Greenheck SP-A, CSP-A Installation, Operation And Maintenance Manual

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®
READ AND SAVE THESE INSTRUCTIONS
Model SP-A Model CSP-A Ceiling Exhaust and Inline Fans
PN 461342
Installation, Operation and Maintenance Manual
1. If power assembly (motor, wheel, and scroll) is not installed in housing, insert the electrical plug into fan socket, then slide scroll end of power assembly into fan housing. Attach by using two sheet metal screws provided, as shown in figure 1.
2. Remove either top or side wiring knockout, depending on wiring direction, by bending it back and forth to break tabs, as shown in figure 2.
3. Check duct work to see if the fan’s discharge needs to be rotated from horizontal to vertical discharge, as shown in figure 3. To rotate from horizontal to vertical discharge, remove the two screws holding the power assembly in, and pull power assembly out. Rotate power assembly 180 degrees and put back into fan. Use the
same screws to reattach
power assembly to fan housing. Flip fan over and remove the four screws holding the discharge duct and damper assembly. Exchange the assembly with plate mounted on top of fan, as shown in figure 4.
4. If fan is to be used in a fire resistive membrane ceiling, a ceiling radiation damper must be used. If the ceiling radiation damper is already mounted to the fan from the factory, proceed to next step. To mount the ceiling radiation damper to fan, make sure grille attachment tabs are facing down. Then place the inlet part of the fan into the ceiling radiation damper collar, and use the self-tapping sheet metal screws provided to screw through the damper collar and into the fan housing, as shown in figure 5. If the fan/light combination is being used, make sure ceiling radiation damper has a electrical plug in it. The electrical plug must be inserted into the fan. Make sure the electrical wire will not interfere with damper operation, as shown in figure 6.
g
n
Fig. 1
WARNING !
To reduce the risk of fire, electric shock, or injury to persons, observe the following:
• If a speed controller is used, this fan should only be used with fan speed control, manufactured by KB Electronics, Inc.
• Before servicing or cleaning unit, switch power off at service panel and lock service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
• Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction.
• The combustion airflow needed for safe operation of fuel burning equipment may be affected by this unit's operation. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
• When cutting or drilling into wall or ceiling, do not damage electrical wiring or other hidden utilities.
• This unit is suitable for use directly over a tub or shower with a GFI branch circuit wiring. (Up through size SP-A390)
• Ducted fans must always be vented to the outdoors.
• For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors.
• These fans are not recommended for cooking exhaust applications. They are designed primarily for low temperature, clean air applications only. The diagram shows the minimum distance these fans should be placed in relation to cooking equipment.
• Fan/Light
combination not to be installed in a
ceiling
thermally insulated to a value greater than R40.
Fig. 2
Fig. 4
Fig. 5
Fig. 6
1
Fig. 3
E
lectrical
A
cce
ss
P
ane
l
K
nockout
Airflow
Wires to ceilin
Wires from lighted grille
fa
Do not allow interference in this area
s
Airflow
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2
Install the Fan
1. For best performance, choose a location with the shortest possible duct run and minimum number of elbows. Do not mount near cooking equipment, as shown in figure 7.
2. Attach adjustable mounting brackets to fan, but leave the screws loose until proper height is determined, as shown in figure 8. Cut hole to dimensions shown in Table A:
2a. For frame construction, position unit between joists.
Position brackets such that bottom edge of housing will be flush with finished ceiling, and tighten the adjustable mounting brackets, as shown in figure 10.
2b. For hanging installations, use Greenheck’s optional vibration isolator kit Part Number
VI Kit. Using the fan’s standard adjustable mounting brackets and 10 by 32 threaded rod - by others, hang unit as shown in figure 11.
3. Installation of ductwork is critical to the performance of the fan as shown in figure 12. Straight ductwork (1) or ductwork that turns in the same direction as the wheel (2) is recommended. Ductwork turning opposite the wheel direction (3) will cause turbulence and back pressure resulting in poor performance.
Note: If round duct is to be used, Model RDC (Round Duct Connector) can be purchased
from Greenheck that bolts in place of the standard square duct connector.
4. Slide ductwork over the fan’s discharge collar and securely attach it with sheet metal screws. Make sure the screws do not interfere with damper operation. Check damper to make sure it opens freely.
Installation Recommendations
Fig. 7
Fig. 8
Fig. 10
Table A
Ceiling Openings
Sizes Fan or Fan/Light Fan/CRD
SP-A50, A70, A90
10 7/8 x 13 3/8 11 1/8 x 13 7/16
SP-A110, A125, A190
SP-A200, A250, A290, A390 12 1/8 x 14 1/4 12 1/4 x 14 3/8
SP-A410, A510, A710, A780 14 3/4 x 18 3/8 14 7/8 x 18 7/16
SP-A700 11 7/8 x 23 7/8 12 x 24
SP-A900, A1050, A1410, A1550 14 3/4 x 24 14 7/8 x 24 1/8
Fig. 11
Wire the Fan
1. Remove wiring cover and wire nuts. If fan/light combination is being used make
sure the fan plug is connected to the fan receptacle and the light plug is connected to the light receptacle as shown in figure 13. Then wire unit to the correct installation type, as shown in figure 13a, 13b, and 13c.
d r
AIR FLOW
1
(GOOD)
3
(POOR)
2
(GOOD)
Fig. 13
Fig. 12
13a 13b
13c
2. Push all wiring into the unit’s cover and replace wiring cover.
Brackets can be used in either position to adapt to most mounting
Bottom Mount
Bottom Mount
Top Mount
situations
Slots in the brackets allow fine adjustment for flush fit with wall/ceiling opening
Do not install
fan in this area
45º
45º
Light Outlet
Fan Outlet
H
o
t
(B
lack
)
To
switc
h
o
G
roun
d
C
ommo
115/277
(G
n
(W
vol
M
oto
r
reen
t
r power
)
To
ground
hit
e
)
To
power
supply
L
igh
t
M
oto
r
H
o
t
(B
lack
G
roun
d
(G
C
ommo
n
115
vol
t ligh
H
o
t
(B
lack
H
o
t
(B
lack
C
ommo
n
220/230/240
(W
(W
)
reen
)
)
hit
hit
vol
To
switc
h
)
To
gro
un
e
)
To
power
supply
t
To
pow
e
supply
e
)
t
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Installation Recommendations
Attach the Grille
Other Installation Considerations:
1. If lighted grille is being used, plug wire into
fan socket.
If lighted grille and ceiling radiation damper are being used, plug wire from lighted grille into ceiling radiation damper socket. Do not plug wire directly into the fan socket. Make sure the wire does not interfere with the ceiling radiation damper operation.
2. Attach grille with two screws provided. Make sure not to over tighten, over tightening will damage grille.
3. Slide attachment screw covers over the attachment screws, as shown in figure 14a and 14b.
4. If lighted grille is being used, install light bulb(s) into light socket(s). For incandescent lights, use maximum 100 watt bulb – not included. For fluorescent lights, use only Greenheck’s Part Number 382854, provided, 13 watt flicker resistant light bulbs. For replacement bulbs please contact Greenheck at phone number 715-359-6171.
5. If lighted grille is being used, snap lens into place, by pushing on the outside edges of lens, as shown in figure 14b. To remove lens, use small screw driver and pry on one side of lens.
6. Turn on power and check fan and light operation.
Ductwork and Noise
Fiberglass ductboard is a better choice than metal ductwork for reducing fan noise and is highly recommended for low sound applications. Where metal duct is used, sound transmission can be reduced with flexible duct connections between the fan and the duct.
Flex Duct Connections
Fig. 14a
Fig. 14b
Sound and Location
The location of these fans must be taken into consideration before installation. In critical sound installations, insulated ductwork, flexible duct connections or placing the fan in a remote section of ductwork are solutions to meeting the required fan sound levels.
Fiberglass Ductboar
d
Remote Mounted
Correct Low Sound Installation
Incorr
ect
SP and SP-C Mounted Directly Overhead
CSP and SP-C Converted to Inline
Filters
The addition of an intake filter is highly recommended for these fans, even in clean air environments excess dirt can accumulate on wheels and motors causing reduced performance and imbalance. Filters, once installed, should be checked and cleaned periodically to maintain performance. Greenheck offers washable aluminum mesh filters specifically designed for these fans. Please consult SP/CSP catalog for more information.
Squeeze tabs to insert/remove lens
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Warranty
Greenheck warrants this equipment to be free from defects in material and workmanship for a period of three years from the purchase date. Any units or parts which prove to be defective during the warranty period will be replaced at our option when returned to our factory, transportation prepaid.
Greenheck will not be responsible for any installation or removal costs.
General Maintenance Suggestions
Model SP/CSP ceiling exhaust fans require very little maintenance. But since small problems over time left unchecked could lead to loss of performance or early motor failure, we do recommend that the unit be inspected periodically (once or twice a year).
The fan motor and wheel should be checked for dust and dirt accumulations. (See Filters). Dirt buildup can lead to loss of performance and motor overheating. Cleaning can be accomplished by brushing off any dust that may have accumulated. Even filtered units can accumulate build up and should be checked when cleaning filters.
The motor should be checked for lubrication at this time. Lubricate only those motors which have an oil hole provided. A few drops of all purpose oil (SAE 20) will be sufficient.
SP-A & CSP-A IOM FS
#461342 Rev 3 September 2003
Copyright © 2003 Greenheck Fan Corp.
Installation Recommendations
Step 1:
Remove Grille (A) by removing the 2 Grille Screws (B).
Step 2:
Remove Duct Collar Cover (C) by removing the 4 Duct Collar Screws (D).
Step 3:
Discard Grille (A), 2 Grille Screws (B), and Duct Collar Cover (C).
Step 4:
Remove the 6 Tinnerman Clips (E) by twisting them to one side and pulling straight out. Discard 2 of the 6 Tinnerman clips.
Step 5:
Insert the remaining 4 Tinnerman Clips (E) on grille opening side.
Step 6:
Place Blower Box Cover (F) over Tinnerman Clips (E), which were inserted in step 5.
Step 7:
Screw the Blower Box Cover (F) into place with 4 Blower Box Cover Screws (D).
A
B
C
D
E
F
E
D
Converting to a Cabinet Design
For Model SP-C Only
Conversion from Ceiling to Cabinet Fan
Conversion Kit Parts List:
Qty. of 1 Blower Box Cover
Tools Required
Phillips Head Screwdriver
All SP-C sizes will be shipped with grille and duct collar cover.
SP/CSP models shown are UL and cUL listed E 33599
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