Greenheck CRD-3 Series, CRD-3xxWT Series, CRD-3xxL Series, CRD-700 Series, CRD-310WT Operation And Maintenance

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Document 452832
CRD-3xx, CRD-3xxL, CRD-3xxWT and
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CRD-700 Series for SP Fans
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with these instructions will result in voiding of the product warranty and may result in personal injury and/or property damage.
C#5005978
3
1
4
6
Number Description
1 Flooring Systems
2 Wood Truss
3 Air Ducts
4 CRD-310WT assembly
6 Resilient Channel
7 Gypsum Board
8 Grille
9
Finishing System
(not shown)
2
5
3.69”
7
Isometric view of CRD-310WT in wood truss system
Wires to ceiling fan
8
Isometric view of a CRD-3XX series damper.
This manual is the property of the owner and is required for future maintenance. Please leave it with the owner when the jobs is complete.
Do not allow interference in this area
Wires from lighted grille
Isometric view for wiring the CRD-3XX series damper to
the lighted grille and ceiling fan.
CRD Series for SP Fans 1
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General Information
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Table of Contents
General Information ............................................. 2
Plaster Flange Application .................................... 3
Damper Installation to a SP Fan .......................... 4
Installation .........................................................5-7
• ETL - Wood Construction ............................. 5
• UL/cUL - 1 Hour Combustible Floor/Ceiling . 6
• UL/cUL - 3 Hour Non -Combustible Floor/
Ceiling ............................................................ 7
Maintenance ......................................................... 8
Troubleshooting .................................................... 8
Receiving and Handling
Upon receiving dampers, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for.
Dampers must be kept dry and clean. Indoor storage and protection from dirt, dust and the weather is highly recommended. Do not store at temperatures in excess of 100°F (38°C).
“UL CLASSIFIED (see complete marking on product)”
“UL CLASSIFIED to Canadian safety standards
(see complete marking on product)”
Standard 555C (Listing #R13446)
These installation instructions show recommended installation procedures. These or other installation methods may be followed subject to the approval of the authority having jurisdiction.
Model CRD-310, 320, 350, 360, 310L, 320L, 310WT and 700 are specific sizes of Greenheck’s model DFD-350 dampers equipped with hardware to facilitate installation with Greenheck model SP ceiling exhaust fans.
The CRD-3xx(L, WT) series and CRD-700 dampers are classified to function as a heat barrier in air handling penetrations through fire resistive membrane ceilings. They are intended to maintain the fire resistive integrity of the ceiling. They can only be installed in conjunction with the SP fan models shown and cannot be installed alone.
NOTE: Motors for fan models used in conjunction with
CRD shall be equipped with thermal cut-off fuse control.
Safety Warning
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.
CRD Series for SP Fans2
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Plaster Flange Application
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Note: The plaster flange is required when the damper is installed in a combustible floor/ceiling assembly.
When the damper is installed in a non-combustible ceiling/floor assembly, the plaster flange is not required and can be discarded. When unpacking the flange kit from the damper, remove all tape residue from the damper and plaster flange.
When the plaster flange is required, the flange assembly must be attached to the damper as follows.
1. Unfold the plaster flange assembly that is supplied. Wrap the assembly around the damper in the orientation shown in Figure 1. Connect the open ends of the flange together.
2. Align the edge of the plaster flange with the edge of the damper frame. Clamp the flange to the damper frame.
3. Using the flange holes as a guide, secure the flange to the damper frame using the supplied fasteners. Install fasteners within 11⁄2 inches (38mm) from each corner first, then at or near the center of each damper side. Install a fastener on both sides of the grille mounting tabs. Be careful to not strip out the damper frame material while installing the fasteners.
TEK Screws 14 PLCS
Height
Width
CRD Damper
Grill Mounting Tab
Plaster Flange
Figure 1: CRD damper with plaster flange
CRD Series for SP Fans 3
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Damper Installation to a SP Fan
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1. General: The fan/damper assemblies described in these instructions, when installed as shown, provide appropriate protection for air inlet or outlet penetrations in the ceiling membrane of floor/ceiling and roof/ceiling assemblies with fire resistance ratings of up to 3 hours.
2. System Components: All system components (ducts, duct drops, hanger wires, sleeves, and diffuser pan) must be constructed of steel. The diffuser core may be non-ferrous. Grilles may be non-metallic. Flexible duct (if used) must be Class 1 or Class 0 type, bearing the UL listing mark. Maximum length of flex duct shall not exceed 14 feet. The installations and air devices shown in these instructions illustrate general arrangement only. Installations must also incorporate any specific requirements in the FRD (UL Fire Resistance Directory). Note that both “Design Information - General” and individual ceiling/floor or ceiling/roof design listings apply.
3. Ceiling Penetrations: Ceiling penetration should be located within ceiling tiles, panels, or gypsum without necessitating cuts in the ceiling suspension
main runners, cross tees, or trusses. If required, a maximum of one runner or cross tee may be cut to enable proper damper location and installation. Each cut end shall be supported by a minimum 12 SWG vertical hanger wire. a 1⁄2 in. clearance must be maintained between the air inlet/outlet and the cut end of the runner or cross tee. Cutting of wood trusses in combustible ceiling designs is not permitted.
4. Connections: Connections must be made using #8 sheet metal screws, 3⁄16 in. tubular steel rivets, tack or spot welds. Use a minimum of one connection per side for rectangular or square dampers and three equally spaced connections for round dampers. Space fasteners a maximum of 6 in. apart. Any W or H dimension larger than 12 in. requires a minimum of two connections per side. All screws or rivet attachments shall be placed a minimum of 3⁄16 in from the edge of the damper frame, duct drop, diffuser, or grille frame. When making connections, the ceiling radiation damper may slide over the neck or inside the neck of the diffuser, grille, or inlet/outlet device.
CRD Model
SP Fan Size
1 Hour Com-
SP-B50, SP-B70, SP-B80, SP-B90, SP-B110, SP-B150, SP-B200
SP-A50, SP-A70, SP-A90, SP-A110, SP-A125,SP-A190
SP-A250, SP-A290, SP-A390, SP-A200
SP-A410, SP-A510, SP-A710, SP-A780
SP-A900, SP-A1050 CRD-360 CRD-360 91⁄4 253⁄8 241⁄4 147⁄8
SP-A1550 CRD-700 -- 91⁄4 251⁄8 241⁄8 121⁄4
CRD-310WT
UL Classified
3 Hour Non-
bustible
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- CRD-320 CRD-320 63⁄4 151⁄2 141⁄2 123⁄8
- CRD-350 CRD-350 91⁄4 195⁄8 181⁄2 147⁄8
Combustible
CRD-320
CRD-320L
CRD-310
CRD-310L
CRD-310-WT
(Warnock Hersey)
ETL
Listed
CRD-320 41⁄2 155⁄8 141⁄2 123⁄8
CRD-310 51⁄2 145⁄8 135⁄8 111/8
“D” “E”
(See Figure 4)
Width
(in.)
Height
(in.)
CRD Series for SP Fans4
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ETL Installation - 1 Hour Combustible Floor/Ceiling Assemblies
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(formerly Warnock Hersey)
Figure 6: CRD with SP Fan
Ceiling Exhaust Fan Installation
1. Fan/damper assemblies installed in combustible floor ceiling assemblies with gypsum board ceilings require the use of a plaster flange (Item 3 in Figure 6). A plaster flange kit, which comes with all of the necessary mounting hardware, is supplied with the unit.
2. The fan/damper assembly is to be attached to the trusses using 2 - 1 in. x 1 in. x 16 ga. (25mm x 25mm x 1.5mm) or 2 - 1¼ in. x 1 in. x 20 ga. (32mm x 25mm x 1mm) mounting angles. Attach mounting angles to the damper with a minimum of 2 - #8 screws or 5⁄32 in. (4mm) diameter steel rivets.
Note: Make sure the fasteners do not interfere with the damper operation.
3. Install the fan/damper assembly, with attached mounting angles, between the trusses as shown in Figure 6 and attach mounting angles to the trusses using 4 - 1¼ in. long steel screws per mounting angle.
4. Run a minimum of 4 - 1 in. (25mm) long #6 screws through the gypsum board into the plaster flange as shown in Figure 6.
Grille Installation
Mount grille to underside of ceiling radiation damper using #10 x 1⁄2 in. Phillips head stainless steel sheet metal screws provided with SP fan.
CRD Series for SP Fans 5
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UL/cUL Installation - 1 Hour Combustible Floor/Ceiling Assemblies
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Figure 1: CRD with SP Fan
Ceiling Exhaust Fan Installation
1. Fan/damper assemblies installed in combustible floor ceiling assemblies with gypsum board ceilings require the use of a plaster flange (Figure 1, Item 3). A plaster flange kit, which comes with all of the necessary mounting hardware, is supplied with the unit.
2. The fan/damper assembly is to be attached to the trusses using 2 - 1 in. x 1 in. x 16 ga. (25mm x 25mm x 1.5mm) or 2 - 11⁄4 in. x 1 in. x 20 ga. (32mm x 25mm x 1mm) mounting angles. Attach mounting angles to the damper with a minimum of 2 - #8 screws or 5/32 in. (4mm) diameter steel rivets.
Note: Make sure the fasteners do not interfere with the damper operation.
3. Install the fan/damper assembly, with attached mounting angles, between the trusses as shown in Figure 1 and attach mounting angles to the trusses using 4 - 1¼ in. long steel screws per mounting angle.
4. Run a minimum of 8 - 1 in. (25mm) long #6 screws through the gypsum board into the plaster flange as shown in Figure 1.
Grille Installation
Mount grille to underside of ceiling radiation damper using #10 x 1⁄2 in. Phillips head stainless steel sheet metal screws provided with SP fan.
These instructions describe the installation of a CRD-310WT in designs: L528, L546, L558, L562, L574, L576, L581, L583, L585, L592, M501, M503, M508, P533, P538, P545, P547, P548, and P554 as detailed in the UL Fire Resistance Directory.
GA File No. UL Design No.
FC 5012 M508
FC 5514 L558
FC 5514.4 L585
FC 5519 M503
FC 5521 L562
RC 2603 P533
RC 2604 P554
RC 2606 P545
RC 2609 P538
RC 2611 P547
RC 2612 P545
GA = Gypsum Association Fire Resistance Manual
CRD Series for SP Fans6
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UL/cUL Installation - 3 Hour Non Combustible Floor/Ceiling Assemblies
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Concrete Floor
SP Fan
#10-32 Threaded Steel Rod
Grille
Hanging Vibration Isolation
Ceiling Radiation Damper
Fire Rated Ceiling
3 in .
#10 x ¾ in. SMS
6 in. Max. Centers,
2 Min./Side
Hole Opening Is
“A” x “B”
Figure 3
Ceiling Exhaust Fan Support
The following two mounting methods may be used.
1. Suspend fan/damper assembly using #10-32 threaded steel rod as shown in Figure 4. Suspend from joists or cold rolled channels (do not suspend from beams). If vibration isolators are used, fender washers must have a larger outside diameter than the holes in the fan mounting angle.
2. Support fan/damper assembly using (2) minimum 16 ga. x 11⁄2 in. steel channels with 9⁄16 in. flanges. Suspend from joists or cold rolled channels (do not suspend from beams). Alternatively, bolt channels ends directly to joists or other cold rolled channels using minimum #10 bolts. See Figure 5.
Do NOT support fan/damper assembly by ceiling tile or ceiling grid (Tee) members when using with a suspended ceiling!
Grille Installation
Mount grille to underside of ceiling radiation damper using 2 - #10 x 1⁄2 in. Phillips head stainless steel sheet metal screws provided with SP fan.
Beam
Steel Joists
Steel Hanger Wires (12 SWG minimum)
Figure 4
“D”
“E”
1 1/2 in. x 9/16 in. x 16 Gauge
(Minimum) Cold Formed Steel
#10 Bolt or #10-32
Threaded Steel Rod
Supports To Joists Or
Other Cold Formed
Channels (By Others)
Figure 5
CRD-XXX
Series Damper
#10 x 3/8 in. SMS, (Minimum) 4 Per Side
#10 Bolt or Sheet Metal Screw (Minimum) Attached Through Prepunched Holes In Mounting Angles Into Channel Brace Supports, 2 Per Side (By Others)
CRD Series for SP Fans 7
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Damper Maintenance
Dampers do not typically require maintenance as long as they are kept dry and clean. If cleaning is necessary, use mild detergents or solvents. If lubrication is desired for components such as axle bearings, jackshaft bearings and jamb seals, do not use oil-based lubricants or any other lubricants that attract contaminants such as dust.
Damper Troubleshooting
The following is a possible cause and correction list for common concerns with the dampers.
Symptom Possible Cause Corrective Action
Frame is 'racked' causing blades to bind on jamb seals
Damper does not fully open and/or close
Link separated Heat Replace link
Screws in damper linkage Damper installed too far into wall. Move
Contaminants on damper Clean with a non-oil based solvent (see
Adjust frame such that it is square and plumb
out to line as designated on damper label
Damper Maintenance)
Our Commitment
As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice.
Product warranties can be found online at Greenheck.com, either on the specific product page or in the literature section of the website at Greenheck.com/Resources/Library/Literature.
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Phone: 715.359.6171 • Fax: 715.355.2399 • Parts : 800.355.5354 • E-mail: gfcinfo@greenheck.com • Website: www.greenheck.com
452832 • CRD Series for SP Fans, Rev 10, March 2019 Copyright 2019 © Greenheck Fan Corporation8
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