Greenheck BSQ 180 (HP) Installation Manual

PN 472058
Models SQ and BSQ
Centrifugal Inline Fans
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage!
Model SQ Direct Drive
Model SQ is a direct drive centrifugal inline exhaust fan. These fans are specically designed for inline applications. Performance capabilities range up to 5,000 cfm (8,500 m3/hr) and up to
2.0 in. wg (498 Pa) of static pressure. SQ fans are available in thirteen sizes with nominal wheel diameter ranging from 6 to 16 inches (152 to 406 mm) (060 - 160 unit sizes). Each fan shall bear a permanently afxed manufacture’s engraved metal nameplate containing the model number and individual serial number.
General Safety Information
Only qualied personnel should install this fan. Personnel should have a clear understanding of these instructions and should be aware of general safety precautions. Improper installation can result in electric shock, possible injury due to coming in contact with moving parts, as well as other potential hazards. Other considerations may be required if seismic activity is present. If more information is needed, contact a licensed professional engineer before moving forward.
DANGER
Always disconnect, lock and tag power source before installing or servicing. Failure to disconnect power source can result in re, shock or serious injury.
CAUTION
When servicing the fan, motor may be hot enough to cause pain or injury. Allow motor to cool before servicing.
CAUTION
Precaution should be taken in explosive atmospheres.
Model BSQ Belt Drive
Model BSQ is a belt drive centrifugal inline exhaust fan. These fans are specically designed for inline applications. Performance capabilities range up to 27,200 cfm (46,200 m3/hr) and up to 4.0 in. wg (996 Pa) of static pressure. BSQ fans are
available in fourteen sizes with nominal wheel diameter ranging from 7 to 42 inches (178 to 1067 mm) (070 - 420 unit sizes). Each fan shall bear a permanently afxed manufacture’s engraved metal nameplate containing the model number and individual serial number.
1. Follow all local electrical and safety codes, as
well as the National Electrical Code (NEC) and the National Fire Protection Agency (NFPA), where applicable. Follow the Canadian Electric Code (CEC) in Canada.
2. The rotation of the wheel is critical. It must be
free to rotate without striking or rubbing any stationary objects.
3. Motor must be securely and adequately
grounded.
4. Do not spin fan wheel faster than max cataloged
fan RPM. Adjustments to fan speed signicantly effects motor load. If the fan RPM is changed, the motor current should be checked to make sure it is not exceeding the motor nameplate amps.
5. Do not allow the power cable to kink or come
in contact with oil, grease, hot surfaces or chemicals. Replace cord immediately if damaged.
6. Verify that the power source is compatible with
the equipment.
7. Never open access doors to a duct while the fan
is running.
Model SQ/BSQ • Centrifugal Inline Exhaust Fans
1
®
Receiving
Upon receiving the product check to make sure all items are accounted for by referencing the bill of lading to ensure all items were received. Inspect each crate for shipping damage before accepting delivery. Notify the carrier if any damage is noticed. The carrier will make notication on the delivery receipt acknowledging any damage to the product. All damage should be noted on all the copies of the bill of lading which is countersigned by the delivering carrier. A Carrier Inspection Report should be lled out by the carrier upon arrival and reported to the Trafc Department. If damaged upon arrival, le a claim with carrier. Any physical damage to the unit after acceptance is not the responsibility of Greenheck Fan Corporation.
Unpacking
Verify that all required parts and the correct quantity of each item have been received. If any items are missing, report shortages to your local representative to arrange for obtaining missing parts. Sometimes it is not possible that all items for the unit be shipped together due to availability of transportation and truck space. Conrmation of shipment(s) must be limited to only items on the bill of lading.
Handling
Move fan to desired location and determine position of access panels, discharge and motor. Make sure inlet and outlet have at least 2 times the wheel diameter (duct diameter) before any obstructions like an elbow or transition. Attach the fan to a suitable framework as specified, (hanging or base vibration isolators are recommended). See chart 1 on page 3 for physical dimensions (Figures 1 and 2) and chart 3 on page 4 for dimensions of vibration isolator centerlines (Figures 5-7). The motor’s amperage and voltage ratings must be checked for compatibility to supply voltage prior to final electrical connection. Electrical lead in wires are then connected to the factory supplied safety disconnect switch. All wiring must conform to local and national codes.
Storage
Fans are protected against damage during shipment. If the unit cannot be installed and operated immediately, precautions need to be taken to prevent deterioration of the unit during storage. The user assumes responsibility of the fan and accessories while in storage. The manufacturer will not be responsible for damage during storage. These suggestions are provided solely as a convenience to the user.
Indoor
The ideal environment for the storage of fans and accessories is indoors, above grade, in a low humidity atmosphere which is sealed to prevent the entry of blowing dust, rain or snow. Temperatures should be evenly maintained between 30° to 110°F (-1° to 43°C) (wide temperature swings may cause condensation and “sweating” of metal parts). All accessories must be stored indoors in a clean, dry atmosphere.
2
Model SQ/BSQ • Centrifugal Inline Exhaust Fans
Remove any accumulations of dirt, water, ice or snow and wipe dry before moving to indoor storage. To avoid “sweating” of metal parts allow cold parts to reach room temperature. To dry parts and packages use a portable electric heater to get rid of any moisture buildup. Leave coverings loose to permit air circulation and to allow for periodic inspection. The unit should be stored at least 3 in. (89 mm) off the floor on wooden blocks covered with moisture proof paper or polyethylene sheathing. Aisles between parts and along all walls should be provided to permit air circulation and space for inspection.
Outdoor
Fans designed for outdoor applications may be stored outdoors, if absolutely necessary. Roads or aisles for portable cranes and hauling equipment are needed. The fan should be placed on a level surface to prevent water from leaking into the fan. The fan should be elevated on an adequate number of wooden blocks so that it is above water and snow levels and has enough blocking to prevent it from settling into soft ground. Locate parts far enough apart to permit air circulation, sunlight and space for periodic inspection. To minimize water accumulation, place all fan parts on blocking supports so that rain water will run off. Do not cover parts with plastic lm or tarps as these cause condensation of moisture from the air passing through heating and cooling cycles. Fan wheels should be blocked to prevent spinning caused by strong winds.
Inspection and Maintenance During Storage
While in storage, inspect fans once per month. Keep a record of inspection and maintenance performed. If moisture or dirt accumulations are found on parts, the source should be located and eliminated. At each inspection, rotate the wheel by hand ten to fteen revolutions to distribute lubricant on motor. If paint deterioration begins, consideration should be given to touch-up or repainting. Fans with special coatings may require special techniques for touch-up or repair. Machined parts coated with rust preventive should be restored to good condition promptly if signs of rust occur. Immediately remove the original rust preventive coating with petroleum solvent and clean with lint­free cloths. Polish any remaining rust from surface with crocus cloth or ne emery paper and oil. Do not destroy the continuity of the surfaces. Thoroughly wipe clean with Tectyl® 506 (Ashland Inc.) or the equivalent. For hard to reach internal surfaces or for occasional use, consider using Tectyl® 511M Rust Preventive, WD-40® or the equivalent.
Removing From Storage
As fans are removed from storage to be installed in their nal location, they should be protected and maintained in a similar fashion until the fan equipment goes into operation.
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A
B
C
C
D
D
B
A
B
C
C
A
C
D
C
D
Optional cover varies
with motor size.
Recommend 24 in.
clearance.
D
D
A
A
B
B
D
C C
F
D
E
E
H
G
A
B
D
E
Chart 1: SQ & BSQ Fan Dimensions
Model A B C *D E *F *G *H Damper SQ Weight^ BSQ Weight^ SQ 60-75 12 (305) 13 (330) 12 (305) 87⁄8 (225) 1 (25) - ­SQ 80-95 15 (381) 16 (406) 15 (381) 117⁄8 (302) 1 (25)
- - -
BSQ 70-80 15 (381) 21 (533) 15 (381) 117⁄8 (302) 1 (25) 151⁄2 (394) 14 (356) 121⁄2 (318) 12 (305) - 76 (34) BSQ 90 15 (381) 21 (533) 15 (381) 117⁄8 (302) 1 (25) 151⁄2 (394) 14 (356) 121⁄2 (318) 12 (305) - 84 (38) SQ-BSQ 100 17 (432) 21 (533) 17 (432) 137⁄8 (352) 1 (25) 151⁄2 (394) 14 (356) 121⁄2 (318) 14 (356) 56 (25) 83 (38) SQ-BSQ 120 19 (483) 21 (533) 19 (483) 157⁄8 (403) 1 (25) 177⁄8 (454) 16 (406) 121⁄2 (318) 16 (406) 67 (30) 97 (44) SQ-BSQ 130 (HP) 21 (533) 21 (533) 21 (533) 177⁄8 (454) 1 (25) 177⁄8 (454) 16 (406) 121⁄2 (318) 18 (457) 67 (35) 97 (44) SQ-BSQ 140 (HP) 23 (584) 22 (559) 23 (584) 197⁄8 (505) 1 (25) 177⁄8 (454) 16 (406) 121⁄2 (318) 20 (508) 104 (47) 111 (50) SQ-BSQ 160 (HP) 26 (660) 26 (660) 26 (660) 227⁄8 (581) 1 (25) 201⁄2 (521) 17 (432) 137⁄8 (340) 23 (584) 160 (73) 208 (94) BSQ 180 (HP) 28 (711) 28 (711) 28 (711) 237⁄8 (606) 11⁄2 (38) 243⁄8 (619) 18 (457) 133⁄4 (349) 24 (610) 26 (12) 245 (111) BSQ 200 (HP) 32 (813) 32 (813) 32 (813) 277⁄8 (708) 11⁄2 (38) 28 (711) 20 (508) 16 (406) 28 (711) 26 (12) 314 (142 BSQ 240 (HP) 39 (991) 34 (864) 39 (991) 347⁄8 (886) 11⁄2 (38) 327⁄8 (835) 22 (559) 19 (483) 35 (889) 26 (12) 415 (188) BSQ 300 (HP) 46 (1168) 38 (965) 46 (1168) 417⁄8 (1064) 11⁄2 (38) 34 (864) 22 (559) 18 (457) 42 (1067) 26 (12) 537 (244) BSQ 360 (HP) 52 (1321) 42 (1067) 52 (1321) 477⁄8 (1216) 11⁄2 (38) 34 (864) 22 (559) 18 (457) 48 (1219) 26 (12) 686 (311) BSQ 420 (HP) 58 (1473) 50 (1270) 58 (1473) 537⁄8 (1368) 11⁄2 (38) 34 (864) 22 (559) 18 (457) 54 (1372) 26 (12) 789 (358)
All dimensions in inches (millimeters) and weight is shown in pounds (kilograms). *May be greater depending on motor. ^Weight shown is largest cataloged Open Drip Proof motor.
-
9 (229) 26 (12) -
12 (305) 41 (19) -
Chart 2: Filter Option Dimensions
Model A B C D WT. Filter Size
SQ-60 - 75
SQ-80 - 95
SQ-100
SQ-120
SQ-130
SQ-140
SQ-160
BSQ-70 -
80 - 90
BSQ-100
BSQ-120
BSQ-130
(HP)
BSQ-140
(HP)
BSQ-160
(HP)
BSQ-180
(HP)
BSQ-200
(HP)
(562)
455⁄8
(1159)
471⁄4
(1200)
523⁄16
(1326)
463⁄8
(1178)
523⁄8
(1330)
513⁄8
(1305)
505⁄8
(1286)
471⁄4
(1200)
523⁄16
(1326)
463⁄8
(1178)
523⁄8
(1330)
513⁄8
(1305)
551⁄16
(1399)
6611⁄16
(1694)
(305)
15
(381)
17
(432)
19
(483)
21
(533)
23
(584)
26
(660)
15
(381)
17
(432)
19
(483)
21
(533)
23
(584)
26
(660)
28
(711)
32
(813)
87⁄8
(225)1 (25)
117⁄8
(302)1 (25)
137⁄8
(352)1 (25)
157⁄8
(403)1 (25)
177⁄8
(454)1 (25)
197⁄8
(505)1 (25)
227⁄8
(581)1 (25)
117⁄8
(302)1 (25)
137⁄8
(352)1 (25)
157⁄8
(403)1 (25)
177⁄8
(454)1 (25)
197⁄8
(505)1 (25)
227⁄8
(581)1 (25)
237⁄8
(606)
277⁄8
(708)
11⁄2
(38)
11⁄2
(38)
40
10 x 12
(18)
(254 x 305)
74
14 x 25
(34)
(356 x 635)
88
16 x 20
(40)
(406 x 508)
114
16 x 25
(52)
(406 x 635)
120
20 x 20
(54)
(508 x 508)
174
20 x 25
(79)
(508 x 635)
246
20 x 20
(112)
(508 x 508)
117
14 x 25
(53)
(356 x 635)
120
16 x 20
(54)
(406 x 508)
144
16 x 25
(79)
(406 x 635)
140
20 x 20
(64)
(508 x 508)
181
20 x 25
(82)
(508 x 635)
294
(133)
344
(156)
441
(200)
20 x 20
(508 x 508)
20 x 25
(508 x 635)
12 x 25
(305 x 635)
16 x 25
(406 x 635)
221⁄8
12
20 x 25
573
(260)
759
(344)
957
(434)
1185
(538)
(508 x 635)
16 x 25
(406 x 635)
20 x 25
(508 x 635)
16 x 25
(406 x 635)
20 x 25
(508 x 635)
16 x 25
(406 x 635)
20 x 25
(508 x 635)
BSQ-240
(HP)
BSQ-300
(HP)
BSQ-360
(HP)
BSQ-420
Note: 24-inch side clearance is recommended for accessing and removing filters. All dimensions in inches (millimeters) and weight (WT.) in pounds (kilograms).
687⁄8
39
347⁄8
(1749)
721⁄8
(1832)
791⁄4
(2013)
931⁄8
(2365)
(991)
46
(1168)
52
(1321)
58
(1473)
(886)
417⁄8
(1064)
477⁄8
(1216)
537⁄8
(1368)
11⁄2
(38)
11⁄2
(38)
11⁄2
(38)
11⁄2
(38)
Filter
Quantity
1
1
2
2
2
2
4
1
2
2
2
2
4
4
3
3
4
4
8
10
5
5
10
Figure 2: BSQ Dimensions
Figure 1: SQ Dimensions
Figure 3: Model SQ - Filter Options
Figure 4: Model BSQ - Filter Options
Model SQ/BSQ • Centrifugal Inline Exhaust Fans
3
®
A
C
C
A
E
A
B
A
B
E
F
F
C
A
F
A
B
A
F
A
C
A
E
A
B
A
B
E
F
F
C
E
F
A
B
A
B
E
F
A
A
B
A
B
E
F
B
A
B
E
F
A
A
B
E
F
B
E
F
A
A
B
A
B
E
F
B
B
D
D
B
A
B
E
F
A
C
A
E
A
B
A
B
E
F
E
F
A
B
B
D
D
B
B
B
A
B
E
F
A
Chart 3: Vibration Isolator Dimensional Data
L
H
M
K
J
L
H
M
K
J
L
H
N
H
G
I
J
K
5/8 in. Nominal
L
H
N
H
G
Height
Left Side Discharge
Right Side Discharge
Inline Discharge
Inlet
Width
Model A B C D E F G H I J K L M N SQ 60-75 105⁄8 (270) 17 (432) 153⁄4 (400) 87⁄8 (225) 193⁄4 (502) 7 (178) SQ 80-95 131⁄4 (337) 20 (508) 183⁄4 (476) BSQ 70-90 185⁄8 (473) 201⁄8 (511) 183⁄4 (476) SQ-BSQ 100 185⁄8 (473) 221⁄8 (562) 203⁄4 (527) 137⁄8 (352) 447⁄8 (1140) 24 (610) SQ-BSQ 120 185⁄8 (473) 24 (610) 223⁄4 (578) 16 (406) 493⁄8 (1254) 281⁄8 (714) SQ-BSQ 130 (HP) 185⁄8 (473) 261⁄8 (664) 243⁄4 (629) SQ-BSQ 140 (HP) 195⁄8 (498) 281⁄8 (714) 263⁄4 (679) SQ-BSQ 160 (HP) 231⁄2 (597) 31 (787) 293⁄4 (756)
117⁄8 (302) 117⁄8 (302)
177⁄8 (454) 197⁄8 (505) 227⁄8 (581)
43 (1092) 273⁄8 (695)
485⁄16 (1227) 273⁄8 (695)
44 (1118) 23 (584)
501⁄16 (1272) 28 (711)
495⁄8 (1260) 235⁄8 (600)
(51)
2
13⁄8
(35)
51⁄2
(140)2 (51)
13⁄8
(35)2 (51)
BSQ 180 (HP) 251⁄2 (648) 331⁄2 (851) 299⁄16 (751) 223⁄4 (578) 529⁄16 (1335) 241⁄2 (622) BSQ 200 (HP) 291⁄8 (740) 37 (940) 333⁄4 (857) 263⁄4 (679) 643⁄16 (1630) 321⁄4 (819) BSQ 240 (HP) 315⁄8 (803) 441⁄4 (1124) 403⁄4 (1035) 337⁄8 (860) 661⁄2 (1689) 321⁄8 (816) BSQ 300 (HP) 35 (889) 51 (1295) 473⁄4 (1213) 407⁄8 (1038) 691⁄8 (1756) 313⁄8 (797)
(51)
2
13⁄8
(35)
51⁄2
(140)2 (51)
13⁄8
(35)2 (51)
BSQ 360 (HP) 383⁄4 (974) 571⁄4 (1454) 531⁄2 (1359) 463⁄4 (1187) 76 (1930) 3411⁄16 (881) BSQ 420 (HP) 471⁄8 (1197) 63 (1600) 597⁄8 (1521) 597⁄8 (1521) 901⁄2 (2299) 401⁄2 (1029)
All dimensions in inches (millimeters).
Horizontal Hanging or Base Mount Vertical Hanging or Base Mount
63⁄4
(171)
63⁄4
(171)
25⁄16
(59)
25⁄8
(67)
Figure 5
With a hanging mount, the motor may be located on either top or bottom. The base mount allows top motor location only. Both provide access panel on two sides.
Standing Neoprene Isolator
Figure 8
Standing Spring Isolator
Figure 9
Chart 4: Side Discharge Duct Openings
Unit Size Width Height
BSQ 70-80-90 117⁄8 (302) 117⁄8 (302) SQ 60-75 97⁄8 (251) 87⁄8 (225) SQ 80-95 127⁄8 (327) 117⁄8 (302) SQ 100/BSQ 100 137⁄8 (352) 137⁄8 (352) SQ120/BSQ 120 157⁄8 (403) 157⁄8 (403) SQ 130/BSQ 130 (HP) 177⁄8 (454) 177⁄8 (454) SQ 140/BSQ 140 (HP) 197⁄8 (505) 197⁄8 (505) SQ 160/BSQ 160 (HP) 227⁄8 (581) 227⁄8 (581) BSQ 180 (HP) 237⁄8 (606) 237⁄8 (606) BSQ 200 (HP) 277⁄8 (708) 277⁄8 (708) BSQ 240 (HP) 287⁄8 (733) 347⁄8 (886) BSQ 300 (HP) 317⁄8 (810) 417⁄8 (1064) BSQ 360 (HP) 327⁄8 (835) 377⁄8 (962) BSQ 420 347⁄8 (886) 437⁄8 (1114)
All dimensions in inches (millimeters).
4
Model SQ/BSQ • Centrifugal Inline Exhaust Fans
Figure 6
With either a hanging or base mount the motor may be located on either side. The base mount allows top access panels only.
Figure 7
Mounting brackets are turned 90° for vertical mounting. Access panels are located on the two sides adjacent to mounting brackets.
Hanging Neoprene Isolator
Figure 10
Hanging Spring Isolator
Figure 11
Figure 12
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