Greenheck ESD-403 Installation Manual

Page 1

Stationary Louver

Drainable Blade

Application and Design

ESD-403 is a weather louver designed to protect air intake and exhaust openings in building exterior walls. Design incorporates a drainable head member and stationary horizontal blades to channel water to the jambs which guides the water through vertical downspouts for escape at the sill. The ESD-403 is an extremely efficient louver with AMCA LICENSED PERFORMANCE DATA enabling designers to select and apply with confidence.

Standard Construction

Frame . . . . . . . .Heavy gauge extruded 6063-T5 aluminum,

4 in. x 0.081 in. nominal wall thickness

Blades . . . . . . . .Drainable design, heavy gauge extruded

6063-T5 aluminum, 0.081 in. nominal wall thickness, positioned at 37º and 45º angles on approximately 4 in. centers

Construction . . .Mechanically fastened

Birdscreen . . . . .3/4 in. x 0.051 in. ﬂ attened expanded aluminum in

removable frame, inside mount (rear)

Finish . . . . . . . . . Mill

Minimum Size . . 12 in. W x 12 in. H

Maximum Single Section Size . . . 120 in. W or 120 in. H (limited to 70 ft. sq.)

ESD-403

WATER

PENETRATION

AIR

PERFORMANCE

AIR MOVEMENT AND CONTROL ASSOCIATION INTERNATIONAL, INC.

Options (at additional cost)

• A variety of bird and insect screens

• Blank off panel

• Clip angles

• Extended sill

• Filter rack

• Flanged frame

• Glazing adaptor

• Hinged frame

• Security bars

• Welded construction

• 0.125 nominal wall thickness

• A variety of architectural finishes including: Clear anodize Integral color anodize Baked enamel paint Kynar paint

*Width and height dimensions furnished

approximately ¼ inch under size.

Page 2

Free Area Chart (Sq. ft.)

ESD-403PERFORMANCE DATA

Stationary Louver Drainable Blade

Extruded Aluminum

Height

Inches

12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120

16 0.46 0.76 1.06 1.35 1.65 1.95 2.25 2.47 2.77 3.07 3.37 3.67 3.97 4.26 4.56 4.79 5.08 5.38 5.68

18 0.50 0.83 1.15 1.48 1.81 2.13 2.46 2.70 3.03 3.35 3.68 4.01 4.33 4.66 4.98 5.22 5.54 5.87 6.19

24 0.77 1.28 1.78 2.28 2.78 3.28 3.78 4.16 4.67 5.17 5.67 6.17 6.67 7.17 7.67 8.03 8.54 9.04 9.54

30 0.97 1.59 2.22 2.85 3.48 4.10 4.73 5.20 5.83 6.46 7.09 7.71 8.34 8.97 9.59 10.04 10.67 11.30 11.92

36 1.17 1.93 2.69 3.45 4.21 4.97 5.73 6.31 7.07 7.83 8.59 9.35 10.11 10.87 11.63 12.17 12.93 13.69 14.45

42 1.44 2.37 3.30 4.23 5.16 6.09 7.02 7.73 8.66 9.59 10.52 11.45 12.38 13.31 14.24 14.91 15.84 16.77 17.70

48 1.64 2.70 3.76 4.82 5.88 6.94

54 1.91 3.14 4.38 5.61 6.85 8.08 9.32 10.26 11.49 12.73 13.96 15.20 16.44 17.67 18.91 19.79 21.03 22.26 23.50

60 2.10 3.47 4.83 6.20 7.56 8.93 10.29 11.33 12.69 14.05 15.42 16.78 18.15 19.51 20.88 21.85 23.22 24.58 25.95

66 2.38 3.92 5.46 7.00 8.54 10.08 11.62 12.79 14.33 15.98 17.41 18.96 20.50 22.04 23.58 24.68 26.22 27.77 29.31

72 2.57 4.24 5.90 7.57 9.23 10.90 12.57 13.83 15.50 17.16 18.83 20.50 22.16 23.83 25.49 26.69 28.35 30.02 31.69

78 2.77 4.57 6.37 8.17 9.97 11.76 13.56 14.93 16.72 18.52 20.32 22.12 23.92 25.73 27.51 28.80 30.60 32.40 34.20

84 3.04 5.01 6.98 8.95 10.92 12.89 14.86 16.35 18.32 20.29 22.26 24.23 26.20 28.18 30.15 31.56 33.53 35.50 37.47

90 3.24 5.34 7.44 9.54 11.64 13.74 15.84 17.43 19.53 21.63 23.73 25.83 27.93 30.03 32.12 33.63 36.73 37.83 39.93

96 3.51 5.78 8.06 10.33 12.61 14.88 17.16 18.88 21.16 23.44 25.71 27.99 30.26 32.54 34.81 36.44 38.72 40.99 43.27

102 3.71 6.10 8.51 10.92 13.31 15.72 18.13 19.95 22.35 24.75 27.16 29.56 31.96 34.37 36.77 38.49 40.90 43.30 45.70

108 3.98 6.56 9.14 11.72 14.30 16.88 19.46 21.42 24.00 26.58 29.16 31.74 34.32 36.90 39.48 41.33 43.91 46.49 49.07

114 4.17 6.88 9.58 12.29 14.99 17.70 20.40 22.46 25.16 27.87 30.57 33.28 35.98 38.69 41.39 43.33 46.04 48.74 51.45

120 4.37 7.21 10.05 12.88 15.72 18.56 21.39 23.54 26.38 29.22 32.05 34.89 37.73 40.57 43.43 45.43 48.27 51.11 53.94

8.00

Airflow Resistance (Standard Air - .075 lb/ft

in. wg

0.9

200

100

Static Pressure Drop

ft/min

m/s

Model ESD-403 resistance to airflow (pressure drop) varies depending on louver application (air intake or air exhaust). Free area velocities (shown) are higher than average velocity through the overall louver size. See louver selection information.

Test Size 48 in. x 48 in.

0.8

Standard Air - .075 lb/ft

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0.09

0.08

0.07

0.06

0.05

0.04

0.03

0.02

200200 300 400 500 600 700 800 900 1000 2000 3000

Intake

Exhaust

2345678910

Free Air Velocity

Width in Inches

8.80 9.86 10.92 11.98 13.04 14.10 15.16 16.22 16.98 18.04 19.10 20.16

) Water Penetration (Standard Air - .075 lb/ft3)

Test size 48 in. x 48 in. Test duration of 15 min.

ml/m2 oz/ft2

Water Penetration per Unit Free Area

0.30

Test Size 48 in. x 48 in.

ft/min:

m/s:

Test Period 15 minutes

0.25

Standard Air - .075 lb/ft

0.20

0.15

0.10

0.05

0.00

900 950 1000 1050 1100 1150 1200 1250 1300

4.6 4.7 4.8 4.9 5.0 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6.0 6.1 6.2 6.3 6.4 6.5 6.6

Free Area Velocity

The AMCA Water Penetration Test provides a method for comparing various louver models and designs as to their efficiency in resisting the penetration of rainfall under specific laboratory test conditions. The beginning point of water penetration is defined as that velocity where the water penetration curve projects through .01 oz. of water (penetration) per sq. ft. of louver free area.

penetration for Model ESD-403 is 1007 fpm free area velocity.

The beginning point of water

These perfor mance ratings do not guarantee a louver to be weather proof or stormproof and should be used in combination with other factors including good engineering judgement in selecting louvers.

Greenheck Fan Corporation certifies that

WATER

AIR MOVEMENT AND CONTROL ASSOCIATION

PENETRATION

PERFORMANCE

AIR

the ESD403 louvers shown herein are

licensed to bear the AMCA Seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 511 and comply with the requirements of the AMCA Certified Ratings Program. The AMCA Certified Ratings Seal applies to air performance and water penetration ratings.

Page 3

ESD-403INSTALLATION DETAILS

Maximum Size and Installation Information

Maximum single section size for model ESD-403 is 120 in. W x 84 in. H or 84 in. W x 120 in. H (70 sq. ft). Larger openings require field assembly of multiple louver panels to make up the overall opening size. Individual louver panels are designed to withstand a 25 PSF wind-load (please consult Greenheck if the louvers must withstand higher wind-loads). Structural reinforcing members may be required to adequately support and install multiple louver panels within a large opening. Structural reinforcing members along with any associated installation hardware is not provided by Greenheck unless indicated otherwise by Greenheck. Additional information on louver installation may be found in AMCA Publication #501, Louver Application Manual.

Stationary Louver Drainable Blade

Extruded Aluminum

Minimum Single Section Size

12 in. W x 12 in. H

Maximum Single Section Size

70 ft. sq.

Page 4

ESD-403PRODUCT DETAILS

Stationary Louver Drainable Blade

Extruded Aluminum

Page 5

ESD-403OPTION DRAWINGS

Stationary Louver Drainable Blade

Extruded Aluminum

FINISHES

Finish Type Description/Application Color Selection

2-coat 70% KYNAR 500®/HYLAR 5000® AAMA 2605 –

Dry ﬁ lm thickness 1.2 mil. (AKA: Duranar®, Fluoropon®, Trinar®, Flouropolymer, Polyvinylidene Fluoride, PVDF2)

2-coat 50% KYNAR 500®/HYLAR 5000® AAMA 2604 – Dry ﬁ lm thickness 1.2 mil. (AKA: Acroﬂ ur®, Acrynar®)

Baked Enamel AAMA 2603 – Dry ﬁ lm thickness 0.8 mil. (AKA: Acrabond Plus®, Duracron®)

Integral Color Anodize AA-M10C22A42 (>0.7 mil)

Clear Anodize 215 R-1 AA-M10C22A41 (>0.7 mil)

Clear Anodize 204 R-1 AA-M10C22A31 (0.4-0.7 mil)

Industrial coatings

Mill

“Best.” The premier ﬁ nish for extruded aluminum. Tough, long-lasting coating has superior color retention and abrasive properties. Resists chalking, fading, chemical abrasion and weathering.

“Better.” Tough, long-lasting coating has excellent color retention and abrasive properties. Resists chalking, fading, chemical abrasion and weathering.

“Good.” Provides good adhesion and resistance to weathering, corrosion and chemical stain.

“Two-step” anodizing is produced by following the normal anodizing step with a second, colorfast process.

Clear, colorless and hard oxide aluminum coating that resists weathering and chemical attack.

Greenheck offers a number of industrial coatings such as Hi-Pro Polyester, Epoxy, and Permatector®. Consult a Greenheck Product Specialist for complete color and application information.

Materials may be supplied in natural aluminum or galvanized steel ﬁ nish when normal weathering is acceptable and there is no concern for color or color change.

Finishes meet or exceed AAMA 2605, AAMA 2604, and AAMA 2603 requirements. Please consult www.greenheck.com for complete information on standard and extended paint warranties. Paint ﬁ nish warranties are not applicable to steel products.

Standard Colors: Any of the 24 standard colors shown can be furnished in 70% or 50% KYNAR 500®/HYLAR 5000® or Baked Enamel.

2-Coat Mica:

Greenheck offers 9 standard 2coat Mica colors. Other colors are available. Consult Greenheck for possible extra cost when selecting non-standard colors or special ﬁ nishes.

Light, Medium or Dark Bronze; Champagne; Black

Clear 5 years

Clear 1 Year

Standard Warranty

(Aluminum)

10 Years

(Consult Greenheck for availability of extended

warranty)

5 Years

1 Year

5 years

Consult Greenheck

n/a

ESD-403

July 2007 Rev. 1

Greenheck Fan Corporation reserves the right

to make product changes without notice.