GREAT PLANES Tori Instruction Manual

SPECIFICATIONS
Wingspan:
Length:
Wing Area:
Weight:
78.5 in [1995mm]
42 in [1065mm]
498 in
2
[32.1 dm
2
]
29– 31 oz [822– 879 g]
Loading:
Motor: RimFire .10 Outrunner
8.4 – 9.0 oz/ft
Wing
[25.6–27.5 g/dm2]
(Included with the Rx-R)
ESC: 40A
(Included with the Rx-R)
WARRANTY
Great Planes® Model Manufacturing Co. guarantees this kit to
be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modication. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the nal assembly or material used for nal assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT
INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
INSTRUCTION MANUAL
2
the nal user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim contact:
greatplanes.com/support
Battery: 2S 2200mAh,
3S 1800mAh LiPo
(LiPo not included)
Propeller: 12 x 6.5 (included)
Radio: 4+ ch. radio, 4 servos
(Servos included with the Rx-R)
© 2018 Great Planes Model Mfg. A subsidiary of Hobbico,® Inc.
GPM A1818 /GP MA1819
TABLE OF CONTENTS
Academy of Model Aeronautics
ELECTRIC MOTOR SAFETY PRECAUTIONS. . . . . . . . . 2
LITHIUM BATTERY WARNING. . . . . . . . . . . . . . . . . . . . . 3
ADDITIONAL ITEMS REQUIRED . . . . . . . . . . . . . . . . . . . 3
Radio/Servos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Motor. ESC, Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
LiPo Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Adhesives, Hardware and Other Accessories . . . . . . . 4
REPLACEMENT PARTS LIST. . . . . . . . . . . . . . . . . . . . . . 4
KIT CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ASSEMBLE THE WING. . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hook Up the Ailerons. . . . . . . . . . . . . . . . . . . . . . . . . . 6
Install the Servo Covers. . . . . . . . . . . . . . . . . . . . . . . . 8
Join the Wing Halves . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mount the Wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ASSEMBLE THE FUSELAGE . . . . . . . . . . . . . . . . . . . . . 10
Install the Fin and Stab . . . . . . . . . . . . . . . . . . . . . . . 10
Hook Up the Elevator and Rudder. . . . . . . . . . . . . . . 13
Install the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Final Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
PREPARE THE MODEL FOR FLIGHT . . . . . . . . . . . . . . 18
Set the Control Throws . . . . . . . . . . . . . . . . . . . . . . . 18
Arm the ESC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Set the Fail Safe and the Motor Brake. . . . . . . . . . . . 19
Check the C.G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Balance the Model Laterally . . . . . . . . . . . . . . . . . . . 20
PREFLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Motor Safety Precautions . . . . . . . . . . . . . . . . . . . . . 20
Range Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
General Pre ight Information. . . . . . . . . . . . . . . . . . . 20
FLYING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
INTRODUCTION
Thank you for purchasing the Great Planes Tori 2-meter EP Sailplane! The Tori features a carbon boom, folding prop and  berglass fuselage. This gives you a glider that is steps above a conventional foam or all-wood glider. The Tori can be  own with either a 2S or 3S LiPo for versatility. See the Flying section on page 21 for more details.
NOTE: This instruction manual illustrates all the steps necessary to assemble the ARF (almost ready-to- y) edition of the Tori. However, the Rx-R (receiver-ready) edition requires less assembly, so if assembling the Rx-R, simply skim through the manual and perform only steps that apply.
For the latest technical updates or manual revisions,  nd the Tori on the Great Planes web site at www.greatplanes. com. If there is new technical information or changes to this model, a “Tech Notice” box will appear on the page for the Tori on the Great Planes web site.
If you are not already a member of the AMA, please join! The AMA is the governing body of model aviation and membership provides liability insurance coverage, protects modelers’ rights and interests and is required to  y at most R/C sites.
Academy of Model Aeronautics
5151 East Memorial D rive Muncie, IN 47302-9252
Tele. (800) 435-9262 Fax (765) 741-0057
Or via the Internet at: http://www.modelaircraft.org
IMPORTANT!!! Two of the most important things you can do to preserve the radio controlled aircraft hobby are to avoid  ying near full-scale aircraft and avoid  ying near or over groups of people.
FAA Info
As a new owner of an unmanned aircraft system (UAS) it is your responsibility to operate this vehicle safely following the FAA rules. Please contact your local authorities to  nd out the latest rules and regulations. As of this printing, the FAA does not require an FAA number on your plane. In the United States, please visit:
knowbeforeyou y.or g faa.gov/uas.
ELECTRIC MOTOR
SAFETY PRECAUTIONS
WARNING! A spinning propeller has the potential to cause serious and permanent injury.
WARNING! Once the motor batteries are connected, the propeller can start spinning at any time. Make sure the Fail Safe is set on your radio to prevent the motor from starting if the signal is lost.
WARNING! Stand clear of the propeller when handling the aircraft. Make sure the aircraft is held securely until the battery has been disconnected.
While working on your plane, ALWAYS remove the propeller when the battery is connected.
ALWAYS remove the motor batteries from the plane when charging.
ALWAYS switch on the transmitter  rst, then the receiver.
ALWAYS unplug the motor batteries  rst before switching
off the receiver, then transmitter.
NEVER touch the motor during or right after operation. The motor gets HOT!
NEVER switch off the transmitter with the motor batteries plugged in.
NEVER reach through the arc of the propeller when plugging or unplugging the battery into the ESC.
2
LITHIUM BATTERY WARNING!
This product recommends the use of a lithium polymer (LiPo) battery. Improper handling of a LiPo battery
could result in FIRE! A lithium battery  re has the potential to ignite surrounding areas and may cause property damage or personal injury.
For safe LiPo handling, follow ALL of these guidelines: MOST IMPORTANT! Never leave the battery or charger
unattended during charging or discharging.
WARNING: Read the entire instruction sheet included with your motor batteries. Failure to follow the instructions could cause permanent damage to the battery and its surroundings and cause bodily harm!
NEVER charge the battery or set the charger on combustible materials.
NEVER charge the battery inside a vehicle or in a location that could be damaged in the event of a LiPo  re.
NEVER put a LiPo battery in the pocket of any clothing. NEVER charge the batteries in the plane. Disconnect the
batteries and remove them from the plane immediately after landing.
NEVER allow the battery to short circuit by touching exposed wires together. This may cause a  re.
NEVER operate or store batteries below 40˚F (4˚C) or above 110˚F (43˚C).
ADDITIONAL ITEMS REQUIRED
ALWAYS follow the charging instructions included with your charger for charging LiPo batteries. LiPo batteries can cause serious damage or  re if misused.
ALWAYS use a LiPo-approved charger. ALWAYS set the charger’s output volts to match the
battery volts.
ALWAYS charge a LiPo battery in a  reproof location. ALWAYS balance charge the battery. ALWAYS store and transport LiPo batteries in a  reproof
container away from combustible materials.
ALWAYS KEEP OUT OF THE REACH OF CHILDREN. ALWAYS keep LiPo batteries out of the reach of animals. A
punctured battery may cause a  re. ALWAYS disconnect the battery and unplug the charger
after the charge is complete. ALWAYS keep a supply of sand accessible when charging
a LiPo battery. Dumping sand on the battery will assist in extinguishing a LiPo chemical  re.
ALWAYS remove the batteries from the plane after a crash. Set them aside in a safe location for at least 20 minutes. If the batteries are damaged in the crash, they could catch  re. If the battery starts to swell, quickly move the battery to a safe location, preferably outside away from combustible material. Place it in a bucket, covering the battery with sand.
NEVER use water to try and put out a LiPo  re. NEVER charge or use a battery that is deformed, bent,
crushed, swollen, or has any type of visible damage. NEVER use a NiCd/NiMH peak charger to charge a
LiPo battery. NEVER charge in excess of 4.20V p e r cell unless the battery
is rated for a higher voltage. NEVER charge at currents greater than 1C unless the batte r y
is rated for a higher charge rate.
NEVER trickle-charge a LiPo battery. NEVER allow the battery temperature to exceed 140°F (60°C). NEVER disassemble or modify the pack wiring in any way
or puncture the cells, as this may result in a  re. NEVER discharge below 2.7V per cell. It is recommended
to not discharge below 3.7V per cell.
Radio/Servos
A minimum 4-channel radio is required to  y the Tori. The Tactic TTX660 is recommended because of its simple,  exible computer programming and multiple model memory. The servo tray in the fuselage is sized for Tactic TSX5 micro servos, but the cutout may be enlarged for other servos. Because of the Tori’s capability to reach high altitudes, it is also recommended to use a full-range, dual-diversity receiver such as the Tactic TR625.
Tactic TTX660 6-channel programmable radio
(TACJ2660)
Tactic TR625 6-channel receiver (TACL0625)(4) Tactic TSX5 micro high speed servos (TACM0205)
OPTIONAL*: Y-harness for ailerons (FUTM4130).
*If spoilerons are desired, 5-channels will be required and the aileron servos will have to be connected to separate channels in the receiver and mixed electronically through programming in the transmitter. In this case a Y-harness is not used.
Motor , ESC, Battery
The Tori Rx-R includes the recommended RimFire motor and an ESC with similar speci cations and performance to the recommended ESC. With the included 12x6.5 folding propeller, either version of the Tori may be  own on a 2S or 3S battery.
The recommended motor, ESC and battery for the Tori:
Great Planes RimFire .10 35-30-1250 Outrunner
Brushless (GPMG4595)
Great Planes Programmable ESC 40A BL 2S-6S
(GPMM2140)
30C 3S 11.1V 1800mAh LiPo Star (ONXP2243)
OR 30C 2S 7.4V 2200mAh LiPo Star (ONXP2260)
LiPo Battery Charger
A charger capable of charging LiPo batteries is required. The Triton EQ (GPMM3155) is a suitable charger as it has plenty of power for charging the LiPos recommended for the Tori (and larger LiPos as well). The Triton EQ is also recommended for its versatility in charging all other types of batteries used in RC and may be powered by either a 12V DC power source or 110V AC.
3
Adhesives, Hardware and
Other Accessories
Other than common hobby tools, here is a list of other items required to assemble the Tori:
30-minute epoxy (GPMR6043)Epoxy brushes (GPMR8060)Mixin’ cups (GPMR8056)Mixin’ sticks (GPMR8055) Shoe Goo (DTXC2460)Threadlocker thread locking cement (GPMR6060) Thin CA (GPMR6001) Medium CA (GPMR6007) CA applicator tips (HCAR3780) CA accelerator (GPMR6035) Clear tape
Drills: #55 (.052" [1.3mm]), 1/16" [1.5mm]
OPTIONAL:
Great Planes C.G. Machine (GPMR2400) 3/16" Heat shrink tubing (GPMM1056) (see page 17)
These items not needed for Tori Rx-R
A covering iron with a cover sock may be required for tightening and re-bonding the covering that may have loosened between the time the covering was applied and the time the model was removed from the box. The 21
st
Century Iron is preferred because of its long cord, contoured shoe and precisely adjustable temperature range.
Coverite 21
st
Century Sealing Iron (COVR2700)
Coverite 21st Century Cover Sock (COVR2702)
REPLACEMENT PARTS LIST
Order No. Description
GPMA4401 GPMA4402 GPMA4403 GPMA4404 GPMA4405 GPMA4406 GPMA4407 GPMA4408
For questions, contact: greatplanes.com/support
Fuselage Wing Parts Set Tail Surface Set Hatch Propeller Blade Set 12 x 6.5 Spinner/Blade Holder Aileron Servo Cover Decals
KIT CONTENTS
1. Wi ng Halves
2. Pushrods
1
2
4
7
6
5
10
13
14
11
15
12
16
8
17
3
9
3. Wing Joiner
4. Fuselage
5. Hook & Loop Material
6. Adhesive-Backed Hook & Loop Material
7. Wire Holders, Pushrod Brace, Battery Plate
8. Stab
9. Fin
10. Propeller Blades
11. Spinner/Blade Holder
12. Canopy Hatch
13. Aileron Servo Covers
14. Aileron Servo Extensions
(ARF only)
15. Hardware Pack
16. Control Horns
17. D e c al s
4
PREPARATION
1. The canopy is held in place with wire rods at both
ends. To remove the canopy, slide it forward and then lift the back end up.
ASSEMBLE THE WING
Hook Up the Ailerons
You can assemble one wing at a time, or work on both wing halves simultaneously. The left wing is shown in the photos.
2.
Use a covering iron with a protective cover sock to bond
areas of loose covering back down to the framework or remove any wrinkles that may have developed after the covering was applied. Start with low or medium heat to  nd the setting that works best (approximately 275ºF measured on the surface of the cover sock). Gradually increase the heat as necessary, but too much heat may cause seams and edges to pull away or damage the color graphics printed onto the covering, so proceed with care. As you go, push down on the iron over sheeted areas to bond the covering to the wood underneath.
3. Stack two or three
paper towel squares on top of each other and cut them into small squares. These squares may be dampened with denatured alcohol when epoxy cleanup is needed.
5
1. Cut the covering from the wing over the wing bolt
holes, the leading edge dowel holes and the servo wire holes in both wing halves.
2. Use an epoxy brush to apply a thin coat of epoxy or
Cut off
Trim
7/16" [11mm]
(4
th
hole in Tactic servo arm)
medium CA to the inside of the top wing skin in the aileron servo opening. Allow epoxy to harden before continuing.
3. Tie the string in the wing around the end of the included
aileron servo extension as shown – a small drop of thin CA will ensure that the knot doesn’t come undone when you are drawing the servo wire through the wing.
6. Use medium-grit sandpaper to roughen the bottom
portion of the two larger control horns so glue will adhere. Install a brass screw-lock connector into the top hole of both horns and secure with a nylon retainer as shown. Be certain the retainer snaps on securely. If the retainer  ts loose, replace it with another – four spares included.
7. Cut and remove the covering from the bottom of the
aileron over the slots for the horns.
8.
Insert the horn into the aileron as shown (with the screw-
lock body on the outside of the horn toward the tip of the wing), then use thin CA to securely glue the horn into place.
4. Carefully pull the servo wire out as you pull the string.
5. Guide the servo connector and the wire out the hole in
the bottom of the wing.
9.
Identify a hole in the servo arm that is 7/16" [11mm]
out from the center (this would be the 4th hole out for Tactic servos), or the next hole closest in. Use a #55 (.052" [1.3mm]) drill to enlarge the hole to  t the aileron pushrod. Then, cut off the rest of the servo arm so it will not interfere with the servo hatch cover.
10. Connect the aileron servo to the servo extension in
the wing.
6
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