2 CLIPS ARE NEEDED
3 CLIPS ARE NEEDED
FOR PLENUMS > 96"
FOR PLENUMS <= 96"
THE THIRD CLIP IS LOCATED IN THE CENTER OF THE PLENUM
LENGTH
THREADED ROD
OPTION #3
HANGING CLIP
OPTION #1
OPTION #1
ON THE END OF THE HOOD
HANGING CLIP COULD BE 23.5" FROM END IF THERE IS A UTILITY CABINET
OPTION #1
OPTION #1
THE HOOD AND IS MOUNTED TO THE ASP
HOOD UP CANTILEVERS OVER THE END OF
THE UNI-STRUT (U-CHANNEL) THAT HOLDS THE
HANGER BRACKETS
OPTION #2
OPTION #2
UNI-STRUT SUPPLIED BY OTHERS
OPTION #1 = HANGING CLIP OPTION #2 = UNI-STRUT OPTION #3 = THREADED ROD
OPTIONAL UTILITY CABINET
SUPPLIED BY OTHERS
11.5
23.5
END VIEW
THREADED ROD
HOOD
ATTACH HANGING CLIP TO HOOD STANDING SEAM WITH THE SUPPLIED "C" CLAMPS
(OPTIONAL: DRILL AND BOLT A 1/4-20 SS BOLT THROUGH THE CLIP AND HOOD STANDING SEAM)
HANGING METHODS FOR SUPPLY PLENUMS ASP, FSP AND VSP
TOP VIEW HOOD
2 CLIPS ARE NEEDED
3 CLIPS ARE NEEDED
FOR PLENUMS > 96"
FOR PLENUMS <= 96"
THE THIRD CLIP IS LOCATED IN THE CENTER OF THE PLENUM
LENGTH
THREADED ROD
OPTION #3
OPTION #1
OPTION #1
THE HOOD AND IS MOUNTED TO THE ASP
HOOD UP CANTILEVERS OVER THE END OF
THE UNI-STRUT (U-CHANNEL) THAT HOLDS THE
HANGER BRACKETS
OPTION #2
OPTION #2
UNI-STRUT SUPPLIED BY OTHERS
OPTION #1 = HANGING CLIP OPTION #2 = UNI-STRUT OPTION #3 = THREADED ROD
OPTIONAL UTILITY CABINET
SUPPLIED BY OTHERS
11.5
Installing External Supply Plenums
Fig. 6
Using the Supply Plenum Clip
Note: The supply plenum is provided with plenum clips that assist in hanging the plenum. The plenum should not be hung only with the plenum clips, threaded rod or uni-strut must also be used.
1. Bolt the hanging clip to the supply plenum. Two clips are needed for plenums less than 96 in. (243.84 cm) long and three for plenums greater than 96 in. (243.84 cm). The third clip is located in the center of the plenum length. If there is a utility cabinet, the hanging clip should be 23.5 in. (59.69 cm) from the end to the hood.
2. Using the c-clamps provided, clamp the supply plenum hanging clip to the hood standing seam. Option: Drill and bolt a 1/4-20 SS bolt through the clip and hood standing seam.
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Supply Plenum Clip
Fig. 8
Fig. 7
Using the Uni-strut
1. The uni-strut (supplied by others) that holds the hood up cantilevers over the end of the hood and is mounted to the supply plenum hanger brackets.
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BACKSUPPLY BACKSHELF HOODBACKSUPPLY CANOPY STYLE HOODBACKSUPPLY CANOPY STYLE HOOD
ATTACHED AIR CURTAIN CANOPY STYLE HOOD ATTACHED AIR CURTAIN CANOPY STYLE HOOD
BACKSUPPLY BACKSHELF HOODBACKSUPPLY CANOPY STYLE HOODBACKSUPPLY CANOPY STYLE HOOD
Fig. 9
HOLE SIZE 9/ 32 in.
HOOD
1/4 - 20 UNC - 2A SS BOLT
1/4 IN. SS NUT
SS FLAT WASHER
ASP - Air Curtain Supply Plenum
1. Insert 1/2 in. (12.7 mm) diameter threaded rod (by others) into hanger brackets on the supply plenum top. Raise and hang the external supply plenum from adequate roof or ceiling supports.
2. The external supply plenum should be resting lightly against the hood. The hood is used to position the plenum only, it is not intended to support the plenum. All hanger brackets must be used and the plenum must be properly supported while lifting to prevent damage or distortion. The supply plenum must be hung level to operate properly.
(Optional fastening of supply plenum to hood. See directions
below).
Fig. 10
3. It is recommended that caulk be applied at the mating seams and surfaces of the plenum, the hood, and the wall. If the supply plenum is next to a wall, you will also need to caulk around the surface next to the wall. Caulk the joints with NSF Approved silicone caulk (GE SCS1009, or its equivalent). The caulk is not provided.
Installing the Supply Duct Collar to the Plenum
1. Place the duct collar(s) over the opening, fastening with tack­welds at 1 to 2 in. (2.54 to 5.08 cm) intervals, or sheet metal
HSP or VSP - Variable Supply
Plenum
screws at 3 to 6 in. (7.62 to 15.24 cm) intervals.
External Supply Plenum Weights, Dimensions, and Supply Rates
Length per
section
.91 to
4.88
.91 to
4.88
.91 to
4.88
.91 to
4.88
.91 to
4.88
External Supply
Plenum Type
Back Supply
Air Curtain Supply
 •14inch
Air Curtain Supply
 •24inch
Variable Supply
Horizontal Supply
Weight Width Height
(lbs/ft) (kg/ft) (in) (mm) (in) (mm) (ft) (m)
35.0 15.878 6 152.4 Variable Variable 3 to 16
9.5 4.31 14 355.6 10 254 3 to 16
12.5 5.67 24 609.6 10 254 3 to 16
16.0 7.26 12 304.8 18 457.20 3 to 16
14.0 6.35 12 304.8 18 457.20 3 to 16
curtain
face
Recommended
Supply Rate
145 cfm/ft
(246.36 m3/hr)
110 cfm/ft
(186.89 m3/hr)
145 cfm/ft
(246.36 m3/hr)
0-80 cfm/ft
(0-135.92 m
80-160 cfm/ft
(135.92 -271.84 m
150 cfm/ft
(254.85 m3/hr)
3
/hr)
3
/hr)
Using the UL Listed Fastener Provided
1. Drill a 9/32 in. hole for the 1/4 in. bolt from the inside of the supply plenum to inside the hood. Fasteners are to be located max. 6 in. (15.24 cm) from the end of the hood with max. spacing between bolts 36 in. (91.44 cm)
DO NOT
DO NOT b O l T T h e s u p p l y p l e N u m T O a f i r e /u T i l i T y c a b i N e T .
2. Push bolt through hole, attach the washer and nut.
3. Hand tighten, then use a wrench until fully tightened. Caulk around bolts from inside of hood as necessary.
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i N c l u D e u T i l i T y c a b i N e T s O r f i l l e r s w h e N f ig ur iN g b O l T p l a c e m e N T .
Fig. 11
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STEP 2
L (MODULE LENGTH)
L/2
L/2
L/2
L (MODULE LENGTH)
L/4
L/4
STEP 1
(IF MODULE > 6 ft.)
(IF MODULE < 6 ft.)
STEP 1
4 in. TO 6 in.
FASTEN WITH SCREWS, OR TACK WELDS EVERY
PLACE THE DUCT COLLAR OVER THE OPENING,
STEP 2
Installing the Back Supply Plenum
L (MODULE LENGTH)
L/2
L/4
L/4
STEP 1
(IF MODULE > 6 ft.)
4 in. TO 6 in.
FASTEN WITH SCREWS, OR TACK WELDS EVERY
PLACE THE DUCT COLLAR OVER THE OPENING,
STEP 2
Installing the Supply Duct Collar
1. Find the center of the back supply plenum.
2. If the back supply plenum is less than 9 ft. 10 in. (299.72 cm) long, cut opening at the suggested location, centering the opening over the center of the back supply plenum. (Fig. 12)
3. If the back supply plenum is greater than 9 ft. 10 in. (299.72 cm) long, divide the length of the back supply by four. This will give you the center of each half. Cut openings at the suggested location, centering the duct collar over the center measurement of each half. (Fig. 13)
4. Place the duct collar(s) over the opening, fastening with screws or tack-welds every 4 to 6 in. (10.16 to 15.24 cm). (Fig. 14)
• The4in.(10.16cm)
high duct collar is to be attached to the back supply.
Fig. 12
Fig. 14
Fig. 13
Hanging the Back Supply Plenum
5. Hang the back supply plenum from the ceiling.
(The back supply plenum needs to be mounted 31.25 in. (79.375 cm) above the floor (based upon a
canopy hood that will be hung at 78 in. (198.12 cm) above the finished floor. This is measured from the lowest rear edge of the back supply plenum to the finished floor. Leave 6 to 10 in. (15.24 to
25.4 cm) of space below the plenum for access to the air diffusers.)
6. Fasten the Back Supply to the wall, going through the lower Back Supply wall. (Fig. 15)
• ThesefastenersaretohelpmaintainthelocationoftheBackSupply,andarenotintendedto
hold the weight of the Back Supply Unit.
• Thefastenersshouldnotinterferewiththeremovableairdiffusers.
• The31.25in.(79.375cm)heightisbaseduponthecanopyhoodhangingheightof78in.
(198.12 cm) from the finished floor to the bottom of the hood.
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HANG THE HOOD
CANOPY STYLE HOOD
INSTRUCTIONS, THE HOOD MAY BE FASTENED TO THE BACKSUPPLY.
5. CONNECT REMAINING DUCTWORK FOR THE BACKSUPPLY AND THE
4. LIFT THE HOOD; POSITION IT SO THE TOP OF THE HOOD IS LEVEL WITH THE TOP OF THE BACKSUPPLY; AFTER THE HOOD IS HUNG FROM THE CEILING AS PER IT'S INSTALLATION
1. THE HOOD IS TO BE HUNG AS PER THE HOODS INSTALLATION
SHOULD BE CONNECTED BEFORE THE HOOD IS HUNG.
3. DUCTWORK FOR THE BACKSUPPLY; IF IT WILL NOT INTERFERE,
2. BEFORE THE HOOD IS HUNG THE BACKSUPPLY MUST BE SECURED
INSTRUCTIONS AND THE FOLLOWING.
PROPERLY, AS DESCRIBED IN "STEP 3 in.
STEP 4
STEP 5
Air Diffusers
(A) Insert the air diffusers at an angle from the bottom.
(B) Rotate the diffusers so the forms are downward.
(C) Rest the diffuser on the internal angles.
Canopy Style Hood
Removable Air Diffusers
Hanging the Hood
STEP 3
Furnished by Others
0.500 in. Threaded &
0.500 in. Threaded Nuts (Furnished by Others)
Hanger Bracket Detail
1) Hang Backsupply Modules from the ceiling (the example shows the module being supported with threaded rod)
The backsupply is to be 31.25 in. from the floor. This is measured from the lowest rear edge of the backsupply module to the finished floor.
2) Fasten backsupply to wall through the lower backsupply wall. These fasteners are to help maintain location of the backsupply, and are NOT intended to hold any weight of the unit. Fasteners should not interfere with the removable air diffuser.
31.25 in. Critical Dimension
Fasteners holding the back supply to the wall
Before hanging the hood according to the hood installation instructions, please check the following:
1. Make sure the back supply plenum is properly secured, as described in steps 5 and 6, page 10.
2. If the ductwork for the back supply will not interfere with the hood installation, it should be connected now.
3. Any filler panels should be attached to the hood before the hood installation. See page 5 for instructions.
4. Lift the hood, and position it so the filler panels are resting lightly on the top outside edges of the back supply. The back supply is used to position the hood only, it is not intended to hold any hood weight. (Fig. 16)
5. Connect the remaining ductwork for the back supply and the hood. It is recommended that caulk be applied at the mating seams and surfaces of the back supply, the hood, and the wall.
Fig. 15
Fig. 16
Air Diffusers
The air diffusers, located at the bottom of the back supply (Fig. 17), will need to be cleaned as often as the application dictates. Inspect periodically to determine the cleaning schedule.
1. To clean the air diffusers, unfasten the screws. Remove the air diffusers from the Back Supply Unit, and wash in the sink or dishwasher.
2. Insert the air diffusers at an angle from the bottom, and rotate so the forms are downward. Rest the diffuser on the internal angles. (Fig. 18)
3. Refasten with the stainless steel screws.
Canopy Hood
11
Fig. 17
Fig. 18
Page 12
®
Installing Enclosure Panels
Before installing the enclosure panels, make sure the hood is hung in position with all the ductwork attached and electrical connections completed.
Fig. 19
1. Position the end enclosure panels on the hood, and clamp into place with clamps provided or tack­weld the panels into place (Fig 19).
2. Fasten the end enclosure panels to the wall, method depends on wall construction. (fasteners are not provided)
If the hood is a double island, bolt the end enclosure panels together. (fasteners are not provided)
3. Position the front enclosure panel(s) on the hood, and bolt to the end enclosure panels with the 5/16 in. bolts provided in the hardware package.
4. Tack-weld or clamp the front enclosure panel(s) to the hood. If clamps are used, they must be positioned 4 in. (100 mm) from the ends, and in the center of the front enclosure panel.
5. To allow for ease of cleaning, caulk the external seams with NSF Approved silicone caulk (GE SCS1009, or its equivalent). The caulk is not provided.
6. Installation instructions may not be applicable for concrete ceilings.
Canopy Hood
12
Page 13
®
Installing End Skirts
.
Fig. 20
1. After the hood is hung in position, slide the hemmed form on top of the end skirt onto the end
panels of the hood.
2. Drill a hole in the hood end panel to line up with the hole in the end skirt. Attach the end skirt with
a 1/4 in. bolt and cap nut to the inside of the hood, or tack-weld the end skirt to the hood.
3. Position the end skirt against the wall and attach. The method depends on the wall construction.
(fasteners for this are not provided)
4. Caulk the internal joint formed by the end skirt and the hood end panel with NSF Approved silicone
caulk (GE SCS1009 or its equivalent). The caulk is not provided.
5. To allow for ease in cleaning, also caulk all the external seams.
Canopy Hood
13
Page 14
®
Installing Backsplash Panels
MATERIAL GAUGE — STAINLESS
MATERIAL GAUGE — STAINLESS INSULATION — 1 IN. (25.4 MM)
FLAT BACKSPLASH PANEL
INSULATED BACKSPLASH PANEL
WALL
WALL
NOTE: PANELS UP TO 46 IN. (1168.4 MM) WIDE SHIP IN ONE PIECE; OVER 46 IN. (1168.4 MM) IN MULTIPLE PIECES.
NOTE: PANELS UP TO 48 IN. (1219.2 MM) WIDE SHIP IN ONE PIECE; OVER 48 IN. (1219.2 MM) IN MULTIPLE PIECES.
LENGTH
1 IN. (25.4 MM)
HEIGHT
LENGTH
HEIGHT
LENGTH
Inches Millimeters
<= 48 <= 1219.2 1
>48<=94 >1219.2<=2387.6 2
>94<=141 >2387.6<=3581.4 3
>141<=188 >3581.4<=4775.2 4
>188<=235 >4775.2<=5969 5
Fig. 21
QTY
LENGTH
Inches Millimeters
<= 46 <= 1168.4 1
>46<=91 >1168.4<=2311.4 2
>91<=136 >2311.4<=3454.4 3
>136<=181 >3454.4<=4597.4 4
>181<=226 >4597.4<=5740.4 5
QTY
Fig. 22
Canopy Hood
14
Page 15
®
HOLES SHOULD BE SPACED T
O
DEQUATELY SECURE THE PANE
L
TO THE WALL STUDS (HOLE SPACIN
G
ND FASTENERS PROVIDED BY OTHERS
)
BACKSPLASH PANE
L
HOOD END PANEL
HOOD FRONT PANE
L
S
LIDE FLAN
GE
BEHIND BA
CK
O
F THE H
OOD
SECTIO
N VIE
W
O
F BACKSPLA
SH
PANEL OVERLA
P
Installing Backsplash Panels
1. After the hood is hung in position, slide the flat flange of the backsplash panel behind the back of
the hood.
Note: If the backsplash panel length is greater than 46 in. (116.84 cm), it will be shipped in multiple
pieces.
2. After the backsplash panel has been positioned, drill holes in the panel and fasten to the wall.
(fasteners provided by others).
Note: The holes should be spaced to adequately secure the panel to the wall.
3. Caulk the joints between the hood and the backsplash panel with NSF Approved silicone caulk
(GE SCS1009, or its equivalent). The caulk is not provided.
4. Caulk the joint between the backsplash panels when multiple panels are required, with NSF
Approved silicone caulk (GE SCS1009, or its equivalent). The caulk is not provided.
15
Canopy Hood
Fig. 23
Page 16
®
DEFLECTOR TO BE PLACED CENTERED UNDER THE SUPPLY DUCT COLLAR
SU
PPL
Y
FIRE DAMPER
SU
PPL
Y
C
HAMBE
R
HOOD
INSULATE
D
SU
PPLY PLEN
UM
EXHA
UST
C
APTURE
Hanger Bracket
Exhaust Plenum
Duct Cut Out Area
Supply Plenum
Hood Length
Hood Width
Front of Hood
8.00
3.00
3.00
16.00
14.00
8.00
ONT
INUOUS LIQUID TIGHT WELD TO HOOD.
E
X
HAU
S
T
DUCT CONNECTION IS TO B
E
CONNECTION
EXHAUST
DUC
T
1"
TO 2" TACKS OR SHEET MET
AL SCREWS AT 3"
T
O
6" SPACING TO HOO
D.
S
UPPLY
DUCT CONNECTION
TO BE TACK W
ELDED WITH
C
O
NNECTION
S
UPP
LY DUC
T
Hanger Bracket
Exhaust Plenum
Duct Cut Out Area
Duct Cut Out Area
Supply Plenum
Hood Length
Hood Width
Front of Hood
Exhaust Plenum
8.00 8.00
8.00
3.00
3.00
16.00
14.00
8.00
1.00
12.00
Installing Duct Collars
1. The exhaust duct connection needs to be located within 48 in. (121.92 cm) from the center of the hood length to the center of the duct connection. (see Fig. 24, back view Fig. 25)
2. The exhaust duct connection is to be a continuous liquid­tight weld. Weld with
a non-ferrous filler wire, such as silicon bronze or stainless steel filler wire. Protect all stainless steel areas from weld splatter.
3. The supply duct connection is tack­welded at 1 to 2 in. (2.54 to 5.08 cm) intervals, or sheet metal screws at 3 to 6 in. (7.62 cm to 15.24 cm) spacing to the hood. (Fig. 26)
4. The deflector is centered under the supply duct collar. (Fig. 28)
5. For hoods that are insulated, the edges of the insulation need to be taped after the hole is cut, (the insulation tape is to be provided by others).
6. On combination hoods, make sure the fire damper is located over the internal supply chamber. (Fig. 29)
16
Canopy Hood
Top View of the Hood
Back View of the Hood
Fig. 28
Fig. 24
Hood Top
Fig 25
Fig. 26 Fig. 27
Note: UL listed hood
assembly to be used only with Greenheck Fan Corp. labeled subassembly for exhaust hood without exhaust damper part Number DC.
Page 17
®
Maximum Increase in Static Pressure for Exhaust Ai r Balancing Baffle
(Fully Closed)
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
500 1000 1500 20002500 3000 3500
Duct Velocity FPM
Increase in Collar Staitc Pressure
Exhaust Air Balancing Baffles (EABB)
This is a guide to assist in determining if multiple hoods on one fan can be balanced to have equal static pressure. For multiple hoods on one fan to achieve their designed exhaust flow, all of the hoods must have equal static pressure at their designed exhaust flow.
The laws of physics force the static pressure for each branch of a duct system on one fan to always be equal. This will happen by the flow rate increasing in low static branches and decreasing in high static
branches until the static pressure is equal in all branches.
Checking for Balance
Every hood with Exhaust Air Balancing Baffles (EABB) has a range for its static pressure. The low number in this range is given by the standard calculation for hood static. (Static that is printed with the CAPS submittal). The maximum increase above the low number can be calculated from the duct velocity at the low static, (also given on CAPS submittal). This is then added to the low number to get the highest static pressure possible with an EABB.
The maximum potential increase in static is given in the graph, or can be calculated from:
Max. Increase = 0.00000036 x (Duct velocity)
2
After the range for each hood is calculated, it should be compared to the hood with the highest static pressure. If the highest hood falls inside of the range, then the hoods can be balanced with the EABB. If it is higher than the range, the hoods cannot be balanced.
Example 1:
Hood 1: Ps = 0.58 in. wg
Duct Velocity = 1900 FPM
Hood 2: Ps = 0.44 in. wg
Duct Velocity = 1800 FPM
Hood 2 has the lower Ps, at 1800 FPM the maximum increase in Ps is 1.17. The range for Hood 2 is
0.44 to 1.61. Hood 1 is less than 1.61 so these hoods can be balanced.
Example 2:
Hood 3: Ps = 2.00 in. wg
Duct Velocity = 2000 FPM
Hood 4: Ps = 0.44 in. wg
Duct Velocity = 1500 FPM
Hood 4 has the lower Ps, at 1500 FPM the maximum increase in Ps is .81. The range for Hood 4 is 0.44 to 1.25. Hood 3 is higher than 1.25 so these hoods cannot be balanced.
Note 1: For many systems, an EABB may not be needed on the hood that has the highest static pressure. The exception to this is if the individual ductwork has uneven static pressures.
Note 2: When sizing the fan, use the static pressure from the highest hood and sum the CFM from all the hoods.
Canopy Hood
17
Page 18
®
x
x
x
x
x
R
o
tatin
g
V
ane
A
nemom
ete
r
A
i
r
f
l
o
w
2
H/4
H/2
H/4
H
Balancing the Kitchen Exhaust System
A. To determine the proper dining room air balance:
1. Refer to engineering drawings to determine total exhaust CFM from dining areas.
(Exhaust fans, heating and air conditioning units, restrooms, etc.)
2. Determine the total CFM of make-up air supplied to dining area.
3. Subtract #1 from #2 above. If the result is a negative number, a negative pressure is present
in the dining area. In this case, kitchen exhaust odors could be drawn from the kitchen to the dining area. Therefore, exhaust or supply air should be adjusted to provide a slight positive pressure in the dining area.
B. To determine proper kitchen air balance:
1. Refer to engineering drawings to determine total exhaust from the kitchen area.
(Exhaust hoods, dishwasher hoods, etc.)
2. Determine total CFM of make-up air supplied to kitchen area.
(Make-up air hoods, heating and air conditioning units, etc.)
3. Subtract #1 from #2 above. The result should be a negative number. If the result is a positive
number, a positive pressure is present in the kitchen area. Kitchen odors could be forced into the dining area. Also, a positively balanced kitchen area can adversely affect the performance of the exhaust hood.
Caution: According to NFPA 96, Ch. 8-3 Replacement Air: Replacement air quantity shall be adequate to prevent negative pressures in the commercial cooking area(s) from exceeding 4.98 kPa (0.02 in. water column).
Testing Hood Air Volume
Baffle Filter Style Hoods
A. Exhaust:
With all the filters in place, determine the total hood exhaust volume with a rotating vane anemometer as follows:
1. All cooking equipment should
2. Measure the velocities
Velocity measurements should
be on.
be taken at five locations per filter. These must be over a filter slot as in Fig. 29.
Nominal Filter Size
Fig. 29
Canopy Hood
18
Page 19
®
255
(4663.44 m/h)
248
(4535.42 m/h)
256
(4681.73 m/h)
240
(4389.12 m/h)
250
(4572 m/h)
Measure the velocity of each location.
2 in.
Airflow
Rotating Vane Anemometer
A digital 2.75 in. (70 mm) rotating
vane anemometer or equivalent is suggested. The center of the anemometer should be held 2 in. (50 mm) from the face of the filters as shown in Fig. 30. It is helpful to make a bracket to keep the anemometer at the 2 in. (50 mm) distance and parallel to the filter. Both squareness
Fig. 30
and distance are very important for accuracy.
Calculate the average velocity for the filter.
3. Determine the filter’s conversion factor from the table.
3
4. Calculate the filter’s volume in CFM (m
/hr) by multiplying the average velocity by the
conversion factor.
5. Calculate the hood’s volume by repeating the process for the remaining filters and summing the individual filter volumes.
Nominal Filter Size (H x L)
Inches Millimeters 16 x 16 400 x 400 1.63 .157 16 x 20 500 x 400 2.13 .198 20 x 16 400 x 500 1.90 .177 20 x 20 500 x 500 2.48 .230
Imperial
Conversion Factor
Metric
Conversion Factor
Example: Exhaust Only Hood with three 20 x 16 Filters
Measured velocities in fpm for one 20 x 16 Filter
Average Velocity =
(Imperial)
(Metric)
Sum of Velocity Readings Number of Readings
255 + 250 + 256 + 248 + 240
=
5
4663 + 4572 + 4681 + 4535 + 4389
=
5
=
249.8 fpm
=
4568 m/hr
For a nominal filter size of 20 x 16, the conversion factor is 1.90 Imperial (.177 Metric)
Volume for one filter = Conversion Factor x Average Velocity
= 1.90 x 249.8 fpm =
= .177 x 4568 m/hr =
Total hood volume = (Filter 1 Volume) + (Filter 2 Volume) + (Filter 3 Volume)
= 474.6 + 455.4 + 470.1 =
19
Canopy Hood
= 809 + 880 + 799 =
474.6 cfm
809 m3/hr
1400.1 cfm
2488 m3/hr
Page 20
®
B. Supply (If Applicable):
Example for Perforated Face Supply
1. Hood set up If the make-up air unit has a temperature control, it should be used to keep the supply air at the
desired room discharge air temperature.
2. Measure Velocities Divide the perforated face panel into a grid of equal areas, each approximately 4 in. (100 mm)
square.
Measure the velocity at the center of each grid area. A digital 2.75 in. (70 mm) rotating vane
anemometer or equivalent is suggested. The center of the anemometer should be held tight to the face of the panel, and parallel to the filter. Both squareness and distance are important for accuracy. Calculate the average velocity of the panel.
3. Measure the length, height, and width of the perforated face panel.
4. Calculate the perforated face panel volume in CFM by using the following formula:
Volume = Avg. Velocity * Length (in.) * Height (in.) * 0.005
Volume = Avg. Velocity * Length (m) * Height (m) * 0.72
5. Calculate the system’s volume by repeating the process for the remaining panels and adding the individual panel volumes together.
Filter Readings (fpm)
260 250 255 260 250 255 265
270 275 270 280 265 265 270
290 285 280 280 275 290 295
285 275 280 260 270 265 260
4755 4572 4663 4755 4572 4663 4846
4938 5029 4938 5121 4846 4846 4938
5304 5212 5121 5121 5029 5304 5395
5212 5029 5121 4755 4938 4846 4755
Filter Readings (m/hr)
Example: Face Supply Hood with three 28 in. (.711 m) Perforated Panels
Measured velocities in FPM for one perforated panel
Average Velocity =
(Imperial)
(Metric)
Sum of Velocity Readings Number of Readings
260 + 250 + … + 265 + 260
=
28
4755 + 4572 + … + 4846 + 4755
=
28
=
270.7 fpm
=
4951 m/hr
Measure Length and Height = 28 in. (.711 m) long perforated panels x 16 in. (.406 m) high
Volume for one panel =
Conversion
Factor
x
Average
x Length x Height
Velocity
= 0.005 x 270.7 fpm x 28 x 16 =
= 0.72 x 4951 m/hr x .711 x .406 =
Total system volume = (Panel 1 Volume) + (Panel 2 Volume) + (Panel 3 Volume)
= 606.4 + 614.3 + 593.8 =
= 1029 + 1044 + 1009 =
Canopy Hood
20
606.4 cfm
1029 m3/hr
1814.5 cfm
3082 m3/hr
Page 21
®
Testing Hood Air Volume
Baffle Filters Style Hoods with the Shortridge Meter A. Exhaust
With all the filters in place, determine the total hood exhaust volume with a Shortridge meter as follows:
1. All cooking equipment should be on. If the hood has internal short circuit make-up air, it should be turned off.
2. Measuring Velocities
• SetuptheShortridgemeter.
• For20in.(500mm)widefilters,positionthegridas
shown in Fig. 32 and 33. Average two measurements.
• For16in.(400mm)widefilterspositionthegridas
shown in Fig. 34.
• Takevelocityreadingsforeachfilter.
3. *Calculate each filter’s volumetric flow rate by summing the flow rate of each individual filter in the hood.
4. *Calculate the total hood’s volumetric flow rate by summing the flow rate of each individual filter in the hood.
*Note: For best accuracy multiply the velocity of each filter by its conversion factor and sum the flow rates. Averaging the velocity measured for all filters may cause error.
Fig. 31
Nominal Filter Size (H x L)
Inches Millimeters
16 x 16 400 x 400 1.66 .154
16 x 20 400 x 500 2.10 .195
20 x 16 500 x 400 1.96 .182
20 x 20 500 x 500 2.40 .223
Imperial
Conversion Factor
Conversion Factor
Example: Measured velocities for 20 x 20 filter = 185 and 189 fpm
Average Velocity =
(Imperial)
(Metric)
Flow rate for one filter =
Total hood flow rate =
Sum of Velocity Readings Number of Readings
185 + 189
=
3383 + 3456
=
Conversion
Factor
2
2
=
=
x
187.0 fpm
3420 m/hr
Average
Velocity
= 2.40 x 187.0 fpm =
= .223 x 3420 m/hr =
(Filter 1
Flow Rate)
+ +
(Filter X
Flow Rate)
448.8 cfm
763 m3/hr
Metric
Fig. 32
Fig. 33
14 in.
2.75 in.
17.25 in.
14 in.
2.75 in.
10 in.
6 in.
10 in.
10 in.
=
448.8 + 457.8 + 437.5 + 444.8 = 1788.9 cfm
=
763 + 778 + 743 + 756 = 3040 m3/hr
Canopy Hood
21
Fig. 34
Page 22
®
Rotation Vane
A
nemometer
2 in.
High Velocity Cartridge Filters
1/4 Width
1/4 Width
1/2 Width
1/2 Height
Inlet Height
A. Exhaust
With all the filters in place, determine the total hood exhaust volume with a rotating vane anemometer as follows:
1. All cooking equipment should be on. If the hood has internal short circuit make-up air, it should be turned off.
2. Measuring Velocities
 • Velocitymeasurementshouldbetakenatthreelocationsperfilter.
These must be over the inlet opening as shown in Fig. 35.
 • Measurethevelocityofeachlocation.Adigital2.75in.(70mm)
rotating vane anemometer or its equivalent is suggested. The center of the anemometer should be held 2 in. (50 mm) from the face of the filters as in Fig. 31. It is helpful to make brackets to keep the anemometer at the 2 in. (50 mm) distance and parallel to the filter. Both squareness and distance are important for accuracy.
3. Calculate the average slot velocity.
4. Calculate the CFM per linear foot by dividing the average velocity by a conversion factor listed in the following table.
5. Calculate the hood’s exhaust volume by multiplying the CFM per linear foot by the length of hood.
Fig. 35
Fig. 36
Cartridge Filter Size
16 in. (400 mm) high with 4 in. (100 mm) high inlet
20 in. (500 mm) high with 4 in. (100 mm) high inlet
16 in. (400 mm) high with 7 in. (120 mm) high inlet
20 in. (500 mm) high with 7 in. (120 mm) high inlet
Imperial
Conversion Factor
3
1.63 1/
2.15 1/
1.24 1/
1.58 1/
ft
3
ft
3
ft
3
ft
Metric
Conversion Factor
5.35 1/m
7.05 1/m
4.07 1/m
5.18 1/m
3
3
3
3
Example:
Measure the slot velocities in fpm for a 9 ft. (2.74 m) hood with four 20 x 20 in. (500 x 500 mm) filters with standard opening, three readings per filter.
Average slot velocity =
(Imperial)
(Metric)
CFM per linear foot =
Sum of Velocity Readings Number of Readings
=
=
5330
12
97474
12
=
444.2 fpm
=
8123 m/hr
Average Slot Velocity Conversion Factor
=
=
444.2 fpm
2.15
8123 m/hr
7.05
=
=
Hood exhaust volume = CFM/linear foot (m
= 206.6 x 9 ft. = = 1152 x 2.74 m =
206.6 cfm/linear foot
1152 m3/hr
3
/hr / m) x Hood Length
Filter Readings (fpm)
470 440 425
482 430 453
455 431 441
399 439 465
Filter Readings (m/hr)
8595 8047 7772
8815 7864 8284
8321 7882 8065
7297 8028 8504
1859.4 cfm 3156 m3/hr
Canopy Hood
22
Page 23
®
1/2 width
1/2 height
High Velocity Cartridge Filters
A. Exhaust
With all the filters in place, determine the total hood exhaust volume with a Shortridge meter as follows:
1. All cooking equipment should be on. If the hood has
internal short circuit make-up air, it should be turned off.
2. Measuring Velocities
• SetuptheShortridgemeter.Leaveallholesof
Velgrid open. Do NOT tape over holes that are not over openings. The conversion factor takes this into account.
• Positionthegridovereachfilterasshown.
• Takevelocityreadingsforeachfilter.
3. *Calculate each filter’s volumetric flow rate by summing
the flow rate of each individual filter in the hood.
4. *Calculate the total hood’s volumetric flow rate by
summing the flow rate of each individual filter in the hood.
*Note: For best accuracy multiply the velocity of each filter by its conversion factor and sum the flow rates. Averaging the velocity measured for all filters may cause error.
Fig. 37
Nominal Filter Size (H x L)
Inches Millimeters
16 x 16 400 x 400
16 x 20 400 x 500
20 x 16 500 x 400
20 x 20 500 x 500
Imperial
Conversion Factor
2
ft
1.22
2
ft
1.67
2
ft
1.21
2
ft
1.50
Metric
Conversion Factor
.113 m
.155 m
.112 m
.139 m
Example: Measured velocities for 20 x 20 filter = 282 fpm (5157 m/hr)
Flow rate for one filter =
(Imperial)
(Metric)
Conversion
Factor
= 1.50 x 282 fpm = 423.0 cfm
= .139 x 5157 m/hr = 717 m3/hr
x
Average
Velocity
Total hood flow rate = (Filter 1 Flow Rate) + + (Filter X Flow Rate)
=
423.0 + 421.8 + 420.7 + 418.2 = 1683.7 cfm
717 + 717 + 715 + 711 = 2860 m3/hr
=
2
2
2
2
Fig. 38
Canopy Hood
23
Page 24
®
2 in.
Rotating Vane Anemometer
Grease-X-Tractor™ High Efficiency Filters or Grease Grabber™ Multi-Filtration System
2 in.
Rotating Vane Anemometer
1/2 Width
1/4 Width
1/4 Width
1/2 Height
A. Exhaust
With all the filters in place, determine the total hood exhaust volume with a rotating vane anemometer as follows:
1. All cooking equipment should be off. If the hood has internal short circuit make-up air, it should be turned off.
2. Measuring Velocities
• Measurementshouldbetakenatsixlocationsperfilter.
They must be over the inlet opening as shown in Fig. 39.
• Measurethevelocityofeachlocation.Adigital2.75in.
(70 mm) rotating vane anemometer or its equivalent is suggested. The center of the anemometer should be held 2 in. (50 mm) from the face of the filters as in Fig. 40. It is helpful to make brackets to keep the anemometer at the 2 in. (50 mm) distance and parallel to the filter. Both squareness and distance are important for accuracy.
3. Calculate the average velocity for the filter.
4. Determine the filter’s conversion factor from the table.
5. Calculate each filters volume in CFM by multiplying the average velocity by the conversion factor.
Nominal Filter Size (H x L)
Inches Millimeters
16 x 16 400 x 400
16 x 20 400 x 500
20 x 16 500 x 400
20 x 20 500 x 500
Example: (Imperial)
Hood Length = 7 feet 0 inches with four 20 x 20 filters.
Measure the velocities in fpm for each 20 x 20 filter (six readings per filter)
Filter 1
Filter 2
Filter 3
Filter 4
225 201 187 210 238 197 228 222 226 237 240 220 230 245 240 250 223 219 225 265 219 245 221 200
Imperial
Conversion Factor
2
ft
1.31
2
ft
1.65
2
ft
1.23
2
ft
1.65
Example: (Metric)
Hood Length = 2.13 meters, with four 500 x 500 mm filters.
Measure the velocities in m/hr for each 500 x 500 mm filter (six readings per filter)
Metric
Conversion Factor
.122 m
.153 m
.114 m
.153 m
Filter 1
Filter 2
Filter 3
Filter 4
4114.80 3675.88 3419.86
3840.48 4352.54 3602.74
4169.66 4059.94 4133.08
4334.26 4389.21 4023.36
4420.12 4480.56 4389.12
4572.00 4078.22 4005.07
4114.80 4846.52 4005.07
4480.56 4041.65 3657.60
Fig. 39
2
2
2
2
Fig. 40
Average slot velocity for Filter 1 =
(repeat for each filter)
For a nominal filter size of 20 x 20, the conversion factor is 1.65 Volume for Filter 1 = Conversion Factor x Average Velocity
Total hood volume
Filter 1
=
Volume
= 346.0 + 377.6 + 386.9 + 378.1 =
Canopy Hood
24
Filter 2
+
Volume
= 1.65 ft
346.0 cfm (repeat for each filter)
=
Filter 3
+
Volume
Sum of Velocity Readings Number of Readings 1258
=
2
Filter 4
+
Volume
= 209.7 fpm
6
x 209.7 ft./min.
1488.6 cfm
Average slot velocity for Filter 1 =
(repeat for each filter)
For a nominal filter size of 500 x 500, the conversion factor is .153 Volume for Filter 1 = Conversion Factor x Average Velocity
Total hood volume
Filter 1
=
Volume
= 587 + 642 + 657 + 642 =
+
Filter 2
Volume
= .153 m
586.7 m3/hr (repeat for each filter)
=
Filter 3
+
Volume
Sum of Velocity Readings Number of Readings 23006
=
6
2
x 3834 m/hr
Filter 4
+
Volume
2528 m3/hr
= 3834 m/hr
Page 25
®
Grease-X-Tractor™ High Efficiency Filters or Grease Grabber™ Multi-Filtration System
A. Exhaust
With all the filters in place, determine the total hood exhaust volume with a Shortridge meter as follows:
1. All cooking equipment should be on. If the hood has
internal short circuit make-up air, it should be turned off.
2. Measuring Velocities
• SetuptheShortridgemeter.Leaveallholesof
Velgrid open. Do NOT tape over holes that are not over openings. The conversion factor takes this into account.
• For20in.(500mm)highfilters,positionthegrid
as shown in Fig. 42 and 43. Average the two measurements.
• For16in.(400mm)highfilterspositionthegridas
shown in Fig. 44.
• For20in.(500mm)widefilters,positionthegridover
the left and right side of the filter. Average the two measurements.
• Takevelocityreadingsforeachfilter.
Fig. 41
3. *Calculate each filter’s volumetric flow rate by summing
the flow rate of each individual filter in the hood.
4. *Calculate the total hood’s volumetric flow rate by summing
the flow rate of each individual filter in the hood.
*Note: For best accuracy multiply the velocity of each filter by its conversion factor and sum the flow rates. Averaging the velocity measured for all filters may cause error.
Nominal Filter Size (H x L)
Inches Millimeters
16 x 16 400 x 400
16 x 20 400 x 500
20 x 16 500 x 400
20 x 20 500 x 500
Example:
Measured velocities for 20 x 20 in. (500 x 500 mm) filter.
Average slot velocity =
(Imperial) =
(Metric)
Flow rate for one filter = Conversion Factor x Average Velocity
= 3.0 x 201.5 fpm =
= .279 x 3385 m/hr = 944 m3/hr
Sum of Velocity Readings Number of Readings
198 + 205 2
3021 + 3749
=
2
Imperial
Conversion Factor
2
ft
1.53
2
ft
2.00
2
ft
2.25
2
ft
3.00
= 201.5 fpm
= 3385 m/hr
Conversion Factor
604.5 cfm
Metric
.142 m .185 m .209 m .279 m
3.25 in.
14.75 in.
14.25 in.
2.75 in.
14.25 in.
2.75 in.
2.75 in.
2.75 in.
Fig. 42
2
2
2
2
Fig. 43
2.5 in.
Fig. 44
Total hood flow rate =
Canopy Hood
25
Filter 1
Flow Rate
= 604.5 + 600.3 + 592.4 +
944 + 1020 1006 +
+ +
Filter X
Flow Rate
613.3 =
1042 =
2410.5 cfm
4012 m3/hr
Page 26
®
Testing Hood Air Volume
Short Circuit Hoods
A. Supply
All cooking equipment should be off. The hood exhaust should also be off.
1. Measuring Velocities
• Velocitymeasurementsshouldbemade
with a digital 2.75 in. (70 mm) rotating vane anemometer or its equivalent.
• Onevelocitymeasurementshouldbetaken
for every 8 in. (200 mm) of short circuit opening length, starting tight against one edge of the opening, and finishing tight against the other edge. The anemometer should be placed at the bottom edge of the opening, flush with the bottom lip as shown in Fig. 45. Both squareness and placement are important for accuracy.
2. Calculate the average slot velocity.
Fig. 45
3. Calculate the CFM per linear foot by dividing the average velocity by a conversion factor of
5.52 per ft. or 1.68 per m.
4. Calculate the hoods exhaust volume by multiplying the CFM per linear foot by the total hood length.
Example: 4 ft. (1.22 m) short circuit hood (36 in. (.914 m) short circuit opening):
Number of readings = 36 in. / 8 in. => 6 readings (.914 m / .2 m => 6 readings)
Average slot velocity =
(Imperial)
(Metric)
CFM per linear foot =
Sum of Velocity Readings Number of Readings
786 + 900 + 1126 + 1048 + 1111 + 1115
=
6
1335 + 1529 + 1913 + 1780 + 1888 + 1894
=
6
Average Slot Velocity Conversion Factor
1014.3 fpm
=
5.52
=
183.8 cfm/linear foot
=
=
6086
6
10339
6
=
1014.3 fpm
=
1723 m/hr
1723 m/hr
=
1.68
Hood supply volume = CFM/linear foot (or m
= 183.8 x 4 ft. = = 1026 x 1.22 m =
Canopy Hood
26
=
1026 m3/hr
3
/hr) x Total Hood Length
735.2 cfm 1252 m3/hr
Page 27
®
POWER SOURCE
MANUAL RESET RELAY
MICROSWITCH
MICROSWITCH
ELECTRIC GAS VALV E
INSTALLER PROVIDED JUNCTION BOXES
PRM
BASIC WIRING DIAGRAM
RED (COMMON)
POWER SOURCE
MANUAL RESET RELAY
YELLOW (N.O)
BLACK (N.C.)
GAS VALV E
MICROSWITCH
BASIC WIRING DIAGRAM
RED (COMMON)
MANUAL RESET RELAY
YELLOW (N.O)
BLACK (N.C.)
GAS VALV E
SEE NOTE 3
NOTE: DO NOT USE YELLOW WIRE ON MICROSWITCH IN NORMAL INSTALLATION. THE YELLOW WIRE IS TO BE USED ONLY FOR EXTINGUISHER ALARM, LIGHTS, CIRCUITS, ETC.
L1
L2
PUSHBUTTON SWITCH
120V/60HZ
K1
Ka
K1b
CURRENT DRAW MAX: 8A RESISTIVE 8A INDUCTIVE 120VAC
NOTES:
1. DENOTES FIELD INSTALLATION
2. DENOTES FACTORY INSTALLATION
3. GAS VALV E: UL LISTED ELECTRICALLY-OPERATED SAFETY VA LVE FOR NATURAL OR LP GAS AS NEEDED OF APPROPRIATE PRESSURE AND TEMPERATURE RATING, 110V/60HZ OR AMEREX GAS VALVES, PN 12870, 12871, 12872, 12873, 12874, 12875 and 12876.
4. K1a and K1b ARE N.0. WHEN K1 IS DE-ENERGIZED.
Amerex Wiring Plan View
Canopy Hood
27
Fig. 46
Page 28
®
Field Wiring for the Ansul Snap-Action Switch
Option A
Relay Part No. 14702
* K1a and K1b are N.O. when K1 is de-energized
Manual Reset Relay Part No. 14702
K1*
N.O.
K1a
K1b
N.O.
Push Button
Switch
Gas Valve See Note 3
1
2
3
5
6
7
8
L1
110V/60HZ
Black Red
Brown
L2
Snap-Action Switch Part No. 423878
Option B
Relay Part No. 426151
Ansul Snap-Action Switch (Switch contacts shown with Ansul Automan in the cocked position)
Snap-Action Switch Part No. 423878
Black Red
Brown
L2 Neutral L1 Hot
110 VAC/60HZ
5
4
3
2
1
GND
Screw
Power Indicator
Reset
AB
Relay Coil
Manual Reset Relay (Part No. 426151)
Electrical Rating 1/3 HP, 10 AMP, 120 VAC 1/2 HP, 10 AMP, 240 VAC 13 AMP, 28 VDC
Gas Valve See Note 3
6 9 3
4 7 1
2 Snap-Action Switches provided by Greenheck
may be wired as shown.
Four typical examples shown
Power to cooking equipment
Shunt Trip Breaker
120 VAC
N
Input
NO
NC
Electric gas valve - If reset relay is used, see option A or B at right. Mechanical gas shut off valve does not require electrical connection.
NO
NC
NO
Input
NC
Voltage Free Contacts for Building Alarm(s)
Power to Fan(s)
Fan Starter
Terminal strip in Waterwash Control Panel
NO
NC
3
4
5
6
NO
NC
120 VAC N
Input
Power to fan(s)
Fan Starter
Manual Switch
If prohibited by local codes, do not shut down exhaust fans with this method of wiring.
Note:
1. Denotes field installation.
2. Denotes factory installation.
3. Gas Valves: “UL Listed electrically-operated safety valve for natural or LP gas as needed of appropriate pressure and temperature rating, 110V/60HZ” or Ansul gas valves.
4. Do not use black wire on snap-action switch in normal installation. Black wire may only be used for extraneous alarm, light circuits, etc.
Equipment
Alarms
Waterwash
Fans
Ansul Wiring Plan View
Fig. 47
Canopy Hood
28
Page 29
®
HOOD-1BHOOD-1A
BASIC WIRING DIAGRAM (WIRING BY OTHERS)
FROM MAKE-UP AIR
STARTER #3
TO CUBE FAN
DISCONNECT SWITCH
WIRED THROUGH
BREATHER TUBE ONLY
FROM MAKE-UP AIR
STARTER #2
TO CUBE FAN
DISCONNECT SWITCH
WIRED THROUGH
BREATHER TUBE ONLY
EXHAUST FAN-1A EXHAUST FAN-1B
POWER
PANEL
SUPPLY POWER TO
JUNCTION BOX
ON HOOD FOR HOOD LIGHTS
JUNCTION BOX ON
TOP OF HOOD FOR
FIELD CONNECTION
OF SUPPLY POWER
FIVE (5) CONTROL WIRES
FROM SWITCH JUNCTION
BOX ON HOOD TO MAKE-UP
AIR CONTROL CENTER
CONTROL CENTER
MAKE-UP AIR UNIT
FIELD WIRING
SUPPLY POWER
TO MAKE-UP AIR
CONTROL CENTER
TWO (2) CONTROL WIRES FROM
ANSUL SNAP ACTION SWITCH TO
MOTOR CONTROLS AREA.
ELECTRICAL CONTRACTOR TO
PROVIDE HANDIBOX ON SIDE
OF AUTOMAN.
ANSUL AUTOMAN IS NOT AN
ELECTRICAL RATED BOX.
NO CONNECTIONS INSIDE.
Overall Wiring Plan View
Fig. 48
Canopy Hood
29
Page 30
®
EXHAUST FAN CONTACT
SUPPLY FAN CONTACT
EXHAUST FAN CONTACT
SUPPLY FAN CONTACT
SEPARATE EXHAUST & SUPPLY SWITCHING
COMBINED EXHAUST & SUPPLY SWITCHING
THE SUPPLY FAN WILL BE TURNED OFF IF THE FIRE SYSTEM IS ACTIVATED, AND
ALLOW THE EXHAUST FAN TO CONTINUE TO OPERATE.
CONTROL PANEL TO A FIRE SUPPRESSION CONTACT (FSC1). WHEN WIRED PROPERLY,
THE DIAGRAM BELOW SHOWS HOW TO WIRE THE EXHAUST AND SUPPLY FANS WITH A
SUPPRESSION SYSTEM AND IS NORMALLY MOUNTED IN THE FIRE SYSTEM CONTROL BOX.
THE FIRE SUPPRESSION CONTACT (FSC1) IS PROVIDED AS PART OF THE FIRE
OL
OL
ON TOP OF HOOD
LIGHTS
SUPPLY POWER
HOOD
WHITE
JUNCTION BOX
FOR FIELD
CONNECTION OF
120 VOLT
FSC1
CONTROL VOLTAGE
N
H
EXH FAN STR CTRLSTR
SUP FAN HTR
SUP
OL
ON TOP OF HOOD
LIGHTS
HOOD
SUPPLY POWER
JUNCTION BOX
FOR FIELD
CONNECTION OF
120 VOLT
FAN
SUP
STR
CONTROL
115VOLT
N
H
STR
FAN
EXH
CTRL
SUP HTR
SUP FAN
OPTIONAL
OL
FSC1
LIGHT
SWITCH
EXHAUST & SUPPLY
SWITCH
HEATER SWITCH
LIGHT
SWITCH
EXHAUST
SWITCH
SUPPLY SWITCH
HEATER
SWITCH
HOOD SWITCH
PANEL DETAIL
THE DIAGRAMS BELOW SHOW A TYPICAL HOOD SWITCH PANEL REMOTE MOUNTED.
FOR HOOD MOUNTED SWITCHES REFER TO THE WIRING CONNECTION DECAL ON THE
COVER OF THE JUNCTION BOX ON THE HOOD TOP.
Wiring for Hood Switch Panels
The diagrams below show a typical hood switch panel remote mounted. For hood mounted switches refer to the wiring connection decal on the cover of the junction box on the hood top.
The diagram below shows how to wire the exhaust and supply fans with a control panel to a fire suppression contact (FSC1). When wired properly, the suppy fan will be turned off if the fire system is activated and allow the exhaust fan to continue to operate.
The fire suppression contact (FSC1) is provided as part of the fire suppression system and is normally mounted in the fire system control box.
CONTROL VOLTAGE
HOOD SWITCH PANEL DETAIL
Fig. 49
Canopy Hood
30
Page 31
®
ON
ON (NO)
ON
ON (NO)
ON
ON
ON (NO)
ON
ON (NO)
ON
ON
ON (NO)
ON (NO)
ON ON
ON
ON (NC) ON (NC)
ON
ON (NC)ON (NC)
ON
ON (NC)
ON (NC)
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
On if both are not activated
Off if both are activated
Off if either are not activated
Off if both are not activated
On if both are activated
Off if either are not activated
Off if both are activated
On if either is activated
On if either is activated On if both are activated
Off if both are not activated
Off if either not activated
Single Throw
Single Pole
Double Pole
Double Throw
Double Throw
Center Off
Series Circuit
Normally Open Contacts
Parallel Circuit
Normally Closed Contacts
Circuit Diagrams
Canopy Hood
31
Fig. 50
Page 32
®
Maintenance
UPPER HANGER
CONDENSATE
GUTTER
UPPER HANGER
UPPER HANGER
CONDENSATE
GUTTER
CONDENSATE
GUTTER
Daily Maintenance
1. Wipe grease from exposed metal surfaces on the hood interior using a clean, dry cloth.
2. Visually inspect the filters or cartridges for grease accumulation.
3. Remove grease cup, empty contents, and replace cup.
Weekly Maintenance
1. Remove the grease filters or cartridges and wash in dishwasher or pot sink.
Note: Filters installed over heavy grease producing equipment may require more frequent
cleaning. See filter cleaning schedule.
2. Before replacing filters, clean the interior plenum surfaces of any residual grease accumulations.
Periodic Maintenance
1. Painted hood exterior surfaces should be cleaned with a mild detergent solution.
2. Stainless steel hood exterior surfaces should be cleaned with a mild detergent and then polished with a good grade stainless steel polish to preserve the original luster.
Note: Never use abrasive cleaners or chemicals on hood surfaces. Never use chlorine based
cleaners or iron wool pads to clean the hood. They may scratch or mar the material. Always rub with the grain of the stainless.
3. To maintain optimum performance of your hood and fan, duct cleaning should be performed as often as the application and code requires.
4. Re-caulk the hoods with an NSF Approved silicone caulk, (GE SCS1009 or its equivalent) as needed.
Condensate Hood Baffle Installation
1. Grasp the baffle with drain holes facing down and lift into the hood. For short hoods with only one baffle it may be necessary to turn the baffle slightly diagonal to fit it past the drain channel.
2. After the baffle clears the drain channel of the hood, turn the baffle so it is lined up with the upper hanger in the hood.
3. Hook the upper channel of the baffle over the upper hanger of the hood and set the lower edge of the baffle into the condensate gutter. Repeat until all baffles are installed in the hood.
CORRECT
Fig. 51
INCORRECT
4. Center the baffle from side to side in the hood.
Canopy Hood
32
Fig. 52
Page 33
®
Grease Grabber™ Filter Installation
NOTE: Never install the Second Stage filter in the front filter channel. The Second Stage filter must be installed behind a UL Classified Grease-X-Tractor™ primary filter Model HE or GX.
1. Slide the top edge of the Second Stage filter into the top rear filter channel; Fig. 53.
2. Lifting the lower edge of the filter past the grease trough, continue to push the top of the filter into
the channel.
3. When the filter is even with the bottom rear filter channel, set the filter into the channel; Fig. 54.
4. Slide the filter to one end of the hood and repeat until all the filters are installed. Make sure the
filters are placed tightly together with no visible gaps.
5. Latch filters together by connecting hooks to handle on next filter; Fig. 55.
6. Install the Grease-X-Tractor™ primary filters in the same manner using the front filter channel.
Fig. 55Fig. 54Fig. 53
Canopy Hood
33
Page 34
®
Grease Grabber™ Filter Cleaning
Step 1 Remove the front GX filters: (1A) Remove middle filters first, (1B) slide ends toward middle and remove.
GX Filters, first row of filters
1A 1B
GG Filters, second row of filters
1C
Step 2 Release the hooks that hold the filters together. Slide the top hook upward and the bottom hook downward until the
hook releases. Do this to all filters.
Slide
hooks
2A 2B
2C
Step 3 Remove the GG filters, starting in the middle of the hood: (3A) Grab the handles on either side and lift the filter up,
(3B) pull the bottom of the filter toward yourself, (3C) lower the filter out of the hood. Repeat this process for each filter. The filters that are on the ends will have to be slid toward the middle and then lifted out.
Slide
filter up
Pull bottom of
filter towards yourself
3A 3B
Pull filter down
3C
Step 4 Frequent Maintenance: Note: Required washing frequency is dependent on type of cooking and quantity of food cooked.
- Remove filters from hood and place each filter in a whirlpool sink or dishwasher.
- If using a whirlpool sink, cycle for 10 minutes. Use standard dishwash soap. (4A)
- If using a dishwasher, cycle it three times to ensure all grease is removed. (4B)
- If using standard sink, cover with hot water and degreaser and soak for two hours. Rinse after soaking.
Note: For hoods with large quantities of filters, it is acceptable to wash 3 to 4 filters each day, cycling all of the filters in three days. Note: The beads will discolor. Standard cooking will turn the beads yellow in color. Open flame cooking will cause the beads to
blacken. Neither affects the performance of the filters.
Periodic Inspection:
- Each filter may be soaked in hot soapy water for two hours once a month prior to washing if grease build-up is found.
- Inspect the filters by holding it up to a light. Light shining through more than six holes in a group indicates filter damage.
- For filter replacement, call 1-800-337-7400
4A 4B
Step 5 Replace GG filters in hood. Do Step 3 in reverse order. (3C, then 3B, then 3A) Step 6 Latch filters together by connecting the hooks to the handle on the next filter. Slide hook on from the top and bottom
of the handle. Do not try to snap the hooks into place. Do Step 2 in reverse.
Step 7 Replace the front GX filters. Do Step 1 in reverse. Be sure to install filters in the ends of the hood first, then install the
filters in the middle of the hood (1B, then 1A)
Caution: To prevent damage to filter media, do not wash second stage filters in detergents that contain hydroxides such as sodium hydroxide or potassium hydroxide.
Canopy Hood
34
Page 35
®
Filter Washing Frequency Guide
NOTE: Standard cooking will turn the beads yellow in color. Open flame cooking will cause the beads to
blacken. Neither affects the performance of the beads.
Caution: To prevent damage to filter media, do not wash second stage filters in detergents that contain hydroxides such as sodium hydroxide or potassium hydroxide.
Preference
1
Best
2
3
4
5
Washing Equipment
Type Temp
Commercial
Grade Dish
Washer
Low Temp.
Dish Washer
(Chemical
Sanitizer)
Power Wash Sink (Whirlpool)
with Heater
Power Wash Sink (Whirlpool)
no Heater
Pot Sink
with Heater
(rinse with
sprayer after
soaking)
180º F
Min
140º F
180º F
Min
140º F
180º F
Cooking
Equipment
Griddle
Fryer Weekly 2 Cycles
Charbroiler Daily 2 Cycles
Wok Daily 2 Cycles
Griddle
Fryer Weekly 3 Cycles
Charbroiler Daily 4 Cycles
Wok Daily 4 Cycles
Griddle
Fryer Weekly 10 Minutes
Charbroiler Daily 15 Minutes
Wok Daily 15 Minutes
Griddle
Fryer Weekly 15 Minutes
Charbroiler Daily 25 Minutes
Wok Daily 25 Minutes
Griddle
Fryer Every 2 days 1 Hour
Charbroiler Daily 2 Hours
Wok Daily 2 Hours
Chemical
Dish
Washer
Detergent
Dish
Washer
Detergent
Pot & Pan Detergent
Pot & Pan Detergent
Pot & Pan Detergent
and/or
Degreaser
Frequency
Required
Every 3 days 2 Cycles
Every 3 days 3 Cycles
Every 3 days 10 Minutes
Every 3 days 15 Minutes
Every 2 days 1 Hour
Time
or
Cycles
Baffle Filter or
Grease-X-Tractor™
Wash Frequency
Every 3 days
2 Cycles
Twice a week
1 Cycle
Daily
2 Cycles
Daily
2 Cycles
Every 3 days
2 Cycles
Twice a week
2 Cycles
Daily
2 Cycles
Daily
2 Cycles
Every 3 days
5 minutes
Twice a week
5 minutes
Daily
5 minutes
Daily
5 minutes
Daily
5 minutes
Twice a week
5 minutes
Daily
10 minutes
Daily
10 minutes
Daily
Soak 10 min., then scrub with
scour pad and bottle brush
Daily
Soak 5 min., then scrub with
scour pad and bottle brush
Daily
Soak 10 min., then scrub with
scour pad and bottle brush
Griddle
Pot Sink
6
Worst
Canopy Hood
35
no Heater
(rinse with
sprayer after
soaking)
140º F
Fryer Every 2 days
Charbroiler Not Recommended
Wok Not Recommended
Commercial
Grade
Kitchen
Degreaser
Daily
2 Hours
Change hot water
every 30 minutes
2 Hours
Change hot water
every 30 minutes
Soak 10 minutes then scrub
Daily
with scour pad & bottle brush
Page 36
®
Troubleshooting
Problem: Exhaust fan is not operating or is not operating at design levels.
Is the fan receiving power? Replace fuses, reset circuit breakers, check disconnect.
Is the belt loose or broken? Replace or tighten belt.
Is the fan rotating in correct direction? Have the electrician correctly wire the fan.
Is the make-up air operating?
Does the airflow need to be increased? Adjust or replace pulleys to increase fan RPM, install a larger motor.
Does the fan vibrate?
Problem: Hood is full of smoke. There is smoke coming out of the edges of the hood.
Is the fan operating at design levels? See exhaust fan troubleshooting section.
Is the fan correctly sized?
Are the filters in good condition? Clean filters, replace damaged filters, properly position filters.
Is there sufficient make-up air?
(Kitchen should be in a slight negative but not excessive. Check to see if there is a strong draft through an open door).
Does the current cooking equipment match the original design?
Are there multiple hoods on one fan?
Are there closed dampers in the duct? Open dampers.
Is the ductwork complex or to small? Change to a higher static fan, modify the ductwork.
Is the ductwork obstructed? Clear obstruction.
Is this a short circuit hood? Turn off or reduce the amount of air supplied to short circuit.
Problems with make-up air may interfere with the exhaust fan ­check the manufacturers installation manual.
Clean the fan wheel/blade, replace fan wheel if damaged, check for loose bolts, check for broken or damaged components, check for rags and other foreign objects.
Refer to test and balance report, design specifications and fan curves; have an electrician check the motor amperage; try removing the filter temporarily to see if capture improves. (Make sure to replace filter to prevent risk of fire!); switch to different filters with lower static pressure.
Check make-up air unit, increase make-up air, make-up air should be evenly distributed throughout the kitchen.
Adjust or replace fan to match the cooking equipment load.
One hood may be over exhausting and the other hood not drawing enough. Restrict second hood to help problem hood.
Problem: Smoke blows away before reaching the bottom of the hood.
Are there cooling fans directed at the hood or cooking equipment?
Are there ceiling diffusers directing air at the hood?
Are there open windows or doors? Close windows and doors.
Are there cross drafts or other drafts in the kitchen?
Is the hood near a main walkway?
Canopy Hood
36
Turn off or redirect fans.
Move diffusers to more neutral area or replace with a diffuser that directs air away from the hood.
Find source of the draft and eliminate, add side skirts to hood (test with cardboard – use stainless for permanent side skirts); increase the amount of overhang on the spillage side; add a 6 in. lip around the base of the hood (test with cardboard – use stainless for permanent side skirts); make-up air should be spread out evenly through the kitchen.
Add side skirts to hood (test with cardboard first); increase the amount of overhang on spillage side.
Page 37
®
Troubleshooting
Problem: Smoke blows away before reaching the bottom of the hood.
Are there pass-thru windows near the hood?
Adjust amount and locations of make-up air to eliminate drafts through the pass-thru windows.
Is this an air curtain hood? Turn off or reduce the amount of make-up air.
Is the make-up air part of the hood or an attached plenum?
Try turning off or reducing the amount of make-up air; block off portions of the supply to direct air away from the problem area (test with cardboard).
Problem: Pilot lights are being blown out or cooking equipment is being cooled by make-up air.
Try turning off or reducing the amount of make-up air; block off
Are there drafts from make-up air?
portions of the supply to direct air away from the problem area (test with cardboard first); remove any obstructions in front of supply that directs air toward cooking equipment.
Problem: Cold air can be felt by the cook at the hood.
Is this a short circuit hood? Turn off or reduce the amount of air supplied to short circuit.
Is this an air curtain hood?
Is the make-up air part of the hood or an attached plenum?
Turn off or reduce the amount of air supplied to the air curtain; heat the supply air.
Try turning off or reducing the amount of make-up air; heat the supply air.
Problem: The kitchen gets hot.
Is the hood capturing?
Hood is not drawing enough air, see sections above on fan performance and hood capture.
Is this an air curtain hood? Turn off or reduce the amount of air supplied to the air curtain.
Is the make-up air part of the hood or an attached plenum?
Try turning off or reducing the amount of make-up air; cool the supply air.
Problem: Cooking odors in the dining area.
Is the hood capturing?
Is there a draft through doors between the kitchen and dining area?
Hood is not drawing enough air, see sections above on fan performance and hood capture.
Decrease make-up air in the kitchen; increase exhaust air through hood.
Problem: Grease is running off the hood.
Is there grease on top of the hood? Exhaust duct is not correctly welded.
Is the caulk missing or damaged? Clean problem area and re-caulk.
Is the grease cup inserted properly? Put grease cup back in place.
Problem: Hood is noisy.
Is the fan running in the correct direction? See exhaust fan troubleshooting section.
Are the filters in place? Replace missing filters.
Is the hood over exhausting? Slow down fan (see exhaust fan troubleshooting section)
Canopy Hood
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Before calling your manufacturers representative to report a problem have the following information available:
1. Review / summary of troubleshooting section in installation operation manual.
2. Hood model and serial number.
3. Current cooking equipment line-up.
4. Size of hood (length, width and height).
5. Island or wall configuration.
6. Multiple hoods on one fan.
7. Nature of spillage (one end; all around the edges).
8. Does the smoke make it to the hood?
9. Height hood is mounted above finished floor.
10. How make-up air is brought into the kitchen (hood, ceiling diffusers, separate plenum).
11. Is exhaust system controlled by a variable volume system?
12. Is the fan noisy?
Replacement Parts
GREENHECK
PART NUMBER
FILTER DESCRIPTION (HEIGHT X WIDTH X DEPTH)
457626 16 x 16 x 2 Aluminum Baffle Filter
457628 16 x 20 x 2 Aluminum Baffle Filter
457632 20 x 16 x 2 Aluminum Baffle Filter
457634 20 x 20 x 2 Aluminum Baffle Filter
457627 16 x 16 x 2 Stainless Steel Baffle Filter
457629 16 x 20 x 2 Stainless Steel Baffle Filter
457633 20 x 16 x 2 Stainless Steel Baffle Filter
457635 20 x 20 x 2 Stainless Steel Baffle Filter
851656 16 x 16 High Velocity Cartridge Filter
851657 16 x 20 High Velocity Cartridge Filter
851659 20 x 16 High Velocity Cartridge Filter
851660 20 x 20 High Velocity Cartridge Filter
851703 16 x 16 Grease-X-Tractor™ Aluminum Filter
851704 16 x 20 Grease-X-Tractor™ Aluminum Filter
851706 20 x 16 Grease-X-Tractor™ Aluminum Filter
851707 20 x 20 Grease-X-Tractor™ Aluminum Filter
851709 16 x 16 Grease-X-Tractor™ SS Filter
851710 16 x 20 Grease-X-Tractor™ SS Filter
851712 20 x 16 Grease-X-Tractor™ SS Filter
851713 20 x 20 Grease-X-Tractor™ SS Filter
®
458763 16 x 16 Flame Gard
458764 16 x 20 Flame Gard
454878 20 x 16 Flame Gard
454879 20 x 20 Flame Gard
1 Baffle Filter
®
1 Baffle Filter
®
1 Baffle Filter
®
1 Baffle Filter
852208 20 x 16 Grease Grabber™ Second Stage Filter
852207 20 x 20 Grease Grabber™ Second Stage Filter
852388 16 x 16 Grease Grabber™ Second Stage Filter
852389 16 x 20 Grease Grabber™ Second Stage Filter
Canopy Hood
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Replacement Parts
GREENHECK
PART NUMBER
REGISTERS
452700 24 x 8 Aluminum Single Deflection H-OB
452701 36 x 8 Aluminum Single Deflection H-OB
452702 36 x 8 Aluminum Single Deflection H-OB
452703 44 x 8 Aluminum Single Deflection H-OB
453796 24 x 12 Aluminum Single Deflection H-OB
453797 36 x 12 Aluminum Single Deflection H-OB
453798 38 x 12 Aluminum Single Deflection H-OB
453799 44 x 12 Aluminum Single Deflection H-OB
452729 24 x 8 Aluminum 38° Fixed Blade RA-OB
452730 30 x 8 Aluminum 38° Fixed Blade RA-OB
452731 36 x 8 Aluminum 38° Fixed Blade RA-OB
452732 38 x 8 Aluminum 38° Fixed Blade RA-OB
452733 44 x 8 Aluminum 38° Fixed Blade RA-OB
GREENHECK
PART NUMBER
SWITCHES
850551 Light Switch Only
851776 Fan Switch Only
851777 Light Switch & Fan Switch ( 2 switches)
851778 Fan Switch & Heat Switch (2 switches)
851779 Exhaust, Fan & Supply Switch (2 switches)
851780 Light, Fan & Heat Switch (3 switches)
851781 Light, Exhaust, Supply Separate Switch (3 switches)
851782 Exhaust, Supply, Heat Separate Switch (3 switches)
851783 Light, Exhaust, Supply, Heat Separate Switch (4 switches)
851784 Fan Switch & Temper (3 position) (2 switches)
851510 Light, Fans, & Temper (3 position) (3 switches)
851511 Exhaust, Supply, & Temper (3 position) (3 switches)
851512 Light, Exhaust, Supply, & Temper (3 position) (4 switches)
851618 Automatic Fire Damper Test Switch
GREENHECK
PART NUMBER
MISCELLANEOUS
451131 Grease Cup
453498 Glass Globes for hood lights (clear)
851744 Grease Extractor Filter Removal Tool
851834 Baffle Filter Removal Tool
851747 High Velocity Cartridge Filter Removal Tool
Canopy Hood
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Warranty
Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the shipment date. Any units or parts which prove defective during the warranty period will be replaced at our option when returned to our factory, transportation prepaid. Motors are warranted by the motor manufacturer for a period of one year. Should motors furnished by Greenheck prove defective during this period, they should be returned to the nearest authorized motor service station. Greenheck will not be responsible for any removal or installation costs.
As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice.
Contact Greenheck Fan Corporation:
Phone:(715)359-6171•Fax:(715)355-2399•E-mail:gfcinfo@greenheck.com•Website: www.greenheck.com
452413 • Canopy Hood, Rev. 7, March 2008 Copyright 2008 © Greenheck Fan Corp.
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