Greenheck ESD-603D Installation Manual

Page 1
Miami-Dade Qualifi ed
Drainable Blade Louver
Application and Design
ESD-603D is an extruded aluminum drainable blade louver designed to protect air intake and exhaust openings in building exteriors specifically for applications requiring extremely high structural design loadings. Design characteristics meet the performance requirements established by the Florida Building Code and Miami-Dade County. Tested in accordance with and passes TAS 201 (Large Missile Impact), TAS 202 (Uniform Static Air Pressure), TAS 203 (Cyclic Wind Loading) and TAS 100A (Wind-Driven Rain) with optiononal HCD-240 damper. ESD-603D may be installed in locations where the space behind the louver is designed to accept water penetration and houses water resistant/ water proof equipment, components or supplies. Qualified for installation within masonry/concrete or structural steel framed building conditions.
Standard Construction
Frame . . . . . . . . .Heavy gauge extruded 6063T5 aluminum,
6 in. x 0.125 in. nominal wall thickness
Blades . . . . . . . . .Drainable design, heavy gauge extruded
aluminum, 0.125 in. nominal wall thickness, positioned at 37º and 45º angles on approximately 6 in. centers
Construction . . . .Welded and mechanically fastened
Birdscreen . . . . . .3/4 in. x 0.051 fl attened expanded aluminum in
removable frame, inside mount (rear)
Finish . . . . . . . . . .Mill
Anchor Plates . . .Factory attached, heavy gauge steel,
Permatector fi nish
Structural
Supports . . . . . .Heavy gauge steel, Permatector fi nish
Minimum Rough Opening Size . . .12 in. W x 15 in. H
Maximum Rough Opening Size . . .Unlimited in. W x 120 in. H
Maximum Single Section Rough Opening Size . . .60 ½ in. W x 120 in. H
Options (at additional cost)
• A variety of bird and insect screens
• Extended sill
• A variety of architectural finishes including: Clear anodize Integral color anodize Baked enamel Kynar
Optional factory attached HCD-240 damper
Minimum Rough Opening Size . . .12 in. W x 15 in. H
Maximum Rough Opening Size . . .Unlimitedin. W x 120 in. H
Maximum Single Section Rough Opening Size . . .60½ in. W x 120 in. H
ESD-603D
Florida Product Approval No: FL4826.1
Miami-Dade NOA No.: 06-0526.02
Maximum Wind-load: 138 PSF
• May be installed in locations up to 33 ft. above grade
where the space behind the louver is not designed to accept water penetration and houses non-water resistant/water proof equipment, components or supplies.
• Vertical blade axis
• Parallel blade action
• Galvanized steel linkage
• Silicone blade seals
• Stainless steel compression jamb seals
• Plated steel axles
• Stainless steel sleeve bearings
• Viton O-ring shaft seals
• Manual quadrant actuator (in airstream)
• Mill fi nish only
Page 2
Free Area Chart
y
R.O Height Inches
12.5 15.5 18.5 21.5 24.5 27.5 30.5 33.5 36.5 39.5 42.5 45.5 48.5 51.5 54.5 57.5 60.5
15 0.27 0.36 0.45 0.54 0.63 0.72 0.80 0.89 0.98 1.03 1.11 1.20 1.29 1.38 1.47 1.56 1.65
18 0.44 0.59 0.73 0.88 1.02 1.16 1.31 1.45 1.60 1.67 1.81 1.96 2.10 2.24 2.39 2.53 2.68
24 0.70 0.93 1.15 1.38 1.61 1.84 2.06 2.29 2.52 2.63 2.86 3.08 3.31 3.54 3.77 3.99 4.22
30 0.96 1.27 1.58 1.89 2.20 2.51 2.82 3.13 3.44 3.59 3.90 4.21 4.52 4.83 5.14 5.45 5.76
36 1.21 1.60 2.00 2.39 2.78 3.17 3.57 3.96 4.35 4.55 4.94 5.33 5.73 6.12 6.51 6.90 7.30
42 1.37 1.81 2.25 2.70 3.14 3.59 4.03 4.47 4.92 5.14 5.58 6.03 6.47 6.91 7.36 7.80 8.24
48 1.62 2.15 2.67 3.20 3.73 4.25 4.78 5.30 5.83 6.09 6.62 7.15 7.67 8.20 8.72 9.25 9.78
54 1.87 2.48 3.09 3.69 4.30 4.91 5.52 6.12 6.73 7.03 7.64 8.25 8.86 9.46 10.07 10.68 11.28
60 2.12 2.81 3.50 4.19 4.88 5.56 6.25 6.94 7.63 7.97 8.66 9.35 10.04 10.73 11.42 12.10 12.79
66 2.38 3.15 3.92 4.69 5.46 6.23 7.00 7.77 8.54 8.93 9.70 10.47 11.24 12.01 12.78 13.55 14.32
72 2.63 3.48 4.34 5.19 6.04 6.90 7.75 8.60 9.46 9.88 10.74 11.59 12.44 13.30 14.15 15.00 15.85
78 2.89 3.82 4.76 5.69 6.63 7.57 8.50 9.44 10.37 10.84 11.78 12.71 13.65 14.59 15.52 16.46 17.39
84 3.14 4.16 5.18 6.20 7.22 8.24 9.26 10.27 11.29 11.80 12.82 13.84 14.86 15.88 16.90 17.92 18.94
90 3.40 4.50 5.60 6.70 7.81 8.91 10.01 11.11 12.21 12.77 13.87 14.97 16.07 17.17 18.28 19.38 20.48
96 3.65 4.84 6.02 7.21 8.40 9.58 10.77 11.95 13.14 13.73 14.91 16.10 17.28 18.47 19.65 20.84 22.02
102 3.91 5.18 6.44 7.71 8.98 10.25 11.51 12.78 14.05 14.68 15.95 17.22 18.49 19.75 21.02 22.29 23.56
108 4.07 5.38 6.70 8.02 9.34 10.66 11.98 13.30 14.61 15.27 16.59 17.91 19.23 20.55 21.87 23.18 24.50
114 4.32 5.72 7.12 8.52 9.92 11.33 12.73 14.13 15.53 16.23 17.63 19.03 20.43 21.83 23.23 24.63 26.04
120 4.57 6.05 7.53 9.02 10.50 11.98 13.46 14.95 16.43 17.17 18.65 20.13 21.62 23.10 24.58 26.06 27.54
Rough Opening Width in Inches
ESD-603DPERFORMANCE DATA
Florida Product Approval No.: FL4826.1
Miami-Dade NOA No.: 06-0526.02
Maximum Wind-load: 138 PSF
Greenheck Fan Corportation certifies that the ESD­603D louvers shown herein are licensed to bear the
AMCA Seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 511 and comply with the requirements of the AMCA Certified Ratings Program. The AMCA Certified Ratings Seal applies to air performance and water penetration ratings.
Airflow Resistance (Standard Air - .075 lb/ft
Pa
in. wg
1
0.9
200
100
90 80 70
60
50
40
30
20
Stat ic Pressure Drop
10
9 8 7
6
5
ft/min
m/s
Test S ize 48 in. x 48 in.
0.8
Standard Air - .075 lb/ ft
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
200200 300 400 500 600 700 800 900 1000 2000 3000
3
Intake
Exh aust
2345678910
3
)
Free Air Velocit
Model ESD-603D resistance to airflow (pressure drop) varies depending on louver application (air intake or air exhaust). Free area velocities (shown) are higher than average velocity through the overall louver size. See louver selection information.
Water Penetration (Standard Air - .075 lb./ft.3)
Test size 48 in. x 48 in. Test duration of 15 min.
ml/m2 oz/ft2
0.30
Test Size 48 in. x 48 in.
80
60
40
20
Water Penetration per Unit Free Area
0
ft/min:
m/s:
Test Period 15 minutes
0.25
Standard Air - .075 lb/ft
0.20
0.15
0.10
0.05
0.00
900 950 1000 1050 1100 1150 1200 1250 1300
4.6 4.7 4.8 4.9 5.0 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6.0 6.1 6.2 6.3 6.4 6.5 6.6
The AMCA Water Penetration Test provides a method for comparing various louver models and designs as to their efficiency in resisting the penetration of rainfall under specific laboratory test conditions. The beginning point of water penetration is defined as that velocity where the water penetration curve projects through .01 oz. of water (penetration) per sq. ft. of louver free area. *The beginning point of water penetration for Model ESD- 603D is 1027 fpm free area velocity. These perfor mance ratings do not guarantee a louver to be weather proof or stormproof and should be used in combination with other factors including good engineering judgement in selecting louvers.
3
Free Area Velocity
Page 3
INSTALLATION DETAILS
Florida Product Approval No.: FL4826.1
Miami-Dade NOA No.: 06-0526.02
Maximum Wind-load: 138 PSF
Model ESD-603D is a Miami-Dade Qualified and Florida Product Approved louver and must be installed in accordance with the installation instructions shown herein. Model ESD-603D is qualified for installation within concrete/masonry and structural steel building conditions. Model ESD-603D is structurally calculated to withstand positive and negative wind-loads up to 138 PSF. The maximum single section rough opening width is 60½ in. The maximum rough opening height is 120 in. While the maximum rough opening height is limited to 120 in., the rough opening width may be unlimited as multiple sections may be installed side by side in accordance with installation instructions.
ESD-603D
Minimum Rough
Opening Size
12 in. W x 15 in. H
Maximum Single Section
Rough Opening Size
60½ in. W x 120 in. H
Page 4
PRODUCT DETAILS
ESD-603D
Florida Product Approval No.: FL4826.1
Miami-Dade NOA No.: 06-0526.02
Maximum Wind-load: 138 PSF
Page 5
PRODUCT DETAILS
ESD-603D
Florida Product Approval No.: FL4826.1
Miami-Dade NOA No.: 06-0526.02
Maximum Wind-load: 138 PSF
Page 6
OPTION DRAWINGS
ESD-603D
Florida Product Approval No.: FL4826.1
Miami-Dade NOA No.: 06-0526.02
Maximum Wind-load: 138 PSF
Page 7
INSTALLATION DETAILS
Maximum Size and Installation Information
Model ESD-603D/HCD-240 is a Miami-Dade Qualified and Florida Product Approved louver and must be installed in accordance with the installation instructions shown herein. Model ESD-603D/HCD-240 is qualified for installation within concrete/masonry, structural steel building conditions. Model ESD-603D/HCD-240 is structurally calculated to withstand positive and negative wind-loads up to 138 PSF. The maximum single section rough opening width is 60½ in. The maximum rough opening height is 120 in. While the maximum rough opening height is limited to 120 in., the rough opening width may be unlimited as multiple sections may be installed side by side in accordance with installation instructions.
ESD-603D with HCD-240
Florida Product Approval No.: FL4826.2
Miami-Dade NOA No.: 06-0526.03
Maximum Wind-load: 138 PSF
Minimum Rough
Opening Size
12 in. W x 15 in. H
Maximum Single Section Rough
Opening Size
60½ in. W x 120 in. H
Page 8
PRODUCT DETAILS
ESD-603D with HCD-240
Florida Product Approval No.: FL4826.2
Miami-Dade NOA No.: 06-0526.03
Maximum Wind-load: 138 PSF
Page 9
PRODUCT DETAILS
ESD-603D with HCD-240
Florida Product Approval No.: FL4826.2
Miami-Dade NOA No.: 06-0526.03
Maximum Wind-load: 138 PSF
Page 10
OPTION DRAWINGS
ESD-603D with HCD-240
Florida Product Approval No.: FL4826.2
Miami-Dade NOA No.: 06-0526.03
Maximum Wind-load: 138 PSF
FINISHES
Finish Type Description/Application Color Selection
2-coat 70% KYNAR 500®/HYLAR 5000® AAMA 2605 –
Dry fi lm thickness 1.2 mil. (AKA: Duranar®, Fluoropon®, Trinar®, Flouropolymer, Polyvinylidene Fluoride, PVDF2)
2-coat 50% KYNAR 500®/HYLAR 5000® AAMA 2604 – Dry fi lm thickness 1.2 mil. (AKA: Acrofl ur®, Acrynar®)
Baked Enamel AAMA 2603 – Dry fi lm thickness 0.8 mil. (AKA: Acrabond Plus®, Duracron®)
Integral Color Anodize AA-M10C22A42 (>0.7 mil)
Clear Anodize 215 R-1 AA-M10C22A41 (>0.7 mil)
Clear Anodize 204 R-1 AA-M10C22A31 (0.4-0.7 mil)
Industrial coatings
Mill
“Best.” The premier fi nish for extruded aluminum. Tough, long-lasting coating has superior color retention and abrasive properties. Resists chalking, fading, chemical abrasion and weathering.
“Better.” Tough, long-lasting coating has excellent color retention and abrasive properties. Resists chalking, fading, chemical abrasion and weathering.
“Good.” Provides good adhesion and resistance to weathering, corrosion and chemical stain.
“Two-step” anodizing is produced by following the normal anodizing step with a second, colorfast process.
Clear, colorless and hard oxide aluminum coating that resists weathering and chemical attack.
Clear, colorless and hard oxide aluminum coating that resists weathering and chemical attack.
Greenheck offers a number of industrial coatings such as Hi-Pro Polyester, Epoxy, and Permatector®. Consult a Greenheck Product Specialist for complete color and application information.
Materials may be supplied in natural aluminum or galvanized steel fi nish when normal weathering is acceptable and there is no concern for color or color change.
Finishes meet or exceed AAMA 2605, AAMA 2604, and AAMA 2603 requirements. Please consult www.greenheck.com for complete information on standard and extended paint warranties. Paint fi nish warranties are not applicable to steel products.
Standard Colors: Any of the 24 standard colors shown can be furnished in 70% or 50% KYNAR 500®/HYLAR 5000® or Baked Enamel.
2-Coat Mica:
Greenheck offers 9 standard 2-coat Mica colors. Other colors are available. Consult Greenheck for possible extra cost when selecting non-standard colors or special fi nishes.
Light, Medium or Dark Bronze; Champagne; Black
Clear 5 years
Clear 1 Year
Copyright © 2010 Greenheck Fan Corporation
Standard Warranty
(Aluminum)
10 Years (Consult Greenheck for availability of extended
warranty)
5 Years
1 Year
5 years
Consult Greenheck
n/a
ESD-603D
July 2010 Rev. 1
Greenheck Fan Corporation reserves the right
to make product changes without notice.
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